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Composites Part B 74 (2015) 66e73

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Composites Part B
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Characterization of a novel natural cellulose fabric from Manicaria


saccifera palm as possible reinforcement of composite materials
A. Porras a, A. Maranon a, *, I.A. Ashcroft b
a
Structural Integrity Research Group, Mechanical Engineering Department, Universidad de los Andes, CR 1 ESTE 19A 40, Bogota, 111711, Colombia
b
Faculty of Engineering, University of Nottingham, University Park, Nottingham, NG7 2RD, UK

a r t i c l e i n f o a b s t r a c t

Article history: Identifying novel natural fibers/fabrics with proper properties as reinforcement material is a new
Received 15 October 2014 challenge in the field of bio-composites. Hence, the aim of this paper is to study the possibility of using a
Received in revised form natural fabric extracted from Manicaria saccifera palm as a novel reinforcement in composites. This fabric
12 December 2014
was extensively characterized by chemical composition analysis, infrared spectroscopy (FTIR) analysis,
Accepted 28 December 2014
Available online 10 January 2015
morphological studies (SEM), thermo-gravimetric analysis (TGA) and physical /mechanical properties
studies. From SEM analysis it was identified globular protrusions spread uniformly over the fiber which
could help the mechanical interlock with the resin. As well, Manicaria fabric showed good thermal
Keywords:
Manicaria saccifera fabric
stability, low density, low moisture content and good tensile properties. Further, their properties are
A. Fabrics/textiles comparable to most natural cellulose fabrics and some synthetic fabrics, such as fiber glass fabrics.
B. Mechanical properties Manciaria saccifera fabric showed to be a suitable candidate as natural reinforcement material for the
B. Thermomechanical development of bio- composite.
© 2015 Elsevier Ltd. All rights reserved.

1. Introduction hemp [15,16]; sisal [17,18]; ramie [19]; kenaf [20,21]; bamboo
[22,23]; oil palm [24]; and coir fibers [25], among others. However,
Over the last years, the depletion of petroleum resources, and as the spectrum of these fibers is narrow, the identification of new
the increasing environmental regulations, have stimulated the natural fibers/fabrics has turned into an active research challenge in
research on composite materials made of renewable, recyclable, the bio-composites materials community. For example, in the last
and biodegradable resources [1,2]. For instance, cellulose-based years fibers/fabrics such as: Arundo donax L. [26]; Cissus quad-
fibers/fabrics are being used as reinforcement elements in bio- rangularis [27]; Abelmoschus esculentus [28]; Ferula communis [29];
composites, as they display several advantages in contrast to con- Cynara cardunculus L. [30]; Althaea officinalis L. [31]; Sansevieria
ventional reinforcement materials: low cost, low density, accept- ehrenbergii [32]; Prosopis juliflora [33]; and Polyalthia cerasoides
able specific strength, good thermal and acoustic insulating [34], have been suggested as interesting alternatives to reinforce
properties [3,4]. Still, their mechanical properties are intrinsically novel composites.
dependent on factors such as the origin and maturity of the plant as As the large variety of plants present in nature offers a moti-
well as the processing method implemented for its extraction [5]. vating opportunity to identify new fibers/fabrics, a research chal-
Therefore, a proper understanding of their overall mechanical lenge is to find sustainable resources for the development of bio-
behavior is one of the challenges in working with such fibers/ composites. For example, amongst the natural diversity of Latin
fabrics. America, Manicaria saccifera palm is an interesting renewable
Even though cellulose-based reinforced composites have been source for manufacturing green composites as different parts of it
widely studied during the last decades [6,7], researchers have are used by indigenous inhabitants as sources for house thatches
centered their attention to a few natural fibers/fabrics with the and sails (leaves); hats (bracts); food and drink (fruits and seed-
demonstrated potential to effectively reinforce either thermo- lings); medicines (fruits and leaves); and sago (trunk) [35e37].
plastic or thermoset polymer matrices: flax [8e11]; jute [12e14]; Among those, pouch-like bracts of closely woven texture (termed
natural fabric), which temporally cover the entire inflorescence and
the pendant infructescence (see Fig. 1), are a promising source to
* Corresponding author. create new composites [38]. Hence, this work presents a systematic
E-mail address: emaranon@uniandes.edu.co (A. Maranon). study of this natural fabric extracted from the Manicaria saccifera's

