SCP Plattform Doka

999805802 - 03/2016
en-GB
The Formwork Experts.
Platform SCP
Original Operating Instructions
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
98058-220-01 © by Doka GmbH, A-3300 Amstetten

Original Operating Instructions Platform SCP
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999805802 - 03/2016 3
Contents
6 Introduction 19 Platform SCP – Lifting unit attached on
both sides
6 Elementary safety warnings
19 General overview
9 Eurocodes at Doka
20 System overview
10 Doka services
24 System dimensions
12 Variable lifting units – one system
26 Structural design
13 Intended use
26 Loading data
27 Service loads
15 System description
16 Two construction methods – one system
28 Anchoring on the structure
17 Schematic sequence of start-up phases
28 Suspension point in concrete
18 Functional principle
32 Operating the formwork

32 Possible formwork systems
33 Closing the formwork
34 Opening the formwork
35 Plumbing & aligning the formwork
38 Start-up phases
38 Starting up
40 1st casting section
41 Erecting the working platform and the
formwork
46 Attaching the girder grille
50 Suspending the formwork and platforms from
the girder grille
54 Mounting the hydraulic cylinders
56 Finishing the platform and enclosure
62 2nd casting section
64 3rd casting section
67 Typical sequence of lifting-phases
70 Pre-assembly
71 Assembling the base beams
73 Assembling the vertical scaffold
75 Assembling the girder grille
80 Clamping-connections for assembling the
girder grille
86 Mounting the Upper cylinder connector SCP
87 Assembling the working platforms (Level 0)
93 Assembling the working platforms (Level +1)
94 Assembling the enclosure
97 Dismantling
108 Design variants

108 Base beams for various shaft sizes
111 System overview – Lifting unit with Supports
SCP
4 999805802 - 03/2016
115 Platform SCP – Lifting unit attached on 157 General remarks

one side 157 Hydraulic system
115 General overview 160 Ladder system
116 System overview 164 Safety features
117 Functional principle 168 Useful equipment
118 System dimensions 170 Transporting, stacking and storing
120 Structural design – Lifting unit attached 174 Malfunctions

on one side
120 Loading data
175 Declaration of Conformity
121 Service loads
176 Component overview

122 Anchoring on the structure - Lifting unit
attached on one side
122 Anchoring on the structure with 2 Climbing
cones SCP 20.0
130 Anchoring on the structure with 4 Universal
climbing cones 20.0
138 Start-up phases – Lifting unit attached on

one side
138 Starting up
139 1st casting section
140 Erecting the working platform and the
formwork
143 Attaching the girder grille
144 Suspending the formwork and platforms from
the girder grille
148 Mounting the hydraulic cylinders
150 Finishing the platform and enclosure
151 2nd casting section
152 3rd casting section
154 Typical sequence of lifting-phases –

Lifting unit attached on one side
999805802 - 03/2016 5
Introduction Original Operating Instructions Platform SCP
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This booklet can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this point of view.
booklet and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- booklet!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all Planning
users, and that they have been made aware of them
and have easy access to them at the usage location. ▪ Provide safe workplaces for those using the form-
▪ In the relevant technical documentation and formwork (e.g. for when it is being erected/dismantled,
work utilisation plans, Doka shows the workplace modified or repositioned etc). It must be possible to
safety precautions that are necessary in order to use get to and from these workplaces via safe access
the Doka products safely in the usage situations routes!
shown. ▪ If you are considering any deviation from the
In all cases, users are obliged to ensure compliance details and instructions given in this booklet, or
with national laws, Standards and rules throughout any application which goes beyond those
the entire project and to take appropriate additional described in the booklet, then revised static cal-
or alternative workplace safety precautions where culations must be produced for checking, as well
necessary. as supplementary assembly instructions.
Hazard assessment Regulations; industrial safety

▪ The customer is responsible for drawing up, docu- ▪ All laws, Standards, industrial safety regulations and
menting, implementing and continually updating a other safety rules applying to the utilisation of our
hazard assessment at every job-site. products in the country and/or region in which you
This booklet serves as the basis for the site-specific are operating must be observed at all times.
hazard assessment, and for the instructions given to
users on how to prepare and utilise the system. It ▪ If a person or object falls against, or into, the side-
does not substitute for these, however. guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
6 999805802 - 03/2016
Original Operating Instructions Platform SCP Introduction
Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
▪ The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, Standards and rules, under the direction
and supervision of suitably skilled persons. These ▪ Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
persons' mental and physical capacity must not in
to both health and property. If you intend to combine
any way be impaired by alcohol, medicines or drugs.
different systems, please contact Doka for advice
▪ Doka products are technical working appliances first.
which are intended for industrial/commercial use
only, always in accordance with the respective Doka ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
User Information booklets or other technical docu-
Standards and rules by suitably skilled personnel of
mentation authored by Doka.
the customer's, having regard to any and all required
▪ The stability of all components and units must be safety inspections.
ensured during all phases of the construction work!
▪ It is not permitted to modify Doka products; any such
▪ The functional/technical instructions, safety warn- modifications constitute a safety risk.
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci-
dents and severe (even life-threatening) damage to Closing the formwork
health, as well as very great material damage.
▪ Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if ▪ Doka products and systems must be set up so that
properly and expertly used, and set up a safe dis- all loads acting upon them are safely transferred!
tance away from the formwork.
▪ The work must take account of the weather condi- Pouring
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equip- ▪ Do not exceed the permitted fresh-concrete pres-
ment, and to protect employees. sures. Over-high pouring rates overload the form-
▪ All connections must be checked regularly to ensure work, cause greater deflection and risk breakage.
that they still fit properly and are functioning cor-
rectly.
It is very important to check all screw-type connec-
Stripping out the formwork
tions and wedge-clamped joins whenever the con-
struction operations require (particularly after excep- ▪ Do not strip out the formwork until the concrete has
tional events such as storms), and to tighten them if reached sufficient strength and the person in charge
necessary. has given the order for the formwork to be stripped
▪ It is strictly forbidden to weld Doka products – in par- out!
ticular anchoring/tying components, suspension ▪ When stripping out the formwork, never use the
components, connector components and castings crane to break concrete cohesion. Use suitable tools
etc. – or otherwise subject them to heating. such as timber wedges, special pry-bars or system
Welding causes serious change in the microstruc- features such as Framax stripping corners.
ture of the materials from which these components ▪ When stripping out the formwork, do not endanger
are made. This leads to a dramatic drop in the failure the stability of any part of the structure, or of any
load, representing a very great risk to safety. scaffolding, platforms or formwork that is still in
The only articles which are allowed to be welded are place!
those for which the Doka literature expressly points
out that welding is permitted.
999805802 - 03/2016 7
Transporting, stacking and storing Symbols used

▪ Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka
▪
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this booklet! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.
▪ Only original Doka components may be used as

spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
We reserve the right to make alterations in the interests Sight-check
of technical progress. Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
8 999805802 - 03/2016
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual Fpermissible Ed Rd

A Utilisation factor
999805802 - 03/2016 9
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Development Stage Bidding Stage Operations Scheduling Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
10 999805802 - 03/2016
The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.
▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project – and no unpleas-
ant surprises at the end of it.
▪ Reduced close-out costs

Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here, selection, quality and correct use
▪ internationally experienced pro- offering of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment
999805802 - 03/2016 11
Variable lifting units – one system
Lifting unit attached on both sides

In shafts, the lifting unit is attached to two opposite
walls.
Lifting unit attached on both sides
98058-405-01
Lifting unit attached on one side Lifting units attached on one side and on both sides are
often combined.
The lifting unit can be attached on one side with the
Bracket SCP.
▪ in the absence of walls
▪ if there are openings in the opposite wall
Lifting unit attached on one side Lifting unit attached on both sides
98058-406-01
12 999805802 - 03/2016
Original Operating Instructions Platform SCP Intended use
Intended use
The Platform SCP is a lifting appliance that is used Safety signs increase awareness
solely for rapid, safe raising of scaffolds, formwork or
other loads in the course of construction operations, around safe anchoring on the
without crane assistance.
structure
A Platform SCP needs a minimum of 4 lifting units.
☞ ▪ It is forbidden to use the product for anything

but its intended purpose!
▪ Only use serviceable, functioning compo-
Doka puts the quality and safety of all of its formwork
products first.
The most important part of a climbing scaffold is its
nents. (Do a sight-check to see if any parts entirely safe anchorage to the structure.
are damaged).
The safety signs instruct the site crew on how to pre-
▪ Doka accepts no liability for products that pare the positioning points and suspension points cor-
have been altered! rectly at all times. They measure 1000x750x2mm and
▪ Repairs may only be carried out by the man- are weatherproof.
ufacturer! The safety signs are available from Doka and must be
▪ Wherever possible, the lifting-unit compo- prominently positioned by customer in the main access
nents and all hydraulic components must be routes on the working and pouring platforms.
stored protected from the weather after
being delivered to the site.
☞ Important note:
The first time of putting into service, and the
first typical lifting sequence, must be super-
vised by certified Doka specialists.
☞▪ All persons who are going to put the Platform

SCP into operation need special knowl-
edge which can only be passed on by certi-
fied Doka specialists in a special instruction
and training programme.
▪ As proof that they have received such spe-
cial instruction, an "OPERATION LICENCE"
is issued to persons who have undergone
this training course.
For more information, please contact your Doka techni-

cian.
▪ Persons who do not have an 'OPERATION

LICENCE' are prohibited from putting the
Platform SCP into service.
999805802 - 03/2016 13
Intended use Original Operating Instructions Platform SCP
CE marking Before every use

➤ Check for any signs of damage or visible deforma-
Note: tion.
The Machinery Directive (2006/42/EC) stipulates that ➤ To ensure optimum functioning, check the entire
all formwork systems that are moved either electrically Platform SCP while it is in operation to make sure
or hydraulically are subject to mandatory CE marking that it stays clean (no dried concrete spatter, rein-
requirements. For this reason, the project-specific doc- forcement-steel or timber litter).
umentation provided by Doka for the whole system
must be followed. Damaged or deformed parts that do not meet
the following criteria must be withdrawn from
The Platform SCP must be fitted with a separate rating
use immediately:
plate for each project.
▪ Crack-free and notch-free welds.
Data on rating plate ▪ No deformation.
▪ The rating plate and all adhesive labels
Doka Industrie GmbH, A-3300 Amstetten, Austria must be in place, and must be clearly legi-
ble.
Designation: SCP
Project name: see rating plate Before lifting:
Year of manufacture: see rating plate Check all components of the hydraulics for
damage and leaks.
14 999805802 - 03/2016
Original Operating Instructions Platform SCP System description
System description
The self-climbing forming and

working platform for highrise cores
The platform SCP carries all the site equipment and is Powerful hydraulic cylinders cranelessly raise the plat-
encased so that the crew is safe and protected from the form, formwork, equipment containers and concrete
weather conditions, no matter how high the structure placing boom to the next casting section, in only one lift.
rises.
High safety Highly cost-efficient

for the entire site for your highrise core
▪ Safe, weather-shielded working made possible by ▪ Saves on craneage, as the platform can also trans-
the large, fully enclosed workspace. port high payloads, including equipment containers
▪ Prevents fall-hazard locations opening up during and concrete placing booms, when it is raised.
repositioning, as the entire platform is raised hydrau- ▪ Can be adapted to any requirement, thanks to its
lically in one lift. modular system and to the fact that there are several
▪ Integrated platforms, stair towers and ladders pro- different ways of suspension-mounting it to the struc-
vide complete safety during working operations and ture.
for up-and-down access. ▪ Optimised construction sequences achieved by the
planning and engineering services of the Doka Com-
Rapid working petence Centre.
in a systematic sequence
▪ Quick and easy to reposition in only a few opera-
tional steps, as it is raised at the push of a button.
▪ Short forming-times, as the formwork suspended
from the girder grille is easy to close and open.
▪ Speeds up the workflow, as the crew enjoy an
enhanced sensation of safety at all heights.
999805802 - 03/2016 15
System description Original Operating Instructions Platform SCP
Two construction methods – one system

There are two basic modes of use, depending on the Slab and walls cast in one pour
site requirements and on the stipulated construction
method.
In this construction method, the floor-slabs and walls
are cast in one single pour – this makes for high cost-
Core climbed ahead efficiency and speeds up construction progress still fur-
ther.
In this method of construction, the core of the structure
(lift shafts, stairwells) climbs ahead of the slabs – this Core with surrounding slab
separation of the structure‘s components accelerates
progress and offers excellent protection against
adverse weather conditions.
98058-402-01
98058-404-01
Core at structure edge
98058-403-01
Both methods allow slab zones inside the core

to be cast in one pour with the walls.
16 999805802 - 03/2016
Original Operating Instructions Platform SCP System description
Schematic sequence of start-up phases

Pour the 1st section.
1st casting
section
98058-432-02
Position the main working platform.

Erect the vertical scaffold.
98058-422-15
Erect the girder grille.

Erect the enclosure and working platform.
Raise the platform to the next casting section.
2nd casting
Pour the 2nd section.
section
98058-470-01
Erect the suspended platforms in the shaft cores

where there is a base beam.
Raise the platform to the next casting section.
Pour the 3rd section.
3rd casting
section
98058-416-28
999805802 - 03/2016 17
System description Original Operating Instructions Platform SCP
Functional principle
Starting position Platform is raised Lower base beam is pulled up
▪ The previous section has been cast. ▪ Platform travels upwards. ▪ The lifting operation is finished.
▪ All ties have been removed.
▪ Formwork has been struck.
98058-409-01 98058-409-02 98058-409-03
☞ For detailed information on the lifting sequence,

see the section headed 'Typical sequence of
lifting-phases'.
18 999805802 - 03/2016
Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides
Platform SCP – Lifting unit attached on both sides

General overview
D B E
A C A
98058-405-01
A Lifting unit
B Girder grille
C Suspended platform
D Facade platform
E Railing on girder grille
999805802 - 03/2016 19
Platform SCP – Lifting unit attached on both sides Original Operating Instructions Platform SCP
System overview
Lifting unit Upper base beam
The lifting units raise the entire Platform SCP from one ▪ Upper distance profile U300 .....mm
casting section to the next. - Is fabricated on a project-specific basis.
- The upper distance profile U300 …..mm is used
to adapt the upper base beam to the respective
L
shaft width.
▪ Upper latch beam S355
- Is used for transferring all vertical and horizontal
loads in the stationary situation, and for transfer-
N ring the horizontal loads in the lifting situation.
I
▪ Upper latch A S355
- Is used for introducing the vertical loads into the
structure in the stationary situation.
K
- The heavy-duty latch pivots unaided into the
O horizontal position.
▪ Latch roll
- Is used for introducing the horizontal loads into
H J
the structure in the stationary and lifting situa-
tions.
C
Lower base beam
B N
M ▪ Lower distance profile .....mm
D - Is fabricated on a project-specific basis.
- The lower distance profile is used to adapt the
G
A lower base beam to the respective shaft width.
F - The plunger rod of the hydraulic cylinder is
E pinned into the lower distance profile.
▪ Lower latch beam
- Is used for transferring the vertical loads in the
lifting situation.
- It also has a guiding function for the Vertical pro-
file FRQ 120.
▪ Lower latch
structure in the lifting situation.
P
horizontal position.
98058-408-01
A Upper distance profile U300 .....mm (project-specific)

B Upper latch beam S355
C Upper latch A S355
D Latch roll
E Lower distance profile .....mm (project-specific)
F Lower latch beam
G Lower latch
H Vertical profile 150/.../S355
I Bracing FL .....mm (project-specific)
J Bracing FRQ .....mm (project-specific)
K Hydraulic cylinder SCP
L Upper cylinder connector SCP
M Cylinder head guide SCP
N Bracing shoe double
O Bracing shoe triple
P Vertical profile FRQ 120 6.00m
Q U100 profile Level -1 .....mm (project-specific)
20 999805802 - 03/2016
Vertical scaffold Suspended platform inside the core

▪ Vertical profile 150/.../S355 walls
- Is fixed in the Upper latch beams S355 and links
the upper base beam to the girder grille The suspended platform is used for placing the rein-
▪ Bracing forcement and for operating the formwork.
- Is fabricated on a project-specific basis.
- Is used for transferring the horizontal loads.
B
Suspended platform
▪ Vertical profile FRQ 120

- Is pinned into the Vertical profile 150.
- Is used for fixing the suspended platforms, as an
overrun safety guard and as a guidepiece for the
lower base beam when pulling up the cylinder.
▪ U100 profile Level -1 .....mm A
- Is used for constructing the platform.
Hydraulic system
▪ Upper cylinder connector SCP

- Links the hydraulic cylinder to the girder grille. C
▪ Hydraulic cylinder SCP D
- The double-acting hydraulic cylinder is used to 98058-405-02
raise the Platform SCP to the next casting sec-
tion. It is pinned into the lower base beam and A Suspension profile FRQ 120/8
the Upper cylinder connector SCP. B Girder grille
▪ Cylinder head guide SCP C Platform cross double or Platform cross WS10
- This is a bend-protector for the Hydraulic cylin- D Multi-purpose waling WS10 Top50
der SCP and is attached to the Upper distance
profile. Either the Platform cross double or the Platform
cross WS10 are used for this, depending on the shaft
geometry.
Alternatively, the working platforms can also be sus-
pended on shaped tubes FRQ 50.
999805802 - 03/2016 21
Girder grille
The lifting units of a platform are linked to one another
by the girder grille.
The girder grille has the following functions:
▪ Working platform (for placing the reinforcement)
▪ Storage platform (for installing all the infrastructure)
▪ Attaching all the formwork
▪ Attaching all the suspended platforms
During the lifting operation, the girder grille is lifted
along with all the components connected to it.
B A B C
B B
98058-407-01
A Girder grille
B Lifting unit
C Formwork
D Facade platform
☞ The individual components and clamping-con-

nections are described in the section headed
'Assembling the girder grille'.
22 999805802 - 03/2016
Facade platform Railing on the girder grille

The facade platform is used for placing the reinforce- The railing on the girder grille is used in the 'Slab and
ment and for operating the formwork in the 'Core walls cast in one pour' method.
climbed ahead' method. The Railing profiles IPB140 serve as a supporting con-
The Facade profiles HE-A180 serve as a supporting struction for the enclosure.
construction for the enclosure.
H I
F F
E
G
D
G
98058-408-03 98058-408-08
F Enclosure
G Girder grille
H Railing profile IPB140 longitud.
I Railing profile IPB140 transverse
G
F A
98058-408-02
A Facade profile HE-A180

B WS10 connector F
C Multi-purpose waling WS10 Top50
D Facade profile connector
E Shim F
F Enclosure
G Girder grille
999805802 - 03/2016 23
System dimensions
Adaptation to the shaft width
The upper distance profile U300 …..mm is used to
adapt the upper base beam to the respective shaft
c
a b a
width.
Close-up of upper base beam
i
e h j
g
98058-408-05
g ... min. 2470 mm - 4500 mm
h ... length of distance profile = shaft width - 1630 mm
i ... 800 mm
d
j ... 60 mm
f The lower distance profile is used to adapt the lower
base beam to the respective shaft width.
Close-up of lower base beam
i
g
h j
98058-409-04 g
98058-408-04
a ... 700 mm
b ... depends on width of shaft g ... min. 2470 mm - 4500 mm
c ... 2000 mm h ... length of distance profile = shaft width - 1566 mm
d ... 100 mm i ... 800 mm
e ... Height of casting section: 2700 mm - 4250 mm j ... 60 mm
(with custom cylinders: up to 4500 mm)
f ... approx. 1000 mm For other shaft widths, follow the directions in
g ... min. 2470 mm - 4500 mm the section headed 'Design variants'.
24 999805802 - 03/2016
Adaptation to the height of the

casting section
Vertical profiles of different lengths allow for adaptation
to the height of the casting section. Vertical profiles can
be secured to the longitudinal or transverse members
of the girder grille.
Note:
Note the connection points of the hydraulic cylinders!
Vertical profile 150

Height of Connection point, Connection point,
casting section Connection in longitudinal- Connection in transverse- girder grille lower base beam
member position member position
2.70 - 2.90 m 450/S355 481/S355 1 1
2.90 - 3.30 m 481/S355 512/S355 2 1
3.30 - 3.60 m 512/S355 543/S355 2 2
3.60 - 3.90 m 543/S355 574/S355 3 2
3.90 - 4.25 m 574/S355 574/S355 4 3
4.00 - 4.25 m* 574/S355 605/S355 3 2
4.25 - 4.50 m* 605/S355 636/S355 3 2
*Hydraulic cylinders project-specific
Connection point, girder grille

1 2 3 4
Transverse-mem-
ber position
98058-410-04 98058-410-05 98058-410-06
Longitudinal-
member position
98058-410-01 98058-410-02 98058-410-03
At connection points 2 and 3 the hydraulic cyl-

inder can be installed at the longitudinal-mem-
ber position or the transverse-member position.
Connection point, lower base beam

1 2 3
a
98058-405-03 98058-405-04 98058-405-05
a ... 140 mm
b ... 100 mm
c ... 145 mm
Note:
The distance profile of the lower base beam is fabri-
cated on a project-specific basis. Note the connection
points for the hydraulic cylinders!
999805802 - 03/2016 25
Structural design Original Operating Instructions Platform SCP
Structural design
Loading data
The statical design for the Platform SCP must allow for
two different loading states:
▪ Loads imposed when the platform is in the supported
state, i.e. while construction tasks are being carried
out.
▪ Loads occurring during the lifting operation, i.e. while
the Platform SCP is being moved into a new working
position.
Max. permitted loads

Upper base beam Lower base beam
- stationary - during lifting
V V
98058-412-01 98058-411-01
d
c
A
b
A
a
A
c
H
a
b
98058-412-02
98058-411-02
a ... 130 mm
b ... 75 mm a ... 86 mm
c ... 290 mm b ... 120 mm
d ... 140 mm c ... 130 mm
V ... 300 kN V ... 200 kN
H ... project-specific
A Support surface for the latches
☞ The introduction of the forces, the transfer of

these forces into the structure, and the stability
of the overall construction, must all be verified
by the structural designer.
26 999805802 - 03/2016
Original Operating Instructions Platform SCP Structural design
Service loads
The permitted live load of the system as a whole is

determined separately for all the operational phases
of each project.
▪ Working situation
▪ Lifting operation
▪ Storm winds
+1
B B B B
0
B B
-1
98058-405-01
+1 ... Working and storage platform

0 ... Working platform
-1 ... Suspended platform
A max. 300kg/m2 - Level +1
B max. 150kg/m2 - Level 0, -1
Max. lifting capacity / cylinder: 400 kN
☞ During the lifting operation, the sum of the ver-

tical loads occurring within the range of influ-
ence of one hydraulic cylinder must not exceed
400 kN.
999805802 - 03/2016 27
Anchoring on the structure Original Operating Instructions Platform SCP
Anchoring on the structure

Suspension point in concrete
The Box for latch 15.0 serves as the support surface for Right:
the latches of the base beams. 98058-415-03
Wrong:
98058-415-04
98058-413-01
Right:
a
98058-415-05
98058-413-02
A
Wrong:
c
98058-415-06
A
98058-413-03
a ... 400 mm
b ... 160 mm
c ... 350 mm
A Latch roll
Shaft width tolerance
98058-413-05
d ... width of shaft (tolerance ±10 mm)
☞ Important note:
Position the Latch rolls in such a way that the
horizontal loads can be safely transferred. Take
into account openings in the structure and
latch-boxes.
28 999805802 - 03/2016
Original Operating Instructions Platform SCP Anchoring on the structure
Minimum wall thicknesses Fitting tolerances
for one Box for latch for back-to-back Boxes for latch ☞▪ Inclination of base beam: max. 0.50%
- Example:
Width of shaft: 2000 mm
Max. height mismatch of two opposite
Boxes for latch: 10 mm
98058-415-02
98058-415-01
b
a
b
a
a ... min. 160 mm b ... min. 320 mm

98058-413-04
a ... width of shaft

Attaching latch-boxes to the b ... height mismatch
formwork ▪ Horizontal alignment of latch-boxes

- Skew between the two sides: max.
4 mm.
➤ Fix a piece of formwork sheeting measuring
33.5x10cm onto the formwork with screws or pin-
nails (to hold the Box for latch in the right position).
➤ Drill diam. 30 mm holes in the form-ply (position as
shown in shop drawing / assembly plan).
c
➤ Fit on a Form-ply protector 22mm.
➤ Twist two Tie rods 15.0 into the sockets of the Box 98058-413-06
for latch, until fully engaged.
c ... max. 4 mm
➤ Place the Box for latch over the position-holder and
fix it with Super plates 15.0.
Dimensioning the suspension point
F The required cube compressive strength of the con-

