Superior Energizer

Manual D425
NOTES

Manual • Superior Energizer • Page 1

 Contents
Superior Energizer
Overview................................................................................
2
Operation...............................................................................
2 Use with Superior Hydraulic Fishing
Jar................................ 2
Rig Up.................................................................................... 2
Jarring.................................................................................... 3
Rig Maintenance.................................................................... 3
Dressing Area Maintenance .................................................. 3
Equipment Required.............................................................. 3
Disassembly.......................................................................... 4
Inspection of Parts.................................................................
4 Pressure Body
................................................................... 4
Impact Surfaces................................................................. 4
Splines...............................................................................
4
Assembly...............................................................................
5
Preparation............................................................................ 5
Testing................................................................................... 5
Filling and Testing.................................................................. 5
Test Load Chart.....................................................................
6 Jar
Tester............................................................................... 7
Illustration of Metal Parts.......................................................
8 Illustration of Polypaks and
Seals.......................................... 9 Strength Data
...............................................................10 – 11
Chart A – Specifications
Chart B – Strength and Test Data
Chart C – Recommended Tightening Torques
Complete Assemblies and Parts Lists......................... 12 –
15
Service Kit ................................................................... 16 –
17

LEGAL NOTICE

All references to Bowen® part numbers in this literature are

used to identify interchangeable tools and parts. Reference

Page 2 • Superior Energizer • Manual

 to such tools and parts does not imply that Oil Tools is a
licensee or is in any way
affiliated with National Oilwell Varco. Oil
Tools does not sell, or offer
to sell, National Oilwell Varco
(Bowen) products.

“Bowen” is a registered
trademark of National Oilwell Varco.

3rd Printing, August 2012. Rev. 2

OVERVIEW The Superior Energizer is run in conventional jarring
conjunction with a operations, using either
Superior Hydraulic hydraulic or mechanical jars, the
The Superior Energizer is essentially Fishing Jar of the same size. Each size intensity of a
a fluid spring of Superior Energizer is designed to blow is a function of, and
that stores energy match a corresponding size of Superior is proportional to the accelerated
when a strain is Hydraulic Fishing Jar. movement of the entire running
pulled on the string above the
fishing string. Its function is OPERATION fishing jar.
to increase the impact energy
Avoid running the tools at a highly devi-
delivered to the
ated point or in the curve of a
stuck fish by the The Superior Energizer is installed in
directional hole. Isolate the Superior
Superior Hydraulic Fishing Jar and the the string when maximum jarring
Hydraulic Fishing Jar and Superior
collars used to supply the impact impact and impulse
Energizer from stiffer sections of the
energy. are needed, particularly
string with flexible joints.
in shallow, deviated, or directional
When the strain is removed by the free
holes. Running strings lack stretch at
stroke of the fishing jar,
shallow depths. Acceleration and The Superior Energizer is simple to
the stored energy is
effectiveness of use and requires only a straight pull at
released, accelerating the collars
the jarring assembly a load determined
upward until a blow of high impact is
are diminished due to the small by the job. It
struck. The hydraulic
amount of available stretch. In is completely safe to
fluid contained in
deviated or directional holes, friction assemble since no high-pressure pre-
the tool cushions
between the running string and the loading is required.
much of the
wall of the hole will often diminish
jarring shock from the All internal and external threaded
accelerated movement. In these
rebounding string after each stroke to connections are tightened to the
cases, much of the energy will be lost.
protect tools and string from damage. recommended torque at the Logan
The Superior Energizer provides a
means to manufacturing facilities prior to
Variable load is controlled
shipment. Check all external
by applying a lighter or store the required energy immediately
connections after use to ensure proper
heavier pull on the working string. A above the drill collars
torque is maintained.
light pull will create light impact and a and fishing jar to
heavy pull will create hard impact at offset the loss of stretch or CAUTION: Tong the Superior
the strike point. drag on the running string. In Energizer approximately four inches

