Parts Manual Parts Manual Parts Manual Parts Manual: Mfg. No: 040297-0

Parts Manual
Mfg. No: 040297-0

13,500 Watt BSPP Home Generator
System
Copyright © Briggs and Stratton. All Rights reserved 26-Apr-2020

Table Of Contents
Model Components Page

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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Copyright © Briggs and Stratton. All Rights reserved 3 26-Apr-2020

Alternator
Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040297-0
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Alternator
REF NO PART NO QTY DESCRIPTION
1 195235GS ADAPTER, Engine
2 199252GS ROTOR
3 206042GS STATOR
4 195234GS CARRIER, Bearing
5 197177GS SCREW
n
6 66386GS ASSEMBLY, Brush
7 66849GS TAPTITE
8
9
203200GS
200442GS
WASHER
BOLT
t i o
10 199888GS O-RING
u c
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p r
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F o
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N

Control Panel
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Control Panel
1 205929GS COVER
2 B3311GS PLASTITE
3 311317GS BREAKER, Circuit, 70A
4 192770GS BRACKET
5 199011GS LUG
6 191991GS PLASTITE
7 198573GS FUSE
8 311353GS PANEL, Control
9 197492GS SCREW
10 205928GS DUCT
11 206821GS DECAL
12 206578GS DECAL
13 206842GS DECAL
14 206820GS DECAL
15 ----- * CAPSCREW, Hex Head, 1/4-20 x 3/4
16 ----- * WASHER, Shakeproof, M6
o n
17
18
-----
207004GS
* NUT, 1/4-20
DECAL
t i
19
20
198515GS
r
198516GS
u
CONNECTOR, 2 Pin
CONNECTOR, 10 Pin c
21
--
F o
198517GS
202882GS
o d HARNESS, Wiring
HARNESS, Wiring
r
-(Not Illustrated)
--
o t
203020GS
p
HARNESS, AVR
-(Not Illustrated)
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Footnotes:
*Items without part numbers are common fasteners and are available at local hardware stores.

Enclosure
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Enclosure
1 197275GS PAD, Mounting
2 U203030GS BASE
3 203437GS BULKHEAD ASSEMBLY, Engine
-- ----- BULKHEAD, Engine
-- ----- DECAL
-- ----- SEAL, Foam
-- ----- SEAL, Foam
-- ----- KIT, Plugs
-- ----- PIN
4 206942GS DOOR ASSEMBLY
-- ----- WELDMENT
-- ----- INSULATION
-- ----- HINGES
5 205928GS DUCT ASSEMBLY
-- ----- DECAL
-- ----- LUG
o n
--
6
-----
198993GS
BRACKET
SUPPORT RAIL ASSEMBLY
t i
--
--
-----
-----
r u
SUPPORT, Rail
SEAL, Foam c
--
7
-----
F o
B4300GS
o d DECAL
BOLT
8
9
203015GS
t p
197493GSr BUSHING, Snap
BUSHING, Snap
10
11
12
o
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205479GS
-----
-----
REGULATOR, Voltage, Full Wave
* CAPSCREW, Hex Head, 3/8-16 x 1
* WASHER, Flat, 3/8-M10
\n
13 ----- * WASHER, Lock, 3/8
14 ----- * NUT, 3/8-16
15 200438GS DOOR ASSEMBLY
-- ----- WELDMENT
-- ----- INSULATION
-- ----- HINGES
16 202956GS SEAL, Foam
17 192778GS TAPTITE
18 195733GS MOUNT, Tiewrap
19 192940GS CLIP
21 198893GS DOOR
-- ----- WELDMENT
-- ----- INSULATION
22 206841GS BULKHEAD ASSEMBLY, Alternator
-- ----- DECAL
-- ----- SEAL, Foam
-- ----- SEAL, Foam
-- ----- PIN
-- ----- BRACKET, Muffler
23 206863GS DECAL
Footnotes:

Enclosure
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Enclosure
24 203303GS COVER, Air Intake
25 198926GS VENT
26 198460GS PLUG, Hole
27 198927GS VENT
29 194694GS COVER, Air Intake
30 203302GS INSULATION
34 198890GS HINGE
35 207652GS KEY, Latch
36 204700GS LATCH
37 206866GS DECAL
38 203844GS DECAL
39 313085GS SCREW
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Footnotes:

