CHINA-OASIS

Electric Dust Catcher

Operating Manual

Zhejiang Oasis Environmental Protection Co., Ltd

 Content
1、APPLICABLE EXTENSION............................................................ 3

3、EQUIPMENT BRIEF INTRODUCTION........................................ 7

7. EQUIPMENT OPERATING RULES............................................... 15

8、EQUIPMENT MAINTENANCE AND EXCEPTION HANDLES

.................................................................................................................. 17

9、SPECIAL FACILITIES ................................................................... 24

10、EXAMINATIONS AND REPAIR ................................................. 24

2
1、Applicable extension

1.1 This operating manual involves the aspects of the electric dust catcher, includes the
following： using conditions, appraisal standards, adjustment of equipment, test running,
sequence of operation, maintenance and repair, method of fault analysis overhaul and
security advice.

1.2 This operating manual is suitable for professional dry, plate and horizontal electric dust
catcher of industry, thermal power, metallurgy, papermaking, building materials，chemical
industry and so on，but is unsuitable for wet , vertical electric dust catcher.

1.3Use Standards
JB6407-92 Debugging, operation, maintenance, security and technical
standards of electric dust catcher
JB/T5910—1997 Electric dust catcher
JB/T5906—1997 Anode plate of electric dust catcher
JB5907—91 The engineering factor of inspiring and hitting system for
electric dust catcher
JB5908—91 Major component sample survey and Packing transportation
storing standard of electric dust catcher
GB13223-2003 The standard thermal power stations discharge air pollutant
GB/T13931 The method of performance test for electric dust catcher
GB 50169 The standard of the grounding construct and approve about
the electric installation installing project
GB 50171 The constructional and approval standard of plate, cabinet and
secondary circuit wiring about the electric installation
installing project
GBJ 148 The constructional and approval standard of power transformer,
liquid-immersed reactor, mutual inductor about the electric
installation installing project
GB 50017 Steel structure design standard
DL/T 514 Electric dust catcher for burning coal thermal power stations
DL/T 621 Exchange electric installation grounding
HJ/T 76 The solid source of pollution continue discharging the haze and
Smoke technology system request and the examination method
 Oasis environmental protection Operating Manual

SDJ99 Constructional craft manual of electric dust catcher

SD110 Electricity survey indicating instrument examination regulations
JB/T 9688 The high-pressured static electricity eliminating the rectifier unit
JJG186 Moving coil type temperature instruction, instructional position
type control instrument
JJG187 Matches the thermo-element moving coil type temperature
instruction, the instructional position type regulation meter
examination regulations
JJG617 Digital temperature instruction adjustment meter
Electrical industry trouble-free service regulations Original national electric power
company：Electric power safety in production [1994]227

2、Equipment Outline
The electric dust catcher is a kind of air purification equipment whose efficiency is high and
energy consumption is low，has the following merit：high effect of receiving the dust , small
resistance loss，magnanimous smoke processing, long service life ，low maintenance cost
and so on. As the request of environmental protection is more and more high situation，
electric dust catcher has been using more and more widespread. When uses the electric dust
catcher，you must operate according to this operating manual，not in the manual, should
operate according to the product of electric dust catcher related blueprint and technical
documents.

2．1 categories of instruction

The kind and significance of electric dust catcher which product by our company as follows：
DL/T461-2004 the manual to electric dust catcher of burning coal thermoelectric
power station
For example：
X LZC XXX X

X electric fields
The circulation area is XXX
Steel structure form
A set of equipment are X

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 Oasis environmental protection Operating Manual

2．2 operating instruction

2．2．1 applicable scope

A． The capacity of handling gas and smoke：≤4﹒5×106ｍ3 /ｈ
B． The temperature of gas and smoke：≤400℃（＞250℃ will be high temperature
models）
5 13
C． Value of resistivity:1×10 ～1×10 Ω．㎝
D． The space in two same poles：300～500 ㎜
3
E． The entrance of gas and smoke contains the dust density：≤150g/Nｍ
4
F． Withstanding allowable pressure：（or according to technical agreement±1.8×10 Pa）

G． Body pressure drop, leakage rate, value of catch efficiency are not less than the rating of
technical agreement.
Note：The engineers of our company design the electric dust catcher according many
factors，such as different operating conditions， gas and smoke，geographic environment，
request of environmental protection and so on. Therefore, the using conditions and the
appraisal standards of the electric dust catchers which are made by us all conform to
technical data of the agreement. Otherwise, the relevant parameters should be amended. The main
design parameters and equipment standard content of this electric dust catcher read appendix
A.

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 Oasis environmental protection Operating Manual

2．3 The running principle

The principle that electric dust catcher catch dust and particulate is as follow：when dust and
particulate pass through high-voltage field，after hitting the positive and negative ion and
the electron have been charged（been charged when the ions make diffusing movement），the
charged dust which been done by the power of electric field move to the opposite
electrodes and attach to the opposite ones.
The operation diagram of principle is below：
Gas with dust

Cathode Charged dust

High-voltage Media of gas

高压静
electrostatic 气体介质电
ionization
field Free electron
Charged dust
Anode

Gas with dust

Oscillate and flap

Positive ion By the electric

field Trend cathode Dust fell

Vessel Dust left

Negative ion By the electric
受电场作用于
field
Trend anode Dust fell

Oscillate and flap

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3、Equipment brief introduction

Two major parts of the electric dust catcher are electrical structure and mechanical structure
（body），the descriptions of main components and functions are as fellow.
3．1 Electrical structure
Electrical structure of the electric dust catcher is made from high-voltage direct current
power supply system (including the control system) and low-voltage control system.
3．1．1 Today，the usual kind of high-voltage Power Supply is GGAJ02，and the significance of
GGAJ02 below：
G G AJ 02

