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    46 views58 pages

    Glatt Manual

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    shantanusamajdar

    Copyright:

    © All Rights Reserved
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    INSTALLATION INSTRUCTIONS. GPCG 300 6290 Filet redpantt — [operingmanisotine “ePoa 300" redpana dy pblenions “Fuiazed Bes, Pressing and Dying? "Facts to covaidorin Fle Bed procesing” | redpats [Drange Abu ring 1000-2027 | fedpers —Soarepereiatotine vaca sor | vedpan's Index it ot utconractr's documents | Mechanical Pare | Bacio Pats PTS cerfostes Process Technology INSTRUCTION MANUAL OF THE @PCG 300 ‘en 6290 Glatt cmbx Presa acelay User licence for ~GLATT systems documentation ~Systems documentation supplied on data media =GLATT control systems and related software = Software for GLATT control systems supplied ‘on data media other printed and electronic data and system descriptions supplied on data media z Toya 5 oni te a acs cain yn rile ai cde ne heap oem garb ee tea pnein nen a ed ede te ea id atin ped ‘acne nmeten nt nnd he te Netcorp ee ‘Sivsneeraie cr aaa re on rain tates ELATT No Sensi matt Gur tera See can ete ie neh RES pan Ses dane Seperation eed ee ‘esis nae piel dato Hialnebi ce epee eicae ee etbeyeredereartaratonatarpa epee BiSticieraeineneeantiroeencee ter aor Rete a ied pt obec LAT ne rine en ene “ar eateeeon eens py epee ecstacy ‘Deseret mally ny oy mi ch pip ae ie no Ses cnt nn wan onthe etme a SNe seg anette comaneies age Glatt cmbt ‘mmc yen cf GAT Oi noc ah ecm tp pron rCLaT? aan Tn sap nea rae acon 5 os : ee forte pt) Teprvemtoueernachatirier urea nye ‘Senda ae Poeun op Eee cemasnanetionc eae nesearsocmane see SATO le hn il ay ag nt ae at 2 ‘Sitcom rere ge oH ‘ee mn eta eae da ec el in GLA Sees et Leeann eo ei ene LAT et she ‘Rada ee nto rl hh en atin ‘Stns aman ape rss eel ‘Sip cope. nbc mma nme AT One wa par egan NPa Stn agents cag ma be de wing LATT Ont rca Trilogy 73589 Binz inane ve 2 6200 lett Gmb a Glatt one GPCG 300, Instruction manual of a GLATT POWDER COATER GRANULATOR TYPE: ‘@Pce 300 ‘COMMAR. 6290 ‘YEAR OF MANUFACTURE: 1996 MANUFACTURER: GLATT® GmbH Process Technology 79586 Binzen, Germany cusromes a] te fe . me crn emgrenrmamnt camer Cnerauerareeeiammenietemnas SS ee Seen netanrentoemem =e Drawings and pictures which don't correspond to the existing machine have sym- bole chaactrin ordertosupper the explanation ofeertain aspects othe machine For clary’s sak, tis manual des not contain all detalls concerning all models of ‘the described product andcannatcover every conceivable setup, endype cope tion or maintenance. Cortact our service department I you desire action in: formation orf special prebleme aris which are not covered in sulin deal by © Gla Gb 12/95 ie Page 4 Operating instruction Glatt cmbx Table of Contents Process Technology Tine ‘ePca 300 0-780 ran «Gamay oom. 6290 ‘TABLE OF CONTENTS 1 SAFETY-GENERAL 4 3 Pupote “ 1.2 Beplsion protscion 4 13 Gener Note 5 14 Warnings and Synbois 6 7 2 PRE-INFORMATION OF FLUID BED .... 21 Pupose of Fs Gea 22 Top-Spray-Precess 3 TECHNICAL DESCRIPTION 8 81 TumingBotom | e 82 Pressure Rete! Plates e 83. GLATT Quek Action Stop Vave 84 Fan (yar) 4. TECHNICAL DATA 43. Ganeel co 442. resting Systm yale) " 43. Fer ns * 44 Fan oy Gar) " 415._Spay Pump oy GAT) " 48, Energy Roguremants and Connection (calculated by GAT) " 47. Consinetion Matera we 5 INSTALLATION AND ERECTION ASSEMBLY i 51 Intermed Storage. 13 52 Necharial instalation 7 13 53. Endot Mechanical instalaton 16 54 Hydraulic netallaton 19 55. Preimatoinsalaton 10 58 Chet Ineaiaion 10 6 SAFETY DEVICES AND INSTRUCTIONS ....... 