HAIPL CR COMPILED SUMMARY

CR Category Annual
Tartget @3%
YTD Target YTD Actual Variance MTD TARGET MTD ACTUAL
WEEKLY
TARGET
WEEKLY
ACTUAL
Annual
Variance

Flexibility i.e. Fixed overheads to Variable 2.05 0.55 3.42 2.87 0.04 0.00 0.04 0.00 -1.37
Material Cost 59.40 15.99 16.58 0.59 1.14 0.45 1.14 0.45 42.82
Manpower Cost- Staffs 0.00 0.00 0.66 0.66 0.00 0.66 0.00 0.66 0.66
Manpower Cost - (thru Productivity & OEE Improvement) 14.85 4.00 0.00 -4.00 0.29 0.00 0.29 0.00 14.85
Power & Fuel Cost 14.85 4.00 0.00 -4.00 0.29 0.00 0.29 0.00 14.85
Repair & Maintenance cost 29.70 8.00 3.70 -4.30 0.57 0.15 0.57 0.15 26.00
Process Improvement - Material Yield 44.55 11.99 8.51 -3.49 0.86 0.96 0.86 0.96 36.04
VA/VE & Product Design 29.70 8.00 0.00 -8.00 0.57 0.00 0.57 0.00 29.70
COPQ & Zero Defect 44.55 11.99 5.39 -6.60 0.86 0.39 0.86 0.39 39.16
Logistics & Packaging Cost 14.85 4.00 0.38 -3.62 0.29 0.00 0.29 0.00 14.47
Others 42.50 11.44 13.41 1.96 0.82 2.92 0.82 2.92 29.09
Total 297.00 79.96 52.05 -27.92 5.71 5.53 5.71 5.53 246.27
 Idea-1

S.No Idea Effective From Idea Effective Till Idea

Weekly
1 7/1/2022 One Time Increase in Interest Rate Saving
Saving
 Target 2.05
Price Nego in AMC Cost of ERP

YTD YTD MTD MTD Weekly

Target Actual Target Actual Target

342000 3.42 3.42 0.00 0.00 0.00

0.55 3.42 0.32 1.95 0.08

Weekly
Actual

0.00

0.33
 LAST YEAR IDEA Idea-1 - Price Reduction in RM-05 (23.99 to 22.49) W.E.F NOV-21

Before Price After Price Saving Content Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22

Actual Purchase Qty 2000 3200 4000 2000

23.99 22.49 1.5 Saving 3000 4800 6000 3000 0 0
Saving in Lac 0.03 0.05 0.06 0.03 0.00 0.00

LAST YEAR IDEA Idea-1 - Price Reduction in Y1K Die cut Carpet RM-516 (34078) W.E.F FROM AUG-21

Before Price After Price Saving Content Apr-22 May-22 Jun-22 Jul-22 Aug-22

Actual Purchase Qty 800 0 800 0

165 144 21 Saving 16800 0 16800 0 0
Saving in Lac 0.17 0.00 0.17 0.00 0.00
 No. of
Month Actual
Days
Apr-22 0
May-22 0
Jun-22 0
Jul-22 0.66
Aug-22 0
Sep-22 0
Oct-22 0
0
Nov-22 0
Dec-22 0
Jan-23 0
Feb-23 0
Mar-23 0
0 0.66
No. of YTD MTD
W-1 W-2 W-3 W-4 YTD Actual
Days Target Target
7 0.00 0.00 0.00 0.00 Savings 0.00 0.66 0.00
 MTD Weekly Weekly
Actual Target Actual
0.66 0.66 0.66
Month FY 2020-21
Apr-20
May-20
Jun-20 94
Jul-20 168
Aug-20 197
Sep-20 211
Oct-20 268
Nov-20 251
Dec-20 267
Jan-21 263
Feb-21 260
Mar-21 255

253.571429
 Month No. of Days Actual

Apr-21
May-21
Jun-21
Jul-21
Aug-21
Sep-21
Oct-21
Nov-21
Dec-21
Jan-22
Feb-22
Mar-22
0 0.00

Production Productivity FY 2021-22 Production Productivity

0 250 27524 110
485 212 23118 109
8115 86 213 25133 118
26139 156 231 32382 140
26389 134
28033 133
31092 116
25358 101
29433 110
28717 109
26050 100
26383 103

