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Dr. G.R.

DAMODARAN COLLEGE OF
SCIENCE
(CIVIL AERODROME POST, AVINASHI ROAD , COIMBATORE-641014)

‘’KALYX PLASTI-PACK’’

INTERNSHIP
BY
AYSHA RIYA T.P
(20Bco008)
TABLE OF CONTENT
S.NO TOPIC
1. INTRODUCTION
2. COMPANY PROFILE
QUALITY POLICY

3. ORGANISATIONAL STUDY
4. DEPARTMENTAL STUDY
 PRODUCTION DEPARTMENT
PRODUCT PROFILE
RAW MATERIALS
PRODUCTION PROCESS
STRUCTURE OF PRODUCTION
DEPARTMENT
 FINANCE DEPARTMENT
FINANCIAL PLANNING
ACCOUNTING SYSTEM
STRUCTURE OF FINANCE
DEPARTMENT
 MARKETING DEPARTMENT
MARKETING
MARKETING STRATEGY
STRUCTURE OF MARKETING
DEPARTMENT
 HUMAN RESOURCE
DEPARTMENT
OBJECTIVES
PERSONNEL AND WELFARE
FUNCTIONS
 EXPORT IMPORT
DEPARTMENT
EXPORT PROCEDURE
5. SWOT ANALYSIS
6. FINDINGS
7. CONCLUSIONS
INTRODUCTION
As a final year B.com student in Dr.G.R. DAMODARAN College
of Science,Coimbatore, I had to do my internship at ‘KALYX
PLASTI-PACK’ ,Pappinisseri.

OBJECTIVES OF THE STUDY:


A well organized and effectively planned organization
from the base stone of every successful business. Internship
provides an excellent opportunity for experiencing and
understanding the organization in its full life.

The main objectives of the study are as follows :


 To study the Organization as a whole.
 To study the various department functions.
 To take the specialization on finance department.
 To take recommendation if any,based on the
findings of the study.

SCOPE OF THE STUDY:


The study was conducted at ‘KALYX PLASTI-PACK’
Pappinisseri. The study gives a fair idea about different strategy
implemented by the company for its products. The study can be
taken as a basix in case of similar studies by other venture in
this field.

SOURCES OF DATA:
For the purpose of study, both Primary data and
Secondary data were collected and used.
PRIMARY DATA:

Primary data refer to the information obtained


firsthand for the specific purpose of the study. Here the primary
sources of data were mainly direct observation and
unstructured interviews.

Primary data were also obtained through personal


interview with managers as well as some employees. The
working and characteristics of different departments were
observed and noted down. Unstructured interview were carried
out with various department heads, supervisors and workers to
study more about the respective departments and their
functioning.

SECONDARY DATA:

Secondary sources of data refer to the information


gathered from sources already existing.The main secondary
sources of data used here are company records and archives,
operating manuals of various departments and company
website and other related sites.

DURATION:

The duration of the internship is 21 days.


COMPANY
PROFILE
COMPANY PROFILE

“Talash Plasto-pack” came into being in October 1995, in


Kannur ,Kerala. The company began the modest operations with the
manufacturing of basic but quality disposable plastic cups & plates at
affordable prices. With the growing demand for high quality, food grade
plastic containers, in 1997, the company brought world class technology
of superior plastic food packaging containers and commodities, which
was high on hygiene and convenience. Furnished with imported state-of-
the-art machinery from GN, plastics, Canada: a name of world repute in
plastic manufacturing equipments. From sourcing of quality raw material,
to the end product, our products set a bench mark in strength, food-
grade plastics and dimensional accuracy of containers. With the steady
and well palced growth of the company due to the growing demand and
efficient production from the side of Talash Plastopacks, the company
further diversified and began Kalyx Plasti-Pack which exclusively
manufactures plastic packaging commodities. Today, Kalyx Plasti-pack
is doing more than just catering to food packaging. We have the
expertise and the technology thereof to manufacturing packaging
solutions for electronic components manufacturing units with custom
made as per the specific needs of each customer.”

