User39s Guide Amp Manual of Sf6 Recloser With Ftu r2001203 1

ISO 9001 certified Jin Kwang E & C Corp.
Instruction Manual & User’s Guide
10 ~ 38 kV Pole Mounted SF6 Automatic

Vacuum Reclosers with control unit(FTU-R200)
JIN KWANG E&C CORPORATION
Instruction manual of SF6 recloser with FTU-R200 control unit 1

CONTENTS
1. SAFETY INFORMATION ............................................................................................................................................................................... 8

1.1 Safety for Life ..................................................................................................................................................................................... 8
1.2 Safety Information ........................................................................................................................................................................... 8
1.3 Safety Instruction.............................................................................................................................................................................. 8

2. GENERAL INFORMATION ....................................................................................................................................................................... 10
2.1 Instruction ......................................................................................................................................................................................... 10
2.2 Read this Manual First ................................................................................................................................................................ 10
2.3 Additional Information ............................................................................................................................................................... 10

2.4 Applied Standards......................................................................................................................................................................... 10
2.5 Quality Standards .......................................................................................................................................................................... 10
2.6 Acceptance and Initial Inspection ......................................................................................................................................... 10

2.7 Handling and Storage ................................................................................................................................................................. 10
2.8 Description........................................................................................................................................................................................ 10
3. RATING & SPECIFICATIONS................................................................................................................................................................... 12

4. CONSTRUCTION ......................................................................................................................................................................................... 13
4.1 Tank...................................................................................................................................................................................................... 14
4.2 Switching module ......................................................................................................................................................................... 14
4.2.2 Vacuum interrupters....................................................................................................................................................... 15

4.2.3 Operation of switching modules ............................................................................................................................. 15
4.3 Current transformers ................................................................................................................................................................... 18
4.4 Bushings ............................................................................................................................................................................................. 18

4.5 Universal clamp terminal ........................................................................................................................................................... 18
4.6 Grounding connector .................................................................................................................................................................. 18
4.7 Manual Operating and Lock Handle ................................................................................................................................... 18

4.8 Safety locking device ................................................................................................................................................................... 18
4.9 Pressure release device .............................................................................................................................................................. 18
4.10 Counter ............................................................................................................................................................................................ 19
4.11 Position Indicator(ON / OFF) ................................................................................................................................................ 19

4.12 Gas Filling Valve .......................................................................................................................................................................... 19
5. INSTALLATION PROCEDURE.................................................................................................................................................................. 20
5.1 General ............................................................................................................................................................................................... 20

5.2 Checking items prior to installation ..................................................................................................................................... 20

5.3 Installation procedure ................................................................................................................................................................. 22
5.3.1 Mount the recloser ......................................................................................................................................................... 22

5.3.2 Ground the recloser ....................................................................................................................................................... 23
5.3.3 Install the control ............................................................................................................................................................ 26
5.3.4 Ground the control ......................................................................................................................................................... 26
5.3.5 Make the high-voltage line connections. ............................................................................................................ 26

5.4 After installation, checking items .......................................................................................................................................... 27
5.5 Place the recloser in Service .................................................................................................................................................... 27
5.6 Remove the recloser from Service........................................................................................................................................ 28

6. RECLOER OPERATION .............................................................................................................................................................................. 29
6.1 Closing Operation ......................................................................................................................................................................... 29
6.2 Opening Operation ...................................................................................................................................................................... 29

6.3 Lock Operation ............................................................................................................................................................................... 30
7. MAINTENANCE ............................................................................................................................................................................................ 31
7.1 General ............................................................................................................................................................................................... 31
7.2 Frequency of maintenance ....................................................................................................................................................... 31

7.3 Check the operation of low pressure indicator ............................................................................................................. 31
7.4 Check the recloser visually ....................................................................................................................................................... 31
FTU-R200 CONTROL UNIT .......................................................................................................................................................................... 32

8. OVERVIEW...................................................................................................................................................................................................... 32
8.1 PROTECTION OF DISTRIBUTION LINE ................................................................................................................................ 32
8.2 FUNCTION OF AUTOMATIC CIRCUIT RECLOSER .......................................................................................................... 32

8.3 MAIN FEATURES OF FTU - R200 ........................................................................................................................................... 33
9. TECHNICAL DATA ....................................................................................................................................................................................... 36
9.1 DIGITAL PROCESSOR ................................................................................................................................................................... 36
9.1.1 Dual Processor Architecture ....................................................................................................................................... 36