http://dx.doi.org/10.1016/j.compositesb.2014.12.033
1359-8368/© 2015 Elsevier Ltd. All rights reserved.
A. Porras et al. / Composites Part B 74 (2015) 66e73 67

Fig. 1. a) Manicaria saccifera palm [55]. b) Manicaria bract and Manicaria fabric. c) Fabric optical micrograph. d) Fabric SEM micrograph.

bracts as a possible reinforcement in composites. This study in- dry weight. A Sartorius ED2245 analytical balance and a Thermo-
cludes fabric's chemical composition analysis; Fourier Transform lyne muffle furnace type 6000 were used for the experiment.
Infrared (FTIR) spectroscopy; morphology (SEM); Thermo-
Gravimetric Analysis (TGA); and physical/mechanical properties. 2.2.2. Extractives content
To determine waxes, fats and surface resins of the fabric, the
2. Experimental methodology extractives content test was carried out following the TAPPI T204
method. Before the test, the fabric sample was oven dried at 105  C
2.1. Material and milled then into a sufficient length to pass a screen of 0.40 mm.
The extraction process was performed by boiling 5 g of the fabric
Manicaria saccifera bracts (Fig. 1(b)), of a length between 0.8 m with ethanol-benzene mixture (1:2, v/v) in a Soxhlet apparatus for
and 1.2 m, were collected manually by a native community of the 5 h. After, the solvent mixture was evaporated, and the weight of
Choco Region in Colombia. Bracts are made of brown fibrous ma- the residual part was determined. Extractives content was calcu-
terial constituted of numerous inter-crosslinked fibers as shown in lated based on the percentage of the extract dry weight to the fabric
Fig. 1(c). Due to its particular weaving design, resembling a fabric, it dry weight.
is not possible to extract a single fiber for testing as they are all
interlocked, displaying several points of bifurcation (Fig. 1(d)). 2.2.3. Lignin content
Therefore, this research is limited to the characterization of the Lignin content was determined based on the TAPPI T222 pro-
natural fabric as a whole. cedure. An extractives free sample (2.0 g, previously dried) was
treated with 72% (w/w) sulfuric acid for 2 h. During this time the
sample was macerated and stirred with a glass rod to assure
2.2. Chemical composition complete solution. After that, the material was diluted with water
to give a mixture containing 3% of sulfuric acid. Once the dilution
Chemical analysis of the Manicaria saccifera fabric was performed was completed, the system was boiled for 4 h with a constant
according to ASTM standards procedures and TAPPI methods, even volume to coagulate the lignin. Then, the coagulate material was
though TAPPI procedures were proposed for wood and pulp. Spe- allowed to settle after cooling, and the insoluble lignin was filtered
cifically, ash, extractive, lignin, and cellulose content were deter- (glass vacuum filtration assembly), washed (hot water >90  C),
mined. Samples were taken from five locations of the bract in order oven-dried (105  C), cooled, and weighed. The lignin content was
to characterize its complete behavior along the natural fabric. The calculated based on the percent of filtered solid weight to the initial
reported property was the average values of the tested samples. dry weight of test specimen.

