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Wax  Ozone-degradation  Rubber 


Bloom  Thermal contraction
Ozone-Resistivity of Isoprene
Effect of wax on the ozone resistance of Rubber mixed with a Wax as an
vulcanized natural rubber (NR) and vul-
canized isoprene rubber (IR) was inves-
tigated by observing crack propagation
Antiozonant at below Freezing
of the vulcanized rubbers at 40°C and
-30°C under 50 pphm ozone atmosphe-
re. The ozone exposure test for the vul- Introduction nism of ozone degradation of vulcanized
canized rubbers was performed, after Wax is known to have an ability to pre- NR and vulcanized IR, which were mixed
the wax bloomed at 40°C under a strain vent ozone-degradation of vulcanized with a paraffin wax, under low tempera-
of 0.2. The crack propagation of the vul- rubber products [1-5]. It may, thus, pro- ture condition. Aim of this study is to in-
canized rubbers was conspicuous at long a lifetime of the products without vestigate the effect of wax on the ozone
-30°C, whereas it was little at 40°C. The deteriorations and serious troubles [6-9]. degradation of vulcanized rubber at 40°C
crack propagation was related to flaws A plausible effect of the wax as an antio- and -30°C, which are corresponding to
in wax layer, which were generated by zonant is schematically illustrated in Fig- summer season and winter season, re-
cooling at -30°C, after the wax bloomed ure 1. First, the wax in the rubber prod- spectively.
at 40°C. It was found that the flaws of ucts migrates to the surface due to active
the wax layer, generated at -30°C, was molecular movement of the rubber. Sec- Experimental
the origin of the crack propagation of ond, a wax layer is formed on the surface
the vulcanized rubbers. of the rubber products due to blooming. 1. Samples
The resulting wax layer may protect the Vulcanized NR sheet used for the actual
rubber products against ozone; that is, it rubber bearing and vulcanized IR sheet
prevents a reaction of the rubber with as a model were used in this study. The
Geringe Ozonbeständigkeit ozone as a barrier layer [10-12]. In prac- content of the NR sheet was NR of 62.1
tice, the ozone resistivity of the rubber wt%, carbon black of 21.9 wt% and ash
von Antiozonwachshaltigem
products under static condition at ambi- of 4.3 wt% by thermogravimetry accord-
Isoprenkautschuk unterhalb ent temperature is improved by forming ing to ISO 9924-1 “Rubber and rubber
der Einfriertemperatur the wax layer on their surfaces. products - Determination of the compo-
Wachs  Ozondegradation  Kautschuk  However, recently, some troubles with sition of vulcanizates and uncured com-
Ausblühungen  Thermische Kontraktion cracks on a rubber bearing were reported pounds by thermogravimetry - Part 1:
in winter season, even though the rubber Butadiene, ethylene-propylene copoly-
Es wurde die Wirkung von Wachs auf bearing was completely covered with mer and terpolymer, isobutene-isoprene,
die Ozonbeständigkeit von vulkanisier- thick wax layer [13]. The cracks were at- isoprene and styrene-butadiene rubber”.
ten Naturkautschuk (NR) und von Isop- tributed to the ozone degradation at low The IR formulation is given in Table 1. IR
renkautschuk (IR) untersucht, wobei temperature due to high latitude in Ja- used was IR2200 purchased from JSR
das Risswachstum des vulkanisierten pan. It should not occur if the wax layer Corp. Carbon black was Industry Refer-
Kautschuks bei 40 °C und -30 °C bei had protected the rubber bearing. In this ence Black (IRB#5, Columbian Chemicals
50 pphm ozonhaltiger Atmosphäre be- regard, the reported cracks at low tem- Co.). Zinc oxide was purchased from
obachtet wurde. Der Ozontest erfolgte perature were distinguished from ordi- Hakusuitech Co., Ltd. Stearic acid was
für den vulkanisierten Kautschuk, nach- nary cracks due to ozone degradation; in
dem das Wachs bei 40 °C unter einer general, the lower the temperature, the
Dehnung von 0,2 ausgeblüht war. Das slower the ozone degradation [14-16].
Risswachstum des vulkanisierten Kaut- For instance, in the case of an ordinary
schuks war bei -30 °C auffällig, wobei es ozone degradation of vulcanized NBR
(nitrile rubber) without an antiozonant,
bei 40 °C geringer war. Das Risswachs-
a large number of the ozone cracks are
Authors
tum stand in Zusammenhang mit De-
fekten in der Wachsschicht, die bei found at 40°C and a little at 0°C, whereas Yuka Iwase, Toru Shindo, Hiroaki
-30 °C erzeugt wurde, nachdem das no crack is found at -30°C. Kondo, Yoshito Ohtake, Saitama,
Wachs bei 40 °C ausgeblüht war. Es We, thus, hypothesize that the ozone Seiichi Kawahara, Niigata, Japan
wurde festgestellt, dass die Defekte der cracks are attributed to low temperature
bei -30 °C erzeugten Wachsschicht die properties of the wax and morphology of Corresponding Author:
Ursache für das Risswachstum am vul- the wax layer on the rubber bearing. In Yuka Iwase
kanisierten Kautschuk war. order to prove the hypothesis, in this Chemicals Evaluation and
study, an attempt to investigate the Research Institute Japan
ozone degradation of vulcanized NR 1600 Shimo-takano, Sugito-machi
(natural rubber) and vulcanized IR (iso- Kitakatsusika-gun, Saitama, Japan
prene rubber) was performed under low 345-0043
temperature condition, which was free Phone +81-480-37-2601
Figures and Tables: from adhesion, freezing and melting of Fax +81-480-37-2521
By a kind approval of the authors.
ice and snow. Here, we report the mecha- E-Mail: iwase-yuka@ceri.jp

