Professional Documents
Culture Documents
SolidCAM + SOLIDWORKS
The Complete Integrated Manufacturing Solution
Contents
1. Introduction................................................................................................................. 1
2. CAM-Part Definition.................................................................................................... 5
4. iMachining Operation................................................................................................ 19
5. Roughing Operations................................................................................................ 27
6. Finishing Operations................................................................................................ 45
i
Introduction 1
About this course
The goal of this course is to teach you how to use SolidCAM’s Port Machining to machine a
simple and complex port. This tutorial covers the basic concepts of Port Machining. Once you have
developed a good foundation in basic skills, you can refer to the online help for information on the
less frequently used options.
Prerequisites
Students attending this course are expected to have basic knowledge of the SolidCAM software.
Course design
This course is designed around a task-based approach to training. The guided exercises will teach you
the necessary commands and options to complete a machining task. The theoretical explanations
are embedded into these exercises to give an overview of the Port Machining capabilities.
2
1. Introduction
Port Machining
The Port Machining operation is an easy to use method for machining ports with tapered lollipop
tool, and has collision checks for the entire tool (shank, arbor, and holder). You can choose to cut
the top only, the bottom only, and specify how much stock to leave on the entire port. It uses 3-Axis
machining as far into the port as possible, and then switches to 5-Axis motion. Smooth transitions
are created where the tool paths meet at the middle of the port. It provides both roughing and
finishing tool paths to make ports from castings or billet.
3
4
CAM-Part Definition
2
The CAM-Part definition process for the part consists of the following stages:
CAM-Part creation
CNC-Machine definition
• CAM-Part creation. At this stage, you have to define the CAM-Part name and location.
SolidCAM defines the necessary system files and a folder to allocate the place to store
SolidCAM data.
• CNC-controller definition. It is necessary to choose the CNC-controller. The controller
type influences the Coordinate System definition and the Geometry definition.
• Coordinate System definition. You have to define the Coordinate System, which is the
origin for all machining operations of the CAM-Part. You can create multiple CoordSys
positions and in each machining step select which CoordSys you want to use for the
operation.
• Stock and Target definition. It is necessary to define a boundary of the stock that is used
for the CAM-Part machining. SolidCAM enables you to define the model of the part in
its final stage after the machining.
The following exercises describe the full process of the CAM-Part definition. It is recommended to
go through the stages in order to understand how the CAM-Part features are built. For this purpose,
you have to turn off the automatic CAM-Part definition.
6
2. CAM-Part Definition
9. Define the CAM-Part in the Milling Part Data dialog box:
7
10. In the CNC-Machine list, click table_table_exercise.
11. Click
the CoordSys button in the Define section to set the
coordinate system for this part.
14. Click
8
2. CAM-Part Definition
20. Click
9
Enter the parameters as shown in the image.
21. Click
22. The defined UCS should look as displayed in the below image.
25. Right click Machines > New Machine to define a new machine.
10
2. CAM-Part Definition
26. In the left pane, right click New Machine to change the name.
30. Right click Materials > New Material to define a new material.
A new material is added.
31. In the left pane, right click New Material to change the name.
11
33. Enter the MPa value of 460 as shown in the image.
12
Stock and Target
Definition 3
To define the stock you have to follow the steps mentioned in this chapter.
1. Click
2. Click Design Model > Solid Bodies(3) > Stock >
Show.
14
3. Stock and Target Definition
6. Click
10. Enter
the Facet tolerance value as 0.1 so that your
system does not create a big faceting file.
14. Click
15
16. Select the solid as shown in the image.
20. Click
21. Click
16
3. Stock and Target Definition
The selected sketches should look as highlighted in the orange rectangular in the below image.
17
18
iMachining Operation
4
Before you define the iMachining operation, you must first define machine setup.
2. Click Table_Pos1 [MAC 1 (1-Position)] and enter a value of 125 the Z field. This will raise the
part above the machining level.
3. Click to see how the mounted part looks on the machine.
4. The part is displayed in the Machine Preview window and looks as shown in the below image.
7. Click
9. Click
20
4. iMachining Operation
You can also add the 2D iMachining operation by clicking SolidCAM Operations > iMachining >
2DMachining.