2.2.1. Ash content 2.2.4. Cellulose content


The ASTM standard method E1755 was used to determine the Cellulose content was measured following the TAPPI T203
ash content of the fabric when it was ignited at 575 ± 25  C during method. A sample (1.5 g) was extracted in 17.5% sodium hydroxide
3 h. To avoid flaming, a dried sample (1.0 g e previously oven dried solution at 25  C. Alpha, beta, and gamma cellulose fractions were
at 105  C) was carefully heated to 250  C in dried porcelain cruci- determined by oxidation with potassium dichromate. Alpha-
bles, and the temperature was held for 30 min before increasing it cellulose was the pulp fraction resistant to 17.5% sodium hydrox-
to 575 ± 25  C. The ash percentage was calculated based on the ide solution; beta-cellulose was the soluble fraction, which was
ratio of the weight sample after the ignition process to the original reprecipitated on acidification of the solution; and gamma-
68 A. Porras et al. / Composites Part B 74 (2015) 66e73

cellulose was the remaining fraction in the solution. During the first the width, and the weights were measured to the nearest 0.1% of its
oxidation, the beta plus gamma cellulose, the dissolved fraction, mass using an analytical balance Sartorius ED2245 model. One
was measured, and alpha-cellulose was determined as an undis- hundred specimens were tested.
solved fraction by difference between the total pulp specimen
(100%) and the dissolved fraction. Then, in the second oxidation, 2.6.4. Volumetric density
the gamma-cellulose was determined. Finally, the beta-cellulose The density of the fabric was measured by displacement method
was found by the difference between the first and the second with ethyl alcohol analytical grade, as immersion liquid, using the
oxidations. ASTM D792 standard. A precision weighing balance, Sartorius
ED2245 model, was used to weight the samples. Weights of seventy
2.3. Spectral analysis five specimens were measured to the nearest 0.1 mg.

Fourier Transform Infrared spectroscopy (FTIR) was carried out 2.7. Mechanical properties
on Manicaria fabric. For this analysis, the fabric was powdered and
mixed with KBr. Then, very thin films were prepared using a Manicaria fabrics were tensile tested according to the ASTM
manual press machines, Maekawa model BRM-32. IR spectra of the D5035 method using a universal mechanical testing machine, Ins-
samples were recorded using the Nicolet 3810 FTIR spectropho- tron model 3367, equipped with a load cell of 30 kN. Standard
tometer in the frequency range 4000e500 cm1. Three replicas conditions in the testing room were 23 ± 1  C and 60 ± 5% RH.
were tested. Fabric specimens prepared by the cut strip method
(25 mm  150 mm) were characterized in longitudinal directions,
2.4. Morphology the preferential growth direction of the fibers. Tensile tests were
performed at a gauge length of 75 mm and a crosshead speed of
Surface morphology of Manicaria fabric was studied by scanning 10 mm/min to keep a constant time-to-break at 20 ± 3 s. Wood tabs
electron microscopy (SEM). Specimens were observed using Joel were used to prevent gripping damage by machine clamps. One
scanning electron microscopy (SEM), model JSM-6490LV. Prior to hundred specimens were tested to obtain average tensile proper-
the analysis, samples were coated with a thin layer of gold to ties. Taking into account that the fabric have many void regions, the
achieve good conductivity using a Dentom Vacuum Desk IV appa- cross sectional area, used to convert load into stress, of the speci-
ratus. In addition, the Energy Dispersive X-ray Spectroscopy (EDS) mens were calculated using an effective width. The concept was
technique was used to identify elements in the sample. Ten samples proposed by relating the experimental area with the density of the
were observed in both the longitudinal (inner and outer surface) fabric in order to determine the width specimen without void areas,
and the transverse section. assuming a homogeneous and continue solid (see Fig. 2(a)). The
effective width (We) was determined by equation Eq. (1), which
2.5. Thermal properties involves the mass (m), length (l), thickness (t), and density (r) of the
sample.
To analyze the thermal stability of Manicaria fabric the Ther-
mogravimetry (TG) technique was used. Tests were carried out m
We ¼ (1)
using the TA Instruments Q600 thermogravimetric analyzer and l$t$r
platinum sample pans. Measurements were conducted from
ambient temperature to 600  C at a heating rate of 10  C/min in a
2.8. Statistical analysis
nitrogen atmosphere. Samples weights were approximately be-
tween 8 mg and 10 mg. To verify the reproducibility of the obtained
Specimens for physical and mechanical measurements were
mass loss curves, two sample runs were performed under the same
taken from five locations of the bract in order to characterize the
experimental conditions. An approximate overlapping of the curves
complete behavior along the natural fabric. As it is shown in
was considered as a suitable test.
Fig. 2(b), the first (S1) and last sections (S5) were the tip and base of
the Manicaria bract, respectively. The properties found throughout
2.6. Physical properties
the study were expressed as means standard deviations. To estab-
lish if there is statistically significant difference between the mean
2.6.1. Moisture content
properties from one section to another, statistical significance was
Moisture content was measured according to ASTM D1348
analyzed using analysis of variance-one way (ANOVA). To this
standard using method B, where the specimen was weighed
purpose, a p-value of p < 0.01 was considered statistically signifi-
outside of the oven. Fabric samples were dried in an oven at 105  C
cant with a 99.0% confidence level.
until a constant weight was reached. The moisture content was
calculated from the change in weight of the oven dried sample to
the net dry sample. A total of fifty samples were tested.

