Group -1 Assign ment cures - Macine Desicur Ouetter (we - MED- 34 Titte - Design OF IC ENGine ComponentsQueg Besign Oo wast duen piston fos a fewe Alaoke ingle culindes Seni cliesel engine suunning at feopm + The Maximum exptesion pressuee 6K the eylinder heat & About 4 mpa- The mean cFreckive Presstve i abeut O15 MPa. She diameter Gnd the Stake of abe pisten ane 250mm and Ss mm sKespectvdy » Ihe Comnec hry ng “od — Length fs ‘ect ~ The, piston (% fo have at Least 3 Sealing vgs and two oil ings 7 Heat Conducted through the piston cxewn 1's appavaitra fely 45 fo 57. GF the 4ofal heat Producecf * The fempecature at the centre and edges may be assum as 320°C and 150° Recpechively - Assume Othe, clata. [Reference 2 Ques 4 © Unsolved” Machine Besign Fundamentals & Abbucouan By PC Gope . Unit 22 : Beelgn of 1-¢ Engine Parte J Solution $ Foun sticks single cylinder gem diesel engine Guven Ne WDdxpMmM 5 Dag = UMP Pye Oe TSM Py Dio ‘ Pisho (D) = 50mm choke [f= 375.00 Length Hf Connect ing vod (L) = 700 sm 8 Te = 3a0c Te= 1S0¢Sleh 1, Piston head os CHOWN Ascorplion Ut) : Permissible fensile stress Sox cast ion Henn fi ee ae ie at thickness of piston head by shoergth consideration the bd | 3 Powe & aso | 2m, N16 © le (uoy th = B20 om For four stroke nz Hs WD = 350. stooke [ min L = fen UAn = (0.15) x (0-315) xa50 150 60 60 ~y T = 80.554 kl > BP= OSCIP - 6-8( 80. S34) = Cu.43 kw MS ome 0.25 a pert BP per \p > (9:28. ka por BP pet coc m= (6% x10) ka per BR per sec.Higher Caloitic value fov diesel engine ts 44000 Ks ky => We [oAneV ¥mx BP] Xe K [bos KHUXID % 6TH AITS % Gy-LZ | x108 we agar Assumblion liv) + Ineemal conduc hinky (k) lox cast fron ix NGG wn Thevral Consideration fox thickness fo piston hnad ty = ete! 1256 K (Te-Te) th = 831614 2 5 XID 12556 ( 46-6) C320 - 150 Eye N2O4mm ov NS mm Step + Radial Ribs Ly = WS nm 5 n> 6mm Wneredore ribs aye staguiredAcsompHiom Cv): No, of radial vibs fs 4 > (a) (2) = > G3) te BIG fe 565 te= 4Smm Seb TI + Reguiverment Ob = 315 2 KS a5 g|~ 3 Tnorelore cob fs sequbed Rods ug si wb = OTD =0:1% 250 = \45 mp Radius 4 up Wey is Sam besSteb 1 " Piston rings Assombtion (vi) © AMowable radial brescuer on cylinder woalls (po) 1p 0-03 MPa (Wil) Let og assume pishon wings ay also sath “4 cost fon having il ee © Poo Nimm? eg 7 It be . 4 . fen - om Li AZ —_t_d Given : o combression “Ange - s* 6) Oil ‘ini, 22: Radial wid th a}, ung oe Jats) J00 b= 50 ov Bm Nod — Axia) thicknese a pishn ving he Ob bh = OBS 4 Ramm W = 5.6mm 4p Sam hes 6mT= No. of wings = 342 = 5 Also Nain = (2>) _ 250 10 Z }o(s) K> Min [ See? 5mm | “Ike aeb belwown he ends of Pith wing beloxe assobly G+ B5b hb Ub = 35 (8) + Ue) G = a8 to 3.2mm G, = SOmm Gob bo fra end db piston wing he assembly G, = 6.002D tb 6004) = 6&5 bh Imm Gy, = O+'8mm Width of tob land hy = ty th brty = NS to \55.6 mm hy = QSmmWidth of Bing qenoves Is hy = 0 1Sh tp bh = 