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Procedure: Configuring Operations

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 Milling\Operations_Configure
 OPERATION_SETUP.ASM

1. Task 1. Create an operation and specify a 3-axis milling machine tool as the
Work Center.
1. Enable only the following Datum Display type: Plane Display  .
2. Select Mill   from the Work Center types drop-down menu in the Machine Tool Setup
group.
 Type 3-AXIS in the Name text box and press ENTER.
 In the Milling Work Center dialog box, click Accept to create a default 3-axis
milling Work Center.

Figure 1  
2. Notice the default machine type is Mill, and the default number of axes is set to 3-Axis. You can
change these and other machine tool settings as required.

1. Task 2. Assemble a fixture.


1. Click Operation   from the Process group.
 Select the Fixture Setup tab.
 Click Add Fixture  .
 Select FADAL_BED.PRT, and click Open.
2. Create the first assembly constraint.

 Enable Plane Tag Display.

 Select datum plane NC_ASM_TOP.

 Select the top surface of FADAL_BED.PRT, as shown.


Figure 2  
3. Create the second assembly constraint.

 Select datum plane NC_ASM_FRONT.

 Select the front surface of FADAL_BED.PRT, as shown.

Figure 3  
4. Create the third assembly constraint.

 Select datum plane NC_ASM_RIGHT.

 Select the hidden left surface of FADAL_BED.PRT, as shown.

Figure 4  
5. Click Complete Component   in the dashboard.
6. Disable Plane Display  . Enable CsysDisplay  .
1. Task 3. Specify the machine zero coordinate system and the retract plane.
1. Click in the Program Zero collector in the dashboard.

 Select the MACHINE_CSYS from the fixture model.


Notice a coordinate system named NC_MACHINE_CSYS is copied into the manufacturing model.

2. Select the Clearance tab.
 Select Plane from the Type drop-down menu.
 Select NC_MACHINE_CSYS for the Reference.

 Type 150 and press ENTER for the Value.

Figure 5  
3. Select the Properties tab.
 Notice the name defaults to OP010; you could specify a different name at this
point.

4. Click Complete Feature   in the Operati

Exercise: Configuring a Milling Operation


Objectives
After successfully completing this exercise, you will be able to:

 Create manufacturing operations.

 Select an existing Work Center when configuring machine tools.

 Assemble fixtures.

 Create coordinate systems when specifying machine zero positions.

 Specify retract planes.

Scenario
You need to configure an operation that involves specifying a machine tool by selecting a pre-configured
fadal Work Center. You also assemble a fixture that represents the fadal machine tool. You configure the
machine zero coordinate system for the operation. This involves creating a new coordinate system in the
manufacturing model. This coordinate system references model geometry from the fixture assembly.
Finally, you specify the retract plane relative to the machine coordinate system.

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 Milling\Operations_Configure
 FADAL_EXAMPLE.ASM

1. Task 1. Create an operation and configure a machine tool.


1. Enable only the following Datum Display type: CsysDisplay  .
2. Select User-Defined Work Center from the Work Center types drop-down menu in the
Machine Tool Setup group.
 Select the FADALVMC.GPH Work Center, and click Open.
You have retrieved an existing Work Center for the fadal-vmc machine type; this Work Center can
have pre-configured options such as maximum spindle speed, and travel limits.

3. In the model tree, select FADALVMC, then right-click and select Edit Definition  .
 Select the Travel tab; note the tool travel limits in the X-, Y-, and Z-directions.
 In the Milling Work Center dialog box, click Accept .

Figure 1  
1. Task 2. Assemble a fixture.
1. Click Operation   from the Process group.
 Open the Fixture Setup tab.

 Click Add Fixture  .
 Select FADAL_VMC.ASM, and click Open.
2. Select the datum coordinate systemNC_ASM_DEF_CSYS on the manufacturing model.
3. Select the datum coordinate system FADAL_REF on the fixture assembly.
 Click Complete Component   in the dashboard.
Figure 2  
1. Task 3. Specify a machine zero coordinate system in the manufacturing model.
1. Create a new coordinate system by referencing existing geometry.

 Select the Model tab in the ribbon.


 Click Coordinate System   from the Datum group.
 Zoom in to the area shown.

 Press CTRL, and select the front and left edges on X-AXIS-TABLE.PRT, as
shown.

 Note the position of the coordinate system and the direction of the axes.

Figure 3  
2. You can select many alternative references to configure coordinate systems. In this case, you
could have selected three orthogonal surfaces to locate the coordinate system.
1. Reorient the coordinate system axes.

 In the Coordinate System dialog box, click theOrientation tab.


 Click Flip to change the X-axis direction.
 Observe the axes directions update, as shown.

 Click OK in the Coordinate System dialog box.

Figure 4  
1. Task 4. Specify a retract plane.
1. Select the Operation tab in the ribbon.
 Select the Clearance tab.
 Select Plane from the Type drop-down menu.
 Click in the reference collector and select coordinate system ACS0 for the
Reference.
 Edit the value to 200, and press ENTER.
 Click Refit   from the Graphics toolbar.
Figure 5  
2. Click Complete Feature   in the Operation dashboard.
 Disable CsysDisplay  .
3. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Using Reference Models


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 Milling\Reference_Models
CASTING.ASM

1. Task 1. Assemble the reference model.


1. Enable only the following Datum Display type: Plane Display  .
2. Select Assemble Reference Model   from the Reference Model types drop-down
menu in the Components group.
 Select CASTING.PRT, and click Open.
3. Create the first assembly constraint.

 Select datum plane NC_ASM_TOP in the model tree.

 If necessary, expand the CASTING.PRT feature list in the model tree.

 Select datum plane TOP on CASTING.PRT in the model tree.


Figure 1  
4. Create the second assembly constraint.

 Select datum plane NC_ASM_FRONT in the model tree.

 Select datum plane FRONT on CASTING.PRT in the model tree.

Figure 2  
5. Create the third assembly constraint.

 Select datum plane NC_ASM_RIGHT in the model tree.

 Select datum plane RIGHT on CASTING.PRT in the model tree.


Figure 3  
6. Click Complete Component   in the dashboard.
7. Disable Plane Display  .

Figure 4  
2. In this case, the reference model has been assembled to the default datum planes in the
manufacturing model. However, it is possible to configure an operation and assemble a fixture before
assembling the reference model. This would give you the option of assembling the reference model to
the fixture if required.

Exercise: Different Methods for Assembling


Reference Models
Objectives
After successfully completing this exercise, you will be able to:

 Assemble reference models using the Merge by Reference option.

 Assemble reference models using the Inherited option.

Scenario
You need to assemble reference models to two different manufacturing models. You start by opening the
mold cavity manufacturing model and assemble the mold cavity part using the Merge by Reference
option. This option copies all the mold cavity geometry into one merge feature in the reference model.

You then open the cover manufacturing model and assemble the cover part using the Inherited option.
The Inherited option gives you the flexibility to modify geometry and features on the inherited reference
part without changing the original cover part if required.

După finalizarea cu succes acest exercițiu, veți fi capabil să:


• Montați modele de referință utilizând Merge de opțiunea de referință.
• Montați modele de referință folosind opțiunea moștenite.
Scenariu
Aveți nevoie pentru a asambla modele de referință pentru două modele diferite de producție. Puteți
începe prin deschiderea modelului de fabricație mucegai cavitate și asambla partea de matriță cavitatea
folosind Merge de opțiunea de referință. Acest copii opțiune toate mucegai cavitate geometria într-un
singur element de îmbinare în modelul de referință.
Apoi deschideți modelul de producție de acoperire și de a asambla o parte capacul folosind opțiunea
moștenite. Opțiunea Moștenit vă oferă flexibilitatea de a modifica geometria și caracteristicile pe de o
parte de referință a moștenit fără a schimba o parte originală de acoperire, dacă este necesar.

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 Milling\Reference_Models
 MOLD_CAVITY.ASM

1. Task 1. Assemble the mold cavity reference model.


1. Disable all Datum Display types.

2. Select Merge Reference Model   from the Reference Model types drop-down menu.
 From the Open dialog box, select MOLD_CAVITY.PRT, and click Open.
3. Create the first assembly constraint.

 Select the front surface on MOLD_CAVITY.PRT.

 Select the front surface on X-AXIS-TABLE.PRT, as shown.

 If necessary, edit the offset value to 0.

Figure 1  
4. Create the second assembly constraint.

 Select the hidden underside surface on MOLD_CAVITY.PRT.

 Select the top surface on X-AXIS-TABLE.PRT, as shown.

 Edit the offset value to 0.

Figure 2  
5. Create the third assembly constraint.

 Select the right surface on MOLD_CAVITY.PRT.

 Select the right surface on X-AXIS-TABLE.PRT, as shown.

 Edit the offset value to –300.

Figure 3  
6. Click Complete Component   in the dashboard.
7. In the Create Reference Model dialog box, notice theMerge by reference option is set.
 Accept the name of MOLD_CAVITY_REF for the new reference model and
click OK.
 In the model tree, expand MOLD_CAVITY_REF.PRT.

 Select the EXTERNAL MERGE feature in the model tree.

 Notice the feature highlights in the MOLD_CAVITY_REF.PRT model.


  Figure 4

8. Click Regenerate   from the Quick Access toolbar.


An external merge feature has been created in the new reference model. Note the geometry of the
merge feature cannot be edited directly; however, additional features can be added to the new
reference model as required. In addition, the merge feature can be updated to display any changes
from the original reference part.

9. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close Window   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.
1. Task 2. Open the cover manufacturing model.
1. From the Quick Access toolbar, click Open  .
 Select COVER_OP010.ASM, and click Open.
 Enable CsysDisplay  .
1. Task 3. Assemble the cover reference model.
1. Select Inherit Reference Model   from the Reference Model types drop-down menu.
 Select COVER.PRT, and click Open.
2. Create the assembly constraint.

 Select datum coordinate system OP010 on the cover model.


 Select datum coordinate system MACH_0 on the manufacturing model, as
shown.

Figure 5  
3. Click Complete Component   in the dashboard.
4. In the Create Reference Model dialog box, notice theInherited option.
 Note the default name COVER_OP010_REF in the Name text box.

 Click OK to create a new reference model.


 Expand COVER_OP010_REF.PRT in the model tree.

 Expand the EXTERNAL INHERITANCE feature in the model tree.

  Figure 6

2. Note that an external inheritance feature has been created in the new reference model. You can
edit inherited features without changing the original reference part.

1. Suppress a number of reference model features that are not required for machining in the
first operation.

 In the model tree, select feature HOLE 1.

 Press CTRL and select features EXTRUDE 4 and EXTRUDE 6 in the model tree.

 Right-click and select Suppress  .


 Click OK to suppress the related round features.
2. In the model tree, click Settings   and then click Tree Filters.
 If necessary, select the Suppressed Objectscheck box.
 Click OK.
 Notice the updated listing showing suppressed features in the model tree, as
shown.
Figure 7  
3. Click Regenerate  .
4. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Using Workpiece Models


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 Milling\Workpiece_Models
 BRACKET.ASM

1. Task 1. Create the workpiece.


1. Disable all Datum Display types.

2. Select Automatic Workpiece   from the Workpiece types drop-down menu from the
Components group.
3. In the dashboard, select the Options tab.
 Type 20 in the +X text box.
 Type 20 in the –X text box.
 Type 20 in the +Y text box.
 Type 20 in the –Y text box.
 Type 10 in the +Z text box, and press ENTER.
 Observe the workpiece preview geometry update, as shown.

Figure 1  
Figure 2  
4. In the dashboard, select the Properties tab.
 Type BRACKET_WRK_AUTO in the Workpiece Name text box, and press
ENTER.
5. Click Complete Feature   in the dashboard.
 Observe the new workpiece displayed in green in the manufacturing model.

Figure 3  

Exercise: Creating a Workpiece with Inherited


Features
Objectives
After successfully completing this exercise, you will be able to:

 Create workpiece models using the Inherited Feature option.


 Suppress features in workpiece models with inherited features.

 Add features to workpiece models with inherited features.

Scenario
You need to create a workpiece in a manufacturing model using the Inherited Features option. The
workpiece represents a casting, so you need to suppress a number of features in the workpiece and add
material to the workpiece to ensure the workpiece accurately represents the “as-cast” version of the
casting.

După finalizarea cu succes acest exercițiu, veți fi capabil să:


• Crearea de modele piesei utilizând opțiunea Feature moștenite.
• reprimarea caracteristici în modelele de prelucrat cu caracteristici moștenite.
• Adăugați caracteristici la modele pentru piese cu caracteristici moștenite.
Scenariu
Aveți nevoie pentru a crea o piesă într-un model de producție folosind opțiunea Caracteristici moștenite.
Piesa de lucru reprezintă un casting, deci va trebui să suprima un număr de caracteristici în piesa de
prelucrat și se adaugă material piesa de prelucrat pentru a se asigura piesa de prelucrat reprezintă cu
exactitate versiunea "ca-turnat" de turnare.

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 Milling\Workpiece_Models
 GEARBOX_CASTING.ASM

1. Task 1. Assemble the gearbox casting as the workpiece model.


1. Enable only the following Datum Display type: CsysDisplay  .
2. Select Inherit Workpiece   from the Workpiece types drop-down menu in the
Components group.
 Select GEARBOX.PRT, and click Open.
3. Create the assembly constraint.

 Select datum coordinate system REF on the gearbox casting model.


 Select datum coordinate system REF on the manufacturing model.

Figure 1  
4. Click Complete Component   in the dashboard.
5. In the Create Stock-Workpiece dialog box, note theInherited option is already selected.
 Note the default name GEARBOX_CASTING_WRK in the Name text box.
 Click OK to create a new workpiece model.
 Expand the GEARBOX_CASTING_WRK.PRT in the model tree.

 Expand the EXTERNAL INHERITANCE feature in the model tree.

  Figure 2

2. An external inheritance feature has been created in the new workpiece part. You can edit
inherited features in the workpiece part without changing the original part. This is useful if you want to
edit the workpiece to represent the as-cast version of the model.

1. Task 2. Edit the workpiece to represent the as-cast version of the casting.
1. Suppress a number of workpiece model features.

 In the model tree, select feature SLOT_1.

 Press CTRL and select group HOLES.

 Right-click and select Suppress  .


 Click OK to suppress the related round feature.

Figure 3  
2. Activate the casting part.

 Select GEARBOX_CASTING_WRK.PRT in the model tree.


 Right-click and select Activate  .
3. Add material to the top of the casting.

 Click Extrude   from the Shapes group.


 Right-click and select Define Internal Sketch.
 Cursor over the workpiece model, then right-click and select the hidden surface
on GEARBOX_CASTING_WRK.PRT, as shown.

 Click Sketch.
 In the model tree, select the VERTICAL datum feature, and then select the
HORIZONTAL datum feature as sketching references.

 In the References dialog box, click Close.

Figure 4  
4. Select the first loop of edges for the sketch.

 Select Sketch View   from the Setup group in the ribbon.


 Click Project   from the Sketching group in the ribbon.
 Select the Loop option.
 Cursor over the workpiece model, and right-click until the top surface on the
GEARBOX_CASTING_WRK.PRT highlights, as shown.

 Select the highlighted surface.

 Click Accept to select the outer loop of edges, as shown.


  Figure 5

5. Select the second loop of edges for the sketch.

 Cursor over the workpiece model, and right-click until the surface on
GEARBOX_CASTING_WRK.PRT highlights, as shown.

 Select the highlighted surface.

 Click Next > Accept to select the inner loop of edges, as shown.

  Figure 6

6. Complete the extrusion.

 Click OK   from the Sketcher toolbar.


 Press CTRL + D to return to the standard orientation.

 In the dashboard, edit the depth to 2.


 Click Complete Feature  .
 Select GEARBOX_CASTING.ASM in the model tree.
 Right-click and select Activate  .
 Select the EXTRUDE 1 feature in the model tree.

 Observe the material added to the top of the casting, as shown.

Figure 7  
7. Click Regenerate  .
You could also vary the dimensions of the external inheritance features in the gearbox casting
workpiece if required.

8. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Creating and Using NC Model


Assemblies
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 Milling\NC_Assemblies
1. Task 1. Create an NC model assembly.
1. Create a new NC model assembly.

 Click New   in the ribbon.


 Select the Assembly and NC model options.
 Type COVER_NC in the Name text box.
 Click OK.

Figure 1  
2. Disable all Datum Display types.

3. Add the reference model.

 Select COVER.PRT and click Open.


 Notice that the reference model is added to the assembly.

Figure 2  
4. Configure a rectangular stock workpiece.
 From the menu manager, click Create Stock.
 In the dashboard, click Options.
 Type 135 in the X Total text box, and press ENTER.
 Type 40 in the Y Total text box, and press ENTER.
 Type 110 in the Z Total text box, and press ENTER.
 Notice that the workpiece size updates, as shown. You can edit the workpiece
size using drag handles, or edit the dimensions directly on the model.

  Figure 3

5. Name the workpiece.

 In the dashboard, click Properties.


 Type COVER_NC_WP in the Workpiece Name text box, and press ENTER.
 Click Complete Feature   in the dashboard.
 Observe the new workpiece displayed in green in the NC model assembly.

Figure 4  
6. Save the NC model assembly and erase all objects from memory.

 Click Save   from the Quick Access toolbar. Click OK.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK .
1. Task 2. Use an NC model assembly in a manufacturing model.
1. Create a new manufacturing model.

 Click New   in the ribbon.


 Select the Manufacturing and NC assemblyoptions.
 Type COVER in the Name text box.
 Clear the Use default template check box. ClickOK.
 Select Empty in the New File Options dialog box. Click OK.
2. Add the NC model assembly.

 Click the Components drop-down menu.

 Click Manufacturing Assembly > Assemble and Classify.


 Select COVER_NC.ASM and click Open.
 Notice that the NC model assembly is added to the manufacturing model.

Figure 5  
3. Review the model tree structure.

 Expand COVER_NC.ASM in the model tree.

 Observe the resulting model structure in the model tree, as shown.


Figure 6  

Procedure: Creating and Configuring a Work


Center
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 Milling\Work_Centers
 MILL_WORK_CENTER.ASM

1. Task 1. Configure and save a mill Work Center.


1. Enable only the following Datum Display types: Csys Display   and Plane Display  .
2. In the Machine Tool Setup group, click the Work Center types drop-down menu, and
select Mill  .
3. Configure the required options.

 Type 4_AXIS_MILL in the Machine Name text box.


 Select 4 Axis from the Number of Axes drop-down list.
 Notice that the Rotation Options section appears in the Milling Work Center
dialog box, as shown.
Figure 1  
4. Configure the Rotation Options.

 Select the Use Rotation check box.


 Select Absolute from the Rotation Mode drop-down list.

Figure 2  
5. Configure Commands Options.

 Select Only at Start from the FROM drop-down list.

Figure 3  
6. Observe the Output cutter position options.
Figure 4  
7. Associate a site parameter file with the Work Center.

 Select the Parameters tab.
 Click Defaults.
 Click Current Dir > Mill from the menu manager.
 Select 4_AXIS_MIL.SIT, and click Open.
 Notice the 4_axis_mil.sit file was read in successfully. This file configures the
default manufacturing parameter values used in NC sequences.

 Click Done from the menu manager.


8. Configure a PPRINT table.

 Click the PPRINT button.
 Click Create from the menu manager.
 Select the OPERATION_COMMENTS item and click the Yes option at the
bottom of the window.
 Edit the following items to Yes.
Parameter Name Option
TOOL_TABLE Yes
ONLY_OUTPUT_USED_TOOLS Yes
NC_SEQUENCE_NAME Yes
 Click OK to close the Activate PPRINT window.
 In the menu manager, click Save. Type 4_axisand press ENTER to save the
PPRINT table.
 Click Done/Return.
9. Configure the Work Center travel limits.

 Select the Travel tab.
 Configure the travel limits, as shown.
Figure 5  
10. Save the Work Center.

 Click Accept   in the Milling Work Center dialog box.


 Select the Work Center types drop-down menu from the Machine Tool Setup
group.

 Click Save Work Center.

Procedure: Creating Standard Milling Tools


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 Milling\Tools_Standard
 STD_TOOLS.ASM

1. Task 1. Create and review standard tools.


1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Click Cutting Tools   from the Machine Tool Setup group.
3. Create an end mill tool.

 Click File > New in the Tools Setup dialog box.


 Select END MILL from the Type drop-down list.
 Type FEM_20_0 in the Name text box.
 Type CARBIDE in the Material text box.
 Type 2 in the Number of Flutes text box.
 Edit the geometry parameters, as shown.

 Click Apply.
 Notice the tool is added to the tool table, as shown.
Figure 1  

Figure 2  
2. You can use the Material and Number of Flutes parameters with a machinability database to
determine cut feed and spindle speed.

1. Select the Settings tab.
 Notice that the tool number is already configured automatically as 1.

 Type 1 in the Offset Number text box.


 Click Apply, to update the tool information.
 Click Yes, to change the tool description.

Figure 3  
2. In the Tools Setup dialog box, click Save Tool  .
 A file named fem_20_0.xml is saved in the working directory.

3. Select the General tab.
 Click Hide Details, and notice that the tool geometry is no longer displayed.
 Click Show Details to display the tool geometry again.
 Click Display Tool  .
 Click Close.
Figure 4  
4. Click New Tool  .
 Select DRILLING from the Type drop-down list.
 Notice that the tool geometry graphic updates.

 Type DRILL_10_0 in the Name text box.


 Type HSS in the Material text box.
 Edit the geometry parameters, as shown.

 Select the Settings tab.
 Type 3 in the Tool Number text box.
 Type 3 in the Offset Number text box.
 Click Apply, to update the tool information.
 Notice that the tool is added to the tool table, as shown.
Figure 5  

Figure 6  

Figure 7  
5. Click Customize Columns  .
 Select the TOOL OFFSET NUMBER row in the Column Setup Builder dialog
box.

 Click Move Up  .
 Click OK.
 Notice that the tool table updates.
Figure 8  

Figure 9  

Procedure: Creating Solid Model Milling Tools


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 Milling\Tools_Solid
 SOLID_TOOLS.ASM

1. Task 1. Review a solid tool model.


1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Click Open  from the Quick Access toolbar.
 Select FEM_15_0_SOLID.PRT and click Open.
3. In the model tree, select the REVOLVE feature, then right-click and select Edit  .
 Observe the model dimensions, as shown.
Figure 1  
2. Notice that the coordinate system is named TIP. This represents the tool tip (often referred to as
the control point). This point specifies the X-, Y-, and Z-positions for the tool in NC sequences.

1. Review the model relations and symbolic dimension values.

 Select the Tools tab.
 Click Relations   from the Model Intent group.
 Notice the relations, as shown.

 These relations assign a material to the tool model and set the number of teeth.

 Observe the model dimension symbols, as shown.

 Note, the dimension symbols cutter_diam and length have been changed from
their default values. This creates a link between these dimensions and the corresponding tool
parameters.

 Click OK to close the Relations dialog box.


Figure 2  

Figure 3  
2. Click Close   from the Quick Access toolbar, to return to the manufacturing model.
3. Click Cutting Tools   from the Machine Tool Setup group.
4. Create an end mill tool.

 Click File > New in the Tools Setup dialog box.


 Click File > Open Tool Library > By Reference.
 Select FEM_15_0_SOLID.PRT and click Open.
 Notice that the tool parameters have been assigned from the solid model, as
shown.
Figure 4  
3. Notice that the tool solid model appears next to the tool geometry parameters.

1. In the Tools Setup dialog box, click Display Tool  .


 Notice that the solid tool model appears in a separate window.

 Click Close.

Figure 5  
2. Select the Settings tab.
 Notice that the tool number is already configured automatically as 1.

 Type 1 in the Offset Number text box.


 Click Apply, to update the tool information.
 Click Yes to change the tool description.
 Observe the information in the tool table, as shown.
Figure 6  

Figure 7  
3. In the Tools Setup dialog box, click Save Tool  .
 Click OK.

Procedure: Creating and Using Tool Cutting Data


Close Window        Erase Not Displayed 

 Milling\Tools_Cutting-Data
 CUTTING_DATA.ASM

1. Task 1. Create cutting data when configuring a tool.


1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Configure the workpiece material.

 In the model tree, select OP010[MAZAK], then right-click and select Edit


Definition  .
 Select the Options tab in the dashboard.
 Click New.
 Type aluminum in the Stock Material text box and press ENTER.
 Click Accept  .
 Click Complete Feature   in the dashboard.
You can manually add more materials to the mfg_wp_material_list.xml file as required. This enables
you to select from more than one workpiece material.

3. Click Cutting Tools   from the Machine Tool Setup group.


4. Configure cutting data for a drill tool.

 Ensure the DRILL_12_0 tool is selected.

 The tool geometry has been configured, but cut data has not been configured.
 Select the Cut Data tab.
 Notice aluminum is selected from the Stock Material drop-down list.
 Type 500 in the Speed text box.
 Type 120 in the Feed text box.
 Click Apply.
 Click Yes to save the changes to the tool.

Figure 1  
You can use the cutting data to specify optimum speed and feed parameters when using this tool in
NC sequences.

5. In the Tools Setup dialog box, click Save Tool  .


 Note, the saved drill_12_0.xml file now contains feed and speed information, as
shown.

Figure 2  
1. Task 2. Configure cutting data when creating a new tool.
1. Click New Tool  .
 Select the General tab.
 Select END MILL from the Type drop-down list.
 Type FEM_25_0 in the Name text box.
 Edit the geometry parameters, as shown.

 Select the Cut Data tab.


 Notice aluminum is selected from the Stock Material drop-down list.
 Type 2330 in the Speed text box.
 Type 605 in the Feed text box.
 Type 20 in the Axial Depth text box.
 Type 12 in the Radial Depth text box.
 Click Apply.

Figure 3  

Figure 4  
2. In the Tools Setup dialog box, click Save Tool  .
The saved tool file, fem_25_0.xml, contains feed and speed information. You can use this information
in the future if the tool is retrieved into a different Work Center, and aluminum is configured as the
stock material.
Procedure: Retrieving Tool Data
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 Milling\Tools_Retrieving
TOOL_LIB.ASM

1. Task 1. Retrieve different tools into a Work Center.


1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Load a configuration option to specify the tool directory.

 Click File > Options.
 Select Configuration Editor.
 Select Import configuration file from Import/Export types drop-down menu.
 Select the CONFIG.PRO file, and click Open.
 Click OK to close the PTC Creo Parametric Options dialog box.
 Click No in the PTC Creo Parametric Options Panel.
3. Click Cutting Tools   to open the Tools Setup dialog box.
4. Retrieve a center drill tool.

 Select CENTER-DRILLING from the Type drop-down list.


 Click Retrieve Tool   in the Tools Setup dialog box.
 Notice you are selecting from the previously configured pro_mf_tprm_dir folder.

 Double-click the CENTER_DRILLS folder.

 Select the 08.XML tool, and click Open.


 Note the resulting tool geometry updates, as shown.

Figure 1  
5. Retrieve a drill tool.

 Select DRILLING from the Type drop-down list.


 Click Retrieve Tool  .
 Double-click the DRILLS folder.

 Select the MMDRL_16.XML tool and click Open.


 Note the resulting tool geometry updates, as shown.