2.6.2. Water absorption


Water absorption was evaluated following the ASTM D570
standard using the twenty four hour immersion procedure. It
involved the determination of the amount of water absorbed under
24 h in controlled conditions room. Fifty samples were tested.

2.6.3. Areal density


The measurement of fabric mass per unit area was determined
according to the ASTM D3776 method. To increase the reliability of
the samples size, the fabric was gently cut using a rectangular die.
The area of the specimens was calculated multiplying the length by Fig. 2. a) Effective wide of the specimen. b) Sections of Manicaria fabric.
A. Porras et al. / Composites Part B 74 (2015) 66e73 69

3. Results and discussion Table 2


Properties of Manicaria fabric in comparison with other cellulose based natural fi-
bers [7,26].
3.1. Chemical analysis
Fiber Cellulose (%) Hemicellulose (%) Lignin (%)
The chemical composition of Manicaria fabric at selected sec- Jute 61e71 14e20 12e13
tions is presented in Table 1. It shows that all the sections exhibit Sisal 65e78 10e12 8e10
similar content of ash, extractives, lignin, and cellulose. Therefore, Flax 71e81 16.7e20.6 3
Hemp 68 15 10
Manicaria bract can be considered as homogeneous in terms of its
Coir 32e43 0.15e0.25 40e45
chemical composition properties. Chemical analysis showed that Oil palm 65 e 29
Manicaria is constituted primarily of cellulose (66.86%). The total Piassava 31.6 e 48.4
cellulose content is expressed in terms of alpha (a), beta (b) and Ferula 53.3 8.5 1.4
e
gamma (g) cellulose. Specifically, The a-cellulose (74.11 ± 0.46%) Artichoke 75.3 4.3
Althaea 44.6 13.5 2.7
indicates the high molecular weight of cellulose content in the Arundo 43.2 20.5 17.2
fabric; it is a natural polymer with high strength and stiffness per Manicariaa 74.1 12.0 31.1
weight and it is the building material of long fibrous cells. The b- a
Determined according to TAPPI T203 and T222 methods.
cellulose (13.91 ± 0.29%) indicates the degraded cellulose and the
g-cellulose (11.98 ± 0.30%) consists mainly of hemicellulose. In
general, the fabric contains a considerable amount of a-cellulose region of 1500e1600 cm1 belongs to C]C of aromatic skeletal
that makes it suitable for composite applications, since its me- vibrations in lignin. Also, the peak near 1650 cm1 may be associ-
chanical properties are determined mainly by the cellulose content ated to C]O stretching present in lignin groups, although this can
and microfibrillar angle. A high cellulose content and low micro- also be assigned to proteins too. The absorbance at 1450 cm1 is
fibril angle are desirable properties of a fiber to be used as rein- associated with the CH2 symmetric bending present in cellulose.
forcement in polymer composites [39]. Other well-defined peaks at 1375 cm1 and 1246 cm1 corre-
Additionally, the ash content of the fabric, mineral and inorganic spond to the CeO stretching vibration of the acetyl group in lignin
material, is 2.37 ± 1.36%. This value is in the range (1.0e8.3%) of ash and hemicellulose component, respectively. In the region of