Silicon controlled rectifier control

Self-cooling from oil

Silicon rectification

High Voltage

This set of equipment generally includes high voltage rectifier, the automatic control cabinet
and reactor，others just include high voltage rectifier, the automatic control cabinet.
According the electric field condition of gas and smoke，this set of equipment can keenly
change and control automatically electric field voltage，can adjust frequency of electric field
spark by current feedback signal，make its running under the optimum condition，achieve the
best effect of catching dust. This equipment has provided a quite perfect chain protection
system，can also be increased computer management function to meet request of the user.
3．1．2 Low-voltage control system and its functions include as follow：
a． control the program of positive and negative ion hitting；
b．the control of high voltage insulation heating and low temperature alarm；
c． material position examine and alarm control；
d．excretion and transmission of dust control；
e． gate, hole, cabinet security chain control；
f． temperature of enter and export examination and output；
g．set function and parameter of low voltage by computer；
h．comprehensive signal output and alarm equipment；
i． safe trip automatic grounding control。
Note：according to needs to set above function。
3．2 Mechanical structure（body）

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 Oasis environmental protection Operating Manual

The main body of this equipment includes the internal components, the external
component and the attached components. They ，the metal structure body、beam,
column, bar, plate, Shell and so on，are all conform to the GB50017 stipulation.
3．2．1 Internal components
3．2．1．1 System of anode
The construction of the anode system is suspension equipment anode plate impact rod and so
on.
The positive plate is board which receives the dust. It is made of 81, 2-81, 5 thin steel plates
that shaped by the special-purpose rolling mill. The positive plate produced by our
company is the 480C board at present.
It is to guarantee limit deviation of the space between cathode and anode that the plane of
anode row which is made of several anode board should have a better rigid ，and
its flatness should be ensured in the scope of stipulation.
3．2．1．2 System of cathode
Cathode system is made of hang cathode，top beam，vertical beam，top framework ，middle
framework，lower framework，cathode line and so on. The cathode line which is
made from special equipment gives out electron, It one of the key parts of the
electric dust catcher. The cathode line that made by our company are the spiral line
and the tubular line with prick.
Cathode hang which hangs at the top beam introduces high voltage line.
The big planar framework, that made of the vertical beam, the top beam, the angle steel and
so on, is used to fix the three small frameworks（top，middle and bottom） and the
axis of cathode hitting.
The three small frameworks are the support body of cathode line.
3．2．1．3 Anode hitting
Anode hitting is made of anode vibration transmission device，hitting axis，bearing in dust
and other components.
3．2．1．3 Cathode hitting
Cathode hitting that drives on the top is made of the cathode transmission device，the
vertical axis，the big and small gear of pin，bearing in dust other components.
Cathode hitting that is lateral transmission is made of the cathode transmission
device，bearing in dust other components. Hitting device is an important device of
electric dust catcher，dust which attached on the cathode plate and cathode line is
hit into dust vessel. Both of anode hitting and cathode hitting have used revolving
hammer to hit by lateral transmission. Because of bearing in dust of cathode hitting
fixed on the system component which attached negative high voltage，there is an
electric porcelaneous axis insulation at the end of cathode hitting axis in order to
isolate high-voltage.
3．2．2 Outer coat
3．2．2．1 Head of entrance（trumpet of entrance）
The entrance head is filtering section between entrance flue and electric shell. There is two or
three air distribution plate in the entrance head，in order to make the dust that
from flue to enter the electric field as evenly as possible.
There is deceleration for flow at the interface of trumpet shape，so Some of the larger dust are

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 Oasis environmental protection Operating Manual

easily attached on entrance head and distribution board. Therefore, there is set in
some more viscous electric dust catcher blowing dust with hot air device and
distribution plate hitting equipment（its structure is similar to anode hitting）.
3．2．2．2 Head of exit（trumpet of exit）
Exit head is a device that makes purity gas and smoke into flue. Its structure shape is related
air current distribution air distribution. Usually，double channel shape (no open
hole) exit air distribution plate is set on the section between exit head inside and
shell.
3．2．2．3 Coping
The coping is composed the inside and outside coping. Its top crossbeam whose load is
bigger is an important part，support the anode and the cathode. Because high
voltage power supply（Whether high voltage power supply is installed on the top or
on the ground）introduces cathode through top crossbeam，In order to ensure
insulation，the ceramic device should be dry，and there is heating device in the
internal insulator room. There are two kinds of the heating device：the electric
heating device and the electric heating with hot air heating.

3．2．2．4 Shell body

Shell body is made of the single column（or width and narrow column），the side ，the end
and the support tube etc，is the stress strut of electric dust catcher. It composes an
airtight vessel with the entrance head，the exit head，the top and bottom beam，the
coping，dust vessel. The side is with double entry hole
3．2．2．5 Bottom beam and dust vessel
The shell parts and dust vessel are connected to a body by bottom beam.
Dust vessel is container that collects fell dust by hitting. There is set outstanding wind device
in the dust vessel to prevent gas flowing passing through the dust bypass for no
reducing the efficiency of dust. The angle of dust vessel should ensure dust
self-discharging. There is set a heating device at the bottom of dust vessel，in order
to prevent the temperature to below dew point which the dust will be
solidification (individual all dust vessel). The heat device has two kinds：electric
heating or steam heating，choose one kind to meet request of user.
Dust transaction device or putting out valve and discharged valve connected at the mouse of
dust vessel.
3．2．3 Subsidiary parts
3．2．3．1 Walking ladder platform
Walking ladder platform is used to the operating and maintenance of electric dust catcher，
all major maintenance position could be reach by it.
3．2．3．2 Support
Support position is between bottom beam and support Vertical column （cement column or
steel column
Because the electric dust catcher is the hot body and the support vertical column is cold
body，the supporting needs to compensate displacement by thermal expansion，
besides loads electric dust catcher.
Support is a composite structure that is used spherical hinge，and the displacement caused by

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 Oasis environmental protection Operating Manual

the thermal expansion plate beard by plate composite material.