0-15 G6) +> 6mm = 45 t 6mm sh = Smm Skeb Ts Pishn baxxel thickness 4 bovvel ot the ‘ob end . s_gren by ta = (0035 t b+4+4) é = 60S (250) + S$ F4U-4 = oh Shickness, a hovel ak oben end ty = (0.25 t) (0-35 t3) 4 ty= 525mm td 7.25 mm Ms = GamsSte VW" Pisthn stist nscons Hii) Allowable Beaming pressure (pty, Skixt postion ‘ piston 1B 6:45 MDq. (Ratio e aide thst yn Uneas bh max qos load on pishn is ol yo-1) 2 BALDY foue =A, BBs oy ( ten") (9 - (0-45) Gas¢) iB [cA te = 453 mm | ey he = 115 mm hoarnt 4 | Step Wt Piston Leng Hh = |-a~"[Ring Length ah ity section = Sh+ Uh, aan 1 lem = 8(6) +4 (5) [ —I Length ob piston = h,+ Lenath of vingore tion [2 on et = 45 +504 115 = 2~50 mmNec. tp Empirical velationship. L=DBtr LSD = 250 4 375mm 676959) gall end eles A be (oonnechh i) Be LeVeD Pea re ry 4 | ee Steb WH. Piston pin . i aS Se eR _ aut & lg Is P Pompton ("1 Beasing — pressuo “(p) ab EB abs small end 4 connected mb fy 20 MPa Ot) Ghe pistr pln ig made of haven alloy steel hoving permissible tensile dca is 140 N/m? Wii) bldg = 8 Force on Pishn (P\ = [t r Pex = nose}, y P= (9634.54 N Resisting Awe - (B), x x dak bt & = BOX dyXt'Sda = 45d, On equaton =e / a = YS635- 52 and d= 66-05 mm 0 vTo oxdea fy make the pin hollow we will inrease chameder fp gOmm dy = BOmm ; i= dod.) = 0.6080) > YW po, Sis Get Constdevatieng: ' “seca My = 2 Om Mean dia of piston boss = Udy = (UXO = 2 mmQuen 2) Design a connecting od for a hich eperd Lt. engine using following oka. Diameter a} piston = 88om Mass ot nocd procaling parts = MG fq Length ob conmecting wih , cone to ertie = 300mm Shoke = 125mm RPM = 2200 Compression palin = & Bt 2 Probable -mox. explosion pressurt = 3:5 Niro (Refexmce : Ques 5“ Unsolved” Machine Reston 4 Fondamentalg & Application By PC. Gope . ° Unit 22 Design of LC. Engine Potts) Solution: Given D= $Smm Prax = ’ 5 N] mom? » L= 500mm Be {= 125mm = O125m » NF 2200 ypm 5 mp M6 Ka Step 1: Cross - sechion of romeckng vod m 2 Pi. (1 Dv \ Piss = (M1 @8) \¢3. \ WD “hy )~ 5) = DI2ISR-4RN AssompHion Lt Factoe at safely against hockling fulwu ‘555 Rr = P (fs) Pep = 2284-435) Rr = 10643415 N Subshtoting As ne kw ABE hg w= B30NIs ) 1500 By Rankine Formula Por = Se A x logusti5 = 330 cue) 141. (300) THOO\Y. HBL oouars (330) (N 1+ 349 gasp = Paot4 it 34-54 = hei =6 On solving ge 29:5 BEL =Pe 32.415 > te 51mm ov 6mm Dimensions of — cwss -section H=5t = 30mm Be4k = 4(e)= 2mm He St= 5(6) = 30mm ‘Thicknes of web = t= &mm Thicknes, of flange > b= mm Vowiotion of Hieght at middle geeky 5 He Ste 5(6) = 30mm ak small end d Hy = 08H = 0-8 5( 30) = 25-5 mm ot bf - ‘4 end 4 Ws 24 = 1-2(3b) Scandimensions (8/4) of section at big end = 2umm x 36mm dimensions (Blt) at gechon ot middie = 2umm ¥ 20mm dimensions (Bf) cit aecion od small end = Wm ¥25-Se0m Steb 13 Small and Big end boeamings Assomption 24 Ud roto for piston pin beaving NR Assumblion 3: tld soho for