81, Bectcal and Pneumate Slay Devons 152. Mocha! Safety Devices 183. Machine Safety Precautons z FIRST COMMISSIONING 26 7A. Testable Singla-Functens| 26 72. Setinto Operation = B 73. Calan 74 Conte Acjstment 75. Tea Rin caeiaeeoa soso Page Glatt cmbx ProcesTeeny Toe 8. WoRKa With THE UNIT. 10. 8.1, Working Prec 182, Press Run Down genaraly 83. charge 84, Proce 85, Discharge ne chine 85. Cleaning Proves ol he Machine 87. FiterChange/ Service INSPECTION LIST .... 3. Maintenance Contact 82. System Clesninghaiienance 83. Maintenance itaale MAINTENANCE 7 7 10:1. Formtorthe Service Agreement (ny tor pro-omaton) 102 Maintenance nsructons fr natable Seal 103 Changigo the Ostance Rope atte Prosi atoning Fite 104 Mamtenance ntnctions ofthe Quo Acton Sop Vave 105 Replace te Gatkt of he Pressure Rl Plate inthe Machine Tower peratinginstrson ~Teble of Contents ‘ePces00 6290 Glatt GmbH oom ncn Proces Technology Type Pca 200 0-78 ee «Geary ‘com 6200 artenmio Tigmachine ony suablfor processing usta te yg mire spon ist onplosons class of ST2 he totowinn ‘Dont process substances which may damage stahless stool. 1.2. Explosion protection 1.21. Dust explosion classes Ker VALUES RESPECTIVELY Ke VALUES vats or gases are casio accoring to the characterises depending on he explosion tk, andthe power lth explosion, Le. helaster be pose psu foes, henigher athe danger aes, “Tate ot pressure "ls based on ts done by expoisin a s-caed Harman tbe. The resus es test ar he Key valves (28 or Ka valine (ga) ‘According thls Ker Vas, he dusts ave cassie irate allowing anger classes = SS 30 7 so oe S72 > B96 sto > 300 However, tis cassieaton os ‘rth eects one esured. notielyanhing about probably fan explesionoceuring 1.22. Devices forthe explosion protection ‘Themachine deserbadin ths mancal's designed lerinne cverprestue of 2barbetweentoty Gust acion slop vanes (elet-andexhaur a, ranexploson occurs the pressure el! taps llopen andl the blast wave exon tough he ‘exposen duct, hus reducing the pressure peak rhe blo dane dusts ans hyOAS maar {bite portable pressure of bar Tha eau om te peper st othe eos ee! aps. ‘The pressure rela aps are edn H-shaped gaskets, whi wl lease aa possi of 0.08 pe dut bar ‘As the prssur of 2 bar eta tnoughouthe explosion cut, algo has tobe rled a2 bar Dresure shock eistan som ie eae : pening itacon Gtr GmbH cr Procesienaeny ype «rca s00 ‘7asn Ben «Gerry com, 6290 ‘To handle the unit safely, the following conditions have to be fulfilled: (@) Maxum ngth of exlosion duet 6 m st vel racial plat Inde clemeter (©) Tre usernas tw assure hoo at Ne productproces doesnot produce it or hd risus with greater eplson ek than Class of ust ST2, Class of dusts (ST 2) aetna hyd mau: a, ay value «900 bar-m 8 (Oe ue Out anacng etd chance giana anata ce. 1.24. 00 ‘ry doubtasto tho sxactoxoive charactors otine dust rodettobe processed must bo detomine oy reerencete he apoeable Tecnica Regulars ‘REEER TOLITERATURE: ‘twos igaton/researchreper an dvstexplostns bung ign oncraractris of dus peducts”Publshor BG-Chemie Decisvo ar the appropiate sey regulations of "SG-Chomis" atthe tine of machine sarin. {© Precadionary measures agsest watedigniion mustbe taken inna expsion— danger areas extomal oho fuld-bed equpmers compare EX ALE 2) [BEEER TOLITERALURE: “tonoreteagan fr den Eosonsscutz von Welsch {Soar urd -tctron sonatas conitgenage Pier Peat respect the zone and he exaust apo where an intimate mitre could appear be 1.4. General Notes freee domage tothe macune onde cher mats popey “Themachine is dastqnedexcusvey fo: procesingprodcts wth he inchape 1.1-caed rp ‘ay, Using the machine or purposed er han tox montond above le considered cory tote cecgrateduee. The manclecurevsupter cannot beheld abe for any camage resid from such use. The rl such muses bes entry wi he var Opering he marine win tho lt ts casas use als ilves obseving he ntacone stout te operating Iran aa complying wid the nsocten and maintenance dectves “Themachine must ony