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purchased from NOF Corp. Sulfur was


1 Compounding formulation of IR (Unit: phr)
purchased from Hosoi Chemical Industry
Co., Ltd. Accelerator TBBS (N-(tert-Butyl)- Ingredients No.1 No.2 No.3 No.4 No.5
2-benzo- thiazolesulfenamide) and wax Isoprene rubber 100 100 100 100 100
SUNNOC as an antiozonant were pur- Carbon black (IRB*1) 35 35 35 35 35
chased from Ouchi Shinko Chemical In- Zinc oxide 5 5 5 5 5
dustrial Co., Ltd. As for the wax, the Stearic acid 2 2 2 2 2
weight average molecular weight (Mw) Sulfur 2.25 2.25 2.25 2.25 2.25
was 910, the number average molecular Accelerator (TBBS*2) 0.7 0.7 0.7 0.7 0.7
weight (Mn) was 870 and the melting Antiozonant (Wax) 0.0 0.5 1.0 2.0 4.0
point was 73.2°C, in which the molecular *1 Industry Reference Black
weight was measured by size exclusive *2 N-(tert-Butyl)-2-benzothiazolesulfenamide

chromatography consisting of a differen-


tial refractometer detector (RI-101, 1
Showa Denko K. K.), two tandem column
(Shodex GPC KF802.5 + KF801, Showa
Denko K. K.) and HPLC-pump (uf-
3005SZB2, Uniflows Co., Ltd.), and the
melting point was measured by differen-
tial scanning calorimetry (DSC823e, Met-
tler Toledo International Inc.). The Mark-
Houwink parameters used were
K = 1.76 × 104 and α = 0.68 for PS stand-
ard [17]. IR was mixed with those ingre-
dients and 0.0, 0.5, 1.0, 2.0 and 4.0 phr
wax in an open-roll mill (HSU Feng Iron
Fig. 1: Schematically illustration of the effect of the wax as an antiozonant.
Factory) at 80°C. Vulcanization was car-
ried out with a hot press (No.61-034,
Ohtake Kikai Kogyo Co., Ltd.) by pressing 2
the IR compound at 160°C for 8 min.