Figure 2  
6. Retrieve a bull nose mill tool.

 Select MILLING from the Type drop-down list.


 Note, you must change the tool type before retrieving the required tool.

 Click Retrieve Tool  .
 Double-click the MILL_TOOLS folder.

 Select the MMBUL10.XML tool, and click Open.


 Note the resulting tool geometry updates, as shown.
Figure 3  
7. Retrieve a flat end mill tool.

 Click Retrieve Tool  .
 Double-click the MILL_TOOLS folder.

 Select the MMFLT18.XML tool, and click Open.


 Note, all stored tool parameters are retrieved with the tool, as shown.

Figure 4  
2. By default, tool information is stored with the manufacturing model.
3. You can also save the Work Center. This stores any retrieved tools within the Work Center
configuration. This is useful if you want to retrieve a Work Center in different manufacturing models
with tools pre-configured.

1. Save the manufacturing model.

 Observe the tool table listing in the Tools Setup dialog box, as shown.

 Click OK in the Tools Setup dialog box.


 Click Save   from the Quick Access toolbar.
 Note, the tool information is saved with the manufacturing model.

  Figure 5

Exercise: Creating and Configuring Tools


Objectives
After successfully completing this exercise, you will be able to:

 Create tools by configuring tool parameters.

 Use cutting data during the configuration of tools.

 Retrieve tools from a tool library.

 Configure a solid tool.

Scenario
You need to configure a number of tools for an existing fadal-vmc Work Center. You create a number of
new tools and retrieve some existing tools from a tool library. You also configure a solid tool and add it to
the Work Center configuration.

Close Window        Erase Not Displayed 

 Milling\Tools_Configuring
 FADAL_TOOLS.ASM

1. Task 1. Review the existing tools for the FADAL_VMC Work Center.
1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Load a configuration option to specify the tool directory.

 Click File > Options.
 Select Configuration Editor.
 Select Import configuration file from the Import/Export types drop-down menu.
 Select the CONFIG.PRO file, and click Open.
 Click OK to close the PTC Creo Parametric Options dialog box.
 Click No in the PTC Creo Parametric Options Panel.
3. Click Cutting Tools   from the Machine Tool Setup group.
 Observe the tools currently associated with the FADAL_VMC Work Center, as
shown.

  Figure 1

4. Review a center drill tool.

 Ensure that the CTRDRILL_04 tool is selected in the tool table.

 Notice that the tool parameters and tool geometry appear in the General tab, as
shown.

 Select the Settings tab.
 Notice the tool number and offset number are already configured, as shown.

Figure 2  

Figure 3  
5. Select the General tab.
 Click Hide Details. Notice that the tool geometry no longer appears.
 Click Show Details to display the tool geometry again.
 In the Tools Setup dialog box, click Display Tool  .
 Notice that the tool geometry appears in a separate window, as shown. The tool
geometry updates as parameter values are edited.

 Click Close.

Figure 4  
6. Review the Cut Data tab.

 Select the Cut Data tab.


 Notice that values for feed and speed have been set, as shown.

Figure 5  
2. You can store cutting data for specific stock materials with tools. You can then use this cutting
data when creating NC sequences.

1. Review an end mill tool.

 Select the FEM_06_0 tool in the tool table.

 Select the General tab.
 Notice that the tool parameters and tool geometry appear in the General tab, as
shown.

 Select the Settings tab.
 Notice that the tool number and offset number are already configured, as shown.

Figure 6  

Figure 7  
3. You can use the Material and Number of Flutes parameters with a machinability database to
determine cut feed and spindle speed.

1. Review the Cut Data tab.

 Select the Cut Data tab.


 Notice that values for feed and speed have been set, as shown.
Figure 8  
4. You can manually set data values for cutting data or you can read them in from existing data
files. You can do this by clicking  Read DB.
1. Task 2. Create new tools in the FADAL_VMC Work Center.
1. Create a spot drilling tool.

 Select the General tab.
 Click New Tool  .
 Select SPOT DRILL from the Type drop-down list.
 Notice the tool geometry graphic updates.

 Type SPOT_DRILL_12 in the Name text box.


 Type CARBIDE in the Material text box.
 Edit the geometry parameters, as shown.

 Select the Settings tab.
 Type 5 in the Tool Number text box.
 Type 5 in the Offset Number text box.
 Click Apply, to update the tool information.
 Notice that the tool is added to the tool table, as shown. The tools are ordered by
tool position.
Figure 9  

Figure 10  

Figure 11  
2. Configure cutting data for the tool.

 Select the Cut Data tab.


 Type 500 in the Speed text box.
 Type 130 in the Feed text box.
 Click Apply.
 Click Yes to save the changes to the tool.
Figure 12  
3. Save the tool configuration.

 In the Tools Setup dialog box, click Save Tool  .


The tool information is saved to a file named spot_drill_12.xml. All saved tools are stored in the
current pro_mf_tprm_dir folder (or the current working directory if no tool folder is specified). You can
then manually move the saved tool file to a suitable sub-folder. Repeating this process enables you to
add tools to a tool library.

4. Create a ball mill tool.

 Select the General tab.
 Click New Tool  .
 Select BALL MILL from the Type drop-down list.
 Notice that the tool geometry graphic updates.

 Type BEM_12_0 in the Name text box.


 Type CARBIDE in the Material text box.
 Type 2 in the Number of Flutes text box.
 Edit the geometry parameters, as shown.

 Select the Settings tab.
 Type 7 in the Tool Number text box.
 Type 7 in the Offset Number text box.
 Click Apply to update the tool information.
 Notice that the tool is added to the tool table, as shown.
Figure 13  

Figure 14  

Figure 15  
1. Task 3. Retrieve a tool from a tool library, and configure the tool.
1. Retrieve a flat end mill tool.

 Select the General tab.
 Select MILLING from the Type drop-down list.
 Note that you must change the tool type before retrieving the required tool.

 Click Retrieve Tool  .
 Notice you are selecting from the previously configured pro_mf_tprm_dir folder.

 Double-click the MILL_TOOLS folder.

 Select the MMFLT20.XML tool, and click Open.


 Note, all stored tool parameters are retrieved with the tool, as shown.
Figure 16  
2. Select the Settings tab.
 Type 15 in the Tool Number text box.
 Type 15 in the Offset Number text box.
 Click Apply.
 Click Move to move the tool to an existing pocket.
 Notice that the tool is appended to the end of the tool table, as shown.

  Figure 17

3. Configure cutting data for the tool.

 Select the Cut Data tab.


 Type 2330 in the Speed text box.
 Type 605 in the Feed text box.
 Type 20 in the Axial Depth text box.
 Type 12 in the Radial Depth text box.
 Click Apply.
 Click Yes when prompted.
 Click OK to close the Tools Setup dialog box.
Figure 18  
4. Save the manufacturing model.

 Click Save   from the Quick Access toolbar.


 Note that the tool information is stored with the manufacturing model.

1. Task 4. Review and configure a solid model tool.


1. Open a solid model tool.

 Click Open   from the Quick Access toolbar.


 Select BEM_25_0_SOLID.PRT and click Open.
2. Edit the dimension symbol text.

 In the model tree, select the REVOLVE 1 feature, right-click, and select Edit  .
 Observe the model dimensions, as shown.

 Select the 100 linear dimension, right-click, and select Properties.


 Type length in the Name text box.
 Click OK in the Dimension Properties dialog box.
 Select the 25 diameter dimension, right-click, and select Properties.
 Type cutter_diam in the Name text box.
 Click OK in the Dimension Properties dialog box.
 Select the 12.5 radius dimension, right-click, and select Properties.
 Type corner_radius in the Name text box.
 Click OK in the Dimension Properties dialog box.
3. Review the model relations and symbolic dimension values.

 Select the Tools tab.
 Click Relations   in the Model Intent group.
 Notice the model dimension symbols, as shown.

Figure 19  
Figure 20  
2. Changing the dimension symbols to length, cutter_diam, and corner_radius creates a link
between the tool model's dimensions and the corresponding tool parameters.

3. Notice that the solid model tool has a coordinate system named TIP. This represents the tool tip
(often referred to as the control point). This point specifies the X-, Y-, and Z-positions for the tool in
NC sequences.

1. Add relations to the solid model tool.

 In the Relations dialog box, type the relations, as shown.

 These relations assign a material to the tool model, and set the number of teeth.

 Click OK to close the Relations dialog box.

Figure 21  
2. Click Close   from the Quick Access toolbar to return to the manufacturing model.
3. Open the Tools Setup dialog box.

 Click Cutting Tools  .
4. Configure a solid model tool.

 Select MILLING from the Type drop-down list.


 Note, you must set the correct tool type before retrieving a tool.

 Click File > New in the Tools Setup dialog box.


 Click File > Open Tool Library > By Reference.
 In the Open dialog box, click Working Directory  .
 Select BEM_25_0_SOLID.PRT and click Open.
 Notice that the tool parameters have been assigned from the solid model, as
shown.

Figure 22  
5. Select the Settings tab.
 Type 17 in the Tool Number text box.
 Type 17 in the Offset Number text box.
 Click Apply.
 Click Move to move the tool to an existing pocket.
 Notice that the tool is appended to the end of the tool table, as shown.

  Figure 23

6. Change the tool table listing.

 In the Tools Setup dialog box, click the Cutter Diam column header.

 Notice that the tool table listing updates, as shown.

 In the Tools Setup dialog box, click the Tool Position column header.

 Notice the tool table listing updates again, as shown.


 In the Tools Setup dialog box, click File > Save Tool List.
 This saves the tool list to a file named tool_dialog_tool_list.xml.

 Click OK.

  Figure 24

  Figure 25

7. Review the tool listing in the Work Center and save the Work Center.

 Click Cutting Tools  .
 Notice this opens the Tools Setup dialog box, as shown.

 Click OK to close the Tools Setup dialog box.


 The tool information can be saved with the Work Center configuration.

 Select FADAL_VMC in the model tree.

 Select Save Work Center from the Work Center drop-down menu, in the


Machine Tool Setup group.
  Figure 26

8. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar, to close the window.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Using Template Manufacturing Models


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 Milling\Mfg_Templates
NO FILES OPEN
1. Task 1. Review a template manufacturing model.
1. Open a template manufacturing model.

 Click Open   from the Quick Access toolbar.


 Double-click the TEMPLATE_MODELS folder.

 Select START_MODEL.ASM, and click Open.


 Enable only the following Datum Display types:  .

 Notice that the retract plane and machine coordinate system have been
configured.

 Select FIXTURE.ASM in the model tree.

 Notice that the fixture assembly highlights, as shown.

 Notice that the fixture assembly, machine type, and operation appear in the
model tree.

Figure 1  

Figure 2  
2. Review the operation configuration.

 In the model tree, select OP010[FADAL_VMC], then right-click and select Edit


Definition  .
 Notice that all the required elements of the operation have been configured, as
shown.

 Click Complete Feature   from the Operation dashboard.

  Figure 3

3. Review the Work Center.

 In the model tree, select FADAL_VMC, then right-click and select Edit


Definition  .
 Notice that a 3-axis mill Work Center has been configured, as shown.

 Click Accept  .

Figure 4  
4. Review the configured tools.

 Click Cutting Tools   from the Machine Tool Setup group.


 Notice a number of tools have been configured, as shown.

 Click OK.

Figure 5  
5. Close the template model and erase all objects from memory.

 Click Close   from the Quick Access toolbar.


 Click Erase Not Displayed  .
 Click OK.
6. Create a new manufacturing model using a template.
 Click New   from the Quick Access toolbar.
 Select the Manufacturing and NC assemblyoptions.
 Type TEST_NC in the Name text box.
 Clear the Use default template check box, and click OK.
 Click Browse.
 From the template_models folder, select START_MODEL.ASM, and click Open.
 Click OK.
 Notice that the template manufacturing model features have been copied into the
new model, as shown.

Figure 6  

Figure 7  

Procedure: Configuring Parameter Values


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 Milling\Parameters_Configure
 PARAMS.ASM

1. Task 1. Create an NC sequence and edit parameter values.


1. Disable all Datum Display types.

2. Select the Mill tab.
 Click Face   from the Milling group.
3. Select the 50_0_END_MILL tool from the Tool Manager drop-down menu.
4. Select the Parameters tab.
 Notice that the required parameters are highlighted in pale yellow in the Edit
Parameters dialog box.

 Notice also that all other parameters have system-assigned default values.

 If necessary, select the CUT_FEED parameter.


 Edit the CUT_FEED parameter value to 200, and press ENTER.
 Select the Edit Machining Parameters   and notice the graphic illustration for
the selected parameter.

Figure 1  

Figure 2  
5. Edit the remaining required parameters for the NC sequence.

Parameter Name Value


STEP_DEPTH 5
STEP_OVER 20
CLEAR_DIST 2
SPINDLE_SPEED 1000
 Notice that the graphic illustration updates when possible.

6. Change the displayed parameters.

 Click All.
 If necessary, scroll to the top of the parameter list.

 Notice the list of parameters updates, as shown.

 Select Cut Depth and Allowances from the Categories drop-down list.


 Notice the list of parameters updates, as shown.

Figure 3  
Figure 4  
7. Specify a calculated parameter value.

 Select the STEP_OVER parameter and notice that the graphic illustration


appears.
 Click the Hide Details button and notice that the graphic illustration is hidden.
 Click the Show Details button and notice that the graphic illustration appears
again.
 Edit the STEP_OVER parameter value tocutter_diam/2, and press ENTER.
 Select STEP_OVER again.

Figure 5  

Figure 6  

Figure 7  
2. Notice the parameter calculation appears, and the resulting value appears in the parameter value
text box, as shown.
1. Read parameter values from a file.

 Click File > Open in the Edit Parameters dialog box.


 Select the FACE_MILL.MIL parameter file, and click Open.
 Notice that the parameter values update, as shown.

 Click OK.

Figure 8  

Procedure: Using Site Parameter Files


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 Milling\Parameters_Site
 SITE_FILES.ASM

1. Task 1. Create a mill site parameter file.


1. Enable only the following Datum Display types: Plane Display   and CsysDisplay  .
2. Select Site from the Machine Tool Setup drop-down menu.
 From the menu manager, click Create.
 Type RGH_3_AXIS as the site file name, and press ENTER.
 Click Mill in the menu manager.
3. Review the contents of the Site Tree dialog box, as shown.

  Figure 1

2. When editing default values, you can access appropriate alternative values from the drop-down
list at the top of the dialog box. To edit parameter default values, first select the default value. Then
either type in a new value or use the drop-down list at the top of the dialog box to select a new value
when possible.

1. In the CUT OPTION category, for the LACE_OPTION parameter, edit the following value
in the DEFAULT VALUE column.

 LINE_CONNECT specifies that for surface milling sequences, cut motions are
connected instead of retracted and repositioned between each pass.

Parameter Default Value


LACE_OPTION LINE_CONNECT
2. In the CUT PARAM category, edit the following values in the DEFAULT VALUE column.

 TOOL_ROUGH_AXIAL_DEPTH and TOOL_ROUGH_RADIAL_DEPTH use


calculated values based on workpiece material and tool diameter.

Parameter Default Value


STEP_DEPTH TOOL_ROUGH_AXIAL_DEPTH
STEP_OVER TOOL_ROUGH_RADIAL_DEPTH
ROUGH_STOCK_ALLOW 0.75
3. In the FEED category, edit the following values in the DEFAULT VALUE column.

 TOOL_ROUGH_FEED_RATE uses a calculated value based on workpiece


material and tool diameter. Typing zero for a feed rate outputs a RAPID command for that feed rate.

Parameter Default Value


CUT_FEED TOOL_ROUGH_FEED_RATE
RETRACT_FEED 0
FREE_FEED 0
4. In the MACHINE category, edit the following values in the DEFAULT VALUE column.

 TOOL_ROUGH_SPINDLE_RPM uses a calculated value based on workpiece


material and tool diameter.

Parameter Default Value


SPINDLE_SPEED TOOL_ROUGH_SPINDLE_RPM
COOLANT_OPTION ON
5. In the ENTRY/EXIT category, edit the following value in the DEFAULT VALUE column.

 CLEAR_DIST specifies the distance needed to completely clear the workpiece


prior to retracting.

Parameter Default Value


CLEAR_DIST 5
6. In the Site Tree window, click File > Exit to close the window.
7. Click Done/Return.
1. Task 2. Activate the mill site parameter file within the Work Center.
1. In the model tree, select MACH01, then right-click and select Edit Definition  .
 Select the Parameters tab.
 Click the Defaults and select theRGH_3_AXIS_MIL check box. Click Done Sel >
Done.
 Click Accept   in the Milling Work Center dialog box.
You must activate the site parameter file by selecting the check box next to its name. You can only
associate one of each type of site parameter file to a Work Center.

Procedure: Basic Face Milling


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 Milling\Face_Mill
 FACE_MILL.ASM

1. Task 1. Create a face milling sequence and edit parameter values.


1. Disable all Datum Display types.

2. Select the Mill tab.
3. Click Face   from the Milling group.
 Select the 50_0_END_MILL tool from the Tool Manager drop-down menu.
4. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_DEPTH to 5.
 Edit STEP_OVER to 30.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
5. Select the Reference tab.
 Click in the Machining References collector.

 Select the top surface of the model, as shown.

Figure 1  
6. Review the resulting toolpath.
 Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath follows the outline of the selected model surface. You
can change this by referencing a mill surface.

 Click Close in the Play Path dialog box when finished.

Figure 2  
1. Task 2. Use a mill surface as a machining reference for the NC sequence.
1. Select the Reference tab, then cursor over Individual Surfaces, right-click, and
select Remove.

Figure 3  
2. Click Mill Surface   from the Geometry drop-down list.
3. Click Fill   from the Surfacing group.
4. Right-click and select Define Internal Sketch.
5. Cursor over the model, right-click, and select the hidden model surface, as shown.

6. Click Sketch.
7. Click Project   from Sketching group.
8. Select the Loop option.
9. Select the top surface of the workpiece, as shown.
10. Click OK  .
11. Click Complete Feature   from the Fill dashboard.
12. Click OK  .
13. Click Resume  .
14. Click Complete Feature  .

Figure 4  

Figure 5  

Figure 6  
15. Review the updated toolpath.

 Select the toolpath just created, in the model tree.


 Right-click and select Play Path  . Click Play  .
 Notice that the toolpath now follows the outline of the mill surface, as shown.

Figure 7  
16. Click Close.
17. If necessary, select the FILL 1 surface feature in the model tree.

 Right-click and select Hide  .


 Note, you can hide and unhide mill surfaces as needed.

You could also configure a mill window as an alternative machining geometry reference.

Procedure: Lateral Control Face Milling Parameters


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 Milling\Face_Lateral
LATERAL.ASM

1. Task 1. Edit lateral control parameter values in an existing NC sequence.


1. Disable all Datum Display types.

2. In the model tree, select the CLASSIC FACE MILLING[OP010] NC step, then right-click
and selectEdit Definition  .
 Click Play Path > Screen Play.
 Click Play  .
Figure 1  
2. Notice that the toolpath follows the outline of the selected model surface. You can change this by
editing the TRIM_TO_WORKPIECE parameter.

1. From the MILL Ribbon, click Step Parameters   from the Update group.
2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Edit TRIM_TO_WORKPIECE to YES. Click OK in the Edit Parameters dialog box.
4. Click Screen Play.
5. Click Play  . Notice that the toolpath now follows the outline of the workpiece.

Figure 2  
6. Edit the cut angle and step-over parameters.

 Click Step Parameters  .
7. Edit the following parameters.

 Edit CUT_ANGLE to 90.


 Edit STEP_OVER to 40.
 Click OK.
8. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice that the toolpath updates, as shown.

Figure 3  
9. Edit the initial edge and final edge parameters.

 Click Step Parameters  .
10. Edit the following parameters.

 Edit INITIAL_EDGE_OFFSET to –15.


 Edit FINAL_EDGE_OFFSET to –15.
 Click OK.
11. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice that the first and last passes update, as shown.
Figure 4  
12. Click Step Parameters  .
13. Edit NUMBER_PASSES to 1. Click OK.
14. Click Screen Play.
15. Click Play  . Notice that the toolpath makes one pass at the center of the model, as
shown.

Figure 5  
16. Edit the scan type and number passes parameters.

 Click Step Parameters  .
17. Edit the following parameters.

 Edit SCAN_TYPE to TYPE_ONE_DIR.


 Edit NUMBER_PASSES to 0.
 Click OK.
18. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice that the TYPE_ONE_DIR value makes the tool cut in one
direction only, retracting between passes, as shown.
Figure 6  

Procedure: Depth Control Face Milling Parameters


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 Milling\Face_Depth
 DEPTH.ASM

1. Task 1. Edit depth control parameter values in an existing NC step.


1. Disable all Datum Display types.

2. In the model tree, select the CLASSIC FACE MILLING[OP010] NC step, then right-click
and selectEdit Definition  .
 Click Play Path > Screen Play.
 Click Play  .
Figure 1  
2. Notice that one pass is made at full depth. This is because NUMBER_CUTS = 0, and
STEP_DEPTH = 15, which is equal to the depth from the top of the workpiece to the machined
surface.

1. Edit the step depth parameter.

 Click Step Parameters  .
2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Edit STEP_DEPTH to 10.
 Click OK.
4. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice that the tool now makes two passes, one at a depth of 10
and one at full depth, as shown.
Figure 2  
5. Edit the number cuts parameter.

 Click Step Parameters  .
6. Edit NUMBER_CUTS to 3.
 Click OK.
7. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice the tool now makes three evenly spaced depth passes, as
shown.
Figure 3  
8. Edit the bottom stock allowance parameter.

 Click Step Parameters  .
9. Edit BOTTOM_STOCK_ALLOW to 3.
 Click OK.
10. Review the resulting toolpath.

 Click Screen Play.
 If necessary, click the CL Data bar in the Play Path dialog box. This makes the
CL data visible in the dialog box.

 Click Play  .

Figure 4  
3. Notice that the tool still makes three evenly spaced depth passes, but now leaves a stock
allowance of 3, as shown.

1. Click Close.
2. Click Done Seq.

Procedure: Entry and Exit Face Milling Parameters


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 Milling\Face_Entry-Exit
 ENTRY_EXIT.ASM

1. Task 1. Edit entry and exit parameter values in an existing NC step.


1. Disable all Datum Display types.

2. In the model tree, select the CLASSIC FACE MILLING[OP010] NC step, then right-click
and selectEdit Definition  .
3. Orient the model using a named view.

 Select the VIEW tab, click Named Views  , and select TOP from the drop-
down list.
4. Review the current toolpath.

 Click Play Path > Screen Play.


 Click Play  .

Figure 1  
2. The toolpath has been configured using a (hidden) mill surface. Notice no entry and exit
parameters have been configured. You can use the START_OVERTRAVEL and
END_OVERTRAVEL parameters to add offsets at the beginning and end of each pass.

1. Edit the over travel parameters.

 Select the Mill tab.
 Click Step Parameters  .
2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Edit END_OVERTRAVEL to 10.
4. Edit START_OVERTRAVEL to 10.
 Click OK.
5. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice that the tool now extends beyond the workpiece on each
pass, as shown.
Figure 2  
6. Edit the approach and exit distance parameters.

 Click Step Parameters  .
7. Edit APPROACH_DISTANCE to 25.
8. Edit EXIT_DISTANCE to 25.
 Click OK.
9. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice the tool now extends an extra distance on the first and last
pass, as shown.
Figure 3  
10. Edit the entry edge and clearance edge parameters.

 Click Step Parameters  .
Notice the ENTRY_EDGE parameter is configured as LEADING_EDGE, and the
CLEARANCE_EDGE parameter is configured as HEEL.

11. Edit ENTRY_EDGE to CENTER.


12. Edit CLEARANCE_EDGE to CENTER.
 Click OK.
13. Review the resulting toolpath.

 Click Screen Play.
 Click Play  . Notice Creo Parametric now calculates all tool extensions relative
to the center of the tool, as shown.
Figure 4  
14. Click Close.
15. Click Done Seq.

Exercise: Creating Face Milling Sequences


Objectives
After successfully completing this exercise, you will be able to:

 Create mill window geometry.

 Create face milling sequences.

 Edit milling parameters to adjust face milling sequences.

Close Window        Erase Not Displayed 

 Milling\Face_Cover
COVER_FACING.ASM

1. Task 1. Create a mill window as a machining reference.


1. Disable all Datum Display types.

2. Click Mill Window   from the Manufacturing Geometry group.


3. Click Chain Window   in the dashboard.
4. To configure the window plane, cursor over the model, right-click, and select the hidden
model surface, as shown.
5. Right-click and select Chain to active the selection of edges.
6. Select one of the chain of edges at the top of the workpiece, as shown.

7. Press SHIFT, cursor over the model, and select the top surface of the workpiece, as
shown.

 Notice that the loop of edges on the top surface of the workpiece are selected, as
shown.

2.
3. 2. Faceți clic pe Mill Window din grupul Manufacturing Geometrie.
3. Faceți clic pe lanț Window în tabloul de bord.
4. Pentru a configura planul fereastră, cursorul pe modelul, faceți clic dreapta și selectați
suprafața modelului ascuns, așa cum se arată.
5. Faceți clic dreapta și selectați lanț pentru a activa selectarea margini.
6. Selectați unul din lanțul de muchii în partea de sus a piesei de prelucrat, după cum se
arată.
7. Apăsați SHIFT, cursorul peste modelul și selectați suprafața superioară a piesei de
prelucrat, după cum se arată.
 Observați că bucla de muchii de pe suprafața superioară a piesei de prelucrat sunt
selectate, după cum se arată.

Figure 1  
Figure 2  

Figure 3  

Figure 4  
2. Click Complete Feature   in the dashboard.
1. Task 2. Create a face milling sequence.
1. Select the Mill tab.
2. Click Face   from the Milling group.
 Select the 50_0_E_MILL tool from the Tool Manager drop-down menu.
3. Retrieve face milling parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 If necessary, click All, and select All categoriesfrom the Categories drop-down
list.
 In the Edit Parameters dialog box, click File > Open.
 Select the FACE.MIL parameter file, and clickOpen.
 Notice that the required parameter values are now configured. You can retrieve
stored parameter files to expedite the configuration of manufacturing parameters.

 Click OK.

Figure 5  
4. Configure the surface for machining.

 Select the Reference tab.
 Change Type from Mill Window to Surface.

 Click in the Machining References collector.

 Select the top surface of the model, as shown.


Figure 6  
5. Review the resulting toolpath.

 Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath follows the outline of the selected model surface. You
can change this by editing the TRIM_TO_WORKPIECE parameter value.

 Observați că traiectoriilor urmează conturul suprafeței modelului selectat.


Puteți schimba această prin editarea valoarea parametrului TRIM_TO_WORKPIECE.

 Click Close.

Figure 7  
6. Edit the trim to workpiece parameter.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
7. Edit TRIM_TO_WORKPIECE to YES.
 Click OK.
8. Review the resulting toolpath.
 Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath now follows the outline of the workpiece, as shown.

 Click Close.

Figure 8  
9. Edit the trim to workpiece parameter to NO.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 Edit TRIM_TO_WORKPIECE to NO.
 Click OK.
Alternatively, you can adjust the outline of the toolpath by using a mill window.