be vsedinetncaly prec conaion in accordance wih ts designated use and te insructons se out he operating anal, anon by salety-sonetous persons _who re fll aware fe isks Ivoved n operating a mechine. Ay lnetonal Serco ‘aly thoaesectng te sat of mano, should thereto be Yoed immediate, Inadion ote cperainginstucios, serve ansintvetthuserin athe general apps: Be fogal and othr mandatory requons lever o acer provertion and snares ‘rotecion, These compulsory region ray uo eal wit te handing of hazard eb ances, suing aco wearegcpersona protective epmer, rae epuaons, Work onthe elects aystem and equlpmantf he machine rst be caries ut oly a sted ‘lectilanorty insted persons nde Ine supercon ad gadarcects led acca and [raccordarce wih eletcal ngiowng rls and ropuaton. pert intuston Glatt cmbr ~eaey eesTeeay ee Pca sto ae om ae 1.4. Warnings and Symbols “Tnefotonng sgn deslgnanonssreusesintnemanvaltedesgnalinerctonsol patcuar Inpotance (RP tema eer vusnsrenvnsnae ATTENTION: Ble pec ntrmation oder and protons deslgnedtoprventinjy or ieeereawict saw Pages peratingirstrctn Glatt cmbr [ime ener | ce Tehnlay Wwe cea sno or omer omy oon 6200 2a. 22. PRE-INFORMATION OF FLUID BED Purpose of Fluld Bed “Tnepupse ofa thid-bes processor isto pt substances in poder o granular okra til os suspended al, ste fungi seam wilonlag ry eset eat andass {eretr(hesng, ong yng, mosturangwetig), ‘Gators ve fuid-be echrique: ‘+The tp-sprayingtecnigucan be used fr eotng an granulating paris, the coat sto beng opera quay han inte tohowing toh bee prosessos +The Hurster acing, which is als refered wo as botom-srayng, produces & paul infer sutace on he coated prod, whch i naoeeeny or exarle forme contedreace cl actve ingredients tom droge + Te bid ited tectinique ithe etortchngue, also krown a tangent spray Ing. The quality ol th coating tat appa scomparatetotat actoved bythe Wirt proces, Theaorarageetfisprectes sth spherical an very sects {oe ofthe coated pats, ‘Top-Spray-Process ‘Te process a ows throug th sieve balorf te ma- {slaleotarar ang pots a mater yg on hima vor {exmatan(uidbad, he ar vloty hehe hae parte gay ‘Th pares rs fom the product contains. Agglorera lngfidissorayedin headed withthe spray moze, hen instal inthe spray housing. The rar! (oad partes err the oat Zone Inte some hase, cach nid parse presets ts ‘aie sueoo oe arfow solhal opin spraying ‘we spray masum and optmam ying acon. “Te velocity ofthe particles drops a ares othe caing arto oth concal mateel container whieh bases Inger oars the top, erty drop back no he gone tare Inte eg ze Inparticte coming, the products coates wit a suspension or dispersion. whichis in eran «agus or erga calito. There rawback’n coxing wi onan sans These so. {ens have afew ballg por, rhe sop can hertore evaporate tear ey coat he su {ace oft proguct The elds when were prov saclved int suspenion re lel tin. ‘This process frown es spray dying, ‘burg spr dying the parce areatczed, sta! eld phase othe suspension uly ‘evaporates ad the espondod soles whch was prevouay soe inte suspensovdeperIon ‘waromain a bukser ‘Ths aimin granuating so proce austen Hobe granu rom avr tne pone. A granuiatescisinoaby coatgtetne-aran produ genealyInpowde aves nthe cos ing process wih a spray osu, come ponder parce sexing tage fom a pane Aggomeraton.whichis ndestatecosing ard general causal pcb, spesuced ima conaled manner in granuaing ts swi0% Pager Operating instar Glatt cmb Techn. Description — Proces Technology Type Pca 200 (0 Ta Ban: Garay com 6290 3. TECHNICAL DESCRIPTION Mt il 1 overa Appearance ‘The machin tower (ab8 Fig. onpage othe Rud bed uitconsss ot 1 explosion quick acon sp va (1 reas, 12 discharge cone 2 wit dicrarge bterty ave, cone chsure pin the et a dct and Intatabe gasket, {8 pressing ing (3) wit wo hytaui prescing onder aa ame which projects ia the