content reported by other authors for natural fibers [39,40]. On the 1050e1160 cm1, the absorptions can be attributed mainly to the
other hand, high lignin content was found (31.13 ± 1.57%). As shown carbohydrates (cellulose and lignin) [43]. Furthermore, the possible
in Table 2, Manicaria lignin content is greater than other natural presence of moisture in the fabric could be reflected in the intensity
fibers (i.e. jute, sisal, flax, hemp, ferula, artichoke, althaea and of the broad band in the region of 3400 cm1 and it may also
arundo), usually containing up to 20% [7]. However, natural fibers contribute to the deformation of water molecules near 1650 cm1.
extracted from other palm trees show high lignin content as well In general, the FTIR band identified of Manicaria fabric compares
(i.e. coir, oil palm and piassava). This high value could affect the well with other reported values for new natural cellulosic fabric
fiber-matrix compatibility and this may lead to a reduction in the [44,45].
physical and mechanical properties of composites. Nevertheless,
fabric properties can be improved considerably using surface 3.3. Morphology
modification treatments. For instance, chemical treatments can
remove lignin and impurities, decreasing the hydrophilic property Microscopic examination of the longitudinal section of both the
of the fibers, and increasing wettability with hydrophobic polymer inner-outer surface and cross section view are depicted in Fig. 4.
matrices [41,42]. The longitudinal outer surface is referred to the part of the fabric
that is in contact with the environment, while the inner surface is in
3.2. Spectral analysis contact with the flowers of the palm. In the longitudinal section
outer surface view, an epidermis of lignin, waxy and fatty acid is
The FTIR spectra of Manicaria fabric is shown in Fig. 3. The main
constituents of the fabric, a cellulose, hemicellulose and lignin
(determined by the chemical analysis) are identified in the spectra
as well as in the defined bands of the characteristic chemical group.
A broad absorption band at around 3400 cm1 corresponds to the
OeH stretching vibrations of alpha cellulose and hydrogen bond of
the hydroxyl groups. The peak at 2900 cm1 is the characteristic
band for alkyl CeH symmetric and asymmetric stretching vibra-
tions of a-cellulose. In addition, the band at 1735 cm1 can be
attributed to the carbonyl C]O stretching vibration mainly due to
hemicellulose group, whilst the absorbance that appears in the

Table 1
Chemical composition of Manicaria fabric at selected sections.

Component (%) S1 S2 S3 S4 S5

Ash 2.19 2.12 2.75 2.83 2.60


Extractives 0.54 0.50 0.49 0.54 0.60
Lignin 30.42 32.99 29.66 31.23 31.34
Cellulosea 66.86 64.39 67.10 65.40 65.46
Alpha cellulose 73.64 74.20 74.63 74.24 73.84
Beta cellulose 14.39 13.97 13.72 13.74 13.71
Gamma cellulose 11.98 11.83 11.65 12.01 12.44
a
Calculated from the difference of total constituents. Fig. 3. FTIR spectrum of Manicaria fabric.
70 A. Porras et al. / Composites Part B 74 (2015) 66e73