Main Unit
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Main Unit
1 U203030GS BASE
2 187594GS MOUNT, Vibration
3 24910GS TAPTITE
4 194683GS SOLENOID, Gas Fuel
5 194829GS FITTING
6 194830GS REGULATOR, NG/LPG
7 195936GS BRACKET
8 202382GS FITTING
9 ----- * CAPSCREW, Hex Head, M6-1.0 x 16
11 ----- * WASHER, Lock, 1/4
12 ----- * NUT, M6-1.0
13 B4300GS BOLT
14 194818GS BATTERY
15 185939UGS WIRE
16 198913GS KIT, Hardware, Battery
o n
17
18
198593DGS
202958GS
WIRE
TUBE
t i
19
20
B4995GS
-----
r u
SCREW
* WASHER, Flat, 5/16-M8 c
21
22
F
-----
o
206865GS
o d DECAL
* WASHER, Shakeproof, M6
23
25
t
-----
p r
1723165SM HOSE, Oil Drain
* CAPSCREW, Hex Head, 5/16-18 x 2-1/2
26
27
28
o
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-----
-----
186790CGS
* NUT, 5/16-18
* WASHER, Lock, 5/16-M8
WIRE
\n
29 ----- * CAPSCREW, Hex Head, 5/16-18 x 2
31 ----- * WASHER, M12
32 B194685GS SUPPORT, Engine
33 202922GS SCREEN
34 ----- * WASHER, Shakeproof, M6-1/4
35 185939WGS WIRE
36 ----- * WASHER, Lock, 3/8
37 ----- * WASHER, Flat, 3/8
38 ----- * CAPSCREW, Hex Head, 3/8-16 x 1
39 B198896GS SUPPORT, Alternator
40 202761GS DUCT
41 ----- * SCREW, Taptite, M5-0.8 x 10
42 ----- * WASHER, Lock, 3/8
43 ----- * CAPSCREW, 3/8-16 x 1-1/4
44 ----- * CAPSCREW, Hex Head, 5/16-18 x 3/4
45 B4300GS BOLT
46 ----- * SCREW, Phillips Head, 4-40 x 0.19
47 ----- * WASHER, Lock, #4
48 186205GS SWITCH, Temp
49 194699GS PLATE, Temp Switch
Footnotes:
** Contact Engine Manufacturer

Main Unit
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Main Unit
50 809743 SCREW
51 ----- ALTERNATOR
53 206864GS DECAL
54 809872 GASKET
55 202885GS MUFFLER
56 202884GS BASE
58 56893GS CRIMPTITE
59 202988GS BULKHEAD, Alternator
61 194682GS COLLECTOR
62 202883GS BOX, Muffler, Top
63 192445GS SCREW
900 ----- ** ENGINE
-- 205950GS MANUAL, Installation
-- 205951GS
-(Not Illustrated)
MANUAL, Operator's
o n
-- 279551TRI
-(Not Illustrated)
MANUAL, Engine
t i
--
r
279543TRI
u
-(Not Illustrated)
MANUAL, Engine c
o d
-(Not Illustrated)
-- 205922GS KIT, Manual ACC
--
t F
198810GS
r o -(Not Illustrated)
PAINT, Touch Up, Gray
o p -(Not Illustrated)
N Re
-- 198811GS PAINT, Touch Up, Silver
-(Not Illustrated)
-- B3518GS CAP, Funnel
\n
-(Not Illustrated)
-- 202295GS HOSE, Flex, NG/LPG
-(Not Illustrated)
-- 207966GS PLATE, Cover
-(Not Illustrated)
-- 203434GS KIT, Decal
-(Not Illustrated)
-- 841856 FILTER, A/C Cartridge
-(Not Illustrated)
-- 692520 FILTER, Precleaner
-(Not Illustrated)
-- 842921 FILTER, Oil
-(Not Illustrated)
-- 199474GS PAINT, Spray, Gray
-(Optional Accessory)
-- 199475GS PAINT, Spray, Silver
-- 6036 KIT, Maintenance
-- 6030 KIT, Cold Weather (Includes Battery and Oil Warmers)
Footnotes:
** Contact Engine Manufacturer

Wiring Diagram
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Wiring Diagram
----- No Parts List Information Available
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Wiring Schematic
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Wiring Schematic
----- No Parts List Information Available
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Hardware Identification & Torque Specifications
Torque Specification Chart Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
No
Property 5.6 8.8 10.9 12.9 Hardware Marks
Class Grade
Class 5.6 Class 8.8 Class 10.9 Class 12.9 SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of in/lbs in/lbs in/lbs in/lbs Size Of in/lbs in/lbs in/lbs

Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
M3 5.88 .56 13.44 1.28 19.2 1.80 22.92 2.15 8-32 19 2.1 30 3.4 41 4.6
M4 13.44 1.28 30.72 2.90 43.44 4.10 52.56 4.95 8-36 20 2.3 31 3.5 43 4.9
M5 26.4 2.50 60.96 5.75 5.97 8.10 7.15 9.7 10-24 27 3.1 43 4.9 60 6.8
M6 44.64 4.3 7.3 9.9 10.3 14 12.1 16.5 10-32 31 3.5 49 5.5 68 7.7
M7 5.2 7.1 12.1 16.5 16.9 23 19.9 27 1/4-20 66 7.6 8 10.9 12 16.3
M8 7.7 10.5 17.7 24 25 34 29 40 1/4-28 76 8.6 10 13.6 14 19.0
M10 15 21 35 48 50 67 59 81 5/16-18 11 15.0 17 23.1 25 34.0
M12 26 36 61 83 86.2 117 103 140 5/16-24 12 16.3 19 25.8 29 34.0
M14 42 58 101 132 136 185 162 220 3/8-16 20 27.2 30 40.8 45 61.2
M16 64 88 147 200 210 285 250 340 3/8-24 23 31.3 35 47.6 50 68.0
M18 89 121 202 275 287 390 346 470 7/16-14 30 40.8 50 68.0 70 95.2
M20 126 171 290 390 405 550 486 660 7/16-20 35 47.6 55 74.8 80 108.8
M22 169 230 390 530 559 745 656 890 1/2-13 50 68.0 75 102.0 110 149.6
M24 217 295 497 375 708 960 840 1140 1/2-20 55 74.8 90 122.4 120 163.2
M27 320 435 733 995 1032 1400 1239 1680 9/16-12 65 88.4 110 149.6 150 204.0
M30 435 590 995 1350 1401 1900 1681 2280 9/16-18 75 102.0 120 163.2 170 231.2
M33 590 800 1349 1830 1902 2580 2278 3090 5/8-11 90 122.4 150 204.0 220 299.2
M36 759 1030 1740 2360 2441 3310 2935 3980 5/8-18 100 136 180 244.8 240 326.4
M39 988 1340 2249 3050 3163 4290 3798 5150 3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
The guides and ruler furnished below are designed to
help you select the appropriate hardware. 7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
0 10 20 30 40 50 60 70 80 90 100 NOTES
1. These torque values are to be used for all hardware
Body
Diameter excluding: locknuts, self-tapping screws, thread forming
Body Length screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
Nut, M8 Screw, M8- 1.25 x 25 a. for prevailing torque locknuts - use 65% of grade 5
Thread Thread Distance between Body torques.
Diameter (mm) Diameter (mm) threads (mm) Length (mm) b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
Inside Threads Body Threads Body
Diameter (in) per inch Diameter per inch Length (in) 3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Nut, 1/2-16 Screw, 1/2- 16 x 2
0 1 2 3 4 Common Hardware Types
1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4
Hex Head Capscrew Washer
Standard Hardware Sizing Lockwasher

Carriage Bolt
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch Hex Nut
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads). Wrench & Fastener Size Guide
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),

this means the Nominal size, or body diameter is 1/2 inch (8mm 1/4” Bolt or Nut 5/16” Bolt or Nut 3/8” Bolt or Nut 7/16” Bolt or Nut 1/2” Bolt or Nut
metric thread diameter), the second number,16, represents the Wrench—7/16” Wrench—1/2” Wrench—9/16” Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench—3/4”
threads per inch, (distance between threads). The final number M6 Bolt or Nut M8 Bolt or Nut M10 Bolt or Nut M12 Bolt or Nut M14 Bolt or Nut
is the body length of the bolt or screw, 2 inches (50mm). Wrench—10mm Wrench—13mm Wrench—17mm Wrench—19mm Wrench—22 mm
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Parts Manual

Mfg. No: 040297-0

Copyright © Briggs and Stratton. All Rights reserved 26-Apr-2020

Model Components Page

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Size Of in/lbs in/lbs in/lbs in/lbs Size Of in/lbs in/lbs in/lbs

Standard Hardware Sizing Lockwasher

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),

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