Bloom Thermal contraction Ozone-Resistivity of Isoprene Effect of wax on the ozone resistance of Rubber mixed with a Wax as an vulcanized natural rubber (NR) and vul- canized isoprene rubber (IR) was inves- tigated by observing crack propagation Antiozonant at below Freezing of the vulcanized rubbers at 40°C and -30°C under 50 pphm ozone atmosphe- re. The ozone exposure test for the vul- Introduction nism of ozone degradation of vulcanized canized rubbers was performed, after Wax is known to have an ability to pre- NR and vulcanized IR, which were mixed the wax bloomed at 40°C under a strain vent ozone-degradation of vulcanized with a paraffin wax, under low tempera- of 0.2. The crack propagation of the vul- rubber products [1-5]. It may, thus, pro- ture condition. Aim of this study is to in- canized rubbers was conspicuous at long a lifetime of the products without vestigate the effect of wax on the ozone -30°C, whereas it was little at 40°C. The deteriorations and serious troubles [6-9]. degradation of vulcanized rubber at 40°C crack propagation was related to flaws A plausible effect of the wax as an antio- and -30°C, which are corresponding to in wax layer, which were generated by zonant is schematically illustrated in Fig- summer season and winter season, re- cooling at -30°C, after the wax bloomed ure 1. First, the wax in the rubber prod- spectively. at 40°C. It was found that the flaws of ucts migrates to the surface due to active the wax layer, generated at -30°C, was molecular movement of the rubber. Sec- Experimental the origin of the crack propagation of ond, a wax layer is formed on the surface the vulcanized rubbers. of the rubber products due to blooming. 1. Samples The resulting wax layer may protect the Vulcanized NR sheet used for the actual rubber products against ozone; that is, it rubber bearing and vulcanized IR sheet prevents a reaction of the rubber with as a model were used in this study. The Geringe Ozonbeständigkeit ozone as a barrier layer [10-12]. In prac- content of the NR sheet was NR of 62.1 tice, the ozone resistivity of the rubber wt%, carbon black of 21.9 wt% and ash von Antiozonwachshaltigem products under static condition at ambi- of 4.3 wt% by thermogravimetry accord- Isoprenkautschuk unterhalb ent temperature is improved by forming ing to ISO 9924-1 “Rubber and rubber der Einfriertemperatur the wax layer on their surfaces. products - Determination of the compo- Wachs Ozondegradation Kautschuk However, recently, some troubles with sition of vulcanizates and uncured com- Ausblühungen Thermische Kontraktion cracks on a rubber bearing were reported pounds by thermogravimetry - Part 1: in winter season, even though the rubber Butadiene, ethylene-propylene copoly- Es wurde die Wirkung von Wachs auf bearing was completely covered with mer and terpolymer, isobutene-isoprene, die Ozonbeständigkeit von vulkanisier- thick wax layer [13]. The cracks were at- isoprene and styrene-butadiene rubber”. ten Naturkautschuk (NR) und von Isop- tributed to the ozone degradation at low The IR formulation is given in Table 1. IR renkautschuk (IR) untersucht, wobei temperature due to high latitude in Ja- used was IR2200 purchased from JSR das Risswachstum des vulkanisierten pan. It should not occur if the wax layer Corp. Carbon black was Industry Refer- Kautschuks bei 40 °C und -30 °C bei had protected the rubber bearing. In this ence Black (IRB#5, Columbian Chemicals 50 pphm ozonhaltiger Atmosphäre be- regard, the reported cracks at low tem- Co.). Zinc