observed in the surface of the fabric at different levels magnifica- literature [24], the silica bodies could help the mechanical interlock
tions. Fig. 4(a) (30) shows that most of the fabric is covered by this with the resins when it is used as reinforcement in polymeric
epidermis. Fig. 4(b) (500) illustrates that the epidermis has small matrix composites. As well, when the silica bodies are dislodged a
holes on the surface that are called stomata, through which the perforated crater is left, which would enhance penetration of ma-
plant cells can breathe [8]. At higher magnifications, Fig. 4(c) trix during composite fabrication. This results in better fiber-matrix
(1000) shows that the fabric is constituted by fibers that are interfacial adhesion.
covered with lignin, impurities, waxy layer and fatty acid, too. In general, the SEM study revealed that the longitudinal surface
This substance on the fabric surface contributes to an ineffective of the fabric varies from outer to inner surface in terms of the
fiber to polymer matrix bonding and poor surface wetting. There- amount of lignin, wax, fat, resin, and impurities found. At the outer
fore, surface modification treatments are recommended to improve surface, the fibers are more condensed by this material than the
the adhesion properties with the matrix. Among chemical treat- inner surface. This is attributed to the fact that Manicaria fabric is
ments, mercerization or alkaline treatment is one of the most the material that encloses the flowers of the palm tree, and only the
common, effective, and low cost procedures applied on natural fi- outer surface of the fabric is permanently exposed to the environ-
bers. This treatment removes a certain amount of lignin, wax and ment (e.g sun, rain, dust, pollution, impurities). However, the
impurities covering the surface of the fiber. As well, it leads to in- microstructure of fiber is the same in both inner and outer surface.
creases surface roughness and the amount of cellulose exposed on The transverse section of Manicaria fiber is shown at different
the fiber resulting in better mechanical interlocking [46]. Several magnifications in Fig. 4(gei). The single fiber cross section has a
scientific works have reported that mechanical and thermal prop- polygonal shape, and the traditional morphology of a fiber consti-
erties of the composites are enhanced significantly by this treat- tuted by the epidermis, cell wall, and the lumen are present
ment. For example, Yan et al. [47] and Yan and Libo [48] reported an (Fig. 4(g)). Also, the lumen varies in size but its shape is usually
improvement of flax fabric/epoxy polymer interfacial adhesion by well-defined. The fiber is actually a bundle of hollow sub-fibers that
alkali treatment. are linked together by means of middle lamella, which consist of
Longitudinal section SEM images of the inner surface view at hemicellulose and lignin (Fig. 4(h)). As is reported in the literature
increasing magnifications are shown in Fig. 4(dee). In Fig. 4(d) [7,17], the cell walls are reinforced with spirally oriented cellulose
(30) is easier to observe that Manicaria fabric is a fibrous material, in a hemi-cellulose and lignin matrix. These helical windings of
and it is constituted by cross-linked fibers. In fact, it is noticed that cellulose microfibrils are shown at high magnification in Fig. 4(i).
one fiber can bifurcate into two new ones. As well, globular pro-
trusions are also found in great number on the fiber strand 3.4. Thermal properties
(Fig. 4(e), 1000), and the EDS analysis identified globular pro-
trusions as silica bodies, which are spread uniformly over the fiber Knowing the thermal stability of natural fibers is an important
(Fig. 4(f), 5000). In the outer surface the protrusions are covered aspect in the development of natural fiber thermoplastic compos-
by impurities and lignin. Similar protrusions were also reported for ites because the molding processing temperature is limited by this
other fibers extracted from palm tree [49]. According to the parameter. Therefore, thermal decomposition characteristics of

Fig. 4. SEM micrographs of Manicaria fabric. Longitudinal outer surface (aec). Longitudinal inner surface (def). Cross section (gei).
A. Porras et al. / Composites Part B 74 (2015) 66e73 71