3．2．3．3 Insulation structure
It is necessary to preserve heat，in order to ensure the normal operation of electric dust
catcher and prevent temperature of gas and smoke under dew point because of heat
dissipation.
The basic principle of preserving heat is to reduce the heat change，The basic request of heat
preservation is to ensure temperature of medium above the dew point （20~30
℃ ）
Insulation structure design determine the type of insulating material, the main insulating
layer thickness， the style of shell plates and their consumption of material
The layer of heat insulating structure of goods conform to the supply agreement。
3．2．3．4 Grounding
The electric dust catcher runs under the high voltage, also uses the negative corona
electronics system, namely anode and shell are is the same. The equipment must be
reliable grounding，to protect the high voltage unit and the personal safety. The
grounding basic request is as follows：
a．Grounding network should ensure that the whole year can reach 2 Ω；
b．Grounding network set, makes effort to ensure the ground voltage uniformity.
4、Equipment inspection and adjusting
4．1 Installation of the equipment should meet the installation requirements.
4．2 Equipment inspection and adjustment
After equipment installing and before running，the mechanical parts and electrical parts
should be checked and adjusted，to make it operate normally.
4．2．1 Equipment machine part inspection and adjustment
4．2．1．1 Correcting the electrode plate and line in electric field for two times，the maximum
deviation of different electrode which are inside are all in the following area：The
electric dust catcher is ｍ±5 ㎜ whose anode high h≤7，and the electric dust catcher
is ｍ±10 ㎜ whose anode high h﹥7ｍ.
4．2．1．2 It must be handled that the space between different electric position is smaller
than it between different electrode in the electric field.
4．2．1．3 Whether bolts in the electric field do press to twist by the request and do stop
transfer welding.
4．2．1．4 The contacted position where connected cathode，anode hitting hammer and the
anvil for attack is with design，whether the axis, the hammer run nimbly.
4．2．1．5 Clear garbage in electric field.
4．2．1．6 Make sure the rotation direction，wind gate motor, vibration deceleration motor,
discharge motor etc，run flexible，lubrication is full，the chain is appropriate. Its
debugging reference appendix of "electric dust catcher installation manual"
4．2．1．7 Make sure the porcelain contact is steady ，stress is even, the porcelain part is dry
and clean.
4．2．1．8 Make sure that the sealing of the main body every parts is good， and take sealing
test，the sealing test Methods reference appendix of" electric dust catcher
installation manual ".
4．2．1．9 To determine the hitting system，should base on such principle：improve the general

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effect of catching，reduce the secondary emissions，improve collection efficiency，

extend the life reduce the complexity of electrical control. The concrete content for
details read the electrical technology agreement of this electric dust catcher. Firstly,
hitting system must be try some time, then readjust it continually according to
observes until make the best hitting system.
4．2．1．10 Open and stop system that control discharged valve at the bottom of dust vessel
technical agreement of electric dust catcher，and adjust based on actual operating
results. If dust discharged by pneumatic power，there is not need discharged
device，and connected a pump which controls feed valve by warehouse dust level
meter to the bottom gate of dust vessel.
4．2．1．11 Because the air current distribution installment has performed the air current
distribution simulation test in the factory and adjusts to qualified，and the air
current distribution installment design and make according to the test result，and
compared with model experiment the test in scene is better，it is stipulated not
to perform the air current distribution installment adjustment experiment in the
scene.
4．2．2 Equipment electricity part inspection and adjustment.
4．2．2．1 The measurement of main body grounding resistance should be smaller than 2Ω,
the electrical equipment grounding resistance should be smaller than 0.5 ~1 Ω.
4．2．2．2 In the normal weather conditions，high voltage network dielectric resistance that
measured with 2,500volts megameter should be bigger than 1,000Ω.
4．2．2．3 Cathode cable of high voltage electrostatic rectifier transformers and shell of
electric dust catcher should be intact and fastening.
4．2．2．4 Insulation resistances which measured 500 volts megameter，of hitting motor，
wind door motor，discharged motor and electrical cable, are not less than 0.5
MΩ。
4．2．2．5 High Voltage controlled mechanism should be flexible, and its location should be
accurate.
4．2．2．6 Make sure that wiring is correct according to product pattern that has been
stipulated and authorized.
4．2．2．7 Adjust electric field frequency of movement spark，according to electric gas
conduction nature and to fell dust efficiency request. The control potentiometer that
set on the high voltage circuit control cabinet is to control the rate of electric
voltage up and down, could adjust the spark rate. There is a longer life flashover
arc light. when a spark is in the electric field，electronic light flash on a bright,
calculate the number of available sparks frequency with stopwatch. Scope of the
spark rate could be adjusted is in the following:
The frequency of entrance electric field is 30 ~ 60 per minute, the frequency of
exist electric field is 10 ~ 20 per minute. After using，if found inappropriate， the
values can be adjusted until discovers far better spark rate.
The silicon-controlled rectifier that controlled by microcomputer has the spark
automatic following control and so on, make electric dust catcher to be in the best
condition which it achieves satisfactory catching efficiency and the lowest
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 Oasis environmental protection Operating Manual

operating costs.
4．2．2．8 Porcelain device whose temperature is usually in the setting above the
temperature of gas dew point around 15-25 ℃. Tubular electric heater is
instructed to open when below limit temperature，instructed to take Off when
above the maximum temperature. It makes alarm below the temperature of dew
point. Electrically controlled parts should be adjusted according to this request.
4．2．2．9 Adjust the electric control line，according to hitting system and discharged dust
system.
4．2．2．10 The methods about electric dust catcher，Low-voltage and high voltage control
circuit testing，no-load electricity pressor test，Cold smokeless electric load test，thermal load
entire machine debugging etc， reference the appendix of "electric dust catcher
installation manual", or "electric manual" of electrical equipment factory.

5、Equipment safety regulations

Guideline on safe equipment operation
Except companied by professional, the producer of the electrical dust catcher and those who
works temporarily on the UNIT must have a common sense of safety , and
strictly comply with the rule JB6407-92.