Alternativ, puteți ajusta conturul traiectoriilor utilizând o fereastră moară.

1. Task 3. Use a mill window as a machining reference for the NC sequence.


1. Select the Reference tab.
 Change Type from Surface to Mill Window.

2. Select the Mill Window in the model tree.


  Figure 9

3. Review the updated toolpath.

 Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath now follows the outline of the mill window, as shown.

  Observați că traiectoriilor urmează acum conturul ferestrei moară, așa cum se


arată.

Figure 10  
4. Click Close.
Alternatively, you can adjust the outline of the toolpath by using a mill surface.

1. Task 4. Use a mill surface as a machining reference for the NC sequence.


1. Select the Reference tab.
 Change Type from Mill Window to Surface.

2. Select the hidden feature Fill 1 in the model tree.


Figure 11  
3. Review the updated toolpath.

 Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath now follows the outline of the mill surface, as shown.

 Click Close.

Figure 12  
1. Task 5. Edit the sequence parameters to adjust the approach and exit moves,
the step depth, and the cut angle.
2. Editați parametrii de secvență pentru a ajusta abordare și de ieșire se mută, adâncimea pas, și
unghiul tăiat.
1. Select the Parameters tab.
 Click Edit Machining Parameters  .
 Edit the following parameters.

 Edit STEP_DEPTH to 4.


 Edit CUT_ANGLE to 90.
 Edit APPROACH_DISTANCE toCUTTER_DIAM/2.
 Edit EXIT_DISTANCE to CUTTER_DIAM/2.
 Click OK.
2. Review the updated toolpath.

 Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 13  
3. By configuring an APPROACH_DISTANCE and EXIT_DISTANCE, the tool clears the workpiece
at the beginning and end of the toolpath. By configuring a STEP_DEPTH of 4, we have three passes
(our stock is 10 mm). Notice that the third pass is much smaller than the other two. The CUT_ANGLE
makes the toolpath rotate 90 degrees relative to the X-axis.

1. Edit the cut angle and number cuts parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
2. Edit the following parameters.

 Edit CUT_ANGLE to 0.


 Edit NUMBER_CUTS to 3.
 Click OK.
3. Review the updated toolpath.

 Click Display Toolpath  .
 Click Play  .
 Click Close.
Figure 14  
4. Configuring the NUMBER_CUTS to 3 computes a smaller step depth, so NUMBER_CUTS
overrides the STEP_DEPTH parameter and you get three evenly spaced passes.

1. Task 6. Edit the sequence parameters to adjust the over travel on each pass
and the initial and final edge offsets.
1. Select the Parameters tab.
 Click Edit Machining Parameters  .
2. Edit the following parameters.

 Edit START_OVERTRAVEL to 25.


 Edit END_OVERTRAVEL to 25.
 Edit ENTRY_EDGE to CENTER.
 Edit CLEARANCE_EDGE to CENTER.
 Click OK.
3. Orient the model using a named view.

 From the Graphics toolbar, click Named Views  and select TOP from the drop-
down list.
4. Review the updated toolpath.

 Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 15  
2. You specify which part of the tool to measure the over travel on each pass by changing the
ENTRY_EDGE and CLEARANCE_EDGE to CENTER. Configuring START_OVERTRAVEL and
END_OVERTRAVEL to 25 causes the center of the tool to move 25 mm past the machined surface
for each approach move and each exit move.

1. Edit the edge offset parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
2. Edit the following parameters.

 Edit INITIAL_EDGE_OFFSET toCUTTER_DIAM/4.


 Edit FINAL_EDGE_OFFSET to CUTTER_DIAM/4.
 Click OK.
3. Review the updated toolpath.
 Click Display Toolpath  .
 Click Play  .

Figure 16  
3. You can configure the edge offset parameters to move the toolpath toward or away from the
initial and final edges (passes). A positive value moves the toolpath into the machined surface. A
negative value moves it away from the machined surface.

1. Click Close.
2. Click Complete Feature  .
3. Press CTRL + D to return to the standard orientation.

1. Task 7. Create a material removal feature to cut away the machined volume
from the workpiece for the face milling sequence.
1. Click Material Removal Cut   from the Manufacturing Geometry group drop-down
menu.
 Select Face Milling from the menu manager.
 Click Done.
 Select the check box for Automatic Update, at the top of the Intersected
Components panel.

 Click OK.
Notice the automatic cut created in the workpiece. This also appears as a feature in the model tree.

Creați o caracteristică de îndepărtare a materialului de a reduce volumul de departe prelucrate de la


piesa de prelucrat pentru secvența fata de frezat.
1. Faceți clic pe îndepărtarea materialului taie din meniul drop-down grup Manufacturing Geometrie.
 Selectați Face de freza de la managerul de meniu.
 Faceți clic pe Done.
 Selectați caseta de selectare pentru actualizarea automată, în partea de sus a panoului intersectat
Components.
 clic pe OK.
Observați reducerea automată a creat în piesa de prelucrat. Aceasta pare, de asemenea, ca o
caracteristică în copac model.

2. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Basic Volume Milling


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 Milling\Volume
 MOLD_CAVITY.ASM

1. Task 1. Create a mill volume using an extrude feature and trim functionality.
This manufacturing model does not contain a workpiece to enable easier viewing of mill volume
geometry. You can also create mill volumes by referencing workpiece geometry.

1. Disable all Datum Display types.

2. Click Mill Volume   from the Manufacturing Geometry group.


3. Click Extrude   from the Shapes group.
4. Right-click and select Define Internal Sketch.
5. Select the top surface of the reference model, as shown.

6. 2. Faceți clic peMillvolumdin grupulManufacturingGeometrie.


3. Faceți clic peExtrudedin grupulForme.
4.Faceți clic dreaptași selectațiDefinireSketchinternă.
5.Selectațisuprafața superioarăamodelului de referință, așa cum se arată.

Figure 1  
7. Click Sketch.
8. Right-click and select References.
9. Select the top and right edges, as shown.

10. 8. Faceți clic dreapta și selectați Referințe.


9. Selectați marginile de sus și din dreapta, așa cum se arată.
Figure 2  
11. Click Close in the References dialog box.
12. Click Project   from the Sketching group.
13. Select the Loop option.
14. Select the top surface, as shown.

Figure 3  
15. Click Accept to select the outer loop of edges.
16. Click OK   in the Sketch dashboard.

Figure 4  
17. Click Change Depth Direction   in the Extrude dashboard.
18. Edit the depth to 41.
19. Click Complete Feature   in the Extrude dashboard.
Figure 5  
Note that you have created an extruded mill volume, and you can subtract the reference model from
the mill volume geometry using the trim functionality.

Rețineți că ați creat un volum moară extrudat, și puteți scădea modelul de referință din geometria
volumului moara folosind funcționalitatea Trim.

20. Click Trim   from the Volume Features group.


21. Select the reference model, as shown.

22. Click OK   from the Controls group.


 Notice that the reference model is subtracted from the mold volume geometry, as
shown.

 Observați cămodelul de referințăse scade dingeometriavolummucegai, așa cum


se arată.

Figure 6  
Figure 7  
1. Task 2. Create a volume milling sequence using the trimmed mill volume.
1. In the ribbon, select the Mill tab.
2. Select Volume Rough   from the Roughing drop-down menu in the Milling group.
3. From the Tool Manager drop-down menu, select the20_E_MILL tool.
4. In the dashboard, select the Reference tab.
 Click in the Machining Reference Collector, and select the previously configured
mill volume, QUILT:F12(MILL_VOL_1).

Figure 8  
2. You can also create mill volumes during the creation of NC sequences.

3. . Putețicrea, de asemeneavolumemoaraîn timpul creăriide secvențeNC.

1. Select the Parameters tab.
 Edit CUT_FEED to 80.
 Edit STEP_OVER to 15.
 Edit MAX_STEP_DEPTH to 10.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 600.
2. Click Display Toolpath  .
 Click Play  .
 Click Repaint   from the In Graphics toolbar.
 Notice that the tool machines material within the mill volume.

 Observați cămaterialulmașini unelteîn volumulmil.

Figure 9  
3. Click Close in the Play Path dialog box.
4. Click Complete Feature  .

Exercise: Creating Volume Milling Sequences:


Extrude and Trimming
Objectives
After successfully completing this exercise, you will be able to:

 Create volume milling sequences.

 Create extruded mill volumes.

 Edit mill volumes using trim and offset functionality.

 Configure approach walls for mill volumes.

 Dupăfinalizarea cu succesacest exercițiu, vețifi capabil să:


•Creareasecvențelorde frezatde volum.
•Creareade volumemoaraextrudate.
•volumeEditaremoarafolosindasietași funcționalitatede offset.
•peretiabordareconfigurați pentruvolumemoara.

Scenario
You need to create a volume milling sequence to rough out material for an electrode. You use an
extruded mill volume which you trim to the reference model. You also extend the mill volume and
configure approach walls to get the desired toolpath.
Aveținevoie pentru a creao secvență defrezarevolumamaterialuluidurafară pentruun electrod. Puteți
utilizaunvolummoarăextrudatcaretăiațicu modelulde referință. Tuextinde, de asemenea, volumul moară
șiconfiguraperetiabordarepentru a obținetraiectoriilordorit.

Close Window        Erase Not Displayed 

 Milling\Volume
 ELECTRODE.ASM

1. Task 1. Create a Mill Volume.


1. Disable all Datum Display types.

2. In the ribbon, click Mill Volume   from the Manufacturing Geometry group.


3. Click Extrude  .
4. Right-click and select Define Internal Sketch.
5. Select the top surface of the workpiece.

6. Click Sketch.
7. Right-click and select References.
 Select the edges shown.

 Click Close.

Figure 1  
8. Click Project   from the Sketching group.
9. Select the Loop option.
10. Select the top surface of the workpiece model.

11. Click OK  .
12. Right-click and select Flip Depth Direction.
13. Edit the depth to 52.
14. Click Complete Feature  .
You have created an extruded mill volume. You can now subtract the reference model from the mill
volume geometry using the trim functionality.
15. Click Trim   from the Volume Features group.
 In the graphics window, query select the reference model, as shown.

Figure 2  
You can offset mill volume walls to extend the mill volume beyond the edges of the workpiece.

Putețicompensaperetivolummoarăpentru a extindevolumulmoaradincolo demarginilepiesei de


prelucrat.

16. Click Offset   from the Editing group.


 Edit the offset value to 5.
17. Click Complete Feature  .

Figure 3  
18. Click OK  .
1. Task 2. Create the Mill Rough Sequence.
1. In the ribbon, select the Mill tab.
2. Select Volume Rough   from the Roughing drop-down menu in the Milling group.
3. Select 20_E_MILL tool from the Tool Manager drop-down menu.
4. Select the Reference tab.
 Click in the Machining Reference collector, and select the mill volume in the
graphics area as shown.

 Click in the Approach Walls Surfaces collector.

 Press CTRL and select the front and back walls of the mill volume.

 1.Sarcina2.CreațiMillRoughSequence.
1.Înpanglica, selectați filaMill.
2. SelectațiVolumRoughdin meniuldrop-downde degroșareîn grupulde frezat.
3.instrumentSelectați20_E_MILLdinmeniul verticalToolManager.
4.Selectați filade referință.
Faceți clicîncolectorulde prelucrarede referință, și selectațivolumulmoaradinzonagraficăașa cum
se arată.
Faceți clicîn perețiidin programulsuprafețede colecție.
§ApăsațiCTRLși selectațidin față și dinspateperețiivolumulmoara

Figure 4  
Figure 5  
2. You can also configure approach walls to avoid plunging into the workpiece material.

1. Select the Parameters tab.
 Edit CUT_FEED to 60.
 Edit STEP_OVER to 15.
 Edit MAX_STEP_DEPTH to 10.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 600.
2. Click Complete Feature  .
3. In the model tree, select EXTRUDE 1, then right-click and select Hide  .
4. In the Graphics toolbar, select Hidden Line   from the Display Style types drop-down
menu.
5. In the model tree, select VOLUME MILLING, then right-click and select Play Path  .
6. In the Play Path dialog box, click Play  .
7. Select Shading   from the Display Style types drop-down menu.
8. Review the simulation, and click Close.
Figure 6  
3. You can hide mill volumes to enable easier viewing of toolpaths. You can unhide mill volumes for
editing when required.

1. Task 3. Create a material removal feature to display the machined model.


1. Select Material Removal Cut   from the Manufacturing Geometry Group drop-down
menu.
 In the menu manager, click Volume Milling.
 Click Automatic > Done.
 In the Intersected Components dialog box, clickAutoAdd.
 Click OK.

Figure 7  
2. The automatic cut is created in the workpiece. The cut geometry is based on the stock allowance
parameter values in the volume milling sequence.

3. 2.Automatul de decuplareeste creat înpiesa de lucru. Geometriatăiatse bazează pevalorile


parametriloralocațiastocîn secvențade frezatde volum.
1. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close  .
 Click Erase Not Displayed  .
 Click OK.

Procedure: Volume Milling with Mill Windows


De frezat volum cu Mill Ferestre

Close Window        Erase Not Displayed 

 Milling\Volume_Mill_Window
 MILL_WINDOW.ASM

1. Task 1. Create a volume milling sequence and edit parameter values.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Select Volume Rough   from the Roughing drop-down menu in the Milling group.
4. From the Tool Manager drop-down menu, select the20_E_MILL tool.
5. From the dashboard, select the Parameters tab.
 Edit CUT_FEED to 80.
 Edit STEP_OVER to 15.
 Edit MAX_STEP_DEPTH to 10.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 600.
6. Click the Geometry drop-down menu and select Mill Window  .
 Notice that the operation retract plane is automatically selected as the window
plane.

 By default, a silhouette window is configured, as shown.

 Click Complete Feature  .
 6. Faceți clic pe meniul vertical Geometrie și selectați Mill Window.
 Observați că planul de operare de retragere este selectat automat ca avionul fereastră.
§ În mod implicit, o fereastră silueta este configurat, după cum se arată.
 Faceți clic pe Element completa.
Figure 1  
7. Click Resume  .
 Right-click and select Machining Reference, then select the previously configured
mill window, MILL_WINDOW_1.

 Click Display Toolpath  .
 Click Play  .
 Review the simulation and click Close.

Figure 2  

Figure 3  
2. Notice that the tool machines all reference model geometry inside the mill window outline.

3. . Observați că mașinile de scule toate model de referință geometrie în interiorul ferestrei moara
conturul.

1. Task 2. Use a selected contour mill window as an alternative machining


reference for the NC sequence.
1. Click the Geometry drop-down menu and select Mill Window  .
 Click Chain Window   in the Mill Window dashboard.
 Right-click and select Chain to activate the selection of edges.
 Select one of the inner chains of edges at the top of the pocket, as shown.

 Press SHIFT and select another edge in the loop, as shown.

 Notice how the tangent chain of edges highlights on the model, as shown.

 Click Complete Feature  .
 Sarcina 2. Utilizați o fereastră moară contur selectat ca o referință alternativă de
prelucrare pentru secvența NC.
1. Faceți clic pe meniul vertical Geometrie și selectați Mill Window.
 Faceți clic pe lanț Window în tabloul de bord Mill Window.
 Faceți clic dreapta și selectați lanț pentru a activa selectarea margini.
 Selectați unul dintre lanțurile interioare ale margini în partea de sus a buzunarului, așa cum se
arată.
 Apăsați SHIFT și selectați o altă margine în bucla, după cum se arată.
 Observați cum lanțul tangent muchiilor evidențiază pe modelul, așa cum se arată.
 Faceți clic pe Element completa.

Figure 4  
Figure 5  

Figure 6  
2. Click Resume  .
3. Click Display Toolpath  .
 Click Play  .
 Notice the updated toolpath.

 Observați traiectoriilor actualizat.

Figure 7  
2. Notice that the tool now machines inside the new mill window outline.

3. Observați că instrumentul acum mașini în interiorul fereastră nouă moara contur.

1. Click Close in the Play Path dialog box.


2. Click Complete Feature  .

Exercise: Creating Volume Milling Sequences with


Mill Windows
Crearea Secvențe Volum de frezat cu Mill pentru Windows
Objectives
After successfully completing this exercise, you will be able to:

 Create volume milling sequences.

 Create sketched mill windows.

 După finalizarea cu succes acest exercițiu, veți fi capabil să:


• Crearea secvențelor de frezat de volum.
• crea ferestre moara schițate.

Scenario
You need to create a volume milling sequence to machine the inside of a pocket in the housing
component. During the creation of this sequence, you create a sketched mill window to specify the
machined volume.

Aveți nevoie pentru a crea o secvență de frezat volum la mașină în interiorul unui buzunar în
componenta de locuințe. În timpul creării acestei secvențe, creați o fereastră moară schitata pentru a
specifica volumul prelucrate.

Close Window        Erase Not Displayed 

 Milling\Volume_Mill_Window
 HOUSING.ASM

1. Task 1. Create a mill window to use as a machining reference.


1. Disable all Datum Display types.

2. Configure a mill window using the Sketch Window option.

 Click Mill Window   from the Manufacturing Geometry group.


 In the model tree, select datum plane RETRACT as the window plane.

 Click Sketch Window   in the dashboard.


 Click Sketch   in the dashboard.
 Select datum plane NC_ASM_FRONT in the model tree as the sketch orientation
reference.

 Click Sketch.
 Orient the sketching plane parallel to the screen.
 Select Corner Rectangle   from the Rectangle drop-down menu in the
Sketching group.
 Sketch a rectangle, as shown.

 Middle-click to finish sketching.

 Edit the sketch dimensions, as shown.

 Click OK  .
 Press CTRL + D to return to the standard orientation.

 Click Complete Feature  .
 Notice that a mill window is created, as shown.

 Creați o fereastră moară pentru a utiliza ca referință de prelucrare.


1. Dezactivați toate tipurile Datum Arată.
2. Configurarea o fereastră moară folosind opțiunea Sketch Window.
 Faceți clic pe Mill Window din grupul Manufacturing Geometrie.
 În arborele de model, selectați retrage plan de origine ca planul ferestrei.
 Faceți clic pe Sketch Window în tabloul de bord.
 Faceți clic pe Sketch din tabloul de bord.
 Selectați avion datum NC_ASM_FRONT în modelul copac ca referință de orientare schiță.
 Faceți clic pe Sketch.
 Orient conturarea planul paralel cu ecranul.
 Selectați Corner Dreptunghi din meniul Dreptunghi vertical în grupul schiță.
 Schițați un dreptunghi, așa cum se arată.
 Orientul Mijlociu-clic pentru a termina schite.
 Editați dimensiunile schita, așa cum se arată.
 clic pe OK.
 Apăsați CTRL + D pentru a reveni la orientarea dotare standard.
 Faceți clic pe Element completa.
 Observați că se creează o fereastră moară, așa cum se arată.

Figure 1  
Figure 2  

Figure 3  
1. Task 2. Create a volume milling sequence using the Sketched Mill window.
1. In the ribbon, select the Mill tab.
2. Select Volume Rough   from the Roughing drop-down menu in the Milling group.
3. From the Tool Manager drop-down menu, select the20_E_MILL tool.
4. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_OVER to 10.
 Edit MAX_STEP_DEPTH to 10.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
Figure 4  
5. Select the Reference tab.
 Click in the Reference collector.

 Ensure that the sketched mill window, F13(MILL_WINDOW_1), is selected.

Figure 5  
6. Click Display Toolpath  .
7. In the Play Path dialog box, click Play  .
8. Click Named Views   from the In Graphics toolbar, and select TOP.
9. Review the simulation and click Close.
Figure 6  

Figure 7  
2. Notice that the toolpath machines up to the edge of the mill window outline. You can edit this by
changing mill window options.

3. Observați că mașinile traiectoriilor până la marginea ferestrei moara conturul. Puteți edita acest
lucru prin modificarea opțiunilor de ferestre mill.

1. Click Complete Feature  .
2. In the model tree, select the MILL WINDOW 1, then right-click and select Edit
Definition  .
3. Select the Options tab.
 Select the On window contour option.
4. Click Complete Feature  .
1. Faceți clic pe Element completa.
2. În arborele de model, selectați fereastra MILL 1, apoi faceți clic dreapta și selectați Editare Definiția.
3. Selectați fila Opțiuni.
 Selectați opțiunea fereastră contur On.
4. Faceți clic pe Element completa.
Figure 8  
5. In the model tree, select VOLUME MILLING, then right-click and select Play Path  .
6. Click Play  .
Notice that the toolpath now machines onto the edge of the mill window outline, as shown.

7. Review the simulation and click Close.


8. 7. Revizuirea simulare și faceți clic pe Close.
9. Press CTRL + D to return to the standard orientation.

10. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close  .
 Click Erase Not Displayed  .
 Click OK.

Procedure: Scanning Volume Milling Parameters


Close Window        Erase Not Displayed 

 Milling\Volume_Scanning
 SCANNING_PARAMS.ASM

1. Task 1. Edit parameters relating to scanning in an existing NC sequence.


1. Disable all Datum Display types.

2. In the model tree, select the VOLUME MILLING NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .
Figure 1  
2. The STEP_DEPTH is equal to the depth of the pocket; this ensures only one pass is made at full
depth. The ROUGH_OPTION parameter is currently equal to ROUGH_ONLY. You can edit this
parameter to add profiling passes for each machined slice.

1. Click Step Parameters   from the Update group.


2. Edit ROUGH_OPTION to ROUGH_AND_PROF.
 Click OK.
3. Click Screen Play.
 Click Play  . Notice that the tool makes a profiling pass after the roughing pass,
as shown.

Figure 2  
3. If you edit the ROUGH_OPTION to PROF_AND_ROUGH, a profiling pass is made before the
roughing pass.

1. Click Step Parameters  .
2. Edit SCAN_TYPE to TYPE_SPIRAL.
 Click OK.
3. Click Screen Play.
 Click Play  .
Figure 3  
4. Notice that the tool now follows a spiral toolpath.

1. Click Step Parameters  .
2. Edit SCAN_TYPE to TYPE_ONE_DIR.
 Click OK.
3. Click Screen Play.
 Click Play  .

Figure 4  
5. Notice that the tool now only cuts in one direction. However, a profile pass is still made because
the ROUGH_OPTION is still equal to ROUGH_AND_PROF.

1. Click Step Parameters  .
2. Edit CUT_ANGLE to 45.
 Click OK.
3. Click Screen Play.
 Click Play  .
Figure 5  
6. Notice that the tool now scans at 45 degrees relative to the X-axis of the NC Sequence
coordinate system.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.

Procedure: Depth and Lateral Control Volume


Milling Parameters Profunzime și laterală Parametri de control volum de frezat
Close Window        Erase Not Displayed 

 Milling\Volume_Depth_Lateral
 DEPTH_LATERAL.ASM

1. Task 1. Edit parameters relating to lateral movement in an existing NC


sequence.
No workpiece has been configured.

1. Disable all Datum Display types.

2. In the model tree, select the VOLUME MILLING NC sequence, then right-click and
select Edit Definition  .
 Click Named Views   from the In Graphics toolbar and select TOP.
 Click Play Path > Screen Play. Click Play  .
Figure 1  
The tool step-over is controlled by the STEP_OVER parameter which is equal to 18. The
STEPOVER_ADJUST parameter is equal to NO. You can edit this parameter to ensure that the first
and last passes start and finish near the edges of the volume that you are machining.

3. Click Step Parameters  .
4. If necessary, click All.
5. Edit STEPOVER_ADJUST to YES.
 Click OK.
6. Click Screen Play.
 Click Play  .

Figure 2  
Notice that STEP_OVER is reduced, so the first and last passes start and finish near the edges of the
machined volume, as shown.

7. Click Step Parameters  .
8. Edit STEP_OVER to 15.
 Click OK.
9. Click Screen Play.
 Click Play  .
 Notice that the step-over is reduced and the tool makes seven passes, as shown.
Figure 3  
10. Click Step Parameters  .
11. Edit NUMBER_PASSES to 8.
 Click OK.
The resulting step-over is compared to the current STEP_OVER value and the smallest resulting
STEP_OVER is used.

12. Click Screen Play.


 Click Play  .
 Notice that the number of passes is now equal to eight.

Figure 4  
13. Click Step Parameters  .
14. Edit ROUGH_OPTION to PROF_ONLY.
15. Edit STEP_DEPTH to 10.
 Click OK.
16. Press CTRL + D to return to the standard orientation.

17. Click Screen Play.


 Click Play  .
 Notice that the tool machines five profile slices with a step depth of 10, as shown.
Figure 5  
18. Click Close in the Play Path dialog box.
19. Click Done Seq.

Procedure: Stock Allowance Volume Milling


Parameters Stoc Alocație Parametrii Volum de frezat
Close Window        Erase Not Displayed 

 Milling\Volume_Stock_Allowance
 STOCK_ALLOW.ASM

1. Task 1. Edit parameters relating to stock allowance in an existing NC


sequence.
1. Disable all Datum Display types.

2. In the model tree, select the VOLUME MILLING NC sequence, then right-click and
select Edit Definition  .
 Click Named Views   from the In Graphics toolbar and select the named
view TOP.
 Click Play Path > Screen Play. Click Play  .
Figure 1  
2. There is no stock remaining on the side walls after the roughing or profiling passes.

1. Click Step Parameters   from the Update group.


2. If necessary, click All.
3. Edit PROF_STOCK_ALLOW to 1.
4. Edit ROUGH_STOCK_ALLOW to 5.
 Click OK.
5. Click Screen Play.
 Click Play  .

Figure 2  
3. Notice that the toolpath leaves 5 mm of stock after the roughing passes, and 1 mm of stock after
the profiling passes. The BOTTOM_STOCK_ALLOW is set to —, so it automatically uses the
PROF_STOCK_ALLOW value of 1. This leaves stock remaining on the bottom face of the pocket.

4. You can use the PROF_STOCK_ALLOW parameter to calculate the stock remaining after
creating a material removal feature.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
3. Press CTRL + D to return to the standard orientation.

1. Task 2. Create a material removal feature to cut away the machined volume
from the workpiece for the volume milling sequence. Creați o caracteristică de îndepărtare a
materialului de a reduce departe volumul mașinii de piesa pentru secvența de frezare de volum.
1. Select Material Removal Cut   from the Manufacturing Geometry Group drop-down
menu.
 Click Volume Milling from the menu manager.
 Click Automatic > Done.
 Click AutoAdd to select the workpiece to intersect.
 Click OK to complete the feature.
Figure 3  
2. The automatic cut is created in the workpiece. The cut geometry is based on the
PROF_STOCK_ALLOW parameter value in the volume milling sequence.

1. Review the remaining stock material.

 Click Named Views   from the In Graphics toolbar and select the named
view TOP.
 In the In Graphics toolbar, select No Hidden  from the Display Style types
drop-down menu.
 Zoom in to the upper-right corner of the workpiece, as shown.

 Notice the stock remaining on the vertical walls in the pocket.

Figure 4  
2. Press CTRL + D to return to the standard orientation.