Manual • Superior Energizer • Page 3

from the threads. Do not tong NOTE: The Superior Energizer is Fishing Jar. It is necessary to install
directly over the threads. Doing so shipped from the factory in the closed similar weight above the Superior
will damage the tool. position. The Superior Energizer is Energizer for a minimum of 1,000 feet
installed between the running string to lessen the reverse inertia on the
USE WITH THE (tubing or drill pipe) and the jarring fishing jar. Apply the
SUPERIOR HYDRAULIC mass (i.e. drill collars) that are located minimum pull
FISHING JAR directly above the Superior Hydraulic load above the weight of the
Fishing Jar. When the tool is elevated, drill collars and string to obtain an
the mandrel will stroke open two to effective blow.
The Superior Energizer is always used three inches before elevating the at-
CAUTION: Maximum pull load on
with a Superior Hydraulic Fishing Jar. tached fishing assembly. This is part
the fishing jar should not be
of the temperature compensating
It is recommended that no less than exceeded at any time during the pull
design feature that makes the
two joints of drill cycle.
Superior Energizer unique.
collars or no
1. To strike the initial blow, set the
less than four Once the tool is lowered into the well,
string down to
joints of heavyweight downhole temperature will expand the
energizer fluid and close this gap, ensure the fishing
drill pipe be
jar is
installed between the increasing the working stroke of the
tool. closed. Raise the
Superior Hydraulic Fishing Jar and the
string by
Superior Energizer.
When the fishing string is pulled from applying the desired pull load
RIG UP the well, the Superior Energizer will on
once again stroke open two to three the fishing jar.
inches.
Fill the Superior Energizer with the 2. Set the brake and
This gap may be somewhat greater if wait for the jar
correct Energizer Fluid (see page 13)
a heavy length of fish is being to strike.
and test the tool in a Jar Tester (see
recovered. Depending on depth of operation,
page 7) or equivalent test fixture to
verify performance. amount of stretch on the string
WARNING: The Superior Fishing (pull load), downhole
Before using, carefully examine the Jar is shipped from the factory in temperature,
Superior Energizer to be sure the tool the closed (cocked) position. The hole condition, and other
has been properly assembled and closed Superior Fishing Jar variables, the initial blow may take
filled, and that there is should not be left suspended in the from a few seconds to several
no leakage. elevator, especially with any minutes.
To achieve maximum significant amount of weight
suspended below it, as the tool 3. Close the jar and
effect from jarring
repeat. It is
action, the Superior Energizer may open and drop the length of its
only
should be installed in the string imme- stroke, causing damage or injury.
necessary to
diately above the drill collars,
close the jar
heavyweight drill pipe, and other JARRING
before stretching
concentrated mass located between
the string to strike the next blow.
the Superior Hydraulic Fishing Jar and
Any desired pull load, up
Energizer. Except when Velocity and relative impact
to the maximum
flexibility is required for load of
pull load for the
bending, there should be no a blow is controlled by the amount of
jar, may be
change in weight per foot in stretch in the running
struck on subsequent blows.
the first 1,000 string (pull load)
feet in the working string and weight of the drill collars The Superior Energizer can transmit
directly above the Superior Energizer. installed above the Superior Hydraulic full torque in either direction at all times

Page 4 • Superior Energizer • Manual

while maintaining full circulation WARNING: The Superior Fishing rotating threaded parts during make
throughout the tool. Jar is shipped from the fac- tory in up or break out.
the closed (cocked) position. The
6. Suitable nylon lift straps for lifting
RIG MAINTENANCE closed Superior Fishing Jar
heavy parts during disassembly or
should not be left suspended in the
assembly.
elevator, especially with any
No specific action is significant amount of weight 7. A suitable jar tester for
required for rig suspended below it, as the tool tool diameter
down. In most cases, after may open and drop the length of its and length.
moderate use on a stroke, causing damage or injury. 8. Superior Energizer Service Kit. (see
short job, minor
pages 14 – 15)
maintenance may be Immediately remove the Superior
performed on the Energizer from the 9. The required packing assembly
rig floor. After fishing string and sleeves for the size tool being
inspecting the rig flush all mud dressed.
floor for oil from the bore,
leaks, lay the superior 10. Required spare parts, packing sets,
especially from inside and O-rings for the size of tool
Energizer on the derrick floor. the washpipe.
being dressed.
It is recommended that the Superior
Energizer should not remain DRESSING AREA CAUTION: The Superior Energizer
suspended in the elevator for extended MAINTENANCE could contain residual well pressure.
periods. Care should be taken when draining
silicone oil from the tool so bodily
NOTE: The Superior Energizer is After prolonged field injury does not occur.
shipped from the factory in the closed service the
position. The Superior Energizer is NOTE: The Superior Energizer should
Superior Energizer should be
installed between the running string always be in the CLOSED position
disassembled, cleaned, inspected, and
(tubing or drill pipe) and the jarring prior to disassembly.
redressed.
mass (i.e. drill collars) that are located
directly above the Superior Hydraulic DISASSEMBLY
EQUIPMENT REQUIRED
Fishing Jar. When the tool is elevated,
the mandrel will stroke open two to
three inches before elevating the 1. Position the Superior Ener
The following is a list of equipment
attached fishing assembly. This is part gizer in a
that will be required to dress the
of the temperature compensating floor vise with the
Superior Energizer.
design feature that makes the connec- tor body centered in
Superior Energizer unique. 1. A suitable vise and tong or the vise. Support the mandrel end
equivalent device of suitable size. of the Superior Energizer with a
Once the tool is lowered into the well, support stand.
downhole temperature will expand the 2. Overhead crane with 2,000 lb.
energizer fluid and close this gap, minimum capacity. 2. Loosen the pressure body and back
increasing the working stroke of the off the connection, place an oil
3. Pipe wrenches of suitable sizes for
tool. When the fishing string is pulled catch bucket below the connection,
outside diameters of body parts and
from the well, the Superior Energizer to catch the oil in the pressure
for all internal parts.
will once again stroke open two to cham-
three inches. 4. Chain wrenches of suitable sizes for ber. Exercise care at this point of
all threaded parts. disassembly since residual well
This gap may be somewhat greater
5. A suitable belt pulley assembly that pressure could be trapped inside.
if a heavy length of fish is being
can be suspended from a hoist for Allow the silicone oil to drain from
recovered.
the pressure body.