(8.95e9.86%) and water absorption (70.27e74.17%) of Manicaria


fabric are comparable with typically reported properties for plant
fibers and natural fabrics varying between 5 and 17% [15,39,44] and
40e235% [40], respectively. For instance, the moisture content of
Manicaria fabric is less than jute fiber (12.6%), one of the most
popular natural fibers used nowadays as fabric reinforcement in
composites [14]. Additionally, lower moisture content diminishes
the dimensional variation in composites. It can lead to good pro-
cessability and reduce porous products.
On the other hand, the volumetric density of Manicaria fabric
(0.84e1.07 g/cm3) is less in contrast to those of well-established
fibers like sisal, jute, flax, and, hemp (1.4e1.5 g/cm3) [51], and
glass fiber (2.5 g/cm3). Hence, this natural fabric could be used as
reinforcement for manufacture composites with an added advan-
tage of being lightweight, renewable, and biodegradable.
Statistical analysis was carried out for the difference between
the sections. Since the p-value for both moisture content (0.33) and
water absorption (0.18) were higher than 0.01, there is no statisti-
cally significant difference between the mean from one section to
Fig. 5. TGA and DTGA curves of Manicaria fabric. another at the 99.0% confidence level. Thus, the moisture content
and water absorption of the Manicaria fabric is 9.56 ± 1.05% and
72.39 ± 3.87%, respectively. Nevertheless, the p-value for both area
Manicaria fabric were studied by thermo-gravimetric analysis
density (5.66  109) and volumetric density (6.59  1011) were
(TGA) and the 1st derivative curve (DTGA).
less than 0.01, so there is statistically significant difference between
A typical TGA-DTGA for Manicaria fabric is shown in Fig. 5. Three
the mean from one section to another at the 99.0% confidence level.
main mass loss steps were observed. The first step up to 100  C is
related with evaporation of moisture in the fibers (weight loss
around of 9%). The second, between 220 and 300  C, is associated 3.6. Mechanical properties
with the decomposition of hemicelluloses (weight loss around
30%). The last one, between 300 and 370  C, is due to lignin and In terms of mechanical properties, Fig. 6(a) shows the tensile
alpha cellulose degradation (weight loss around of 64%) [28]. stressestrain characteristic plot of the fabric for the five locations
Furthermore, the residual solid mass percentage detected at the studied. The stressestrain curves of all fabric locations present a
final temperature (600  C) was around 23%. In brief, the thermal similar behavior, which can be described approximately by three
analysis illustrated that Manicaria fabric is stable until around zones. The first zone up to 0.7% strain shows the elastic behavior of
220  C; therefore, the composite processing temperature is the fabric, which is used to determine the Young's modulus. The
restricted to temperatures below 220  C to avoid thermal degra- second zone displays a non-linear region until the maximum
dation of the natural fabric. strength. The third zone, after the maximum strength is reached,
In previous studies carried out by other researchers [50], the shows the fracture of the fabric due to progressive breaking of the
onset decomposition temperature range was about 215 ± 10  C for interlocked fibers, which is represented as a reduction in the
almost all natural fibers like bagasse, bamboo, hemp, jute, kenaf, strength by steps. Moreover, the failure mode of the fabric is
cotton, rice, and wood, except a higher value for pine. Furthermore, illustrated in Fig. 6(b). It is seen that strands in the fabric begin to
most fibers at 310 ± 10  C completed almost 60% or higher weight fail from the center of the fabric and propagate width-wise on
loss values and an average residue value of 20 ± 4%, at 800  C. either side. Even though the fabric was failed and lost its structural
Therefore, the thermal properties obtained in this study are in capacity, the specimen was not separated into two pieces because
accordance with the values reported in the literature. some fibers remain interlocked thanks to the weaving design of the
natural fabric.
3.5. Physical properties Manicaria fabric tensile properties such as strength (load per
width), fracture stress, Young's modulus, specific fracture stress,
Table 3 illustrates the physical properties (moisture content, specific modulus, and failure strain are summarized in Table 3. As
water absorption, density of area, and volumetric density) deter- Table 3 shows, the fracture stress and Young's a modulus values of
mined for the fabric. It was found that both moisture content the fabric differ in each section since the p-value of statistical

Table 3
Physical and mechanical properties of Manicaria fabric at selected sections.

