Training: Front Centralizer Intermediate Centralizer Hose Support Rock Drill Hose Reel

T/T/AxeraT10-12/T/3 CYLINDER FEED TF 500
training COMPONENTS
Hose Rock
reel drill Hose support Front centralizer
Intermediate
centralizer
Beam
Wire rope Impulse cylinders
Feed cylinder Wire rope

training LIFTING POINTS

training SLIDE PIECES
Carriage Adjusting holes
Locating
shoulder
Frame strip
130 Nm
Slide piece
Steel
strip
training SLIDE PIECES ADJUSTING
clearance = 0
max. 1,5 mm
training REPLACING STEEL STRIP
Front centralizer body
Use silicone here

300 Nm
Steel strip
Mounting pieces
Steel strip
Slide piece frame
Slide piece
training CYLINDER STRUCTURE
Pressure connection (feed)

Pressure connection (return) Mounting piece
Piston rod
Cylinder tube
Return wheel Adapter
Return wheel bracket

training CYLINDER DISMANTLING
5
training PISTON ROD SEALS

training REPLACING PISTON AND PISTON SEALS
Use special tools:

4--208 137 48
4--208 138 78
4--208 139 08
Use special tool

training CYLINDER ASSEMBLING
Use special tools
750 Nm
3 2
Secure with glue
300 Nm
5
6
training HOSE REEL / HOSE ORDER
Shank
lubrication Stabilator
Percussion
(pressure)
Percussion
(return)
Rotation
Shank lubrication Stabilator Shank lubrication
Percussion Percussion
(pressure) (pressure)
Percussion
Percussion (return)
(return)
Rotation
Rotation
Flushing
Flushing
training HOSE REEL COMPONENTS
Grease
nipple
Cover
Hose reel Axle nut

Securing plate
Bearing
Bushing
Bearings
Return
wheel
Grease
nipple
training HOSE SUPPORT
Stabilator
Shank lubrication
Percussion (pressure)
Percussion (return)
Rotation
Rotation
Flushing
Feed cylinder hoses
Clamping piece Clamping piece

T/T/AxeraT10-- 12/T/3 CYLINDER FEED TF 500
training ADJUSTING WIRE TIGHTNESS
Adjustment nut
Locking nut
X
Return wire Locking Adjustment Pulling wire
nut nut
X= HLX Stab. 85--88mm

basic 150--153mm
training IMPULSE CYLINDERS
Bleed--screw
Impulse cylinder
training FRONT AND INTERMEDIATE CENTRALIZERS
Front centralizer (300 Nm) Jaw piece
Wear
pieces
(100 Nm) Buffer
(300 Nm)
Body
Intermediate centralizer
(300 Nm)
Jaw piece
Wear
pieces
(200 Nm)
(100 Nm)
Base plate
training RETURN WHEEL
Return wheel
Grease
nipples
Return wheel
bracket
Axle
T/T/AxeraT10-12/T/3 CYLINDER FEED TTF 500
training LIFTING POINTS

training MAIN COMPONENTS
Front centralizer
Traveling centralizer
Hose support
Idler wheel
Rock drill
Feed cylinders
Bracket Hose reel
Innertube
Beam
training OPERATING PRINCIPLE
Front centralizer / Hose reel (4)

Rock drill (5)
buffer (13)
Idle wheels (8)
Piston rod (2)
Bracket (3)
Hydraulic cylinder (11)

Hydraulic cylinder (14)
End of the beam (12)

Inner Tube (10)
Cylinder tube (1)
Idle wheels (9)

Wire ropes (6 )
Wire ropes (7)
training ADJUSTING THE INTERMEDIATE AND

MAXIMUM LENGTH 1
When you adjust TTF--500 feed to intermediate or maximum length you have to adjust the
feed to minimum length first (steps 1--4).
1. Open the ball valves (1) and (2) and open them fully.
2. Feed the rock drill forward until the whole system has the shortest position
(minimum length).
TTF UPPER FEED TTF LOWER FEED
DIRECTION OF FEED DIRECTION OF FEED
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar

MAXIMUM LENGTH 2
3. Close the ball valve (2) fully.
4. Feed the rock drill backwards until it is facing the rearstopper and run it against the
rearstopper approximately 10 seconds.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar

MAXIMUM LENGTH 3
5. Open the ball valve (2).

6. Run inner tube of the feed in to the wanted length (x) by running the rock drill against
the rearstopper.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar
X

MAXIMUM LENGTH 4
7. Close the ball valve (2).
8. Feed the rock drill against the rearstopper about 10 seconds.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar

MAXIMUM LENGTH 5
10. Open the ball valve (2) fully.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar
training ADJUSTING THE MINIMUM LENGTH 1
1. Open the ball valves (1) and (2) fully.