A
crete at the time of loading must be specified sepa-
D
rately for each project by the structural designer
E and will depend on the load that actually occurs.
C The introduction of the forces, the transfer of these
B forces into the structure, and the stability of the overall
construction, must all be verified by the structural
designer.
98058-414-01
A Box for latch 15.0

B Position-holder (e.g. piece of formwork sheeting, 33.5x10cm)
C Form-ply protector 22mm
D Super plate 15.0
E Tie rod 15.0 (length 500 mm)
F E.g. plank
☞ The positions of the latch-boxes must be

defined at an early stage, when the formwork is
being planned and assembled.
The Doka beams and multi-purpose walings of
the formwork must not cover the hole drilled for
the suspension point.
999805802 - 03/2016 29
Anchoring on the structure Original Operating Instructions Platform SCP
Opening the formwork
Undo the connections between the Boxes for latch

and the formwork.
➤ Unscrew the Super plates 15.0.
➤ Before striking the formwork, remove the Tie rods
15.0 using a tie rod wrench 15.0/20.0.
➤ Strike the shaft formwork.
The Box for latch remains in the concrete and acts as
a support surface for the latches.
98058-414-02
Dismounting the Boxes for latch
The work is carried out from the suspended plat-

form.
➤ Twist two Tie rods 15.0 into the sockets of the Box
for latch, until fully engaged.
➤ The latch-boxes are detached from the concrete by
means of an auxiliary construction consisting of two
Tie rods 15.0 and two Super plates 15.0.
B A
F D E
98058-414-03

B E.g. strip of formwork sheeting
D Super plate 15.0
E Tie rod 15.0 (length 500 mm)
F E.g. plank
30 999805802 - 03/2016
Original Operating Instructions Platform SCP Anchoring on the structure
999805802 - 03/2016 31
Operating the formwork Original Operating Instructions Platform SCP
Operating the formwork

Possible formwork systems
Timber-beam formwork Framed formwork
e.g. Large-area formwork Top 50 e.g. framed formwork Framax Xlife
98058-400-01 98058-401-01
For more information, see the 'Timber-beam For more information, see the 'Framed form-
formwork Top 50' User Information booklet. work Framax Xlife' User Information booklet.
32 999805802 - 03/2016
Original Operating Instructions Platform SCP Operating the formwork
Closing the formwork

This section only deals with how to operate the ➤ Close the formwork and tie it.
formwork. For details of how to tie the formwork,
please see the User Information booklets
'Large-area formwork Top 50' or 'Framed form-
work Framax Xlife'.
➤ Clean the formwork and apply concrete release C
agent.
➤ Press the holding formwork against the edge of the
structure and align it.
See the section headed 'Plumbing & aligning the
formwork'.
➤ Mount the Boxes for latch.
➤ Place the reinforcement.
98058-427-07
C Roller stop SK
A B
98058-427-06
A Roll-back formwork
B Holding formwork
➤ Release the position-holder (chain or quick-locking

strap) from the suspended formwork.
▪ No persons are allowed anywhere between
the formwork and the reinforcement when
the position-holder is released.
▪ The Roller stops SK must be fitted and
secured.
➤ Push the suspended formwork outward, to the top of
the previously cast section.
999805802 - 03/2016 33
Opening the formwork

Preparations for lifting After the lifting operation
➤ Undo the connections between the latch-boxes and
the formwork. CAUTION
➤ Unscrew and remove the form-ties from the form- ➤ Off-the-wall formwork elements must be
work elements. fixed on the scaffold, e.g. with a chain or a
➤ Remove the formwork adjustment devices (props, quick-locking strap, to secure them against
struts ...) or pivot them out of the way. accidental motion (dislocation or swinging).
➤ Detach the formwork from the concrete. ➤ Push back the roll-back formwork as far as the stop.
A B
98058-427-01 98058-427-02
D Roller safety pin WS10 A Roll-back formwork

B Holding formwork
▪ The Roller safety pins WS10 must be fitted
and secured.
34 999805802 - 03/2016
Plumbing & aligning the formwork

Possible incorrect usages Adjusting the height of the formwork
☞ Improper handling and use of the formwork

equipment can lead to hazardous situations.
These must be prevented under all circum-
➤ Fasten a suitable chain hoist to the girder grille.
➤ Raise or lower the element with the chain hoist and
position it at the right height.
stances. ➤ Tighten the Star grip nut 15.0.
➤ Lock the Star grip nut 15.0 with a hexagon nut 15.0.
WARNING
It is not allowed to introduce any extra
forces into the formwork and scaffold! A
➤ Do not use the formwork to force incorrectly B
placed reinforcement steel into position.
➤ Never use 'brute force' on the adjusting spin- C
dles (e.g. with tube-extensions).
In order to permit exact adjustment of the formwork ele-
ments in relation to one another and to the structure,
they are adjustable in both the vertical and the horizon-
tal.
98058-427-03
A Girder grille
B Chain hoist
C Lifting-bracket
D Star grip nut 15.0
E Hexagon nut 15.0
999805802 - 03/2016 35
Adjusting the formwork in shaft cores ➤ Adjust the formwork inclination with the spindle strut.
without base beams 98058-427-05
➤ Press the holding formwork against the edge of the

structure by hand.
➤ Press the bottom of the formwork against the struc- D C D
ture edges by extending the Doka floor prop.

➤ Fasten a spindle strut between the girder grille and
formwork.
C Spindle strut (type = project-specific)

D Spindle strut connector SK
C C
A A
98058-427-04
A Holding formwork
B Doka floor prop (type = project-specific)
C Spindle strut (type = project-specific)
36 999805802 - 03/2016
Adjusting the formwork in shaft cores ➤ Swing the tie rod plus Star grip nut 15.0 round and
engage it in the holding fixture on the Fixing angle.
with base beams
➤ Press the holding formwork against the edge of the D C B
structure by hand.
E
98058-427-11
B Steel waling fixing WS10
C Tie rod 15.0mm (max. length 1.0 m)
D Star grip nut 15.0
E Fixing angle
➤ Pin a Double bolt D12 into the Fixing angle and

secure it with a Spring cotter d4.
➤ Adjust the formwork with the Star grip nut 15.0.
A A
98058-427-10 F G
98058-427-08
A Holding formwork E Fixing angle

F Double bolt D12
G Spring cotter d4
98058-427-09
➤ Mount Steel waling fixings WS10 to the multi-pur-

pose walings WS10 (see assembly plan).
➤ Screw a tie rod (complete with Star grip nut 15.0) into
the sleeve of the Steel waling fixing WS10 until it is
fully engaged.
999805802 - 03/2016 37
Start-up phases Original Operating Instructions Platform SCP
Start-up phases
Starting up
The modular design of the Platform SCP means that Overview of working platforms
many different combinations are possible.
Depending on the project, the actual design may thus
differ very greatly from the basic type described here. The below assembly procedure describes the following
three types of working platforms:
➤ In these cases, you should discuss the assembly
procedure with your Doka technician. ▪ Working platform with one base beam
➤ Follow the shop drawing / assembly plan. ▪ Working platform with no base beams (suspended
☞
platform)
Important note: ▪ Working platform with two base beams
▪ A hard, flat, firm surface is needed!
▪ Prepare a sufficiently large assembly area. Working platform with one base beam
☞ In order to explain the entire lifting sequence as

simply as possible, the repetitive actions
involved are described in detail in separate sec-
▪ Typical standard application
▪ Girder grille is supported by 2 Vertical profiles 150
tions of this booklet.
The sections in question are:
▪ Mounting the latch-boxes (see 'Anchoring on
the structure').
▪ Closing the formwork (see 'Closing the form-
work').
▪ Striking (see 'Opening the formwork').
For instructions on tying and joining the form-
work elements, and on cleaning them and using
concrete release-agents, see the User Informa-
tion booklets 'Large-area formwork Top50' and
'Framed formwork Framax Xlife'.
C
C
WARNING
Falling hazard!
➤ Use personal fall arrest systems to protect
against fall hazards when working on
unsafeguarded drop-off edges (e.g. Doka
personal fall-arrest set).
B
98058-433-01
A Upper base beam

B Lower base beam
C Vertical profile 150/.../S355
38 999805802 - 03/2016
Original Operating Instructions Platform SCP Start-up phases
Working platform with no base beams Working platform with two base beams
(suspended platform)
▪ For the transfer of horizontal loads
▪ The working platform is suspended exclusively from ▪ 4 Vertical profiles 150 support the girder grille
the girder grille.
E
C C
C C
A
A
B
98058-433-02
98058-433-03
A Upper base beam

D Suspension profile FRQ 120/8 .....m
B Lower base beam
E Girder grille
Note:
Working platforms with two base beams can be assem-
bled with one or two hydraulic cylinders, as necessary.
Two hydraulic cylinders and two lower base beams are

used when the following requirements apply:
▪ For positioning a concrete placing boom
▪ If statically required
999805802 - 03/2016 39
1st casting section
☞ In the 'Slab and walls cast in one pour' method,

a wall-plinth and a temporary support for the
formwork are needed.
➤ Mount the Boxes for latch.
➤ Apply concrete release agent and set up one side of
the formwork.
➤ Set up the opposing formwork and place the ties.
➤ Pour the 1st section.
a
E
b
B C
98058-435-01
a ... 800 mm
b ... min. 700 mm
B Wall-plinth
C Temporary support for formwork
D Pouring platform
E Temporary platform
➤ Undo the form-ties.

➤ Remove the temporary platforms and pouring plat-
forms.
➤ Lift the inside formwork out of the shafts.
When used with the Framax stripping corner I,
the inside formwork can be lifted and reset in
one piece.
40 999805802 - 03/2016
Erecting the working platform and the formwork

Note: Latch secured with Latch in latch-box
When combining lifting units attached on both sides quick-locking strap
with lifting units attached on one side, the working plat-
forms must be mounted at the same height as the
brackets. C
B C
Positioning the lower base beams
➤ Attach the lifting chain to the pre-assembled base
beam.
➤ Position the pre-assembled base beams in the latch-
boxes.
98058-430-04 98058-430-05
B Quick-locking strap 55cm

C Lower latch
➤ Set down the base beams in the latch-boxes.

The latches of the base beams must be rest-
ing in the middle of the latch-boxes.
98058-430-07
A Lower base beam

98058-416-16
➤ Remove the Quick-locking strap 55cm from the ➤ Detach the lifting chain from the base beam.
latches.
➤ Put up service towers on the outsides.
F
E
D
98058-432-03
D Working platform with one base beam

E Working platform with no base beams (suspended platform)
F Working platform with two base beams
999805802 - 03/2016 41
Working platform with one base beam Erecting the vertical scaffold
➤ Lift the pre-assembled vertical scaffold into the upper
base beam.
Mounting the working platforms
➤ Position platform supports in the area of the multi-
purpose walings.
➤ Lift in the pre-assembled working platform as far as
the lower latch-boxes.
98058-432-01
A Platform supports (height = min. 950 mm)

B Platform with one Upper base beam
98058-434-01
➤ Remove the Quick-locking strap 55cm from the top
latches.
➤ Pin each Vertical profile 150 into the base beam with
➤ Set down the working platforms in the latch-boxes
Fastening bolts FRQ150 and secure the bolts with
and on the platform supports.
the cotter pins.
➤ Adjust the latch rolls.
Latch secured with Pawl (lever-latch) is in "Box for G

quick-locking strap latch"
a C E
98058-430-02 98058-430-03
a ... 10 mm
C Upper latch
98058-428-01
D Quick-locking strap 55cm
E Latch roll F Upper base beam
G Vertical profile 150
Included with the Vertical profile 150:

▪ 4 Fastening bolts FRQ 150
▪ 8 washers 21
▪ 8 cotter pins 5x45
42 999805802 - 03/2016
➤ Remove the Distribution bolts D50 and lower the Working platform with no base beams
Vertical profile FRQ120 down to the ground.
☞
H
Position platforms with a Platform cross
100 mm lower than the platforms with a base
beam.
Erecting the working platforms
➤ Position platform supports in the area of the multi-
purpose walings.
➤ Set down the working platform on the supports.
C D
a
I
98058-429-01
A B
H Distribution bolt D50 98058-426-02

I Vertical profile FRQ120
a ... 100 mm
A Platform support (height = min. 950 mm)
Included with the Vertical profile FRQ120:
B Platform cross support (height = min. 850 mm)
▪ 3 Distribution bolts D50
C Working platform with one base beam
▪ 3 cotter pins 6.3x90 D Working platform with no base beams (suspended platform)
Positioning the formwork
➤ Prepare squared timbers for the correct operational Positioning the formwork
height along the entire length of the formwork. ➤ Prepare squared timbers for the correct operational
➤ Attach the crane suspension tackle to the lifting height along the entire length of the formwork.
brackets on the pre-assembled formwork. ➤ Attach the lifting chain to the lifting-brackets on the
➤ Lift in the formwork elements and secure them pre-assembled formwork.
against tip-over. ➤ Lift in the formwork elements and secure them
against tip-over.
J
E
98058-426-05
98058-426-01
J Squared timber (height = project-specific)
E Squared timber (height = project-specific)
999805802 - 03/2016 43
Working platform with two base Erecting the vertical scaffold gang
➤ Lift the pre-assembled vertical scaffold gang into the
beams upper base beams.
Erecting the working platforms

➤ Lift in the pre-assembled working platform as far as
the lower latch-boxes.
98058-430-08
B Platform with two upper base beams
➤ Remove the Quick-locking strap 55cm from the top

latches.
➤ Set down the working platform in the latch-boxes. 98058-426-04
➤ Adjust the Latch rolls.

➤ Fix the Vertical profiles 150 in the base beam, using
Latch secured with Latch in latch-box 4 fastening bolts FRQ 150 for each profile, and
quick-locking strap secure them.
C
G
a C E
98058-430-02 98058-430-03 F
a ... 10 mm
C Upper latch
E Latch roll
98058-428-01
F Upper base beam

G Vertical profile 150
The following is included with the Vertical profile 150:

▪ 4 fastening bolts FRQ 150
▪ 8 washers 21
▪ 8 cotter pins 5x45
44 999805802 - 03/2016
➤ Remove the D50 distribution bolt and lower the Ver-

tical profile FRQ 120 down to the ground.
I
98058-429-01
H Distribution bolt D50

I Vertical profile FRQ 120
The following is included with the Vertical profile

FRQ 120:
▪ 3 distribution bolts D50
▪ 3 cotter pins 6.3x90
➤ Prepare squared timbers for the correct operational
height along the entire length of the formwork.
➤ Attach the lifting chain to the lifting-brackets on the
pre-assembled formwork.
➤ Lift in the formwork elements and secure them
against tip-over.
98058-426-03
J Squared timber (height = project-specific)
999805802 - 03/2016 45
Attaching the girder grille
☞ ▪▪ Comply with the tolerances specified in the

shop drawing / assembly plan.
Take actual measurements and verify them.
Attaching the pre-assembled girder
grille
The vertical scaffolds must correspond to the
support points on the girder grille. ➤ Mount temporary platforms (site-provided).
▪ If any part of the girder grille does not have ➤ Attach crane suspension tackle to the girder grille.
enough support points during assembly, suf- ➤ Crane-lift the girder grille to the vertical profiles.
ficiently strong supports must be provided at
site.
The loads imposed on individual supports
are shown in the project plans.
A
A
A
98058-422-10
A Temporary platform
B Pre-assembled girder grille
➤ Release the clamping connections in the area of the ➤ Carefully lower the grille-beam unit on to the Vertical
Vertical profiles 150. profiles 150.
➤ Push Clamping plates WU30 on to the Vertical pro-
files 150.
Ensure that the Clamping plate WU30 is in the
correct position.
46 999805802 - 03/2016
Girder grille made up of several units

WARNING
➤ Do not detach the crane until the girder grille ➤ Mount the bottom tension plate on the first part of the
is firmly bolted to the Vertical profiles 150. grille-beam unit.
➤ Bolt the girder grille to the Vertical profiles 150 with The bottom tension plate serves as an assem-
threaded rods. bly stop-bar.
98058-425-01
➤ Bolt the units of the girder grille to each other (see

the section headed 'Assembling the girder grille').
F E G
98058-491-02
E Tension plate U300

F Grille connector U300
G Packing plate
D
98058-422-12
B Pre-assembled girder grille

C Clamping plate WU30
D Vertical profile 150
➤ Pre-tension the Clamping connections WU30 (see

the section headed 'Clamping connections for
assembling the girder grille').
Threaded-fastener material required for each Vertical
profile 150
▪ 4 threaded rods M20
(length 750 mm, strength grade 8.8)
▪ 8 washers 20 (EN ISO 7089)
▪ 8 hexagon nuts M20, strength grade 8
(EN ISO 4032 / DIN 934)
999805802 - 03/2016 47
Attaching pre-assembled grille-beam

pairs
➤ Mount temporary platforms (site-provided).
➤ Pass lifting slings around the grille-beam pair and
attach them to the lifting beam.
➤ Crane-lift the grille-beam pair to the vertical profiles.
Follow the directions in the 'Lifting beam 110kN
6.00m' Operating Instructions!
A
A
A
98058-422-11
A Temporary platform
B Pre-assembled grille-beam pair
C Lifting beam 110kN 6.00m
48 999805802 - 03/2016
➤ Release the clamping connections in the area of the ➤ Repeat the procedure to position the other grille-
Vertical profiles 150. beam pairs on the vertical scaffolds.
➤ Push Clamping plates WU30 on to the Vertical pro- ➤ Set the grille-beam pairs for the transverse members
files 150. on the Joint plates WU30.
➤ Bolt the grille-beam pair to the Vertical profiles 150
Ensure that the Clamping plate WU30 is in the
with threaded rods.
correct position.
➤ Carefully lower the grille-beam pair on to the Vertical
profiles 150.
WARNING
➤ Do not detach the crane until the grille-beam
pair is firmly bolted to the Vertical profiles
150. D
➤ Bolt the grille-beam pair to the Vertical profiles 150
with threaded rods. G
98058-422-16
D Clamping plate WU30

D F Joint plate WU30
G Pre-assembled grille-beam pair (for transverse members)
➤ Pre-tension the Clamping connections WU30 (see

the section headed 'Clamping connections for
assembling the girder grille').
E
98058-422-14
B Pre-assembled grille-beam pair

D Clamping plate WU30
E Vertical profile 150
Threaded-fastener material required for each Vertical

profile 150
(EN ISO 4032 / DIN 934)
999805802 - 03/2016 49
Suspending the formwork and platforms from the girder grille

Suspending the formwork from the
➤ Off-the-wall formwork elements must be
girder grille fixed on the scaffold, e.g. with a chain or a
quick-locking strap, to secure them against
accidental motion (dislocation or swinging).
By forming one side of the wall using roll-back
formwork, enough space is created for working
between off-the-wall formwork elements.
A B B A A B B A
98058-422-01
B Holding formwork
Close-up A: Roller unit SK (roll-back formwork) Close-up B: Element suspender (holding formwork)
E
D
F
C C
98058-422-02
98058-422-03
98058-422-05
98058-422-04
C Element holder SK ➤ Guide the tie rod through the Element holder SK on
D Roller unit SK the formwork.
E Element suspender SK ➤ Screw the tie rod into the roller unit / tie rod holder,
F Tie rod holder 15.0 and secure it with a locking plate.
50 999805802 - 03/2016
☞
Fixing the tie rod in the roller unit
Important note:
➤ The excess length of the tie rod below the 1) Raise the locking plate.
star grip nut must be at least as large as the 2) Screw the tie rod into the roller unit until it protrudes
clearance between the formwork and the by approx. 20 mm.
working platform.
3) Push the locking plate onto the tie rod.
➤ Screw the star grip nut onto the tie rod and tighten it This fixes the tie rod so that it cannot be turned.
until the element is suspended.
B
A
1
3
c
D 2
E 98071-266-11 98071-266-10
a
c ... approx. 20 mm
Max. load:
1300 kg per Roller unit SK
1000 kg per Roller unit WS10
Roller unit SK Roller unit WS10
Fixing the tie rod in the tie rod holder

1) Raise the locking plate.
b
2) Screw the tie rod into the Tie rod holder 15.0 until it
98058-416-14
protrudes by approx. 20 mm.

This fixes the tie rod so that it cannot be turned.
a>b
A Roller unit SK
B Roller stop SK
C Tie rod 15.0
D Element holder SK
E Star grip nut 15.0 G
1
3
c
98071-304-02 98071-304-03
c ... approx. 20 mm
Max. load:
1300 kg per Tie rod holder 15.0
999805802 - 03/2016 51
Suspending platforms from the girder ➤ Fix the Suspension profile FRQ 50 to the Clamping
unit FRQ 50 B and secure it.
grille
Working platform with one base beam
E D
C F
B 98058-424-02
C Suspension profile FRQ 50 (project-specific)

A D Clamping unit FRQ 50 B
A
E Connecting pin 10cm
F Spring cotter 5mm
98058-422-10
A Platform support (height = min. 950 mm)

➤ Fix the Multi-purpose waling WS10 Top50 of the
B Platform with one upper base beam working platform to the Suspension profile FRQ 50
and secure it.
➤ Lift in the Suspension profile FRQ 50 in the area of
the Clamping unit FRQ 50 B (see the section headed
'Assembling the girder grille'). C
E G
C F
98058-424-01

F Spring cotter 5mm
G Multi-purpose waling WS10 Top50
98058-416-12
C Suspension profile FRQ 50
52 999805802 - 03/2016
Working platform with no base beams ➤ Secure the Suspension profile FRQ 120/8 to the
(suspended platform) girder grille with threaded rods.
▪ Platform with Platform cross

- Suspended on the Suspension profile
FRQ 120/8
▪ Platform with Multi-purpose waling WS10 Top50
- Suspended on the Suspension profile FRQ 50 B
(see the section headed 'Working platform with
one base beam') C
Suspending platforms with Platform cross
➤ Position a Suspension profile FRQ120/8 between

the connecting plates of the Platform cross.
A
A
98058-424-04
A Suspension profile FRQ 120/8 .....m

B Clamping plate WU30
C Girder grille
Threaded-fastener material required for each Suspen-

sion profile FRQ 120/8
98058-416-13
A Suspension profile FRQ 120/8 .....m ▪ 8 hexagon nuts M20, strength grade 8
(EN ISO 4032 / DIN 934)
➤ Raise the platform with the chain hoist and bolt it to
the Suspension profile FRQ120/8.
D
98058-424-03
A Suspension profile FRQ 120/8 .....m

D 'Platform cross double' or Platform cross WS10
Threaded-fastener material required for each Suspen-

sion profile FRQ 120/8
▪ 2 hexagon bolts M20x180, strength grade 8.8
(EN ISO 4017 / DIN 933)
(EN ISO 4032 / DIN 934)
999805802 - 03/2016 53
Mounting the hydraulic cylinders
☞ Important note:
Note the installation position of the Upper cylin-
➤ Attach the crane suspension tackle to the Upper cyl-
inder connector SCP.
der connector SCP and the position of the
clamping angles M7!
C B A
98058-421-01
A Hydraulic cylinder SCP

B Upper cylinder connector SCP
C Clamping angle M7
➤ Lift the pre-mounted hydraulic cylinder into the shaft

(see final drawing or assembly drawing).
98058-416-08
54 999805802 - 03/2016
WARNING
Risk of fracture if unsuitable bolts are used.
☞ Important note:
➤ The Cylinder head guide SCP has to be
➤ Use only the Screw-set M24x65 10.9, in mounted on the topside or the underside of
every case. the base beam, depending on the height of
the casting section.
➤ Use new screw-sets every time the equip-
ment is re-assembled. ➤ Mount the Cylinder head guide SCP on the upper
➤ The bolted joints must comply with base beam.
EN 1090-2.
Cylinder head guide SCP Cylinder head guide SCP
➤ Secure Upper cylinder connector SCP to the girder mounted on topside of base mounted on underside of base
grill with clamping angles M7. beam beam
98058-421-03
F
F E
98058-421-04
E Upper base beam

F Cylinder head guide SCP
98058-421-02
C
Distance plates can be used for precision posi-
tioning of the cylinder head guide. The cylinder
head guide must be located at the bottom end
C Clamping angle M7 of the cylinder head.
D Grille-beam pair U300
➤ Use threaded rods to bolt the clamping angle M7 into

position.
F G
98058-421-06
F Cylinder head guide SCP

G Distance plates
98058-421-05
Threaded-fastener material required for each Upper

cylinder connector SCP
(EN ISO 4032 / DIN 934)
999805802 - 03/2016 55
Finishing the platform and enclosure

Mounting the platforms on the girder
grille
➤ Attach the crane suspension tackle to the working
platform.
➤ Crane-lift the pre-assembled working platform and
guide it towards the girder grille with the aid of tag-
lines.
98058-416-10
➤ Bolt Doka beams H20 on to the girder-grille profile ➤ Detach the crane suspension tackle from the work-
U300 with Beam clamps U300 double. ing platform.
➤ Fix the Beam clamps U300 double in the Doka
beams H20 with universal countersunk screws 5x50.
98058-417-01
A Grille beam U300