Manual • Superior Energizer • Page 5

 3. Remove the pressure body and
washpipe body as an assembly
and lay aside for later disassembly.
Remember to use the pulley belt
assembly to support the parts as
they are being removed. Not
supporting the parts properly can
cause thread galling or other
damages.
4. Unscrew and remove the washpipe
and lay it on a pallet.
5. Remove the piston assembly and
lay it on the workbench.
6. Reposition the Superior Energizer in
the vise and clamp it in the vise on
the spline body. Support the
Superior Energizer at the balance
body with a support stand.
7. Remove the connector body and
place it on a pallet.
8. Remove the mandrel extension and
lay it on a pallet.
9. Remove the impact sleeve, if so
equipped, and lay it on a pallet.
10.Remove the mandrel from the spline
body and lay it on a pallet.
11.Remove the spline body from the
vise.
12. Now position the
pressure body,
and washpipe body in the
vise, clamping on the washpipe
body.
13.Remove the pressure body, taking
care to catch any oil that might have
migrated into the washpipe body
when the assembly was removed,
and lay it on a pallet.
INSPECTION OF PARTS
NOTE: All parts should be cleaned
prior to inspection. If steam cleaning or
Page 6 • Superior Energizer • Manual
high-pressure washing is available, this Splines
is the best type of cleaning to be Inspect the splines in the spline body
applied to the parts. and the splines on the mandrel for any
type of unusual damage such as heavy
NOTE: Inspect all seals as they are
spline wear on the sides of the splines
removed for unusual wear patterns.
from heavy milling jobs.
Noting seal wear can help identify
Look for burrs on
other areas of wear that could cause
the edges of the splines from normal
premature seal failure.
use. Remove burrs with a
CAUTION: Magnetic particle file or hand
inspection of all parts is strongly held grinder.
recommended for locating fatigue
ASSEMBLY
cracks that could lead to
catastrophic failure downhole.
Inspect all parts for signs of wear on
Preparation Make sure all parts have
seal surfaces, splines, bores,
been cleaned and inspected. Prior to
bearing faces at each connection,
assembly, install all seals in their
15° shoulders at each connection,
proper location by observing their
and impact surfaces. Inspect all
location and direction. Some seals
outside body parts for rotational
have special non-extrusion devices
wear, especially if the tools have
and care should be taken to assure
been used for heavy milling jobs.
their proper assembly. All seals should
Pressure Body be lubricated with silicone oil prior to
Examine the pull bore of the pressure assembly.
body for galling or pitting. If severe
1. Place the spline body in the vise
damage is noted, the parts will have to
and clamp it down. Apply a good
be replaced or reworked. This
anti-galling grease to the inside of
procedure cannot be
the splines and inside the top end
done in the oil
of the spline body past the
field facility. Return the
mandrel seals.
part to the manufacturing facility for
repair. 2. Install the mandrel through the
spline body. Take care to insure
Impact Surfaces The impact loads are
the splines on the mandrel are
taken on the male end of the spline
lined up with the splines in the
body and the Impact sleeve large O.D.
spline body. Grease the splines
end face, if equipped. These areas on the mandrel before assembly.
should be inspected for upsets due to
high impact loads. Any upsets 3. Install the mandrel extension onto
can be removed the end of the mandrel and torque
with a file or it to the
hand held die grinder and the specified torque found in
proper cutting bit. Also inspect for the strength data chart. Some
visual signs of cracking or damage. Superior Energizers require an
impact sleeve. If the Superior
CAUTION: Care should be taken
Energizer you are working on
when using power tools. Always
requires the sleeve, install it before
wear protective eyewear and gloves
the mandrel extension is screwed
to prevent metal particles from
onto the mandrel. When installing
getting in your eyes and hands.
 the impact sleeve, install it with the 11. Install the washpipe body. Make 3. Tilt the tool 15 to
larger O.D. end going sure the threads are coated with 20° from horizontal
on first. Make thread compound. with the mandrel end
sure the threads are higher.
12. Tighten all outside
coated with Kopr-
body joints to 4. Fill the fluid chamber
Kote® or equivalent thread
the recommended with Energizer
compound. Keep the
tightening torque
thread compound
specified in the Fluid (silicone fluid)
confined between
torque data chart below. using the fill plug
the O-ring seal on the
holes in the connector body until
connection to avoid contamination TESTING
all the air is removed. Pump the
of the silicone oil. fluid in the fill
4. Install the balance body onto the plug hole on the
spline body with balance holes NOTE: Prior to testing the Superior
under side of the tool. Let the
Energizer make sure you have all the
pointed away from spline body. air and oil
Coat the threads with thread necessary technical data. Test loads
escape from the fill
required to make a pull.
compound. plug hole on the
5. Install seal installation rings on the 1. Install the proper test subs onto the topside of the tool and return to
mandrel extension shoulder. Superior Energizer and lift it into the fill pump
the jar tester reservoir. When air
6. Install the connector body onto the using an appropriate is removed,
mandrel extension with the I.D. hoist. install both fill
wiper end pointed toward balance plugs.
body. Make sure the entire length 2. Set the jar tester at
of the mandrel extension is the proper loads 5. Set the jar tester to
lubricated with silicone oil to ease for the tool being tested. the Test Pull
assembly. Screw threaded end Load per chart on page 6.
into the balance body and tighten. FILLING AND TESTING Place the
Superior Energizer
7. Remove the assembly sleeve in the jar
from the mandrel extension. The Superior Energizer is to be filled tester and pull to the Test Pull
8. Install the packing assembly on only with Energizer Load.
the mandrel extension. Fluid (silicone fluid).
NOTE: If the pull load needs adjusting,
9. Install the washpipe. Make sure to 1. Stroke the mandrel so the make the adjustment and then relax
apply thread compound to the measured gap is the pull load and re-pull the tools to
threads of the mandrel extension. in the fill insure accurate Pull Load/Tester
position. (See figure and pressure reading and stroke length.
10. Install the pressure body.
chart on page 6). 6. With Test Pull Load applied,
NOTE: The pressure body is stenciled measure the Pull Stroke Length.
2. With the tool horizontal, rotate the
with “Connector Body End” and (Refer
tool so the
“Washpipe Body End” Please make to figure and chart below.)
fill plug holes in
note and assemble in the proper
the con- 7. If the Pull Stroke Length is not
direction. Make sure the threads on the
nector body (two
connector body are coated with thread correct, the pull load should be
holes at 180°)
compound. applied, held for a short period of
are pointing straight
time, and then relaxed. Repeat
up and down
several times to properly set the
(perpendicular to the
floor). packing before