evank pin bearing sit Assumbhion YU" Allowable berving persure for piste pin braving UM fa Assomphon 5 © AMowobly beaving prsore for crank pin bearing ia 85M fishy pn bearing P= dplp (Fh), ow aiastus = dp (8 dp)it > dp = $44.44 mn dp = 29:06 ov 30mm Lp = 1e8(30) = 54mm Cronk pin bear Radek (ye NATUR 2 de Chae) 3-5 YORS ac = 634 lle know i : ea) = 199 6x 8mm Step D* TWickness of Gp fesoblion Te beele= 53mm tale knovo Delonte bebween cenhe 4 bolts t= die cf canlepin +9 [. thieleness A dosh cam] a nominal dia bolt (d) 4 cleavance (3mm)te ues dy ser 3 = 5mm (Pome b Guns. a0 cee) G eG Mb = 69426.55 Nem fT: eel fate 3 (te) | = 4.y tS = & '* We know Sp Mey T joo = 6QN76-55_ G) you te AY % kos 7854 te = 8:86 ox 10mmSteb Z Whipping Shvess Ascormption &. Mass density of conmec hing vod malesal 4s, 8000 Kg b= Grom 2 We know m (MEYER = Wx CExte-3\ 8000 = BGR a[ 0 , & (My max - mwtrp Dos 3-168 (230-38 5 (0.0635) 63) ans Tc (Ms Sax = 60 Nm py gd x10° -N-mp Vx = (a\e ory) ~ St os Cease - M ro bY 6 os - _ ee a4 ("Ee Th = eoxndy Sxe_\ ee uid 4 tt) fe b = 19-89 Nimm> — dngQQua-3 A Toux stiore intecnal combushion engine has +the Following Specifications : Brake power = PAkW s Speed = {ooo r p.m Indicated mean effective pressure ~ 0°35 N/mm? Maximum gee Pressure = 3°5 N]min? Mechan\‘cal eFAciency = 0 ¥, Belermine ¢ I} The Pimesions of the cydinder , if the Length of Slaoke 15 [4 times the boxe of He cylinder « I) Wall thickness OK the Cylinder ‘if the heep Shey fs 35 MPa MD) Thickness of, the Cyin dese head and the Size of Studs When the permissible streuses For the caphindes head and Skid material are 45 MPa and 65 MPa Aeahecthely [ ReFoxence o Questind Unsolved ” A tex book af Machine Design by R:S. kburm/ and JK Gupta . Url 32 Jnlonal Combushim Engine faxts JGiven fon: Brake Power (BPJ=TSkW N= lov04pm hn = 0°35 N/mm? y Prox = 35 Nl mn? Mechanical Effidenay (1)) = soy (T) Dimensions al CyLind est Length of stoke in GU Hynes the bore of calinder ar te hup Ciamm) ow 1a (inn) We know — Trcdicatedl power fas given by TP = BP 1 TP = T:SkW L500 uL L A315 Wl 6-8 O-8 TP - meAn 60 Foe Pout stoke engine n= No = 1000 gop 2. o: ‘Stoke i Sobshtoting all Yaluty Ds ie TLD (509) 415 aeOn Solving D> = 29 23254-05 mm’ DS = 142-93mm ov l4Zmm > fe NUD 2 POX [4% = 200.2m The terath 4 oylinder iz move than the shoke That ip cleawarre on bothsickes Tolal —cleaxanwe on uso aide, 1p taken ag (99, 4 abole leaih ke Vek L= 236423 ov 2304nm | D= Dio 4 cylinder = = \4Smm = length of stoke = “tah eke sect | Le Length 7 oylindes = 23mm,(T) Wickiness of Cylinder Given m= 35 MPq Prax = 35 MPo D= 1D st Frm Table 24-1 in Design of, Machine Element by VB Bhanclayi Book . By Anierbolation (B= 100 to Iso) Reboring allowonce (CC) 23.2% mm fox D= N38 Thickness a uplindesr (E)= Brox Dog am bs 3:5 x143 4 24g 2 (35) b= 10695 ov 1h Mm “Tnickness af cylindet (t) = Ilmm(MW) Thickness