lower section against which te iabie so presset ring the proces un, product cntaner 4 ith turing botom and ins sve Hes, ‘expansion housing (6) wth spray nozzle autable ght and prt charge pot ‘er housing (6) wh installs prosuct elaning er, ‘resurrlel openings with istatedplates (7) nthe ierhouing and folowing reste fete aut, ‘xhacst bt ve (8) a ho exhaust i pc ataced a he er house, 3 explosion quick acon stop va (9) (exhaust arte), 10 fan(t0) oy Gan, 34. Turing Bottom ‘Atursngttiom makes easier o clscharge he product owt. The uring btiom cons of Tumablo ange ncusing pera botom and cach weave wlenton seen Tyse of bate ‘ate and etrton screen dopends on posuc Getrmines te fo ala ae wel The taming Eotom is aetuated by an pret o rule acuntor wn postin, eee se ororne Pages Operating insrion Glatt cmbri tein Den Prcestedrceny oe arceco ‘7988 Bian «Geman on. 620 32 Pressure Relief Plates Praseurerelloperngsn titer housing are provide ox STINOARO machines Thepreteica ‘el aut are commeieg tote connection fangs el ho presre rte penige he dues ‘shouldbe nstated orca or hozontly dec the osc. ere para. 2 Sxr.oton Pre ‘Teciow= OVERALL SYeTEW on pape) 3.8. GLATT Quick Action Stop Valve Proper protective measures ae necestay fo guard un- Drolet pantcempanents suchas shasbahndequ rar, heaing applaces, iter, suppy and exhaust Sics ae fans mt atc ofan exloson ne proves ower One af tase measures sth proven ot fuck atten sop vavos. The sang (eo gue @ on Bago 10) shows the insiaion end cone sash 3 ‘ate, In nama see these vanes wore as shut-of vate: ‘ther words, when telanis oh of hey ae au {onatealy. This prevents unconrold a seam rem ‘haproceds ower caring paroscf reduce sup yor exhaust a dats, where hey may acum Every quick acon sop vane it ted wth a ntegen ‘ote (70 bar intra posers). The quck acon stp ‘valve andthe ntrogen Bote are cornetea by 2 speci ‘aie. Inthe eventot en explosion pressure rel aston Actuate tonics wich eaune tere spec valves ‘on the ntogen bats to open. The emeringnvogen | 2: quik acon sop vabe foros te qui aeton stop vals fo Sse a ‘Thea nes are larg to ensure that ho valve loses rap}, nadine ea bursting dee Inthe high-pressure chamber le inde. The Gasng le shows he compressed aoe ‘apap rom he actuating onde, ‘Tae expcimantspararmed in nese quckacton stop valves onthe CIBA-GEIGY AG tata In Base) by the Genel Sslaly Serie gave Sosing nes oa oe of 25s. Ine very important to pay atention that tho quick acon stop vate wil nal inthe conect _drecon (0 core! nsaiaton positon onlay ou tawingand ig Son page 1), The nite ‘entark mustbe easly acces for eisons, 34. Fan (by GAT) ‘Thefanisistatedat haus sdelnorderto suckin proces a hroughe ote system. emo 8 Page eacm 8 viene eee Glatt cmbx cet heny 4 4a. 42, 43, 431. 44, 48. 48.1. TECHNICAL DATA General centaner voume 1000 Pressing System (hydraulic) hytate pump type: 9HT~25-AVve9*P22-1 ya pressure %0 low ist set-point © (cojstable st the nya aggregate) Filter Product retaining iter mounted inthe fter housing mertype Potestr PB.2% ‘mr area sus a 2 max ar tomperaue 40 nal tren pressure 1000 raxerum tert presse 22000 Fan (by GAT) ‘Spray Pump (by GAT) Operating intron Testa, Dat ° Pa Pa Energy Requirements and ~Connections (calculated by GAT) (tobe provided by customer ‘Compressed Air compressed alrconsurplon (pneumatic pars) ans (eeraying dovco) canto compressed ai protsue 6 compressed ai qulty (ol. ator and usr) Residual moisture content. «5.5 Nm Nn tara) Faget Operating nection Glatt’ cmb eats cea ececeny wos Pca to roe com 0230 pads: orm ret ot | gm pre ft nb gston noas ter (ausabe athe preseureconralrin the coil pang) 4% Construction Material 471. Definitions of surface characteristics 4714, Exedor tih ‘Wills wth genaing bat rt 100 tears wih mop ovteo rin nie ‘naty wie weNve-pecegrhang bet orts0 ‘nay poke od bros ished 