Property S1 S2 S3 S4 S5

Moisture content (%) 9.86 ± 1.05 9.77 ± 1.19 9.67 ± 0.91 9.55 ± 0.96 8.95 ± 1.05
Water absorption (%) 70.27 ± 3.92 71.44 ± 3.68 72.99 ± 4.77 73.08 ± 3.30 74.17 ± 2.93
Area density (g/m2) 583.30 ± 138.21 472.38 ± 89.57 401.20 ± 71.52 371.79 ± 105.20 366.31 ± 127.51
Volumetric density (g/cm3) 1.07 ± 0.05 1.04 ± 0.05 0.99 ± 0.08 0.95 ± 0.09 0.84 ± 0.12
Strength e Load per width (cN/m) 391.08 ± 133.40 381.82 ± 136.96 315.86 ± 116.99 287.77 ± 141.65 254.88 ± 139.06
Fracture stress (MPa) 70.85 ± 14.50 81.67 ± 16.27 75.58 ± 15.71 69.59 ± 15.26 54.98 ± 11.79
Young's modulus (GPa) 2.20 ± 0.53 2.42 ± 0.44 2.29 ± 0.36 2.05 ± 0.44 1.81 ± 0.36
Specific fracture stress (MPa/g$cm3) 65.97 ± 13.50 78.66 ± 15.67 76.46 ± 15.90 73.60 ± 16.14 65.75 ± 14.10
Specific modulus (GPa/g$cm3) 2.05 ± 0.49 2.33 ± 0.43 2.31 ± 0.37 2.17 ± 0.47 2.16 ± 0.43
Failure strain (%) 4.97 ± 1.39 5.39 ± 2.14 5.24 ± 0.98 5.30 ± 1.36 5.42 ± 1.70
72 A. Porras et al. / Composites Part B 74 (2015) 66e73

Young's Modulus 1.0 GPa. Thus, in the design and development of


novel bio-composites, this natural fabric could be a suitable
candidate as reinforcement material.

4. Conclusions

An investigation on the chemical composition, morphology


structure, thermal, physical and mechanical properties of Manicaria
saccifera fabric was presented to evaluate its possibilities for being
used as reinforcement in polymeric composite materials.
In general, the chemical composition and spectral analysis
showed that cellulose and lignin are the main constituents of the
fabric. In addition, a high amount of lignin, waxes, fats and surface
resins was found especially in the outer longitudinal surface view of
the fabric. Thus, for their use in composites a chemical surface
modification treatment is suggested to remove these substances.
The thermal analysis results indicate that Manicaria fabric is
stable until around 220  C; therefore, the composite processing
temperature is restricted to temperatures below this value to avoid
thermal degradation of the natural fabric.
The overall physical characterization shows that the moisture
content and the density of the fabric is significantly less in contrast
to well-established natural and synthetic fibers which represent an
advantage. Therefore, Manicaria fabric could be used as reinforce-
ment in composites because it has the added advantage of being
lightweight, renewable, and biodegradable.
In terms of the mechanical properties, the fabric displayed
competitive tensile properties as good as most of natural cellulose
fabrics and some synthetic fabrics such as fiber glass fabrics.
Fig. 6. a) Typical stressestrain curves of Manicaria fabric at selected sections. b) Failure
mode of Manicaria fabric under tensile load. Additionally, the protrusion of silicon observed in the fiber could
help the mechanical interlock with the resins when used as rein-
forcement in polymeric matrix composites.
Finally, this study shows that Manicaria saccifera fabric is a suit-
analysis for both fracture stress (3.44  106) and Young's a able and promising candidate as reinforcement of bio-composites.
modulus (2.71  104) were less than 0.01, so there is a statistically
significant difference between the mean from one section to
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