2. Bloom treatment of wax and ozone


exposure test
The vulcanized rubber was heated at
23°C or 40°C for 72 hours in the presence
of air after stretching at a strain of 0.2 in
order to promote a formation of the wax
layer [18,19]. Hereinafter, it is called
bloom treatment. The amount of
bloomed wax on the surface of the vul-
Fig. 2: Digital microscope images of the test piece of the rubber bearing, exposed with
canized IR was measured by gravimetric
ozone at (a) 40°C and (b) -30°C (20 magnifications).
method, that is, just bloomed wax was
physically scraped with a metallic plate
and, then, the amount of bloomed wax the wax layer was observed by scanning Results and discussion
was estimated from a weight loss of the electron microscopy (SEM, JSM-5610LV, Figure 2 shows digital microscope imag-
vulcanized IR. The ozone exposure test JEOL Ltd.). Thermal contraction coeffi- es for the test piece of the rubber bear-
was made with an ozone testing ma- cient of a wax and a rubber was meas- ing, exposed with ozone at 40°C and
chine composed of an ozone generator ured by thermomechanical analysis -30°C. Ozone crack did not appear at
(OZSD-0008D, Ebara Jitsugyo Co., Ltd), a (TMA, TMA/SDTA 841e, Mettler Toledo 40°C, whereas it appeared at -30°C. This
ultra-low temperature chamber (MC- Inc.) at temperature between 23°C and implies that the test piece was not dam-
711T, Espec Corp.) and an ozone monitor -30°C. The contraction percentage of wax aged with ozone at 40°C, whereas it was
(EG-700EIII, Ebara Jitsugyo Co., Ltd.). and rubber was determined by the fol- significantly damaged at -30°C. Thus, we
Ozone exposure of the vulcanized rubber lowing equation. found that the ozone cracks of the rub-
was carried out with 50 pphm ozone at ber bearing generated at low tempera-
-30, -15, 0, 10, 23 and 40°C for 24 hours 𝑚𝑚0 − 𝑚𝑚1 ture, which was distinguished from the
∆C = × 100
at a strain of 0.2. 𝑚𝑚0 ordinary cracks due to the ozone degra-
dation [14-16]. In order to understand
3. Degradation assessment for where ΔC is the contraction percentage, the reason why the ozone cracks of the
vulcanized rubber and wax layer m0 is the thickness of the test piece at rubber bearing generated at low tem-
Crack propagation of the vulcanized rub- 23°C and m1 is the thickness of the test perature, the ozone degradation of vul-
ber was observed by digital microscopy piece at measuring temperature, respec- canized IR as a model was investigated
(VHX-2000, Keyence Corp.). Surface of tively. with respect to the amount of wax, tem-

www.kgk-rubberpoint.de KGK · 03 2018 33


PRÜFEN UND MESSEN
TESTING AND MEASURING

3 perature of bloom treatment and tem-


perature of ozone exposure.
Figure 3 shows digital microscope im-
ages for the vulcanized IR as a model, in
which amount of wax was 0.0, 0.5, 1.0,
2.0 and 4.0 phr, respectively. The ozone
exposure tests of the vulcanized IR were
performed at -30°C and 40°C, respec-
tively, after bloom treatments at 23°C
and 40°C. The ozone cracks were depend-
ent upon the amount of wax, the tem-
perature for bloom treatment and the
temperature for ozone exposure. In most
cases, the ozone resistivity is high, when
the amount of wax increases; that is, the
larger the amount of wax, the smaller
the number of ozone cracks. In contrast,
the ozone cracks for vulcanized IR with
0.5 phr wax and vulcanized IR with 1.0
phr wax did not appear at -30°C after
bloom treatment at 40°C, whereas they
appeared for vulcanized IR with 2.0 phr
wax and vulcanized IR with 4.0 phr wax.
We considered that the temperature of
bloom treatment was a key factor for the
ozone degradation of the rubber.
Figure 4 shows a plot of amount of
Fig. 3: Digital microscope images for the vulcanized IR exposed with 50 pphm ozone after
bloomed wax versus temperature of
bloom treatment (20 magnifications).
bloom treatment for the vulcanized IR
mixed with 0.0, 0.5, 1.0, 2.0 and 4.0 phr
4 Fig. 4: The amount of wax, which was measured by gravimetric
bloomed wax for the method. The amount of bloomed wax
vulcanized IR measu- was large at 40°C, whereas it was small at
red by gravimetric me- 23°C. In addition, the amount of bloomed
thod in conjunction wax increased as the amount of wax in-
with digital micro-
creased. At -30°C after bloom treatment
scope images for the
at 40°C, the ozone cracks were found for
vulcanized IR exposed
with 50 pphm ozone the vulcanized IR with 2.0 and 4.0 phr wax
at -30°C after bloom in spite of the thicker wax layer. The ozone
treatment at 40°C cracks were not found for the vulcanized
(20 magnifications). IR with 0.5 and 1.0 phr wax, which pos-
sessed thinner wax layer.
SEM images for cross section of the
vulcanized IR with 0.0 and 2.0 phr wax
after bloom treatment are shown in Fig-
ure 5. In the SEM images, bloomed wax
was significantly distinguished from sur-
face and bulk of the rubber. As for the
vulcanized IR with 0.0 phr wax, no wax
5 appeared on the surface of the rubber. In
contrast, for the vulcanized IR with 2.0
phr wax, the bloomed wax appeared at
23°C. The thickness of the bloomed wax
increased as the temperature of bloom
treatment raised. It was, thus, assured
that the amount of bloomed wax in-
creased as the temperature of bloom
treatment raised.
Figure 6 shows surface morphology
for the vulcanized IR with 0.0, 0.5 and 4.0
Fig. 5: SEM images for cross section of the vulcanized IR with 0.0 and 2.0 phr wax after
phr wax, observed by SEM with a magni-
bloom treatment.
fication of 500, where pictures on the left