447.2. eso sh otro contact areas Wels wth gn bet ont 100 antigo wth nd bo ot 60 atorwards evering wih gincng bots 1200 (new boy art2eo,usedbet) | mror 197600 now bot) poised 9600 (used bet) fray 1. tusting with re rush and re 0098 2 buting wit wnte brash ana white rouge 4743. Bkhauaty Dung ann, busting, and picking (00 par. 47.1.1.) he suaceroughnesshas been kept to 5 1.2m nna standard case ish sutacerugtnetsbatween and 0.9 an). ‘Durng potsing (68 par, 47.12) the sutaceroughraes hasbeen opto = 0:3 um Go the anda casels he surface rougorese between 007 and 2 um) ‘The surface aighnas is measured wi 8 Mtoyo Suet 201" ‘The sbove mendonad numbers rer o roughness messurements whch were ken in accor dance “Rar DIN 4768, (Rei acually acto measurement of ha peaks an valoy xg Inthe auceo he shea stee 47.2. Machine tower machine tower Aisi90¢ a 101 lateral support pis a brash fished Ai 304 Inlet and extauet ar cuts picked and be ished AIS! 904 quick son sp ave ‘ist 304 Control box, /P box housing vaso a Aigo comer ne Page 12 Operating instucion Glatt’ cmb ae Proce Tae crcaina : eee eae : can eco0 5. INSTALLATION AND ERECTION ASSEMBLY 5.1. Intermediate Storage 524 ‘Cepenng onan ancontacualarangomens, the system's deveregon pales owes (or rates Sate for oversea sping. ‘check narbers of crates against pact st an very a pars are preset storage becomes nooossay ts esgorato stro packos unten ady page lthacoragetime does otexceee Faia you no ecitonal prtectve provers have oe taken Mechanical installation ATTENTION: Fer carpingcutcverhend aseriy work ways us paca desgned or thor i ar oes whol “ou minionance work st Sibi Si Warsi ress whe Caning out ena wo gat Use only suitable an tecricaly partct and ems with ‘decualiing capcly Naver Erk or stand Seer euopondcd ocda™ + swecsna Unpack machin by removing Eda rn fe. Chak or any damage due to shipoina Cates and machine par nol being wos medal, shoud stays be protect wh asiccver eat darage nese fhe arporaon arc apesy ard Lager units wit only an instalation possiity troup he cling opening, he machine tower most be tld las of al Leathe orpanent re tobe eed st 2 Soave equreranis Space requirements at ony dosendon machin 52, but alo onthe various posse op ‘ons, We tortor recone floor pace requemess wih deneions sown oo batalaion dang no 12000-20276 Machine tower Thsinsaaton equipment dopands onstaconatons, especialy oko orpistoncearance and he leal manson. Bascal th machinetower should be positoned on an oven foundation, wehatleance f= Emmtoreurece dram Lye-nooksare ousted te pul ie ernanins cron supe ing sus. (00 Fig page 1) “Therachne over musib roped postenedadsscuredsothalitss rica ie, perperic- Lar wit the founds. Ths toe checked wih abuts lvl on theta see snd th et ‘ofthe unit The dev shouldnt exceed +2 rm wharaty miner nous repute euch ‘Ss wong spots) shouisnebe conelsre. por comecton canbe mageby earn sper ‘ie meta srps (pateshnder ne suppoeng Pads ke sores Pega ts pat ton Gat GmbH cer Poceseccloy ye Pca00 oa eae oon 290 ‘machine ower fatety device bBiore anening wt Eye hos ‘Snce the cuctork stb sist tothe wal openings, the machine tower must ony be ‘secur termediate y means oft’ kes. They have put beeen the walt hea hie tower andthe celingpenetratonslpenings 1 protect the machine ower om tng ove. 522. Fanunit ATTENTION: ‘Alri principally sucked trough the system bythe a fen unk, 523, Ducts (rar pars anne ppes(conduts, ducts, ez) shou te nated and secured in accordance ‘nthappreprate pla ters stun dmensanplanertoculorer sop plans or NS |Retalaion-dtals. Al fanged [ts have obo scald wt TEROSTAT. 524, Quek ton stop valve — Wve rota pa stntan Pa ie | ior hepato tated nate cove song Schone coretnaaaton proton onto ‘talon tng andtgs2 engage oye (> gustsconscpvaeconbelntaiaa ere etch integrate ATTENTION: einai For plpes by customer, the minimax, |= [) <> ‘Shenstone int ck ‘Solon stp, vale {Sie must be obser ‘nechine omar ve sononte reat Operating instuson Glatt cmbt ee Prceseny es cate omwowe emmy me e200 524s, uaogae 53. 