B Doka beam H20
C Beam clamp U300 double
D Universal countersunk screws 5x50
56 999805802 - 03/2016
Mounting the enclosure elements on ➤ Clamp pre-assembled enclosure elements to the

Railing profiles IPB 140.
the railing profiles
➤ Attach the crane suspension tackle to the lifting rings
on the enclosure element.
H G
E F
92865-201-03
E Enclosure SCP lifting ring

F Enclosure element
Follow the directions in the 'Enclosure SCP lift-

ing ring' Operating Instructions!
➤ Crane-lift the enclosure element and guide it towards

the Railing profile IPB140 with the aid of tag-lines. H
98058-408-07
G Railing profile IPB140

H Enclosure clamp SCP
F
➤ Detach the crane suspension tackle from the enclo-

G
sure element.
➤ Remove the Enclosure SCP lifting rings.
98058-416-11
F Enclosure element
G Railing profile IPB140
999805802 - 03/2016 57
Mounting the facade profiles

WARNING
➤ Attach the crane suspension tackle to the Facade Risk of fracture if unsuitable bolts are used.
profile HE-A180. ➤ Use only the Screw-set SCP M24x75 10.9,
➤ Crane-lift the Facade profile HE-A180 and guide it in every case.
towards the girder grille with the aid of tag-lines. ➤ Use new screw-sets every time the equip-
ment is re-assembled.
➤ The bolted joints must comply with
EN 1090-2.
➤ Bolt the Facade profile HE-A180 to the Facade pro-
file connector.
C B A
B A
98058-420-01
A Grille-beam pair U300

B Facade profile connector
C Facade profile HE-A180
D Shim F
Threaded-fastener material required

▪ 1 Screw-set SCP M24x75 10.9
The washers supplied with the screw-set are not
98058-416-05 required for bolting the Facade profiles HE-A180 to the
girder grille.
B Facade profile connector ➤ Lay down Doka beams on the Multi-purpose waling
WS10 Top50 and fix them with Beam screws S 8/70
➤ Fasten platform decking to the Doka beams with suf-
ficient numbers of universal countersunk screws
6x80.
F E
98058-416-06

E Multi-purpose waling WS10 Top50
F Doka beam H20
G Platform decking (Raw sheet 3-S 38mm)
58 999805802 - 03/2016
Mounting the enclosure elements to ➤ Clamp further enclosure elements to the facade pro-
files in the same way.
the facade profiles
➤ Attach the crane suspension tackle to the lifting rings
on the enclosure element.
B
H I
I
92865-201-03
H Enclosure SCP lifting ring

I Enclosure element

ing ring' Operating Instructions! G
➤ Crane-lift the enclosure element and guide it towards

the Facade profile HE-A180 with the aid of tag-lines.
98058-416-07
➤ Clamp the pre-assembled enclosure elements to the
facade profiles above the platform decking. B Facade profile HE-A180
B I Enclosure element
Note:
J
The top enclosure element is not mounted until later.
98058-408-06
B Facade profile HE-A180

J Enclosure clamp SCP
➤ Detach the crane suspension tackle from the enclo-

sure element.
➤ Remove the Enclosure SCP lifting rings.
999805802 - 03/2016 59
Final assembly of the working and

storage platform
guide it towards the girder grille with the aid of tag-
lines.
➤ Clamp pre-assembled enclosure elements above
the platform decking to the facade profiles HE-A180.
98058-416-03
➤ Final mounting of ladders, manholes and other

safety devices (see the section headed 'Ladder sys-
tem').
60 999805802 - 03/2016
999805802 - 03/2016 61
2nd casting section

➤ Install the hydraulic system (see the section headed ➤ Secure each cylinder bolt D80x215 with a hexagon
"Hydraulic system"). bolt M10x100, a washer and a hexagon nut M10.
➤ Start up the hydraulic unit.
➤ Extend the plunger rods of the hydraulic cylinders
one at a time, and fix them in place in the lower base C A
beam with cylinder bolts D80x215.
Make sure that the pivoting bearing is in the right
position.
98058-418-01

B Lower base beam
C Cylinder bolt D80x215
➤ Lift the platform to the next position (see the section

headed 'Typical sequence of lifting-phases').
98058-416-02
➤ Lower base beam is pulled up. ➤ Adjust the formwork.

➤ Remove the service towers from the outsides. ➤ Mount the Boxes for latch.
➤ Apply concrete release agent and set up one side of ➤ Place the reinforcement.
the formwork. ➤ Close the formwork and tie it.
62 999805802 - 03/2016
➤ Pour the 2nd section.
98058-416-01
➤ Strike the formwork.

➤ Clean the formwork.
999805802 - 03/2016 63
3rd casting section

➤ Start up the hydraulic unit. ➤ Pin the Multi-purpose waling WS10 Top50 to the
➤ Lift the platform until the Vertical profiles FRQ 120 Suspension profiles FRQ 50 and secure with spring
and the Suspension profiles FRQ 50 can be fixed in cotters.
place.
➤ Fix the Vertical profiles FRQ 120 and the Suspen- F C
sion profiles FRQ 50 at the correct operational
height. D
➤ Lift the platform to the next position (see the section

headed 'Typical sequence of lifting-phases').
➤ Lower base beam is pulled up.
Mounting suspended platforms in

E
shafts with base beams 98058-405-09

➤ Set down the items needed for preparing the plat- D Multi-purpose waling WS10 Top50
forms inside the shafts. E Connecting pin 10cm
F Spring cotter 5mm
➤ Use beam screws to fix Doka beams onto the Multi-

purpose waling WS10 Top50 and the U100 profile.
A
B
G H
C
D 98058-405-11
G Doka beam H20

98058-405-07
H Beam screw S 8/70
A Vertical profile FRQ 120 6.00m
B U100 profile level -1 .....mm (project-specific)
C Suspension profile FRQ 50 (project-specific) ➤ Fasten platform decking to the Doka beams with suf-
D Multi-purpose waling WS10 Top50
6x80.
➤ Bolt a U100 profile to the Vertical profiles FRQ120/8.
I
A
98058-405-06
B
I Platform decking
98058-405-08
A Vertical profile FRQ 120 6.00m

B U100 profile level -1 .....mm (project-specific)

▪ 2 hexagon bolts M20x160, strength grade 8.8
(EN ISO 4017 / DIN 933)
(EN ISO 4032 / DIN 934)
64 999805802 - 03/2016
➤ Mount Platform roller units on the platform decking.
98058-445-05
a ... 50 mm
J Platform roller unit

▪ 2 square bolts M10x60
▪ 2 washers A10.5
▪ 2 hexagon nuts M10 (self-locking)
tem').
➤ Close off all openings in the decking on the main
working platform and on the suspended platform.
➤ Pin distribution bolts to the Vertical profiles FRQ 120
as lifting stops and secure with spring cotters.
a
98058-406-13
a ... casting section height + 150 mm

➤ Apply concrete release agent and set up one side of
the formwork.
➤ Adjust the formwork.
➤ Mount the 'Boxes for latch'.
➤ Close the formwork and tie it.
999805802 - 03/2016 65
➤ Pour the 3rd section.
98058-405-01
➤ Open the formwork.

66 999805802 - 03/2016
Original Operating Instructions Platform SCP Typical sequence of lifting-phases
Typical sequence of lifting-phases
Instructions for safe resetting of the

entire unit
Note:
When combining lifting units attached on both sides
with lifting units attached on one side, follow the direc-
tions in the section headed 'Typical sequence of lifting-
phases – Lifting unit attached on one side'.
☞ Important note:
Before lifting: Remove any loose items from
the formwork and platforms, or secure them
firmly.
CAUTION
➤ Max. wind speed for climbing operations:
72 km/h.
➤ Heed all storm warnings and take action as
necessary.
➤ Only begin climbing-operations that you can
be sure of finishing before wind speeds rise
too high.
➤ While the platform is being raised, the only
persons allowed on the platform are the
trained personnel in charge of the lifting
operation – i.e. the hydraulic-system opera-
tor and the watchmen.
999805802 - 03/2016 67
Typical sequence of lifting-phases Original Operating Instructions Platform SCP
Starting position Raising the platform

➤ Do a sight-check before the lifting operation begins. ➤ Press the 'Lift cylinder' button.
Platform travels upwards. The latches of the lower
▪ The latches of the upper base beam are base beam are resting in the recess in the concrete.
resting in the recess in the concrete.
▪ The latches of the lower base beam have
been swivelled into the same recess in the
concrete but are not resting on it.
☞ Important note:
Failure of a hydraulic cylinder during the lifting
operation causes the platform to deform.
▪ The previous section has been cast. ➤ Watch out for the manometer indicator, and
▪ All ties have been removed. act upon it.
▪ The travel path is free of obstacles. ➤ Stop the lifting operation if there are any
▪ The formwork has been rolled back as irregularities.
shown in the shop drawing / assembly plan Do not continue to lift the platform until the fault
(by approx. 10 cm). has been remedied.
▪ Suspended off-the-wall formwork elements ➤ Press the 'Lift cylinder' button for as long as neces-
have been fixed to the scaffold to secure sary until the latches of the upper base beam have
them against accidental motion (dislocation swivelled into the latch-boxes of the new casting sec-
or swinging), e.g. by chain or quick-locking tion.
strap. ➤ Press the 'Lower cylinder' button for as long as nec-
▪ The only persons on the platform are essary until the upper latches are resting in the latch-
trained crew-members. boxes and the latches of the lower base beam are no
▪ The tilt-up trap-doors above the walls on longer under load.
the working platform are closed.
▪ The hydraulic system is in proper condition
(cylinders, hoses).
98058-409-01 98058-409-02
68 999805802 - 03/2016
Original Operating Instructions Platform SCP Typical sequence of lifting-phases
Pulling up the lower base beam

➤ Press the 'Lower cylinder' button for as long as nec-
essary until the latches of the lower base beam have
automatically swivelled into the latch-boxes of the
new casting section.
☞ Important note:
➤ Do not move the lower base beam down into
the recess in the concrete.
The latches of the lower base beam remain
unloaded.
➤ Switch off the hydraulic unit.
The lifting operation is finished.
98058-409-03
999805802 - 03/2016 69
Pre-assembly Original Operating Instructions Platform SCP
Pre-assembly
The modular design of the Platform SCP means that
differ very greatly from the basic type described here.
procedure with your Doka technician.
➤ Follow the shop drawing / assembly plan.
☞ Important note:
▪ Prepare a sufficiently large assembly area.
▪ All platforms must be statically verified!
70 999805802 - 03/2016
Original Operating Instructions Platform SCP Pre-assembly
Assembling the base beams

Lower base beam Preparations for lifting-in
➤ Set the lower distance profile down on level ground.
WARNING
☞ When the base beam is being lifted into the
shaft, the latches must each be held back with
a Quick-locking strap 55cm.
Risk of fracture if unsuitable screws are used. Inside the shaft, these straps are then removed.
➤ Use only the Screw-set M24x85 10.9, in
every case.
➤ Use NEW 'Screw-sets' every time the equip-
C
➤ The threaded joints must comply with
EN 1090-2.
D
➤ Bolt the Lower latch beams onto the lower distance
profile.
98058-471-01
A
C Lower latch
B
98058-436-03
Upper base beam
A Lower distance profile .....mm (project-specific)
➤ Set the upper distance profile down on level ground,
B Lower latch beam on hardwood blocking.
Nuts & bolts etc. required for each base beam WARNING
▪ 2 screw-sets M24x85 10.9 Risk of fracture if unsuitable bolts are used.
➤ Use only the Screw-set SCP M24x75 10.9,
➤ Pin a Lower latch into each Lower latch beam and
in every case.
secure with spring cotters.
C
EN 1090-2.
➤ Bolt Upper latch beams S355 onto the upper dis-
B
tance profile.
B A
98058-436-04
B Lower latch beam

C Lower latch
➤ Set dimension 'a' to 47 mm (factory setting).

C
98058-437-03
A Upper distance profile

C Hardwood blocking (min. height 150 mm)
a
98058-436-01
The included U-washers are not needed for bolting

a ... 47 mm the latch beams onto the distance profile.
999805802 - 03/2016 71
➤ Set dimension 'b' to 47 mm (factory setting).

WARNING
a
in every case.
EN 1090-2.
➤ At the joints between the Upper latch beams S355
and the upper distance profile, bolt on a Tension b
98058-437-01
plate U300 (at top) and a Tension plate S355 (at bot-
tom). Insert the bolts as shown, from the outside. a ... 49 mm
b ... 47 mm
D
Preparations for lifting-in
☞ When the base beam is being lifted into the

shaft, the latches must each be held back with
a Quick-locking strap 55cm.
Inside the shaft, these straps are then removed.
E
98058-437-04
D Tension plate U300

E Tension plate S355 G H
Nuts & bolts etc. required for each base beam

▪ 12 screw-sets SCP M24x75 10.9
➤ Bolt Latch rolls onto the Latch beam (one Latch roll
at each end).
98058-472-01
G Upper latch A S355

H Quick-locking strap 55cm
F 98058-437-05
F Latch roll
Required nuts & bolts etc.

▪ 4 hexagon screws M20x60, strength grade 8.8
(EN ISO 4017 / DIN 933)
➤ Pin an Upper latch into each Upper latch beam S355
and secure with spring cotters.
G B
98058-437-06

G Upper latch A S355
➤ Set dimension 'a' to 49 mm (factory setting).
72 999805802 - 03/2016
Assembling the vertical scaffold

Single vertical scaffold ➤ Insert Vertical profiles FRQ 120 6.00m into the Ver-
tical profiles 150/.../355 , pin them in place and
secure with a cotter pin.
➤ Set the Vertical profiles 150/.../S355 down on level
ground, on hardwood blocking.
C B
E
D B A 98058-438-02
98058-438-01
A Hardwood blocking E Vertical profile FRQ 120 6.00m

B Vertical profile 150/.../S355
C Bracing shoe double
D Bracing shoe triple WARNING
WARNING every case.
Risk of fracture if unsuitable bolts are used. ➤ Use new screw-sets every time the equip-
➤ Use only the Screw-set M24x65 10.9, in ment is re-assembled.
every case. ➤ The bolted joints must comply with
➤ Use new screw-sets every time the equip- EN 1090-2.
ment is re-assembled. ➤ Mount braces.
EN 1090-2. H
➤ Mount the Bracing shoes double. F H
F G
C
98058-438-05
F Bracing FRQ .....mm

G Bracing FL .....mm
H Slinging points for round slings
98058-438-03
C Bracing shoe double
➤ Mount the Bracing shoes triple.
98058-438-06
Nuts & bolts etc. required for each vertical scaffold

▪ 3 screw-sets M24x65 10.9
98058-438-04
D Bracing shoe triple
Nuts & bolts etc. required for each vertical scaffold

999805802 - 03/2016 73
Vertical scaffold gang Mounting the Fixing angle

➤ Put up single vertical scaffolds and secure them The Fixing angle is used for adjusting the formwork
against tip-over. ➤ Attach the Fixing angle to the Vertical profile
e.g. with Plumbing strut 260 IB FRQ 150/.../S355 (position as shown in shop
drawing / assembly plan).
B A A B
C
98058-438-07
B A
A Fixing angle
B Double bolt D12
98058-440-01
A Plumbing strut 260 IB ▪ 2 hexagon screws M16x40, strength grade 8.8
B Doka express anchor 16x125mm (EN ISO 4017 / DIN 933)
WARNING ▪ 2 hexagon nuts M16, strength grade 8
(EN ISO 4032 / DIN 934)
every case.
EN 1090-2.
➤ Mount braces.
E
D
C
C
E
98058-440-02
C Bracing FRQ .....mm

D Bracing FL .....mm
E Slinging points for round slings

74 999805802 - 03/2016
Assembling the girder grille

Depending on how much space is available on the site,
the girder grille can be pre-assembled either as individ- WARNING
ual grille-beam pairs, as several units or as one com- Risk of fracture if unsuitable bolts are used.
plete unit.
☞ ▪ Comply with the tolerances specified in the

shop drawing / assembly plan.
▪ Take actual measurements and verify them.
every case.
The vertical scaffolds must correspond to the ➤ The bolted joints must comply with
support points on the girder grille. EN 1090-2.
➤ Bolt grille beams together with a Grille connector
Joining grille beams U300 on their webs.
WARNING C

in every case.
EN 1090-2.
☞ Important note:
A gap at the join between beams can result in
the grille beams not running in a straight line C Grille connector U300
98058-491-02
when under load.

➤ Insert packing plates of appropriate thick- Threaded-fastener material required for each beam join
ness between the grille beams and secure ▪ 1 Screw-set M24x65 10.9
them in position.
➤ Bolt grille beams together with Tension plates U300
on their top and bottom flanges.
98058-491-01
A Tension plate U300

B Packing plate (project-specific)
Threaded-fastener material required for each beam join

▪ 2 Screw-sets SCP M24x75 10.9
999805802 - 03/2016 75
Grille-beam pair ➤ Position joint plates on the grille beams.

➤ Bolt the joint plates and clamping plates on with
threaded rods.
➤ Set down Grille beams U300 on the hardwood block-
ing.
➤ Position Doka beams H20 as spacers between the
two grille beams.
➤ Clamp grille-beam pairs together with squared tim-
bers, tie rods and Super plates 15.0. F
B D A
98058-441-03
E
98058-441-01 C
a ... 370 mm
A Grille beam U300 F Joint plate WU30
B Squared timber (length 500 mm) G Clamping plate WU30
C Super plate 15.0
D Tie rod 15.0 (length 1000 mm) Threaded-fastener material required
E Doka beam H20 (length 250 mm) ▪ 4 threaded rods M20
(EN ISO 4032 / DIN 934)
98058-492-01
76 999805802 - 03/2016
Grille-beam unit Assembling the longitudinal members:

➤ Lay down hardwood blocking.
☞
➤ Set down Grille beams U300 on the hardwood block-
Important note:
ing.
Guide value for one grille-beam unit: ➤ Mount facade profile connector or railing profile at
▪ Area approx. 100 m2 the edge area of a grille-beam unit.
▪ Consider what craneage is available! ➤ Position joint plates on the grille beams.
Note the weights stated in the final drawing or
assembly drawing!
C A
E B
98058-444-01
A Grille beam U300

B Joint plate WU30
C Joint plate WU30F
D Joint plate U300
E Sleeper
Joint plate WU30 Joint plate WU30F Joint plate U300
98058-444-02 98058-444-03 98058-444-04
Assembling the transverse members:

➤ Set down Grille beams U300 on the joint plates.
➤ Mount facade profile connector or railing profile at
the edge area of a grille-beam unit.
999805802 - 03/2016 77
➤ Finish the clamping joints.
98058-444-05
➤ Mount formwork suspension devices on the girder

grille.
78 999805802 - 03/2016
Girder grille with facade platform Girder grille with railing

➤ Fix a Facade profile connector in the web of the
Grille beam U300 with Connection bolts F and WARNING
secure them with spring cotters. Risk of fracture if unsuitable bolts are used.
in every case.
A
EN 1090-2.
B
➤ Bolt Railing profiles IPB140 in the webs of the Grille
beams U300 (longitudinal or transverse members).
98058-441-02
A Grille beam U300

B Facade profile connector
Included in scope of supply:

▪ 4 Connection bolts F
▪ 4 Spring cotters 5mm
98058-444-07
D C Threaded-fastener material required

▪ 2 Screw-sets SCP M24x75 10.9
The washers supplied with the screw-set are not
required for bolting the railing profiles.
C F
98058-444-10
C Clamping unit WU30 F (single)

D Clamping unit WU30 F (double)
G
98058-444-11
E Clamping-connection WU30
F Railing profile IPB140 transverse
G Railing profile IPB140 longitudinal
999805802 - 03/2016 79
Clamping-connections for assembling the girder grille

Note: Pre-loading bolted joints
Make sure that the clamping plates and joint plates are
correctly positioned. ➤ Pre-assemble the clamping-connection by hand.
➤ Position the hollow-piston cylinder with the pressure
Clamping-connection WU30 (pre-loaded) support over a threaded rod.
➤ Mount the Tensioning tool M20 on the threaded rod.
Used at intersection point of grille-beam pairs.
A
D C
B B
A a
A 98058-446-02

B Clamping plate WU30
98058-486-01
C Joint plate WU30
a ... 25 - 35 mm
A Pressure support
▪ 4 threaded rods M20 B Hollow-piston cylinder
C Tensioning tool M20
▪ 8 washers 20 (EN ISO 7089) D Hand-pump
(EN ISO 4032 / DIN 934) ➤ Apply a pre-loading force of 100 kN by operating the
hand pump.
Pre-loading force for the clamping-connection WU30:
FV: 100 kN / threaded rod
Note:
Use Tensioning instrument 300kN to pretension the
bolted connections.
The Tensioning instrument 300kN consists of:

▪ 1 hollow-piston cylinder
▪ 1 hydraulic hand pump 700 bar, including hose, fit-
tings and manometer
▪ 1 pressure support
98058-486-01
▪ 1 carrying case
☞▪ Important note:
Pretension only the clamping connection
➤ Re-tighten the hexagon nuts and release the load
WU30.
from the hollow-piston cylinder.
▪ Clamping-connections located in the area of
the vertical profiles must be loosened again ➤ Pre-load all the other threaded rods of the clamping-
when the girder grille is mounted. connection WU30 in the same way.
Do not pre-load these connections until the
girder grille is mounted to the vertical pro-
files.
80 999805802 - 03/2016
Clamping-connection U300 Clamping-connection WU30 F (double)

Used at intersection point of single Grille beams U300. Used at intersection point of grille-beam pairs U300
with a Facade profile connector in the longitudinal and
transverse members.
D J
D F
H
E I
98058-446-01
D Grille beam U300

H
E Clamping plate U300 J
G
F Joint plate U300 A
G
Threaded-fastener material required 98058-444-08
▪ 4 threaded rods M20 A Grille-beam pair U300

(length 750 mm, strength grade 8.8) G Facade profile connector
▪ 8 washers 20 (EN ISO 7089) H Clamping plate WU30 F
▪ 8 hexagon nuts M20, strength grade 8 I Joint plate WU30 F
(EN ISO 4032 / DIN 934) J Pressure plate F
Clamping-connection WU30 F (single) Threaded-fastener material required

▪ 1 threaded rod M20
Used at intersection point of grille-beam pairs U300 (length 800 mm, strength grade 8.8)
with a Facade profile connector in the longitudinal or ▪ 2 washers 20 (EN ISO 7089)
transverse members. ▪ 2 hexagon nuts M20, strength grade 8
(EN ISO 4032 / DIN 934)
A
H
A
H
98058-444-09

G Facade profile connector
H Clamping plate WU30 F
I Joint plate WU30 F

(EN ISO 4032 / DIN 934)
999805802 - 03/2016 81
Suspending platforms from the girder

grille
Suspending platforms on Suspension profiles

FRQ 50
➤ Clamp the Clamping unit FRQ 50 B to the Grille
beam U300.
98058-424-05 C
A Grille beam U300

B Head fixing plate SK
C Clamping unit FRQ 50 B

(EN ISO 4032 / DIN 934)

FRQ 120/8 ...m
➤ Secure the Suspension profile FRQ 120/8 to the
girder grille with threaded rods.
D E
98058-424-06

E Clamping plate star
F Suspension profile FRQ 120/8 .....m

(EN ISO 4032 / DIN 934)
82 999805802 - 03/2016
Suspending formwork directly from Mounting the Element suspender SK

the girder grille ➤ Clamp the Element suspender to the Grille beam
U300.
▪ Roller unit U300
- for suspending the roll-back formwork
▪ Element suspender SK E
- for suspending the holding formwork

A
Mounting the Roller unit U300
WARNING
➤ Limit the travel of the roller units on both F
sides.
➤ Dismount the supporting rollers from the Roller 98058-447-02
unit U300. A Grille beam U300

➤ Push the Roller unit U300 onto the Grille beam E Head fixing plate SK
U300. F Element suspender SK
➤ Mount the supporting rollers back onto the roller unit
and secure them with spring cotters.
A ▪ 4 washers 16 (EN ISO 7089)
C
(EN ISO 4032 / DIN 934)
➤ Pin a Tie-rod holder 15.0 onto the 'Element suspen-
sion' and secure the pins.
B
98058-423-02
A Grille beam U300

B Roller unit U300
C Supporting roller
➤ Bolt a Tie rod holder 15.0 onto the element sus-

pender.
D
98058-447-03
D Tie-rod holder 15.0
98058-423-03
D Tie rod holder 15.0
The following is included with the Roller unit U300:

▪ 1 hexagon screw M16x70
▪ 1 washer 16
▪ 1 hexagon nut M16
999805802 - 03/2016 83
Suspending formwork from multi- Clamping-connection between Multi-purpose

purpose walings waling WS10 Top50 and Grille beam U300
➤ Clamp the Multi-purpose waling WS10 Top50 to the
Grille beams U300.
Note:
Multi-purpose walings mounted to the girder grille make
it possible to position the roller units and element sus- D
penders in a flexible way.
▪ Roller unit SK A
- for suspending the roll-back formwork
▪ Element suspender SK
- for suspending the holding formwork
C
B
98058-422-13
A Grille beam U300

B Multi-purpose waling WS10 Top50
C Double fixing plate WS10 H
D Head fixing plate SK

(EN ISO 4032 / DIN 934)
Clamping-connection between 2 Multi-

purpose walings WS10 Top50
A B 98058-447-01
F
A Grille beam U300 B
☞ Make sure that the connection plates are in the

right position!
E B
98058-447-06

E Bolting plate SK
F Clamping plate SK
Threaded-fastener material required for each connec-

tion
▪ 1 threaded rod M16x250
▪ 1 washer 16
84 999805802 - 03/2016
Mounting the Roller unit SK Mounting the Element suspender SK

➤ Push Roller units SK onto the multi-purpose walings. to the Multi-purpose waling WS10 Top50
➤ Clamp the Element suspender to the Multi-purpose

waling WS10 Top50.
sion' and secure the pins.
D
98058-422-06
A Roller unit SK E
F
➤ Pin a Roller stop SK onto the Multi-purpose waling, 98058-447-04
and secure it with two Spring cotters 5mm.
D Clamping plate SK
E Element suspender SK
F Tie-rod holder 15.0
Threaded-fastener material required for each Element

suspender SK
▪ 1 hexagon bolt M20x100
▪ 1 washer 16
at the intersection point of 2 Multi-purpose walings
98058-422-07
B WS10 Top50
➤ Clamp the Element suspender into position at the

intersection of 2 Multi-purpose walings WS10
B Roller stop SK Top50.
➤ Pin a Roller safety pin WS10 to the other end of the sion' and secure the pins.
Multi-purpose waling, and secure it with two Spring
cotters d4.
C B
D
A E
a 98058-422-08 b
F
a ... 80 mm 98058-447-05
b ... 36 mm
D Clamping plate SK
A Roller unit SK
E Element suspender SK
B Roller stop SK
F Tie-rod holder 15.0
C Roller safety pin WS10
Threaded-fastener material required for each connec-

tion
▪ 1 threaded rod M16x300
▪ 1 washer 16
999805802 - 03/2016 85
Mounting the Upper cylinder connector SCP

➤ Set down the Hydraulic cylinder SCP on the hard-
wood blocking and secure it so that it cannot roll
away.
➤ Fix the hydraulic hoses to the cylinder tube with
Quick-locking straps 55cm.
➤ Pin the Upper cylinder connector SCP to the piston
end of the hydraulic cylinder and secure the pin.
B A
C D
98058-442-01
C Lifting bow
D Clamping angle
98058-439-01

WARNING
every case.
EN 1090-2.
➤ Install the lifting bow and clamping angles as shown
in the final drawing or assembly drawing.
98058-439-02
C Lifting bow
D Clamping angle

▪ 3 Screw-sets M24x65 10.9
Note:
The cylinder connector is installed with the closed end
up or down, depending on store height (see the section
headed 'System dimensions').
86 999805802 - 03/2016
Assembling the working platforms (Level 0)

Working platform with two base ➤ Bolt Latch rolls to the ends of the Custom profiles
U200.
beams
➤ Lay the base beams spaced at the correct centre-to-
centre distance on hardwood blocking.
➤ Bolt Custom profiles U200 to the base beams.
B
y
B x
D
98058-443-05
A C B Custom profile U200

a D Latch roll
98058-443-06
Threaded-fastener material required for each latch roll

a ... centre-to-centre distance
x = y ... diagonals ▪ 4 hexagon bolts M20x60, strength grade 8.8
(EN ISO 4017 / DIN 933)
A ▪ 4 hexagon nuts M20, strength grade 8
(EN ISO 4032 / DIN 934)
B
➤ Adjust the Latch roll (for dimension 'a' see final draw-
ing or assembly drawing).
98058-443-07
a
A Upper base beam
98058-443-04
B Custom profile U200
C Hardwood blocking (height min. 150 mm)
Note:
Threaded-fastener material required for each custom To fasten the Doka beams H20 onto the base beams,
profile a longer hexagon bolt is needed for the Beam screws
▪ 4 hexagon bolts M20x60, strength grade 8.8 S8/70!
(EN ISO 4017 / DIN 933)
➤ Bolt Doka beams to the base beams with 'Beam
▪ 4 washers 20 (EN ISO 7089) screws'.
(EN ISO 4032 / DIN 934) E F
98058-443-03
A Upper base beam

E Beam screw S8/70
(longer hexagon bolt necessary)
F Doka beam H20
999805802 - 03/2016 87
➤ Fasten platform decking to the Doka beams with suf- Manhole

6x80. ➤ Cut out the opening for the manhole.
G
98058-443-01
c
d
Cut-out needed in platform decking
98058-443-08
H I J
c ... 710 mm
d ... 610 mm
➤ Screw the Manhole B 70/60cm onto the platform
decking with universal countersunk screws 5x40.
a
K
98058-443-02
b
a ... 490 mm
b ... width of shaft - 2 x 200 mm
H Opening in decking, for latch (490x180 mm) 98058-443-09
I Opening in decking, for vertical scaffold (240x300 mm)

K Manhole B 70/60cm
J Opening in decking, for hydraulic cylinder (320x320 mm)
88 999805802 - 03/2016
Working platform with one base beam ➤ Fasten platform decking to the Doka beams with suf-
6x80.
➤ Set down the base beam and Multi-purpose waling
WS10 Top50 on hardwood blocking. F
➤ Bolt Doka beams to the base beam and Multi-pur-
pose waling WS10 Top50 with 'Beam screws'.
98058-445-01
y
E
x
D F Platform decking (Raw sheet 3-S 38mm)

b
A C
a
B 98058-445-04
H I
a
J
a ... centre-to-centre distance
x = y ... diagonals
A Upper base beam U300
C Doka beam H20
D Beam screw S8/70
E Beam screw S8/70
(longer hexagon bolt necessary) G
c
98058-445-02
a ... 490 mm
98058-445-03
b ... width of shaft - 2 x 200 mm
c ... 250 mm
d ... 350 mm
G Opening in decking, for Suspension profile FRQ 50 (80x80 mm)
H Opening in decking, for latch (490x180 mm)
I Opening in decking, for vertical scaffold (240x300 mm)
J Opening in decking, for hydraulic cylinder (320x320 mm)
98058-445-05
e ... 50 mm
K Platform roller unit

▪ 2 washers A10.5
999805802 - 03/2016 89
Manhole Working platform with no base beams

➤ Cut out the opening for the manhole. (suspended platform)

FRQ 120/8 ...m
Platform with Platform cross double
➤ Pin the Multi-purpose walings WS10 Top50 to the

platform cross and secure the pins.
g
f
98058-445-07 B A
C
f ... 710 mm
98058-448-04
g ... 610 mm
➤ Screw the Manhole B 70/60cm onto the platform A Multi-purpose waling WS10 Top50
decking with universal countersunk screws 5x40. B Platform cross double
C Connecting pin 10cm
D Spring cotter 5mm
➤ Lay down the platform crosses with Multi-purpose

walings WS10 Top50, spaced apart by the exact
L centre-to-centre distance.
➤ Mount Doka beams H20 to the multi-purpose wal-
ings.
Width-across 13 mm
Hole diameter: 10 mm
F E
98058-445-06
L Manhole B 70/60cm 98058-448-03
E Doka beam H20

F Beam screw S8/70
90 999805802 - 03/2016
➤ Fasten platform decking to the Doka beams with suf- ➤ Mount Doka beams H20 to the multi-purpose wal-
ficient numbers of universal countersunk screws ings.
6x80. Width-across 13 mm
F E
G
98058-448-01
98058-449-03
E Doka beam H20
F Beam screw S8/70
6x80.
98058-449-01
H
a
b b
98058-448-02
H
a
a ... 250 mm
98058-449-02
b ... 350 mm
H Opening in decking, for Suspension profile FRQ 120/8 (150x150
mm)

(see the section headed 'Working platform with one
a ... 250 mm
base beam') b ... 350 mm
H Opening in decking, for Suspension profile FRQ 120/8 (150x150
Platform with Platform cross WS10
mm)
➤ Pin the Multi-purpose walings WS10 Top50 to the
platform cross and secure the pins. ➤ Mount Platform roller units on the platform decking.
base beam')
D A
C B
98058-449-04
a ... 50 mm
b ... 214 mm
A Multi-purpose waling WS10 Top50
B Platform cross WS10
C Connecting pin 10cm
D Spring cotter 5mm
999805802 - 03/2016 91
Suspending platforms on Suspension profiles Manhole

FRQ 50
➤ Cut out the opening for the manhole.
➤ Lay down Multi-purpose walings WS10, spaced
apart by the exact centre-to-centre distance.
➤ Mount Doka beams H20 to the multi-purpose wal-
ings.
Width-across 13 mm
c
d
x
y
98058-473-02
A
c ... 710 mm
a d ... 610 mm
98058-473-05 ➤ Screw the Manhole B 70/60cm onto the platform
a ... centre-to-centre distance decking with universal countersunk screws 5x40.
x = y ... diagonals
A Multi-purpose waling WS10 Top50
B Doka beam H20

F
6x80.
B D
C C
98058-473-01
98058-473-03
F Manhole B 70/60cm
B Doka beam H20
C Beam screw S8/70
D Platform decking (Raw sheet 3-S 38mm)
b
a
98058-473-06
a ... 250 mm
b ... 350 mm
E Opening in decking, for Suspension profile FRQ 50 (80x80 mm)

base beam')
92 999805802 - 03/2016
Assembling the working platforms (Level +1)

➤ Place Doka H20 beams on a level floor. Manhole
➤ Cut out the opening for the manhole.
6x80.
a
98058-450-01 A
A Doka beam H20

B Platform decking (Raw sheet 3-S 38mm)
98058-450-03
a ... 710 mm
b ... 610 mm
➤ Screw the Manhole B 70/60cm onto the platform
decking with universal countersunk screws 5x40.
98058-450-02
C Manhole B 70/60cm
999805802 - 03/2016 93
Assembling the enclosure

Enclosure element Assembly
➤ Place Doka beams H20 on hardwood blocking.
B
a b a ➤ Screw plank offcuts to the ends of the Doka beams
H20 to take the fasteners for the end planks.
➤ Screw planks 5x20 cm to the plank offcuts with uni-
versal countersunk screws 6x90.
C A
B
c
C A A
98058-452-02
a ... max. 2.00 m B

98058-452-05
b ... max. 4.00 m
c ... max. 2.00 m A Doka beam H20
A Doka beam H20 B Plank, 5x20 cm
B Plank, 5x20 cm
C Enclosure clamp SCP
➤ Fix Enclosure clamps SCP onto the webs of the H20
☞
beams, using hexagon bolts.
Important note:
Width-across 30 mm
If 'a' >2.0 m or 'b' >4.0 m, then an extra stiffen- Hole diameter: 22 mm
ing reinforcement must be added in the middle
of each of these spans. C
98058-452-08 A
98058-452-04
A Doka beam H20

Included in scope of supply:

▪ 2 hexagon bolts M20x90
(EN ISO 4032 / DIN 934)
94 999805802 - 03/2016
➤ Bolt planks into the Enclosure clamps SCP to Installing the Lifting ring
increase rigidity. ➤ Screw the Enclosure SCP lifting ring into the Enclo-
Width-across 13 mm sure clamp SCP of the enclosure element as far as it
Hole diameter: 10 mm will go.
98058-452-07
C
B C Enclosure clamp SCP

D Enclosure SCP lifting ring
98058-452-03

B Plank, 5x20 cm
Included in scope of supply: Mounting the trapezoidal sheeting

▪ 2 washers R11
▪ 2 hexagon nuts M10
☞ Important note:
➤ Before installing the trapezoidal sheeting,
square the frame by checking that both diag-
Cut-out in plank onals are the same length.
➤ Align the trapezoidal sheets on the frame, and screw
c
them down.
☞ ➤ The drilling screws must be screwed into the

Doka beams H20 in every corrugation
trough.
➤ Mount further trapezoidal sheets with an overlap.
E A
a
b
B
F
98058-452-01
98058-452-06
A Doka beam H20
a ... 10 mm E (Perforated) trapezoidal sheeting
b ... 25 mm F Drilling screw 6.5x50mm / Flat head screw 6x60mm
c ... 75 mm
B Plank, 5x20 cm
999805802 - 03/2016 95
Assembling the Facade profile ➤ Bolt an Enclosure clamp SCP onto the Facade pro-
file.
➤ Set down the Facade profile HE-A180 on hardwood
blocking.
A
WARNING
every case.
E
EN 1090-2. F
➤ Bolt a WS10 connector F onto the bottom of the
Facade profile HE-A180.
98058-451-02
B A
E Enclosure clamp SCP
F Wooden batten

▪ 2 hexagon screws M16x50, strength grade 8.8
(EN ISO 4017 / DIN 933)
98058-451-04 ▪ 2 washers 16 (EN ISO 7089)
(EN ISO 4032 / DIN 934)
B WS10 connector F

▪ 1 screw-set M24x65 10.9
➤ Bolt a Multi-purpose waling WS10 Top50 onto the
WS10 connector F and secure it.
98058-451-01
E C
98058-451-03
B WS10 connector F
C Multi-purpose waling WS10 Top50
D Connecting pin 10cm
E Spring cotter 5mm
➤ Bolt a wooden batten onto the Enclosure clamp SCP

with universal countersunk screws.
96 999805802 - 03/2016
Original Operating Instructions Platform SCP Dismantling
Dismantling
A hard, flat, firm surface is needed!
➤ Lift the working platform off the girder grille and set it
down.
▪ Provide a sufficiently large dismantling
space.
Before lifting: Remove any loose items
from the formwork and platforms, or secure
them firmly.
▪ "Passenger transportation" is forbidden!
▪ Exposed fall-hazard locations must be
closed off by attaching side railings.
▪ During all assembly and dismantling work on
the Platform SCP that is carried out on the
E
structure itself, the operators must use fall-
arrest equipment (e.g. the Doka personal
fall-arrest set).
Dismounting the working

platform '+1'
➤ Mount temporary platforms (site-provided). F
➤ Open the flaps between the platform elements.
➤ Attach the lifting chain to the platform element.
➤ Dismount the Beam clamp U300 double from the
platform element that has been attached to the
crane.
98058-417-01
A Grille beam U300

B Doka beam H20
C Beam clamp U300 double
98058-416-21
D Universal countersunk screws 5x50
E Working platform
F Temporary platform
999805802 - 03/2016 97
Dismantling Original Operating Instructions Platform SCP
Dismounting the hydraulic cylinders ➤ Attach the lifting chain to the Upper cylinder connec-
tor SCP.
☞ Important note:
If the plunger rod is contaminated
(e.g. with concrete laitance):
▪ Carefully clean the plunger rod before
retracting the cylinders.
▪ Do not hit any objects against the plunger
rod.
➤ Remove the cylinder bolt D80x215.
E
C A
98058-463-01
E Upper cylinder connector SCP
98058-418-01

B Lower base beam
C Cylinder bolt D80x215
➤ Completely retract the hydraulic cylinders.

➤ Disassemble the hydraulic system (see the section
headed 'Hydraulic system').
➤ Dismount the Cylinder head guide SCP.
98058-421-03
D Cylinder head guide SCP
➤ Dismount the threaded rods M24.

➤ Dismount the bottom clamping angles.
98 999805802 - 03/2016
➤ Lift the Hydraulic cylinder SCP off the platform, set it Dismounting the enclosure elements
down on hardwood blocking and secure it so that it
cannot roll away.
➤ Screw the Enclosure SCP lifting ring into the Enclo-
sure clamp SCP of the enclosure element as far as it
will go.
➤ Attach the lifting chain to the lifting rings of the enclo-
sure element.
➤ Undo the enclosure clamps of the enclosure element

that has been attached to the crane.
98058-408-07
B
A Enclosure SCP lifting ring

B Enclosure clamp SCP
➤ Lift the enclosure element off the platform and set it

down.
C
98058-416-22
98058-416-23
C Enclosure element
999805802 - 03/2016 99
Dismounting the facade platform ➤ Lift the facade platform away from the girder
grille and set it down.
➤ Position the formwork so that its lifting brackets are
accessible from above.
CAUTION
fixed on the scaffold, e.g. with a chain or a
➤ Attach the lifting chain to the facade profiles of the
facade platform.
➤ Dismount the facade platform from the Facade pro-
file connectors.
E
C B A
98058-416-24
98058-420-01 E Facade platform

B Facade profile connector ➤ Attach the lifting chain to the lifting brackets on the
C Facade profile HE-A180 formwork gang.
D Shim F ➤ Dismount the element suspender or roller unit from
the waling.
98058-416-25
➤ Lift the formwork element off the platform and set it

down.
100 999805802 - 03/2016

Supporting suspended platforms or

securing them to the vertical scaffold
Working platform with one base beam

➤ Secure platforms with one base beam to the vertical
scaffold with lashing straps.
☞ Important note:
➤ Secure the vertical scaffold to the structure
so that it cannot tip over.
➤ Take into account the loads imposed by the
formwork.
➤ Dismount the suspension profiles between the girder
grille and the working platforms.
B B
98058-467-02
A Platform with one upper base beam

B Lashing strap 5.00m
999805802 - 03/2016 101

Working platform with no base beams ▪ recess for Doka beams H20
(suspended platform) ▪ recess for latches
Platforms that are suspended from the girder grille

▪ The tie-holes in the concrete can be helpful
for supporting the platforms.
must be temporarily supported when being dis-
mounted.
CAUTION
➤ The supports for the platforms must be
checked by the structural designer!
☞ Important note:
➤ Take into account the loads imposed by the
formwork.
The formwork is set down on these platforms ➤ Dismount the suspension profiles between the girder
later in the disassembly procedure. grille and the supported platforms.
Ways of supporting the platforms:
▪ project-specific bracket
98058-416-26
A Supports for platforms
102 999805802 - 03/2016

Setting the formwork down on the ➤ Loosen the star grip nut to lower the formwork onto
the working platform.
working platform
➤ Prepare squared timbers along the entire length of
the formwork.
➤ Secure the formwork to the working platform with
panel struts.
➤ Fix each panel strut to the working platform with a tie
E
rod and super plates.
F
B C
98071-270-03
98058-416-30
B Panel strut F Hexagon nut 15.0
C Tie rod 15.0mm
D Super plate 15.0
➤ Dismount the tie rods from which the formwork was
suspended.
G G
98058-416-27
G Squared timber (height = project-specific)
999805802 - 03/2016 103

Dismounting the girder grille

The grille-beam pairs can be lifted from the structure
singly or as a complete girder grille.
☞ Important note:
If any part of the girder grille does not have
enough support points during disassembly, suf-
ficiently strong supports must be provided at
site.
The loads imposed on individual supports are
shown in the project plans.
WARNING
➤ Do not cut through pretensioned connec-
tions (cutting torch, angle grinder,...).
➤ When undoing a bolted join, keep clear of
the axis of the threaded rod.
➤ Attach crane suspension tackle to the girder grille.
➤ Release the clamping connections in the area of the
Vertical profiles 150.
A
98058-422-12
➤ Crane-lift the girder grille clear and carefully set it

down.
104 999805802 - 03/2016

98058-467-01
➤ All other dismantling steps are carried out on the

ground, in the opposite order of steps from those in
which the equipment was assembled.
999805802 - 03/2016 105

Lifting the formwork off the working Dismounting the lifting units and
platform suspended platforms
➤ Dismount the temporary platforms.
Working platform with two base beams
➤ Attach the lifting chain to the lifting brackets on the
formwork gang. ➤ Fix the lower base beam to the Vertical profile
➤ Tension the lifting chain. FRQ 120 6.00m and secure it.
This protects the formwork against tipping over. ➤ Dismount the ladder.
➤ Remove the panel-strut fixings and lift the formwork ➤ Attach the lifting chain to the vertical scaffold.
element off the working platform.
➤ Lift the vertical scaffold and the platforms connected
to it out of the shaft.
98058-467-03
➤ Set down and dismantle the formwork element.
98058-468-01
➤ Set the entire unit down on the ground.

➤ The rest of the disassembly procedure is done at
ground level.
106 999805802 - 03/2016

Working platform with one base beam Working platform with no base beams
➤ Dismount the working platform with one base beam
in the same way as the working platform with two ➤ Attach the lifting chain to the suspended platform.
base beams.
98058-468-04
➤ Lift the suspended platform out of the shaft and set it

down on the ground.
➤ Dismount the latch-boxes and supports, working
from a suitable crane-cage.
98058-468-03
98058-468-05
999805802 - 03/2016 107

Design variants Original Operating Instructions Platform SCP
Design variants
Base beams for various shaft sizes
Standard shafts
List of the various different types of base beam, shown
schematically.
Design variant
▪ as shown in document. a
▪ with 4-way U300 join above verti- G
cal profile.
98058-466-01
98058-466-02
b A D B E b C
A
a ... min. 2470 mm
b ... 700 mm
Design variant
▪ with only one tier of U300 grille- a
beams above the vertical profile.
G
98058-466-03
98058-466-04
b A D B E b C
A
a ... min. 2320 mm

b ... 700 mm
A Vertical profile
B Hydraulic cylinder SCP
C Latches
D Distance profile
E Latch beam
F Special base beam
G Grille beam U300 (longitudinal and transverse members)
108 999805802 - 03/2016

Original Operating Instructions Platform SCP Design variants
Narrow shafts
schematically.
Design variant
▪ with 4-way U300 join above verti- a
cal profile. G
▪ Latch beam is integrated in Dis-
tance profile.
98058-466-05
98058-466-02
b F B A b C
A
a ... min. 2090 mm
b ... 510-700 mm
Design variant
▪ with only one tier of U300 grille- a
beams above the vertical profile.
G
tance profile.
98058-466-06
98058-466-04
b F B A b C
A
a ... min. 1880 mm

b ... 510 mm
Design variant
▪ Vertical scaffold is rotated 90°. a
tance profile.
C
B
F
98058-466-07
a ... min. 1400 mm

A Vertical profile
C Latches
D Distance profile
E Latch beam
F Special base beam
999805802 - 03/2016 109

Extra-wide shafts
schematically.
Design variant
▪ for wide base-beam spans. a
C E A
98058-466-08
b b
a ... > 4500 mm

b ... 700 mm
A Vertical profile
C Latches
D Distance profile
E Latch beam
F Special base beam
110 999805802 - 03/2016

System overview – Lifting unit with Supports SCP

Note: Upper base beam
Loads can also be transferred via Supports SCP that
are anchored in the concrete. ▪ Support SCP
Supports SCP are used when it is not possible to mount - Is anchored to the structure, for transferring
latch-boxes in the concrete. loads.
Whether the base beams have latches or supports has ▪ Support SCP upper distance profile U300 .....mm
no effect on the set-up of the girder grille, the facade - Is fabricated on a project-specific basis.
platform and the railing profile. - The upper distance profile U300 …..mm is used
to adapt the upper base beam to the respective
shaft width.
Lifting unit with Supports SCP - Is used for transferring all vertical and horizontal
loads in the stationary situation, and for transfer-
The lifting units raise the entire Platform SCP from one ring the horizontal loads in the lifting situation.
casting section to the next. ▪ Latch roll
- Is used for introducing the horizontal loads into
the structure in the stationary and lifting situa-
tions.
Lower base beam
▪ Support SCP
- Is anchored to the structure, for transferring
loads.
▪ Support SCP lower distance profile .....mm
- The lower distance profile is used to adapt the
E lower base beam to the respective shaft width.
lifting situation.
- The plunger rod of the hydraulic cylinder is
C pinned into the lower distance profile.
B - It also has a guiding function for the Vertical pro-
file FRQ 120.
A ▪ Lower latch
D structure in the lifting situation.
A horizontal position.
Suspended platform
▪ Vertical profile FRQ 120

- Is pinned into the Vertical profile 150.
- Is used for fixing the suspended platforms, as an
overrun safety guard and as a guidepiece for the
lower base beam when pulling up the cylinder.
▪ FRQ extension Level -1
F ▪ Multi-purpose waling WS10 Top50
- Is used for constructing the platform.
98058-464-01
A Support SCP
B Upper distance profile support SCP U300 .....mm
(project-specific)
C Latch roll
D Lower distance profile support SCP .....mm (project-specific)
E Vertical profile FRQ 120 6.00m
F FRQ extension level -1 (project-specific)
999805802 - 03/2016 111