34 KGK · 03 2018 www.kgk-rubberpoint.de


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TESTING AND MEASURING

side represent the vulcanized IR with 6


wax heated at 40°C after bloom treat-
ment at 40°C and pictures on the right
side represent those cooled at -30°C after
bloom treatment at 40°C. Both heating
and cooling after bloom treatment were
carried out in the presence of air. The
surface morphology for the vulcanized IR
with 0.0 and 0.5 phr wax was not de-
pendent on the temperature; that is, the
surface morphology at 40°C was similar
to that at -30°C. Especially, the smooth
wax layer of the vulcanized IR with 0.5
phr wax was maintained on the rubber
surface at -30°C. In contrast, the surface
morphology for the vulcanized IR with
4.0 phr wax was significantly dependent
upon the temperature. The surface was
smooth at 40°C, whereas it was rough at
-30°C. Some flaws appeared at -30°C.
Magnified image of the vulcanized IR
with 4.0 phr wax cooled at -30°C after
bloom treatment at 40°C is shown in
Figure 7. Rough wrinkles and flaws were
found in the wax layer. From the results,
it is hypothesized that the wax layer is
broken by heat shock. In an ordinary cir-
Fig. 6: The surface morphology for the vulcanized IR with 0.0, 0.5 and 4.0 phr wax, obser-
cumstance, the heat shock took place
ved by SEM (500 magnifications).
due to the difference in thermal contrac-
tion coefficient between rubber and
wax. Therefore, the thermal contraction 7 Fig. 7: The magnified
coefficients were measured for IR and SEM image of the vul-
wax, respectively. canized IR with 4.0 phr
Figure 8 shows temperature depend- wax cooled at -30°C
ency of thermal contraction coefficients after bloom treatment
at 40°C (1500 magnifi-
of IR and wax measured by TMA. The
cations).
thermal contraction coefficient of IR was
quite similar to that of the wax above
8°C. However, the thermal contraction
coefficient of IR was distinguished from
that of the wax below 8°C. The deference
was significant at -30°C; that is, the ther-
mal contraction coefficient of IR was
higher than that of the wax. The differ-
ence in the thermal contraction coeffi-
cients may result in a strain at an inter- due to the difference in the temperature wax layer. In the case of thin wax layer,
face between IR and wax. The strain may dependency of the thermal contraction the wax layer may flexibly deform with
be so large at -30°C that wrinkles and coefficients of IR and wax. The thermal the rubber substrate. Therefore, the wax
flaws generate. Therefore, the ozone ex- contraction coefficient of IR was distin- layer may effectively protect the rubber
posure test of the vulcanized IR with 4.0 guished from that of wax at -15 and 0°C, against ozone, since the wax layer com-
phr wax was carried out at four tempera- whereas it was similar to that of wax at 10 pletely covers the rubber due to the ab-
tures, i.e., -15, 0, 10 and 23°C. and 23°C. The different thermal contrac- sence of the flaw of the wax layer. In
Digital microscope images for the vul- tion coefficient at low temperature may contrast, in the case of thick wax layer,
canized IR with 4.0 phr wax are shown in cause the flaws of the wax layer, which the wax layer may not deform with the
Figure 9, in which the temperatures for results in ozone cracks of the vulcanized rubber substrate. The flaws of the wax
the ozone exposure test after bloom treat- IR. This suggests that the wax layer on the layer generate, since the strain energy of
ment at 40°C are -15, 0, 10 and 23°C. The surface of the vulcanized IR is broken to the wax layer is so significant due to the
ozone cracks were found for the vulcan- release the strain energy stored at inter- difference in the thermal contraction co-
ized IR with 4.0 phr wax at -15 and 0°C. In face between the rubber and the wax. efficient between rubber and wax.
contrast, the ozone crack was not found Based on our results, we may classify Therefore, ozone may penetrate through
for the vulcanized IR with 4.0 phr wax at the ozone degradation of rubber at -30°C the wax layer to the rubber due to the
10 and 23°C. This may be explained to be into two: that is, thin wax layer and thick flaws of the wax layer.