Manual • Superior Energizer • Page 7

 adjusting the drain some fluid. It removing the fill plug. The fluid in
fluid volume. is the tool may still be pressurized.
recommended that only a very Before removing the fill plug, use the
small amount be removed and the tool jar tester to push the tool closed all
retested. Repeat this process as the way.
required to get proper Test Pull Load 10. The Superior Energizer is
TEST LOAD CHART and Stroke. properly filled when the
8. If the Pull Stroke Length is short, 9. If the Pull Stroke Length is long, the Test Pull
the tool tool has too Load is attained just
has too much little fluid and as the tool
fluid and some will reaches the Test Pull
some will need to be removed. need to be added. Stroke plus or minus 1/8 inch.

WARNING: Exercise caution when Only the top fill 11. Relax the jar
removing the fill plug. The fluid in plug needs to be tester allowing the
the tool may still be pressurized. tool to retract as
Before removing the fill plug, use the removed to add far as it will without
jar tester to push the tool closed all fluid. Add a pushing it with the
the way. small jar tester. Mea-
amount offluid sure the Release Position and
Only the
and retest
the compare to data in chart. It should
top fill plug be within about 1/4 inch.
tool.
needs to be
removed to WARNING: Exercise caution when
Measure Fill Position here.
Measure Pull Stroke Length here.
Measure Release Position here.

Logan Tool Size Fill Test Test Release Total Torque

Part No. (OD x ID) Connection Position Pull Load Pull Stroke Position Stroke (ft-lbs)
614-306 3-1/6" x 1-1/2" 2-3/8 EUE 2-1/2" 30,500 5-7/8" 3-11/16" 6" 2,400
614-312 3-1/8" x 1" 2-3/8 REG 2" 43,692 5-7/8" 4" 6" 2,700
614-313 3-1/8" x 1-1/2" 2-7/8 PAC 2-1/2" 28,450 5-3/4" 3-1/2" 6" 2,600
614-377 3-3/4" x 1-1/4" 2-7/8 REG 2-1/2" 56,900 6-3/8" 3-7/8" 6-5/8" 3,500
614-375 3-3/4" x 1-1/2" 2-3/8 IF 2-1/2" 56,900 6-3/8" 3-3/8" 6-5/8" 3,500
614-425 4-1/4" x 2" 2-7/8 IF 2-1/4" 40,600 5-11/16" 4" 6-3/16" 5,000
614-475 4-3/4" x 2-1/4" 3-1/2 IF 3-1/4" 81,300 6-5/8" 4-1/8" 7" 9,000
614-625 6-1/4" x 2-1/4" 4-1/2 IF 3-1/2" 121,900 7-11/16" 4-9/16" 8-3/16" 20,000
Additional sizes are available upon request.
JAR TESTER

Page 8 • Superior Energizer • Manual

OVERVIEW especially useful when many such filter, and appropriate
tools must be maintained on a valve fittings to
The Jar Tester is a versatile machine recurring basis. properly operate and
for setting, checking, or testing pull CONSTRUCTION maintain the system.
loads of a variety of tools with outer All components of the Jar Tester are
diameters up to 11 inches. The Jar The Jar Tester is composed of two manufactured from high-grade
Tester is capable of exerting tension basic components: a frame and a materials. All main load bearing mem-
or compression loads in a controlled prime mover. A pull plate and bers are made from selected heat-
manner. The Jar Tester provides an crosshead cradle the tool to be tested. treated alloy steel for maximum
effective and accurate means for shop The crosshead is attached to a strength and durability.
testing hydraulic hydraulic cylinder that supplies the
jars; setting and tensile or compressive load. The prime All Jar Testers are completely
checking pull loads of mover, which is also referred to as the assembled and tested before
mechanical rotary jars, safety power-pak, is an electric, motor-driven shipment. The unit requires very little
joints, bumper subs, hydraulic power supply. It is composed maintenance. However, usual wear
and other similar of a hydraulic pump, an electric motor, parts must be occasionally replaced.
tools; and testing a hydraulic reservoir, a start/stop
formation tools. It is switch, a pressure gauge, a

Manual • Superior Energizer • Page 9

 Mandrel

Connector Body

Spline Body

Pressure Body

Piston Assembly

Pressure Body Fill Plug 1 Req’d

Mandrel
Impact Sleeve
(not required for some assemblies)
Balance Body

Mandrel Extension
Washpipe

Washpipe Body

Pressure Body Fill Plug

2 Req’d

Metal Parts
Metal Parts
(Upper Half ) Connector Body (Lower Half)

Page 10 • Superior Energizer • Manual

2 Req’d

Polypak
2 Req’d

1 Req’d

3 Req’d
Connector Body OD Seal – Large

Polypaks and Seals

(Upper Half )

3 Req’d

Manual • Superior Energizer • Page 11

 2 Req’d
Connector Body
OD Polypak 2 Req’d
Spline Body
Polypak

Piston Assembly
Spline Body Seal
1 Req’d
Packing
Male Adapter Washpipe Seal
– Large
1 Req’d

