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Electrodissolution of Aluminum Electrodes in Electrocoagulation Processes
Electrodissolution of Aluminum Electrodes in Electrocoagulation Processes
Introduction
During the last few decades, electrochemical waste-
water treatment technologies have undergone rapid
development. One of these technologies is the electro-
chemically assisted coagulation that can compete with
the conventional chemical coagulation process in the
treatment of wastes polluted with colloids or macromol-
ecules or in the treatment of emulsions.1-8
Electrochemically assisted coagulation was seen as a
promising technology at the turn of the nineteenth
century, although it has received very little scientific
attention. In the following decades, plants were com-
missioned in the United States to treat municipal
wastewater. However, all such plants were abandoned
due to apparent higher operating costs and some
expectations of high initial capital costs as compared Figure 1. Main stages involved in the electrochemically assisted
to the case of chemical dosing. Recently, some works coagulation.
focused on the study of this technology have reported
promising results, and several firms have started to is often called electroflocculation. Finally, the pollutants
commercialize plants for treating actual wastes. Nev- are removed by sedimentation, filtration, or flotation
ertheless, to make this technology competitive with the from the waste. The bubbles formed in the oxygen and
conventional chemical coagulation process, more effort mainly in the hydrogen evolution can help to increase
has to be done in the next years, and a better under- the efficiency of the later process (electroflotation).11-16
standing of the processes involved must be achieved. Most works in the literature consider that the coagulant
The main stages involved in the electrochemically is obtained mainly by the electrodissolution of the anode
assisted coagulation are shown schematically in Figure surface, but recently, some authors17 have proposed
1.9-10 An electrochemical cell is used to provide alumi- that, to justify the electrocoagulation results, the chemi-
num or iron to the waste. These coagulant reagents cal dissolution of the electrodes should also be consid-
desestabilize the colloidal pollutants (or break the ered in this representation of the electrocoagulation
emulsion), similar to the case of a conventional coagula- process.
tion process. The turbulence generated by the oxygen The aim of this work is to study the electrodissolution
and the hydrogen evolution generates a soft mix that of the aluminum into wastes. The characterization of
helps the desestabilized colloids to flocculate (to link this first step is important in order to have a complete
together and to generate bigger particles). This process understanding of the electrochemical coagulation pro-
cess. To do this, the chemical dissolution of the alumi-
* To whom correspondence should be addressed. Tel.: num sheets and the electrochemical dissolution has been
+34 902 20 41 00. Fax: +34 926 29 53 18. E-mail: - studied and a model that considers both chemical and
Manuel.Rodrigo@uclm.es. electrochemical processes is proposed.
10.1021/ie048858a CCC: $30.25 © 2005 American Chemical Society
Published on Web 05/13/2005
Ind. Eng. Chem. Res., Vol. 44, No. 12, 2005 4179
d[Si]a [Al(OH)3]z[H+]z
Va ) kA([Si]b - [Si]a) + relectrochemi,a + rchemi,aVa ) 10-5.7 (21)
dt [Al(OH)2+]z
(15)
d[Si]c [Al(OH)2+]z[H+]z
Vc ) kA([Si]b - [Si]c) + relectrochemi,c + rchemi,cVc ) 10-4.3 (22)
dt [Al(OH)2+]z
(16)
d[Si]b [Al(OH)2+]z[H+]z
Vb ) q([Si]0 - [Si]b) + kA([Si]a - [Si]b) + ) 10-5.0 (23)
dt 3+
[Al ]z
kA([Si]c - [Si]b) + rchemi,bVb (17)
[HCO3-]z[H+]z
The kinetic rate of the electrochemical processes, limited ) 10-6.37 (25)
by the applied current density (I), is given in eq 18, [H2CO3]z
where F is the Faraday constant.