5．1 Personal safety

5．1．1 The electrical dust catcher is a high tension apparatus, so we must pay great attention
to the personal safety. Keep a safe distance with the equipment when the insulator
chamber on the high voltage intake part which near by the rectifier/transformer
works.
5．1．2 The inner of the electric field is a hazardous high pressure area, when the equipment is
running, no one is permitted to go in and all the manhole doors must be locked up
by safety locks.
5．1．3 In the control room, the control screen, the manhole door and other high voltage
equipments must hang a warning board with ”BE CAREFUL HIGH VOLTAGE !”,
and operated or approached to by professional operator only.
5．1．4 The electrical dust catcher is a high altitude equipment, the ladder, the platform and
the guardrail must fixed firmly, no sleeper and no snow leaves, as well as sundries
and useless material pilling in the aisle.
5．1．5 When carry through outer inspection, or standing on the components run under high
pressure, to examine, maintain, or menstruate, people should wear safety helmet
and tie safety belt with thick rope or automatic closedown set. The components run
under high pressure include cathode-components, anode-components, vibration
components, libation components, and so on.
5．1．6 The electrical dust catcher is hazardous occupation equipment which works under a
dusty circumstance with high temperature and negative pressure, so people can not
touch the high temperature parts. When examining the UNIT, it is necessary to stop

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its running and open the manhole door to cool down until the temperature is 40℃
or bellow.
5．1．7 All the manhole doors must be locked up by safety locks, for the UNIT is in negative
pressure condition when it runs. If the manhole door is open, whose who come
close to it may be hurt by inhaling into the electric field, even a electric shock
accident may happen.
5．1．8 When there is a necessity for the operator to go into electric field after the UNIT stop
running, he should wear safety helmet and hermetically-sealed protective clothes,
shoes, gloves, and so on.
5．1．9 Once finishing your work, wash your body and protective work clothes on time,
otherwise the dust bring from the work place will cause infection.
5．1．10 When going into the inner of UNIT, put your gas mask if it is too dusty.
5．2 Security inspection on equipment
5．2．1 Inspect the earth wire and the splice regularly, seeing whether the electrical
conductivity and other protectors are in good conditions.
5．2．2 Inspect whether all the relay cases and the switch boxes are locked with safety.
Remember that the lock is unlocked by the professional only.
5．2．3 The alternating voltage of the hand lamp used in the UNIT can not excess 12V.
5．3 Safety consideration in the current transformer inspection
5．3．1 Make sure the electricity of the transformer has cut off; the safety switch is in
turnoff condition and has been looked with safety.
5．3．2 Inspect all the switches on the control panel, make sure they are in turnoff
condition.
5．3．3 Hang a well-marked alarm board with” INSPECTING” ahead of the control panel,
5．3．4 Inspect whether the grounding of the earth wire is in good condition.
5．3．5 Use the provided grounding device to earth the high-voltage component of the
rectifier.
5．3． 6 Finishing all the inspection according to the procedures above, then overhaul the
vertoro.
5．4 Safety regulations on overhauling in the UNIT
5．4．1 Hang a well-marked alarm board with” working in the electric field” ahead of the
control screen,
5．4．2 No less than 2 troubleshooters when inspecting inner parts, one of them is in charge of
warding. Not only troubleshooters should be familiar with the structure of the
UNIT and all the components’ functions, but also fully understand the character of
smoke and dust, knowing the possible harm they do and the effective safeguard one
can take.
5．4．3 To go into the inner of the UNIT after it stops running, one should comply with the
guidelines below:
a. Strictly comply with the relevant regulation of rule 5．1
b. Strictly comply with the relevant procedure of rule 5.3
c. Turn off safety switches of all the vibrating motors and the ash valves motors, lock
with safety.
d. Turn off the isolating switch on the edge of high voltage silicoformer, and lock it

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with safety. Use the provided grounding device to earth the discharge system.
e. Make sure the switches of the draft blower and the induced draft blower are in the
turnoff condition, lock them with safety.
f. Close the entrance/exit flue damper and turn off the damper electric manipulator,
lock it with safety.
g. Before going into the electric field of the UNIT, open all the manhole doors (access
doors) to cool down until the temperature is 40℃ or bellow.
To accelerate cooling, open the exit flue damper and turn on the induced draft
blower (make sure the manhole door is in open position in case of a sudden shut).
h. Prevent from burning, for the cooling extent of components may be different.
i. After going into the electric field, firstly make sure whether there is a dust
accumulation with hidden trouble; if it exists, try to clean it to avoid accident, and
find the cause.
j. Check the amount of the tools brought in the electric field when finish overhauling.
No tool can be left, or the electric field’s function will be affected.

6、 Equipment testing operation

6．1 After packing and regulating, or before putting into practice formally, or reuse it
after stop running for a long time, a test run is need to ensure the safety of the
equipment operation.
6．2 Procedures of test run
6．2．1 An experienced engineer is needed, as the commander in chief. Work out items to be
check according to this rule. The record on spot should be registered strictly by
appointed people. To prevent damage from water dewing or no inspection before
running, check items as follow:
a. Check and make sure all the items are carried out and all fall into standard.
b. Fasten up and lock all the thermal container lids.
c. Lock up all the manhole doors by safety locks.
d. Check the working order of the entrance/exit flue damper, making sure the
manual device and the automatic device work smoothly.
e. Check the alarm installation on the control panel whether in gear, by pressing the
button marked with “test” to simulate to give an alarm.
f. Check whether the voltage of electric network is in gear.
g. Confirm that no one leaves in the UNIT or other hazardous high pressure areas.
6．2．2 Make sure all has been checked, then operate as follow:
a. Turn on the electrical insulator heater
b. Gradually and alternately turn on all the vibrating motors and the ash valves
motors, observe all the operational aspects for 30 minutes.
c. Disconnect the grounding component of the high voltage part, open circuit
between the cathode and the anode.
d. Switch on all the isolating switches of electricity supplied units; make sure they
are in open condition.
6．2．3 Supply electricity, switch on the automatic voltage regulating system, and observe the
voltage rise condition of no-load current flow.