9.1.2 Analog/Digital Conversion .......................................................................................................................................... 36
9.1.3 DSP ......................................................................................................................................................................................... 37
9.1.4 CPU ......................................................................................................................................................................................... 37

9.1.4 Functional Block Diagram ........................................................................................................................................... 37
9.2 ENVIRONMENTAL CONDITIONS ........................................................................................................................................... 38
9.3 INPUTS/OUTPUTS ......................................................................................................................................................................... 39

9.4 MEASUREMENT .............................................................................................................................................................................. 41
9.4.1 CURRENT ............................................................................................................................................................................. 41

9.4.2 VOLTAGE .............................................................................................................................................................................. 42
9.4.3 POWER.................................................................................................................................................................................. 42
9.4.4 POWER FACTOR ............................................................................................................................................................... 42
9.4.5 FREQUENCY ....................................................................................................................................................................... 42
9.4.6 ENERGY ................................................................................................................................................................................ 43
9.4.7 HARMONIC......................................................................................................................................................................... 43
9.4.8. DEMAND CURRENT AND POWER ......................................................................................................................... 43
9.5 COMMUNICATION ....................................................................................................................................................................... 43
9.5.1 PHYSICAL LAYER .............................................................................................................................................................. 43

9.5.2 PROTOCOL FOR SCADA ............................................................................................................................................... 44
9.6 RECORDING ..................................................................................................................................................................................... 45
9.6.1 EVENT RECORDER ........................................................................................................................................................... 45

9.6.2 WAVEFORM EVENT RECORDER................................................................................................................................ 45
10. CONSTRUCTION AND EXTERNAL CONNECTION .................................................................................................................... 47
10.1 APPEARANCE & DIMENSION ............................................................................................................................................... 47
10.2 CONNECTOR ................................................................................................................................................................................. 49

11. FRONT PANEL OPERATION ................................................................................................................................................................. 50
11.1 BUTTON & LED DESCRIPTION .................................................................................................................................. 51
11.1.1 LCD DISPLAY ................................................................................................................................................................... 51

11.1.2 FTU STATUS...................................................................................................................................................................... 51
11.1.3 MENU/UP/DOWN/ENTER BUTTONS ................................................................................................................... 51
11.1.4 SERIAL PORT ................................................................................................................................................................... 51

11.1.5 ETHERNET/SCADA/PROTECTION COMMUNICATION LED ....................................................................... 51
11.1.6 BATTERY TEST & LAMP TEST .................................................................................................................................. 52
11.1.7 RESET BUTTON............................................................................................................................................................... 52
11.1.8 FUNCTION LED .............................................................................................................................................................. 52

11.1.9 RECLOSE/PROTECTION/GROUND ENABLE BUTTONS AND LEDS ........................................................ 53
11.1.10 REMOTE/CONTROL LOCK BUTTON AND LEDS ........................................................................................... 53
11.1.11 SELECT/OPEN/CLOSE BUTTONS AND LEDS ................................................................................................. 53

11.2.LCD MANIPULATION ................................................................................................................................................................. 54
11.2.1 LCD MENU ....................................................................................................................................................................... 55
13. PROTECTION FUNCTIONS ................................................................................................................................................................... 60

13.1 FAULT DETECTION ................................................................................................................................................................................ 60
13.1.1 DEFINITE TIME PROTECTION .......................................................................................................................... 62

13.1.2 HIGH CURRENT TRIP (HCT) ............................................................................................................................. 62
13.1.3 SINGLE SHOT OPERATION ................................................................................................................................ 63

13.1.4 TC CURVE ...................................................................................................................................................................... 63
13.1.5 EXAMPLE OF TC CURVE EDITING .............................................................................................................. 65
13.1.6 AUTO RECLOSING SEQUENCE ........................................................................................................................ 66
13.1.7 SEQUENCE COODINATION ............................................................................................................................... 68

13.2 COLD LOAD PICKUP ............................................................................................................................................................ 69
13.3 SENSITIVE EARTH FAULT(SEF) DETECTION .................................................................................................................... 71
13.4 DIRECTIONAL BLOCKING .............................................................................................................................................. 72

13.5 INRUSH RESTRAINTS ................................................................................................................................................................ 73
13.6 OPEN LINE DETECTION(LOSS OF PHASE) ...................................................................................................................... 73
13.7 PHASE SYNC. CHECK ................................................................................................................................................................ 74