of Cylinder head — and size ob plod Given mam = US MPy (Rr Gulinder hud) {y= DB | D> 140 mm Pra = 35 MPa = 3.5 N /mm® 2 = 200 mm W 2 2800N 6 = 30° P+?, 2 4.0KM = YoooN pl 24.25 Mp = 4.25 N/mm * Nas, Gon Radias Gtk = 222 = 100mm 2 2 (ose: The ooh ad te tof dod conte jeition ord Aubjected Le monimum monn: ond mb tetiomal momint Sta: Booting Reekions / Ar th tak dund cd fatto he thsust im cormscling tad oll be igual te 1 acting He fiston .. ia , 2 a>) Poe aa ) (3.5) (4 ) y = 58378.34N Refs to Fat 9 The distonce b bette besings 1 ond 2 is nat speipiid Aagunftion 2 We cantes te cordix didlomer bubxin maim Mating 1 and 2 46 toler of fiston diamadss° Thufore, pe 2K fistin dinmtlerz of B= 2K WO = 25° mmBy Spmmstiy , (Ri) © (Ra), = Be 2 8999891 2 26939158 NW Qi), = @s')y = (2)° 2Boe = qvoow 2 z Qs) (Rs y= aa) = poe - 2ooew 2 3 Assumption 2° The ableatbte Bendling stucss foi cork hing 75 Nim? 5 Considering mocsiol to RS amd a valle forks af softy « Assumption 3° Te allawoble Keosing fusauan Jos anh hin bushing is 10 Num? Sofas 1. = diommades, of Camb fin Cov) Le = math ef oooh pion Cnm) #5 Bom im Fig. 2 4 Ya combat Mme af the croml fin is subjictal lo oan The Krding monont ot tht ential flone is given by, (My) = (Ri), b, 2 (26939. 153) Gays) = 3P71.432x 03 N= mm tio, (My)e (6 32 2 379)492K 0? Nom = « ae) (3s) 22 2 dF = $42.243X Ww mm? Vdc 7 80-01 mm * 30 om a Aswumbiom 4: Te (L/4) sotio fos Gah jin Bering is 4 oe DAS de = 80mm ai OtMim> py > Pp 2 58998-3) 2 9.199 M/ on? ae be (0) Go) Se py S10 N/mm Sth 37 Design of ft Manel ctomh wee Sofft, = width of chomh seb Conm ) & = Wishntss chard ott Coon) Ue damensions of chamk wth ont colewatua by tmpisital sulotionshifs ond checked foi te abritses Te ompinicol salotionshity oat 08 follows * t 20.7. = 0-7 Go) = 56mm cui) ys de = 1.14 (80)* 91. 20m * 92mm — tv) As sheon im Fig. 2, the bft hand cromh eh 5 Bubjechd te p ecunbile Lead. (R, Tat ok tm tls of shuss in cnt Ht of de coh ath, vy dant cope Suis ond Wrding ress dut to suactiom (R,), , Th SAH comficsgioe huss is piven by, fo > By = 26934159 2 5g 2 wt G2) se) ace = 6R)fo,-kh -# ee u é? Ga) C5e)* = 40.33 N/ mmm? Ue total comfssatire atsiss is given by , (de = Gre, = E22 Nim + YO.33 Noman? = 45.5 5 Nonny > Te total comparision ates ig hss than the ablewadle Lending suse 95 N/m? cond the disigm of chamh wth is gofe- Sih 42 Design of sight Rand ctonk eb The sight fond ond UpE hand ves oft made idintial fom balancing colon » te Hichoass onal width of ight avd conk wth 0% mode Lyual to Hal of WE hand cio wth SUAS ign of Sept dl iy sed PagunBtion 5° Te wilh of ob por psu um Sut fully is 200 oom” Gig eBhowtel pom fig 1, tat te canbe 2 cxndse distanae lubilin beatings 203dold ( matt. thon 200mm Jo ocoemedate the beosings We will assume , C= 200+ margin Jor lingll of te bonigs Lond 3 “. 