3. Select Shading   from the Display Style types drop-down menu.

Procedure: Gathering Mill Volumescolectarea volumelor de frezare


Close Window        Erase Not Displayed 
 Milling\Volume_Gather
 GATHER.ASM

1. Task 1. Create a mill volume using the gather technique.


This manufacturing model does not contain a workpiece to enable easier viewing of mill volume
geometry. You can also create mill volumes by referencing workpiece geometry.

Acest model de producție nu conține o piesă care să permită vizualizarea mai ușoară a geometriei
volum moara. Puteți crea, de asemenea volume moara prin corelarea geometrie piesei

1. Disable all Datum Display types.

2. Click Mill Volume   from the Manufacturing Geometry group.


3. Click Gather Volume   from the Volume Features group.
4. Notice that the Select and Close check boxes are selected by default. You must select
these items to configure a mill volume.

5. Select the Fill check box and click Done.


6. Click Surf &Bnd > Done.
7. Select a seed surface.

 Select the surface within the pocket, as shown.

 2. Faceți clic pe Mill volum din grupul Manufacturing Geometrie.


3. Faceți clic pe Aduna volum din grupul Caracteristici volum.
4. Observații că selecta și trage casetele de selectare sunt selectate în mod implicit. Trebuie să
selectați aceste elemente pentru a configura un volum moară.
5. Selectați caseta de validare de umplere și faceți clic pe Done.
6. Faceți clic pe Surf & BND> Done.
7. Selectați o suprafață de semințe.
 Selectați suprafața în buzunar, așa cum se arată.

Figure 1  
8. Select a boundary surface.

 Select the top surface on the model, as shown.

 Click OK.
 Click Done Refs > Done/Return.
Figure 2  
9. Fill surfaces to exclude inner contours.

 Press CTRL, and select the two flat surfaces within the pocket, as shown.

 Click OK.
 Click Done Refs > Done/Return.
 9. Completați suprafețe pentru a exclude contururi interioare.
 Apăsați CTRL și selectați cele două suprafețe plane din buzunar, așa cum se arată.
 clic pe OK.
 Faceți clic pe Done Ref> Done / returnare.

Figure 3  
Any inner contours in the selected filled surfaces are now patched. Orice contururi interioare din
suprafețele ocupate selectate nu sunt patch-uri.

10. Cap the mill volume.

 Select the All Loops check box, and click Done.


 In the model tree, select the RETRACT datum plane.

 Click Done/Return from the CLOSE LOOP menu.


 Click Show Volume. Notice that the volume appears in wireframe.
 Click Done from the VOL GATHER menu.
11. Click OK  .
12. 10. Cap volumul mil.
 Bifați caseta de selectare toate buclele, și faceți clic pe Done.
 În arborele de model, selectați planul retrage de origine.
 Faceți clic pe Done / Revenire din meniul LOOP CLOSE.
 Faceți clic pe Afișare volum. Observați că volumul apare în wireframe.
 Faceți clic pe Done de la VOL meniu aduna.
11. Faceți clic pe OK.

Figure 4  

Figure 5  
You have created a mill volume by gathering surfaces to form a quilt and extruding the resulting quilt
up to the retract plane, as shown. You can redefine this mill volume at any time. Ați creat un volum
moară de colectarea suprafețe, pentru a forma o pilotă și extrudare pilota rezultat până la planul de
retragere, așa cum se arată. Puteți redefini acest volum de lapte, în orice moment.

13. In the model tree, select the GATHER mill volume, then right-click and select Edit
Definition  .
 Select the Close check box and click Done.
 Click Redefine.
 Select a bounding edge of the pocket, as shown.

 Select the Cap Plane check box, and click Done.


 Select the top surface of the model as the new capping plane, as shown.

 Click Done/Return from the CLOSE LOOP menu.


 Click Done from the VOL GATHER menu.

.
. 13. În arborele de model, selectați volumul macină aduna, apoi faceți clic dreapta și
selectați Editare Definiția.
 Selectați Close caseta de selectare și faceți clic pe Done.
 Faceți clic pe Redefinire.
 Selectați o margine de încadrare a buzunar, așa cum se arată.
 Selectați caseta de validare Cap Plane, și faceți clic pe Done.
 Selectați suprafața superioară a modelului ca noul avion plafonarea, așa cum se arată.
 Faceți clic pe Done / Revenire din meniul LOOP CLOSE.
 Faceți clic pe Done de la VOL meniu aduna.

Figure 6  

Figure 7  

Figure 8  
Notice that the mill volume geometry has updated, as shown.

Procedure: Modifying Volume Milling Toolpaths


Close Window        Erase Not Displayed 
 Milling\Volume_Toolpaths
 BLOCK.ASM

1. Task 1. Use the build cut functionality to change from by slice to by region.
This manufacturing model does not contain a workpiece to enable easier viewing of the cut motions.

1. Disable all Datum Display types.

2. In the model tree, select the VOLUME MILLING NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play   in the Play Path dialog box.

Figure 1  
The tool machines across each pocket using a slice-by-slice motion. You can edit this toolpath using
Build Cut functionality.

3. Click Seq Setup.
4. Select the Build Cut check box.
5. Click Done.
6. Select the By Region check box.
7. Click Confirm to switch to by region.
8. Click Order Regions.
9. Select the edge of the top region, as shown.

Figure 2  
10. Select the edge of the right region, as shown.

Figure 3  
11. Select the edge of the center region, as shown.

Figure 4  
12. Click Play Cut.
 Observe the displayed cut motion, as shown.

13. Click Done/Return.

Figure 5  
You can preview the cut motion from the BUILD CUT menu. This enables you to verify the toolpath
before completing the build cut.

14. Click Play Path.


 Select the Compute CL check box.
 Click Screen Play.
 Click Play  .

Figure 6  
When you select the Compute CL check box to recalculate the updated toolpath, notice that the tool
machines each region in the selected order.

15. Click Close in the Play Path dialog box.


16. Click Done Seq.
Exercise: Using Customize in Volume Milling Utilizarea
Customize în Volumul de frezat.

Objectives
After successfully completing this exercise, you will be able to:

 Use the customize functionality to modify cut motions.

Scenario
You need make the volume milling sequence more efficient. You can do this using the customize
functionality.

obiective
După finalizarea cu succes acest exercițiu, veți fi capabil să:
• Utilizați funcționalitatea Personalizare pentru a modifica propunerile tăiate.
Scenariu
Ai nevoie de a face secventa de frezat de volum mai eficient. Puteți face acest lucru folosind
funcționalitatea personaliza.

Close Window        Erase Not Displayed 

 Milling\Volume_Toolpaths
 BLOCK_CUSTOMIZE.ASM

1. Task 1. Use customize to create new cut motions and modify machining
parameters in a specific cut motion.
This manufacturing model does not contain a workpiece to enable easier viewing of the cut motions.

1. Disable all Datum Display types.

2. In the model tree, select the VOLUME MILLING NC sequence, then right-click and
select Edit Definition  .
3. Click Play Path > Screen Play.
 Click Play  .

Figure 1  
The tool machines across each pocket region by region. However, you need to change the
CUT_ANGLE to 90 degrees when the tool machines the three smaller pockets. You can do this by
editing the toolpath using the customize functionality.

4. Click Customize in the NC SEQUENCE menu.


5. Create a new cut motion to machine the top region of the pocket.

 In the Customize dialog box, click Insert.


 Click Upto Depth > Done.
 Click Depth.
 Select the bottom surface of the large pocket, as shown.

 Click Done Cut.
 Notice that a new automatic cut motion plus an auto plunge, and a follow cut
have been added to the Customize dialog box, as shown.

Figure 2  

Figure 3  
6. Create another cut motion to machine the three lower pockets.

 In the Customize dialog box, click Insert.


 Click From-To Depth > Done.
 Click From Depth > Z Depth.
 Type –11 for the height relative to the NC sequence coordinate system, and
press ENTER.
 Click To Depth.
 Select the bottom surface of the reference model, as shown.

 Click Parameters.
 Edit CUT_ANGLE to 90. Click OK.
 Note, this only changes the cut angle for this cut motion.

 Click Done Cut.
 Notice a retract cut motion plus a new automatic cut, an auto plunge, and a
follow cut have been added to the Customize dialog box, as shown.
Figure 4  

Figure 5  
Notice that the new cut motions supersede the original automatic cut motions. You can remove the
original cut motions as they are no longer required.

7. Delete the original automatic cut motions.

 In the Customize dialog box, scroll up the cut motion list and select the first cut
motion 1: Automatic Cut.
 Press SHIFT and select the retract motion 4: Retract, as shown.
 Click Delete.
 Click Yes to confirm deleting.
 Notice that the new cut motions are reordered in the Customize dialog box, as
shown.

 Click OK.

Figure 6  
Figure 7  
8. Click Play Path.
 Select the Compute CL check box.
 You must select this check box to recalculate the updated toolpath.

 Click Screen Play.
 Click Play  .

Figure 8  
Notice that the tool machines the first region of the pocket with a cut angle of 0 degrees, and then
machines the next three regions of the pocket with a cut angle of 90 degrees.

9. Review the simulation and click Close.


10. Click Done Seq.
11. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close  .
 Click Erase Not Displayed  .
 Click OK.

Procedure: Basic Profile Milling De frezat de bază


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 Milling\Profile
 BASIC_PROFILE.ASM

1. Task 1. Create a profile milling sequence and edit parameter values.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Profile Milling   from the Milling group.
4. Click Tool Manager   in the Profile Milling dashboard.
5. Ensure that the 20_0_E_MILL tool is selected, then right-click and select Select tool and
return.
6. Select the Parameters tab in the dashboard.
 Edit CUT_FEED to 100.
 Edit STEP_DEPTH to 10.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
7. Configure the surface for machining.

 Select the Reference tab in the dashboard, and click Details below the


Machining References collector.
 In the Surface Sets dialog box, click Add.
 Notice the default rule selection is Loop surfaces.

 Cursor over the model, right-click, and select the top surface of the reference
model, as shown.

 Select any outer edge of the reference model for the loop edge, as shown.

 Notice that the selected loop of surfaces highlight.

 Click OK. 2. În panglica, selectați fila Mill.


3. Faceți clic pe frezat din grupul de frezare.
4. Faceți clic pe Instrumentul de Management în tabloul de bord de frezat.
5. Asigurați-vă că este selectat instrumentul 20_0_E_MILL, apoi faceți clic dreapta și selectați
Selectare instrument și retur.
6. Selectați fila Parametri din tabloul de bord.
 Editare CUT_FEED la 100.
 Editare STEP_DEPTH la 10.
 Editare CLEAR_DIST la 2.
 Editare Viteza rotatie 1000.
7. Configurarea suprafata pentru prelucrare.
 Selectați fila de referință în tabloul de bord, și faceți clic pe Detalii sub colectorul de prelucrare
Referințe.
 În caseta de dialog Surface Seturi, faceți clic pe Adăugare.
 Observați selecția regula implicită este suprafețe Loop.
 cursorul deasupra modelului, faceți clic dreapta și selectați suprafața superioară a modelului de
referință, așa cum se arată.
 Selectați orice margine exterioară a modelului de referință pentru marginea bucla, după cum se
arată.
 Observați că bucla selectat suprafețelor evidenția.
 clic pe OK.
Figure 1  

Figure 2  
8. Click Display Toolpath   in the dashboard.
 Click Play  .
 Review the simulation and click Close.

Figure 3  
2. Notice that the toolpath cannot make a complete pass at the final depth, because the model
surface is not continuous at this depth. Observați că traiectoriilor nu poate face o trecere completă la
adâncimea finală, pentru că suprafața model nu este continuă la această adâncime.
1. Task 2. Use a mill surface as a machining reference for the NC sequence.
Folosiți o suprafață moară ca referință de prelucrare pentru secvența NC.
1. Select the Reference tab.
2. In the Machining References collector, cursor over Loop Surfaces, right-click, and
select Remove.

Figure 4  
3. In the ribbon, select the Mill tab.
4. Click Mill Surface   from the Manufacturing Geometry group.
5. Click Extrude   from the Shapes group.
6. Right-click and select Define Internal Sketch.
7. Select the top surface of the workpiece, as shown.

8. Click Sketch.
9. Click References  . Select the top and right edges of the workpiece as references, as
shown.
10. Click Close in the References dialog box. 1. Selectați fila de referință.
2. În colectorul de prelucrare Referințe, cursorul peste Buclă Suprafețe, faceți clic dreapta și selectați
Eliminare.
 
Figura 4
3. În panglica, selectați fila Mill.
4. Faceți clic pe Mill suprafață din grupul Manufacturing Geometrie.
5. Faceți clic pe Extrude din grupul Forme.
6. Faceți clic dreapta și selectați Definire Sketch internă.
7. Selectați suprafața superioară a piesei de prelucrat, după cum se arată.
8. Faceți clic pe Sketch.
9. Faceți clic pe referințe. Selectati marginile de sus și din dreapta ale piesei de prelucrat ca trimiteri, așa
cum se arată.
10. Faceți clic pe Închidere în caseta de dialog Referințe.
Figure 5  

Figure 6  
11. Click Project   from the Sketching group.
12. Select the Loop option.
13. Cursor over the model, right-click, and select the hidden model surface, as shown.

14. Query select to select the outer loop of edges, and then click Accept .
15. Click OK   from the Close group. 11. Faceți clic pe Proiect din grupul schiță.
12. Selectați opțiunea Loop.
13. cursorul deasupra modelului, faceți clic dreapta și selectați suprafața modelului ascuns, așa cum se
arată.
14. Solicitare selectați pentru a selecta bucla exterioară a marginilor, și apoi faceți clic pe Accept.
15. Faceți clic pe OK din Închide grup.
Figure 7  
16. Click Change Depth Direction   in the dashboard.
17. Edit the depth to 25.
18. Click Complete Feature  .
19. Click OK   from the Controls group. 16. Faceți clic pe Modificare Adâncime Direcție în
tabloul de bord.
17. Editare adâncimea la 25.
18. Faceți clic pe Element completa.
19. Faceți clic pe OK din grupul de control.

Figure 8  
20. Select the Profile Milling dashboard.

21. Click Display Toolpath   in the dashboard.


 Click Play  .
 Notice the updated toolpath. 20. Selectați bordul frezat.
21. Faceți clic pe Afișare traiectoriilor în tabloul de bord.
 Faceți clic pe Play.
 Observați traiectoriilor actualizat
Figure 9  
22. Click Close in the Play Path dialog box.
23. Click Complete Feature  .

Procedure: Depth and Lateral Control Profile


Milling Parameters
Close Window        Erase Not Displayed 

 Milling\Profile_Depth_Lateral
 DEPTH.ASM

1. Task 1. Edit depth control parameter values in a profile milling sequence.


1. Disable all Datum Display types.

2. In the model tree, select the DEPTH_PROFILE NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play in the menu manager.
 Click Play  .

Figure 1  
2. Notice that one pass is made at full depth. This is because STEP_DEPTH = 25. This is equal to
the depth from the top of the workpiece to the lower edge of the machined model surfaces.
1. Click Step Parameters  .
2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Edit STEP_DEPTH to 15. Click OK.
4. Click Screen Play.
 Click Play  . Notice that the tool now makes two passes, one at a depth of 15
and one at full depth, as shown.

Figure 2  
5. Click Step Parameters  .
6. Edit AXIS_SHIFT to 5. Click OK.
7. Click Screen Play.
 If necessary, click the CL data bar in the Play Path dialog box. This makes the
CL data visible.

 Click Play  . Notice that the tool still makes two passes, but the depth of each
pass in the Z-axis is shifted by –5, as shown.

Figure 3  
1. Task 2. Edit lateral control parameters in a profile milling sequence.
1. Click Step Parameters  .
 Edit AXIS_SHIFT to 0 (to return to the default value).
 Edit PROF_INCREMENT to 5.
 Edit NUM_PROF_PASSES to 2.
 Click OK.
2. Click Screen Play.
 Click Play  .
 Notice that the toolpath now makes two passes at each depth, as shown.

 Click Named Views   from the In Graphics toolbar.


 Select the named view TOP.
 Click Rewind  .
 Click Play   again.
 Notice the tool increments horizontally by 5 between each profile pass, as
shown.

Figure 4  

Figure 5  
3. Click Step Parameters  .
 Edit PROF_STOCK_ALLOW to 2. Click OK.
4. Click Screen Play.
 Click Play  .
 Notice that the tool now leaves a stock allowance of 2, as shown.

Figure 6  
5. Click Close in the Play Path dialog box.
6. Click Done Seq.

Procedure: Lead In and Lead Out Motions


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 Milling\Profile_Lead_In_Out
 LEAD_IN_OUT.ASM

1. Task 1. Edit the lead in and lead out parameters in a profile milling sequence.
1. Disable all Datum Display types.

2. In the model tree, select the LEAD_PROFILE NC sequence, then right-click and
select Edit Definition  .
 Click Display Toolpath   in the Profile Milling dashboard.
 Click Play   in the Play Path dialog box.
 Review the simulation and click Close.

Figure 1  
2. Notice, one pass is made at full depth. There are no lead in or lead out motions configured for the
toolpath.

1. Select the Parameters tab. Click Edit Machining Parameters  .


2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Select LEAD_IN from the CUT_ENTRY_EXT drop-down menu.
4. Select LEAD_OUT from the CUT_EXIT_EXT drop-down menu.
5. Edit LEAD_RADIUS to 10. Click OK.
6. Click Display Toolpath  .
 Click Play  . Notice that lead in and lead out motions are now created, as
shown.
 Click Close.
Figure 2  
7. Select the Parameters tab. Click Edit Machining Parameters  .
8. Edit TANGENT_LEAD_STEP to 10.
9. Edit NORMAL_LEAD_STEP to 10.
10. Edit OVERTRAVEL_DISTANCE to 5. Click OK.
11. Click Display Toolpath  .
 Click Play  . Notice the over travel distance removes any witness lines from the
machined surfaces.
 Click Close.

Figure 3  
12. Select the Parameters tab. Click Edit Machining Parameters  .
 Select ON from the CUTCOM drop-down menu. Click OK.
13. Click Display Toolpath  .
 If necessary, click the CL data bar in the Play Path dialog box. This makes the
CL data visible.

 Click Play  . Notice that during the lead in and lead out moves, cutter
compensation is applied, as shown.
 Click Close.
  Figure 4

1. Task 2. Create an approach and exit position. Creați o poziție abordare și de ieșire.
1. Enable  .

2. Select the Options tab in the Profile Milling dashboard.


3. Select the Approach Axis text box in the Options tab.
 This enables the selection of an Approach Axis.

 From the model, select axis AA_1 as shown.

Figure 5  
4. Select the Exit Axis text box in the Options tab.
 This enables the selection of an Exit Axis.

 From the model, select axis AA_1, again.


Figure 6  
5. Select the Parameters tab. Click Edit Machining Parameters  .
6. Edit NORMAL_LEAD_STEP to 0.
7. Click OK.
8. Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 7  
9. Click Complete Feature  .
You can now control the approach and exit location on the profile based on the axis position. Notice
that the NORMAL_LEAD_STEP is zero as this move is controlled by the position of the axis.

Exercise: Creating Profile Milling Sequences Crearea profil


Secvențe de frezat
Objectives
After successfully completing this exercise, you will be able to:

 Create profile milling sequences.

 Edit milling parameters to adjust profile milling sequences.


 Create lead in and lead out motions in profile milling sequences. După finalizarea cu succes acest
exercițiu, veți fi capabil să:
• Crearea secvențelor de frezat profil.
• parametri Editare frezat pentru a regla secvențe de frezat.
• Crearea de plumb și conduce afară propuneri în secvențe de frezat

Scenario
You need to create a profile milling sequence to machine the inside of a pocket in the cover component.
During the creation of this sequence, you adjust sequence parameters and create lead in and lead out
motions to enable correct application of cutter compensation. Scenariu
Aveți nevoie pentru a crea o secvență de frezat de prelucrat în interiorul unui buzunar în componenta de
acoperire. În timpul creării acestei secvențe, reglarea parametrilor de secvență și de a crea plumb și
conduce afară propuneri, pentru a permite aplicarea corectă a compensației de tăiere.

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 Milling\Profile_Cover
 COVER_PROFILE.ASM

1. Task 1. Create a profile milling sequence and edit parameter values.


This manufacturing model does not contain a workpiece. You can still create NC sequences, but
material removal after creating NC sequences is not possible. Acest model de producție nu conține o
piesă de prelucrat. Puteți crea în continuare secvențe NC, dar de îndepărtare a materialului după
crearea secvențe NC nu este posibilă.

1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Profile Milling   from the Milling group.
4. Click Tool Manager   in the Profile Milling dashboard.
5. Ensure that the 20_0_E_MILL tool is selected, and then right-click and select Select tool
and return.
6. Select the Parameters tab.
 Edit CUT_FEED to 80.
 Edit STEP_DEPTH to 5.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 800.

Figure 1  
7. Select the Reference tab in the dashboard. ClickDetails below the Machining
References collector.
 In the Surface Sets dialog box, click Add.
 Notice the default rule selection is Loop surfaces.

 Cursor over the model, and select the top surface of the reference model, as
shown.

 Select the inner edge of the reference model, as shown.

 Notice that the selected loop of surfaces highlights.

 Click OK. 7. Selectați fila de referință în tabloul de bord. Faceți clic pe Detalii de


mai jos colector de prelucrare Referințe.
 În caseta de dialog Surface Seturi, faceți clic pe Adăugare.
 Observați selecția regula implicită este suprafețe Loop.
 cursorul deasupra modelului, și selectați suprafața superioară a modelului de referință, așa cum
se arată.
 Selectați marginea interioară a modelului de referință, așa cum se arată.
 Observați că bucla selectat a suprafețelor luminoase.
 clic pe OK.

Figure 2  

Figure 3  

Figure 4  
8. Click Display Toolpath   in the Profile Milling dashboard.
 If necessary, click the CL data bar in the Play Path dialog box. This makes the
CL data visible.

 Click Play   in the Play Path dialog box.


 Review the simulation and click Close.  Dacă este necesar, faceți clic pe bara
de date CL în caseta de dialog Redare Cale. Astfel datele CL vizibile.
 Faceți clic pe Play din caseta de dialog Redare Cale.
 Revizuirea simulare și faceți clic pe Close.

Figure 5  
Notice the toolpath makes two profile passes. You can apply lead in and lead out motions by editing
manufacturing parameters. Notice traiectoriilor face două treceri de profil. Puteți aplica plumb și
conduce afară propunerilor de rezoluție depuse editarea parametrilor de producție.

9. Select the Parameters tab, and click Edit Machining Parameters  .


 If necessary, click All, and select All categoriesfrom the Categories drop-down
list.
 Select LEAD_IN from the CUT_ENTRY_EXT drop-down menu.
 Select LEAD_OUT from the CUT_EXIT_EXT drop-down menu.
 Edit LEAD_RADIUS to 14.
 Click OK in the Edit Parameters dialog box.
10. Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 6  
Notice that lead in and lead out motions are now created, as shown. You can adjust the entry and exit
moves as required. Observați că de plumb și conduc afară propuneri nu sunt create, după cum se
arată. Puteți ajusta de intrare și ieșire se mută în funcție de necesități.

11. Select the Parameters tab, and click Edit Machining Parameters  .


 Edit TANGENT_LEAD_STEP to 12.
 Edit NORMAL_LEAD_STEP to 12.
 Edit OVERTRAVEL_DISTANCE to 8.
 Click OK.
12. Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 7  
Notice that the over travel distance removes any witness lines from the machined surfaces.

13. Select the Parameters tab, and click Edit Machining Parameters  .


 Select ON from the CUTCOM drop-down menu.
 Click OK.
14. Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 8  

Figure 9  
Notice that during the lead in and lead out moves, cutter compensation is applied, as shown.

1. Task 2. Create an approach and exit position.


1. Enable only the following datum display types:  .

2. Create a datum axis for the lead in and lead out position.

 In the Profile Milling dashboard, select Axis  from the Datum drop-down menu.
 Select the surface at the bottom of the pocket to position the datum axis, as
shown.

 Drag the positioning handles to snap onto the rear and left surfaces of the
pocket, as shown.
 Edit the horizontal positional dimension to 16 and the vertical positional
dimension to 40, as shown.
 Click OK to complete the datum axis configuration.
 Click Resume   in the Profile Milling dashboard.
3. Select the Options tab in the dashboard.
4. Select the Approach Axis text box in the Options tab.
 This enables the selection of the Approach axis.

 From the model, select axis AA_1.

5. Select the Exit Axis text box in the Options tab.


 From the model, select axis AA_1, again.

Figure 10  

Figure 11  
Figure 12  
6. Select the Parameters tab, and click Edit Machining Parameters  .
 Edit LEAD_RADIUS to 6.
 Edit TANGENT_LEAD_STEP to 0.
 Edit NORMAL_LEAD_STEP to 0.
 Click OK.
7. Click Display Toolpath  .
 Click Play  .
 Click Close.

Figure 13  
2. The approach and exit location on the profile is based on the axis position. Notice that the
NORMAL_LEAD_STEP is zero as this move is controlled by the position of the axis.

1. Select the Parameters tab, and click Edit Machining Parameters  .


 Edit NUM_PROF_PASSES to 2.
 Edit PROF_INCREMENT to 3.
 Click OK.
2. Click Display Toolpath  .
 Click Play  .
 Notice that the toolpath now makes two passes at each depth, as shown. This
reduces the lateral depth of cut.
Figure 14  
3. Change the view orientation.

 Click Named Views   from the In Graphics toolbar.


 Select the named view TOP.
 Click Rewind  .
 Click Play   again.
 Notice the tool increments horizontally by 3 between each profile pass, as
shown.

Figure 15  
4. Click Close.
5. Click Complete Feature  .
6. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed   from the Data group.
 Click OK.
Procedure: Straight Cut Surface Milling Drept
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 Milling\Surface_Straight-Cut
 STRAIGHT_CUT.ASM

1. Task 1. Create a straight cut surface milling sequence and edit parameter
values. Crearea unei drepte secvență de frezare și edita valorile parametrilor de suprafață tăiat.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Surface Milling   from the Milling group.
 Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and
Define Cut check boxes are automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.  Observați că în meniul de configurare SEQ, Instrumentul,


parametri, Suprafete, și să definească casetele de selectare tăiate sunt selectate automat.
 Trebuie să configurați aceste elemente pentru a genera o traiectoriei.
 Faceți clic pe Done.
4. Ensure that the 40_B_E_MILL tool is selected, then right-click and select Select tool and
return. 1. Asigurați-vă că este selectat instrumentul 40_B_E_MILL, apoi faceți clic dreapta și selectați
Selectare instrument și retur.
5. Edit the parameters for the NC sequence.

 Edit CUT_FEED to 100.


 Edit STEP_OVER to 10.
 Select TYPE_1 from the SCAN_TYPE drop-down menu.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000. Click OK.
6. Configure the surface for machining.

 Click Model >Done from the menu manager.


 Press CTRL and select the four curved surfaces on the top of the reference
model, as shown.

 Click OK. Click Done/Return. 6. Configurați suprafata pentru prelucrare.


 Faceți clic pe model> Done de la managerul de meniu.
 Apăsați CTRL și selectați patru suprafețe curbe pe partea de sus a modelului de referință, așa
cum se arată.
 clic pe OK. Faceți clic pe Done / returnare
Figure 1  
7. Configure the cut definition.