System dimensions Possible ways of anchoring
Anchoring on the structure with 2 Climbing

cones SCP 20.0
a b a
c
C
D
e
B
A G
E
F
d
98058-462-01
A Climbing cone SCP 20.0

g
B Sealing sleeve SCP 20.0
C Stop anchor 20.0 (expendable anchoring component)
D Depth mark
98058-464-02 E Cone screw M36 SW50 9cm
F Support SCP
a ... 700 mm
b ... depends on width of shaft G Washers 36 (DIN EN 14399-6)
c ... 2000 mm
d ... 100 mm
e ... Height of casting section: 2700 mm - 3700 mm Anchoring on the structure with 4 Universal
f ... approx. 1000 mm climbing cones 20.0
g ... min. 2100 mm - 4500 mm
i
h
F
j
k
C
D
B
A E
98058-462-02
98058-465-02 A Universal climbing cone 20.0

B Sealing sleeve K 20.0 (expendable anchoring component)
h ... 850 mm
i ... 50 mm C Stop anchor 20.0 (expendable anchoring component)
j ... 1175 mm D Depth mark
k ... 100 mm E Cone screw B 7cm
F Support SCP
Note:
See the section headed 'Anchoring on the structure –
Lifting unit attached on one side'!
112 999805802 - 03/2016

Assembling the working platform ➤ Additionally secure each Support SCP to the dis-
tance profile with 2 chains.
Positioning the lower Distance profile

➤ Attach the crane suspension tackle to the lower dis-
tance profile.
➤ Set down the distance profile centred on the Sup-
ports SCP.
G
98058-465-03
F Support SCP
G Lower distance profile support SCP .....mm (project-specific)
G Erecting the main working platforms

➤ Set down the working platform centred on the Sup-
F
ports SCP.
98058-465-01
F Support SCP
➤ Use a hexagon bolt to connect the distance profile

and the support.
B
98058-479-01
G
B Platform with two Upper base beams
➤ Use a hexagon bolt to connect the distance profile

F
and the support.
➤ Additionally secure each Support SCP to the dis-
tance profile with 2 chains.
98058-465-04
➤ Adjust the latch rolls.
F Support SCP
The Supports SCP are crane-lifted together

with the distance profiles.
➤ Detach the crane suspension tackle from the dis-

tance profile.
999805802 - 03/2016 113

114 999805802 - 03/2016

Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on one side
Platform SCP – Lifting unit attached on one side

General overview
Note: The lifting unit can be attached on one side with the
Lifting units attached on one side and on both sides are Bracket SCP.
often combined. ▪ in the absence of walls
The type of lifting unit has no effect on the basic struc- ▪ if there are openings in the opposite wall
ture of the girder grille, suspended platform, facade
platform and railing profile.
The description in this section refers only to the lifting
unit attached at one side.
D C E
B A
98058-406-01
A Lifting unit (attached on both sides)

B Lifting unit (attached on one side)
C Girder grille
D Facade platform
E Railing profile IPB 140
999805802 - 03/2016 115

Platform SCP – Lifting unit attached on one side Original Operating Instructions Platform SCP
System overview
Lifting unit ▪ One Bracket SCP (bottom)
lifting situation.
The lifting units raise the entire Platform SCP from one
casting section to the next. ▪ Bracing
- For bracing the Vertical profiles 150 and the
brackets.
▪ Vertical strut
D
J - For transferring horizontal loads. Check on pro-
C
H ject-specific basis whether a vertical strut is nec-
essary.
F
▪ Bracket SCP suspension shoe
E
- Is anchored to the structure and is used for load
G
transfer.
M
▪ Bracket SCP cylinder connector B
- Is secured to the Bracket SCP.
L
- The piston rod of the hydraulic cylinder is pinned
B into the Bracket SCP cylinder connector B.
A I Vertical scaffold
K
▪ Vertical profile 150/.../S355
- Is fixed in the upper brackets and connects the
upper brackets to the girder grille.
▪ Bracing
- For transferring horizontal loads.
Suspended platforms
For detaching and fixing the suspension shoes during
the lifting operation.
Consisting of:
▪ Suspension profile FRQ 50
- Is used for linking the different platform levels.
98058-406-02
▪ Multi-purpose waling WS10 Top50
A Bracket SCP - Is used for constructing the platform.
B Bracket SCP suspension shoe
C Vertical profile 150/.../S355 Hydraulic system
D Bracing shoe 2-times
E Bracing shoe 3-times ▪ Upper cylinder connector SCP
F Bracing FL .....mm (project-specific) - Links the hydraulic cylinder to the girder grille.
G Bracing FRQ .....mm (project-specific) ▪ Hydraulic cylinder SCP
H Suspension profile FRQ 50 (project-specific) - The double-acting hydraulic cylinder is used to
I Hydraulic cylinder SCP raise the Platform SCP to the next casting sec-
J Upper cylinder connector SCP tion. It is pinned into the lower bracket and the
K Bracket SCP cylinder connector B Upper cylinder connector SCP.
L Cylinder tube guide SCP ▪ Cylinder tube guide SCP
M Vertical strut (project-specific) - This is a bend-protector for the Hydraulic cylin-
der SCP and is attached to the bracing of the ver-
A lifting unit consists of three brackets. tical scaffold.
▪ Two Brackets SCP (top)
- For transferring all vertical and horizontal loads
in the stationary situation, and for transferring the
horizontal loads in the lifting situation.
- For securing the vertical profiles and for connect-
ing the main working platform.
116 999805802 - 03/2016

Functional principle
Starting position Platform is raised Lower bracket is brought up
▪ The previous section has been cast. ▪ Platform travels upwards. ▪ The lifting operation is finished.
▪ Formwork opened.
98058-406-03 98058-406-04 98058-406-05
☞ For detailed information on the lifting sequence,

see the section headed 'Typical sequence of
lifting-phases'
999805802 - 03/2016 117

Platform SCP – Lifting unit attached on one side Original Operating Instructions Platform SCP
System dimensions
a
b
f
g
cd
98058-406-07
f ... 500 mm
g ... min. 350 mm
98058-406-06
h h
a ... 700 mm
b ... 2000 mm
c ... 100 mm
d ... Height of casting section: 2700 mm - 4250 mm
e ... approx. 1000 mm
h
g
i i
98058-406-08
g ... min. 350 mm

h ... 400 mm
g ... min. 600 mm
118 999805802 - 03/2016

Adaptation to the height of the

casting section
Vertical profiles of different lengths allow for adaptation
to the height of the casting section. Vertical profiles can
be secured to the longitudinal or transverse members
of the girder grille.
Note:
Note the connection points of the hydraulic cylinders!
Vertical profile 150

Height of Connection point,
casting section Connection in longitudinal- Connection in transverse- girder grille
member position member position
2.70 - 2.90 m 450/S355 481/S355 1
2.90 - 3.30 m 481/S355 512/S355 2
3.30 - 3.60 m 512/S355 543/S355 2
3.60 - 3.90 m 543/S355 574/S355 3
3.90 - 4.25 m 574/S355 574/S355 4
4.00 - 4.25 m* 574/S355 605/S355 3
4.25 - 4.50 m* 605/S355 636/S355 3
*Hydraulic cylinders project-specific
Connection point, girder grille

1 2 3 4
Transverse-mem-
ber position
98058-410-04 98058-410-05 98058-410-06
Longitudinal-
member position
98058-410-01 98058-410-02 98058-410-03
At connection points 2 and 3 the hydraulic cyl-

inder can be installed at the longitudinal-mem-
ber position or the transverse-member position.
999805802 - 03/2016 119

Structural design – Lifting unit attached on one side Original Operating Instructions Platform SCP
Structural design – Lifting unit attached on one side

Loading data
The statical design for the Platform SCP must allow for
two different load situations:
▪ Loads imposed in the statically anchored state, i.e.
while construction tasks are being carried out.
▪ Loads occurring during the lifting operation, i.e. while
the Platform SCP is being moved into a new working
position.
Max. permitted loads

Two Brackets SCP (top) One Bracket SCP (bottom)
static during lifting
V1 V1
V2 98058-459-02
98058-459-01
2 x V1 (300 kN) = 600 kN V2 ... 400 kN
☞ The introduction of the forces, the transfer of

these forces into the structure, and the stability
of the overall construction, must all be verified
by the structural designer.
120 999805802 - 03/2016

Original Operating Instructions Platform SCP Structural design – Lifting unit attached on one side
Service loads
The permitted live load of the system as a whole is

determined separately for all the operational phases
of each project.
▪ Working situation
▪ Lifting operation
▪ Storm winds
+1
B B B
0
B
-1
B
-2
98058-406-01
+1 ... working and storage platform

0 ... working platform
-1, -2 ... suspended platform
A max. 300kg/m2 - level +1
B max. 150kg/m2 - levels 0, -1, -2
Max. lifting force per cylinder: 400 kN ☞ During lifting, it is not permissible for the sum of
the vertical loads in the area of influence of any
one hydraulic cylinder to exceed 400 kN.
999805802 - 03/2016 121

Anchoring on the structure - Lifting unit attached on one side Original Operating Instructions Platform SCP
Anchoring on the structure - Lifting unit attached on one side

Anchoring on the structure with 2 Climbing cones SCP 20.0
☞ Important note:
Use only the Tie rod system 20.0 with Doka
Stop anchor 20.0 17.5cm 90
automatic climbing formwork.

Note:
In the project planning stage and later, avoid mixing
Risk of confusion! different types of stop anchor to exclude the risk of
➤ If Doka automatic climbing formwork is being confusion on the jobsite.
used jointly with other Doka climbing sys-
tems, then the Tie rod system 20.0 must be
used throughout the entire project.
Positioning point and suspension

point a e
98058-490-01
d b
c
a ... Tie-rod length: 17.5 cm

b ... Installation depth: 31.5 cm
c ... Minimum wall thickness: 33.5 cm (where the concrete cover is
2 cm)
c ... Minimum wall thickness: 34.5 cm (where the concrete cover is
C
D 3 cm)
d ... Concrete cover
B e ... Size of stop-anchor plate: 90 mm
A
WARNING
➤ If other stop-anchor lengths and plate sizes
98058-453-01
F
E are used, then revised structural analysis is
required and extra reinforcement steel must
A Climbing cone SCP 20.0 be placed where necessary.
B Sealing sleeve SCP 20.0 (expendable anchoring component) ➤ It is forbidden to use Stop anchors 20.0 with
C Stop anchor 20.0 17.5cm 90 (expendable anchoring component) a plate size of 55 mm and a stop-anchor
D Depth mark length of < 30.5 cm in conjunction with
E Cone screw M36 SW50 9cm
Climbing cones SCP 20.0.
F Bracket SCP suspension shoe ➤ It is forbidden to use the Stop anchor 20.0
11.5cm 90.
▪ Climbing cone SCP 20.0
- The positioning point and the suspension point
are prepared using the Climbing cone SCP 20.0.
▪ Stop anchor 20.0
- Expendable anchoring component for anchoring
the Climbing cone SCP (and thus the climbing
unit) in the concrete from one side.
▪ Cone screw M36 SW50 9cm
- At the positioning point – for fastening the Climb-
ing cone SCP.
- At the suspension point – for safe fixing of the
Bracket SCP suspension shoe, and thus of the
whole climbing unit.
transfer.
- The suspension shoe is not rigidly connected to
the Bracket SCP. This facilitates the jobs of
installation on and removal from the structure.
122 999805802 - 03/2016

Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side
Opposite anchoring points Anchor points with no offset
Anchor points with no offset are prepared using the

Note: Stop anchor double-ended 20.0.
If the wall thickness is less than twice the installation
Positioning point
depth of the stop anchor, opposite anchoring points
must be located at an offset to one another. C B A E
Plan view
98058-489-01
G
Suspension point
c
b C B A E
98058-489-02
c b c
98058-455-02
a
a ... min. 150 mm, if c < 2 x b
b ... installation depth a ... 47 - 88 cm
c ... Wall thickness b ... order length = wall thickness 'a' - 2 x concrete cover 'c'
c ... concrete cover 14.0 cm
Risk of formwork falling off if two cones are A Climbing cone SCP 20.0
fitted opposite one another and joined with B Sealing sleeve SCP 20.0 (expendable anchoring component)
a tie rod. C Stop anchor double-ended 20.0 ..cm 90 (expendable anchoring
Unscrewing the anchoring component on one component)
side may cause the anchoring point on the E Cone screw M36 SW50 9cm
opposite side to shear off. G Packing plate
➤ Every suspension point must have its own
separate anchorage.
Exception: Suspension points prepared with a WARNING
Stop anchor double-ended 20.0 In walls that are less than 59 cm thick, the
Stop anchor double-ended 20.0 ..cm 90 has a
much lower load-bearing capacity than the
Stop anchor 20.0 17.5cm 90.
➤ Revised static calculation is required here.
98058-455-03
➤ Where high tensile forces occur, locate extra
reinforcement steel as statically required.
999805802 - 03/2016 123

Preparing the positioning point Positioning point with Cone screw M36
SW50 9cm (with hole drilled through form-ply)
Installation:
➤ Fasten a packing plate (e.g. Dokaplex 15 mm) to the
form-ply (position as per project plan).
Secure the Positioning template SCP to the
form-ply to ensure that the holes are accurately
positioned relative to each other.
98058-453-02
a
a ... 400 mm (± 3mm)
WARNING
➤ Always screw the stop anchor into the Climb-
ing cone SCP until it fully engages (up to the
depth mark). ➤ Push the Sealing sleeve SCP completely on to the
Not screwing the stop anchor sufficiently far Climbing cone SCP.
into the cone may subsequently lead to ➤ Screw the stop anchor into the Climbing cone SCP,
reduced load-bearing capacity and to the until it engages (up to the depth mark).
failure of the suspension point – resulting in ➤ Push the Cone screw M36 SW50 9cm through the
injury and damage. form-ply, screw it into the Climbing cone SCP and
➤ Use only the Cone screw M36 SW50 9cm for tighten it firmly.
the positioning point and suspension point
(head of screw is yellow)! a
➤ It is forbidden to use the Positioning disk
M36 to prepare a positioning point.
C D B A
G
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be E
withdrawn from use. 98058-474-01
☞
a ... 45 - 55 mm
▪ The axis of the Climbing cone SCP must be A Climbing cone SCP 20.0
at right-angles to the surface of the concrete
B Sealing sleeve SCP 20.0 (expendable anchoring component)
– maximum angle of deviation: 2°.
C Stop anchor 20.0 17.5cm 90 (expendable anchoring component)
▪ The Climbing cone SCP must be embedded
D Depth mark
so that it is flush with the concrete surface.
▪ Tolerance for locating the positioning points
G Packing plate
and suspension points: ±10 mm in the hori-
zontal and the vertical.
Tools needed:
▪ The two positioning points of a Suspension
shoe must be mounted at the same height – ▪ Reversible ratchet 3/4"
with max. 2° deviation from the horizontal. ▪ Cone spanner SCP 20.0 (for climbing cone)
▪ Climbing cones SCP are supplied with Seal- ▪ Extension 20cm 3/4"
ing sleeves SCP. Every time the cones are ▪ Box nut 50 3/4" (for Cone screw M36 SW50 9cm)
re-used, fit them with new sealing sleeves
first.
124 999805802 - 03/2016

If the positioning point is located close to a Form-ply protection

Doka beam, the Climbing cone SCP can be
fixed with the Positioning screw SCP M36. The Form-ply protector 38mm protects the form-ply
from damage around the positioning point. This is a
particular advantage for formwork with high numbers of
repeat uses.
Possible thicknesses of form-ply: 18 - 27 mm
In order to fit the form-ply protector, a 48 mm diam. hole
must be drilled in the form-ply first.
C D B A J
98058-456-01
E
Installation:
➤ Fix the plank to the Doka beams. 98058-483-01
➤ Push the Sealing sleeve SCP completely on to the A Climbing cone SCP 20.0
Climbing cone SCP. B Sealing sleeve SCP 20.0 (expendable anchoring component)
➤ Screw the stop anchor into the universal climbing C Stop anchor 20.0 17.5cm 90 (expendable anchoring component)
cone, until it engages (up to the depth mark). D Depth mark
➤ Push the Positioning screw SCP M36 through the E Cone screw M36 SW50 9cm
plank and form-ply and screw it into the Climbing J Form-ply protector 38mm (width-across 70 mm)
cone SCP.
➤ Tighten the nut of the positioning screw to fix the Where necessary, the Form-ply protector 38mm can be
Climbing cone SCP into place on the form-ply. closed off with a Framax Xlife plus frame hole plug
38mm (included with product).
a
C D B A I
98058-456-02
98058-483-02
a ... max. 290 mm

C Stop anchor 20.0 17.5cm 90 (expendable anchoring component)
D Depth mark
H Positioning screw SCP M36
I Distribution plank
999805802 - 03/2016 125

Positioning point with Positioning clamp M36 Pouring

(with hole drilled through form-ply)
➤ Before pouring, check all positioning points and sus-
Because the hole is drilled with a diameter of only pension points once again.
11 mm, the positioning point can be relocated at
smaller intervals than would be possible with the Cone ▪ The axis of the Climbing cone SCP must be
screw M36 SW50 9cm. at right-angles to the surface of the con-
crete – maximum angle of deviation: 2°.
K L ▪ The Climbing cone SCP must be embed-
ded so that it is flush with the concrete sur-
C D B A face.
▪ Tolerance for locating the positioning points
and suspension points: ±10 mm in the hori-
zontal and the vertical.
▪ The sealing sleeve must have been com-
pletely pushed onto the Climbing cone
SCP.
98058-484-01 ▪ The depth mark on the stop anchor must be
right up against the Climbing cone SCP =
A Climbing cone SCP 20.0 must be screwed in to the full depth.
B Sealing sleeve SCP 20.0 (expendable anchoring component) ▪ The two positioning points of a Suspension
C Stop anchor 20.0 17.5cm 90 (expendable anchoring component) shoe must be mounted at the same height
D Depth mark – with max. 2° deviation from the horizontal.
K Socket connector M36 of the Positioning clamp M36
L M10 wing bolt of the Positioning clamp M36 Mark the top edge of the formwork to make the
positions of the stop anchors easier to find
Installation: when the concrete has been poured.
➤ Drill a diam. 11 mm hole in the form-ply (position as
shown in shop drawing / assembly plan). ➤ Prevent the vibrator from touching the stop anchors.
➤ Do not place concrete from directly above the stop
Nail the M10 wing bolt onto the form-ply to anchors.
make it easier to mount the cone.
These measures prevent the anchors from working
Shortened double-headed nails make it easier
loose during pouring and vibration.
to dismount the wing bolt.
98058-484-02
➤ Push the Sealing sleeve SCP completely on to the

Climbing cone SCP.
➤ Screw a Socket connector M36 all the way into the
Climbing cone SCP and tighten it.
➤ Screw the stop anchor into the Climbing cone SCP,
until it engages (up to the depth mark).
➤ Screw the pre-assembled unit onto the M10 wing
bolt (make sure that it seals against the formwork).
Tools needed:
▪ Reversible ratchet 3/4"
▪ Cone spanner SCP 20.0 (for climbing cone)
▪ Extension 20cm 3/4"
▪ Box nut 50 3/4" (for Cone screw M36 SW50 9cm)
▪ Extension 1/2"
126 999805802 - 03/2016

Preparing the suspension point

➤ Fix the Bracket SCP suspension shoe to the Climb-
ing cones SCP with 2 Cone screws M36 SW50 9cm.
A tightening torque of 100 Nm (20 kg, assuming a
ratchet-length of approx. 50 cm) is sufficient.
98058-453-03

F Bracket SCP suspension shoe
▪ The Bracket SCP suspension shoe must be

secured with 2 Cone screws M36
SW50 9cm.
flush against the concrete.
The only tool allowed to be used for screwing in and fix-

ing the Cone screw SCP 9cm in the climbing cone is
the Reversible ratchet 3/4".
Reversible ratchet 3/4" Reversible ratchet 3/4" with extension
Tr687-200-01 Tr687-200-01
The required cube compressive strength of the con-

rately for each project by the structural designer. It
will depend on the following factors:
▪ load actually occurring
▪ length of the stop anchor
▪ reinforcement / extra reinforcement steel
▪ distance from edge
The introduction of the forces, the transfer of these
forces into the structure, and the stability of the overall
designer.
Follow the directions in the Calculation Guide

entitled "Load-bearing capacity of anchorages
in concrete" or ask your Doka technician!
999805802 - 03/2016 127

☞
Retrofitting a safe suspension point Important note:
➤ Weld a bead to the Super plate to join the nut
Dimensioning the suspension point and the plate. Do this BEFORE screwing the
super plate onto the tie rod.
➤ Before welding the seam, align the wing nut parallel
The required cube compressive strength of the con- to the baseplate.
crete and ready-mix mortar at the time of loading must
be specified separately for each project by the struc- E
tural designer. It will depend on the following factors:
▪ wall thickness 98034-228-01
E Weld-seam
forces into the structure, and the stability of the overall ➤ On the other side of the concrete wall, screw on the
construction, must all be verified by the structural Super plate (now welded together) and secure it with
designer. a screw and dowel so that it cannot be unscrewed.
Drilling a hole for the suspension point

G H
through the wall
Comply with the manufacturer's specifications

for the ready-mix mortar! F
e.g.: if the crew forgot to prepare a positioning point. 98058-455-04

➤ Drill a hole of diam. 95 mm and 215 mm depth.
F Welded Super plate 20.0 B
➤ Drill a hole of diam. 28 mm.
G Hexagon timber screw 10x50
➤ Push the Sealing sleeve SCP completely on to the
H Dowel, diam. 12
Climbing cone SCP.
➤ Screw the tie rod into the Climbing cone SCP until it
fully engages.
➤ Put the unit part-way into the borehole. WARNING
➤ Paste the ready-mix mortar (supplied by site) into the ➤ Do NOT fit stop anchors with the anchor
drilled hole with a spatula plate left exposed! This must always be
embedded in the concrete.
b
B A
I
a
D C B A
98058-455-05
98058-455-06
a ... 28 mm
b ... 215 mm A Climbing cone SCP 20.0
c ... 95 mm B Sealing sleeve SCP 20.0
A Climbing cone SCP 20.0 I Stop anchor 20.0
B Sealing sleeve SCP 20.0
C Tie rod 20.0mm
D Ready-mix mortar
➤ Insert the unit so that it is flush with the concrete sur-

face.
Scrape away the excess ready-mix mortar with a
spatula.
128 999805802 - 03/2016

Gluing in the suspension point

In the case of large wall thicknesses or in corner and
end zones, a safe suspension point can be retrofitted
using 'Hilti HIT-RE 500-SD' adhesive or an equivalent
product.
Comply with the manufacturer's installation
instructions for the adhesive!
Glue in a tie rod with Climbing cone SCP 20.0
b
c
D C B A E
98058-489-04
b ... 215 mm
c ... diam. 95 mm
C Tie rod 20.0mm (expendable anchoring component)
D Adhesive: 'Hilti HIT-RE 500-SD' or equivalent product
☞ Important note:
For more information, please contact your Doka
technician.
999805802 - 03/2016 129

Anchoring on the structure with 4 Universal climbing cones 20.0
☞ Important note:
Use only the Tie rod system 20.0 with Doka
WARNING
Do not use the holes in the middle of the
automatic climbing formwork.
Bracket SCP suspension shoe for anchoring
with Universal climbing cones 20.0.
Risk of confusion! ➤ Install the cover in such a way that the holes
➤ If Doka automatic climbing formwork is being are concealed.
used jointly with other Doka climbing sys-
tems, then the Tie rod system 20.0 must be
used throughout the entire project.
Positioning point and suspension

point G
98058-488-01

G Cover
C 98058-454-01
D
B
A
F E
A Universal climbing cone 20.0

C Stop anchor 20.0 (expendable anchoring component)
D Depth mark
E Cone screw B 7cm
▪ Universal climbing cone 20.0

- The positioning point and the suspension point
are both prepared using this one single type of
cone
▪ Stop anchor 20.0
- Expendable anchoring component for anchoring
the Climbing cone SCP (and thus the climbing
unit) in the concrete from one side.
▪ Cone screw B 7cm
- At the positioning point – for fastening the Climb-
ing cone SCP.
- At the suspension point – for safe fixing of the
Bracket SCP suspension shoe, and thus of the
whole climbing unit.
transfer.
- The suspension shoe is not rigidly connected to
the Bracket SCP. This facilitates the jobs of
installation on and removal from the structure.
130 999805802 - 03/2016