Pressure Body
Packing Set
Fill Plug Seal 1 Req’d

Packing Spacer Ring

Washpipe Seal
Mandrel Extension Mandrel Seal – Small
1 Req’d 1 Req’d

Washpipe Body
Seal – Small
Connector Body
1 Req’d
Seal – Small
Washpipe Body
Connector Body Wiper 1 Req’d Polypak
2 Req’d Washpipe Body
Seal – Large
Connector Body 1 Req’d
Seal – Large
1 Req’d

Connector Body
ID Polypak
Connector Body
Fill Plug Seal
Connector Body ID 1 Req’d
Non-Extrusion Ring
3 Req’d
Polypaks and Seals
Connector Body Seal (Lower Half)
Protector Ring

Page 12 • Superior Energizer • Manual

SUPERIOR ENERGIZER STRENGTH DATA

CHART A — SPECIFICATIONS

COMPLETE ASSEMBLY 614-306 614-312 614-313 614-375 614-377 614-376

OUTSIDE DIAMETER (INCHES) 3-1/16 3-1/8 3-1/8 3-3/4 3-3/4 3-3/4

INSIDE DIAMETER (INCHES) 1-1/2 1 1-1/2 1-1/2 1-1/4 1-7/8
CONNECTION 2-3/8 EUE 2-3/8 API REG 2-7/8 PAC 2-3/8 API IF 2-7/8 API REG 2-3/8 EUE
LENGTH (FEET & INCHES) 12' - 4" 8' - 6" 12' - 4" 11' - 10-1/2" … …
STROKE (INCHES) 6 6 6 10 … …
DRILL COLLAR WEIGHT RANGE (LBS) 300 – 4,000 300 – 4,000 300 – 4,000 400 – 6,000 400 – 6,000 400 – 6,000
PUMP OPEN AREA (SQ IN) 3 3 3 4 4 4

CHART B — STRENGTH AND TEST DATA

COMPLETE ASSEMBLY 614-306 614-312 614-313 614-375 614-377 614-376

LIFT LOAD AFTER JARRING

JAR FULLY EXTENDED 185,000 253,000 185,000 330,000 330,000 285,000
TENSILE @ YIELD (LBS)
TORQUE @ YIELD (FT-LBS) 4,200 7,500 4,200 14,500 14,500 9,650

CHART C — RECOMMENDED TIGHTENING TORQUES (FT-LBS)

COMPLETE ASSEMBLY 614-306 614-312 614-313 614-375 614-377 614-376

SPLINE BODY TO BALANCE BODY 2,100 2,700 2,100 3,500 3,650 3,500
MANDREL TO MANDREL EXTENSION 500 600 500 700 700 700
BALANCE BODY TO CONNECTOR BODY 2,100 2,700 2,100 3,500 3,650 3,500
CONNECTOR BODY TO PRESSURE BODY 2,100 2,700 2,100 3,500 3,650 3,500
MANDREL EXTENSION TO WASHPIPE 500 600 500 700 700 700
PRESSURE BODY TO WASHPIPE BODY 2,100 2,700 2,100 3,500 3,650 3,500

SUPERIOR ENERGIZER STRENGTH DATA

CHART A — SPECIFICATIONS

COMPLETE ASSEMBLY 614-425 614-450 614-475 614-625 614-775

OUTSIDE DIAMETER (INCHES) 4-1/4 4-1/2 4-3/4 6-1/4 7-3/4

Manual • Superior Energizer • Page 13

INSIDE DIAMETER (INCHES) 2 2-3/8 2-1/4 2-1/4 3-1/16

CONNECTION 2-7/8 IF 2-7/8 EUE 3-1/2 IF 4-1/2 IF 6-5/8 REG

LENGTH (FEET & INCHES) 11' - 4" … 11' - 6" 13' - 8" 15' - 7"

STROKE (INCHES) 6-3/16 … 7 8-3/16 8-1/2

DRILL COLLAR WEIGHT RANGE (LBS) 400 – 6,000 400 – 6,000 500 – 8000 8,500 – 15,000 12,200 – 21,000
PUMP OPEN AREA (SQ IN) 6 7-1/2 7 11 16

CHART B — STRENGTH AND TEST DATA

COMPLETE ASSEMBLY 614-425 614-450 614-475 614-625 614-775

LIFT LOAD AFTER JARRING

JAR FULLY EXTENDED 375,000 360,000 505,000 1,000,000 1,600,000
TENSILE @ YIELD (LBS)
TORQUE @ YIELD (FT-LBS) 18,500 12,000 18,100 40,800 79,000

CHART C — RECOMMENDED TIGHTENING TORQUES (FT-LBS)

COMPLETE ASSEMBLY 614-425 614-450 614-475 614-625 614-775

SPLINE BODY TO BALANCE BODY 5,000 3,500 9,090 20,000 39,000

MANDREL TO MANDREL EXTENSION 1,500 700 1,800 7,000 12,500

BALANCE BODY TO CONNECTOR BODY 5,000 3,500 9,090 20,000 39,000

CONNECTOR BODY TO PRESSURE BODY 5,000 3,500 9,090 20,000 39,000

MANDREL EXTENSION TO WASHPIPE 1,500 700 1,000 4,800 10,500

PRESSURE BODY TO WASHPIPE BODY 5,000 3,500 9,090 20,000 39,000

Page 14 • Superior Energizer • Manual

 Mandrel to Mandrel Extension
Mandrel Extension to Washpipe
(internal connection ) (internal connection )
Connector
Mandrel Body