www.kgk-rubberpoint.de KGK · 03 2018 35


PRÜFEN UND MESSEN
TESTING AND MEASURING

8 Fig. 8: Temperature References


dependency of [1] G. Y. Li, J. L. Koenig, Rubber Chem. Technol. 78
thermal contraction (2005) 355.
coefficient of [2] S. L. Agrawal, S. Mandot, S. Bandyopadhyay,
vulcanized IR and wax R. Mukhopadhyay, A. S. Deuri, Prog. Rubber
measured by TMA. Plast. Re. 21 (2005) 139.
[3] L. Pysklo, T. Glijer, T. Parys, Kautsch. Gummi
Kunstst, 51 (1998) 797.
[4] F . Cataldo, Polym. Degrad. Stabil. 72 (2001) 287
[5] NOC Gijutsu Note No.227: Nippon Gomu
Kyokaishi, 52 (1979) 724.
[6] S. Otomo, Nippon Gomu Kyokaishi, 87 (2014)
284.
[7] S. Ando, S. Fukamachi, Nippon Gomu Kyokai-
shi, 82 (2009) 45.
[8] R. W. Layer, R. P. Lattimer, Rubber Chem. Tech-
nol. 63 (1990) 426.
[9] F. Jowett, Elastomerics 111 (1979) 48.
9
[10] S. L. Agrawal, S. Mandot, S. Bandyopadhyay,
R. Mukhopadhyay, A.S.Deuri, Prog. Rubber
Plast. Re. 21 (2005) 139.
[11] F. Ignatz-Hoover, B. H. To, R. N. Datta, A. J. De
Hoog, N. M. Huntink, A. G. Talma, Rubber
Chem. Technol. 76 (2003) 747.
[12] P. J. Dimauro, H. L. Paris, M. A. Fath, Rubber
Chem. Technol. 52 (1979) 973.
[13] H. Sugimoto, M. Mizoe, Y. Yamamoto, M.
Ikenaga. Journal of Japan Society of Civil
Fig. 9: Digital microscope images for the vulcanized IR with 4.0 phr wax, exposed with Engineers 693 (2001) 73.
50 pphm ozone at -15, 0, 10 and 23°C after bloom treatment at 40°C (20 magnifications).
[14] Y. Takano, Nippon Gomu Kyokaishi 40
(1967) 248.
Conclusions to the wrinkles and flaws of thick wax [15] M. Braden, A. N. Gent, Rubber Chem. Tech-
Vulcanized IR with a paraffin wax as an layer. This was explained to be due to the nol. 35 (1962) 200.
antiozonant was prepared to investigate difference in the thermal contraction co- [16] A. Hartmann, F. Glander, Rubber Chem.
the effect of wax on the ozone degrada- efficient between IR and wax at -30°C. Technol. 29 (1956) 166.
tion of the vulcanized rubber at 40°C and From the results, it was found that the [17] M. R. Ambler, J Polym. Sci. Part A-1 11
-30°C, after bloom treatment at 40°C. At thick wax layer, which formed the wrin- (1973) 191.
-30°C, ozone cracks appeared for the vul- kles and flaw, resulted in the ozone [18] R. Torregrosa-Coque, S. Álvarez-García, J. M.
canized IR with thick wax layer on the cracks of the rubber at low temperature, Martín-Martínez, Int. J Adhes. Adhes. 31
rubber, while they did not appear for the even though it has a high ability to pre- (2011) 20.
vulcanized IR with thin wax layer. The ap- vent the ozone degradation at high tem- [19] N. Urabe, F. Sakaguchi, Polymer friends for
pearance of the ozone cracks was related perature. rubber, plastic and fiber, 3 (1966) 184.

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