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6．2．4 Pay attention to high voltage and organized by the principal outside the manhole door
before going into the electric field to observe the corona flashover condition.
6．2．5 Log the value of voltage and current, including the elementary and the sub. When
carry through commissioning test run, pay attention to the plant capacity and the
value of voltage and current, for the no-load current is relate to the temporal
humidity and the temporal temperature.
6．2．6 After finishing Commissioning test run, analyze and eliminate the entire malfunction
in the test run.
6．2．7 Draw voltage characteristic curves for all the electric fields.
Mark the voltage value of the fixed current flux to a squared paper, from the lowest
value in the running till the maximum rating; then link these points to create a
curve. The characteristic curve is a reference for inspecting the installation quality
and the voltage characteristic of no-load current after every overhauling.
6．2．8 Heat the electric field by venting with gas. Supply electricity with high voltage to the
electric field after the temperature of the electric field is higher than the dew point
of the gas (use the electrically heated cannular insulator to heat firstly until the
temperature rise in a stated range), observe the going of the automatic controlled
system of the voltage and the current. Comparing with the no-load situation, the
current and the voltage may descend slightly. To deal with such situation, operator
can adjust the spark frequency according to circumstances; find the optimal spark
frequency in practice.
6．2．9 Log the value of the loaded voltage and the loaded current, including the elementary
and the sub.
6．2．10 Draw characteristic curve of the loaded voltage in the same way.
6．2．11 Again inspect the air leak condition of the enclosure, the inspection door and other
components.
6．2．12 Shut down (detailed procedures refer to rule7.5)
6．2．13 Inspect the inner of the insulating porcelain bushing, the electrically porcelain shaft
and both sides of the air flow distribution panel, seeing if there is damage or dust
accumulation which accumulated fleetly.
6．2．14 Eliminate the entire malfunction in the loaded test run.

7. Equipment operating rules

7.1 Operators are required to be a professional, well understand its features, operating
requirement and knowledge of its security and maintenance, and be familiar with
the manual. A test should be hold to judge whether a man is qualified to be an
operator.
7.2 It is required a thoroughly inspecting to the equipment and to record the checking result
with the confirmed signature of the principal on spot before the auto start.
7．3 Steps for driving

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 Oasis environmental protection Operating Manual

7．3．Before driving, make sure that 1inspecting is over, all the safety precautions are fulfilled,
and all stuff fills his shoes.
7．3．2 All the heater should be startup 8 hours in advance to ensure all the parts are dry and
avoiding any damages caused from creepage. The current of each heating system is
needed to be checked before start.
7．3．3 Disclose the baffles and ventilation door on the in-flues out-flues(except the
in-out-flues)
7．3．4 Start the induced draft fan
7．3．5 Aerate the smoke through the electric field to warm-up for removing the humidity in
the inner mechanisms of the duster, time depending on the temperature and the
humidity of the air in the electric field, generally when the temperature of the air
releasing from the end field reaches the smoke dew point. At this moment, please
notice to set free the vapor in the insulated room. If the temperature of the end
smoke is lower than the dew point, the high-pressured-silicon transformer should
not be used.
7．3．6 Start the system of dust-ejecting
7．3．7 Start all the vibrating machine.
7．3．8 Operate all the functions of low-pressure system, make its functions of alarming,
security chain, temperature detecting and controlling, dust inspecting and
transmitting be in a state of antocontroling.
7．3．9 To prevent the oil and dust mixture from adhering the electrode board and the
electrode line and influencing the later function, the switch of the electric dust
catcher must be turned on only after the boiler’s normal burning, the withdrawing
of the oil cabin and its steady working, then press the start key, active all the
functions of high-pressure system, power pressure in static electric field rise to the
point of flashover, then the whole electric field will run.

7．3．10 Start of the system of sirocco blowing and becoming: Electronically heating for 5
minutes in advance, then start the fan. Heating should not be stopped until the fan
is turned off.
7．4 Process of operation
7．4．1 There should be enough personnel on duty in the control room to inspect the running
state of the unit. Once there is abnormity, the cause should be found out and the
failure should be eliminated. As least twice checking to all the parts are required
besides the duty in control room.
7．4．2 The following aspects should attach special attention during inspecting：
a. Check whether the power supply is in order, a relative lower power may damage
the heater
b. Check if all the indicator light and alarming control is all right
c. Check the current and power indicated by the rectifier and make sure they are in
work
d. Check whether there is any failure within the dust eliminating system
e. Inspect make sure that the vibrating axis is running, and the hitting of hammer
head is in order (this can be check out through listening in the outside.

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 Oasis environmental protection Operating Manual

7．4．3 Look into the lighting rate , vibration and dust eliminating of every electric field, and
adjust its operation to the best state until the dust can be removed efficiently.
7．4．4 Carefully note down its operating state of every shift, especially the record of pressure
and current should be carefully noted( generally, every two hours need to record
once)
7．5 Steps to stop the operation of the unit
7．5．1 Close down temporarily
a. Turn off all the fans, cut off the smoke in the flue, and wait for 3-5 minutes.
b. Cut off the high power supply by following the order of the electric field, and
lock the control tank of it.
c. Close all the ventilation doors for smoke in and out
d. Make the vibrating system and heating system keep on working during the
process of closeting down temporarily
e. People entering to the electric field to check and repair any parts should ware
exposure suit and equipped with lighting, meanwhile, it is required that the
vibration should be stopped and the inner temperature should be below 40℃.
7．5．2 Regular operation of close down
a. Finish step a, b and c above first
b. Cut off the high pressure of all isolating switch locks of the electric fields
c. Shut off all the heating systems, temperature detecting systems and dust
controlling systems.
d.Vibrating system and dust eliminating system should continue its working when
the power supply is switched off until all the dust is removed from the dust
catcher.
e.Open the incoming little doors to low the temperature of the unit to reduce the
danger of being scalded for human and being corroded.
f.Cut off the power supply assembly( power for illumination should not cut off at
this moment)
g.People are allowed to enter the unit of electric dust catcher when the high pressure
parts are grounded and illumination is provided.
h.All the incoming doors should be closed after inspecting
7．6 As for the operation of high pressure and low pressure controlling systems and upper
monitor, please refer to the electric manual provided by the manufacturers of the
facilities for power supply.