oxide was purchased from obachtet wurde. Der Ozontest erfolgte perature were distinguished from ordi- Hakusuitech Co., Ltd. Stearic acid was für den vulkanisierten Kautschuk, nach- nary cracks due to ozone degradation; in dem das Wachs bei 40 °C unter einer general, the lower the temperature, the Dehnung von 0,2 ausgeblüht war. Das slower the ozone degradation [14-16]. Risswachstum des vulkanisierten Kaut- For instance, in the case of an ordinary schuks war bei -30 °C auffällig, wobei es ozone degradation of vulcanized NBR (nitrile rubber) without an antiozonant, bei 40 °C geringer war. Das Risswachs- a large number of the ozone cracks are Authors tum stand in Zusammenhang mit De- fekten in der Wachsschicht, die bei found at 40°C and a little at 0°C, whereas Yuka Iwase, Toru Shindo, Hiroaki -30 °C erzeugt wurde, nachdem das no crack is found at -30°C. Kondo, Yoshito Ohtake, Saitama, Wachs bei 40 °C ausgeblüht war. Es We, thus, hypothesize that the ozone Seiichi Kawahara, Niigata, Japan wurde festgestellt, dass die Defekte der cracks are attributed to low temperature bei -30 °C erzeugten Wachsschicht die properties of the wax and morphology of Corresponding Author: Ursache für das Risswachstum am vul- the wax layer on the rubber bearing. In Yuka Iwase kanisierten Kautschuk war. order to prove the hypothesis, in this Chemicals Evaluation and study, an attempt to investigate the Research Institute Japan ozone degradation of vulcanized NR 1600 Shimo-takano, Sugito-machi (natural rubber) and vulcanized IR (iso- Kitakatsusika-gun, Saitama, Japan prene rubber) was performed under low 345-0043 temperature condition, which was free Phone +81-480-37-2601 Figures and Tables: from adhesion, freezing and melting of Fax +81-480-37-2521 By a kind approval of the authors. ice and snow. Here, we report the mecha- E-Mail: iwase-yuka@ceri.jp
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purchased from NOF Corp. Sulfur was
1 Compounding formulation of IR (Unit: phr) purchased from Hosoi Chemical Industry Co., Ltd. Accelerator TBBS (N-(tert-Butyl)- Ingredients No.1 No.2 No.3 No.4 No.5 2-benzo- thiazolesulfenamide) and wax Isoprene rubber 100 100 100 100 100 SUNNOC as an antiozonant were pur- Carbon black (IRB*1) 35 35 35 35 35 chased from Ouchi Shinko Chemical In- Zinc oxide 5 5 5 5 5 dustrial Co., Ltd. As for the wax, the Stearic acid 2 2 2 2 2 weight average molecular weight (Mw) Sulfur 2.25 2.25 2.25 2.25 2.25 was 910, the number average molecular Accelerator (TBBS*2) 0.7 0.7 0.7 0.7 0.7 weight (Mn) was 870 and the melting Antiozonant (Wax) 0.0 0.5 1.0 2.0 4.0 point was 73.2°C, in which the molecular *1 Industry Reference Black weight was measured by size exclusive *2 N-(tert-Butyl)-2-benzothiazolesulfenamide
chromatography consisting of a differen-
tial refractometer detector (RI-101, 1 Showa Denko K. K.), two tandem column (Shodex GPC KF802.5 + KF801, Showa Denko K. K.) and HPLC-pump (uf- 3005SZB2, Uniflows Co., Ltd.), and the melting point was measured by differen- tial scanning calorimetry (DSC823e, Met- tler Toledo International Inc.). The Mark- Houwink parameters used were K = 1.76 × 104 and α = 0.68 for PS stand- ard [17]. IR was mixed with those ingre- dients and 0.0, 0.5, 1.0, 2.0 and 4.0 phr wax in an open-roll mill (HSU Feng Iron Fig. 1: Schematically illustration of the effect of the wax as an antiozonant. Factory) at 80°C. Vulcanization was car- ried out with a hot press (No.61-034, Ohtake Kikai Kogyo Co., Ltd.) by pressing 2 the IR compound at 160°C for 8 min.