530. (Pox npurenbea ne Fig Son pape 15) For salty reasons, te HRD-prossuro ark of thequckacton sop valve ied wth Tani {en ae dalveres detacnes om he qk acon so vale For tansportion the connacen tied to the HRD-Vale is covewd wi protection cover heh must be removed elr corecting to the auc stan stop vale. Praecton cover fhe quick action stp valve ‘The protection cover has very smal borehole hich nthe casa ct leased HAO loads {he ogencontotea tthe apen a. Thertre the cove must be screwed tothe be ovary ‘imetne betes on vapor, even case revison rom customers ato et) The avo" must be stared fs odor to uss fer gan. “Then the Botte must be const tthe tread tang fhe quckacton tp ave Make sure ‘hatte union ut (.1) le taosgastgnt. Monte bote has o be ested he metal be 2). For formato on electtcalconecsins see the elect eum agra. End of Mechanical installation Machine levelingaignment procedure by using theodolit instrument for a pre ‘assembled machine tower 11 Drawmachnetower center ine"X°and"Y" on he tora sown onthe akached drawing. (0019-60 page 16) 2 Locate neodt instuet (7) on teed a out 26m on he tot a he ahine tower on centr tn as ‘3. Leva he instrament ypicaly wo bubble eel ara provided the instrent 4 Locate making" onthe ight suport column rm the sgt ssn the neuen an {igen he kb for he verte maven he Intron 5 Rotate Tinthehorortalpanet thet suppor colina romine sigh glass in tons: ‘ment Local the mareng "Bom he eh glee Use hina lnecessary oo! the me Chine. Repeat ove saps and’ unt both marking pons levee 16 Move te set upto xis" a about 25 m em he right supe tn Level te TL 7 Locaterarkng"C"onthecolumn trough #ghtgaes andtgnen thee forthe tant ‘moverent of he insta 18 Rotate Tint verical plana to maring"Denthe coke. Us shreliinscessayolevel ‘machine. Repeat stops 7 and riba mavkng pone sein pret vrteal plane fe saH100 Page 18 Operating instsion Glatt cmb ee Pence Te: rcasoa oon 90 ‘CHECKPOINT 6 Machine alignment mars 9 Repeat dope? trough® unline shire aduaimonl ls requredandrmachine eveadin bot planes. 53.2. Assembly instructions for partially disassembled Machine Tower “The levoted machine tower shal thenbe anchored the cone foundation oor wh heavy weights or concrete plugs. Te flee shauna be mace congonton mat such ase {aspastorburater of canerete friar qui 250), wen the page te eo ‘hore (668. 7on page 17) comer oe ee Page 18 peaingnstucon Glatt cmb seers Proc Tcinogy Tee e7ca a0 ooo -oraey Com 6290 =m ee eens ati messes m= lt) fi! $| Se (elt ea | bese eel ta wee | [wie] | He | ao | ae wie a5 [ wie [v0 [26 | on | a8 20 iso /mz0 25 | 10 | ao | ao cnt fi reneeemeroateiel acatetlantlasa ladon 2 Peaprsnereree noo edema an 3 Gomtcnupenn enn ar 4 Gometeaeqe etre iH aad cl iatecsuntectapam eben needled Le sceserns He tee sieeedermaam baie een riepeic cs Foresman rrenit oben Sennicraacratee iaate tau aereereep sates SSaeerenen ons cnet Ue meeamonenmecccme: ° ewtegn onguaprersnan oH Pane 17 ‘Operating inet GmbH italian ~ Press achrdooy Tye: ‘arce 09 Dresmnse Omeny cam. 6290 ! i F i ‘empeatue in *C ung ime ert mara 10 Cast hammor the anchor pots to the hoe o shat the lass catiges thereby ‘releasing ato componers boning coment Chk the encased special adapt lace in ‘he cil and set on the square hea fre enchr pos To assure an evan an thoeugh mixing ofthe boning crment, cate te il (anchor po) sow for about 10 sedans. Thanhammer he anor pst agan uni imerson"Xiseacned (uing re se i. ‘onpage 8) 11 The ear supports are to besecuredin he same manner, 5.4. Hydraulic Installation 5.4.1. Hydraulic aggregate For ranspr, oil fo the eave aggregate hasbeen removed in the GLATY Company, We ‘elverthe lint oginalpacan You mont inthe lino thatydautesggegsiteor a. 