12. On the Dashboard page, select MAC 1 (2-Position) from the list.
17. Click
21
18. Click Tool > Select.
19. Click
26. Click
30. Click
22
4. iMachining Operation
33. Click
39. Slide the Max. arc size slide bar to around 6.19764.
40. Click
41. Click
23
42. Click
24
4. iMachining Operation
25
26
Roughing Operations
5
Before you start the roughing operation, you must make a few changes to close the holes as shown
in the image.
28
5. Roughing operations
4. Select the faces as shown in video 1.flv. This video can be found in the extracted folder of this
tutorial.
5. Click
6. Click
29
10. Select the Internal edges option in the Options section.
11. Click
15. Click
You will now split this surface into two so that you get two single tubes for machining.
17. Click
30
5. Roughing operations
21. Select
the faces as shown in video2.flv. This video
can be found in the extracted folder of this tutorial.
22. Click
25. Create the line as shown in the image by selecting the highlighted points.
31
26. Click the esc (escape) key on your keyboard.
29. Select the edges as shown in video3.flv. This video can be found in the extracted folder of
this tutorial.
30. Click
This will ensure that you have three distinct tubes available for machining.
32. Click
33. Right click the previous operation > Add Milling Operation > Port Machining.
37. Select the faces as shown in the video4.flv. This video can be found in the extracted folder of
this tutorial.
32
5. Roughing operations
40. Click
41. Click
48. Click
50. Click the Parallel to X option to get a cylinder parallel to the X axis.
33
52. Select the point as shown in the image.
53. Click
34
5. Roughing operations
65. Ensure that in the Feature Manager Design Tree, PART is switched on.
68. Click
71. Click
72. Click
35
74. Close the Simulation window.
75. Click
81. Click
82. Click
36
5. Roughing operations
87. Click
90. Click
91. Click
93. Click
37
95. Right click > Copy the operation.
100. Select the faces as shown in video5.flv. This video can be found in the extracted folder of
this tutorial.
103. Click
104. Click
109. Click
38
5. Roughing operations
116. Click
119. Click
120. Click
39
Before you add the next operation, ensure that Spine 3 is selected in the FeatureManager Design
tree.
123. Right click the operation > Add Milling Operation > 3D HSR.
127. In the Place CoordSys origin to list, click Top center of model box.
129. In the Modify by pick section, select the Pick XY origin check
box.
40
5. Roughing operations
131. In the Modify by flip section, click the Flip around Z button twice.
132. Click
134. Click
138. Click
143. Click
41
144. Click Constraint boundaries.
150. Click
42
5. Roughing operations
155. Click
163. Click
164. Click
43
166. Click to close the Simulation window.
You have now completed the roughing operations and, in the next chapter you will define the
finishing operations.
44
Finishing Operations
6
1. Right click the operation > Add Milling Operation > Port Machining.
7. Select
the LOLLIPOP MILL tool with the parameters
shown in the image.
46
6. Finishing Operations
10. Click
12. Click
47
22. Enter the parameters as shown in the
image.
23. Click
24. Click
26. Click
27. Click
48
6. Finishing Operations
36. Select
the LOLLIPOP MILL tool with the
parameters shown in the image.
38. Ensure that the Through point values are as shown in the
image.
49
41. Click the Sorting tab.
47. Click
50. Click
51. Click
50
6. Finishing Operations
53. Click
54. Click
51
61. In the User-defined Spine list, click contour 3.
52
6. Finishing Operations
72. Click
73. Click
75. Click
76. Click
77. Right click the operation > Add Milling Operation > 3D HSM.
79. In the CoordSys list, click MAC 1 (3-Position) as the user coordinate system.
81. Select the same LOLLIPOP MILL tool that was used for the previous spiral finishing
operation.
53
82. Click Constraint boundaries.
90. Click
54
6. Finishing Operations
96. Click
97. Click
99. Run the simulation for all the operations in SolidVerify mode.
55
The simulation must look like as shown in the image.
Run the machine simulation.
100. Click
101. Click
56
SolidCAM Application Tutorial
Port Machining
the MILL-TURN Edge
www.youtube.com/SolidCAMProfessor
www.facebook.com/SolidCAM
www.youtube.com/SolidCAMiMachining
www.solidcam.com