[CO32-]z[H+]z
I ) 10-10.25 (26)
r) (18) [HCO3 ]z-
F
On the cathode, only hydrogen evolution is supposed [H+]z[OH-]z ) 10-14.0 (27)
to develop. Thus, eq 18 can be used to represent this
process. On the anode, both aluminum electrodissolution
and oxygen evolution compete. To model this, the
∑
anionic species
n[An-]z - ∑
cationic species
m[Bm+]z ) 0 (28)
fraction of current employed to oxidize each of these
compounds can be assumed to be directly related to the [TDA]z ) [Al3+]z + [AlOH2+]z + [Al(OH)2+]z +
overpotential of the two compounds (ηAl and ηO2). This
approach has been used successfully as reported in the [Al(OH)3]z + [Al(OH)3]sol,z + [Al(OH)4-]z (29)
literature in previous works of our group.21-23
[IC]z ) [H2CO3]z + [HCO3-]z + [CO32-]z (30)
I ηi
relectrochemi ) (19)
Figure 12 shows the time variation of pH and alumi-
∑j ηj
F
num concentration calculated from the model compared
to those obtained experimentally for three different
experimental assays. It can be observed that the model
To obtain the chemical dissolution rate that appears on fits well the experimental data, with average errors
both equations, the data of Figure 5 have been fitted to <5% for the reproducibility of pH and <10% for the
an empirical equation. reproducibility of the aluminum concentration.
The Euler method was used to solve the system of Figures 13 and 14 show the experimental steady-state
differential equations. The aluminum dissolved from the values of aluminum and bulk pH as a function of both
electrodes can be present as different species depending the initial solution pH and the specific passed electric
on the pH of the media. The concentration of any of charge (for a constant flowrate) compared to the values
these species depends on the total concentration of obtained from the model. It can be observed that there
dissolved aluminum and on the pH, and this makes the is great reproducibility of the experimental results in
system complex from the mathematical point of view both the pH and the aluminum concentration, with
and, consequently, difficult to solve. To simplify the average regression coefficients (r2) of 0.920 and 0.958
calculations, eqs 15-17 were applied only to a unique for aluminum and pH, respectively. This validates the
aluminum species (the total dissolved aluminum, TDA) assumptions on which the model is based.
and to the hydroxyl and protons. For each time step (of
the Euler differential-equations-solving method), the
different aluminum species and the resulting proton and Conclusions
hydroxyl concentration in each zone were recalculated
using a pseudoequilibrium approach. To do this, the The following conclusions can be drawn from the work
equilibrium equations (eqs 20-27), the charge (eq 28), described here:
and the aluminum (eq 29) and inorganic carbon (IC) 1. The aluminum dissolved in an electrochemical cell
balances (eq 30) were considered in each zone (anodic, comes from both chemical and electrochemical pro-
cathodic, and chemical), and a nonlinear iterative cesses. The chemical process contribution is often more
procedure (based on an optimization method) was important than that of the electrochemical process
applied to satisfy simultaneously all the equilibrium 2. The chemical dissolution of aluminum is strongly
constants. In these equations (eqs 20-30), subindex z influenced by the pH. Alkaline pHs increase the dis-
stands for the three zones in which the electrochemical solution rate by orders of magnitude. Within the ex-
reactor is divided (anodic, cathodic, and chemical). perimental conditions used, the supporting media does
not seem to greatly influence the chemical dissolution
[Al(OH)4-]z[H+]z process.
) 10-8.0 (20) 3. The electrochemical dissolution process depends
[Al(OH)3]z
mainly on the specific passed electrical charge. The
salinity and the nature of the ions do not seem to
[Al3+]z[OH-]z3 ) 10-32.9 (24) significantly affect the electrodissolution rate.
4184 Ind. Eng. Chem. Res., Vol. 44, No. 12, 2005
Figure 12. Experimental and modeled variation of aluminum Figure 14. Influence of the specific passed current charge.
concentration and bulk pH with time for three experimental assays Experimental and modeled steady-state values of aluminum
at different initial pH (T, 25 °C; j, 0.5 mA cm-2; flowrate, concentration and bulk pH (T, 25 °C; pH, 6.0; flowrate, 19.8 dm3
19.8 dm3 h-1): [ 2450 mg dm-3 NaCl, pH 11; 0 3000 mg dm-3 h-1). Supporting media: [ 2450 mg dm-3 NaCl, 0 3000 mg dm-3
Na2SO4, pH 11; 2 2450 mg dm-3 NaCl, pH 4; O 3000 mg dm-3 Na2SO4. The continuous line indicates results obtained from the
Na2SO4, pH4; s 2450 mg dm-3 NaCl, pH 1; × 3000 mg dm-3 model.
Na2SO4, pH 1. The continuous line indicates results obtained from
the model.
Acknowledgment
This work was supported by the MCT (Ministerio de
Ciencia y Tecnologı́a, Spain) and by the EU (European
Union) through project CTM2004-03817/TECNO. The
contribution of Junta de Comunidades de Castilla La
Mancha is also acknowledged for the grant of F.M.
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