13.8 UNDER VOLTAGE PROTECTION .......................................................................................................................................... 74
13.9 OVER VOLTAGE PROTECTION ................................................................................................................................... 75
13.10 UNDER FREQUENCY PROTECTION ................................................................................................................................. 76
13.11 MULTIPLE PROTECTION GROUPS .................................................................................................................................... 76

14. CONFIGURATION SETTINGS ............................................................................................................................................................... 77
14.1 I/O CONFIGURATION ............................................................................................................................................................... 77
14.1.1 AC RATINGS ..................................................................................................................................................................... 77

14.1.2 SWITCH INSTALLATION ....................................................................................................................................... 77
14.1.3 DEMAND SETTING ....................................................................................................................................................... 80
14.1.4 WAVE TRIGGER .............................................................................................................................................................. 80

14.1.5 CLOSE INTERLOCK ........................................................................................................................................................ 80
14.1.6 FI RESET SELECT ............................................................................................................................................................ 80
14.1.7 VOLTAGE DISPLAY ........................................................................................................................................................ 81
14.2 POWER QUALITY MEASUREMENT FUNCTION ....................................................................................................................... 81

14.2.1 VOLTAGE & CURRENT UNBALANCE ................................................................................................................... 81
14.2.2 SHORT-DURATION VOLTAGE VARIATION ......................................................................................................... 81
14.2.2.2 SWELL.............................................................................................................................................................................. 82
14.2.3 VOLTAGE & CURRENT ALARM ............................................................................................................................... 83
14.3 COMMUNICATION ..................................................................................................................................................................... 84
14.3.1 PORT PARAMETERS...................................................................................................................................................... 84

14.3.2 DNP 3.0 PARAMETERS................................................................................................................................................ 85
14.3.3 IEC PARAMETERS .................................................................................................................................................. 86

15. STATUS MONITORING & CONTROL............................................................................................................................................... 87
15.1 SWITHCH CONTROL ................................................................................................................................................................. 87

15.2 SWITCH STATUS MONITORING .......................................................................................................................................... 87
15.3 BATTERY MONITORING ........................................................................................................................................................... 87
16. MEASUREMENT ........................................................................................................................................................................................ 88
16.1 BASIC ELECTRIC QUANTITIES ............................................................................................................................................... 88

16.2 SEQUENCE COMPONENTS .................................................................................................................................................... 88
16.3 HARMONICS ................................................................................................................................................................................. 89
16.4 ENERGY ............................................................................................................................................................................................ 89

16.5 DEMAND CURRENTS AND POWER ................................................................................................................................... 89
17. MAINTENANCE SOFTWARE ................................................................................................................................................................ 90
17.1 OVERVIEW ...................................................................................................................................................................................... 90

17.2 OPERATION OF FTUMan......................................................................................................................................................... 91
17.2.1 MENU ................................................................................................................................................................................. 91
17.2.2 TOOLBAR........................................................................................................................................................................... 93
17.2.3 STATUS BAR .............................................................................................................................................................. 94

17.2.4 MONITORING BAR ....................................................................................................................................................... 94
17.2.5 FUNCTION AND CONFIGURATION SETTING .................................................................................................. 94
17.2.6 EVENT ................................................................................................................................................................................. 96

17.2.7 MEASUREMENT ...........................................................................................................................................................105
17.2.8 STATUS ........................................................................................................................................................................111
17.2.9 WAVEFORM ...................................................................................................................................................................112

18. I/O CONFIGURATION TOOL .............................................................................................................................................................114
18.1 OVERVIEW ....................................................................................................................................................................................114
18.2 OPERATION OF IOConfig .............................................................................................................................................115
18.2.1 MENU ...............................................................................................................................................................................116

18.2.2 TOOLBAR.........................................................................................................................................................................116
18.2.3 INPUT ................................................................................................................................................................................117
18.2.4 OUTPUT ...........................................................................................................................................................................118

19. DNP 3.0 INDEX CONFIGURATION TOOL....................................................................................................................................119
19.1 OVERVIEW ....................................................................................................................................................................................119
19.2 OPERATION OF DNPCONFIG. ............................................................................................................................................120

19.2.1 MENU ...............................................................................................................................................................................121
19.2.2 TOOLBAR ...................................................................................................................................................................121

19.2.3 CONFIGURATION TOOL BOX .....................................................................................................................122

19.2.4 BINARY INPUT .......................................................................................................................................................123
19.2.5 BINARY OUTPUT ..................................................................................................................................................125
19.2.6 ANALOG INPUT ...........................................................................................................................................................126