Spline Balance Body Pressure Body Washpipe

Body

Manual • Superior Energizer • Page 15

SUPERIOR ENERGIZER

TOOL JOINT CONNECTION 2-3/8 EUE 2-3/8 2-7/8 PAC 2-3/8 2-7/8 2-3/8 2-7/8
API REG API IF API REG EUE API IF

OUTSIDE DIAMETER — INCHES 3-1/16 3-1/8 3-1/8 3-3/4 3-3/4 3-3/4 4-1/4
INSIDE DIAMETER — INCHES 1-1/2 1 1-1/2 1-1/2 1-1/4 1-7/8 2
COMPLETE ASSEMBLY Part No. 614-306 614-312 614-313 614-375 614-377 614-376 614-425
COMPONENTS
MANDREL Part No. BX11 BX10 BX11 BX12 ** BX18 BX13
MANDREL SEAL Part No. 568-225 … 568-225 568-225 ** ** 568-229
No. … … 1 1 … … 1
Req’d
.
SPLINE BODY Part No. BX21 BX20 BX21 BX22 ** BX28 BX23
SPLINE BODY SEAL Part No. 568-230 568-230 568-230 568-234 ** ** 568-238
No. 1 1 1 1 … … 1
Req’d
.
SPLINE BODY Part No. BD205-1 BD205-1 BD205-1 BD202-3 ** ** BD202-2
POLYPAK No. 2 2 2 2 … … 2
Req’d
.
MANDREL SLEEVE Part No. BX31 BX30 BX31 … ** BX38 …
BALANCE BODY Part No. BX41 BX41 BX41 BX42 ** BX48 BX43
MANDREL EXTENSION Part No. BX51 BX50 BX51 BX52 ** BX58 BX53
MANDREL EXTENSION Part No. BD205-2 BD205-2 BD205-2 BD201-2 ** ** BX144-3
POLYPAK No. 2 2 1 2 … … 2
Req’d
.
PISTON ASSEMBLY Part No. BX61 BX60 BX61 BX62 ** BX68 BX63
Consists of:

PACKING SET Part No. BX61-1 BX60-1 BX61-1 BX62-1 ** BX68-1 BX63-1
PACKING Part No. BX61-2 BX60-2 BX61-2 BX62-2 ** BX68-2 BX63-2
MALE ADAPTER
PACKING SPACER RING Part No. BX61-3 BX60-3 BX61-3 BX62-3 ** BX68-3 BX63-3
CONNECTOR BODY Part No. BX71 BX70 BX71 BX72 ** BX78 BX73
CONNECTOR BODY Part No. … … … BD71 ** ** BD76
WIPER
CONNECTOR BODY Part No. BD205-3 BD200-3 BD205-3 BD201-3 ** ** AQ29005
ID POLYPAK No. 3 3 3 3 … … 3
Req’d.
CONNECTOR BODY ID Part No. L365-32 L365-30 L365-32 BD231 ** ** BD236
NON-EXTRUSION RING No. Req’d. 2 2 2 3 … … 3
CONNECTOR BODY Part No. 8-228 … 8-228 ** ** ** **
SEAL PROTECTOR RING No. Req’d. 2 … 2 … … … …
CONNECTOR BODY Part No. … … … … ** ** …
OD PARBAK RING No. … … … … … … …
Req’d.

Page 16 • Superior Energizer • Manual

SUPERIOR ENERGIZER

TOOL JOINT CONNECTION 2-3/8 EUE 2-3/8 2-7/8 PAC 2-3/8 2-7/8 2-3/8 2-7/8
API REG API IF API REG EUE API IF

OUTSIDE DIAMETER — INCHES 3-1/16 3-1/8 3-1/8 3-3/4 3-3/4 3-3/4 4-1/4
INSIDE DIAMETER — INCHES 1-1/2 1 1-1/2 1-1/2 1-1/4 1-7/8 2
COMPLETE ASSEMBLY Part No. 614-306 614-312 614-313 614-375 614-377 614-376 614-425
CONNECTOR BODY OD Logan Part No. L366-33.5 BX160 L366-33.5 … ** ** …
NON-EXTRUSION RING No. Req’d. 2 1 2 … … … …
CONNECTOR BODY Part No. 568-228 568-330 568-228 568-232 ** ** 568-236
SEAL (SMALL) No. 2 2 2 1 … … 1
Req’d.
CONNECTOR BODY Part No. 568-230 568-230 568-230 568-234 ** ** 568-238
SEAL (LARGE) No. 2 2 2 2 … … 2
Req’d.
CONNECTOR BODY Part No. AG10000 AG10002 AG10000 AG10002 ** ** AG10002
FILL PLUG No. 2 2 2 2 … … 2
Req’d.
CONNECTOR BODY Part No. 568-005 568-006 568-005 568-006 ** ** 568-006
FILL PLUG SEAL No. 2 2 2 2 … … 2
Req’d.