'ng.For elas of naning see saarte netucon othe era aggregate EDR retires, memset s ewe ens PoE eve 18 85. 56. 5a. instalation = ype ercesco com 6290 4 hyaucttings (mask wih re and ren) ob ea om ne posing cine orto me nyaie poe. ‘Adina hore re wo nyse ings forthe dv fhe terrg bottom to be installed, Preumatic - Installation ‘energy ransmissons whic ero the machine ower ar alec nsad at mandictr’s pce, ‘Te lolowing energy warsmissions are inealed by eutomer, 1 PIE pane! > adapterbox > quekactin stp vane Electric ~ Installation ‘Th compressed al upseto he conto-cabnet must be sry a possible pectin abe bara 481, (Check-u ofeachvetage Earthing, Grounding Each ine blore starting the eytam,chacks shoul be mae toasts tha he uni has been propory connactea the loa! errhine eee fa, Son page 19). Facilitates — eet op Foren © cain. gang ‘oud th fan sy ary ae sari, Shak he Ue TUR naE BEG on, oon ‘ey shor pened ie. iss Cperaingirstucton ~Instalatin = Tye cerca 200 om. 6290 NOTE: Locally instliodinlet-and exhaust ai ducts, chargeand discharge pipes must be {ited with 6mm earthxidges (From lange to flange and tothe machina ower) (ses fig. don page 19) erating Irstucton Glatt cmb aa ces tecceny Te Pca 00 peereaay om "6200 ‘SAFETY DEVICES AND INSTRUCTIONS 6a. lecrical and Pneumatic Safety Devices ATTENTION: lense refer to VOE 0168 P7 112.0 1 Alelecticalconponeis of unas operatedin rooms wih explosion hazed re atleast ox protected (see EP sagan, 2 Thosystemiscperatoalony atral salty creut hve boenacvated and under ato- rate cont, ‘3 Byusing he ey switch he rosponsblepreon should remove th hay ands keepng This avo = lung o martnance people curing serveng while unauthor2ed people sich ‘tom the sence me to noma operon, it aate 62. Mechanical Safety Device 6.2.1. Protection covers ‘Theinvcual machine sections (er ausing, and product conan) are equppes wth proc- ‘ion covers prevat ues fo the operation sat, 62.2. Pressing device The pressing doves tors pressure shock resistart unis Upto anintal explosion pressure of 2 barno flames exe trough ine nachos Plerseeone, 62. Sealing system ‘The soalng syst of ths pressure shock resistant machine const fhe allowing intaato eek = inthe oweraecton = inte ting bot = _ nse he er housing betwen proauct retaining ther an housing wa Altuther deconvets ae provided wih re geet, Upto an intra expoeon peste of {barn aes exruse trough tne machinosimarecon, please er to" 2 on page tb PLOSION PROTECTION - OVERALL SVSTEN). 624. Pressure rllet plates ‘The pressure ot or gressure shock estat machines fe ahieved by reat aps, we open st. pressure of 0.05.0, bat, thus releasing te raseure oth side, Pressure rll Sues rou not be longer than 8 meters andbegudng recy in pressure shock essa desis theousiae. ; : wore FE aoe ttn ete sent i st “ casas ae Page 97 poratigineron Glatt mbt soto at Proce acngy 190 crce ane 070589 Sao rary om 6290 9, INSPECTION LIST Maintenance Contract We recommend to conclude a maintenance contract tha includes the maintenance \workasvellas the Inspection neta. You can take your querastoour service and sesembly (SME) ~ department. ‘System CleaningyMaintenance ATTENTION: ‘When cleaning the Machine Tower, exerlse caution oonsure tha the CntrlCabi- ‘elie completely covered lo provent water molsture frarm enlring the gonial ‘hitches, Ialeters, fe Resuing Rumly ould ta to sencus maltumeions ‘Spare pacts must comply with tne echricarequremens speci bythe manulac- Spare parte rom orignal cauprnert mahulacarrs faite aed wae see laspection. mainlenance and repalr work of machine parte, th power eu a munt be out of Before staring any wor, check he decsngised pate or ihe teanc of power ana gound or shoreline in tdalon fag 93, Maintenance intervals [ruc wreRvac courant