8、Equipment maintenance and exception handles

To ensure the long-termed and efficient function of the electrical dust catcher up to
par, and the responsibility for the erector to run and maintain the UNIT, functionary
must have four kinds of knowledge and three skills. The former is: knowledge of
structure, principle, capability and function. The later is operation, maintenance
and exception handles. Once the UNIT stops working, check it, clean the electric
field, emend the changeable electrode board and line, scrub the insulating

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 Oasis environmental protection Operating Manual

porcelains, and measure the ground resistance to remove the malfunction during its
working. Besides, repair the UNIT every year, including replacing the broken
apparatus etc., every three years (or according to the repairing schedule of the
electrical factory), make a big repair, clean roundly, adjust and replace the
accessory broken or influencing the capability, and replace the lubricant
periodically.
8.1 Routine check and maintenance
8.1.1 Enter the electric field, and examine begrime, and then clean it up.
8.1.2 Check the lateral walls, doors and the insulators on the coping etc. to see if there is air
leak, dew, air hardening and corruption or begrime, and remove them.
8.1.3 Check the temperatures of rotational electrical machinery, the oleic surface in the
retarded machinery and see if the vibrant axis is locked, the hammerhead rotates
neatly and falls off, the contacting position is right, then put the lubricant on the
electrical machinery according to the product request.
8.1.4 Sometimes the air current places where the smoke flows slower may have begrime and
jam, check and sweep up manually.
8.1.5 Check the cathode frame and the camber of the electrode line and begrime situation.
8.1.6 Check the anode board and the camber of the vibrant axis and begrime situation.
8.1.7 Use the insulating porcelain sheath to support and insulate the discharge system. When
working, a layer of dust and humidity usually aggrades on the surface of the sheath,
which leads the surface high tension punctures, and then crack the insulator.
Therefore, keep the sheath clean and scrub it when every turning-off, use the
electric torch to examine carefully to see if there is crack.
8.1.8 Check the electric porcelain vibrant axis of the discharge pole to see if there is crack
and clean.
8.1.9 Check the high-pressured-silicon transformer（according to the instruction）, the
contacting switch, the relay, the heater, the thermo detector and thermo controller,
the ground connection function normally, and remove the exceptions.
8.2 Common exception analyses
8.2.1 Rupture of the cathode line
When the cathode line works in a terrible environment, it may rupture then may
result in the short circuit, which forces the entire electric field close and miss
dusting.
8.2.2 Failure to vibrate
If the vibrant structure fails to work, dust aggrades on the discharge pole and the
dust collecting board, which declines the current circulation, increases the spark,
closes the power supply and leads to the short circuit. The reasons of this may be
the failure of electric, or of the machine, check carefully and repair.
8.2.3 Rupture of the insulator
The insulator includes supporting porcelain sheath, porcelain vibrant axis and puncture
sheath etc. When starting up the boiler, the retrofire time is too long or when the
electric heater is broken and can’t keep the temperature normally, the dust and
humidity aggrades on the surface of the insulator, then the surface insulating
resistance decreases. When these happen, it’s very easy to puncture under high

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 Oasis environmental protection Operating Manual

pressure, and meanwhile, the insulator may rupture for heating imbalance, at this
moment, exchange it.
8.2.4 Short circuit because of the dust accumulation in the dust board and the electric field
Dust heavy accumulation in the electric field usually causes by exception of the dust board or
the dust transporting system. With the broken heater and its temperature keeping
failure, dust falling into the dust board adheres and bridges, or with the malfunction
of the dust transporting system, dust can’t eliminate and form a thick layer in the
dust board, when it reaches the electrode, short circuit forms.
8.2.5 The exception handles of high-pressured-silicon transformer refer to the electric
coordinated factory instruction.
8.3 analysis and disposals toward integral failures
No. failure causes solution
1. alien substance in the dust catcher 1.remove the alien substance
results in short circle 2.remove the snapped wire and take out
2.shot circle result from parting of the casts
discharging electrode or inner parts 3.repair the dust amount indicator,
break-off eliminate the isolators
Air switch 3.a failure in dust amount indicating, short 4.clear away the dust, brush the isolators
tripped in the circle (electrode to ground) results from 5.replace the heating parts, repair the
1 control tank or it the rising of dust lever function of heat preservation
tripped again 4. discharging electrode discharges or even
after switch-on breaks down because of dust accumulating 6.inspect the system of safeguard
5.a failure in the heating parts of isolator or
bad heat preservation results in weak
function of isolation on the surface of
isolator
6.loe pressure tripped or other mistakes
1.weak isolation resulting from smoke 1.adjust the burning state in the boiler to
Switch tripped temperature below that of the dew point, so increase the smoke temperature,
result from flashover happens in low pressure
2.vibration does not work well, mush dust 2.repair the vibrating parts which dose not
Lowness in
2 pressure and covers pole plank and pole line, which work well
current, or result in a drop in striking pressure
flashover for 3.bad concealing in discharging electrode 3.remove the dust on the surface,
resulting in bad temperature preservation recover temperature preservation,
pressure rise
and creepage on the surface

Pressure is 1. the type of coal changes, resistance or 1.adjust the quality of the dust, and repair
normal or too consistence of dust is too high, which the unit
high, current is result in close-down of corona. 2.change a resistance of the damp
3
too low or even 2.loop of high pressure works bad, eg.
no candidates on damp burnout, Which results in open circle
the meter of rectifier transformer
1.bad isolation in high pressure parts 1.measure the resistance with a
Pressure is rather 2. part of the space shortens between megohmmeter to improve its isolation and
low, and discharging electrode and dust collecting replace the damaged parts
4
secondary current pole 2.adjust the space motioned in the failure
is overly large 3.lient subsistence exists in electric field column
4.bad isolation result from low temperature 3.remove the alien subsistence
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 Oasis environmental protection Operating Manual