226.5 27 541429
No. of YTD YTD MTD MTD
W-1 W-2 W-3 W-4
Days Target Actual Target Actual
7 0.00 0.00 0.00 0.00 Savings 0.00 0.00 0.00 0.00
Weekly Weekly
Target Actual
0.00 0.00
 Repair & Maintenance

Apr-22
In house Duct preparation for compressor by using
Idea-1 scrap GI Sheet 0.25

For Stay rod notch, CD & Zero Load checking Gauge

Idea-2
alternate method used for checking

Idea-3 Lectra Spare Discount

For sewing machine internal Belt cover are made with

Idea-4 scrap material one cover cost having Rs 350 &
implemented on 150 Machine

Idea-5 Emergency Light Repaired inhouse by using waste LED

Strip Light

Idea-6 Inhouse Repairing of LED Tube Lights

Idea-7 Inhouse Manufacturing of Battery Level indicator

Idea-8 Thread trimmer motor replaced by Exhaust motor

Idea -9 Water tank installed at Fire Hydrant Engine

0.25
ce
YTD YTD MTD MTD
Target Actual Target Actual
May-22 Jun-22 Jul-22 Link 8.00 3.70 0.15 0.15

Improvement Point

1.17

1.32

0.525 Improvement Point

0.055 Improvement Point

0.215 Improvement Point

0.06 Improvement Point

0.055
Improvement Point

0.05
Best practice Maint..pptx
2.49 0.91 0.05 3.7
Weekly Weekly
Target Actual
0.15 0.15
 M

Monthly saving
PROD BUDGET

PROD ACTUAL

ACTUAL
MODEL NAME FABRIC NAME Q.NO BOM/SET CUT /SET SAVING PER FABRIC PRICE PER SET
L.MTR SET L. MTR L.MTR SAVING
L.MTR.

PROD ACTUAL
YG8 5 Seater eeco carpet 1.4 1.23 0.17 47.49 8.07

PROD ACTUAL
YHC MC YHC DESIGN 2.38 2.1 0.28 320.1 89.63

PROD ACTUAL
Y1K Y1K DESIGN 0.76 0.65 0.11 163.17 17.95

PROD ACTUAL
Total
 MODEL WISE SAVING APRIL -21

Annual
Date of Budgetd Annual Target
Implimentaion Volume
Volume

4/1/2022 105000 105000.00

4/1/2022 30000 30000.00

4/1/2022 30000 30000.00

WISE SAVING APRIL -21

w/days
Production Apr-22

Weekly
YTD Target YTD Actual MTD Budgeted MTD Target MTD Actual Weekly Weekly Actual
Saving Saving Volume Saving Saving Budgeted Target Saving Saving 1st week
Volume

2002
228,226 191289 2250.00 16301.86 18108.41 375.00 16301.86 18108.41 16162.75

460
723,918 503261 642.86 51708.46 37823.02 107.14 51708.46 37823.02 41228.88

144,970 156082 642.86 10355.02 40043.55 107.14 10355.02 40043.55 0.00

10.97 8.51 0.04 0.78 0.96 0.01 0.78 0.96

 Apr-22 May-22 Jun-22

2nd week 3rd week 4th week 1st week 2nd week 3rd week 4th week 1st week

950 1960 2200 1636 1212 1837 2732 1467

7669.64 15823.67 17761.26 13207.92 9784.84 14830.65 22056.26 11843.53

356 569 716 240 132 512 1005 206

31907.57 50998.33 64173.65 21510.72 11830.90 45889.54 90076.14 18463.37

1679
0.00 0.00 0.00 0.00 0.00 0.00 0.00 30135.87
 Jun-22 Jul-22

2nd week 3rd week 4th week 1st week 2nd week 3rd week 4th week

2225 1630 1600 2243

17963.09 13159.48 12917.28 18108.41 0.00 0.00 0.00

355 50 592 422

31817.94 4481.40 53059.78 37823.02 0.00 0.00 0.00

1107 879 2800 2231

19869.21 15776.91 50256.36 40043.55 0.00 0.00 0.00
SAVING PER PER SET Date of Annual Annual Target
Set SAVING Implimentaio Budgetd Volume
n Volume
 Apr-22

YTD Target YTD Actual MTD MTD Target MTD Actual Weekly Weekly Target Weekly Actual
Saving Saving Budgeted Saving Saving Budgeted Saving Saving 1st week 2nd week
Volume Volume