Talash PlastoPacks are avante grade manufacturers of high


quality pressure formed and thermoformed plastic containers in a
variety of designs and utility according to market demands. Equipped
with high-tech machinery and sophisticated infrastructure, to meet the
ever growing customer base combined with the Talash touch, the
company diversified and began Kalyx Plasti-Pack. Today Kalyx Plasti-
Pack is doing more than just catering to food packaging. We have the
expertise and the technology thereof to manufacture packaging solutions
for electronic components manufacturing units with custom moulds
custom made to customer specifications.
QUALITY POLICY:

Today, Kalyx Plasti-Pack proudly pronounces their personal


commitment to understand, meet and when possible exceed their
customer requirements through continuous improvement of processes.
Kalyx is dedicated to delivering defect-free products on time at the most
competitive possible prices. A name to reckon with for world class plastic
packaging commodities at affordable prices in a variety of designs, no
matter what your products are, Kalyx ensures your products, better shelf
life, high visibility and value for money.

CORPORATE RESPONSIBILITY:

A synonym for the finest of food grade and high quality plastic
packaging, Kalyx Plasti-Pack has become a name to reckon with, a
highly competitive company with a corporate responsibility of ethical
business practices and eco-friendliness. The company promotes the use
of recycling plastics to minimize the hazards on the environment. With
the manufacturing of top-class plastics we also promote the preservation
of natural resources.

LOCATION OF THE COMPANY:

Kalyx Plasti-Pack is located at pappinisseri on the bank of


Valapattanam River. This place is about 8 km from Kannur town.

This location is apt for the plastic industry. Being near to the
Railway station the problem of transportation is solved. Roadways and
Waterways are available.
ORGANISATIONAL
STUDY
ORGSNISATIONAL STRUCTURE
Chairman

Board of Directors

Managing Executive
Director director

Human Finance & Export &


Production Marketing
Resource Administratio Import

Supervisor

Accountant Office Assistant

Channels of Advertisement
Sales Promotion Market Research
Distribution

Skilled Semi Skilled Un Skilled


Labours Labours Labours
DEPARTMENTAL
STUDY
PRODUCTION
DEPARTMENT
PRODUCTION DEPARTMENT
Production is the foundation of every business organization. Production
and marketing of goods and services are the fundamental objectives of
an organization. The production of a business is concerned with the
creation of a product or service required to satisfy customer’s needs.
Production will be effective when;
i. It operates primarily to satisfy customers demand (quality ,
quantity , price and timing of delivery)
ii. It operates in an economical and efficient manner ( cost
effectiveness )

Production is the creation pf value; it can also be seen as


transformation of inputs into. Production means creation of
utilize and includesa all the activities of procurement, allocation
and utilization of resources such as labour, energy, material
equipments, machinery etc. It is the functional area responsible
for turning input into finished output through a series of
production processes. The production manager is responsible
for making sure that raw materials are provided and made into
finished goods effectively. He must make sure that work is
carried at smoothly , and must supervise procedures for making
work efficient and more enjoyable.

Man, Machinery , Material and money are the main inputs for a business
enterprise. In Kalyx Plati-pack we can see a perfect mix of all these
basic input needs used for the production. The function of production
department is to convert raw material into finished products. The function
of production department begins from bringing the raw materials into
factory to the packaging of waste. The role of production department
finishes only when thefinished goods are properly packed and kept
ready to dispatch.
Kalyx Plasi-pack being a manufacturing concern number of
equipments and machines are involved directly or indirectly with the
production processs and hence the effective functioning of a
maintenance department is inevitable. The objectives of the department
include minimizing breakdowns to keep operations table, providing safe
working environment and providing reliable condition for equipment and
providing reliable condition, through service, repairs, replacement and
modification.
The production in Kalyx Plasti-Pack is going in its maximum capacity.
The machine works for 24 hours and the workers are working in shift.
Production is a fabrication of physical object through the use of
men, material & equipments. After introducing raw-material for a series
of process the finished goods are obtained.The manufacturing process
can be precisely explained
Input Conversion process Output
In Kalyx Plasti-Pack the raw material includes Polystyrene,
Polypropylene (PP) and Rigid Poly Vinyle Chloride. These are passing
through certain process and at last we get the finished products. The
finished products include plastic glasses, disposable plates, and many
other various kinds of food containers.
PRODUCT PROFILE