2. Bloom treatment of wax and ozone
exposure test The vulcanized rubber was heated at 23°C or 40°C for 72 hours in the presence of air after stretching at a strain of 0.2 in order to promote a formation of the wax layer [18,19]. Hereinafter, it is called bloom treatment. The amount of bloomed wax on the surface of the vul- Fig. 2: Digital microscope images of the test piece of the rubber bearing, exposed with canized IR was measured by gravimetric ozone at (a) 40°C and (b) -30°C (20 magnifications). method, that is, just bloomed wax was physically scraped with a metallic plate and, then, the amount of bloomed wax the wax layer was observed by scanning Results and discussion was estimated from a weight loss of the electron microscopy (SEM, JSM-5610LV, Figure 2 shows digital microscope imag- vulcanized IR. The ozone exposure test JEOL Ltd.). Thermal contraction coeffi- es for the test piece of the rubber bear- was made with an ozone testing ma- cient of a wax and a rubber was meas- ing, exposed with ozone at 40°C and chine composed of an ozone generator ured by thermomechanical analysis -30°C. Ozone crack did not appear at (OZSD-0008D, Ebara Jitsugyo Co., Ltd), a (TMA, TMA/SDTA 841e, Mettler Toledo 40°C, whereas it appeared at -30°C. This ultra-low temperature chamber (MC- Inc.) at temperature between 23°C and implies that the test piece was not dam- 711T, Espec Corp.) and an ozone monitor -30°C. The contraction percentage of wax aged with ozone at 40°C, whereas it was (EG-700EIII, Ebara Jitsugyo Co., Ltd.). and rubber was determined by the fol- significantly damaged at -30°C. Thus, we Ozone exposure of the vulcanized rubber lowing equation. found that the ozone cracks of the rub- was carried out with 50 pphm ozone at ber bearing generated at low tempera- -30, -15, 0, 10, 23 and 40°C for 24 hours 𝑚𝑚0 − 𝑚𝑚1 ture, which was distinguished from the ∆C = × 100 at a strain of 0.2. 𝑚𝑚0 ordinary cracks due to the ozone degra- dation [14-16]. In order to understand 3. Degradation assessment for where ΔC is the contraction percentage, the reason why the ozone cracks of the vulcanized rubber and wax layer m0 is the thickness of the test piece at rubber bearing generated at low tem- Crack propagation of the vulcanized rub- 23°C and m1 is the thickness of the test perature, the ozone degradation of vul- ber was observed by digital microscopy piece at measuring temperature, respec- canized IR as a model was investigated (VHX-2000, Keyence Corp.). Surface of tively. with respect to the amount of wax, tem-
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3 perature of bloom treatment and tem-
perature of ozone exposure. Figure 3 shows digital microscope im- ages for the vulcanized IR as a model, in which amount of wax was 0.0, 0.5, 1.0, 2.0 and 4.0 phr, respectively. The ozone exposure tests of the vulcanized IR were performed at -30°C and 40°C, respec- tively, after bloom treatments at 23°C and 40°C. The ozone cracks were depend- ent upon the amount of wax, the tem- perature for bloom treatment and the temperature for ozone exposure. In most cases, the ozone resistivity is high, when the amount of wax increases; that is, the larger the amount of wax, the smaller the number of ozone cracks. In contrast, the ozone cracks for vulcanized IR with 0.5 phr wax and vulcanized IR with 1.0 phr wax did not appear at -30°C after bloom treatment at 40°C, whereas they appeared for vulcanized IR with 2.0 phr wax and vulcanized IR with 4.0 phr wax. We considered that the temperature of bloom treatment was a key factor for the ozone degradation of the rubber. Figure 4 shows a plot of amount of Fig. 3: Digital microscope images for the vulcanized IR exposed with 50 pphm ozone after bloomed wax versus temperature of bloom treatment (20 magnifications). bloom treatment for the vulcanized IR mixed with 0.0, 0.5, 1.0, 2.0 and 4.0 phr 4 Fig. 4: The amount of wax, which was measured by gravimetric bloomed wax for the method. The amount of bloomed wax vulcanized IR measu- was large at 40°C, whereas it was small at red by gravimetric me- 23°C. In addition, the amount of bloomed thod in conjunction wax increased as the amount of wax in- with digital micro- creased. At -30°C after bloom treatment scope images for the at 40°C, the ozone cracks were found for vulcanized IR exposed with 50 pphm ozone the vulcanized IR with 2.0 and 4.0 phr wax at -30°C after bloom in spite of the thicker wax layer. The ozone treatment at 40°C cracks were not found for the vulcanized (20 magnifications). IR with 0.5 and 1.0 phr wax, which pos- sessed thinner wax layer. SEM images for cross section of the vulcanized IR with 0.0 and 2.0 phr wax after bloom treatment are shown in Fig- ure 5. In the SEM images, bloomed wax was significantly distinguished from sur- face and bulk of the rubber. As for the vulcanized IR with 0.0 phr wax, no wax 5 appeared on the surface of the rubber. In contrast, for the vulcanized IR with 2.0 phr wax, the bloomed wax appeared at 23°C. The thickness of the bloomed wax increased as the temperature of bloom treatment raised. It was, thus, assured that the amount of bloomed wax in- creased as the temperature of bloom treatment raised. Figure 6 shows surface morphology for the vulcanized IR with 0.0, 0.5 and 4.0 Fig. 5: SEM images for cross section of the vulcanized IR with 0.0 and 2.0 phr wax after phr wax, observed by SEM with a magni- bloom treatment. fication of 500, where pictures on the left