 Notice that the Cut Type option is configured asStraight Cut by default.
 Click Flip Direction  .
 Notice that the cut direction arrow updates on the model, as shown.

 Notice also that the Cut Angle value automatically changes to 180.

 Click OK. 7. Configurarea definiția tăiat.


 Observați că opțiunea Cut tip este configurat ca tăiată drept implicit.
 Faceți clic Direcția Flip.
 Observați că direcția tăiat săgeata actualizări pe modelul, așa cum se arată.
 Observații de asemenea, că valoarea Cut Angle se schimbă automat la 180.
 clic pe OK.

Figure 2  
8. From the menu manager, click Play Path > Screen Play.
 Click Play  .

Figure 3  
2. Notice that the toolpath passes over the pocket and avoids the circular extrusion. 2. Observați că
traiectoriilor trece peste buzunar și evită extrudare circulară.

1. Reconfigure the cut definition.

 From the NC SEQUENCE menu, click Seq Setup.


 Select the Define Cut check box, and click Done.
 Select the By Edge option.
 Select the right edge of the reference model, as shown.

 Click OK. 1. Reconfigurarea definiția tăiat.


§ Din meniul SECVENȚE NC, faceți clic pe Seq Setup.
 Selectați caseta de validare Cut Definire, și faceți clic pe Done.
 Selectați opțiunea de margini.
 Selectați marginea din dreapta a modelului de referință, așa cum se arată.
 clic pe OK.

Figure 4  
2. From the menu manager, click Play Path > Screen Play.
 Click Play  .

Figure 5  
3. Notice that the cut angle is now aligned with the selected edge. 3. Observați că unghiul tăiat nu
este aliniată cu marginea selectat.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
Procedure: Straight Cut Surface Milling Parameters
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 Milling\Surface_Straight-Parameters
 PARAMS.ASM

1. Task 1. Edit straight cut parameter values in a surface milling sequence.


1. Disable all Datum Display types.

2. In the model tree, select the STRAIGHT_CUT NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
2. Notice that the tool machines around the circular extrusion and pocket. This is because the
SCAN_TYPE = TYPE_3. Notice also that the cut angle is equal to 45 degrees.

1. Click Step Parameters  .
 Edit CUT_ANGLE to 0.
 Select TYPE_1 from the SCAN_TYPE drop-down menu.
 Click OK.
2. Click Screen Play.
 Click Play  .
Figure 2  
3. Notice that the tool now retracts over the extrusion, and machines over the pocket, and the cut
angle has changed, as shown.

1. Click Step Parameters  .
2. If necessary, click All and select All categories from the Categories drop-down list.
 Edit TOOL_OVERLAP to 30.
 Edit STEP_OVER to 0.
 Click OK.
3. Click Screen Play.
 Click Play  .

Figure 3  
4. Notice that the resulting step-over has been reduced and is now calculated using the
TOOL_OVERLAP parameter, as shown.

1. Edit the scallop height to control the step-over distance.

 Click Step Parameters  .
 Edit SCALLOP_HGT to 0.4.
 Click OK.
2. Click Screen Play.
 Click Play  .

Figure 4  
5. Notice that the resulting step-over has been reduced and is now calculated using the
SCALLOP_HGT parameter, as shown.

1. Edit the profile stock allowance to control the remaining stock.

 Click Step Parameters  .
 Edit PROF_STOCK_ALLOW to 2.
 Click OK.
2. Click Named Views   from the In Graphics toolbar.
 Select the named view FRONT.
 Click Screen Play.
 Click Play  .
 Zoom in to the model, as shown.

 Click Rewind   and then click Play  .

Figure 5  

Figure 6  
6. Notice the stock remaining on the machined surface, as shown.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
Procedure: Creating Surface Milling Reference
Geometry Crearea de suprafață de frezat de referință Geometrie
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 Milling\Surface_References
 MILL_SURF.ASM

1. Task 1. Create a mill surface by copying reference model surfaces.


This manufacturing model does not contain a workpiece to enable easier viewing of mill surface
geometry. Creați o suprafață moară prin copierea modelului de referință suprafețe.
Acest model de producție nu conține o piesă care să permită vizualizarea mai ușoară a geometriei
suprafeței moara.

1. Disable all Datum Display types.

2. Click Mill Surface   from the Manufacturing Geometry group.


3. Select the surfaces to copy.

 Select the reference model, as shown.

 Select the curved surface on the reference model, as shown.

 Press CTRL and select the other three curved surfaces on the reference model,
as shown.

 In the ribbon, select the Manufacturing tab. ClickCopy  .


 Click Paste  .
 Notice that the four curved surfaces are copied. 2. Faceți clic pe Mill suprafață
din grupul Manufacturing Geometrie.
3. Selectați suprafețele pentru a copia.
 Selectați modelul de referință, așa cum se arată.
 Selectați suprafața curbată pe modelul de referință, așa cum se arată.
 Apăsați CTRL și selectați celelalte trei suprafețe curbe pe modelul de referință, așa cum se arată.
 În panglica, selectați fila Manufacturing. Faceți clic pe Copiere.
 Faceți clic pe Paste.
 Observați că cele patru suprafețe curbe sunt copiate
Figure 1  

Figure 2  

Figure 3  

Figure 4  
4. Exclude inner pockets and fill holes.

 Click Options in the SURFACE: Copy dashboard.


 Select the Exclude surfaces and Fill holesoption.
 Press CTRL, and select the edges of the left and right pockets, and the edge of
the hole, as shown.
 Notice the pockets and hole are filled, as shown.

 Click Complete Feature   in the SURFACE: Copy dashboard.


 In the ribbon, select Mill Surface tab.
 Click OK   from the Controls group.
 Notice the completed mill surface, as shown. 4. Excludeți buzunare interioare și
umple golurile.
 Faceți clic pe Opțiuni în suprafața: tablou de bord Copiere.
 Selectați Exclude suprafețele și opțiunea gauri de umplere.
 Apăsați CTRL și selectați marginile din stânga și din dreapta buzunare, și marginea găurii, așa cum
se arată.
 Observați buzunarele și gaura sunt pline, așa cum se arată.
 Faceți clic pe Feature completa în suprafața: tablou de bord Copiere.
 În panglica, selectați tab-ul de suprafață Mill.
 clic pe OK din grupul de control.
 Observați suprafața moară completat, după cum se arată.

Figure 5  

Figure 6  
5. Extend the mill surface.

 If necessary, select the COPY 1 mill surface in the model tree.

 Right-click, and select Redefine Mill Surface.


 Select one edge of the mill surface, as shown.

 Press SHIFT and select the mill surface, until the tangent chain of edges are
selected, as shown.

 Notice that the tangent chain of edges highlight on the model, as shown.

 Click Extend  .
 Edit the extend value to 5.
 Click Complete Feature   in the Extend dashboard.
 Click OK  .
 Notice the extended surface on the model, as shown. 5. Extinderea suprafața
moara.
 Dacă este necesar, selectați suprafața moara COPY 1 în copac model.
 Faceți clic dreapta și selectați Redefinire Mill suprafață.
 Selectați o margine a suprafeței moară, așa cum se arată.
 Apăsați SHIFT și selectați suprafața moară, până când lanțul tangent muchiilor sunt selectate,
după cum se arată.
 Observați că lanțul tangent muchiilor evidenția pe modelul, așa cum se arată.
 Faceți clic pe Extinde.
 Editați extins de valoare la 5.
 Faceți clic pe Feature completa în Extend tabloul de bord.
 clic pe OK.
 Observați suprafața extinsă pe modelul, așa cum se arată.

Figure 7  

Figure 8  

Figure 9  
Figure 10  

Figure 11  
You can use this mill surface as a machining reference. You can also hide the mill surface to clarify
the model display. Puteți folosi această suprafață moară ca referință de prelucrare. Puteți, de
asemenea, ascunde suprafața moară pentru a clarifica pe ecran modelul ..

6. In the model tree, select the COPY 1 mill surface, then right-click and select Hide  .
 Notice that the mill surface is no longer displayed in the model, as shown.

Figure 12  
You can redefine this mill surface at any time, as required.  Observați că suprafața moara nu mai
este afișat în model, așa cum se arată.
 
Figura 12
Puteți redefini această suprafață moară în orice moment, în funcție de necesități.
Exercise: Creating Straight Cut Surface Milling
Sequences
Objectives
After successfully completing this exercise, you will be able to:

 Create and edit mill surface reference geometry.

 Create straight cut surface milling sequences.

Scenario
You need to machine the top surface of the cap part using a semi-finish surface milling sequence. You
first create a mill surface as a reference for surface milling sequences. You then create a semi-finish
sequence by creating a straight cut surface milling sequence using a 25 millimeter ball end mill. After
successfully completing this exercise, you will be able to:

 Create and edit mill surface reference geometry.

 Create straight cut surface milling sequences.

După finalizarea cu succes acest exercițiu, veți fi capabil să:


• Crearea și geometria edita moara de referință de suprafață.
• Crearea secvențelor drepte de frezat de suprafață tăiat.
Scenariu
Aveți nevoie pentru a mașină suprafața superioară a părții capacului folosind o secvență de frezare
suprafață semi-finisaj. Puteți crea mai întâi o suprafață moară ca referință pentru secvențe de frezat de
suprafață. Apoi creați o secvență semi-gol, prin crearea unei secvențe dreaptă frezare suprafață tăiată
folosind o moară scop minge 25 milimetri.

Close Window        Erase Not Displayed 

 Milling\Surface_Straight-Cap
 CAP_STRAIGHT.ASM

1. Task 1. Create a mill surface by copying a reference model surface.


This manufacturing model does not contain a workpiece to enable easier viewing of mill surface
geometry.

1. Disable all Datum Display types.

2. Click Mill Surface   from the Manufacturing Geometry group.


3. Select the reference model.

 Select the curved surface on the reference model, as shown.

 In the ribbon, select 2. Faceți clic pe Mill suprafață din grupul Manufacturing
Geometrie.
3. Selectați modelul de referință.
 Selectați suprafața curbată pe modelul de referință, așa cum se arată.
 În panglica, selectați fila Manufacturing. Faceți clic pe Copiere.
 Faceți clic pe Paste. the Manufacturing tab. ClickCopy  .
 Click Paste  .

Figure 1  
4. Fill the holes.

 Click Options in the dashboard.


 Select the Exclude surfaces and Fill holesoption.
 Press CTRL, and select the four hole edges, as shown.

 Notice that the holes are filled, as shown.

 Click Complete Feature   in the SURFACE: Copy dashboard.


 Notice the updated mill surface, as shown. 4. umple găurile.
 Faceți clic pe Opțiuni în tabloul de bord.
 Selectați Exclude suprafețele și opțiunea gauri de umplere.
 Apăsați CTRL și selectați cele patru margini gaura, așa cum se arată.
 Observați că găurile sunt umplute, așa cum se arată.
 Faceți clic pe Feature completa în suprafața: tablou de bord Copiere.
 Observați suprafața moară actualizat, după cum se arată.

Figure 2  
Figure 3  
5. Extend the outer edges of the mill surface.

 Select the COPY 1 mill surface in the model tree.

 Select one outer edge of the mill surface, as shown.

 Press SHIFT and select the mill surface, until the tangent chain of edges are
selected, as shown.

 Notice the tangent chain of edges highlight on the model, as shown.

 Select the Mill Surface tab. Click Extend   from the Editing group.


 Edit the extend value to 2.5.
 Click Complete Feature   in the Extend dashboard.
 Notice the extended surface on the model, as shown. 5. Extinderea marginile
exterioare ale suprafeței moara.
 Selectați suprafața moara COPY 1 în copac model.
 Selectați o margine exterioară a suprafeței moară, așa cum se arată.
 Apăsați SHIFT și selectați suprafața moară, până când lanțul tangent muchiilor sunt selectate,
după cum se arată.
 Observați lanțul tangent muchiilor evidenția pe modelul, așa cum se arată.
 Selectați fila suprafață Mill. Faceți clic pe Extinde din grupul Editare.
 Editați extins valoare de 2,5.
 Faceți clic pe Feature completa în Extend tabloul de bord.
 Observați suprafața extinsă pe modelul, așa cum se arată.
Figure 4  

Figure 5  

Figure 6  
Figure 7  
6. Extend the inner edges of the mill surface.

 Select the COPY 1 mill surface in the model tree.

 Select one inner edge of the mill surface, as shown.

 Press SHIFT and select the other inner edge of the mill surface, as shown.

 Click Extend   from the Editing group.


 Edit the extend value to 3.0, as shown.
 Click Complete Feature   in the Extend dashboard.
 Click OK   from the Controls group.
 Notice the extended surface on the model, as shown. 6. Extinderea marginile
interioare ale suprafeței moara.
 Selectați suprafața moara COPY 1 în copac model.
 Selectați o margine interioară a suprafeței moară, așa cum se arată.
 Apăsați SHIFT și selectați celălalt marginea interioară a suprafeței moară, așa cum se arată.
 clic Extinderea din grupul Editare.
 Editați extins de valoare la 3,0, după cum se arată.
 Faceți clic pe Feature completa în Extend tabloul de bord.
 clic pe OK din grupul de control.
 Observați suprafața extinsă pe modelul, așa cum se arată.

Figure 8  
Figure 9  

Figure 10  

Figure 11  
1. Task 2. Create a semi-finish surface milling NC sequence using the Straight
Cut option.
1. In the ribbon, select Mill tab.
2. Click Surface Milling   from the Milling group.
 Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and
Define Cut check boxes are automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.
3. Ensure that the 25_BEM tool is selected, and then right-click and select Select tool and
return.

Retrieve stored semi-finish surface milling parameters.

Se afișează traducerea pentru Create a semi-finish surface milling NC sequence using the
Straight Cut option. 1. In the ribbon, select Mill tab. 2. Click Surface Milling from the Milling
group.  Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and Define Cut
check boxes are automatically selected.  You must configure these items to generate a toolpath.
 Click Done. 3. Ensure that the 25 BIM tool is selected, and then right-click and select Select
tool and return. 4. Retrieve stored semi-finish surface milling parameters
Traduceți în schimb Create a semi-finish surface milling NC sequence using the Straight Cut
option. 1. In the ribbon, select Mill tab. 2. Click Surface Milling from the Milling group. 
Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and Define Cut check
boxes are automatically selected.  You must configure these items to generate a toolpath. 
Click Done. 3. Ensure that the 25_BEM tool is selected, and then right-click and select Select
tool and return. 4. Retrieve stored semi-finish surface milling parameters
Creați o suprafață semi-finisaj frezat secvență NC folosind opțiunea Cut drepte.
1. În panglica, selectați fila Mill.
2. Faceți clic pe de frezat de suprafață din grupul de frezare.
 Observați că în meniul de configurare SEQ, Instrumentul, parametri, Suprafete, și să
definească casetele de selectare tăiate sunt selectate automat.
 Trebuie să configurați aceste elemente pentru a genera o traiectoriei.
 Faceți clic pe Done.
3. Asigurați-vă că este selectat instrumentul de 25 BIM, și apoi faceți clic dreapta și selectați
Selectare instrument și să se întoarcă.
4. Preluare parametri stocate de frezat de suprafață semi-finisaj
4.

 In the Edit Parameters dialog box, click File > Open.


 Select the SEMI_FINISH_SURF.MIL parameter file, and click Open.
Click OK.  În caseta de dialog Edit Parameters, faceți clic pe Fișier> Deschidere.
 Selectați fișierul parametrul SEMI_FINISH_SURF.MIL, și faceți clic pe Deschidere.
 clic pe OK.


Figure 12  
5. Configure the surface for machining.

 Click Mill Surface > Done.


 Select the extended surface from the model, as shown.

 Click Okay to machine the top side of the surface.


Click Select All > Done/Return. 5. Configurați suprafata pentru prelucrare.
 Faceți clic pe Mill la suprafata> Done.
 Selectați suprafața extinsă de la modelul, așa cum se arată.
 Faceți clic pe OK pentru a mașină partea de sus a suprafeței.
 Faceți clic pe Select All> Realizat / returnare.

Figure 13  
6. Configure the cut definition.

 Notice that the Cut Type option is configured asStraight Cut by default.
 Click OK. 6. Configurați definiția tăiat.
 Observați că opțiunea Cut tip este configurat ca tăiată drept implicit.
 clic pe OK.

Figure 14  
7. From the menu manager, click Play Path > Screen Play.
 Click Play  .
 Review the simulation and click Close.

Figure 15  
2. Notice that the tool machines past the edges of the model surfaces to the edge of the larger mill
surface, but the step-over is too large to produce an acceptable surfaced finish.
1. Edit the scallop height to control the step-over distance, and edit the profile stock
allowance. 2. Observați că mașinile de scule trecut marginile modelului suprafețelor la marginea
suprafeței moara mai mare, dar pas-over este prea mare pentru a produce un finisaj acceptabil
suprafață.
1. Editare înălțimea scoici Saint-Jacques pentru a controla distanța pas peste, și edita alocația profil de
stoc.

 Click Step Parameters  .
2. Edit PROF_STOCK_ALLOW to 0.15.
3. Edit SCALLOP_HGT to 0.1. Click OK.
4. Click Screen Play.
 Click Play  .
 Click Close.

Figure 16  
3. Notice that the resulting step-over has been reduced and is now calculated using the
SCALLOP_HGT parameter, as shown. Notice also 0.15 millimeters of stock are remaining on the
machined surface. Notice that the tool also machines over the opening in the top surface. You can
change this using the SCAN_TYPE parameter. In addition, the cut direction is parallel to the X-axis of
the sequence coordinate system, which is controlled by the CUT_ANGLE parameter. 3. Observați că
pas-over rezultată a fost redusă, iar acum este calculat folosind parametrul scoici Saint-Jacques HGT,
așa cum se arată. Observați, de asemenea 0,15 milimetri de stoc sunt rămase pe suprafața
prelucrată. Observați că instrumentul, de asemenea, mașini de peste deschiderea din suprafața
superioară. Puteți schimba acest lucru folosind parametrul SCAN_TYPE. În plus, direcția de tăiere
este paralelă cu axa X a secvenței sistem de coordonate, care este controlat de parametrul CUT
ANGLE.

1. Click Step Parameters  .
 Edit CUT_ANGLE to 90.
 Select TYPE_3 from the SCAN_TYPE drop-down menu.
 Click OK.
2. Click Screen Play.
 Click Play  .
 Click Close.

Figure 17  
4. Modifying the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top surface.
Modifying the CUT_ANGLE to 90 degrees changes the direction of the cutting motions.

5. Notice that the tool performs a lacing move between passes. This is controlled by the
LACE_OPTION parameter.

1. Click Step Parameters  .
 Select ARC_CONNECT from the LACE_OPTION drop-down menu.
 Click OK.
2. Click Screen Play.
 Click Play  .
 Zoom in to a lacing move on the toolpath, as shown.

 Press CTRL+D to return to the standard orientation.


Figure 18  

Figure 19  
6. Modifying the LACE_OPTION to ARC_CONNECT connects each pass with a smooth motion.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
3. In the model tree, select the COPY 1 mill surface, then right-click and select Hide  .
 Notice that in the model, the mill surface no longer appears, as shown.
Figure 20  
7. You can unhide and redefine this mill surface at any time, as required.

1. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed   from the Data group.
 Click OK.

Procedure: From Surface Isolines Surface Milling De


la suprafața izolinii de frezat de suprafață

Close Window        Erase Not Displayed 

 Milling\Surface_Isolines
 SURFACE_ISOLINES.ASM

1. Task 1. Create a From Surface Isolines surface milling sequence and edit
parameter values.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Surface Milling   from the Milling group.
 Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and
Define Cut check boxes are automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.
4. Ensure that the 40_B_E_MILL tool is selected, and then right-click and select Select tool
and return.
Edit the parameters for the NC sequence.Creați o secvență de frezare de la suprafață și edita
valorile parametrilor de suprafață Izolinii.
1. Dezactivați toate tipurile Datum Arată.
2. În panglica, selectați fila Mill.
3. Faceți clic pe de frezat de suprafață din grupul de frezare.
 Observați că în meniul de configurare SEQ, Instrumentul, parametri, Suprafete, și să
definească casetele de selectare tăiate sunt selectate automat.
 Trebuie să configurați aceste elemente pentru a genera o traiectoriei.
 Faceți clic pe Done.
4. Asigurați-vă că este selectat instrumentul 40_B_E_MILL, și apoi faceți clic dreapta și selectați
Selectare instrument și retur.
5. Modificați parametrii pentru secvența NC.

5.

 Edit CUT_FEED to 100.


 Edit STEP_OVER to 10.
 Select TYPE_1 from the SCAN_TYPE drop-down menu.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
 Click OK.
The parameter listing assumes you are creating a Straight Cut surface milling sequence. However,
the listing changes if you configure the cut type to From Surface Isolines, and then reedit the
parameters. Listarea parametru presupune că creați o secvență de drept frezare suprafața tăiată. Cu
toate acestea, modificările de listare cazul în care configurați tipul de tăiere a la Izolinii suprafață, și
apoi re edita parametrii.

6. Configure the surface for machining.

 Click Model >Done from the menu manager.


 Press CTRL and select the four curved surfaces on the top of the reference
model, as shown.

 Click OK.
Click Done/Return.6. Configurați suprafata pentru prelucrare.
 Faceți clic pe model> Done de la managerul de meniu.
 Apăsați CTRL și selectați patru suprafețe curbe pe partea de sus a modelului de referință, așa
cum se arată.
 clic pe OK.
 Faceți clic pe Done / returnare.


Figure 1  
7. Configure the cut definition.

 Select the From Surface Isolines option.


 Select the first surface in the Surface list. Note that the cut direction highlights on
the model, as shown.

 Select the remaining surfaces in the Surface list. Note that the cut direction
highlights for each selected surface on the model, as shown. ClickOK. 7. Configurarea definiția
tăiat.
 Selectați Din Izolinii suprafață opțiunea.
 Selectați prima suprafață în lista de suprafață. Rețineți că direcția tăiat evidențiază pe modelul,
așa cum se arată.
 Selectați suprafețele rămase în lista de suprafață. Rețineți că direcția tăiat evidențiază pentru
fiecare suprafață selectată pe modelul, așa cum se arată. ClickOK.

Figure 2  
8. From the menu manager, click Play Path > Screen Play.
 Click Play  .
Figure 3  
9. Reconfigure the cut definition.

 From the NC SEQUENCE menu, click Seq Setup.


 Select the Define Cut check box, and click Done.
 Select the first surface in the Surface list.

 Click Toggle Direction  .
 Select the remaining surfaces in the Surface list. For each surface, click Toggle
Direction  .
 Notice that the cut direction arrows update on the model, as shown. Click OK.

Figure 4  
You can also specify the order in which surfaces are machined in the Cut Definition dialog box.

10. From the menu manager, click Play Path > Screen Play.


 Click Play  .

Figure 5  
Notice that the surfaces are now machined in a different direction.
11. Click Close in the Play Path dialog box.
12. Click Done Seq.

Exercise: Creating From Surface Isolines Surface


Milling Sequences
Objectives
After successfully completing this exercise, you will be able to:

 Create and edit from surface isolines surface milling sequences.

Scenario
You need to machine the top surface of the cap part and leave a small amount of stock remaining on the
part. An extended mill surface has already been created to be used as a machining reference. You create
a from surface isolines surface milling sequence using a 25 millimeter ball end mill. Crearea Din Izolinii
suprafață suprafață de frezat Secvențe
obiective
După finalizarea cu succes acest exercițiu, veți fi capabil să:
• Crearea și editarea de secvențe de frezat de suprafață suprafață izolinii.
Scenariu
Aveți nevoie pentru a mașină suprafața superioară a părții capac și se lasă o cantitate mică de
stoc rămas pe partea. O suprafață extinsă moara a fost deja creat pentru a fi utilizat ca referință
prelucrare. Puteți crea o secvență de la suprafață izolinii de suprafață măcinare utilizând o moară
scop minge 25 milimetri.

Close Window        Erase Not Displayed 

 Milling\Surface_Isolines
 CAP_ISOLINES.ASM

1. Task 1. Create a surface milling NC sequence using the From Surface Isolines
option.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Surface Milling   in the Milling group.
 Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and
Define Cut check boxes are automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.
4. Ensure that the 25_BEM tool is selected, and then right-click and select Select tool and
return.
5. Retrieve stored finish surface milling parameters.

 In the Edit Parameters dialog box, click File > Open.


 Select the FINISH_SURF.MIL parameter file, and click Open.
 Note you can edit these parameters to precisely meet your requirements at any
time.

 Click OK.
6. Configure the surface for machining.

 Click Mill Surface >Done from the menu manager.


 Select the extended surface from the model, as shown.

 Click Okay to machine the top side of the surface.


 Click Select All > Done/Return. 2. În panglica, selectați fila Mill.
3. Faceți clic pe de frezat de suprafață în cadrul grupului de frezat.
 Observați că în meniul de configurare SEQ, Instrumentul, parametri, Suprafete, și să definească
casetele de selectare tăiate sunt selectate automat.
 Trebuie să configurați aceste elemente pentru a genera o traiectoriei.
 Faceți clic pe Done.
4. Asigurați-vă că este selectat instrumentul 25_BEM, și apoi faceți clic dreapta și selectați Selectare
instrument și să se întoarcă.
5. Preluarea parametrilor stocate de frezat de suprafață de finisaj.
 În caseta de dialog Edit Parameters, faceți clic pe Fișier> Deschidere.
 Selectați fișierul parametrul FINISH_SURF.MIL, și faceți clic pe Deschidere.
 Notă puteți edita acești parametri pentru a satisface exact cerințele dumneavoastră în orice
moment.
 clic pe OK.
6. Configurați suprafata pentru prelucrare.
 Faceți clic pe Mill la suprafata> Done de la managerul de meniu.
 Selectați suprafața extinsă de la modelul, așa cum se arată.
 Faceți clic pe OK pentru a mașină partea de sus a suprafeței.
 Faceți clic pe Select All> Realizat / returnare.

Figure 1  
7. Configure the cut definition.

 Select the From Surface Isolines option.


 Select the surface in the Surface list. Note that the cut direction highlights on the
model, as shown.
 Click OK. 7. Configurarea definiția tăiat.
 Selectați Din Izolinii suprafață opțiunea.
 Selectați suprafața pe lista de suprafață. Rețineți că direcția tăiat evidențiază pe modelul, așa
cum se arată.
 clic pe OK

Figure 2  
8. From the menu manager, click Play Path > Screen Play.
 Click Play  .
 Review the simulation and click Close.

Figure 3  
2. Notice that the cut direction follows the contour of the surface (UV vectors) instead of a true linear
cut. Notice that the tool machines past the edges of the model surfaces to the edge of the larger mill
surface. The tool also machines over the opening in the mill surface. You can change this using the
SCAN_TYPE parameter. You can also improve the surface finish by reducing the SCALLOP_HGT
parameter value, and you can leave stock remaining on the surface by editing the
PROF_STOCK_ALLOW parameter value.

1. Edit the manufacturing parameters to produce a more efficient toolpath.

 Click Step Parameters  .
2. Edit PROF_STOCK_ALLOW to 0.1.
3. Edit SCALLOP_HGT to 0.05.
4. Select TYPE_3 from the SCAN_TYPE drop-down menu.
5. Click OK.
6. Click Screen Play.
 Click Play  .