6 £ 200 + 100 =300 mm CF a= £5 206 2 150 mm 3 2 Suffo , ds = diameter 4h Hoft undl phuket Cnm) Te forces ocking om Soft sures te Hyoheel osu shen in Ey 2, The central plone le Mat 1S subjtadad to main Bening. momint - De benaling omtnnb in alizad Alara duc to aseight of Hyhul ib given by, (v= Qa! dy C2 = yoo )C150')= 210K 103 Nom Ye banding omit in Aaigertal Mont dhe i sultant Mut totlon i gin by, (My), = Qy)y Cy = Gove C150) = Box (0? N- omm Te suublont beading onrant ib gin by» ae oe wm, = 401,” +O)? = }(2 10x \08)? + (00x 103)? = ee. 146X 103 N- ann Te ollavobl Bending sas is 75 N/mm > We bases, My ‘(3 i?) ey 32 2 gghe My X32 = BEC-1CKIF X92 2 49559.15 mm? A oy 3.4 XFS dds = 36-73 3% am Ww) Gul: te chamh i ot om ample with ts lint of dn! one aitins and bi 1 Gomponants tn oak jin - bat pe ein Wind rit coin gt 8 30° i fossa on te fislon tal fob autumn Yigal cordtian > a) pls (te? ) 20 = 92 SON on § = Sho wpa, Sin § > BSBawmnftion 6: The (“/s) satin is 4-5 > L- 450 mm 9 Sin b= Sn30° sot 4.5 4b = Sin! (om) = 6.31° The thaust on comnteting sed (F,) i giotm by, Poe Pep 2 Wd2be 2 19367. 33N G4 Gs 631") Pe amd Pe ot dompintynl omd Aodind combontrds of P ot the crandfin - Krypte , PL = Py Ga (Ot $) = (369.33) Si (eat) = ME YZ30N Ae hes we +4) = (9369-33) Gs Ge3it) = 15606. 63710 A 2? Geng cing foice aching on et eer, ee a Xmen fl si a hea Dond 3- 8.8 dacided in He Masoud cosy D = 286 om — Omd. © = 300 om b, =. = b= MOmm rE = 150 0m dy = (ey 7 (f) = satet2) = 7903. 335 W (Ridp = Bad y = * (2) = : ae > 5734.215 N 2 (Ri), = Q')y = (#)° Yoon 2 (Ra) = (Ry), (8 2) = 2000 GBB Design of cromh hin As than in fig 5 the exrttol Mant of the ctnh fin Us subjiettal t8 bungling inom Hy dn to R,)y Smad tobionad mandnt Mp dua t Qi), - Sy the obdnee of date the ollosabe shir Sting is baht, 48 YOM/omm * The dimmer of t50rk fim (de) 8 cabeutstel os ree Vey? ray * (ed, x57 FIR) AP ao wie” (go): =) (9803-335 x1W0)* + (5999.215x 106)? A (40 © 152.094 X 10? onm? 2D de £53.98 om * 54 om Jr coleuotions af frwions cose , the dmeta(de) is 86mm and Langlh of chan hin (l,) is Som” Sree the diomitor 4 mol, the fist cose G chldunlon of acing Lhe deaonubls cho fin Tutor, de 5 Oe #80 tm Bee eee jocs om Shaft undles thu phushiel ase shown ian Big 4- Syffose, ds = chomats of gbt uni puohiel Conn) ; Tu cinbiol flont ah the shaft us abyicbed fo maniinum Winding terint uu Lo stoetion Mey My = Rs) Xoo Gt ig olin subeckid to dotslonal momtnt M5 duc 18 anginbial compontnt PL, Mae Py Xa Lox} J? L051]? = Jitoe* #20007 = 2441-311 Ta dinmits. of shalt Gs) & coleulatel by the following Lquation + 42 = I [OW tony at (ities 43x 00)? + CQX4L3U x 150)" =e % bo) = 153-284 x 10% mm? Pd = 53-5) mm * 54 mm Sp colewlations of fotrcous cose , the diomihis, Gl) 3% oun ° Sinte, th di a the sieand cosy ig Un caddtion of eciling Us diomotr of the shalt undea. “Hoag dy ® S4 om () Fas SALE! Daipn of Maph af the gimetiac of sight lana! cand at