in the isolating part in the porcelain-axis 4.check the air-leak of the heater, remove
room of electrode the dust
5.isolation of cable or terminal case 5.improve the cable and terminal case
damages badly which causes creepage 6.refer to “failure 20”
6.reverse corona
1.discharing electrode line breaks which 1.cut off the snapped line of the
cause short c discharging electrode
Secondary 2.metal alien subsistence exists in electric 2.emove the alien subsistence,
current indicates field 3.repair or replace damaged cable or
5 its limitation and 3.shor circle between high pressure cable terminal case
pressure indicates or terminal case and ground 4. repair or replace the isolator
zero
4.isolator is destroyed which cause short
circle to ground
The point of 1.a vibration in the frame of the 1.avoid vibration
secondary discharging electrode 2.remove the snapped line
6 pressure meter 2.snapped line remaining on the frame of
swings the discarding electrode swings
periodically
The point of 1.a distortion in discharging electrode 1.avoid the distortion
secondary 2.lighteling happens since the space 2.remove the dust
7 pressure meter between pole plank and pole wire shortens
swings because of dust covering
irregularly
Severe vibration 1.high pressure cable strike to the ground 1.ascertain the striking part and repair it
of The point of 2.part short circle caused by bend of 2.perfect the bend
8
secondary electrode
pressure meter
1.too much dust covering on pole plank 1.remove the dust, check the vibrating
and pole line system, and repair the failure, if any
Normal
2.start or repair the vibrating fittings
secondary
9 2.the vibration of discharging electrode or 3.remove the dust, check the vibrating
pressure, but low
dust-collect pole is not star or fails system
secondary current
3.portloness in corona line causes bad
discharging
Secondary 1.fuse shunt-wound with secondary current 1.replace the fuse
pressure and first meter strikes 2.ascertain the position of line cut0off and
current works repair it
10 well while 3.repaire or replace the meter
secondary current 2.wire cut-off in current measuring system
meter indicates
no reading 3.the point of current meter is locked
Vibrating 1.safety lever parts
machine runs
11 well but the 2.chain bar parts Replace the damaged fitting
vibrating axis
dose not run 3.electri porcelain twisted off
safety lever of 1.vibrating axis installed with a 1.according to the drawing, readjusting
12 vibrating non-matching axis axiality of the vibrating axis
machine is 2.after operating a period, the abrasion of 2.replace the cover, check the axiality of
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 Oasis environmental protection Operating Manual

snapped often bearing cover causes low axiality of the the vibrating axis
vibrating axis 3.remove the dust and rust, adjust the
3.vibrating hammerhead is locked flake of the hammer until the hammerhead
4.falselt installation of the safety lever turning round flexibly
5.the running part of the hammerhead 4.refit the lever according the drawing
rusted 5.remove the rust
1.wire in discharging electrode breaks, but 1.remove the broken wire
no short circle 2.reset the position of the plank, fix the
2.pin for fixing on the dust collecting pole pin
Pressure
breaks, and the plank shifts 3.chek the air-leak of the heater and
13 suddenly drops in
3.dust-cover or condensation on the Teflon isolator, eliminate the failure
large scale
protecting plank of the discharging 4.readjusting the frame and fix it
electrode vibrating room
4.frame of the discharging electrode shifts
Huge temperature 1.teprature preservation lever falls 1.recover the function of temperature
difference 2.severe air-leak preservation
14 between 2.replace the concealing material of the
in-smoke and hole, weld the crazing parts
out-smoke
1. dust unloading machine or its electric 1．Repair or replace the damaged parts
No rotation of machine break down 2．Remove the alien subsistence
15 dust unloading 2. Alien subsistence in the dust (vibrating
machine parts, hammerhead, wire etc.) 3．Remove them dust and agglomeration
3．Dust and agglomeration are not removed
1．Alien subsistence block the output of the 1．Remove the alien subsistence
ash 2．Check the dust semi-heating system to
ash in the dust 2．Agglomeration forms because of the low ensure its normal operation
16 hoop does not temperature 3．Check the vapor-lock machine; improve
fall down 3．Ash is affected with damp since the hot the state of dust elimination.
dust fall into the pool which generate
vapor,
1．Small capacity in electric dust catcher 1．Analyze carefully and find out the
reason, improve the unit
2 ． Actual dust flow exceed over the 2．Improve the burning, avoid air-leak,
designed amount or non-proper vibration, adjust the vibrating circle
The pressure ad much secondary dust winnows
3．Adjust atmosphere distribution
current are
normal, but low 4．Strengthen the temperature preservation
17 3．Airflow distribute in asymmetry of the hoop, keep on heating the hoop
in dust
eliminating 4．Cold atmosphere intrude from the hoop, 5．Improve the burning condition in the
efficiency more severe in the output electric field boiler
5 ． Bad burning, carbon are highly 6．Carefully decide to adopt which kind of
contained in the ash coal, it there is huge difference between
6．Huge difference between the designed the designed coal and the actual using
coal and the actual using coal coal , parameter of the unit should be reset
Spark emerges 1．Change in polar distance, (warping in 1．Adjust the polar distance, remove the
under low pole plank, bend in discharging wire, dust
18 pressure, rusting, fall-off of oxidizing peel or dust
necessary current covering of pole plank and pole wire) 2 ． Improve the working condition of
of corona is not
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 Oasis environmental protection Operating Manual