- - - - - - - -
Apr-22

3rd week 4th week

 YTD Actual MTD Actual Weekly
Actual
5.39 0.39 0.39

Supplier
Debit Debit Note Detail (2022~2023)
note
Sr. No. Supplier Name Date Ammount In RS. Remarks
Delta of Price movement in Stay Rod not pass on to supplier HITECH
1 Hitech 109000 (because we have procure material for HITECH)

2 Hitech 61000 Cost Recovery from Supplier due to quality issue in Stay Rod CD
3 M/S Hitkari hitech 05.05.2022 60000.00 Colour variaton,yellow mark,spot mark
4 M/S Mayur uniquoters 20.05.2022 109360.62 Colour variaton
5 Saddle 200000 Due to Line mark in YHC Leather

5.39

Grand Total 289724.25

NOTE BOOKED TILL DATE
Idea-1 Saving in logistic cost by reducing no of trips
Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23

0.2 0.18
Feb-23 Mar-23
YTD MTD MTD Weekly Weekly
YTD Target Actual Target Actual Target Actual
0.38
4.00 0.38 0.29 0.00 0.29 0.00
 2
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF!
 OTHER SAVINGS
Apr-22 May-22 Jun-22

ISO Poly drum scrap cost increased Nov-21 (560 to 670) 5170 5720 4730

Reduction in CNC Cutting Knife Cost Prospice (775 to 680) Nov-21 4750 4750 4750

Saving in PU Chemical 251000 307000 180000

Saving by increasing scrap cost from 1 to 2 Rs 10815 27235

Saving by Price Nego in Eicher CNG Truck 150000

Cost Negotiation in Teether Sensor 47824

Inhouse Preparation of CNC Filter 45000

Total 260920 478285 309539

 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23

---

4750

273904.96

13170

--

--

--

291825 0 0 0 0 0 0 0 0

200 200
10 8.33

Per Trolley 2258 20

1st FSC LH 20
1ST FSC RH 20
2nd FSC LH 20
1 112.9 94.083333
2nd FSC RH 20
3rd FSC LH 20
3rd FSC RH 20

1st FSB LH 20
1 112.9 94.083333
1st FSB RH 20

2nd FSB LH 20
1 112.9 94.083333
2nd FSB RH 20

3rd FSB LH 20
1 112.9 94.083333
1 112.9 94.083333
3rd FSB RH 20

338.7 282

1 truck 8 trolley 42.3375

56
18007.55
KM 11 3
87
3.6666667

319
 YTD YTD MTD MTD Weekly Weekly
Target Actual Target Actual Target Actual
11.44 13.41 0.82 2.92 0.82 2.92

13.41

24
 3/Apr Sunday
4/Apr Monday
5/Apr Tuesday
WK-1 6/Apr Wednesday
7/Apr Thursday
8/Apr Friday
9/Apr Saturday
10/Apr Sunday
11/Apr Monday
12/Apr Tuesday
WK-2 13/Apr Wednesday
14/Apr Thursday
15/Apr Friday
16/Apr Saturday
17/Apr Sunday
18/Apr Monday
19/Apr Tuesday
WK-3 20/Apr Wednesday
21/Apr Thursday
22/Apr Friday
23/Apr Saturday
24/Apr Sunday
25/Apr Monday
26/Apr Tuesday
WK-4 27/Apr Wednesday
28/Apr Thursday
29/Apr Friday
30/Apr Saturday
1/May Sunday
2/May Monday
3/May Tuesday
WK-5 4/May Wednesday
5/May Thursday
6/May Friday
7/May Saturday
8/May Sunday
9/May Monday
10/May Tuesday
WK-6 11/May Wednesday
12/May Thursday
13/May Friday
14/May Saturday
 15/May Sunday
16/May Monday
17/May Tuesday
WK-7 18/May Wednesday
19/May Thursday
20/May Friday
21/May Saturday
22/May Sunday
23/May Monday
24/May Tuesday
WK-8 25/May Wednesday
26/May Thursday
27/May Friday
28/May Saturday
29/May Sunday
30/May Monday
31/May Tuesday
WK-9 1/Jun Wednesday
2/Jun Thursday
3/Jun Friday
4/Jun Saturday
5/Jun Sunday
6/Jun Monday
7/Jun Tuesday
WK-10 8/Jun Wednesday
9/Jun Thursday
10/Jun Friday
11/Jun Saturday
12/Jun Sunday
13/Jun Monday
14/Jun Tuesday
WK-11 15/Jun Wednesday
16/Jun Thursday
17/Jun Friday
18/Jun Saturday
19/Jun Sunday
20/Jun Monday
21/Jun Tuesday
WK-12 22/Jun Wednesday
23/Jun Thursday
24/Jun Friday
25/Jun Saturday
26/Jun Sunday
27/Jun Monday
28/Jun Tuesday
WK-13 29/Jun Wednesday
30/Jun Thursday
1/Jul Friday
WK-13