Figure 4  
3. Notice that the resulting step-over has been reduced to provide a better surface finish. Modifying
the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top surface. Notice also
0.1 millimeters of stock now remain on the machined surface.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
3. In the model tree, select the COPY 1 mill surface, then right-click and select Hide  .
 Notice that the mill surface no longer appears in the model, as shown.

Figure 5  
4. You can unhide and redefine this mill surface at any time, as required.

1. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.
Procedure: Cut Line Surface Milling Taie Linia de frezat de suprafață
Close Window        Erase Not Displayed 

 Milling\Surface_Cut-Line
 CUT_LINE.ASM

1. Task 1. Create a cut line surface milling sequence and edit parameter values.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


 Click the Milling group drop-down menu and selectCut Line Milling  .
3. From the Tool Manager drop-down menu, select the40_B_E_MILL tool.
4. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_OVER to 12.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1200.
5. Select the Reference tab.
 Click in the Machining References area.

 Press CTRL and select the four curved surfaces on the top of the reference
model, as shown. 1. Sarcina 1. Creați o secvență de frezare suprafață linie de tăiere și valorile
parametrilor edita.
1. Dezactivați toate tipurile Datum Arată.
2. În panglica, selectați fila Mill.
 Faceți clic pe meniul vertical grup Morarit si selectCut linie de măcinare.
3. Din meniul vertical Tool Manager, selectați the40_B_E_MILL instrument.
4. Selectați fila Parametri.
 Editare CUT_FEED la 100.
 Editare STEP_OVER la 12.
 Editare CLEAR_DIST la 2.
 Editare Viteza rotatie la 1200.
5. Selectați fila de referință.
 Faceți clic în zona de prelucrare Referințe.
 Apăsați CTRL și selectați patru suprafețe curbe pe partea de sus a modelului de referință, așa
cum se arată.
Figure 1  
6. Select the Cut Lines tab.
6. Selectați fila Cut Lines.
Click Details, below the References collector.
 Faceți clic pe Detalii, mai jos colector Referințe.
 Apăsați CTRL și selectați cele patru margini suprafața superioară, după cum se arată. Faceți
clic pe OK.


 Press CTRL and select the four upper surface edges, as shown. Click OK.

Figure 2  
7. Configure the second open cut line.

 Select Cutline 2.
 Click Details, below the References collector.
 Press CTRL and select the four lower surface edges, as shown. Click OK.
 Select View Toolpath   from the dashboard.  Selectați Cutline 2.
 Faceți clic pe Detalii, mai jos colector Referințe.
 Apăsați CTRL și selectați cele patru margini suprafață inferioară, după cum se arată. Faceți clic pe
OK.
 Selectați View traiectoriilor din tabloul de bord.

Figure 3  

Figure 4  
8. From the dashboard, click Display Toolpath  .
 Click Play  .
 Review the simulation and click Close in the Play Path dialog box.
Figure 5  
2. Notice that the toolpath gradually changes shape between the start and end cut lines.

1. Select the Parameters tab.
 Click Edit Machining Parameters  .
2. If necessary, click All, and select All categories from the Categories drop-down list.
3. Edit OFFSET_INCREMENT to 5.
4. Edit NUMBER_CUTS to 2.
5. Click OK.
6. From the dashboard, click Display Toolpath  .
 Click Play  .

Figure 6  
3. Notice that the toolpath now makes two passes offset by 5 millimeters.

1. Click Close in the Play Path dialog box.


2. Click Complete Feature   from the dashboard.

Exercise: Creating Cut Line Surface Milling


Sequences
Objectives
After successfully completing this exercise, you will be able to:

 Create and edit cut line surface milling sequences.

Scenario
You need to finish machining the top surface of the cap model. You create a cut line surface milling
sequence using a 25 millimeter ball end mill.

Close Window        Erase Not Displayed 

 Milling\Surface_Cut-Line
 CAP_CUT_LINE.ASM

1. Task 1. Create a surface milling NC sequence using the Cut Line option.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


 Click the Milling group drop-down menu and selectCut Line Milling  .
3. From the Tool Manager drop-down menu, select the25_BEM tool.
4. Retrieve stored finish surface milling parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 In the Edit Parameters dialog box, click File > Open.
 Select the FINISH_SURF.MIL parameter file, and click Open.
 Notice that you can edit these parameters to precisely meet your requirements at
any time.

 Click OK.
5. Configure the surface for machining.

 Select the Reference tab.
 Click in the Machining References collector.

 Select the top surface of the model as shown.


Figure 1  
6. Configure the first closed cut line.

 Select the Cut Lines tab.


 Click Details, below the References collector.
 Press CTRL and select the 2 curves of the inside circle, as shown.

 Click OK.
 Click Start Point.
 Type 0.5 in the field and press ENTER.
 Click OK.

Figure 2  
7. Configure the second closed cut line.

 Select Cutline 2.
 Click Details below the References collector.
 Press CTRL and select the outside curves of the top surface, as shown.

 Click OK.
 Click Start Point.
 Type 0.5 in the field and press ENTER.
 Click OK.
 Click View Toolpath   from the dashboard.
Figure 3  

Figure 4  
8. From the dashboard, click Display Toolpath  .
 Click Play  .
 Click Close in the Play Path dialog box.
Figure 5  
2. Notice that the toolpath gradually changes shape between the start and end cut lines. You can
also improve the surface finish by reducing the SCALLOP_HGT parameter value.

1. Select the Parameters tab.
2. Edit SCALLOP_HGT to 0.025.
3. From the dashboard, click Display Toolpath  .
 Click Play  .
Figure 6  
3. Notice that the resulting step-over has been reduced to provide a better surface finish.

1. Click Close in the Play Path dialog box.


2. Click Complete Feature   from the dashboard.
3. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 Click Erase Not Displayed  .
 Click OK.

Procedure: Advanced Surface Milling Options


Close Window        Erase Not Displayed 

 Milling\Surface_Advanced
 ADVANCED.ASM

1. Task 1. Gouge check the surface milling sequence.


1. Disable all Datum Display types.

2. In the model tree, select the STRAIGHT_CUT NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play   from the Play Path dialog box.
 Review the simulation and click Close.

Figure 1  
2. Notice that the toolpath may be gouging into the clamp at the beginning and end of each pass.
You can check and correct this.

1. Configure surfaces for gouge checking.

 From the Play Path menu, click Gouge Check.


2. Press CTRL and select the two top surfaces on the clamp part.

3. Click OK > Done/Return > Done/Return.

  Figure 2

4. Click Run to perform a gouge check.


5. Notice that gouges were found.

6. Click Show All to see all detected gouges on the toolpath.


7. Click Done/Return > Done/Return > Done/Return.
  Figure 3

8. Click Repaint   from the In Graphics toolbar.


9. To configure the check surfaces, click Seq Setup from the NC SEQUENCE menu.
10. Select the Check Surfs check box, and click Done.
11. Press CTRL and select the two top surfaces on the clamp part, as shown.

12. Click OK > Done/Return > Done/Return.

  Figure 4

13. Perform gouge checking again. Click Play Path > Gouge Check.


14. Press CTRL and select the two top surfaces on the clamp part, as shown.

15. Click OK > Done/Return > Done/Return.


16. Click Run. Notice that no gouges were found.
17. Click Done/Return > Done/Return.

  Figure 5

18. Adjust the check surface stock allowance. In the ribbon, click Step Parameters  .
19. Edit CHK_SRF_STOCK_ALLOW to 2. Click OK.
20. Click Screen Play.
 Click Play  .
 Notice that the toolpath now avoids the check surfaces.

Figure 6  
1. Task 2. Create an approach and exit move.
1. Create tangent approach and exit moves.

2. From the NC SEQUENCE menu, click Seq Setup.


3. Select the Approach/Exit check box, and click Done.
 Select LINE_TANGENT from the First Cut drop-down list.
 Select LINE_TANGENT from the Last Cut drop-down list.
 Click OK.
4. Click Step Parameters  .
 Click All.
 Edit APPROACH_DISTANCE to 20.
5. Edit EXIT_DISTANCE to 20. Click OK.
6. Click Play Path > Screen Play.
 Click Play  .
 Zoom in to the beginning and then the end of the toolpath.

 Notice an approach move has been added to the first pass, and an exit move has
been added to the last pass.

Figure 7  
Figure 8  
7. Click Close.
8. Click Done Seq.

Exercise: Using Advanced Surface Milling Options


Objectives
After successfully completing this exercise, you will be able to:

 Gouge check surface milling sequences.

 Configure approach and exit moves to surface milling sequences.

Scenario
You need to adjust the surface milling sequence to avoid the clamp surfaces. You also need to configure
approach and exit motions to remove witness lines on the machined surface.

Close Window        Erase Not Displayed 

 Milling\Surface_Advanced
 CAP_CHECK_SURFS.ASM

1. Task 1. Gouge check the surface milling sequence.


1. Disable all Datum Display types.

2. In the model tree, select the STRAIGHT_CUT NC sequence, then right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .
 Review the simulation and click Close.
Figure 1  
2. Notice that the toolpath may be gouging into the vise at the beginning and end of each pass. You
can check and correct this.

1. Configure surfaces for gouge checking.

 From the Play Path menu, click Gouge Check.


2. Press CTRL and select the six top surfaces on the vise part.

3. Click OK > Done/Return > Done/Return.

Figure 2  
4. Perform gouge checking. Click Run from the GOUGE CHECK menu.
5. Notice that gouges were found.

6. Click Show All to view all detected gouges on the toolpath, as shown.


7. Click Done/Return > Done/Return > Done/Return.
Figure 3  
8. Click Repaint   from the In Graphics toolbar.
9. To configure the check surfaces, click Seq Setup from the NC SEQUENCE menu.
10. Select the Check Surfs check box, and click Done.
11. Press CTRL and select the six top surfaces on the vise part, as shown.

12. Click OK > Done/Return > Done/Return.

Figure 4  
13. Perform gouge checking again. Click Play Path > Gouge Check.
14. Press CTRL and select the six top surfaces on the vise part, as before.

15. Click OK > Done/Return > Done/Return.


16. Click Run. Notice that no gouges were found.
17. Click Done/Return > Done/Return.
Figure 5  
18. Adjust the check surface stock allowance. In the ribbon, click Step Parameters   from
the Update group.
19. Edit CHK_SRF_STOCK_ALLOW to 2.
20. Click OK.
21. Click Play Path > Screen Play.
 Click Play  .
 Notice that the toolpath is adjusted to avoid the check surfaces.

Figure 6  
1. Task 2. Use Customize to split the automatic cut motion and configure
approach and exit motions to remove witness lines on the machined surface.
1. Click Customize in the NC SEQUENCE menu.
2. Split the follow cut, cut motion.

 In the Customize dialog box, select the cut motion3: Follow Cut.
 Click Redefine.
 Click Split.
 Click Add.
 Zoom in to the toolpath and select the point, as shown.

 Click Add again.
 In the same area of the toolpath, select the next point, as shown.

 Click OK in the Create Split Points dialog box.


 Click OK in the Follow Cut dialog box.
 You now have three follow cut, cut motions, as shown.

Figure 7  
Figure 8  

Figure 9  
3. Configure a tangent approach move.

 In the Customize dialog box, select the cut motion3: Follow Cut, as shown.
 Select Tangent Approach from the drop-down list.
 Type 10 in the Approach Distance text box.
 Click Preview.
 Observe the previewed cut motion, as shown.

 Click OK in the Tangent Approach dialog box.


 Notice that a tangent approach is inserted before the selected cut motion, as
shown.

Figure 10  
Figure 11  

Figure 12  
4. Configure a second tangent approach move.

 In the Customize dialog box, select the cut motion6: Follow Cut.
 Select Tangent Approach from the drop-down list.
 Type 10 in the Approach Distance text box.
 Click Preview.
 Observe the previewed cut motion, as shown.

 Click OK in the Tangent Approach dialog box.


 Notice that a tangent approach is inserted before the selected cut motion, as
shown.
Figure 13  

Figure 14  

Figure 15  
2. Note, you can remove an unwanted cut motion.

1. Delete the unwanted cut motion.

 Select the cut motion 5: Follow Cut, as shown.


 Click Delete.
 Click Yes to confirm deletion.
 Notice that the cut motions are reordered in the Customize dialog box, as shown.

 Click OK in the Customize dialog box.


Figure 16  

Figure 17  
2. Click Play Path > Screen Play.
 Click Play  .

Figure 18  
3. Notice that the tool now makes a tangent approach move before machining the surface.

1. Click Close in the Play Path dialog box.


2. Click Done Seq.
3. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.
Procedure: Basic Roughing and Re-Roughing
Close Window        Erase Not Displayed 

 Milling\Roughing
 ROUGHING.ASM

1. Task 1. Create a roughing NC sequence and edit parameter values.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Select Roughing   from the Roughing drop-down menu in the Milling group.
4. Click Tool Manager   in the Roughing dashboard.
5. Ensure that the 25_FEM tool is selected, then right-click and select Select tool and
return.
6. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_OVER to 12.
 Edit MAX_STEP_DEPTH to 25.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 2000.
1. Task 2. Define References.
1. Select the References tab.
2. Click in the Mill Window collector window to activate it.

3. Select Mill Window   from the Geometry drop-down menu in the Roughing dashboard.
4. Click Chain Window  .
5. Select the top surface of the model as the window placement plane, as shown.

Figure 1  
6. Right-click and select Chain to activate the selection of edges.
 Select one of the inner chains of edges at the top of the pocket, as shown.

 Press SHIFT and select another edge in the loop, as shown.


Figure 2  
 Notice that the tangent chain of edges highlights on the model, as shown.

Figure 3  
7. Click Complete Feature  .
8. Click Resume Feature  .
9. Click Display Toolpath  .
 Click Play  .

Figure 4  
2. Notice that the toolpath roughs out the pocket with a 25 millimeter flat end mill.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .
1. Task 3. Create a re-roughing NC sequence and reference the previous
roughing sequence.
1. Ensure that the Roughing 1 sequence is selected.

 Click Re-Rough   from the Milling group.


2. Click Tool Manager   in the Re-roughing dashboard.
3. Select the 15_FEM tool, then right-click and selectSelect tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_OVER to 7.
 Edit MAX_STEP_DEPTH to 20.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 2000.
5. Click Display Toolpath  .
 Click Play  .

Figure 5  
2. Notice that the tool machines only the areas where the previous roughing sequence could not
reach.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .

Procedure: Roughing Scans and Entry and Exit


Parameters
Close Window        Erase Not Displayed 

 Milling\Roughing_Scan
 ROUGH_SCAN.ASM

1. Task 1. Edit parameters relating to rough scanning in an existing roughing


sequence.
No workpiece has been configured.

1. Disable all Datum Display types.

2. In the model tree, select the ROUGHING NC sequence, then right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
Note, for the manufacturing parameter CLOSED_AREA_SCAN, the default value is
CONSTANT_LOAD. This produces a toolpath with an approximately constant tool load. Alternatively,
you can use MAINTAIN_CUT_TYPE and MAINTAIN_CUT_DIR values to minimize retract moves
during the toolpath.

3. Click Step Parameters   from the Update group.


 Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down
menu.
 Click OK.
4. Click Screen Play.
 Click Play  .

Figure 2  
Notice that the retract moves have been minimized.

5. Click Step Parameters  .
 Select MAINTAIN_CUT_DIR from the CLOSED_AREA_SCAN drop-down menu.
 Click OK.
6. Click Screen Play.
 Click Play  .
Figure 3  
Notice that the cut direction has been maintained.

7. Click Step Parameters  .
 Select TYPE_SPIRAL from the CLOSED_AREA_SCAN drop-down menu.
 Click OK.
8. Click Screen Play.
 Click Play  .

Figure 4  
Notice a spiral scan is created.

9. Click Close in the Play Path dialog box.


10. Click Done Seq.

Procedure: Step Depth and Tolerance Control


Roughing Parameters
Close Window        Erase Not Displayed 

 Milling\Roughing_Depth
 DEPTH_TOL.ASM

1. Task 1. Edit parameters relating to step depth and tolerance control in an


existing roughing sequence.
No workpiece has been configured.
1. Disable all Datum Display types.

2. In the model tree, select the ROUGHING NC sequence, then right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
The MAX_STEP_DEPTH is currently equal to 25. You can reduce this value to reduce the step depth
in the NC sequence, and increase the number of slices in the NC sequence.

3. Click Step Parameters  .
 Edit MAX_STEP_DEPTH to 15.
 Click OK.
4. Click Screen Play.
 Click Play  .

Figure 2  
Notice that the number of slices has increased, and the step depth is now no more than 15
millimeters.

5. Click Step Parameters  .
 Edit INSIDE_TOLERANCE to 0.04.
 Edit OUTSIDE_TOLERANCE to 0.07.
 Click OK.
Notice that you can independently modify the inside and outside tolerance values. This is not possible
with volume milling sequences.

6. Click Done Seq.
Procedure: Additional Scallop Height Control
Roughing Parameters
Close Window        Erase Not Displayed 

 Milling\Scallop_Height
 SCALLOP_HGT.ASM

1. Task 1. Edit parameters relating to scallop height control in an existing


roughing sequence.
No workpiece has been configured.

1. Disable all Datum Display types.

2. In the model tree, select the ROUGHING NC sequence, then right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
Notice that the tool makes two passes in the pocket. The pocket has a draft angle of 5 degrees, which
means there is an uneven thickness of material remaining in the pocket. You can use the scallop
height control parameters to create a more uniform thickness of remaining material to create
subsequent finishing toolpaths.

3. Click Step Parameters  .
 If necessary, click All.
 Select DURING from the ROUGH_SCALLOP_CONTROL drop-down menu.
 Edit ROUGH_SCALLOP to 0.5.
 Click OK.
4. Click Screen Play.
 Click Play  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.
Figure 2  
Notice that the number of slices has increased, because the step depth is now controlled by the
ROUGH_SCALLOP parameter. Notice also additional slices are taken during the roughing toolpath.
You can control when the additional slices are taken by editing the ROUGH_SCALLOP_CONTROL
parameter value.

5. Click Step Parameters  .
 Select AFTER from the ROUGH_SCALLOP_CONTROL drop-down menu.
 Click OK.
6. Click Screen Play.
 Click Play  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

Figure 3  
Notice that although the toolpath is essentially the same, the additional slices are made after the first
roughing passes are made.

7. Click Close in the Play Path dialog box.


8. Click Done Seq.

Procedure: Roughing Corner Options


Close Window        Erase Not Displayed 

 Milling\Roughing_Corner
 CORNER_OPTIONS.ASM

1. Task 1. Edit parameters relating to corner options in an existing roughing


sequence.
No workpiece has been configured.

1. Disable all Datum Display types.

2. In the model tree, select the ROUGHING NC sequence, then right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
Sharp corners are currently configured in this toolpath. You can add smooth corners by editing corner
option parameters.

3. Click Step Parameters  .
 If necessary, click All.
 Select CONSTANT_RADIUS from the SMOOTH_SHARP_CORNERS drop-
down menu.
 Edit SMOOTH_RADIUS to 6.
 Click OK.
4. Click Screen Play.
 Click Play  .
Figure 2  
Notice that the sharp corners have now been rounded, and the smooth radius value is equal to 6
millimeters. You can also configure progressive slowdown for corners.

5. Click Step Parameters  .
 Select YES from the CORNER_SLOWDOWN drop-down menu.
 Edit SLOWDOWN_LENGTH to 10.
 Edit SLOWDOWN_PERCENT to 0.5.
 Edit NUMBER_SLOWDOWN_STEPS to 4.
 Click OK.
6. Click Screen Play.
 Click the CL Data bar to make the CL data visible.

 Click Next Record   repeatedly to step through the toolpath one move at a


time.

  Figure 3

Figure 4  
Observe the feed rate slows down when approaching corners and increases when moving out of
corners, as shown.
7. Click Play   to reviewing the toolpath.
8. Click Close in the Play Path dialog box.
9. Click Done Seq.

Exercise: Mold Core Roughing and Re-Roughing


Objectives
After successfully completing this exercise, you will be able to:

 Create roughing NC sequences.

 Create re-roughing NC sequences.

 Create mill windows for roughing sequences.

Scenario
You create a roughing sequence and then re-roughing sequence to machine the mold core. You edit
parameters to apply high speed machining methods. The re-roughing sequence machines material
remaining from the roughing sequence.

Close Window        Erase Not Displayed 

 Milling\Roughing_Mold-Core
 MOLD_CORE.ASM

1. Task 1. Create a roughing NC sequence and edit parameter values.


1. Disable all Datum Display types.

2. Configure a mill window using the Chain Window option.

 Click Mill Window   from the Manufacturing Geometry group.


 Select the top surface of the reference model as the window placement plane, as
shown.

 Click Chain Window   in the Mill Window dashboard.


 Right-click and select Chain to activate the selection of edges.
 Select one of the inner chains of edges at the top of the pocket, as shown.

 Press SHIFT and select another edge in the loop, as shown.

 Notice that the tangent chain of edges highlights on the model, as shown.

 Click Complete Feature  .
Figure 1  

Figure 2  

Figure 3  
Figure 4  
3. In the ribbon, select the Mill tab.
4. Select Roughing   from the Roughing drop-down menu in the Milling group.
5. Click Tool Manager   in the Roughing dashboard.
6. Ensure that the 20_FEM tool is selected, and then right-click and select Select tool and
return.
7. Retrieve stored rough milling parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 In the Edit Parameters dialog box, click File > Open.
 Select the ROUGH.MIL parameter file, and clickOpen.
 Note, you can edit the stored parameter values as required.

Figure 5  
8. Edit the following roughing related parameters for the NC sequence.
 Edit MAX_STEP_DEPTH to 5.
 Edit INSIDE_TOLERANCE to 0.04.
 Click OK.
9. Click Display Toolpath  .
 Click Play  .

Figure 6  
10. Click Named Views   from an In Graphics toolbar.
 Select the named view FRONT.
 Click Repaint   to view the toolpath.

Figure 7  
2. Notice that the tool is making passes at approximately 5 millimeter depth increments. You need
to modify the ROUGH_SCALLOP_CONTROL and ROUGH_SCALLOP parameters to create
additional passes between the roughing passes.

1. Click Resume Feature   in the Roughing dashboard.


2. Select the Parameters tab.
 Click Edit Machining Parameters  .
 If necessary, click All.
 Select DURING from the ROUGH_SCALLOP_CONTROL drop-down menu.
 Edit ROUGH_SCALLOP to 0.4.
 Click OK.
3. Press CTRL+D to return to the standard orientation.
4. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .

Figure 8  
3. Notice that the tool has created additional passes between the initial roughing passes. The
ROUGH_SCALLOP_CONTROL parameter enables you to create the passes either during or after the
initial roughing passes. The ROUGH_SCALLOP parameter specifies the maximum allowable scallop
height on the walls of the cavity. The resulting scallop height is now reduced, leaving a more uniform
thickness of remaining material.

1. Click Close in the Play Path dialog box.


The manufacturing parameter CLOSED_AREA_SCAN is currently configured with the default value of
CONSTANT_LOAD. This produces a toolpath with an approximately constant tool load. Alternatively,
you can use MAINTAIN_CUT_TYPE or MAINTAIN_CUT_DIRECTION values to minimize retract
moves during the toolpath.

Note, for reviewing purposes, you can view the toolpath more easily by disabling
ROUGH_SCALLOP_CONTROL.

2. Select the Parameters tab.
 Click Edit Machining Parameters  .
 Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down
menu.
 Select NO from the ROUGH_SCALLOP_CONTROL drop-down menu.
 Click OK.
3. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .
Figure 9  
Notice that the toolpath now maintains the cut direction. You can round the sharp corner moves using
the SMOOTH_SHARP_CORNERS option.

4. Click Resume Feature  .
5. Select the Parameters tab.
 Click Edit Machining Parameters  .
 Select MAX_RADIUS from the SMOOTH_SHARP_CORNERS drop-down menu.
 Edit SMOOTH_RADIUS to 10.
 Click OK.
6. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .

Figure 10  
Notice that the sharp corners have been rounded. Setting SMOOTH_SHARP_CORNERS to
MAX_RADIUS rounds sharp corners using the largest possible radius between 10% and 100% of the
SMOOTH_RADIUS value.

7. Click Close in the Play Path dialog box.


8. Click Complete Feature  .
1. Task 2. Create a re-roughing NC sequence and reference the previous
roughing sequence.
1. Ensure that the Roughing sequence is selected in the dashboard.

 Click Re-Rough   from the Milling group.


2. Click Tool Manager   in the Re-roughing dashboard.
3. Select the 12_BEM tool, then right-click and selectSelect tool and return.
4. Retrieve stored re-roughing milling parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 In the Edit Parameters dialog box, click File > Open.
 Select the RE_ROUGH.MIL parameter file, and click Open.
Notice that you can edit the stored parameter values as required.

5. Edit the following parameters for the sequence.

 Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down


menu.
 Edit MIN_STEP_DEPTH to 0.2.
 Edit MAX_STEP_DEPTH to 2.0.
 Click OK.
6. Click Display Toolpath   in the Re-roughing dashboard.
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .

Figure 11  
Notice that the tool machines only the areas where the previous roughing sequence could not reach.

7. Click Close in the Play Path dialog box.


8. Click Complete Feature  .
9. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.
Procedure: Basic Finishing
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 Milling\Finish
 BASIC_FINISH.ASM

1. Task 1. Create a finishing NC sequence and edit parameter values.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Finishing   from the Milling group.
4. Click Tool Manager   from the Finishing dashboard.
5. Select the 14_BEM tool, and then right-click and selectSelect tool and return.
6. Select the Parameters tab.
 Edit CUT_FEED to 500.
 Edit STEP_OVER to 4.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 2000.
7. Select the References tab.
 Click in the Mill Window collector to activate it.

 Select the Mill Window 1 on the reference model, as shown.

Figure 1  
8. Click Display Toolpath  .
 Click Play  .
Figure 2  
2. Notice that the toolpath finishes the surface at the bottom of the pocket first and then finishes the
side walls of the pocket.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .

Procedure: Editing Finishing Parameters


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 Milling\Finish_Parameters
 FINISH_PARAMS.ASM

1. Task 1. Edit finishing parameters in an existing finishing sequence.


No workpiece has been configured.

1. Disable all Datum Display types.

2. In the model tree, select the FINISHING NC sequence, then right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
Notice that the toolpath finishes the surface at the bottom of the pocket with a spiral scan and then
finishes the side walls of the pocket with profile cuts. You can change the way the pocket is machined
using various parameters.

3. Click Step Parameters  .
 If necessary, click All.
 Select STEEP_AREA_FIRST from the FINISHING_ORDER drop-down menu.
 Click OK.
4. Click Screen Play.
 Click Play  .
Figure 2  
Notice that the toolpath now machines the side walls first.

5. Click Step Parameters  .
 Select SHALLOW_CUTS from the FINISH_OPTION drop-down menu.
 Select STRAIGHT_SCAN from the SHALLOW_AREA_SCAN drop-down menu.
 Click OK.
6. Click Screen Play.
 Click Play  .