Types of stop anchor
Note:
In the project planning stage and later, avoid mixing
different types of stop anchor to exclude the risk of
confusion on the jobsite.
a e
98071-350-20
d b

b ... Installation depth: 23 cm
c ... Minimum wall thickness: 25 cm
(where the concrete cover is 2 cm)
e ... Size of stop anchor plate: 55 mm
a e
98071-355-01
d b
c

b ... Installation depth: 17 cm
e ... Size of stop anchor plate: 90 mm
WARNING
The short Stop anchor 20.0 11.5cm 90 has a
➤ For this reason, the short stop anchor is only
allowed to be used on systems with low ten-
sile loads at the anchoring location, such as
on climbing systems inside shafts.
➤ If the geometry means that it is only possible
to install the short stop anchor, then revised
static calculation, with extra reinforcement
steel, is required in cases where larger ten-
sile loads may occur.
➤ The Stop anchor 20.0 11.5cm 90 is only per-
mitted for wall thicknesses < 25 cm. For wall
thicknesses  25 cm, the Stop anchor 20.0
17.5cm 55 (or larger) must be used.
999805802 - 03/2016 131

Opposite anchoring points Anchor points with no offset
Anchor points with no offset are prepared using the

Note: Stop anchor double-ended 20.0.
If the wall thickness is less than twice the installation
Positioning point
depth of the Stop anchors, opposite anchoring points
must be located at an offset to one another.
C B A E
Plan view
a
TR1006-200-02
D
Suspension point
c
b
C B A E
98037-281-01
a ... min. 100 mm, if c < 2 x b

b ... Installation depth
c ... Wall thickness
TR1006-200-03
c b c
Risk of formwork falling off if two cones are a
fitted opposite one another and joined with
a tie rod. a ... 30 - 71 cm
Unscrewing the anchoring component on one b ... order length = wall thickness a - 2 x concrete cover c
c ... concrete cover 5.5 cm
side may cause the anchoring point on the
opposite side to shear off. A Universal climbing cone 20.0
➤ Every suspension point must have its own B Sealing sleeve K 20.0 (expendable anchoring component)
separate anchorage. C Stop anchor double-ended 20.0 ..cm 90 (expendable anchoring
component)
Exception: Suspension points prepared with a
Stop anchor double-ended 20.0 D Packing plate (e.g. Dokaplex 15 mm)
E Cone screw B 7cm
WARNING
98037-281-02
In walls that are less than 42 cm thick, the
Stop anchor double-ended 20.0 ..cm 90 has a
➤ Revised static calculation is required here.
➤ Where high tensile forces occur, locate extra
reinforcement steel as statically required.
132 999805802 - 03/2016

Preparing the positioning point
b
a
98058-475-01
a ... 400 mm (± 3mm)

b ... 400 mm (± 1mm)
WARNING
➤ Always screw the stop anchor into the uni-
versal climbing cone until it fully engages (up
to the depth mark).
Not screwing the stop anchor sufficiently far
into the cone may subsequently lead to
reduced load-bearing capacity and to the
failure of the suspension point – resulting in
injury and damage.
➤ Use only the Cone screw B 7cm for the posi-
tioning point and suspension point (head of
screw is red)!
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
☞▪ The axis of the universal climbing cone must

be at right-angles to the surface of the con-
crete – maximum angle of deviation: 2°.
▪ The universal climbing cone must be embed-
ded so that it is flush with the concrete sur-
face.
▪ Tolerance for locating a group of positioning
points or suspension points: ±10 mm in the
horizontal and the vertical.
▪ The positioning points of a Suspension shoe
must be mounted at the same height – with
max. 2° deviation from the horizontal.
▪ Universal climbing cones are supplied with
Sealing sleeves K. Every time the cones are
re-used, fit them with new sealing sleeves
first.
999805802 - 03/2016 133

Positioning point with Cone screw B 7cm (with Where necessary, the Form-ply
hole drilled through form-ply) protector 32mm can be closed off with a Cover
cap D35x3 (included with product).
Installation:
☞ Important note:
➤ Secure the Positioning template SCP to the
form-ply to ensure that the holes are accu-
rately positioned relative to each other.
98037-282-02

➤ Fit on a Form-ply protector 32mm.
Possible thicknesses of form-ply: 18 - 27 mm
➤ Push the sealing sleeve all the way onto the Univer-
sal climbing cone.
➤ Screw the stop anchor into the universal climbing
cone, until it engages (up to the depth mark).
➤ Push the Cone screw B 7cm through the form-facing,
screw it into the Universal climbing cone and tighten
it firmly.
C D A H
98037-282-01
A Universal climbing cone 20.0 + Sealing sleeve K 20.0

C Stop anchor 20.0
D Depth mark
E Cone screw B 7cm
H Form-ply protector 32mm (width-across 70 mm)
Tools needed:
▪ Centre drill-bit diam. 46 mm
▪ Spanner for Universal climbing cone 15.0/20.0
▪ Extension 20cm 3/4"
▪ Box nut 50 3/4" (for Cone screw B 7cm)
134 999805802 - 03/2016

Pouring Preparing the suspension point

➤ Before pouring, check all positioning points and sus- ➤ Fix the Suspension shoe to the Universal climbing
pension points once again. cones with 4 Cone screws B 7cm. A tightening
torque of 100 Nm (20 kg, assuming a ratchet-length
▪ The axis of the universal climbing cone of approx. 50 cm) is sufficient.
must be at right-angles to the surface of the
concrete – maximum angle of deviation: 2°.
▪ The universal climbing cone must be
embedded so that it is flush with the con-
crete surface.
▪ Tolerance for locating a group of position-
ing points or suspension points: ±10 mm in
the horizontal and the vertical.
▪ The sealing sleeve must be completely
pushed onto the Universal climbing cone.
▪ The depth mark on the stop anchor must be
right up against the universal climbing cone
= must be screwed in to the full depth.
▪ The two positioning points of a Suspension F E
shoe must be mounted at the same height
98058-454-02
– with max. 2° deviation from the horizontal.
E Cone screw B 7cm
Mark the top edge of the formwork to make the F Bracket SCP suspension shoe
positions of the stop anchors easier to find
when the concrete has been poured. ▪ The Bracket SCP suspension shoe must be
secured with 4 Cone screws B 7cm.
➤ Prevent the vibrator from touching the stop anchors.
➤ Do not place concrete from directly above the stop flush against the concrete.
anchors.
These measures prevent the anchors from working The only tool allowed to be used for screwing in and fix-
loose during pouring and vibration. ing the Cone screw B 7cm in the universal climbing
cone is the Reversible ratchet 3/4".
Reversible Reversible ratchet 3/4"

Ratchet MF 3/4" SW50
ratchet 3/4" with extension
Tr687-200-01 Tr687-200-01 Tr687-200-01
The required cube compressive strength of the con-

rately for each project by the structural designer. It
will depend on the following factors:
▪ length of the stop anchor
forces into the structure, and the stability of the overall
designer.
Follow the directions in the Calculation Guide

entitled "Load-bearing capacity of anchorages
in concrete" or ask your Doka technician!
999805802 - 03/2016 135

☞
Retrofitting a safe suspension point Important note:
➤ Weld a seam onto the super plate to join the
Dimensioning the suspension point nut and the plate. Do this before screwing the
super plate onto the tie rod.
➤ Before welding the seam, align the wing nut parallel
The required cube compressive strength of the con- to the baseplate.
crete and ready-mix mortar at the time of loading must
be specified separately for each project by the struc- E
tural designer. It will depend on the following factors:
▪ wall thickness 98034-228-01
E Weld-seam
forces into the structure, and the stability of the overall ➤ On the other side of the concrete wall, screw on the
construction, must all be verified by the structural Super plate (now welded together) and secure it with
designer. a screw and dowel so that it cannot be unscrewed.
Drilling a hole for the suspension point

G H
through the wall
Comply with the manufacturer's specifications

for the ready-mix mortar!
F
e.g. if the crew forgot to prepare a positioning point. 98037-287-01
➤ Drill a hole of diam. 55 mm and 130 mm depth. F Welded Super plate 20.0 B
➤ Drill a hole of diam. 28 mm. G Hexagon timber screw 10x50
➤ Push the sealing sleeve all the way onto the Univer- H Dowel, diam. 12
sal climbing cone.
➤ Screw the tie rod into the universal climbing cone
until it fully engages. WARNING
➤ Put the unit part-way into the borehole.
➤ Do NOT fit Stop anchors with the anchor
➤ Paste the ready-mix mortar (site-provided) into the plate left exposed! This must always be
drilled hole with a spatula. embedded in the concrete.
b
A
C
a
98037-279-01
D C B A
98037-286-01
a ... diam. 28 mm A Universal climbing cone 20.0 + Sealing sleeve K 20.0

b ... 130 mm C Stop anchor 20.0
c ... diam. 55 mm
A Universal climbing cone 20.0
C Tie rod 20.0mm
D Ready-mix mortar
➤ Insert the unit so that the climbing cone is flush with

the concrete surface.
Scrape away the excess ready-mix mortar with the
spatula.
136 999805802 - 03/2016

Gluing in the suspension point Glue in a threaded rod
In the case of large wall thicknesses or in corner and If only M30 threaded rods are glued in instead of the
end zones, a safe suspension point can be retrofitted Universal climbing cone with tie rod, the manufacturer
using 'Hilti HIT-RE 500-SD' adhesive or an equivalent of the anchorage (e.g. Hilti) has to provide proof of cal-
product. culation for the suspension point
It is essential to provide the manufacturer with the fol-
Comply with the manufacturer's installation lowing information for this purpose:
instructions for the adhesive!
▪ Concrete strength
▪ a, b, c ... distance from edge
Glue in a tie rod with Universal climbing cone 20.0 ▪ d ... centre-to-centre spacing of anchors
▪ e ... wall thickness
▪ Zd ... design value of the tensile load
on the anchor group (F = 1.5)
▪ Vd ... design value of the shear force
b
on the anchor group (F = 1.5)
d
c
D C B A E
b
98071-350-22 e
b ... 130 mm Zd
c ... diam. 55 mm
d
A Universal climbing cone 20.0 Vd
C Tie rod 20.0mm (expendable anchoring component)
D Adhesive: 'Hilti HIT-RE 500-SD' or equivalent product
c
E Cone screw B 7cm
☞
98058-493-01
Important note:
Example:
For more information, please contact your Doka ▪ Basic data:
technician. - Vk ... vertical load: 400 kN
- Zk ... tensile load: 150 kN
- F ... Safety factor: 1.5
▪ Zd ... Zd ... 150 (Zk) x 1.5 (F) = 225 kN
▪ Vd ... Zd ... 400 (Zk) x 1.5 (F) = 600 kN
Note:
Actual loads have to be ascertained on a project-spe-
cific basis. Loads higher than those used in this exam-
ple are possible.
☞ Important note:
For more information, please contact your Doka
technician.
999805802 - 03/2016 137

Start-up phases – Lifting unit attached on one side Original Operating Instructions Platform SCP
Start-up phases – Lifting unit attached on one side

Starting up
The modular design of the Platform SCP means that
differ very greatly from the basic type described here.
procedure with your Doka technician.
➤ Follow the shop drawing / assembly plan.
☞ Important note:
▪ Prepare a sufficiently large assembly area.
☞ In order to explain the entire lifting sequence as

simply as possible, the repetitive actions
involved are described in detail in separate sec-
tions of this booklet.
The sections in question are:
▪ Preparing the positioning points and suspen-
sion points (see "Anchoring on the struc-
ture").
▪ Closing the formwork (see 'Closing the form-
work').
▪ Striking (see 'Opening the formwork').
For instructions on tying and joining the form-
work elements, and on cleaning them and using
concrete release-agents, see the User Informa-
tion booklets 'Large-area formwork Top50' and
'Framed formwork Framax Xlife'.
WARNING
Falling hazard!
➤ Do not step onto the pouring platforms until
the formwork is closed!
➤ Use personal fall arrest systems to protect
against fall hazards when working on
unsafeguarded drop-off edges (e.g. Doka
personal fall-arrest set).
138 999805802 - 03/2016

Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side
1st casting section

➤ Apply concrete release agent and set up one side of ➤ Mount the positioning-points.
the formwork. ➤ Set up the opposing formwork and place the ties.
➤ Place the reinforcement. ➤ Pour the 1st section.
b
c
a
98058-461-03
a ... height of casting section: 2700 mm - 4250 mm

b ... min. 500 mm
c ... min. 350 mm
➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards.
➤ Prepare the formwork for the climbing operation.
999805802 - 03/2016 139

Erecting the working platform and the formwork

Pre-assembling the lower bracket Securing brackets to the structure
➤ Pin Bracket SCP cylinder connector B into the lower ➤ Position the suspended platforms in the shaft.
Bracket SCP sand secure with Spring cotters 5mm.
A B
98058-461-07
➤ Install the Bracket SCP suspension shoes for the

98058-457-02
next casting section.
A Bracket SCP ➤ Remove the fixing plate from the Bracket SCP sus-
B Bracket SCP cylinder connector B pension shoe.
Width-across 30 mm
➤ Pin the support roller of the lower bracket in the park-
ing position and secure the pin.
98058-457-03
98058-460-02
C Support roller in parking position
E Bracket SCP suspension shoe
Pre-assembling the upper brackets F Fixing plate
➤ Bolt the Bracket SCP strut connection to the upper

Bracket SCP.
A D
98058-476-01
A Bracket SCP
D Bracket SCP strut connection (project-specific)
140 999805802 - 03/2016

➤ Attach the crane suspension tackle to the Bracket

SCP. WARNING
➤ Engage the Bracket SCP in the Bracket SCP sus- Risk of fracture if unsuitable bolts are used.
pension shoe. ➤ Use only the Screw-set M24x65 10.9, in
every case.
E
EN 1090-2.
➤ Install bracings between the upper Brackets SCP.
G
98058-460-04
A Bracket SCP
98058-460-03
➤ Bolt the fixing plate back on to the suspension shoe.
G Bracing FRQ .....mm (project-specific)

E
F Threaded-fastener material required
A ▪ 1 Screw-set M24x65 10.9
Mounting the working platforms
➤ Attach the crane suspension tackle to the working
platform.
guide it towards the upper brackets with the aid of
tag-lines.
H
98058-460-01
A Bracket SCP
F Fixing plate
The Suspension shoes SCP are crane-lifted

together with the Brackets SCP.
98058-461-06
➤ Detach the crane suspension tackle from the
H Working platform
bracket.
➤ Install the brackets of the working platform in the
same way. ➤ Pin the working platform to the Brackets SCP and
and secure the pins with Spring cotters 5mm.
999805802 - 03/2016 141

☞
➤ Pin each Vertical profile 150 into the brackets with 4
Important note: Fastening bolts FRQ 150 and secure the bolts.
Overload of the temporary reshore
➤ Dimension the reshoring of the working plat- J
form adequately.
The formwork will be set down on this working
platform at a later stage of the assembly pro-
cess.
➤ Place floor props under the working platform.
H
A
I 98058-460-05
A Bracket SCP
J Vertical profile 150
98058-461-05
H Working platform
Included with the Vertical profile 150:
I Floor prop
▪ 4 Fastening bolts FRQ 150
▪ 8 washers 21
Erecting the vertical scaffold ▪ 8 cotter pins 5x45
➤ Lift the pre-assembled vertical scaffold into the
Brackets SCP.
➤ Prepare squared timbers for the correct operational
height along the entire length of the formwork.
➤ Attach the crane suspension tackle to the lifting
brackets on the pre-assembled formwork.
➤ Lift in the formwork elements and secure them
against tip-over.
➤ Mount temporary platforms (site-provided).
98058-461-02
98058-461-04
K Squared timber (height = project-specific)

L Formwork element
142 999805802 - 03/2016

Attaching the girder grille

➤ Mount the girder grille on the vertical scaffolds. (see
the 'Lifting units attached on both sides' version in
section headed 'Assembling the girder grille'.)
98058-461-01
➤ Install the diagonal strut between bracket and girder

grille as per the final drawing or assembly drawing.
999805802 - 03/2016 143

Suspending the formwork and platforms from the girder grille

Suspending platforms from the girder
grille
98058-458-04
A Working platform
B Suspended platform
Working platform E Connecting pin 10cm

F Spring cotter 5mm
➤ Lift in the Suspension profile FRQ 50 in the area of
the Clamping unit FRQ 50 B (see the section headed ➤ Fix the Multi-purpose waling WS10 Top50 of the
'Assembling the girder grille'). working platform to the Suspension profile FRQ 50
➤ Fix the Suspension profile FRQ 50 to the Clamping and secure it.
unit FRQ 50 B and secure it.
C
E G
F
98058-424-01

E D E Connecting pin 10cm
C F F Spring cotter 5mm
98058-424-02

➤ Remove the floor props.
D Clamping unit FRQ 50 B
144 999805802 - 03/2016

Suspended platform ➤ Pin the Multi-purpose waling WS10 Top50 of the

suspended platform to the Suspension profiles
FRQ 50 and secure the pins with spring cotters.
☞ Important note:
➤ Do not secure the platforms to the lower C
brackets. E G
➤ Pin the Suspension profiles FRQ 50 to the Multi-pur-
pose walings WS10 Top50 of the working platform
and secure the pins with spring cotters.
F C G
F
98058-424-01

F Spring cotter 5mm
E G Multi-purpose waling WS10 Top50
98058-405-10

F Spring cotter 5mm
98058-458-03
A Working platform
B Suspended platform
999805802 - 03/2016 145

Suspending the formwork from the

girder grille fixed on the scaffold, e.g. with a chain or a
There is ample working space between the
opened formwork panels with the formwork on
one side as roll-back formwork.
A B A B B A
98058-458-05
B Holding formwork
Close-up A: Roller unit SK (roll-back formwork) Close-up B: With element suspender (holding formwork)
E
D
F
C C
98058-422-02
98058-422-03
98058-422-05
98058-422-04
C Element holder SK ➤ Guide the tie rod through the Element holder SK on
D Roller unit SK the formwork.
E Element suspender SK ➤ Screw the tie rod into the roller unit / tie-rod holder,
F Tie-rod holder 15.0 and secure it with a locking plate.
146 999805802 - 03/2016

☞
Fixing the tie rod in the roller unit
Important note:
➤ The excess length of the tie rod below the 1) Raise the locking plate.
star grip nut must be at least as large as the 2) Screw the tie rod into the roller unit until it protrudes
clearance between the formwork and the by approx. 20 mm.
working platform.
➤ Screw the star grip nut onto the tie rod and tighten it This fixes the tie rod so that it cannot be turned.
until the element is suspended.
B
A
1
3
c
D 2
E 98071-266-11 98071-266-10
a
c ... approx. 20 mm
Max. load:
1300 kg per Roller unit SK
1000 kg per Roller unit WS10
Roller unit SK Roller unit WS10
Fixing the tie rod in the tie rod holder

1) Raise the locking plate.
b
2) Screw the tie rod into the Tie rod holder 15.0 until it
98058-416-14
protrudes by approx. 20 mm.

This fixes the tie rod so that it cannot be turned.
a>b
A Roller unit SK
B Roller stop SK
C Tie rod 15.0
D Element holder SK
1
3
c
98071-304-02 98071-304-03
c ... approx. 20 mm
Max. load:
1300 kg per Tie rod holder 15.0
999805802 - 03/2016 147

Mounting the hydraulic cylinders
☞ Important note:
Note the installation position of the Upper cylin-
➤ Attach the crane suspension tackle to the Upper cyl-
inder connector SCP.
der connector SCP and the position of the
clamping angle M7!
C B A
98058-421-01

C Clamping angle M7
➤ Lift the pre-mounted hydraulic cylinder into the shaft

98058-458-02
148 999805802 - 03/2016

➤ Mount the Cylinder tube guides SCP on the bracing

WARNING of the vertical scaffold.
E
every case.
➤ Use new screw-sets every time the equip- E
EN 1090-2. F
➤ Secure Upper cylinder connector SCP to the girder

grill with clamping angles M7.
98058-459-03
D
E Cylinder tube guide SCP
F Bracing
98058-421-02
C Clamping angle M7
➤ Use threaded rods to bolt the clamping angle M7 into

position.
98058-421-05
Threaded-fastener material required for each Upper

cylinder connector SCP
▪ 1 Screw-set M24x65 10.9
(EN ISO 4032 / DIN 934)
999805802 - 03/2016 149

Finishing the platform and enclosure

➤ Mount the girder grille on the vertical scaffolds. (see
the 'Lifting units attached on both sides' version in
section headed 'Assembling the girder grille'.)
98058-458-06

tem').
150 999805802 - 03/2016

2nd casting section

➤ Remove the service towers from the outsides. ➤ Mount the 'Boxes for latch'.
➤ Apply concrete release agent and set up one side of ➤ Place the reinforcement.
the formwork. ➤ Close the formwork and tie it.
➤ Adjust the formwork. ➤ Pour the 2nd section.
➤ Mount the positioning-points.
98058-458-01

999805802 - 03/2016 151

3rd casting section

➤ Install the hydraulic system (see the section headed ➤ Secure each cylindrical pin D80x215 with a hexagon
"Hydraulic system"). bolt M10x100, a washer and a hexagon nut M10.
➤ Extend the piston rods of the hydraulic cylinders one
at a time and pin them to the Bracket SP cylinder
connector B with cylindrical pins D80x215.
Make sure that the pivoting bearing is in the right
position.
A
98058-457-01

B Bracket SCP cylinder connector B
C Cylindrical pin D80x215
98058-458-07
➤ Lift the platform to the next position (see the section headed 'Typical sequence of lifting phases').
152 999805802 - 03/2016

➤ Bring up the lower brackets and base beam. ➤ Place the reinforcement.
➤ Apply concrete release agent and set up one side of ➤ Close the formwork and tie it.
the formwork. ➤ Pour the 3rd section.
➤ Adjust the formwork. ➤ Suspend suspended platform "-2" to suspended plat-
➤ Mount the positioning-points. form "-1".
➤ Mount the 'Boxes for latch'.
98058-406-01
A Suspended platform "-2"

B Suspended platform "-1"

999805802 - 03/2016 153

Typical sequence of lifting-phases – Lifting unit attached on one side Original Operating Instructions Platform SCP
Typical sequence of lifting-phases – Lifting unit attached on

one side
Instructions for safe resetting of the Starting position

entire unit
Starting position
▪ The entire lifting unit is anchored to the concrete by
Note: the two upper brackets.
When combining lifting units attached on both sides ▪ The suspension shoe of the lower bracket is
with lifting units attached on one side, follow the direc- anchored in the concrete, but the bracket is not rest-
tions in the section headed 'Typical sequence of lifting- ing on it.
phases – Lifting unit attached on one side'. ▪ The previous section has been cast.
☞ Important note:
Before lifting: Remove any loose items from
▪ The formwork has been rolled back as shown in the
final drawing or assembly drawing (by approx.
10 cm).
the formwork and platforms, or secure them
firmly. ▪ Suspended off-the-wall formwork elements have
been fixed to the scaffold to secure them against
accidental motion (dislocation or swinging). E.g. by
CAUTION chain or quick-locking strap.
➤ Max. wind speed for climbing operations: ▪ The only persons on the platform are trained crew-
72 km/h. members.
➤ Heed all storm warnings and take action as ▪ The tilt-up trap-doors above the walls on the working
necessary. platform are closed.
➤ Only begin climbing-operations that you can ▪ Hydraulic system is in full working order (cylinders,
be sure of finishing before wind speeds rise hoses).
too high.
➤ While the platform is being raised, the only
persons allowed on the platform are the
trained personnel in charge of the lifting
operation – i.e. the hydraulic-system opera-
tor and the watchmen.
98058-406-03
154 999805802 - 03/2016

Original Operating Instructions Platform SCP Typical sequence of lifting-phases – Lifting unit attached on one side
Raising the platform ➤ Move the suspension shoes of the main working
platform to the same height as the new positioning
points.
➤ Press and hold down the 'Lift cylinder' button until the To do this operate the cylinders of the lifting units
platform has been lifted approx. 30 cm. attached on one side one at a time.
The upper brackets are no longer resting in the sus-
pension shoes. Mounting the Suspension shoe
➤ Remove the cone screws from the upper suspension ➤ Align the suspension shoes with the positioning
shoes. points.
☞ Important note:
Failure of any one hydraulic cylinder during the
lifting operation will lead to deformations of the
platform.
➤ Watch out for the manometer indicator, and secured with 2 Cone screws M36
act upon it! SW50 9cm.
➤ Stop the lifting operation if there are any ▪ The Bracket SCP suspension shoe must be
irregularities. flush against the concrete.
Do not resume the lifting operation until the
malfunction has been rectified.
➤ Press and hold down the 'Lift cylinder' button until the
suspension shoes of the main working platform are
at the same height as the new positioning points.
98058-406-04
Combination of lifting units attached on both sides

and on one side
➤ Press the 'Lift cylinder' button for as long as neces-
sary until the latches of the Upper base beam have
swivelled into the latch-boxes of the new casting sec-
tion.
➤ Press and hold down the 'Lower cylinder' button until
the upper latches are seated in the latch-boxes and
there is no load on the latches of the lower base
beam.
999805802 - 03/2016 155