Guffosn, dg 1 * Aamir of Hhoft ob Be junc of ight hand stan sb om) wiper to Fig. § Ta coie-aichion of adoft under flyueul of he juctute of ght han cook veb 15 abjtebel & Be felling momtnls Gy Baang onamint dn voi Pos My)y du fe fpiees in ty vote Hine, oy (R,)y ond Pa gin Bndg ansrnint tn hoigindol Nome (M,)4 okt. to forcss In the fasipertal Lan, win. CR) a Ord PeGi) Terbiamal momont My duc to anginkial comfontat Pe Gy) = dy [* + & +] - ml us] 2 2 2 2 (9363-335 ) [ve tuo tae] ~ (15 606-497) [yo 28] = el $39-644 N-mm toe Gn [a rhed] = B[4 et] > (5239-215) G08) ~ aiucs-433) (4s) = Yl2 962. 936 ae monint My i ee Poe + (My)* VGeisat cu)? ¢( 412962436? (97222-761N- ov Me = hx = (1468-498) Cl00) : = WMCSY3-S No omm Te dioontter of shaft dy, is girls by, a ? S 2294)? +uNes3.9F (ds)) om My tM = Ete (699-222 36)? + Ci1yes43.$ 2 act (1392151-3¢6) = 120. $83.019 Tm? Dds, = 55.49 om > 5Comm fig show in figiae 5, the Aight Sand anh wth & subjiotid to following porers- sdursses Ci) Randing, Chasers in votizal ond heigertal Hants cut to sodlid eenfeint Fy ond tampitind caofenint Py safety Ci) Disaet Confuse babe cua te sooliol complonint Ps Ui) Wino hans, Suan “ tn ot anit dat. te Sodio comflsnint is = (my [ss “4 -$) 5 bbe ton SR Tt wee aja s Wt Hmm > @) Nie eee: sig moi de tg nn! at fan of nk wid nd a 2 ye (de = Pelt Ag] = (uter496 2) 5 9257 27.5360Also, (Ay) = (6) [ | tu? D> de = LLMs e = 10-45 Ming? Ge) tur The dick comferssin strss duu Yo sedial aansfantnt us gin by, (Se = Pa 15666-6971 = 1 S)4W/oym? Ce) or 2.42) (50) Th moore Comfarsalnr stag CS) & gi ate), te) t Cg = N68 FOIE 2 FSV 223-65 Mag’ We Wbional merint om atm Me = (Rdg [Pek ] = G7.) Gee ‘ 2 = 5 93421-5 N -mm Ye Me 2s YoMe 2 U5 (5>3y2105) = 8-9 M/ oy? 2p we? (92) Ge)? Te mormon cormfsussink Shas ig givtn by , (5) may * EG +t eat ry ] = 4 Drss+ 5? 7 yaa] = 26.623 Nimo? — & 75M hm? (Hes dion & soft) Sp Design of yt Rom chomh i : The bp hand cramh uth is mat suvcrly abuesaig ta Ble tahint af spt Nand crank ah - Tha yas, it & mot ovcssioty ie chick th Bisis in He Ut bond ork wif Dy thichntay amd wlth of Lt amd e30rk wtb one made Lyual 10 tho of right hand tank veg St. Design of chomk shop bohing / —— Bing 2-4 abjtotid to mann stig, THE éockion af hd Kating alsin ty, Rae {[Gay + Gd)" HB FCT? Le diomites of th jourrel of basing 2 ig (d,,). ds, = 56 omm = 1202) can Te (Ya) nokia Jor Waren 15 obtmed af | by tds, = Sbmm Th Honing pratture 19 givtn by, > s 2 12.021-62 ‘ak Ge) (56) < 10 N/mm * .. ” on, ‘noo 1a Within Uimils & dangnd op s 3-833 N/onm?Figue arse Figure 2 @, Contre Croukehott vat dood contreFigos 3 Figo. 4 Condhe Crowbeeyt od fale 4 Mani mum AqreFave 5 Coron pi andl ywebrGiroop L Roll Numbers 193002 \93004 193004 193005 (93006 193004 (93008 193009 193010 Nome Angelica Dhiman Saksham Abhishek Poshkal Shaxma Sourabh Kaundal Arsh Hagel Areen \ishwos Kuma Dd eepak Pathani a. Kamla