Figure 3  
Notice that the toolpath now machines only the shallow area, and scans the shallow area using
straight cuts. Note that the SLOPE_ANGLE parameter divides the surfaces to be machined into steep
and shallow areas. The default value is 45 degrees.

7. Click Step Parameters  .
 Select PROFILE_CUTS from the FINISH_OPTION drop-down menu.
 Click OK.
8. Click Screen Play.
 Click Play  .
 Zoom in to the toolpath, as shown.
Figure 4  

Figure 5  
Notice that the toolpath now machines only the steep area. The tool makes S-shaped moves between
connecting slices.

9. Click Step Parameters  .
 Select LINE_CONNECT from the STEEP_CONNECT_OPTION drop-down
menu.
 Click OK.
10. Click Screen Play.
 Click Play  .
 Zoom in to the toolpath, as shown.

Figure 6  
Notice that the tool makes straight line moves between connecting slices.
11. Review the simulation and click Close in the Play Path dialog box.
12. Click Done Seq.

Exercise: Mold Core Finishing


Objectives
After successfully completing this exercise, you will be able to:

 Create and edit finishing NC sequences.

Scenario
You create a finishing sequence to finish machine the mold core. You edit parameters to apply high-
speed machining methods. Note that roughing and re-roughing sequences have already been created for
this operation.

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 Milling\Finish_Mold-Core
 MOLD_CORE_FINISH.ASM

1. Task 1. Create a finishing NC sequence and edit sequence parameters to


optimize the toolpath.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Finishing   from the Milling group.
4. Click Tool Manager   from the Finishing dashboard.
5. Select the 12_BEM tool, and then right-click and selectSelect tool and return.
6. Retrieve stored finish milling parameters.

 Select the Parameters tab.
 Click Edit Machining Parameters  .
 In the Edit Parameters dialog box, click File > Open.
 Select the FINISH.MIL parameter file, and clickOpen.
Note that you can edit the stored parameter values as required.

7. If necessary, click All.
 Edit SLOPE_ANGLE to 75.
 Edit STEP_OVER to 1.0.
 Edit INSIDE_TOLERANCE to 0.025.
 Edit OUTSIDE_TOLERANCE to 0.025.
 Click OK.
8. Select the References tab.
 Click in the Mill Window collector to activate it.

 Select Mill Window 1 on the reference model, as shown.


Figure 1  
9. Click Display Toolpath   from the Finishing dashboard.
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .
 Review the simulation and click Close in the Play Path dialog box.

Figure 2  
Notice that the tool machines both steep and shallow areas. It creates profile cuts for the steep areas
and spiral scanning cuts for the shallow areas. You can change these options if required.

10. Select the Parameters tab.


 Select PROFILE_CUTS from the FINISH_OPTION drop-down menu.
11. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .
Figure 3  
Notice that only profile cuts are now created.

12. Click Resume Feature  .


13. Select the Parameters tab.
 Select STRAIGHT_CUTS_WITH_CROSSCUTfrom the FINISH_OPTION drop-
down menu.
14. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .

Figure 4  
Notice that the tool creates a crosscut toolpath, machining both the steep and shallow areas in a
series of straight cuts.

15. Click Resume Feature  .


16. Select the Parameters tab.
 Click Edit Machining Parameters  .
 Select SHALLOW_CUTS from the FINISH_OPTION drop-down menu.
 Select SPIRAL_3D_EQUIDISTANT from the SHALLOW_AREA_SCAN drop-
down menu.
 Click OK.
17. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .
Figure 5  
Notice that the toolpath now machines only the shallow area, and scans the shallow area using a
constant 3-D step-over.

18. Click Resume Feature  .


19. Select the Parameters tab.
 Select COMBINED_CUTS from the FINISH_OPTION drop-down menu.
20. Click Display Toolpath  .
 If necessary, drag the Display Speed slider to the left to slow down the toolpath
simulation.

 Click Play  .

Figure 6  
Notice that the tool machines both steep and shallow areas. It creates spiral scanning cuts with a
constant 3-D step-over for the shallow areas and creates profile cuts for the steep areas.

21. Review the simulation and click Close in the Play Path dialog box.
22. Click Complete Feature  .
23. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.
Procedure: Creating Sketched Milling Tools
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 Milling\Sketch_Tool
 SKETCH_TOOL.ASM

1. Task 1. Create a sketched key way tool.


1. Enable only the following Datum Display type: 

2. Click Cutting Tools   from the Machine Tool Setup group.


3. Click Edit > Sketch in the Tools Setup dialog box.
 Type KEY_WAY_35_0 in the Name text box.
 Click the Sketcher, from the Tools setup dialog box to open Sketcher.
4. Select Centerline   from the Centerline types drop-down menu in the Sketching group.
 Sketch a vertical centerline, as shown.

 Select Line Chain   from the Line types drop-down menu.


 Sketch the tool outline, as shown.

 Middle-click to stop sketching lines.

Figure 1  

Figure 2  
5. Dimension the sketch as shown.

Figure 3  
6. Add a Sketcher coordinate system to specify the tool tip.

 Click Coordinate System   from the Sketching group.


 Select a location for the coordinate system on the sketch, as shown.

 Middle-click to stop creating Sketcher coordinate systems.

 Click Save   from the Quick Access toolbar.


 Click OK  .

Figure 4  
7. In the Tools Setup dialog box, click Apply.
 Click OK to complete the tool configuration, as shown.
Figure 5  
2. You can save the sketched tool configuration with the Work Center ready for future use, or save it
with the manufacturing model.

Procedure: Basic 2-Axis Trajectory Milling


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 Milling\2-Axis
 2_AXIS_TRAJ.ASM

1. Task 1. Create a 2-axis trajectory milling sequence and configure sequence


options.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Select 2 Axis Trajectory from the Trajectory Milling drop-down menu in the Milling
group.
4. Click Tool Manager   in the Curve Trajectory dashboard.
5. Ensure that the 20_0_FEM tool is selected, then right-click and select Select tool and
return.
6. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
7. Select the References tab.
 Click in the Machining Reference collector to activate it.

 Select the datum curve on the model, as shown.

 Select the Offset Cut check box.

Figure 1  

Figure 2  
2. You can also create a datum curve when configuring a 2-axis trajectory milling sequence.

1. Click Display Toolpath  .
 Click Play  .

Figure 3  
3. Notice that the toolpath makes one pass at the curve depth. You can specify an alternate depth if
required.
1. Click Resume Feature  .
2. Select the References tab.
3. Click in the Height collector.
4. Select the datum plane OFFSET in the model tree.

Figure 4  
5. Click Display Toolpath  .
 Click Play  .

Figure 5  
4. Notice that the height of the toolpath has updated. You can configure lead in and lead out
motions and apply cutter compensation to the toolpath.

1. Click Resume Feature  .
2. Select the Parameters tab. Click Edit Machining Parameters  .
3. If necessary, click All.
 Select YES from the LEAD_IN drop-down menu.
 Select YES from the LEAD_OUT drop-down menu.
 Edit TANGENT_LEAD_STEP to 30.
 Edit NORMAL_LEAD_STEP to 30.
 Select ON from the CUTCOM drop-down menu. Click OK.
4. Click Display Toolpath  .
 Click the CL data bar to make the CL data visible.

 Click Next Record   repeatedly to step through the toolpath one move at a


time.
Figure 6  

Figure 7  
5. Notice that the lead in and lead out motions have been added to the toolpath. Notice also cutter
compensation is applied during the lead in motion, and removed during the lead out motion.

1. Click Play   to complete reviewing the toolpath.


2. Click Close in the Play Path dialog box.
3. Click Complete Feature  .

Procedure: 2-Axis Trajectory Milling Depth Control


Parameters
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 Milling\2-Axis_Depth
 DEPTH_TRAJ.ASM

1. Task 1. Edit the depth control parameter values in a trajectory milling


sequence.
1. Disable all Datum Display types.

2. In the model tree select the TRAJECTORY MILLING NC sequence, right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
2. Notice that one pass is made at the same depth as the datum curve selected for this sequence.

1. Click Step Parameters  .
 If necessary, click All.
 Edit NUMBER_LAST_FINPASSES to 3.
 Edit LAST_FINPASS_OFFSET to 5.
 Click OK.
2. Click Screen Play.
 Click Play  .

Figure 2  
3. Notice that the tool now makes three passes. One is at the same depth as the datum curve, and
two are offset from the final pass by 5 millimeters, as shown.

1. Click Step Parameters  .
 Edit NUMBER_FIRST_FINPASSES to 3.
 Edit FIRST_FINPASS_OFFSET to 10.
 Click OK.
2. Click Screen Play.
 Click Play  .
Figure 3  
3. Click Named Views   from the In Graphics toolbar.
 Select the named view FRONT.
 Click Repaint   to review the toolpath.

Figure 4  
4. Notice that the tool now makes three additional passes, offset from each other by 10 millimeters,
as shown.

1. Press CTRL + D to return to the standard orientation.

2. Click Close in the Play Path dialog box.


3. Click Done Seq.

Procedure: 2-Axis Trajectory Milling-Cutting Slices


Parameters
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 Milling\2-Axis_Slices
 SLICES_TRAJ.ASM

1. Task 1. Edit cutting slices parameter values in a trajectory milling sequence.


1. Disable all Datum Display types.

2. In the model tree select the TRAJECTORY MILLING NC sequence, right-click and
select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
2. Notice that one pass is made offset by half the tool diameter from the datum curve selected for
this sequence.

1. Click Step Parameters  .
 If necessary, click All.
 Edit NUMBER_LAST_FINCUTS to 3.
 Edit LAST_FINCUT_OFFSET to 5.
 Click OK.
2. Click Screen Play.
 Click Play  .

Figure 2  
3. Notice that the tool now makes three passes. One is offset by half the tool diameter from the
datum curve, and two are offset from each other by 5 millimeters, as shown.

1. Click Step Parameters  .
 Edit NUMBER_FIRST_FINCUTS to 2.
 Edit FIRST_FINCUT_OFFSET to 10.
 Click OK.
2. Click Screen Play.
 Click Play  .
Figure 3  
3. Click Named Views   from the In Graphics toolbar.
 Select the named view TOP.
 Click Refit  .
 Click Repaint   to review the toolpath.

Figure 4  
4. Notice that the tool now makes two additional cutting slices, offset from each other by 10
millimeters, as shown.

1. Press CTRL+D to return to the standard orientation.

2. Click Close in the Play Path dialog box.


3. Click Done Seq.

Procedure: Basic 3-Axis Trajectory Milling


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 Milling\3-Axis
 3_AXIS_TRAJ.ASM

1. Task 1. Create a 3-axis trajectory milling sequence and configure cut motion
options.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Click Custom Trajectory   from the Milling group.
 Notice that 3 Axis is selected in the MACH AXES menu manager.
 Click Done.
 Notice that in the SEQ SETUP menu, the Tool and Parameters check boxes are
automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.
4. Ensure that the FEM_15 tool is selected, and then right-click and select Select tool and
return.
5. Edit the required parameters for the NC sequence.

 Edit CUT_FEED to 100.


 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
 Click OK.
6. Specify the cut motion configuration.

 Click Insert in the Customize dialog box to insert an automatic cut motion.


 Click Edge > Done.
 Ensure that the Edge, Direction, and Offsetcheck boxes are selected.
 Click Done.
7. Create the cut motion.

 Press CTRL and select the three edges of the slot on the model, as shown.

 Click OK > Done.
 Click Okay to specify the direction.
 Click Right >Done to specify the offset.
 Notice a cut motion appears, as shown.

 Click Done Cut.

Figure 1  
Figure 2  
8. Add approach and exit moves.

 Select cut motion 3: Follow Cut, as shown.


 Select Tangent Approach from the Cut Motion drop-down list.
 Type 10 in the Approach Distance text box.
 Click OK in the Tangent Approach dialog box.
 Select <end of tool path> in the Customize dialog box.
 Select Tangent Exit from the Cut Motion drop-down list.
 Type 10 in the Exit Distance text box.
 Click OK in the Tangent Exit dialog box.
 Notice the cut motion list in the Customize dialog box, as shown.

 Click OK in the Customize dialog box.

Figure 3  

Figure 4  
9. From the menu manager, click Play Path > Screen Play.
 Click Play  .
Figure 5  
2. You can configure a sketch, a curve, and surface trajectories using a similar procedure.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Done Seq.

Procedure: 3-Axis Trajectory Milling Multi-Step and


Multi-Pass Parameters
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 Milling\3-Axis_Step-Pass
 STEP_PASS.ASM

1. Task 1. Edit multi-step parameter values in a trajectory milling sequence.


1. Disable all Datum Display types.

2. In the model tree select the CUSTOM TRAJECTORY MILLING NC sequence, right-click
and select Edit Definition  .
 Click Play Path > Screen Play.
 Click Play  .

Figure 1  
2. Notice that one pass is made at the same depth as the trajectory edge selected for this
sequence.

1. Click Step Parameters  .
 If necessary, click All.
 Edit NUMBER_CUTS to 3.
 Edit STEP_DEPTH to 10.
 Click OK.
2. Click Screen Play.
 Click Play  .

Figure 2  
3. Notice that the tool now makes three passes, one at the final depth of the trajectory, and two
offset from the final pass by 10 millimeters, as shown.

1. Click Step Parameters  .
 Edit NUM_PROF_PASSES to 2.
 Edit PROF_INCREMENT to 10.
 Click OK.
2. Click Screen Play.
 Click Play  .

Figure 3  
3. Click Named Views   from the In Graphics toolbar.
 Select the named view TOP.
 Click Repaint   to review the toolpath.
Figure 4  
4. Notice that the tool now makes one additional pass at each step depth, offset from the final pass
by 10 millimeters, as shown.

1. Press CTRL+D to return to the standard orientation.

2. Click Close in the Play Path dialog box.


3. Click Done Seq.

Exercise: Slot Milling
Objectives
After successfully completing this exercise, you will be able to:

 Use 3-axis trajectory milling sequences to create slots.

 Create sketched tools.

Scenario
You create a 3-axis trajectory milling sequence to machine a slot in a fixing plate. You create two cut
motions and specify approach and exit moves. You also create a sketched tool for the sequence.

Close Window        Erase Not Displayed 

 Milling\Slot
 FIXING_PLATE.ASM

1. Task 1. Create a sketched tool.


1. Disable all Datum Display types.

2. Click Cutting Tools   from the Machine Tool Setup group.


3. Click Edit > Sketch in the Tools Setup dialog box.
 Type 65_DEG_SLOT_10 in the Name text box.
 Click Sketcher, from the Tools Setup dialog box to open Sketcher.
4. Select Centerline   from the Centerline types drop-down menu in the Sketching group.
 Sketch a vertical centerline.
 Click Line Chain   from the Line types drop-down menu in the Sketching
group.
 Sketch the tool outline, as shown.

 Middle-click to stop sketching lines.

5. Right-click and select Dimension  .


 Edit the dimensions, as shown.

Figure 1  
6. Add a Sketcher coordinate system to specify the tool tip.

 Click Coordinate System  from the Sketching group.


 Select a location for the coordinate system on the sketch, as shown.

 Middle-click to stop creating Sketcher coordinate systems.

 Click Save   from the Quick Access toolbar.


 Click OK  .
Figure 2  
7. In the Tools Setup dialog box, click Apply.
 Click OK to complete the tool configuration.

Figure 3  
2. You can save the sketched tool configuration with the workcell ready for future use, or save it
with the manufacturing model.
1. Task 2. Create a 3-axis trajectory milling sequence and configure cut motion
options.
1. In the ribbon, select the Mill tab.
2. Click Custom Trajectory   from the Milling group.
 Notice that 3 Axis is selected in the MACH AXES menu manager.
 Click Done.
 Notice that in the SEQ SETUP menu, the Tool and Parameters check boxes are
automatically selected.

 You must configure these items to generate a toolpath.

 Click Done.
3. Ensure that the 65_DEG_SLOT_10 tool is selected, and then right-click and
select Select tool and return.
4. Edit the required parameters for the NC sequence.

 Edit CUT_FEED to 100.


 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
 Click OK.
5. Specify the first cut motion configuration.

 Click Insert in the Customize dialog box to insert an automatic cut motion.


 Click Edge > Done.
 Ensure that the Edge, Direction, and Offsetcheck boxes are selected.
 Click Done.
6. Create a cut motion to machine the first edge.

 Select the hidden edge of the slot on the model, as shown.

 Click OK > Done.
 Click Flip > Okay to reverse the direction.
 Click Right >Done to specify the offset, as shown.

Figure 4  
Figure 5  

Figure 6  
2. Notice that a cut motion appears, as shown.

1. Extend the ends of the cut motion.

 Click Ends > Start.
 Select the Specify check box, and click Done.
 Drag the start point to a new location, as shown.

 Click to finalize the location.

 Click Ext Length.
 Type 40 for the extension length, and press ENTER.
 Click End.
 Select the Specify check box, and click Done.
 Drag the end point to a new location, as shown.

 Click to finalize the location.

 Click Ext Length.
 Type 40 for the extension length, and press ENTER.
 Click Done/Return.
 Click Done Cut.
Figure 7  

Figure 8  

Figure 9  
3. Notice that the cut motion appears, as shown. You can create additional cut motions as required.
The cut motions are joined to form one toolpath.

1. Specify the second cut motion configuration.

 Click Insert in the Customize dialog box to insert an automatic cut motion.


 Click Edge > Done.
 Ensure that the Edge, Direction, and Offsetcheck boxes are selected.
 Click Done.
2. Create a cut motion to machine the second edge.

 Select the hidden edge of the slot on the model, as shown.

 Click OK > Done.
 Click Okay to specify the direction.
 Click Right >Done to specify the offset.
Figure 10  

Figure 11  
4. Notice that a cut motion appears, as shown.

1. Extend the ends of the second cut motion.

 Click Ends > Start.
 Select the Specify check box, and click Done.
 Drag the start point to a new location, as shown.

 Click to finalize the location.

 Click Ext Length.
 Type 40 for the extension length, and press ENTER.
 Click End.
 Select the Specify check box, and click Done.
 Drag the end point to a new location, as shown.

 Click to finalize the location.

 Click Ext Length.
 Type 40 for the extension length, and press ENTER.
 Click Done/Return.
 Click Done Cut.
Figure 12  

Figure 13  

Figure 14  
5. Notice that the cut motion appears, as shown.

1. Delete unwanted cut motions.

 Select cut motion 4: Retract, as shown.


 Click Delete, and click Yes to confirm deleting the cut motion.
 Select cut motion 5: Auto Plunge, as shown.
 Click Delete, and click Yes to confirm deleting the cut motion.
 Notice the updated cut motion list in the Customize dialog box, as shown.

 Click OK in the Customize dialog box.


Figure 15  

Figure 16  

Figure 17  
2. From the menu manager, click Play Path > Screen Play.
 If necessary, click the CL data bar to make the CL data visible.

 Click Next Record   repeatedly to single step through the toolpath until you
reach the end.

Figure 18  
6. Notice that the two cut motions are joined to form a single toolpath.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Done Seq.
3. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.

Procedure: Basic Drilling
Close Window        Erase Not Displayed 

 Milling\Drilling
 BASIC_DRILL.ASM

1. Task 1. Create a countersink drilling sequence.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Select Countersink   from the Countersink types drop-down menu in the Holemaking
Cycles group.
4. Click Tool Manager   in the Countersinking dashboard.
5. Select the SPOT_DRILL_20 tool, and then right-click and select Select tool and return.
6. Select the Parameters tab.
 Edit CUT_FEED to 150.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
7. Configure the holes for countersinking.

 Select the References tab.
 Click in the Start collector.
 Select the top surface of the model as the start surface, as shown.

 Type 20 in Countersink diameter value field, and press ENTER.


 Select the Auto Chamfer check box. Notice four axes and the holes highlight on
the model, as shown.

Figure 1  
Figure 2  
8. Click Display Toolpath  .
 If necessary, click the CL data bar to make the CL data visible. Click Play  .

Figure 3  
2. Notice that the four holes are drilled and a CYCLE/CSINK statement is output in the CL data.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .
1. Task 2. Create a standard drilling sequence.
1. Click Standard   in the Holemaking Cycles group.
2. Click Tool Manager   in the Drilling dashboard.
3. Select the 10_0_DRILL tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 200.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1500.
5. Configure the holes for drilling.

 Select the References tab.
 Select Details below the Holes collector.
 Select the 10 diameter in the available list and click Add  .
 Select the Depth tab in the Holes dialog box.
 Notice in the Depth tab that the Auto and By Shoulder depth options are
configured by default, as shown.

 Click OK in the Holes dialog box.


Figure 4  
6. Click Display Toolpath  .
 Click Play  .

Figure 5  
2. Notice that the four holes are drilled and a CYCLE/DRILL statement is output in the CL data.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .

Procedure: Editing Drilling Toolpaths


Close Window        Erase Not Displayed 

 Milling\Drilling_Editing
 EDIT_DRILL.ASM

1. Task 1. Edit parameters relating to holemaking in an existing holemaking


sequence.
No workpiece has been configured.

1. Enable only the following Datum Display type: 

2. In the model tree select the HOLEMAKING NC sequence, right-click and select Edit
Definition  .
 Click Play Path > Screen Play.
 Click the CL Data bar to make the CL data visible.

 Click Play  .

Figure 1  

Figure 2  
Notice that the four holes are drilled, and the CYCLE/DRILL statement is output with a clearance of 5
millimeters, as shown. You can change the CYCLE/DRILL statement by editing manufacturing
parameters.

3. Edit parameters relating to rapid moves and pullout distances.

 In the ribbon, click Step Parameters   from the Process group.


 If necessary, click All.
 Edit PULLOUT_DIST to 10.
 Edit RAPTO_DIST to 2.
 Click OK.
4. Click Screen Play.
 Click Play  .

Figure 3  
Notice that the DRILL/CYCLE statement is now output with RAPTO and RETURN information added,
as shown.

5. Edit the SCAN_TYPE parameter to change the order of drilling the holes.

 Click Step Parameters  .
 Select TYPE_1 from the SCAN_TYPE drop-down menu.
 Click OK.
6. Click Screen Play.
 Click Play  .

Figure 4  
Notice that the tool now drills the holes in a different order. It increments the Y-coordinate and goes
back and forth in the X-direction.

7. Click Step Parameters  .
 Edit SCAN_TYPE to TYPE_ONE_DIR.
 Click OK.
8. Click Screen Play.
 Click Play  .
Figure 5  
Notice that the tool now drills the holes in a different order. It increments the X-coordinate and
decrements the Y-coordinate. You can specify which holes are drilled and change the order that the
holes are drilled using the Customize functionality.

9. From the NC SEQUENCE menu, click Customize.


10. Select the cut motion 1: Automatic Cut and clickDelete.
11. Click Yes to confirm deletion.
12. Enable Axis Display  .
13. Select Connect from the Cut Motion drop-down list.
14. Select axis A_2 and A_4 from the model, as shown.

15. To complete the selection, middle-click in the graphics window.

16. Notice the two connect cut motions listed in the Customize dialog box, as shown.

17. Click OK.

Figure 6  

Figure 7  
18. Click Play Path > Screen Play.
 Click Play  .
 Notice that only two holes are drilled.
Figure 8  
19. Review the simulation and click Close in the Play Path dialog box.
20. Click Done Seq.

Procedure: Creating and Using Drill Groups


Close Window        Erase Not Displayed 

 Milling\Drilling_Groups
 PLATE.ASM

1. Task 1. Create a drill group for a center-drilling sequence.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


 Click Drill Group   from the Manufacturing Geometry group.
 Select the Properties tab in the Drilling Group dialog box.
 Type Center_Drill in the Name field.
 Select the Definition tab.
 Select the Patterned Axes from the Subsets list.
 Select the hole on the plate model, as shown.

 Notice that 4 axes are added next to the Patterned Axes.


 Select the Rule: diameters from the Subsets list.
 Select the 8.000000 diameter from the Available list and click Add  .
 Notice six axes highlight on the model, as shown.

 Click Apply Changes   in the Drilling Group dialog box.


Figure 1  

Figure 2  
1. Task 2. Create a center-drilling sequence.
1. Click Standard   from the Holemaking Cycles group.
2. Click Tool Manager   in the Drilling dashboard.
3. Ensure that the C_DRILL_01 tool is selected, and then right-click and select Select tool
and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 150.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
5. Select the References tab.
 Click Details .
 Ensure that CENTER_DRILL group is available in the Selected list.
 Select the Depth tab in the Holes dialog box.
 From the Start drop-down list, click Select Start Surface  .
 Select the top surface on the model, as shown.

 From the End drop-down list, click Blind  .


 Type 4 in the End Value field, and press ENTER.
 Select By tip from the Measure drop-down list.
 Click OK in the Holes dialog box.
Figure 3  
6. Click Display Toolpath  .
 Click Play  .
 Notice that the six holes are center-drilled, as shown.

Figure 4  
7. Click Resume Feature  .
 Select the References tab.
 Click Details.
 Select Individual Axes.
 Select the hole at the center of the plate model, as shown.

 Click OK.
Figure 5  
8. Click Display Toolpath  .
 Click Play  .
 Notice that seven holes are now center-drilled, as shown.

Figure 6  
9. Review the simulation and click Close in the Play Path dialog box.
10. Click Complete Feature  .

Exercise: Creating Holemaking Sequences


Objectives
After successfully completing this exercise, you will be able to:

 Create drill groups.

 Create center-drilling sequences.

 Create standard drilling sequences.

 Create tapping sequences.

 Create boring sequences.

Scenario
You need to machine holes in a new machining bracket fixture. You create drill groups to enable easy
selection of the holes for the holemaking sequences. You center-drill all the holes in the model. You
create a holemaking sequence to drill the seven holes on the stepped face of the model. You then drill
and tap the four holes in the bolt hole pattern on the top face of the model and finish by drilling and boring
the large hole on the top face.

Close Window        Erase Not Displayed 

 Milling\Drilling_Bracket
 BRACKET_DRILL.ASM
1. Task 1. Create two drill groups – one for the seven holes on the stepped face
and the other for the holes in the bolt hole pattern.
1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


3. Configure the drill groups.

 Click Drill Group   from the Manufacturing Geometry group.


 Select the Properties tab in the Drilling Group dialog box.
 Type GROUP_14_0 in the Name field.
 Select the Definition tab.
 Select the Rule: diameters from the Subsets list.
 Select the 14.000000 diameter from the Available list and click Add  .
 Notice seven axes highlight on the model, as shown.

 Click Apply Changes   in the Drilling Group dialog box.


 Click Drill Group  .
 Select the Properties tab and typeGROUP_M_18_0 in the Name field.
 Select the Definition tab.
 Select the Rule: diameters.
 Select the 18.000000 diameter from the Available list and click Add  .
 Notice four axes highlight on the model, as shown.

 Click Apply Changes  .

Figure 1  
Figure 2  
1. Task 2. Create a holemaking sequence to center-drill all the holes.
1. Click Standard   from the Holemaking Cycles group.
2. Click Tool Manager   in the Drilling dashboard.
3. Select the CTRDRILL_04 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 150.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
5. Configure the first set of holes for center-drilling.