Typical sequence of lifting-phases – Lifting unit attached on one side Original Operating Instructions Platform SCP
☞
Pulling up the lower bracket Important note:
➤ Do not lower the lower base beam into the
➤ Press and hold down the 'Lower cylinder' button until concrete box-out.
the brackets of the main working platform are seated
in the suspension shoes and the lower brackets are The latches of the lower base beam remain free
lifted approx. 30 cm. of load.
➤ Remove the cone screws from the lower suspension ➤ Move the suspension shoe of the lower bracket to
shoes. the same height as the new positioning points.
To do this operate the cylinders of the lifting units
The travel path is free of obstacles. attached on one side one at a time.
➤ Press and hold down the 'Lower cylinder' button until The lifting operation is finished.
the suspension shoes of the lower brackets are at
Mounting the Suspension shoe
the same height as the new positioning points.
➤ Align the suspension shoe with the positioning point.
secured with 2 Cone screws M36
SW50 9cm.
flush against the concrete.
98058-406-05

The lifting operation is finished.
Combination of lifting units attached on both sides
and on one side
➤ Press the 'Lower cylinder' button for as long as nec-
essary until the latches of the Lower base beam
have automatically swivelled into the latch-boxes of
the new casting section.
156 999805802 - 03/2016

Original Operating Instructions Platform SCP General remarks
General remarks
Hydraulic system
The Platform SCP is driven by a hydraulic branch-line
system.
The branch-line system with a stationary hydraulic unit
allows the entire Platform SCP to be driven 'in sync'.
The hydraulic system is equipped with all necessary
electrical and hydraulic control and safety elements for
ensuring lasting safe operation.
☞ Important note:
Dirt in the hydraulic system leads to malfunc-
tions. The following measures prevent dirt from
entering the hydraulic system.
▪ Start up the hydraulic unit at least one hour
before the lifting operation begins.
▪ Do not disconnect the hydraulic hoses after
initial installation.
▪ Do not keep cylinders extended after lifting
the platform. Pull up the lower base beams
and brackets.
☞ Important note:
If the plunger rod is contaminated
(e.g. with concrete laitance):
▪ Carefully clean the plunger rod before
retracting the cylinders.
▪ Do not hit any objects against the plunger
rod.
999805802 - 03/2016 157

General remarks Original Operating Instructions Platform SCP
Hydraulic unit SCP V1200 50/60Hz Hydraulic unit SCP B 50/60Hz

One hydraulic unit is sufficient to power 14 hydraulic One hydraulic unit is sufficient to power 10 hydraulic
cylinders. cylinders.
92802-801
Where several hydraulic units are operated

simultaneously, these are linked together with
the Connecting cable SCP 30.00m.
Required supply voltage:

400V/50Hz or 480V/60Hz
Possible ways of controlling the hydraulic cylinders:
▪ from the hydraulic unit
▪ with a pendant pushbutton control station
Required supply voltage:
400V/50Hz or 480V/60Hz Follow the directions in the 'Hydraulic unit SCP
Possible ways of controlling the hydraulic cylinders: B 50/60Hz' Operating Instructions!
▪ from the hydraulic unit
▪ with a pendant pushbutton control station Pendant pushbutton control station
Follow the directions in the 'Hydraulic unit SCP
V1200 50/60Hz' Operating Instructions! A B C D E
Pendant pushbutton control station 92802-806
A EMERGENCY STOP button

B LOWER button
F E D C B A C LIFT button
D FAILURE DELETION button
98058-478-01 E Common fault indicator light
A EMERGENCY STOP button

B Common fault indicator light
C LIFT button
D LOWER button
E START/RESET button
F STOP button
158 999805802 - 03/2016

Installing the hydraulic system for the Hydraulic branch-line system(installation

first time principle)
➤ Connect the pairs of hydraulic hoses to the hydraulic
➤ Attach the crane suspension tackle to the lifting unit and the hydraulic cylinders, and tighten firmly.
brackets of the hydraulic unit, and position the unit Width-across 30 mm
on the working and storage platform (see final draw-
ing or assembly drawing).
☞ The area where it is to be stood must be stati-

cally verified!
Self-weight of the Hydraulic unit SCP including
oil filling: approx. 2200 kg
Laying the hydraulic hoses C
To prevent abrasion damage to the hydraulic hoses, A
these must be properly laid and arranged. Tight bend- G F
ing radii should be avoided. B

98058-302-01
A Hydraulic unit SCP

C Pair of hydraulic hoses 5.00m or
C A C Pair of hydraulic hoses 7.50m or
Pair of hydraulic hoses 10.00m
F Socket
G Plug
B B General remarks
98058-405-12
➤ Ensure the very greatest cleanliness when working

on the hydraulic system!
➤ Clean the area around threaded joints and quick-act-
A Hydraulic unit SCP ing couplers before undoing them.
➤ Always close off all openings with protective caps, so
C Pair of hydraulic hoses 5.00m or as to prevent dirt getting into the system.
Pair of hydraulic hoses 7.50m or
➤ Replace any damaged tubing, hose-lines, closing
caps, threaded couplings etc. immediately and cor-
➤ Arrange the hydraulic hoses in the Grille beams rectly (i.e. use only the correct replacement items).
U300 and fix them in place with hose clamps. ➤ Fit new sealing rings in the connections where
Spacing of the hose clamps: approx 1 m needed.
➤ Remember that the hotter the temperatures, the
faster the oil will age. If the system overheats, always
try to find the cause.
➤ Frequently-occurring faults in hydraulic systems.
Leaking pipe joints can often be corrected simply by
tightening the joint.
➤ Important: On cutting-ring type threaded joints,
there is a risk of over-tightening!
E D C ➤ Only trained, skilled personnel are permitted to open
98058-477-01 the control cabinet and to attempt to put right a fault.
The same goes for damage to the main electrical
C Pair of hydraulic hoses 5.00m or supply lead to the hydraulic unit.
Pair of hydraulic hoses 7.50m or
D Hose clamp 14-20mm
E Grille beam U300
999805802 - 03/2016 159

Ladder system
For safe up-and-down access between platforms.
a
A
a
D
98058-416-28
A Manhole B 70/60cm
B System ladder XS 4.40m
C Ladder extension XS 2.30m 98058-405-14
D Ladder adapter XS a ... min. 1 m
Note:
The Ladder system XS must be implemented in such a
way that all national regulations are complied with.
Put up safety netting in the ladder and manhole zone,
as required by the applicable regulations.
WARNING
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as "lean-to" ladders).
160 999805802 - 03/2016

Mounting the ladders to the working

CAUTION
platform and to the suspended When choosing what type of manhole lid to
platforms use, make sure that it has sufficient load-bear-
ing capacity!
It is forbidden to use 21mm or 27mm 3-ply
Manhole B 70/60cm sheeting for the manhole lid.
For details of how to mount the manhole, see "Assem- ➤ Use a 32mm web board or equivalent 21mm
bling the working platform". multi-ply formwork sheets with non-skid sur-
➤ Fix the System ladder XS 4.40m to the manhole with facing.
a ladder stirrup. ➤ Fix a Cover hinge SK 35cm to the manhole lid and
➤ Insert a Ladder bolt XS through the rung of the lad- the platform.
der and secure it on both sides with a d4 spring cot-
ter.
C
B
A B C
D
85°
A
98010-359-03
98058-480-01
A Cover hinge SK 35cm
A Manhole B 70/60cm B Manhole lid
B System ladder XS 4.40m C Framax screw 7x22
C Ladder bolt XS D Timber stop-bar
Manhole lid If a timber stop-bar is screwed onto the platform

An alternative way of providing a platform manhole is to decking behind the hinge, the lid can be made to be
construct a hinged manhole lid. "self-closing".
➤ Cut out the opening for the manhole. The grain of the face layer of the manhole lid
should run parallel to the longer side of the lid.
c
d
a
98058-481-01
a ... 800 mm
b ... 800 mm
c ... 50 mm
d ... 500 mm
999805802 - 03/2016 161

➤ Mount the Ladder suspension SK.

▪ 6 washers A 10.5
▪ 6 hexagon nuts M 10
(not included with product)
98058-482-01
E Ladder suspension SK
e
98058-481-02
e ... Overlap min. 50 mm

➤ Guide the fixing bolt of the Ladder suspension SK
through the rung of the ladder and secure on both
sides with d4 spring cotters.
F
G
E
98058-481-03
E Ladder suspension SK
F System ladder XS 4.40m
G Ladder bolt XS
162 999805802 - 03/2016

Lengthening the ladder ➤ Screw the Ladder adapter XS to the platform deck-
ing.
Telescoping ladder extension (for adjusting to ➤ Fix the bottom of the ladder to the Ladder adapter
ground level) XS.
➤ To telescope the ladders past one another, lift the
safety latch on the ladder and fix the Ladder exten-
sion XS 2.30m onto the desired rung of the other lad-
der.
C
A
98010-337-02
B
D Ladder adapter XS
Tr625-201-04
Nuts & bolts etc. required for each Ladder adapter XS
Close-up ▪ 4 washers A 10.5
C
B
Ladder cage
Tr625-201-03
A System ladder XS 4.40m

☞ Important note:
➤ Always observe all relevant safety regula-
B Ladder extension XS 2.30m tions applying to the use of the Ladder cage
C Safety latch XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
A telescoping join between two Ladder extensions ➤ Fix the Ladder cage XS 1.00m onto the next
XS 2.30m can be made in the same way. available rung. The safety latches prevent the cage
being accidentally lifted out. Add further Ladder
Permanently fixed ladder extension
cages XS 1.00m, in each case fixing them onto the
➤ Insert the Ladder extension XS 2.30m into the next available rung.
uprights of the System ladder XS 4.40m, with its
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!
A
C
Tr625-202-01
F
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m. Tr625-201-02
A System ladder XS 4.40m E Ladder cage XS 1.00m

B Ladder extension XS 2.30m F Safety latch
C Screws, width-across 17 mm
Two Ladder extensions XS 2.30m can be fixed

together in the same way.
999805802 - 03/2016 163

Safety features
Rubber sheets or flaps for openings Closing the gap with a flap
of up to 50 mm in the decking
Gap between two platforms
When planning the platforms, a gap to the wall or to the D D
next platform is allowed for to ensure there is enough
play for the lifting operation.
☞
98058-416-19
Important note:
a B A C
Cover these gaps to prevent any small items
from falling off. a ... 50 mm
A Platform decking
Closing the gap with a rubber sheet B Cover hinge SK 35cm
C Universal countersunk screws
D Raw sheet 3-S 31mm 300/150cm
Gap between two platforms
B Gap between platform and wall
98058-416-18
a C A
a ... 50 mm
A Platform decking
B Rubber sheet, 0.35x10.00m
C Universal countersunk screw 5x50 + washer 6
D
Distance between bolted joints: approx. 20 cm
Gap between platform and wall

a
A B C
98058-416-20
a ... 50 mm
A Platform decking
B Cover hinge SK 35cm
C Universal countersunk screws
D Raw sheet 3-S 31mm 300/150cm
B A
☞ Important note:
The flaps must be open during the lifting opera-
tion.
a C
98058-416-17
a ... 50 mm
A Platform decking
B Rubber sheet, 0.35x10.00m
C Universal countersunk screw 5x50 + washer 6
Distance between bolted joints: approx. 20 cm
164 999805802 - 03/2016

Flaps for openings of up to 0.50 m

in the decking
CAUTION
When choosing what type of flap to use, make
sure that it has sufficient load-bearing capacity!
It is forbidden to use 21mm or 27mm 3-ply
sheeting for the manhole lid.
➤ Use a 32mm web board or equivalent 21mm
multi-ply formwork sheets with non-skid sur-
facing.
➤ Use the Planking hinge 39cm.
a
B A
98058-416-29
a ... < 0.50 m

A Raw sheet 3-S 31mm
B Planking hinge 39cm
Nuts & bolts etc. required for each hinge

▪ 6 square bolts M10
(length will depend on the thickness of the decking)
▪ 6 washers A10.5
999805802 - 03/2016 165

Railings for openings of over 0.50 m Screw-on handrail post 1.50m

in the decking and for exposed fall-
Max. influence width per handrail-post upright
hazard locations Screw-on handrail post 1.50m
Scaffold tube Guard-rail board
A A
Dynamic pressure q(ze)

B
a
C
E E
98071-270-06 98071-270-05
Height of guard-rail
boards:
15 cm 20 cm
 1.1 kN/m2 4.0 m 1.7 m 1.3 m
 1.3 kN/m2 3.4 m 1.5 m 1.1 m
 1.7 kN/m2 2.6 m 1.1 m 0.8 m
98058-409-05 a ... 1500 mm
A Screw-on handrail post 1.50m A Screw-on handrail post 1.50m

B Screw-on coupler 48mm 95
C Scaffold tube
D Guard-rail boards
E Plank, 5x20 cm
☞ Important note:
In this handrail-post configuration, gapless
enclosures are not allowed!
166 999805802 - 03/2016

Mounting handrail posts to deck-boards Mounting handrail posts to a Raw sheet 3-S 38mm
☞ Important note:
➤ Screw planks to the underside of the deck-
Note:
The Screw-on handrail post 1.50m can be bolted
boards to distribute the loads. directly onto the Raw sheet 3-S 38mm. There is no
➤ Bolt the Screw-on handrail post onto the platform need for a plank to distribute the loads.
decking.
F
E A
b c
98071-296-01
E
F Raw sheet 3-S 38mm 300/150cm
A WARNING
98016-292-01 ➤ Do not mount Screw-on handrail posts
1.50m on Raw sheets 3-S 31mm!
b ... 150 mm
c ... 100 mm
Only the thicker Raw sheet 3-S 38mm is suita-
ble for mounting the Screw-on handrail post
A Screw-on handrail post 1.50m 1.50m.
E 5x20 cm board
Mounting the toeboard and scaffold tubes

Required nuts & bolts etc. for each Screw-on handrail
post ➤ Attach a toeboard (min. 15x3 cm) to the handrail-
▪ 2 hex-head bolts M10 post uprights with M10 square bolts.
(length depends on thickness of decking) ➤ Mount Scaffold tubes 48.3mm with the Screw-on
▪ 2 washers 10 (ISO 7094, on timber side) coupler 48mm 50, or attach guard-rail boards to the
▪ 2 washers 10 (ISO 7089, on steel side) handrail-post uprights with M10 square bolts.
999805802 - 03/2016 167

Useful equipment
Suspended stair tower 250
The suspended stair tower provides easy access to the
Platform SCP, a safe 'up and down route' between the
working platform and the follow-up platform, and an
emergency exit.
The stair tower is mounted to the girder grille of the

Platform SCP.
Follow the directions in the 'Suspended stair
tower 250' User Information booklet.
98058-304-05
168 999805802 - 03/2016

Scaffold for concrete placing boom

To optimise the construction workflow, a concrete plac-
ing boom can also be raised together with the
Platform SCP.
The loads which occur during pouring are transferred
into the structure via a project-specific scaffold for the
concrete placing boom.
The concrete placing boom is lifted by pulling up the
lower base beam.
Pouring-operations can continue while the
Platform SCP is being lifted.
98058-304-06
999805802 - 03/2016 169

Transporting, stacking and storing

The following instructions must be complied with when To make the "Doka skeleton transport box" easier to
storing and transporting separate parts or assemblies. load and unload, one of its sidewalls can be opened.
This ensures careful, safe treatment of the equipment:
▪ The parts must be onloaded and off-loaded, trans- Max. load: 700 kg
ported and stacked in such a way that it is not possi- Permitted imposed load: 3150 kg
ble for them to fall off, tip over or slide apart.
▪ Only set down the parts or assembly units on flat,
firm, clean surfaces.
▪ Spread-angle of slinging chains: max. 30°.
☞▪ Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
▪ Do not detach parts from the lifting straps until they ones at the top!
have been safely set down. ▪ Rating plate must be in place and clearly leg-
▪ When transporting the equipment by truck, bundle ible
the components or otherwise secure them against
slippage, or else transport them in suitable contain- Using Doka skeleton transport boxes
ers.
1.70x0.80m as storage units
▪ Protect all components against soiling, as this pro-
longs their service life.
▪ Clearly arranged, logical storage arrangements Max. n° of boxes on top of one another
reduce the time needed for assembly. Outdoors (on the site) Indoors
▪ Using intermediate packing timbers during storage Floor gradient up to 3% Floor gradient up to 1%
and transport lessens the risk of damage. 2 5
Please co-ordinate arrangements for return delivery of It is not allowed to stack empty
pallets on top of one another!
the equipment with the Doka branch responsible.
Utilise the benefits of Doka multi-trip packaging Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!
☞ ▪▪
Doka skeleton transport box Multi-trip packaging items may only be lifted
1.70x0.80m one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking

truck
Storage and transport devices for small items:
▪ durable The forks can be inserted under either the broadside or
the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
170 999805802 - 03/2016

Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
Lengthways Crossways
1.20x0.80m galv. box partition
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
Using Doka multi-trip transport boxes as

storage units
Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices
Max. load: 1500 kg Lifting by crane

Permitted imposed load: 7900 kg

☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
heaviest ones at the bottom and the lightest (e.g. Doka 4-part chain 3.20m).
ones at the top! Do not exceed the permitted load-bearing
▪ Rating plate must be in place and clearly leg- capacity.
ible ▪ Spread-angle  max. 30°!
Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
A
Tr755-200-02
9206-202-01

truck
A Slide-bolt for fixing the partition
The forks can be inserted under either the broadside or
999805802 - 03/2016 171

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items:
☞ ▪▪
▪ durable Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
capacity.
▪ forklift truck
▪ Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a ▪ Fasten the load to the stacking pallet so that
fast and manoeuvrable transport trolley. it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set ▪ When lifting stacking pallets to which Bolt-on
B" Operating Instructions! castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
= =
a
92815-224-01
Max. load: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m

Doka stacking pallet 1.20x0.80m max. 3.0 m

ones at the top! truck
▪ Rating plate must be in place and clearly leg-
ible
☞ ▪▪ Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units
Max. n° of units on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 6
It is not allowed to stack empty
pallets on top of one another!
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
172 999805802 - 03/2016

Doka accessory box Doka accessory box as transport devices
Storage and transport devices for small items: Lifting by crane

▪ durable
▪ stackable
☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
▪ forklift truck capacity.
The Doka accessory box is the tidy, easy-to-find way of
▪ When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
storing and stacking all interconnection and form-tie
also follow the directions in these Operating
components.
Instructions!
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the "Bolt-on castor set

B" Operating Instructions!
92816-206-01

truck
The forks can be inserted under either the broadside or

Max. load: 1000 kg Bolt-on castor set B

Permitted imposed load: 5530 kg
The Bolt-on caster set B turns the stacking pallet into a
☞ ▪ Multi-trip packaging items that each contain

fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.
ones at the top!

▪ Rating plate must be in place and clearly leg-
ible
Doka accessory boxes as storage units
Max. n° of boxes on top of one another The Bolt-on caster set B can be mounted to the follow-
Outdoors (on the site) Indoors ing multi-trip packaging items:
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka accessory box
3 6 ▪ Doka stacking pallets
It is not allowed to stack empty
pallets on top of one another! Follow the directions in the Operating Instruc-
☞ ▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
tions!
When Doka accessory boxes are stacked,

the bottom box must NOT be one with a bolt-
on castor set mounted to it.
999805802 - 03/2016 173

Malfunctions Original Operating Instructions Platform SCP
Malfunctions
Irregularities in the platform lifting

operation:
Possible reason:
▪ Incorrect operation: The pre-selector switch for a
connected hydraulic circuit has not been selected.
Remedy:
➤ Switch off all pre-selector switches.
➤ Select the pre-selector switch of the cylinder that did
not move.
➤ Press and hold down the 'Lift cylinder' button until the
platform has levelled itself.
➤ Then switch on the remaining hydraulic circuits that
are connected, by actuating the pre-selector
switches.
➤ Resume the 'Lifting the platform' operation.
174 999805802 - 03/2016

Original Operating Instructions Platform SCP Declaration of Conformity
Declaration of Conformity
EC Declaration of Conformity
pursuant to EC Directive 2006/42/EC.
The manufacturer declares that by reason of its conception and
design, the following product
Platform SCP
conforms – in the version marketed by ourselves – to the pertinent
fundamental health and safety stipulations of the relevant EC Direc-
tives.
The following harmonised standards were applied:
▪ EN ISO 12100:2010
▪ EN 349:1993+A1:2008
▪ EN 982 1996+A1:2008
▪ EN 60204-1:2005
Person authorised to compile technical documentation
(pursuant to European Directive on Machinery Annex II):
Ing. Johann Peneder
Josef Umdasch Platz 1
A-3300 Amstetten
Doka GmbH
Amstetten, 19/01/2016 Josef Umdasch Platz 1
A-3300 Amstetten
Ludwig Pekarek, Johann Peneder,

Executive Manager Authorised Officer, Head of R&D
999805802 - 03/2016 175

Component overview Original Operating Instructions Platform SCP
[kg] Article n° [kg] Article n°

Article
[kg] n°
Component overview
Grille beam U300 1.25m 57.0 540289005 Joint plate WU30 F 22.9 581252000
Grille beam U300 2.50m 115.0 540289008 Zwischenplatte WU30 F
Grille beam U300 3.00m 139.0 540289010 Galvanised
Grille beam U300 4.00m 185.0 540289020 Width: 51 cm
Grille beam U300 5.00m 231.0 540289030
Height: 51 cm
Grille beam U300 6.00m 277.0 540289040
Grille beam U300 7.00m 324.0 540289050
Grille beam U300 8.00m 370.0 540289060
Grille beam U300 9.00m 416.0 540289070
Rostträger U300
Painted blue
Pressure plate F 16.1 581253000

Druckplatte F
Galvanised
Width: 28 cm
Grille connector U300 2.8 540289080 Height: 25 cm
Stoßlasche U300
Galvanised
Width: 18 cm
Height: 22 cm
Clamping plate U300 8.3 540289120
Klemmplatte U300
Galvanised
Tension plate U300 7.2 540289090 Width: 30 cm
Zuglasche U300 Height: 30 cm
Galvanised
Length: 51 cm
Joint plate U300 9.6 540289130

Zwischenplatte U300
Galvanised
Width: 30 cm
Tension plate S355 13.0 583120000
Zuglasche S355 Height: 30 cm
Galvanised
Length: 69 cm
Clamping plate WS10 V 4.5 540289150

Klemmplatte WS10 V
Galvanised
Height: 21 cm
Clamping plate WU30 27.6 540289100

Klemmplatte WU30
Galvanised
Width: 30 cm
Height: 51 cm Vertical profile 150/450/S355 227.0 581256000
Vertical profile 150/481/S355 234.0 581257000
Vertikalprofil
Joint plate WU30 26.0 540289110
Zwischenplatte WU30 Galvanised
Galvanised
Width: 51 cm
Height: 51 cm
Vertical profile FRQ 120 6.00m 158.0 540289280

Vertikalprofil FRQ 120 6,00m
Clamping plate WU30 F 23.9 581251000 Galvanised
Klemmplatte WU30 F
Galvanised
Width: 51 cm
Height: 30 cm
176 999805802 - 03/2016

Original Operating Instructions Platform SCP Component overview
Bracing shoe 2-times 9.3 540289800 Lower latch beam 154.0 540289350
Verschwertungsschuh 2-fach Unterer Klinkenträger
Galvanised Galvanised
Length: 31 cm Length: 72 cm
Height: 21 cm
Lower latch 29.2 540289360

Bracing shoe 3-times 14.4 540289810 Untere Klinke
Verschwertungsschuh 3-fach
Galvanised
Galvanised
red
Length: 31 cm
Length: 47.5 cm
Height: 32 cm
Support SCP 64.0 583127000

Auflager SCP
Galvanised
Bracing distance 6.1 540289820

Verschwertungsdistanz
Galvanised
Length: 31 cm
Bracing shoe distance 2-times 2.2 540289850

V-Schuhdistanz 2-fach
Galvanised
Length: 21 cm
Quick-locking strap 55cm 0.07 580787000

Gurtschnellverschluss 55cm
Yellow
Bracing shoe distance 3-times 3.4 540289860
V-Schuhdistanz 3-fach
Galvanised
Length: 32 cm
Box for latch 15.0 11.5 540289370

Aussparungskasten 15,0
Painted blue
Length: 16 cm
Upper latch beam S355 184.5 583119000
Oberer Klinkenträger S355 Width: 35 cm
Galvanised Height: 40 cm
Length: 75.5 cm
Upper cylinder connector SCP 150.0 583135000
Zylinderanschluss oben SCP
Galvanised
Length: 91 cm
Upper latch A S355 63.5 581254000