CUP AND GLASSES : 50ml , 100ml , 130ml , 160ml , 200ml ,


250ml .

CONTAINERS : 250ml , 350ml , 500ml , 800ml , 1000ml ,


1500ml .

SPECIALITY PRODUCTS : Handle cup , Burger tray , Lunch tray ,


Breakfast tray , Sandwich container.

Specific needs of customer can also be met for specific design


containers with our in House mould / Tooling facility.
RAW MATERIALS
 POLYSTYRENE
 POLYPROPYLENE (PP)
 RIGID POLY VINYLE CHLORIDE (RPVC)

POLYSTYRENE
Polystyrene is expensive and hard plastic and probably only
polythene is more common in our every day life. Polystyrene is a vinyl
polymer. Structurally , it is a long hydro carbon polystyrene is produced
by free radical vinyle polymerization. This type is mainly used housing
outside of a computers model cars and airplanes.

POLYPROPYLENE (PP)
It is also known as Thermo Plastic Polymer used in a wide
variety of application including packing, textiles, stationery plastics and
reusable containers of various types of laboratory equipments.
Polypropylene is normally tough and flexible, especially when
copolymerized with ethylene.

RIGID POL VINYLE CHLORIDE (RPVC)


Rigid Poly Vinyle Chloride is a component mainly seen
among the plastic manufacturers. These use mainly for fabrications and
moulding. Rigid Poly Vinyle Chloride has a redundant permanent virtual
circuit.
PRODUCTION PROCESS
Kalyx Plasti-Packs provide engineering and manufacturing
services for plastic packing as well as custom thermo formed items like
clam shells, blister pack, trays and fille materials. For over a decade
Kalyx Plasti-Pack has been leading manufacture in vacuum forming,
thermoforming and pressure forming. Company serve a wide variety of
industries including food packing, catering industry, medical and IT
industry, with high quality products that are reasonably priced and
delivered on time. Company is fully equipped for prototypes or
production of many kinds of pressure formed plastic products.
Kalyx Plasti-Pack is specializing in high quality pressure forming
and vacuum thermoforming. Kalyx Plasti-Pack is constantly upgrading
technology and expertise to meet the changing and the growing demand
of the market to the manufacture. High quality food grade plastic at
affordable and sensible price.
There are three raw materials used for the production process.
They are Polystyrene, Polypropylene and Rigid Poly Vinyle Chloride.
These three materialsa in granule form. They are mixed together
proportionally and are placed into a funnel. Through the heating process
inside the funnel, the granules are melted and converted into sheet. The
machine is used for this process called sheet line machine and the
process is called sheet line process. These sheets are loaded and
weighed accordingly and then dumped into a thermo forming machine.
This machine is computerized semimanual which can be used to set
different kinds of moulds and styles according to the need of the
manufacturer. While operating this machine, the sheet is placed in such
a manner as to undergo a high pressure compulsion. Through this
compulsion the designed mould is formed as the output. This process is
called thermoforming.
There is another machine so called as Injuction moulding machine
which is much more advanced, simple, user friendly and eco friendly
compared to thermoforming machine. Under the injuction moulding
process raw materials are directly converted into finished product.
Where the making of sheet or so called sheet line method is not
applied. In this method the raw materials are directly put into the
injuction moulding machine. And then set different kinds of moulds and
styles to be produced and set the temperature to melt. Then they
undergo a high pressure compulsion. Through this compulsion the
designed mould is formed as the output. This method is costly and the
quality of the product is much more standardizing than the
thermoforming products. Another advantage of the product is that it can
that can be used in oven for heating and cooking.
In production there is an efficient usage of wastage. The wastage
can be recycled. The wastage is put under the sheet line machine and
that convert the wastage into a sheet and the production process goes
on. And there is no wastage in production.
STRUCTURE OF PRODUCTION
DEPARTMENT