 Select the References tab.
 Click Details below the Holes collector.
 Ensure that the Holes tab is selected in the Holes dialog box. Select
the Individual Axes from the Subsets list.
 Select the large hole in the center of the top face of the model, as shown.

 Notice the five holes to be drilled highlight on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the Start drop-down list, click Select Start Surface  .
 Select the top surface on the model, as shown.

 From the End drop-down list, click Blind  .


 Type 4 in the End Value field, and press ENTER.
 Select By tip from the Measure drop-down list.
 Click OK in the Holes dialog box.
Figure 3  

Figure 4  

Figure 5  
6. Configure the second set of holes for center-drilling.

 Select New set on the References tab.


 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select Rule:drill
groups from the Subsets list.
 Select the GROUP_14_0 group from the Available list.
 Click Add  .
 Notice the seven holes to be drilled highlight on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the Start drop-down list, click Select Start Surface  .
 Select the stepped surface of the model as the start surface, as shown.

 From the End drop-down list, click Blind  .


 Type 4 in the End Value field, and press ENTER.
 Select By tip from the Measure drop-down list.
 Click OK.

Figure 6  

Figure 7  
7. Click Display Toolpath   in the Drilling dashboard.
 Click Play  .
 Notice that all holes on the model are center-drilled, as shown.

Figure 8  
8. Review the simulation and click Close in the Play Path dialog box.
9. Click Complete Feature  .
1. Task 3. Create a standard drilling sequence to drill the seven holes on the
stepped face of the model.
1. Click Standard  .
2. Click Tool Manager  .
3. Select the DRILL_14_0 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 200.
 Edit BREAKOUT_DISTANCE to 2.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1500.
5. Configure the holes for drilling.

 Select the References tab.
 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select Rule:drill
groups from the Subsets list.
 Select the GROUP_14_0 group from the Available list.
 Click Add  .
 Notice the seven holes to be drilled highlight on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the End drop-down list, click Through All  .
 Click OK.

Figure 9  
6. Click Display Toolpath  .
 Click Play  .
 Click the CL Data bar to make the CL data visible.

 Notice that all holes on the stepped surface are drilled, as shown.
Figure 10  

Figure 11  
2. Notice that the BREAKOUT_DISTANCE is added to the depth of all holes drilled using the THRU
ALL option.

1. Click Close in the Play Path dialog box.


2. Click Complete Feature  .
1. Task 4. Create a holemaking sequence using a tapping drill to drill the four
holes in the bolt hole pattern.
1. Click Standard  .
2. Click Tool Manager  .
3. Select the DRILL_15_5 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 200.
 Edit BREAKOUT_DISTANCE to 2.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1500.
5. Configure the holes for drilling.

 Select the References tab.
 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select Rule:drill
groups from the Subsets list.
 Select the GROUP_M_18_0 group from the Available list.
 Click Add  .
 Notice the four holes to be drilled highlight on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the End drop-down list, click Through All  .
 Click OK.

Figure 12  
6. Click Display Toolpath   .
 Click Play  .
 Notice that four holes on the top surface are drilled, as shown.

Figure 13  
7. Click Close in the Play Path dialog box.
8. Click Complete Feature  .
1. Task 5. Create a holemaking sequence to tap the four holes in the bolt hole
pattern.
1. Click Tapping   from the Holemaking Cycles group.
2. Click Tool Manager   in the Tapping dashboard.
3. Select the TAP_18_0 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit THREAD_FEED to 2.5.
 Select MMPR from the THREAD_FEED_UNITS drop-down list.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 300.
5. Select the References tab.
 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select Rule:drill
groups from the Subsets list.
 Select the GROUP_M_18_0 group from the Available list.
 Click Add  .
 Notice the four holes to be drilled highlight on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the End drop-down list, click Through All  .
 Click OK.

Figure 14  
6. Click Display Toolpath   in the Tapping dashboard.
 Click Play  .
 Notice four holes on the top surface are tapped, as shown.

Figure 15  

  Figure 16

2. Notice a CYCLE/TAP statement is output in the CL data file, as shown.

1. Click Close in the Play Path dialog box


2. Click Complete Feature  .
1. Task 6. Create a holemaking sequence to drill the large hole on the top face of
the model.
1. Click Standard  .
2. Click Tool Manager  .
3. Select the DRILL_24_0 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 200.
 Edit BREAKOUT_DISTANCE to 2.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 800.
5. Configure the hole for drilling.

 Select the References tab.
 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select
the Individual Axes.
 Select the large hole on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the End drop-down list, click Through All  .
 Click OK.

Figure 17  
6. Click Display Toolpath  .
 Click Play  .
 Notice that the large hole is drilled, as shown.
Figure 18  
7. Click Close in the Play Path dialog box.
8. Click Complete Feature  .
1. Task 7. Create a holemaking sequence to counter bore the large hole on the
top face of the model.
1. Select Boring   from the Boring types drop-down menu in the Holemaking Cycles
group.
2. Click Tool Manager   in the Boring dashboard.
3. Select the BORE_40_0 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
 Edit CUT_FEED to 200.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
5. Configure the hole for drilling.

 Select the References tab.
 Click Details.
 Ensure that the Holes tab is selected in the Holes dialog box. Select
the Individual Axes.
 Select the large hole on the model, as shown.

 Select the Depth tab in the Holes dialog box.


 From the Start drop-down list, click Select Start Surface  .
 Select the top surface on the model, as shown.

 From the End drop-down list, click Select End Surface  .


 Select the surface at the bottom of the counter bore on the model, as shown.

 Select By tip from the Measure drop-down list.


 Click OK.
Figure 19  

Figure 20  

Figure 21  
6. Click Display Toolpath   from the Boring dashboard.
 Click Play  .
 Notice that the large hole is counter bored, as shown.
Figure 22  

Figure 23  
2. Notice that a CYCLE/BORE statement is output in the CL data file, as shown.

1. Review the simulation and click Close in the Play Path dialog box.
2. Click Complete Feature  .
3. Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.

Procedure: Engraving on Flat and Complex


Surfaces
Close Window        Erase Not Displayed 

 Milling\Engraving
 CAP_CUT.ASM

1. Task 1. Create an Engraving Sequence on a Flat Surface.


1. Disable all Datum Display types.

2. In the ribbon, select the Mill tab.


 Click Engraving   from the Milling group.
3. Click Tool Manager   from the Engraving dashboard.
4. Ensure that the GRV_0020 tool is selected, then right-click and select Select tool and
return.
5. Select the References tab.
 Click in the reference collector, then select the logo in the bottom of the center
pocket, as shown.

Figure 1  
2. The engraving feature, in this case, a logo, was developed as a cosmetic groove feature, during
design. The feature could also have been curves.

1. Select the Parameters tab.
 Edit CUT_FEED to 75.
 Edit STEP_DEPTH to 4.
 Edit GROOVE_DEPTH to 1.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 7000.
2. Select the Clearance tab.
 Edit the VALUE from 40 to 20.
3. Click Display Toolpath   from the dashboard.
 Click Play  .
 Review the simulation and click Close in the Play Path dialog box.
 Click Complete Feature   from the dashboard.

  Figure 2
1. Task 2. Create an Engraving Sequence on a Complex Surface.
1. Click Engraving  .
2. Select the References tab.
 Click in the reference collector, then select the cosmetic groove feature, as
shown.

Figure 3  
3. Select the Parameters tab.
 Edit CUT_FEED to 75.
 Edit STEP_DEPTH to 4.
 Edit GROOVE_DEPTH to 1.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 7000.
4. Select the Clearance tab.
 Edit the VALUE to 30.
5. Click Display Toolpath  .
 Click Play  .
 Review the simulation and click Close in the Play Path dialog box.
 Click Complete Feature  .

Figure 4  
Procedure: Using Process Manager Tools
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 Milling\Process_Tools
 PLATE_NC.ASM

1. Task 1. Review NC sequence steps using the process manager.


1. Disable all Datum Display types.

2. Click Process Manager   from the Process Group.


3. In the Manufacturing Process Table dialog box, select the operation row, as shown.

4. Click Show Toolpath  .
 Click the CL Data bar to make the CL data visible.

 To slow down the toolpath simulation, drag the display speed slider to the left.

 Click Play  .
 Notice that both holes are drilled with three tools: center drill, drill, and
countersink drill.

 Click Close in the Play Path dialog box.

Figure 1  

Figure 2  
5. Highlight step references.

 Select the CDRILL_20_1 step, as shown.

 Click Highlight References  .
 Notice that the references for this step appear, as shown.
Figure 3  

Figure 4  
6. Click Step Parameters  .
 Review the parameters in the Information window.

 Click Close from the Information window.

Figure 5  
2. You can configure custom views to display other manufacturing information.

1. Create a custom process view.

 Click View Builder  .
 Click New View  .
 Type View_1 in the View Name field.
2. Select Tool in the Not Displayed area and click Add Column  .
3. Select Mfg Info Parameters from the Group drop-down list.
4. Select Machining Time (Min.) and click Add Column  .
5. Select 2 for the decimal places field.
6. Click OK to save the view.
7. In the Machining Process Table dialog box, click File > Create Printable Version.
 Notice that in the browser window, a printable version of the table appears, as
shown.
 Minimize the browser window.

Figure 6  
8. To change the main steps view, click Steps  .
9. Click View Builder  .
10. Select the Sort Setup tab.
11. Select Tool and click Add Column  .
12. Select the Filter Setup tab.
13. Select Axes.
14. Type 3 Axes in the field below the values area.
15. Click Add.
16. Click OK to update the Steps Info Main View.
 Notice that the table has updated, as shown.

Figure 7  
17. Click File > Export table (CSV).
18. Click OK to create a CSV file.
19. Click Process   to return to the process view.
20. Click Close in the Manufacturing Process Table dialog box.
You can export process table views in CSV format, which is a standard format for Microsoft Excel.
You can then import CSV files into Excel and format them further, as required.

Procedure: Editing Process Items


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 Milling\Process_Edit-Steps
 EDIT_STEPS.ASM

1. Task 1. Reorder and merge steps using the process manager.


1. Disable all Datum Display types.

2. Open the process table.

 In the ribbon, click Process Manager   from the Process Group.


 Observe the order of the steps, as shown.

Figure 1  
3. Reorder the center drill steps.

 Select the CDRILL_20_2 step, right-click, and select Cut.


 Select the CDRILL_20_1 step, right-click, and select Paste.
 Notice that the order of steps updates, as shown.

Figure 2  
4. Reorder the standard drill steps.

 Select the DRILL_20_2 step, right-click, and select Cut.


 Select the DRILL_20_1 step, right-click, and select Paste.
 Notice that the order of steps updates, as shown.
Figure 3  
5. Merge the center drill steps.

 Select the CDRILL_20_1 step, press CTRL, and select the CDRILL_20_2 step.


 Right-click and select Merge.
 Notice that the two steps have been merged into a single step, as shown.

Figure 4  
6. Merge the standard drill steps.

 Select the DRILL_20_1 step, press CTRL, and select the DRILL_20_2 step.


 Right-click and select Merge.
 Notice the two steps have been merged into a single step, as shown.

Figure 5  
7. Merge the countersink drill steps.

 Select the CSINK_20_1 step, press CTRL, and select the CSINK_20_2 step.


 Right-click and select Merge.
 Notice that the two steps have been merged into a single step, as shown.

Figure 6  
8. In the Manufacturing Process Table dialog box, select the operation row, as shown.

9. Click Show Toolpath  .
 Click the CL Data bar to make the CL data visible.

 To slow down the toolpath simulation, drag the display speed slider to the left.

 Click Play  .
 Notice each tool is used to drill both holes before changing to the next tool.

 Click Close in the Play Path dialog box.

Figure 7  

Figure 8  
10. Click Close in the Manufacturing Process Table dialog box.
Procedure: Creating New Items in the Process
Manager
Close Window        Erase Not Displayed 

 Milling\Process_New-Items
 NEW_ITEMS.ASM

1. Task 1. Create a new face milling step in the process manager.


1. Disable all Datum Display types.

2. Click Process Manager   from the Process Group.


 Notice that a fixture and an operation step have been created, as shown.

 Notice that a Work Center and tooling have also been configured.

Figure 1  
3. In the Manufacturing Process Table dialog box, select the operation row, as shown.

Figure 2  
4. In the Manufacturing Process Table dialog box, clickInsert > Step > Milling step.
 Notice that the Create Milling Step dialog box is configured, as shown.

 Click OK.
 In the Face Milling dashboard, click Complete Feature  .

Figure 3  
5. Click Edit   in the Manufacturing Process Table dialog box.
 Notice that the configuration tools appear in the Face Milling dashboard.

 Notice also that the status column indicates the current status of the mill step.

  Figure 4

6. Click Tool Manager   from the dashboard.


 Ensure that the 30_0_FEM tool is selected, and then right-click and select Select
tool and return.
7. Select the Parameters tab.
 Edit CUT_FEED to 100.
 Edit STEP_DEPTH to 5.
 Edit STEP_OVER to 25.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1000.
Notice that the status column in the process table indicates missing surfaces.

8. Configure the surface for machining.

 In the dashboard, select the Reference tab.


 Ensure that in the Type drop-down menu, Surfaceis selected.
 In the Graphics window, right-click and selectMachining References.
 Select the top surface of the reference model, as shown.

 Click Complete Feature  .
Figure 5  
9. In the Manufacturing Process Table dialog box, clickShowToolpath  .
 To slow down the toolpath simulation, drag the display speed slider to the left.

 Click Play  .
 Notice that the selected surface is machined, as shown.

 Click Close in the Play Path dialog box.

Figure 6  
10. Verify the manufacturing model.

 Click Close in the Manufacturing Process Table dialog box.


 Notice that a face milling sequence is added to the model tree listing, as shown.
Figure 7  

Procedure: Creating and Using Manufacturing


Templates
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 Milling\Templates
 TEMPLATE.ASM

1. Task 1. Create an NC step manufacturing template.


1. Disable all Datum Display types.

2. Click Process Manager   from the Process Group.


 Notice that a standard drilling step has been created, as shown.

 Note the first NC step creates a center drilling toolpath.

Figure 1  
3. Select the operation row.

 Click Show Toolpath  .
 Click Play  .
 Notice the center drilling toolpath, as shown.

 Click Close in the Play Path dialog box.


Figure 2  
4. Create the NC step template.

 Select the CDRILL_20 step.
 Click Create Template  .
 Accept the default name of cdrill_20.xml in the Template Name field.

 Click OK.
 Click Yes in the confirmation window.
 Click Close in the Manufacturing Process Table dialog box.
 Click Close   from the Quick Access toolbar.
5. Click Open  .
 Select TEST.ASM, and click Open.
6. Click Process Manager  .
 Notice that no toolpaths have been created.

 Select the operation row.

7. Click Insert > Step > From template


 Select CDRILL_20.XML, and click Open.
 Notice that a step is inserted in the process table, as shown.

Figure 3  
8. Ensure that the CDRILL_20 row is selected and clickEdit  .
9. Configure the holes for machining.

 Click Hole Sets  .
 Ensure that Holeset 1 is selected.
 In the References collector, right-click and selectAdd.
 Press CTRL and select the eight holes in the model, as shown.

 Click OK from the Select dialog box.


Figure 4  
10. Configure the hole depth.

 Select Blind from the Hole Depth drop-down list.


 Select Tool Tip from the Measure by drop-down list.
 Double-click in the upper-right cell of the Hole Depth table , as shown.

 Select the top surface of the model.

 Double-click in the bottom center cell and change Type to Along Axis, then edit
the value to 4.
 Click OK.
11. Click Apply Changes   from the Manufacturing Process Table dialog box.

Figure 5  

Figure 6  
12. Click Show Toolpath  .
 Click the CL Data bar to make the CL data visible.

 Click Play  .
 Notice that all eight holes are center drilled, as shown.

 Click Close in the Play Path dialog box.


 Click Close in the Manufacturing Process Table dialog box.
Figure 7  
2. The holes in your model may be drilled in a different order.

Exercise: Creating NC Sequences Using the


Process Manager
Objectives
After successfully completing this exercise, you will be able to:

 Create and edit holemaking sequences using the process manager.

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 Milling\Process_Plate
PLATE.ASM

1. Task 1. Create a standard drilling step to center drill holes in the plate model.
1. Disable all Datum Display types.

2. In the ribbon, click Process Manager   from the Process group.


 Notice that a fixture and an operation step have been created.

 Notice that a Work Center and tooling have also been configured.

3. In the Manufacturing Process Table dialog box, select the operation row, as shown.

Figure 1  
4. In the Manufacturing Process Table dialog box, clickInsert > Step > Drilling step.
 Type CENTER_DRILLING in the Name field.
 Click OK to create a standard drilling step.
 In the Drilling dashboard, click Complete Feature  .
5. Click Edit  in the Manufacturing Process Table dialog box.
Figure 2  
2. Notice that the status column indicates a missing tool for the drilling step.

1. Click Tool Manager   in the dashboard.


 Ensure that the CTRDRILL_04 tool is selected, and then right-click and
select Select tool and return.
 Click Complete Feature  .

Figure 3  
3. Notice that the status column indicates missing parameters for the drilling step, as shown.

1. Click Edit  .
 Select the Parameters tab.
 Edit CUT_FEED to 150.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 500.
 In the dashboard, click Complete Feature  .
Notice that the status column in the process table indicates missing holesets.

2. Configure the holes for machining.

 Click Edit  .
 In the dashboard, select the References tab.
 Click Details.
 Select the Individual Axes.
 Press CTRL and select the five holes on the model, as shown.

Figure 4  
3. Configure the hole depth.

 In the Holes dialog box, select the Depth tab.


 From the Start drop-down list, click Select Start Surface  .
 Select the top surface on the model, as shown.

 From the End drop-down list, click Blind  .


 Type 4 in the End Value field, and press ENTER.
 Select By tip from the Measure drop-down list.
 Click OK in the Holes dialog box.
 Click Complete Feature  .

Figure 5  
4. Click Show Toolpath   in the Manufacturing Process Table dialog box.
 To slow down the toolpath simulation, drag the display speed slider to the left.

 Click Play  .
 Notice that the selected holes are center drilled, as shown.

 Click Close in the Play Path dialog box.

Figure 6  
Notice that your holes may be drilled in a different order.

1. Task 2. Create a standard drilling step to drill the four blind holes in the plate
model.
1. In the Manufacturing Process Table dialog box, ensure that the CENTER_DRILLING row
is selected, as shown.
Figure 7  
2. In the process table, click Insert > Step > Drilling step.
 Type DRILL_10_0_HOLES in the Name field.
 Click OK to create a standard drilling step.
 In the Drilling dashboard, select No tool from the Edit Tool drop-down menu, and
click Complete Feature  .
3. Click Edit  .

  Figure 8

2. Notice that the status column indicates a missing tool for the drilling step.

1. In the Drilling dashboard, click Tool Manager  .


 Select the 10_0_DRILL tool, and then right-click and select Select tool and
return.
 In the dashboard, click Complete Feature  .

Figure 9  
3. Notice that the status column indicates missing parameters for the drilling step, as shown.

1. Click Edit  .
 In the Drilling dashboard, select the Parameterstab.
 Edit CUT_FEED to 200.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 1500.
 In the dashboard, click Complete Feature  .
Figure 10  
4. Notice that the status column in the process table indicates missing holesets, as shown.

1. Configure the holes for machining.

 Click Edit  .
 In the Drilling dashboard, select the Referencestab.
 Click Details.
 Select the Individual Axes.
 Press CTRL and select the four 10 millimeter holes on the model, as shown.

Figure 11  
2. Configure the hole depth.

 In the Holes dialog box, select the Depth tab. Notice that the End Depth is
configured to Auto, and Measure is configured to By shoulder, as shown.
 Click OK in the Holes dialog box.
 In the dashboard, click Complete Feature  .
Figure 12  
5. You do not have to change these depth settings.

1. Click Show Toolpath  .
 To slow down the toolpath simulation, drag the display speed slider to the left.

 Click Play  .
 Notice that the selected holes are drilled.

 Click Close when finished.

Figure 13  
6. Notice that your holes may be drilled in different order.

1. Task 3. Create a standard drilling step to drill the 30 millimeter diameter hole in
the plate model.
1. In the Manufacturing Process Table dialog box, ensure the DRILL_10_0_HOLES row is
selected, as shown.
Figure 14  
2. In the Manufacturing Process Table, click Insert > Step> Drilling step.
 Type DRILL_30_0_HOLE in the Name field.
 Click OK to create a standard drilling step.
 In the dashboard, select No tool from the Edit Tool drop-down menu, and
click Complete Feature  .
3. Edit the standard drilling step.

 Click Edit  .

Figure 15  
2. Notice that the status column indicates a missing tool for the drilling step.

1. Configure the tool.

 In the Drilling dashboard, click Tool Manager  .


 Select the 30_0_DRILL tool, and then right-click and select Select tool and
return.
 In the dashboard, click Complete Feature  .

Figure 16  
3. Notice that the status column indicates missing parameters for the drilling step, as shown.

1. Click Edit  .
 In the dashboard, select the Parameters tab. .
 Edit CUT_FEED to 200.
 Edit BREAKOUT_DISTANCE to 2.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 800.
 In the dashboard, click Complete Feature  .

Figure 17  
4. Notice that the status column in the process table indicates missing holesets, as shown.

1. Configure the hole for machining.

 Click Edit  .
 In the dashboard, select the References tab.
 Click Details.
 Select the Individual Axes.
 Select the 30 millimeter hole on the model, as shown.

Figure 18  
2. Configure the hole depth.

 Select the Depth tab and click Through All  from the End drop-down list.
 Click OK in the Holes dialog box.
 In the dashboard, click Complete Feature  .
3. Review the operation toolpath.

 Click Show Toolpath  .
 To slow down the toolpath simulation, drag the display speed slider to the left.

 If necessary, click the CL Data bar to make the CL data visible.

 Click Play  .
 Notice that the selected hole is drilled, as shown.

 Notice that the BREAKOUT_DISTANCE is added to the hole depth in the


CYCLE/DRILL statement in the CL data.

 Click Close when finished.
Figure 19  

  Figure 20

1. Task 4. Create a countersink drilling step to countersink the four blind holes in
the plate model.
1. In the Manufacturing Process Table dialog box, ensure that the DRILL_30_0_HOLE row
is selected, as shown.

Figure 21  
2. In the Manufacturing Process Table, click Insert > Step> Drilling step.
 Type COUNTERSINK_10_0_HOLES in the Name field.
 Select COUNTERSINK from the Type drop-down list.
 Click OK to create a standard drilling step.
 In the Countersinking dashboard, select No toolfrom the Edit Tool drop-down
menu, and clickCompleteFeature  .
3. Click Edit  .
Figure 22  
Notice that the status column indicates a missing tool for the drilling step.

 Configure the tool.

 In the Countersinking dashboard, click Tool Manager  .


 Select the CSINK_18_0 tool, and then right-click and select Select tool
and return.
 Click Complete Feature  .

Figure 23  
Notice that the status column indicates missing parameters for the drilling step, as shown.

 Click Edit  .
 In the Countersinking dashboard, select theParameters tab. .
 Edit CUT_FEED to 150.
 Edit CLEAR_DIST to 2.
 Edit SPINDLE_SPEED to 800.
 Click Complete Feature  .

Figure 24  
Notice that the status column in the process table indicates missing holesets, as shown.
 Configure the holes for machining.

 Click Edit  .
 In the Countersinking dashboard, select theReferences tab.
 Click Details.
 Select the Individual Axes.
 Press CTRL and select the four 10 millimeter holes on the model, as
shown.

Figure 25  
 Configure the hole start surface and depth.

 Select the Depth tab.
 Select the top surface of the model as theStart surface, as shown.
 Edit the Countersink Diameter value to 18and press ENTER.
 Click OK in the Holes dialog box.
 In the dashboard, click Complete Feature  .

Figure 26  
Figure 27  
 Click Show Toolpath  .
 To slow down the toolpath simulation, drag the display speed slider to
the left.

 Click Play  .
 Notice that the selected holes are countersink drilled, as shown.

 Notice the countersink diameter is included in the CYCLE/CSINK


statement in the CL data.

 Click Close in the Play Path dialog box.

Figure 28  

  Figure 29

 Apply changes to the manufacturing model.

 Click Close in the Manufacturing Process Table dialog box.


Figure 30  
Notice that four NC sequences are added to the model tree listing, as shown.

 Save the manufacturing model and erase all objects from memory.

 Click Save   from the Quick Access toolbar.


 Click Close   from the Quick Access toolbar.
 In the ribbon, click Erase Not Displayed  .
 Click OK.
Procedure: Creating and Post-Processing CL Data
Files
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 Milling\Post_Process
 POST.ASM

1. Task 1. Create a CL data file and MCD file for operation op010.
1. Disable all Datum Display types.

2. Load a configuration file to specify the location of the post-processor.

 Click File > Options.
 Click the Configuration Editor and select Import configuration file from the
Import/Export drop-down menu.
 Click Working Directory  .
 Select CONFIG.PRO and click Open.
 Click OK.
 Click No in the PTC Creo Parametric Options dialog box.
3. Display a CL data file.

 In the model tree, select operation OP010 ,and then right-click and select Play
Path  .
 If necessary, click the CL data bar to make the CL data visible.
 Click Play  .
 Observe the toolpath and corresponding CL data file, as shown.

  Figure 1

  Figure 2

4. Create a CL data file for the operation.

 In the Play Path dialog box, click File > Save As MCD.


 Select the Save CL File also check box.
 Select the Verbose and Trace check boxes.
 Click Output.
 Click OK to create a CL data file named op010.ncl.
5. Create an MCD file for the operation.

 From the menu manager, click UNCX01.P99 to select the post-processor.

 When prompted, type 1001 for the program number, and press ENTER.


 Click Close in the information window.
 Click Close in the Play Path dialog box.
6. View the contents of the browser.

 Click the Show Browser   icon from the Status toolbar, and in the browser
window right-click and select Refresh.
 Notice that the listing for the working directory contains op010.ncl, and
op010.tap, as shown.

 Click Close   to close the browser.


Figure 3  
2. You have created a CL data file named op010.ncl and an MCD file named op010.tap.

1. Task 2. Create a CL data file and MCD file for the drilling sequences only.
1. Create a CL data file for a set of sequences.

 In the ribbon, select Save CL File for a Set from the Save a CL File types drop-
down menu in the Output group.
 Click Create from the menu manager.
 Type Drill_Only for the name, and press ENTER.
 Select the CSINK_HOLES and 10_0_HOLES check boxes.

 Click Done Sel.
 Click Drill_Only.
 Click File.
 Select the MCD File check box, and click Done.
 In the Save a Copy dialog box, click OK to create a CL data file named
drill_only.ncl.
2. Create an MCD file for a set of sequences.

 Click Done from the menu manager.


 Click UNCX01.P99 to select the post-processor.

 When prompted, type 1002 for the program number, and press ENTER.


 Click Done Output.
 Click Close in the information window.
3. View the contents of the browser.

 Click the Show Browser   icon from the Status toolbar, and in the browser
window right-click and select Refresh.
 Notice that the listing for the working directory contains drill_only.ncl and
drill_only.tap, as shown.

 Click Close   to close the browser.

Figure 4  
2. You have now created a CL data file named drill_only.ncl and an MCD file named drill_only.tap.

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