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side represent the vulcanized IR with 6
wax heated at 40°C after bloom treat- ment at 40°C and pictures on the right side represent those cooled at -30°C after bloom treatment at 40°C. Both heating and cooling after bloom treatment were carried out in the presence of air. The surface morphology for the vulcanized IR with 0.0 and 0.5 phr wax was not de- pendent on the temperature; that is, the surface morphology at 40°C was similar to that at -30°C. Especially, the smooth wax layer of the vulcanized IR with 0.5 phr wax was maintained on the rubber surface at -30°C. In contrast, the surface morphology for the vulcanized IR with 4.0 phr wax was significantly dependent upon the temperature. The surface was smooth at 40°C, whereas it was rough at -30°C. Some flaws appeared at -30°C. Magnified image of the vulcanized IR with 4.0 phr wax cooled at -30°C after bloom treatment at 40°C is shown in Figure 7. Rough wrinkles and flaws were found in the wax layer. From the results, it is hypothesized that the wax layer is broken by heat shock. In an ordinary cir- Fig. 6: The surface morphology for the vulcanized IR with 0.0, 0.5 and 4.0 phr wax, obser- cumstance, the heat shock took place ved by SEM (500 magnifications). due to the difference in thermal contrac- tion coefficient between rubber and wax. Therefore, the thermal contraction 7 Fig. 7: The magnified coefficients were measured for IR and SEM image of the vul- wax, respectively. canized IR with 4.0 phr Figure 8 shows temperature depend- wax cooled at -30°C ency of thermal contraction coefficients after bloom treatment at 40°C (1500 magnifi- of IR and wax measured by TMA. The cations). thermal contraction coefficient of IR was quite similar to that of the wax above 8°C. However, the thermal contraction coefficient of IR was distinguished from that of the wax below 8°C. The deference was significant at -30°C; that is, the ther- mal contraction coefficient of IR was higher than that of the wax. The differ- ence in the thermal contraction coeffi- cients may result in a strain at an inter- due to the difference in the temperature wax layer. In the case of thin wax layer, face between IR and wax. The strain may dependency of the thermal contraction the wax layer may flexibly deform with be so large at -30°C that wrinkles and coefficients of IR and wax. The thermal the rubber substrate. Therefore, the wax flaws generate. Therefore, the ozone ex- contraction coefficient of IR was distin- layer may effectively protect the rubber posure test of the vulcanized IR with 4.0 guished from that of wax at -15 and 0°C, against ozone, since the wax layer com- phr wax was carried out at four tempera- whereas it was similar to that of wax at 10 pletely covers the rubber due to the ab- tures, i.e., -15, 0, 10 and 23°C. and 23°C. The different thermal contrac- sence of the flaw of the wax layer. In Digital microscope images for the vul- tion coefficient at low temperature may contrast, in the case of thick wax layer, canized IR with 4.0 phr wax are shown in cause the flaws of the wax layer, which the wax layer may not deform with the Figure 9, in which the temperatures for results in ozone cracks of the vulcanized rubber substrate. The flaws of the wax the ozone exposure test after bloom treat- IR. This suggests that the wax layer on the layer generate, since the strain energy of ment at 40°C are -15, 0, 10 and 23°C. The surface of the vulcanized IR is broken to the wax layer is so significant due to the ozone cracks were found for the vulcan- release the strain energy stored at inter- difference in the thermal contraction co- ized IR with 4.0 phr wax at -15 and 0°C. In face between the rubber and the wax. efficient between rubber and wax. contrast, the ozone crack was not found Based on our results, we may classify Therefore, ozone may penetrate through for the vulcanized IR with 4.0 phr wax at the ozone degradation of rubber at -30°C the wax layer to the rubber due to the 10 and 23°C. This may be explained to be into two: that is, thin wax layer and thick flaws of the wax layer.