Obere Klinke A S355
Galvanised
Yellow
Length: 51.5 cm
Cylinder bolt d80x215 8.6 540289730
Zylinderbolzen D80/215
Galvanised
Length: 21.5 cm
Latch roll 20.8 540289330

Klinkenrolle
Galvanised Fixing shoe 240/240 18.2 540289740
Startschuh 240/240
Length: 43 cm
Galvanised
Length: 24 cm
Width: 24 cm
999805802 - 03/2016 177

Cylinder head guide SCP 5.4 583136000 Railing profile IPB140 longitud. 117.0 540289470
Zylinderkopfführung SCP Geländerprofil IPB140-Joch
Length: 24 cm Length: 282.5 cm
Width: 21 cm
Cylinder tube guide SCP 3.8 583137000

Zylinderrohrführung SCP
Galvanised
Length: 32 cm
Width: 21 cm Railing profile IPB140 transverse 106.5 540289471
Geländerprofil IPB140-Quer
Galvanised
Length: 251.5 cm
Facade profile HE-A180 284.0 540289400
Fassadenprofil HE-A180
Painted blue
Length: 800 cm
Clamping unit FRQ 50 B 1.9 540289490

Klemmung FRQ 50 B
Galvanised
Facade profile connector 63.7 540289410 Length: 25 cm
Fassadenprofilanschluss Width: 9 cm
Painted blue
Height: 10.8 cm
Length: 102.5 cm
Clamping plate star 14.7 540289180

Klemmplatte Stern
Galvanised
Length: 35 cm
Width: 35 cm
WS10 connector F 13.9 540289430

WS10-Anschluss F
Galvanised
Length: 31.5 cm Platform cross double 15.4 540289755
Bühnenstern 2-fach
Galvanised
Length: 85 cm
Shim F 2.3 540289450

Beilagplatte F
Galvanised
Length: 40 cm
Platform cross WS10 32.8 540289750

Bühnenstern WS10
Galvanised
Length: 115 cm
Enclosure clamp SCP 12.6 583121000

Einhausungsklemme SCP
Painted blue
Enclosure SCP lifting ring 1.5 583122000

Umsetzring Einhausung SCP
Galvanised
Follow the directions in the "Opera-
ting Instructions"!
Facade roll 6.4 540289460

Fassadenrolle
Galvanised
Length: 22 cm
Width: 15 cm
Height: 11.5 cm
178 999805802 - 03/2016

Suspension profile FRQ 120/8 3.790m 115.0 540289790 Beam clamp U300 double 0.50 540289935
Suspension profile FRQ 120/8 4.100m 123.0 540289795 Trägerklammer U300 doppelt
Suspension profile FRQ 120/8 4.410m 131.0 540289760 Galvanised
Suspension profile FRQ 120/8 4.720m 139.0 540289770
Hängeprofil FRQ 120/8
Galvanised
Element suspender SK 3.9 583260000
Elementabhängung SK
Galvanised
Head fixing plate SK 3.1 583261000

Kopfklemmplatte SK
Galvanised
Platform roller unit 7.4 540289900

Belagsrolle
Galvanised
Length: 34 cm Element suspender 5.8 540289520
Elementabhängung
Galvanised
Length: 25 cm
Planking hinge 39cm 2.4 581385000 Width: 25 cm
Belagscharnier 39cm Height: 10.8 cm
Galvanised
Head fixing plate 1.4 540289170

Kopfklemmplatte
Galvanised
Length: 25 cm
Cover hinge SK 35cm 0.30 581533000

Deckelscharnier SK 35cm
Galvanised
Tie-rod holder 15.0 1.1 540289580
Ankerstabhalter 15,0
Galvanised
Length: 16.2 cm
Screw-on handrail post 1.50m 10.0 540451080

Anschraubgeländer 1,50m
Galvanised
Bracket SCP suspension shoe 65.5 583123000
Aufhängeschuh Konsole SCP
Galvanised
Width: 54 cm
Height: 53 cm
Fixing shoe A 2.9 540289920

Befestigungsschuh A
Galvanised
Length: 33 cm
Beam clamp U300 0.10 540289930

Trägerklammer U300
Galvanised
999805802 - 03/2016 179

Bracket SCP 295.5 583124000 Roller unit U300 9.0 540289610

Konsole SCP Elementrolle U300
Width: 92 cm Length: 24.7 cm
Height: 230 cm
Element holder WS10 2.8 581250000

Elementhalter WS10
Galvanised
Length: 15 cm
Width: 10 cm
Height: 17 cm
Corner holder Top50 5.9 540289570

Eckhalter Top50
Galvanised
Bracket SCP cylinder connector B 37.0 583125500 Length: 31.2 cm
Zylinderanschluss B Konsole SCP
Galvanised
Framax holder 6.8 540289560

Framax-Halter
Galvanised
Roller unit SK 6.2 583258000 Length: 34 cm
Elementrolle SK
Galvanised
Steel waling fixing WS10 1.5 540289550

Stahlwandriegelhalter WS10
Galvanised
Length: 30 cm
Roller stop SK 2.6 583259000
Rollenanschlag SK
Galvanised
Fixing angle 6.4 540289530

Justierungswinkel
Roller unit WS10 7.6 540289660 Galvanised
Elementrolle WS10
Length: 28.5 cm
Galvanised
Width: 22 cm
Width: 38 cm
Height: 11.2 cm
Roller safety pin WS10 0.35 540451160 Double bolt D12 0.50 540289540
Rollensicherung WS10 Doppelbolzen D12
Length: 17 cm Width: 13.4 cm
Double fixing plate WS10 H 2.3 540289190

Doppelklemmplatte WS10 H
Galvanised
Length: 25 cm
Width: 12 cm
180 999805802 - 03/2016

Clamping plate WS10 H 1.1 540289160 Hydraulic unit SCP B 50/60Hz 2100.0 583102000
Klemmplatte WS10 H Hydraulikaggregat SCP B 50/60Hz
Galvanised Painted blue
Length: 12 cm Length: 220 cm
Width: 12 cm Width: 130 cm
Height: 202 cm
Ladder holder SK 0.36 581532000 Follow the directions in the "Opera-
Leiternhalter SK ting Instructions"!
Galvanised
Hydraulic cylinder SCP B 400kN 813.5 583101000

Hydraulikzylinder SCP B 400kN
Ladder adapter SK 2.3 581531000 Painted blue
Leiternfuß SK
Galvanised Length: 450 - 510 cm
Pair of hydraulic hoses 5.00m 5.3 580873000

Pair of hydraulic hoses 7.50m 7.3 580874000
Ladder cage XS 1.00m 16.5 588643000 Pair of hydraulic hoses 10.00m 9.4 580875000
Ladder cage XS 0.25m 10.5 588670000 Hydraulikschlauchpaar
Rückenschutz XS
Galvanised
Hose clamp 14-20mm 0.02 583128000
Schlauchklammer 14-20mm
Galvanised
Doka personal fall-arrest set 3.6 583022000 Connection adapter S SCP 2.0 581647000
Doka-Auffanggurt Anschlussadapter S SCP
ting Instructions"!
Connection adapter M SCP 2.0 581648000

Anschlussadapter M SCP
Hydraulic unit SCP V1200 50/60Hz 2200.0 583102500
Hydraulikaggregat SCP V1200 50/60Hz
Painted blue
Length: 158 cm
Width: 108 cm
Height: 221 cm
ting Instructions"!
Connecting cable SCP 30.00m 10.0 581645000
Multikabel SCP 30,00m
Hydraulic cylinder SCP 4.50m 820.0 583101500

Hydraulikzylinder SCP 4,50m
Painted blue
Length: 510 - 960 cm
999805802 - 03/2016 181

Tie rod 15.0mm galvanised 0.50m 0.72 581821000 Spring cotter 5mm 0.05 580204000
Tie rod 15.0mm galvanised 0.75m 1.1 581822000 Federvorstecker 5mm
Tie rod 15.0mm galvanised 1.00m 1.4 581823000 Galvanised
Tie rod 15.0mm galvanised 1.25m 1.8 581826000 Length: 13 cm
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised .....m 1.4 581824000 Multi-purpose waling WS10 Top50 0.50m 10.2 580001000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000 Multi-purpose waling WS10 Top50 0.75m 14.9 580002000
Tie rod 15.0mm non-treated .....m 1.4 581873000 Multi-purpose waling WS10 Top50 5.50m 112.4 580016000
Ankerstab 15,0mm Multi-purpose waling WS10 Top50 6.00m 118.0 580017000
Mehrzweckriegel WS10 Top50
Painted blue
Doka beam H20 top N 1.80m 9.5 189011000

Super plate 15.0 1.1 581966000 Doka beam H20 top N 2.45m 12.8 189012000
Superplatte 15,0 Doka beam H20 top N 2.65m 13.8 189013000
Galvanised Doka beam H20 top N 2.90m 15.0 189014000
Height: 6 cm Doka beam H20 top N 3.30m 17.0 189015000
Diameter: 12 cm Doka beam H20 top N 3.60m 18.5 189016000
Doka beam H20 top N 3.90m 20.0 189017000
Width-across: 27 mm Doka beam H20 top N 4.50m 23.0 189018000
Doka beam H20 top N 4.90m 25.0 189019000
Star grip nut 15.0 G 0.47 587544000 Doka beam H20 top N 5.90m 30.0 189020000
Sternmutter 15,0 G Doka beam H20 top N .....m 5.2 189010000
Galvanised Doka beam H20 top N .....m BS 5.2 189021000
Doka-Träger H20 top N
Width: 10 cm
Varnished yellow
Height: 5 cm
Width-across: 30 mm
Hexagon nut 15.0 0.23 581964000

Sechskantmutter 15,0
Galvanised
Length: 5 cm
Width-across: 30 mm
Form-ply protector 32mm 0.38 580220000

Schalhautschutz 32mm
Galvanised Doka beam H20 top P 1.80m 9.9 189701000
Doka beam H20 top P 2.45m 13.2 189702000
Width-across: 70 mm Doka beam H20 top P 2.65m 14.3 189703000
Doka beam H20 top P 2.90m 15.6 189704000
Doka beam H20 top P 3.30m 17.7 189705000
Doka beam H20 top P 3.60m 19.2 189706000
Doka beam H20 top P 3.90m 20.8 189707000
Doka beam H20 top P 4.50m 23.9 189708000
Connecting pin 10cm 0.34 580201000 Doka beam H20 top P 4.90m 26.0 189709000
Verbindungsbolzen 10cm Doka beam H20 top P 5.90m 31.2 189710000
Galvanised Doka beam H20 top P .....m 5.4 189700000
Doka beam H20 top P .....m BS 5.4 189711000
Length: 14 cm Doka-Träger H20 top P
Varnished yellow
Connecting pin 25cm 0.58 580202000

Verbindungsbolzen 25cm
Galvanised
Length: 25 cm
182 999805802 - 03/2016

Doka beam H20 eco N 1.80m 9.0 189283000 Beam screw S 8/70 0.06 580116500
Doka beam H20 eco N 2.45m 12.3 189271000 Riegelverschraubung S 8/70
Doka beam H20 eco N 2.65m 13.3 189272000 Galvanised
Doka beam H20 eco N 2.90m 14.5 189273000 Length: 8 cm
Doka beam H20 eco N 3.30m 16.5 189284000
Width-across: 13 mm
Doka beam H20 eco N 3.60m 18.0 189285000
Doka beam H20 eco N 3.90m 19.5 189276000
Doka beam H20 eco N 4.50m 22.5 189286000 Scaffold tube 48.3mm 0.50m 1.7 682026000
Doka beam H20 eco N .....m 5.0 189299000 Scaffold tube 48.3mm 2.00m 7.2 682016000
Doka beam H20 eco N .....m BS 5.0 189289000 Scaffold tube 48.3mm 2.50m 9.0 682017000
Doka-Träger H20 eco N Scaffold tube 48.3mm 3.00m 10.8 682018000
Varnished yellow Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised
Doka beam H20 eco N 1.25m 6.3 189282000

Doka beam H20 eco N 12.00m 60.3 189288000
Doka-Träger H20 eco N
Varnished yellow
Screw-on coupler 48mm 50 0.84 682002000
Screw-on coupler 48mm 95 0.88 586013000
Anschraubkupplung
Galvanised
Width-across: 22 mm
Follow fitting instructions!
Doka beam H20 eco P 1.80m 9.4 189940000 Swivel coupler 48mm 1.5 582560000
Doka beam H20 eco P 2.45m 12.7 189936000 Drehkupplung 48mm
Doka beam H20 eco P 2.65m 13.8 189937000 Galvanised
Doka beam H20 eco P 2.90m 15.1 189930000
Doka beam H20 eco P 3.30m 17.2 189941000 Width-across: 22 mm
Doka beam H20 eco P 3.60m 18.7 189942000 Follow fitting instructions!
Doka beam H20 eco P 3.90m 20.3 189931000
Doka beam H20 eco P 4.50m 23.4 189943000
Doka beam H20 eco P 4.90m 25.5 189932000
Doka beam H20 eco P 5.90m 30.7 189955000
Doka beam H20 eco P 9.00m 46.8 189956000 Trapezoidal metal sheet 35x207mm 1.03x.....m 6.1 580786000
Doka beam H20 eco P .....m 5.2 189999000 Trapezblech 35x207mm 1,03x.....m
Doka beam H20 eco P .....m BS 5.2 189957000 Painted yellow
Doka-Träger H20 eco P
Varnished yellow Galvanised
Self-drilling screw 6.3x50mm 0.01 580785000

Bohrschraube 6,3x50mm
Galvanised
Doka beam H20 eco P 1.25m 6.5 189939000 Width-across: 8 mm
Doka beam H20 eco P 12.00m 62.4 189993000
Doka-Träger H20 eco P
Varnished yellow
Trapez. perforated sheet 35x207mm 1.03x.....m 4.0 580765000

Trapezlochblech 35x207mm 1,03x.....m
Galvanised
Painted yellow
Beam screw H 8/70 0.06 580117000

Riegelverschraubung H 8/70
Galvanised
Length: 8 cm
Width-across: 13 mm
999805802 - 03/2016 183

Flat head screw 6x60mm 0.008 580764000 Tool box SK 23.0 581539000
Tellerkopfschraube 6x60mm Werkzeugbox SK
Galvanised included in scope of supply:
(A) Box nut 17 1/2" L 0.24 581542000
(B) Box nut 19 1/2" L 0.16 580598000
(C) Box nut 22 1/2" L 0.25 581543000
(D) Box nut 24 1/2" L 0.30 586364000
(E) Box nut 24 3/4" L 0.25 582845000
Rubber sheet 0.35x10.00m 25.6 580789000 (F) Box nut 30 1/2" L 0.50 581545000
Gummiplatte 0,35x10,00m (G) Box nut 30 3/4" L 0.52 582846000
Height: 0.5 cm (H) Box nut 32 3/4" L 0.66 581544000
(I) Box nut 36 3/4" L 0.67 580895000
(J) Box nut 13 1/2" 0.06 580576000
(K) Box nut 24 3/4" 0.21 500679030
(L) Box nut 41 3/4" 0.79 581541000
(M) Box nut 50 3/4" 0.81 581449000
Doka express anchor 16x125mm 0.31 588631000 (N) Combination wrench 13 0.06 586341000
Doka-Expressanker 16x125mm (O) Combination wrench 17 0.16 586340000
Galvanised Length: 20 cm
Length: 18 cm (P) Combination wrench 19 0.14 582837000
Follow fitting instructions! (Q) Combination wrench 22 0.20 582838000
(R) Combination wrench 24 0.25 582839000
(S) Combination wrench 27 0.33 581548000
(T) Combination wrench 30 0.43 582840000
(U) Combination wrench 32 0.75 582859000
(V) Combination wrench 36 0.75 582860000
(W) Combination wrench 41 1.5 582841000
Doka coil 16mm 0.009 588633000
Doka-Coil 16mm (X) Ratchet-ring wrench 17/19 0.47 581546000
Diameter: 1.6 cm
(Y) Ratchet-ring wrench 22/24 0.59 581547000
Length: 33 cm
(Z) Fork wrench 50 0.98 581549000
Length: 41 cm
(AA)Reversible ratchet 1/2" 0.73 580580000
Lifting beam 110kN 6.00m 136.5 586359000 Galvanised
Umsetzbalken 110kN 6,00m Length: 30 cm
Galvanised
(AB)Reversible ratchet 3/4" 1.5 580894000
Length: 626 cm Galvanised
Follow the directions in the "Opera- Length: 50 cm
ting Instructions"! (AC)Extension 11cm 1/2" 0.20 580581000
(AD)Extension 20cm 3/4" 0.68 580683000
(AE)Extension 22cm 1/2" 0.31 580582000
(AF)Transition piece A 1/2"x3/4" 0.18 580684000
(AG)Universal pry bar 400/23 0.61 581550000
(AH)Angular arbor SL-1 1.4 582867000
(AI) Torx bit-set 25/30 0.25 581540000
(AJ)Universal cone spanner 15.0/20.0 0.90 581448000
Galvanised
Length: 9 cm
Width-across: 50 mm
(AK)Universal cone spanner M36 0.90 583274000
Galvanised
(AL)Center bit DF 30 0.10 586081000
(AM)Tie-rod wrench 15.0/20.0 1.9 580594000
Galvanised
Length: 37 cm
Diameter: 8 cm
(AN)Mounting tool for form-ply protector 0.96 580222000
Galvanised
Width: 12 cm
Height: 12 cm
N O P Q R S T U V W Z
X
AI
Y AB
AH
AJ AA
AG AD
AK
AM AL AE
AC
AF
AN I
H
G
F
M
E
D L
C K
B J
A
Tensioning tool M20 2.4 583134000

Vorspannwerkzeug M20
Galvanised
184 999805802 - 03/2016

Tensioning instrument 300kN 32.0 581815000 Screw-set M24x65 10.9 2.3 583131000
Vorspanngerät 300kN Schraubensatz M24x65 10.9
Width-across: 41 mm
Project-specific articles
Tensioning instrument B 34.5 580570000

Vorspanngerät B Die projektabhängigen Informatio-
Galvanised nen erhalten Sie in der Doka-Ab-
teilung CC1.
Bracing FRQ ..... mm

Verschwertung FRQ ..... mm
Painted blue
Project-specific!
Ratchet MF 3/4" SW50 3.8 580648000

Antriebsknarre MF 3/4" SW50
Galvanised
Bracing FL .....mm 8.5 540289840

Verschwertung FL .....mm
Painted blue
Project-specific!
Box nut 55 3/4" 1.4 581659000

Stecknuss 55 3/4"
chrome-plated
Length: 8 cm
Upper distance profile U300 .....mm
Width-across: 55 mm Oberes Distanzprofil U300 .....mm
Painted blue
Project-specific!
Cone spanner SCP 20.0 1.42.3 581657000
Konusschlüssel SCP 20,0
Galvanised
Length: 7 cm
Lower distance profile U300 .....mm

Positioning template SCP 5.7 583126000 Lower distance profile U320 .....mm
Vorlaufschablone SCP
Lower distance profile U350 .....mm
Galvanised Lower distance profile U380 .....mm
Width: 48 cm Lower distance profile U400 .....mm
Height: 48 cm Unteres Distanzprofil
Painted blue
Project-specific!
Screw-set M24x85 10.9 3.9 583246000

Schraubensatz M24x85 10.9
Galvanised
Width-across: 41 mm Multi-trip packaging
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Screw-set SCP M24x75 10.9 2.8 583130000

Schraubensatz SCP M24x75 10.9
Galvanised
Width-across: 41 mm
999805802 - 03/2016 185

Doka multi-trip transport box 1.20x0.80m 70.0 583011000 Tie rod system 20.0
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Stop anchor 20.0 11.5cm 90 0.88 581456000
Height: 78 cm Sperranker 20,0 11,5cm 90
Non-treated
Stop anchor 20.0 17.5cm 55 0.62 581457000

Sperranker 20,0 17,5cm 55
Non-treated
Multi-trip transport box partition 0.80m 3.7 583018000

Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Timber parts varnished yellow
Stop anchor double-ended 20.0 19cm 90 1.1 581459000
Sperranker beidseitig 20,0 19cm 90
Steel parts galvanised Non-treated
Custom lengths can be ordered un-
der the special-component Art.n°
580100000, quoting the designation
and the desired length in mm.
Universal climbing cone 20.0 1.2 581442000

Universal-Kletterkonus 20,0
Doka stacking pallet 1.55x0.85m 41.0 586151000
Doka-Stapelpalette 1,55x0,85m Galvanised
Height: 77 cm Diameter: 5 cm
Tool: Spanner for universal climbing
cone 15.0/20.0
Sealing sleeve K 20.0 0.03 581443000

Dichtungshülse K 20,0
yellow-green
Length: 12 cm
Diameter: 6 cm
Doka stacking pallet 1.20x0.80m 38.0 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised Schalhautschutz 32mm
Height: 77 cm Galvanised
Width-across: 70 mm
Cone screw B 7cm 0.86 581444000

Konusschraube B 7cm
red
Doka accessory box 106.4 583010000 Length: 10 cm
Doka-Kleinteilebox
Diameter: 7 cm
Timber parts varnished yellow
Width-across: 50 mm
Steel parts galvanised
Length: 154 cm Stop anchor 20.0 17.5cm 90 0.93 581480000
Width: 83 cm Sperranker 20,0 17,5cm 90
Height: 77 cm Non-treated
Climbing cone SCP 20.0 7.3 581646000

Kletterkonus SCP 20,0
Bolt-on castor set B 33.6 586168000 Galvanised
Anklemm-Radsatz B Length: 21 cm
Painted blue Diameter: 9 cm
Sealing sleeve SCP 20.0 0.07 581650000

Dichtungshülse SCP 20,0
Blue
Length: 19.5 cm
Diameter: 9 cm
186 999805802 - 03/2016


Schalhautschutz 38mm
Galvanised
Framax Xlife plus frame hole plug A 38mm 0.005 589233000

Framax Xlife plus-Ankerstopfen A 38mm
Black
Cone screw M36 SW50 9cm 1.5 581651000

Konusschraube M36 SW50 9cm
Yellow
Length: 12.5 cm
Diameter: 7.7 cm
Width-across: 50 mm
Positioning screw SCP M36 3.4 581658000

Vorlaufschraube SCP M36
Galvanised
Length: 40 cm
Width-across: 55 mm
Positioning clamp M36 0.45 583132000

Vorlaufklemme M36
Galvanised
999805802 - 03/2016 187

Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999805802 - 03/2016

SCP Plattform Doka

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SCP Plattform Doka

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999805802 - 03/2016

The Formwork Experts.

98058-220-01 © by Doka GmbH, A-3300 Amstetten

32 Operating the formwork

67 Typical sequence of lifting-phases

108 Design variants

115 Platform SCP – Lifting unit attached on 157 General remarks

120 Structural design – Lifting unit attached 174 Malfunctions

176 Component overview

138 Start-up phases – Lifting unit attached on

154 Typical sequence of lifting-phases –

Hazard assessment Regulations; industrial safety

Rules applying during all phases of Assembly

Transporting, stacking and storing Symbols used

▪ Only original Doka components may be used as

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

Factual Fpermissible Ed Rd

The advantages for you

▪ Maximised workplace safety

▪ Reduced close-out costs

Variable lifting units – one system

Lifting unit attached on both sides

Lifting unit attached on both sides

☞ ▪ It is forbidden to use the product for anything

☞▪ All persons who are going to put the Platform

For more information, please contact your Doka techni-

▪ Persons who do not have an 'OPERATION

CE marking Before every use

The self-climbing forming and

High safety Highly cost-efficient

Two construction methods – one system

Core at structure edge

Both methods allow slab zones inside the core

Schematic sequence of start-up phases

Position the main working platform.

Erect the girder grille.

Erect the suspended platforms in the shaft cores

98058-409-01 98058-409-02 98058-409-03

☞ For detailed information on the lifting sequence,

Platform SCP – Lifting unit attached on both sides

A Upper distance profile U300 .....mm (project-specific)

Vertical scaffold Suspended platform inside the core

▪ Vertical profile FRQ 120

▪ Upper cylinder connector SCP

☞ The individual components and clamping-con-

Facade platform Railing on the girder grille

A Facade profile HE-A180

Close-up of upper base beam

Close-up of lower base beam

Adaptation to the height of the

Vertical profile 150

Connection point, girder grille

98058-410-04 98058-410-05 98058-410-06

98058-410-01 98058-410-02 98058-410-03

At connection points 2 and 3 the hydraulic cyl-

Connection point, lower base beam

98058-405-03 98058-405-04 98058-405-05

Max. permitted loads

☞ The introduction of the forces, the transfer of

The permitted live load of the system as a whole is

+1 ... Working and storage platform