GENERAL MANAGER

PRODUCTION WORKS
MANAGER MANAGER

SHIFT IN CHARGE

SUPERVISOR

OPERATOR

WORKER

SKILLED SEMI SKILLED UNSKILLED CASUAL


FINANCE
DEPARTMENT
FINANCE DEPARTMENT
Finance is the life blood of every business organization. So
Without finance no business enterprises can be run. Every company
posses its sources of fund through finance. Proper finance management
helps the organization to buld a healthy promotion of its business.
Finance includes sources of fund and accounts management.

Financial planning refers to the process of determining the


objectives, policies, procedures, programs and enterprise. Financial
planning is an important function of finance management. It is needed in
small as well as big business. Similarly on existing and new business
which have to plan their financing activities with great care.

Financial planning should be under taken to match the needs


of the enterprise. It is continues and on going process. It has to be
evaluated from time to time and altered accordingly. Financial plans are
to be drawn up keeping in mind the objectives of the business.
FINANCIAL PLANNING
Every company should focus on a good financial planning for its proper
controlling ot ts operation. So as an initial stage every organization
should have a sound financial planning and controlling system.

COMPANY SOURCE OF FUND


The main sources of fund for a company:
INTERNAL SOURCE
a) The main sources of fund of kalyx plasti- pack are income generated
from sales.
b) Reserves are the other sources of fund, where current loss is
adjusted.

EXTERNAL SOURCE
a) The main external sources of fund are term loans from banks and
other financial institutions like Axis Bank, HDFC, Federal bank, SBI
b) Share capital - Kalyx Plasti-Pack introduces its capital directly from
inside the company partners. Partners bring out their initial capitals as
per the needs of the company. If needed additional capitals are also
contributed by the partners.
ACCOUNTING SYSTEM
Kalyx plasti-pack prepares the accounts by recording the
transaction in the books. They follow double entry system and also
maintain all the levels of posting of transactions from the preliminary
level of journalizing to the last stage of financial report analyzing and
interpretation. They follow both manual accounting and computerized
accounting system. Thus accurate and easy preparations of financial
reports are made.
Kalyx plasti-pack maintains mainly four types of journals they are:
1. CASH PAYMENT BOOK
2. BANK PAYMENT BOOK
3. CASH RECEIPT BOOK
4. BANK RECEIPT BOOK

As a sub division of these journals mainly three sub ledgers are also
prepared namely:
1. ACCOUNT RECEIVABLE BOOK
2. ACCOUNTS PAYABLE B0OK
3. PERSONAL LEDGER

Apart from these the also prepares;


 Minutes book for recording the proceedings of the general body of
members.
 Admission Register and Nomination Register.
 Pay book or Cash book and Receipt book.
 Share Application Register.
 Rectification Register.
 Register of fluid resources.
 General ledger and voucher.
 Ledgers of borrowing.
 Suspense account Register.
 Register of monthly Receipts and Disbursements.
 Register of Dividend

 CASH BOOK: It is used to record all transaction relating to


cash and it is prepares daily
 DAY BOOK:-It is prepared to record all the daily transaction
wit regarding to the corresponding date. So on verification
only the date aspect can be used for tracing the transaction
 RECEPT &DISBURSEMENT A/C
 GENERAL LEDGER
 FINAL ACCOUNTS