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8 Fig. 8: Temperature References
dependency of [1] G. Y. Li, J. L. Koenig, Rubber Chem. Technol. 78 thermal contraction (2005) 355. coefficient of [2] S. L. Agrawal, S. Mandot, S. Bandyopadhyay, vulcanized IR and wax R. Mukhopadhyay, A. S. Deuri, Prog. Rubber measured by TMA. Plast. Re. 21 (2005) 139. [3] L. Pysklo, T. Glijer, T. Parys, Kautsch. Gummi Kunstst, 51 (1998) 797. [4] F . Cataldo, Polym. Degrad. Stabil. 72 (2001) 287 [5] NOC Gijutsu Note No.227: Nippon Gomu Kyokaishi, 52 (1979) 724. [6] S. Otomo, Nippon Gomu Kyokaishi, 87 (2014) 284. [7] S. Ando, S. Fukamachi, Nippon Gomu Kyokai- shi, 82 (2009) 45. [8] R. W. Layer, R. P. Lattimer, Rubber Chem. Tech- nol. 63 (1990) 426. [9] F. Jowett, Elastomerics 111 (1979) 48. 9 [10] S. L. Agrawal, S. Mandot, S. Bandyopadhyay, R. Mukhopadhyay, A.S.Deuri, Prog. Rubber Plast. Re. 21 (2005) 139. [11] F. Ignatz-Hoover, B. H. To, R. N. Datta, A. J. De Hoog, N. M. Huntink, A. G. Talma, Rubber Chem. Technol. 76 (2003) 747. [12] P. J. Dimauro, H. L. Paris, M. A. Fath, Rubber Chem. Technol. 52 (1979) 973. [13] H. Sugimoto, M. Mizoe, Y. Yamamoto, M. Ikenaga. Journal of Japan Society of Civil Fig. 9: Digital microscope images for the vulcanized IR with 4.0 phr wax, exposed with Engineers 693 (2001) 73. 50 pphm ozone at -15, 0, 10 and 23°C after bloom treatment at 40°C (20 magnifications). [14] Y. Takano, Nippon Gomu Kyokaishi 40 (1967) 248. Conclusions to the wrinkles and flaws of thick wax [15] M. Braden, A. N. Gent, Rubber Chem. Tech- Vulcanized IR with a paraffin wax as an layer. This was explained to be due to the nol. 35 (1962) 200. antiozonant was prepared to investigate difference in the thermal contraction co- [16] A. Hartmann, F. Glander, Rubber Chem. the effect of wax on the ozone degrada- efficient between IR and wax at -30°C. Technol. 29 (1956) 166. tion of the vulcanized rubber at 40°C and From the results, it was found that the [17] M. R. Ambler, J Polym. Sci. Part A-1 11 -30°C, after bloom treatment at 40°C. At thick wax layer, which formed the wrin- (1973) 191. -30°C, ozone cracks appeared for the vul- kles and flaw, resulted in the ozone [18] R. Torregrosa-Coque, S. Álvarez-García, J. M. canized IR with thick wax layer on the cracks of the rubber at low temperature, Martín-Martínez, Int. J Adhes. Adhes. 31 rubber, while they did not appear for the even though it has a high ability to pre- (2011) 20. vulcanized IR with thin wax layer. The ap- vent the ozone degradation at high tem- [19] N. Urabe, F. Sakaguchi, Polymer friends for pearance of the ozone cracks was related perature. rubber, plastic and fiber, 3 (1966) 184.
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