19.2.7 COUNTER ..................................................................................................................................................................127
20. WAVEFORM EVALUATION TOOL ....................................................................................................................................................129
20.1 OVERVIEW ....................................................................................................................................................................................129
20.2 OPERATION OF EvalTool.......................................................................................................................................................130

20.2.1 MENU ...............................................................................................................................................................................130
20.2.2 TOOLBAR.........................................................................................................................................................................132
APPENDIX 1.TC (Time-Current) Characteristic Curves .................................................................................................................133

APPENDIX 2. DNP3.0 PROTOCOL OBJECT & INDEX TABLE......................................................................................................146
APPENDIX 3. IEC 60870-5-101 PROTOCOL OBJECT & INDEX TABLE ..................................................................................171

1. SAFETY INFORMATION
1.1 Safety for Life

Jinkwang’s products meet or exceed all applicable industry standards relating to product safety. We
actively promote safe practices in the use and maintenance of our products through our technical
information, instructional training programs, and the continuous efforts of all Jinkwang employees
involved in product design, manufacture, marketing and service
1.2 Safety Information

The instructions in this manual are not intended as a substitute for proper training or adequate
experience in the safe operation of the recloser described. Only authorized technicians who are familiar
with this recloser should install, operate and service it.
Following is important safety information. For safe installation and operation of the recloser, be sure to
read carefully and understand fully followings. Additional statements, related to specific matters and
procedures, can be observed throughout this manual.
This manual may contain four types of hazard statements:
Danger : Indicates an imminently hazardous situation which, if not avoided, will result in serious injury.
Warning : Indicates a potentially hazardous situation which, if not avoided, could result in serious injury.
Caution : Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or equipment damage.
1.3 Safety Instruction

Following are general cautions and warning statements that apply to this recloser.
Danger :
Follow all locally approved safety procedures when working around high voltage lines and equipment.
Contact with hazardous voltage will cause severe personal injury.
Warning :
This equipment is not intended to protect human life. Follow all locally approved procedures and safety
practices when installing or operating this equipment. Failure to comply can result in severe personal
injury and equipment damage.
The recloser must be selected for the intended application. It must be installed and serviced by proper
personal who have been trained and understand proper safety procedures. This instructions are written
for such personal and are not a substitute for adequate training and experience in safety procedures.

Failure to properly select, install, or maintain this recloser can result in severe personal injury.
Before installing, operating, maintaining or testing this recloser, carefully read and understand the
contents of this manual. Improper operation, handling or maintenance may result in severe personal
injury, and damage to the recloser.

2. GENERAL INFORMATION
2.1 Instruction
This manual provides installation, operation and maintenance instructions for the JK-REC Type
electronically controlled recloser.
Before installing and operating this recloser, carefully read and understand the contents of this
manual.
2.2 Read this Manual First

Read and understand the contents of this manual and follow all locally approved procedures and safety
practices before installing and operating this recloser.
2.3 Additional Information

This manual cannot cover all details or variations in the recloser, procedures or process described, nor
provides directions for meeting every possible contingency during installation, operation or maintenance.
When additional information is desired to satisfy a problem not covered sufficiently for the user’s
purpose, please contact your Jin Kwang sales representative.
2.4 Applied Standards

The recloser is designed, manufactured and tested in accordance with ANSI C37.60, ANSI C37.71, ANSI
C37.73, ANSI C37.85, IEC 60255-5, IEEE C62.41(1991), ANSI/IEEE C37.90.1(1989), IEEE C37.90.2(1995).
2.5 Quality Standards

The recloser shall be manufactured according to ISO9001(1994) quality control system.
2.6 Acceptance and Initial Inspection

The recloser is completely assembled, tested, and inspected at the factory. It is good condition when
accepted by the carrier for shipment. Upon receipt, inspect the shipping container for signs for damage.
Unpack the recloser and inspect it thoroughly for damage incurred during shipment. If damage is
discovered, file a claim with carrier immediately.
2.7 Handling and Storage

Be careful during handling and storage of the recloser to minimize the possibility of damage. In
particular, protect the porcelain bushing in handling.
Only use the lifting lug when lifting the recloser. If the recloser is to be stored for any length of time
prior to installation, provide a clean, dry storage area.
2.8 Description
New demands for managing distribution systems call for control devices inherently reliable and

User39s Guide Amp Manual of Sf6 Recloser With Ftu r2001203 1

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ISO 9001 certified Jin Kwang E & C Corp.