ore a time From time to|Fite; compresses |- Opan ran vom tine to tne to ease cok| 28 10. costes ne nec ote {ime intervals related to one~ shit operation , 40 hours a weak _ Tete igus to avid reaching bate pte | Open the daiscew tom tine o ime an an he aut prevent. hate colated | {ad veaces th level the bt pls foter, compresses | checkineolevel 2 GmbH Prcetacelogy Sree ey Tro con. peaingIrstucton Inspection list - Fe wereivAL [COMPONENT [as required The ebay hes be changed when here] 28 rogeceve op in proteus Clean (wash) product tang ter whenever ‘roel changed oi the deta arose {itor does rt dacesce ater ar shaking, es Pas) uate The duets have ote cleaned repuary non {0 avd dust calcton and forme etl fies. pay tenon tothe ally ratucton| Uhder 835 MACHINE SAFETY PREGAL | TONS [Quek scion sop vate | tbe queckacien stop vaves ar inped be-| 1.12 ase tan operating or swing eer ana fron bots ra new bring dort fea Other parte fhe vv are uroced Preauet container mesh ‘ver pros ichsngod ‘lea he produc crtaner mash seve when- Spraying device ‘hanavee egies In most as ‘jar lh srl quoaty of water Sete gentlssuticet Clsannge spraying devin depends say | 130, ‘on spray Inu chatacters Can daly | 28 purging Pe 2 wooks after | Ruboer pies Stert-up The rather protes fo poss Ghoul be hooked for damages posi Gavsoaby covert, 008 Para 1022) ro rl plates [screws enabors | Chsck al screws abot and rath i, eeetsay weekly ter compressed |~ Release water tthe comprested ar iter ae fp 2oss-relerence to separate structions of vend pans times alae oe shit perion 46 hours a week te worm Page Glatt cmbx Prac D7aimaaheen Gorery Operating instton Inspection it~ Type Pca300 com 6200 oretooe) shel be choke arma ogo [couronent NOTE: mm ‘monthly ‘sekaconsopraves]- Chace ign pene wren gk ain wp ‘ave. Indeaton on cont anon sou be oeaterhan 70 ba Semomcion | egal oy creo npecnir a beg eytomandonteheat exchanger a Erathten necessary Locking bots | | Clean locking tts. reso with whe vaseline (od nat approved | levary 6 months |O-mngs | Check at O-rings (portole, spraying device | opetenca}rpornyersaesisy ss] | felee i racer yearly [casket intaasie- | The pneumatic intatable gasket Ange (er sohrosteecmens marae tiearniemtedt Sor ae geinegae ne sna Couariaoaa OS pn aw | Spates aren mee erasers iniararee | Our encinwacaranee [18 res, omen | Cnr beta a Tiere | Seanieperomeeetene| Seater sesy Gana amie | cmetomnaenengypaninie [1 a F pcneerstema reac iz sg bce eect seer 1 ini a a ha ea ks 1070/1906 fae Glatt cmt Prous aceboy Operating instucton, Inspection st «Pca 300 Type: vem, 5290 [coroner fa ‘every 3 years, [essket nate Renew a ntti eas caskets cers — esow scone seals between intersections | and door, Fuso grotes| — Rerow nber profesor preseue epson (Chee mt enden or tnten (ascent to | Site) Ieee Pare 102) [auc acton sop valve — Provides nave nas boo no eclosion thea | ‘ee rabber bel ha seals batwoon fe va let sate valv Body aed ony be changes raya oar. on vorha, e laa b| lows ote pista rod must aso be renewed (seepare toa), | renew sicane sel ard eather blow ofthe ‘ok acto stop vaves (ee para 104) - romwhonresreunk see sogeonne Detonator features the international expo sive regulations. every 5 years ck acon sp vate — Main overhaulotne proseuretans othe guck ‘clon sop vavoanddetonator (be ahead niybya TOTAL vepreseraive leindar — check me endo sat eer te yer and fepiace them I necessary Ctan and grease Ihe oyinder gp crass-elerence o separate instructions of vendor pats {me Intervaisreited to one shit operation, 40 hours a weak Pages peat nstneton Glatt c: ~ Servic agreement — Process chnolgy ype: Pca 300 789 ansen Gamay en, 6290 10, MAINTENANCE 101. Form for the Service Agreement (only for pre-information) Agreement no, Cent: Service company:

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