* Redress Kits include O-Ring Packing Sets, Polypak Kits, and Connector
Body Wipers** To be advised by engineering
COMPONENTS (CONTINUED)
CONNECTOR BODY Part No. … … … AQ29003 ** ** AQ29005
OD POLYPAK No. Req’d. … … … 2 … … 2

PRESSURE BODY Part No. BX91 BX90 BX91 BX92 ** BX98 BX93
PRESSURE BODY Part No. AG10004 AG10004 AG10004 AG10004 ** ** AG10000
FILL PLUG No. Req’d. 1 1 1 1 … … 1

PRESSURE BODY Part No. … … … … ** ** 568-005

FILL PLUG SEAL No. Req’d. … … … … … … 1

WASHPIPE Part No. BX101 BX100 BX101 BX102 ** BX108 BX103

WASHPIPE SEAL Part No. … 568-130 … 568-227 ** ** 568-231
(LARGE) No. Req’d. … 1 … 1 … … 1

WASHPIPE SEAL Part No. 568-224 568-221 568-224 568-225 ** ** 568-229

(SMALL) No. Req’d. 1 1 1 1 … … 1

WASHPIPE BODY Part No. BX111 BX110 BX111 BX112 ** BX118 BX113
WASHPIPE BODY SEAL Part No. 568-230 568-230 568-230 568-234 ** ** 568-238
(LARGE) No. Req’d. 1 1 1 1 … … 1

WASHPIPE BODY SEAL Logan Part No. 568-228 568-228 568-228 568-232 ** ** 568-236

Manual • Superior Energizer • Page 17

SUPERIOR ENERGIZER

TOOL JOINT CONNECTION 3-1/2 4-1/2 5-1/2 6-5/8

API IF API IF API REG API REG

OUTSIDE DIAMETER — INCHES 4-3/4 6-1/4 6-3/4 7-3/4

INSIDE DIAMETER — INCHES 2-1/4 2-1/4 2-3/4 3-1/16

COMPLETE ASSEMBLY Part No. 614-475 614-625 614-675 614-775

(SMALL) No. Req’d. 1 1 1 1 … … 1

WASHPIPE BODY Part No. BD200-3 BD205-2 BD205-3 BD201-3 ** ** AQ29003

POLYPAK No. Req’d. 2 2 2 2 … … 2

REDRESS KITS * Part No. BX121 BX120 BX121 BX122 ** BX128 BX123
O-RING PACKING SET Part No. BX131 BX130 BX131 BX132 ** BX138 BX133
POLYPAK KIT Part No. BX141 BX140 BX141 BX142 ** BX148 BX143
Consists of:

SPLINE BODY Part No. BD205-1 BD205-1 BD205-1 BD202-3 ** ** BD202-2

POLYPAK No. Req’d. 2 2 2 2 … … 2

MANDREL EXTENSION Part No. BD205-2 BD205-2 BD205-2 BD201-2 ** ** BX144-3

POLYPAK No. Req’d. 1 2 1 2 … … 2

CONNECTOR BODY Part No. BD205-3 BD200-3 BD205-3 BD201-3 ** ** AQ29005

ID POLYPAK No. Req’d. 3 3 3 3 … … 3

CONNECTOR BODY Part No. … … … AQ29003 ** ** AQ29005

OD POLYPAK No. Req’d. … … … 2 … … 2

WASHPIPE BODY Part No. BD205-3 BD205-2 BD205-3 BD201-3 ** ** AQ29003

POLYPAK No. Req’d. 2 2 2 2 … … 2

MANDREL EXTENSION Part No. BD205-6 BX140-5 BD205-6 BX201-6 ** ** BD206-6

ASSEMBLY SLEEVE No. Req’d. 1 … 1 1 … … 1

* Redress Kits include O-Ring Packing Sets, Polypak Kits, and Connector
Body Wipers** To be advised by engineering
COMPONENTS
MANDREL Part No. BX14 BX15 BX16 BX17

MANDREL SEAL Part No. 568-232 568-236 ** 568-348

No. 1 1 … 1
Req’d
.

Page 18 • Superior Energizer • Manual

SUPERIOR ENERGIZER

SPLINE BODY Part No. BX24 BX25 BX26 BX27

SPLINE BODY SEAL Part No. 568-242 568-254 ** 568-362

No. 1 1 … 1
Req’d
.
SPLINE BODY Part No. BD202-1 BD203-1 ** BD204-1

POLYPAK No. 2 2 … 2
Req’d
.
MANDREL SLEEVE Part No. BX34 … BX36 BX37

BALANCE BODY Part No. BX44 BX45 BX46 BX47

MANDREL EXTENSION Part No. BX54 BX55 BX56 BX57

MANDREL EXTENSION Part No. BD202-2 BD203-2 ** BD204-2

POLYPAK No. 2 2 … 1
Req’d
.
MANDREL EXTENSION Part No. … BD223 … BD224
WIPER
PISTON ASSEMBLY Part No. BX64 BX65 BX66 BX67

Consists of:

PACKING SET Part No. BX64-1 BX65-1 BX66-1 BX67-1

PACKING Part No. BX64-2 BX65-2 BX66-2 BX67-2

MALE ADAPTER
PACKING SPACER RING Part No. BX64-3 BX65-3 BX66-3 BX67-3

CONNECTOR BODY Part No. BX74 BX75 BX76 BX77

CONNECTOR BODY Part No. BX84 BD73 BX86 BD74

WIPER
CONNECTOR BODY Part No. BX144-3 BD203-3 ** BD204-3

ID POLYPAK No. 3 3 … …
Req’d.
CONNECTOR BODY ID Part No. BX154 BD233 ** BD234-001

NON-EXTRUSION RING No. Req’d. 3 3 … …

CONNECTOR BODY L Part No. L375-41 BD273 ** BD274

SEAL PROTECTOR RING No. Req’d. 3 3 … …

CONNECTOR BODY Part No. … … ** BD204-2

Manual • Superior Energizer • Page 19

SUPERIOR ENERGIZER

TOOL JOINT CONNECTION 3-1/2 4-1/2 5-1/2 6-5/8

API IF API IF API REG API REG

OUTSIDE DIAMETER — INCHES 4-3/4 6-1/4 6-3/4 7-3/4

INSIDE DIAMETER — INCHES 2-1/4 2-1/4 2-3/4 3-1/16

COMPLETE ASSEMBLY Part No. 614-475 614-625 614-675 614-775

OD PARBAK RING No. … … … …

Req’d.
CONNECTOR BODY OD Part No. ** … ** Not Req'd

NON-EXTRUSION RING No. Req’d. … … …

CONNECTOR BODY Part No. 568-239 568-250 ** BD204-3

SEAL (SMALL) No. 1 1 … 1

Req’d.
CONNECTOR BODY Part No. 568-242 568-252 ** 568-362

SEAL (LARGE) No. 2 2 … 2

Req’d.
CONNECTOR BODY Part No. AG10002 AG10002 ** **

FILL PLUG No. 2 2 … …

Req’d.
CONNECTOR BODY Part No. 568-006 568-006 ** **

FILL PLUG SEAL No. 2 2 … …

Req’d.
CONNECTOR BODY Part No. BD202-5 BD203-5 ** **

OD POLYPAK No. 2 2 … …
Req’d.

* Redress Kits include O-Ring Packing Sets, Polypak Kits, and Connector
Body Wipers** To be advised by engineering
COMPONENTS (CONTINUED)
CONNECTOR BODY Part No. ** **

OD POLYPAK No. Req’d. … …

PRESSURE BODY Part No. BX94 BX95 BX96 BX97

PRESSURE BODY Part No. AG10000 AG10000 ** **

FILL PLUG No. Req’d. 1 1 … …

PRESSURE BODY Part No. 568-005 568-005 ** **

Page 20 • Superior Energizer • Manual

SUPERIOR ENERGIZER

FILL PLUG SEAL No. Req’d. 1 1 … …

WASHPIPE Part No. BX104 BX105 BX106 BX107

WASHPIPE SEAL Part No. 568-234 568-238 ** **

(LARGE) No. Req’d. 1 1 … …

WASHPIPE SEAL Part No. 568-232 568-234 ** **

(SMALL) No. Req’d. 1 1 … …

WASHPIPE BODY Part No. BX114 BX115 BX116 BX117

WASHPIPE BODY SEAL Part No. 568-242 568-252 ** **

(LARGE) No. Req’d. 1 1 … …

WASHPIPE BODY SEAL Part No. 568-240 568-250** **

(SMALL) No. Req’d. 1 1 … …

WASHPIPE BODY Part No. BX144-3 BD203-3 ** **

POLYPAK No. Req’d. 2 2 … …

REDRESS KITS * Part No. BX124 BX125 BX126 BX127

O-RING PACKING SET Part No. BX134 BX135 BX136 BX137

POLYPAK KIT Part No. BX144 BX145 BX146 BX147

Consists of:

SPLINE BODY Part No. BD202-1 BD203-1 ** **

POLYPAK No. Req’d. 2 2 … …

MANDREL EXTENSION Part No. BD202-2 BD203-2 ** **

POLYPAK No. Req’d. 2 2 … …

CONNECTOR BODY Part No. BX144-3 BD203-3 ** **

ID POLYPAK No. Req’d. 3 3 … …

CONNECTOR BODY Part No. BD202-5 BD203-5 ** **

OD POLYPAK No. Req’d. 2 2 … …

WASHPIPE BODY Part No. BX144-3 BD203-3 ** **

Manual • Superior Energizer • Page 21

SUPERIOR ENERGIZER

POLYPAK No. Req’d. 2 2 … …

MANDREL EXTENSION Part No. BX144-5 BX145-5 ** **

ASSEMBLY SLEEVE No. Req’d. 1 1 … …

* Redress Kits include O-Ring Packing Sets, Polypak Kits, and Connector
Body Wipers** To be advised by engineering

Page 22 • Superior Energizer • Manual

SUPERIOR ENERGIZER SERVICE KIT
Note: Photos of parts are not actual size.

J1376
Hose Fitting

J1045-001 J1046-001 J1224-001

3/8" Fill Plug 7/16" Fill Plug 5/8" Fill Plug
Adapter Adapter Adapter

J1073 J1074
Installation Tool O-Ring Installation Tool

J1086 1/4" J1374 J1373 Box

Female Couplers Hex Bushing Coupler

Manual • Superior Energizer • Page 23

 J1085 J1078
1/4" Male Couplers 1/4" x 1"
Pipe
Nipple

568010-100 O-Ring

J1077
Fill
Plug
Wrench
568005-100 O-
Rings

J1080 Line
Filter
J1075
Torx Head
SUPERIOR ENERGIZER SERVICE KIT Fill Plug Wrench

Pump

Hose

J1072
6 Ft.

Exhaust Hose

J1069
Volume Pump
J1070
Metal Box

Page 24 • Superior Energizer • Manual

rt 26000-055

J1073 1/4" 19 NPT PIN Part No. J1376

HOSE FITTING

J1074 6 FT. EXHAUST HOSE Part No. J1072

J1075 PUMP HOSE Part No. …

VOLUME PUMP Part No. J1069

J1077
METAL BOX Part No. J1070

J1078 5/8" FILL PLUG ADAPTER Part No. J1224-001

J1080 7/16" 20 NF Part No. J1046-001

FILL PLUG ADAPTER
J1085

J1086 3/8" 24 NF Part No. J1045-001

FILL PLUG ADAPTER
J1373
O-RING Part No. 568010-100

J1374
O-RING — 70 DURO NITRILE Part No. 568005-100