Instruction Manual & User’s Guide

10 ~ 38 kV Pole Mounted SF6 Automatic

JIN KWANG E&C CORPORATION

Instruction manual of SF6 recloser with FTU-R200 control unit 1

1. SAFETY INFORMATION ............................................................................................................................................................................... 8

1.2 Safety Information ........................................................................................................................................................................... 8

1.3 Safety Instruction.............................................................................................................................................................................. 8

2.1 Instruction ......................................................................................................................................................................................... 10

2.2 Read this Manual First ................................................................................................................................................................ 10

2.3 Additional Information ............................................................................................................................................................... 10

2.5 Quality Standards .......................................................................................................................................................................... 10

2.6 Acceptance and Initial Inspection ......................................................................................................................................... 10

3. RATING & SPECIFICATIONS................................................................................................................................................................... 12

4.2 Switching module ......................................................................................................................................................................... 14

4.2.2 Vacuum interrupters....................................................................................................................................................... 15

4.3 Current transformers ................................................................................................................................................................... 18

4.4 Bushings ............................................................................................................................................................................................. 18

4.6 Grounding connector .................................................................................................................................................................. 18

4.7 Manual Operating and Lock Handle ................................................................................................................................... 18

4.9 Pressure release device .............................................................................................................................................................. 18

4.10 Counter ............................................................................................................................................................................................ 19

4.11 Position Indicator(ON / OFF) ................................................................................................................................................ 19

5.1 General ............................................................................................................................................................................................... 20

Instruction manual of SF6 recloser with FTU-R200 control unit 2

5.3 Installation procedure ................................................................................................................................................................. 22

5.3.1 Mount the recloser ......................................................................................................................................................... 22

5.3.3 Install the control ............................................................................................................................................................ 26

5.3.4 Ground the control ......................................................................................................................................................... 26

5.3.5 Make the high-voltage line connections. ............................................................................................................ 26

5.5 Place the recloser in Service .................................................................................................................................................... 27

5.6 Remove the recloser from Service........................................................................................................................................ 28

6.1 Closing Operation ......................................................................................................................................................................... 29

6.2 Opening Operation ...................................................................................................................................................................... 29

7.1 General ............................................................................................................................................................................................... 31

7.2 Frequency of maintenance ....................................................................................................................................................... 31

7.4 Check the recloser visually ....................................................................................................................................................... 31

FTU-R200 CONTROL UNIT .......................................................................................................................................................................... 32

8.1 PROTECTION OF DISTRIBUTION LINE ................................................................................................................................ 32

8.2 FUNCTION OF AUTOMATIC CIRCUIT RECLOSER .......................................................................................................... 32

9. TECHNICAL DATA ....................................................................................................................................................................................... 36

9.1 DIGITAL PROCESSOR ................................................................................................................................................................... 36

9.1.1 Dual Processor Architecture ....................................................................................................................................... 36

9.1.3 DSP ......................................................................................................................................................................................... 37

9.1.4 CPU ......................................................................................................................................................................................... 37

9.2 ENVIRONMENTAL CONDITIONS ........................................................................................................................................... 38

9.3 INPUTS/OUTPUTS ......................................................................................................................................................................... 39

9.4.1 CURRENT ............................................................................................................................................................................. 41

Instruction manual of SF6 recloser with FTU-R200 control unit 3

9.4.2 VOLTAGE .............................................................................................................................................................................. 42

9.4.5 FREQUENCY ....................................................................................................................................................................... 42

9.4.6 ENERGY ................................................................................................................................................................................ 43

9.5 COMMUNICATION ....................................................................................................................................................................... 43

9.5.1 PHYSICAL LAYER .............................................................................................................................................................. 43

9.6 RECORDING ..................................................................................................................................................................................... 45

9.6.1 EVENT RECORDER ........................................................................................................................................................... 45

10. CONSTRUCTION AND EXTERNAL CONNECTION .................................................................................................................... 47

10.1 APPEARANCE & DIMENSION ............................................................................................................................................... 47

10.2 CONNECTOR ................................................................................................................................................................................. 49

11.1 BUTTON & LED DESCRIPTION .................................................................................................................................. 51

11.1.1 LCD DISPLAY ................................................................................................................................................................... 51

11.1.3 MENU/UP/DOWN/ENTER BUTTONS ................................................................................................................... 51

11.1.4 SERIAL PORT ................................................................................................................................................................... 51