I. Trading Accouny
II. Profit &loss Account
III. Balance sheet
Kalyx plasti-pack follows a good method of accounting as well as a
good maintenance of auditing records.
TAX
Government tax affects every segment of our society and must be
taken into consideration by managers in all kind of organizations. The
level of taxations is closely related to Government spending.
Kalyx plasti pack, pay tax for the plastic products. They also pay
taxes for punished products and for raw materials which is being bought
up in the industry.
But the way taxes are collected is also to the people generally. For
example, if taxes are too high on business profits, the incentives to go
into or stay in business tends to drop, and investors will look else where
to invest their capital .if taxes are collected on sales, prices will rise and
people will tend to buy less. If they are collected heavily on real estate,
people may find it too expensive to own a house or a building and may
move to cheaper and less comfortable leased living place.
STRUCTURE OF FINANCE DEPARTMENT

BOARD OF DIRECTORS

SECRETARY

FINANCIAL AUDITOR
MARKETING
DEPARTMENT
MARKETING DEPARTMENT
The word 'market' is derived from the Latin word market
which means merchandise trade or place where business is
conducted. In ordinary language market means a place where
goods are bought and sold. Marketing is an important area of
business. It is one of the most dynamic field within a management
area. Marketing can be defined as the delivery of customer
satisfaction with a profit. In modern marketing customer is the king.
The ultimate purpose of marketing is to maximise sales by
customer needs through quality products.
The main duties of the marketing department in an organisation is
to analyse market, find opportunities, design and develop method
and action, purpose a budget and establish a set of control.
Marketing deals with identifying and meeting human and social
needs into a profitable business opportunity. The main aim of
marketing is to make sales maximization and to know and
understand customers.
According to F.E.Clerk, marketing is defined as "marketing consist
of those efforts which effects, transfer in ownership of goods care
of their physical distribution". According to Philip Kotler "marketing
is a social and managerial process by which individual and the
group obtained products and value with others".
This marketing is concerned with all activities which are involved in
the process of transferring goods from the point of production and
to the point of consumption. There are two types of customer price
conscious and quality conscious. "HIGH QUALITY LOW PRICE' is
the policy of kalyx plasti-pack. So the company mainly aims at
quality.
MARKETING
Due to high quality maintained by the company has found
ready markets both in Kerala and outside Kerala.
Kalyx plasti-pack has three segments of markets which are industrial
market, domestic market and export market. The company has
succeeded in arranging manufacture programmes on the basis of firms
order, which flow regularly for all types of products.

MARKETING STRATEGY
The strategy that has been adopted by the firm is customer
oriented. Kalyx plastipack's marketing strategy evolves around its
product quality. The company does not aim at making profit by
competing with local manufactures, rather aims at niche marketing.
Niche marketing is typically small whose needs are not well secured.
Kalyx plasti-pack has three segment namely, industrial market,
domestic market and export market. 100 % sales constitute to declare all
over the India. Kalyx plasti-pack has positioned its brand in upper end of
market and targets those segments that require the quality. It is backed
by the firms' commitment to latest technologies in plastic processing
field.
ORGANISATIONAL CHART OF
MARKETTING DEPARTMENT

MANAGING DIRECTOR

MARKETING MANAGER

MARKETING CO-ORDINATOR

BUSINESS MANAGER

MARKETING OFFFICER

MARKETING REPRESENTATIVE
HUMAN
RESOURCE
MANAGEMENT
HUMAN RESOURCE DEPARTMENT

The effective management of an organization involves planning ,


organizing, staffing, leading , coordinating , monitoring and controlling
4m’s.
 Men
 Machine
 Material
 Method
The 4m,s are know to be supporting pillars of organization.

HRD OBJECTIVES

 Define job requirement


 Evaluate and select the right personnel
 Provide career plan foe employees
 Identify training needs and provide to them
 Develop personnel skill through job enrichment

Occupation safety and healthy conductive work environment and


personnel welfare is planned and implemented.

PERSONNEL AND WELFARE FUNCTION

 Job design : It is a elevation of the total task to be performed. It


is a procedure and tool for determining the specified task
operating and requirement of each job. After a job has been
defined. It is analyzed that is each task is describing

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