sufficiently 2．Air flee in some parts airflow

supplied 3．Vibrate intensely resulting in secondary 3．Adjust the vibrating power and circle to
dust winnowing reduce the dust winnowing.
1．Over exceeding in amount of resistant 1．Control the chemical composition of
dust dust amount and unit resistance
Spark emerges 2．Adjust the quality of the smoke
when low current 2．Peak value of the high pressure in overly 3．Change the form of the electrode
19 which cause low large 4．Reduce the tapping point of silicon the
efficiency of dust 3．The pressure of the corona is overly rectifier transformer, or apply a silicon
elimination large at the beginning of the operation transformer with relative low pressure.
4．The silicon transmitting angle for high
pressure is too small
Sparking 1.limitate the sparking rate, adjust the
discharging highest pressure
caused by high 2. Adjust the quality of the smoke
pressure and low Reversed corona happens when the unit 3.change the mode of power
20
current resistance is overly large supply,(supply by impulsing)
deteriorate the
function of dust
elimination
1.power supply to the detector is abnormal, 1.make sure the power supply is in order
No signal in the so the detector stops working 2. Check whether the output is matching
detector of 2.strong attenuation in signal output with the unit, adjust its value or add a
21
smoke-dust 3.a failure in detector machine for signal amplifying.
continuum 3.have it checked and repaired by the
manufacturer
1. the head of the detector is badly 1remove the pollution.
polluted. 2.check and clear the system and repair it
the detector 2the clearing system is damaged or 3.check the detecting route, adjust it
signal of air-leaking according to the manual
22 smoke-dust 4.check whether the unit is failed and deal
continuum is 3.light route of the machine is too high with the failures in tome
always the largest
4.the smoke of dust-containing is overly
thick
the detector 1.the zero point swings from side to side 1.readjust the aero point according to the
signal of manual
smoke-dust 2. light route of the machine is out of its 2. check the detecting route, adjust it
23
continuum can way according to the manual.
not be set as the
point of zero
1.signal collection and transmission are 1. check the collecting plank, joint, and
error the cables for signal transmission, repair,
Upper machine readjust or replace them in time.
control system 2.inspect and deal with the signal
24
misplay the resource, (e.g. the signal of pressure,
signal detecting 2.signal source is error current, temperature, dust lever,
concentration, shape0
3.inspect the signal value transmitted from

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 Oasis environmental protection Operating Manual

high pressure tank and low one to the

3.high pressure tank and low one wrongly upper machine
4.reset and calculate date according the
4.wrongly disposal in the signal date of the actual value
upper machine
The upper 1.a failure on the upper machine 1.inspect and repair the computer
machine control according to the manual, or refer to its
25
system can not 2. virus exists in the computer manufacturer
start normally 2.enimilate the virus

8.4 The methods of replacing the broken insulating porcelain sheath (see figure 1)
8.4.1 Dismantlement
a. dismantle the coping of the insulating room;
b. measure the distance from the boom to the coping of the insulating room and the inner
walls a. b. c. with a ruler, and note down (or note down on the walls of the insulating room);
c. put in the take-up and make it through the bush and hook on to the bracket on the
cathode frame;
d. lift up the cathode frame with the nut in the take-up, loose the insulating porcelain
sheath, demount the nut in the boom and dismantle the washer then the insulating porcelain
sheath.
8.4.2 Installation
a. check and clean the surface of the nether and top washers;
b. check the hermetic materials on the top and bottom of the insulating porcelain sheath
to see if they are in good condition and locate properly;
c. install the supporting insulating porcelain sheath in contrary to the process of
dismantlement;
d. check the fluctuant situation of the boom again, adjust the height and direction of the
boom the same as its undismantlement.
8.5 The methods of replacing the broken insulating porcelain axis (see figure 2):
8.5.1 Check the high-pressured circuit turned off, the electric dust collector connected ground,
the safety switch of the discharge pole turned off.
8.5.2 Open the door of the insulating porcelain axis.
8.5.3 Take off the triton fastening the axis box.
8.5.4 Put in the porcelain axis take-up through the electrical machinery bracket hole and
place the calipers around the axis under the fork.
8.5.5 Step up the axis and the axis box, use the take-up to support the lever of the machinery
bracket, (prevent the porcelain axis and its upside accessories from falling down the UNIT).
8.5.6 Take off old porcelain axis and install a new one.
8.5.7 Lower the axis and the axis box, and match the connecting leg of the rotational axis
with the connecting sleeve.
8.5.8 Check the top of the porcelain axis connecting sleeve to see if it is level with indicator
line of the rotational axis.
8.5.9 Tighten the axis with the bolts.
8.5.10 Test the discharge system.
8.5.11 Close the check-up door.

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 Oasis environmental protection Operating Manual

9、Special facilities

a. cathode frame take-up tools.

b. take-up tools to dismantle and replace the porcelain axis.

10、Examinations and repair

10.1 Miniature repair

Repair the electric dust collector after working every 3 months, take 4-8 hours to have it
done, mainly on sweeping the begrime in the electric field, especially when blowing the dust
on the polar system with compressed air; check the inner and outer structures and adjust
properly; check and adjust the vibrant hammerhead, check the polar level and distance and
adjust them; clean up the insulating sleeve and the porcelain axis. Check the distribution
board and other components and remove the abnormal situations; ensure the dust leak system
expedite; adjust the indicators.
10.2 Medium repair
Repair the electric dust collector after working every 6 months to one year, take 1-3days to
have it done, including as follow:
10.2.1 Check the distance between the two poles in every electric field, control the error
below the quota.
10.2.2 Scrub away the dust on the inner components, when discovering some discharge line
taking off or broken, just simply cut it off and exchange a new one when time is enough.
10.2.3 Check if the vibrant hammerhead vibrates on the stated place of the strike bar, adjust
properly when deviated. Check the wear and tear of the vibrant axis and hammerhead,
replace when serious.
10.2.4 Sweep begrime on the air distribution board, check if the vibrant hammerhead vibrates
on the stated place of the strike bar.
10.2.5 Check the insulating sleeve and the porcelain axis to see of there are cracks, replace
when there are to ensure the insulating capability, sweep the surface dust.
10.2.6 Check every hole, examine and repair doors and the hermetic capability of the flange.
Strictly ensure the gasproof.
10.2.7 Check the thermal insulating layer and the water preventing establishment.
10.2.8 Examine and repair the electric and other current facilities referring to the instruction
and current rules.
10.2.9 Examine and repair the CO detector referring to the instruction, blows the detector
terminal with compressed air.
10.2.10 Clean the CO2 fire extinguisher，check the detector, re-inflate the extinguisher if the
quality of CO2 reduces by 10%, whose deviation must be less than 0.5KG.
10.3 Extensive repair

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 Oasis environmental protection Operating Manual

Generally repair extensively when it works after more than 3 years, take 5-15days to have
it done. The processes include not only the above processes, but also checking if there are
broken and rubiginous parts, solder and replace according to the situation. Clean up the
soldering residue and burrs. Check the oleic position in the silicon transformer. If it is
necessary to supplement the usable transformer oil, refer the silicon transformer instruction.

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