2. Feed the rock drill forward until the whole system is shortest possible.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar

4. Feed the rock drill backwards until it is facing the rearstopper.
5. Run the rock drill backwards against the rearstopper about 10 seconds.
A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar

A B
B C A
ADJUSTING
PRESSURE
40 bar
1 2
S81
A B <210 bar
training SLIDE PIECES
Idler wheel
Carriage
Locating shoulder Adjusting holes
Slide piece
Slide piece
support
Steel trip
Carriage
Locating shoulders
Slide pieces
Steel trip
Slide piece support
training SLIDE PIECES ADJUSTING
clearance 1-- 1,5 mm

clearance = 0 mm
training CHANGING AND ADJUSTING

THE SLIDE PIECES OF INNER TUBE
Adjusting
plate Inner tube
(15)
Locking screws
(53) Adjusting plate
(47)
Slide pieces Slide pieces

(22b) (22a)
training
Adapter
Cylinder head Cylinder tube
Piston rod Idle wheel bracket
Pressure connection
C YLINDER OF OUTER BEAM
training CYLINDER OF INNER BEAM
Position adjusting piston

Piston rod
Piston
10
2
9
2
B
9
C
10
A
training CYLINDER DISMANTLING
1
2
5
training PISTON ROD SEALS

training REPLACING PISTON AND PISTON SEALS
Use special tools:

4--208 137 48
4--208 138 78
4--208 139 08
Use special tool

training CYLINDER ASSEMBLING
Use special tools
750 Nm
3 2
Secure with glue
300 Nm
5
6
training REPLACING INNER CYLINDER SEALS
Cylinder tube
Bushing
Piston
Intermediate piston
Piston rod
Cover of cylinder
training HOSE REEL / HOSE ORDER (HLX)
Shank
lubrication Stabilator
Percussion
(pressure)
Percussion
(return)
Rotation
Stabilator
Shank lubrication Stabilator
Percussion Shank lubrication
(pressure) Percussion
(return) Percussion
(return)
Rotation
Rotation
Flushing
Flushing
training HOSE REEL / HOSE ORDER (HL)
Shank
Percussion lubrication
(pressure)
Rotation
Rotation
Percussion
(return)
Percussion Shank lubrication Percussion

(pressure)
(pressure)
Percussion
(return)
Percussion
(return)
Rotation
Rotation
Rotation Rotation
Flushing Flushing
training HOSE REEL COMPONENTS
Grease
nipple
Cover
Hose reel Axle nut

Securing plate
Bearings Bearing
Bushing
Bearings
Idler wheel
Plate
training HOSE SUPPORT
Stabilator
Shank lubrication
Percussion (return)
Rotation
Rotation
Flushing
Feed cylinder hoses
Clamping piece Clamping piece

training ADJUSTING WIRE TIGHTNESS 1
1 2
B
1 (A) Hose support

2 (B) Wires tight adjusting screws
A
2
1
training ADJUSTING WIRE TIGHTNESS 2
HLX
HLX Stab. 85 -- 88 mm
basic 150 -- 153 mm
wire
Max 50 mm
2--5 mm
wire
HL 510/560
training IMPULSE CYLINDER
46 mm
Min. 5 mm
Bleeding screw
Impulse cylinder
training FRONT AND TRAVELING CENTRALIZER
Screws Body
300Nm Buffer
Jaw pieces
Guide piece
Guide piece
Body
Screws
Screws 300Nm
100Nm
Buffer
(300 Nm)
Traveling centralizer is welded at the end of main feed beam

training IDLER WHEEL ASSEMBLY
Locking screw
Plate Crease nipple
Flange
Bearing
Idler wheel
Screws
100Nm
Base plate
Axle
Carriage

Training: Front Centralizer Intermediate Centralizer Hose Support Rock Drill Hose Reel

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Training: Front Centralizer Intermediate Centralizer Hose Support Rock Drill Hose Reel

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Available Formats

T/T/AxeraT10-12/T/3 CYLINDER FEED TF 500

Wire rope Impulse cylinders

Feed cylinder Wire rope

training LIFTING POINTS

training SLIDE PIECES

Carriage Adjusting holes

training SLIDE PIECES ADJUSTING

training REPLACING STEEL STRIP

Front centralizer body

Use silicone here

Slide piece frame

training CYLINDER STRUCTURE

Pressure connection (feed)

Return wheel Adapter

Return wheel bracket

training CYLINDER DISMANTLING

training PISTON ROD SEALS

training REPLACING PISTON AND PISTON SEALS

Use special tools:

Use special tool

training CYLINDER ASSEMBLING

Use special tools

Secure with glue

training HOSE REEL / HOSE ORDER

Shank lubrication Stabilator Shank lubrication

training HOSE REEL COMPONENTS

Hose reel Axle nut

training HOSE SUPPORT

Feed cylinder hoses

Clamping piece Clamping piece

training ADJUSTING WIRE TIGHTNESS

X= HLX Stab. 85--88mm

training IMPULSE CYLINDERS

training FRONT AND INTERMEDIATE CENTRALIZERS

Front centralizer (300 Nm) Jaw piece

(100 Nm) Buffer

training RETURN WHEEL

training LIFTING POINTS

training MAIN COMPONENTS

training OPERATING PRINCIPLE

Front centralizer / Hose reel (4)

Hydraulic cylinder (11)

End of the beam (12)

Cylinder tube (1)

Idle wheels (9)

training ADJUSTING THE INTERMEDIATE AND

training ADJUSTING THE INTERMEDIATE AND

training ADJUSTING THE INTERMEDIATE AND

5. Open the ball valve (2).

training ADJUSTING THE INTERMEDIATE AND

training ADJUSTING THE INTERMEDIATE AND

training ADJUSTING THE MINIMUM LENGTH 1

1. Open the ball valves (1) and (2) fully.

training ADJUSTING THE MINIMUM LENGTH 2

3. Close the ball valve (2) fully.

training ADJUSTING THE MINIMUM LENGTH 3

6. Close the ball valve (1) fully.

training SLIDE PIECES

Locating shoulder Adjusting holes

training SLIDE PIECES ADJUSTING

clearance 1-- 1,5 mm

training CHANGING AND ADJUSTING