2/Jul Saturday
3/Jul Sunday
4/Jul Monday
5/Jul Tuesday
WK-14 6/Jul Wednesday
7/Jul Thursday
8/Jul Friday
9/Jul Saturday
10/Jul Sunday
11/Jul Monday
12/Jul Tuesday
WK-15 13/Jul Wednesday
14/Jul Thursday
15/Jul Friday
16/Jul Saturday
17/Jul Sunday
18/Jul Monday
19/Jul Tuesday
WK-16 20/Jul Wednesday
21/Jul Thursday
22/Jul Friday
23/Jul Saturday
24/Jul Sunday
25/Jul Monday
26/Jul Tuesday
WK-17 27/Jul Wednesday
28/Jul Thursday
29/Jul Friday
30/Jul Saturday
31/Jul Sunday
1/Aug Monday
2/Aug Tuesday
WK-18 3/Aug Wednesday
4/Aug Thursday
5/Aug Friday
6/Aug Saturday
7/Aug Sunday
8/Aug Monday
9/Aug Tuesday
WK-19 10/Aug Wednesday
11/Aug Thursday
12/Aug Friday
13/Aug Saturday
14/Aug Sunday
15/Aug Monday
16/Aug Tuesday
WK-20 17/Aug Wednesday
18/Aug Thursday
WK-20

19/Aug Friday
20/Aug Saturday
21/Aug Sunday
22/Aug Monday
23/Aug Tuesday
WK-21 24/Aug Wednesday
25/Aug Thursday
26/Aug Friday
27/Aug Saturday
28/Aug Sunday
29/Aug Monday
30/Aug Tuesday
WK-22 31/Aug Wednesday
1/Sep Thursday
2/Sep Friday
3/Sep Saturday
4/Sep Sunday
5/Sep Monday
6/Sep Tuesday
WK-23 7/Sep Wednesday
8/Sep Thursday
9/Sep Friday
10/Sep Saturday
11/Sep Sunday
12/Sep Monday
13/Sep Tuesday
WK-24 14/Sep Wednesday
15/Sep Thursday
16/Sep Friday
17/Sep Saturday
18/Sep Sunday
19/Sep Monday
20/Sep Tuesday
WK-25 21/Sep Wednesday
22/Sep Thursday
23/Sep Friday
24/Sep Saturday
25/Sep Sunday
26/Sep Monday
27/Sep Tuesday
WK-26 28/Sep Wednesday
29/Sep Thursday
30/Sep Friday
1/Oct Saturday
2/Oct Sunday
3/Oct Monday
4/Oct Tuesday
WK-27 5/Oct Wednesday
WK-27
6/Oct Thursday
7/Oct Friday
8/Oct Saturday
9/Oct Sunday
10/Oct Monday
11/Oct Tuesday
WK-28 12/Oct Wednesday
13/Oct Thursday
14/Oct Friday
15/Oct Saturday
16/Oct Sunday
17/Oct Monday
18/Oct Tuesday
WK-29 19/Oct Wednesday
20/Oct Thursday
21/Oct Friday
22/Oct Saturday
23/Oct Sunday
24/Oct Monday
25/Oct Tuesday
WK-30 26/Oct Wednesday
27/Oct Thursday
28/Oct Friday
29/Oct Saturday
30/Oct Sunday
31/Oct Monday
1/Nov Tuesday
WK-31 2/Nov Wednesday
3/Nov Thursday
4/Nov Friday
5/Nov Saturday
6/Nov Sunday
7/Nov Monday
8/Nov Tuesday
WK-32 9/Nov Wednesday
10/Nov Thursday
11/Nov Friday
12/Nov Saturday
13/Nov Sunday
14/Nov Monday
15/Nov Tuesday
WK-33 16/Nov Wednesday
17/Nov Thursday
18/Nov Friday
19/Nov Saturday
20/Nov Sunday
21/Nov Monday
22/Nov Tuesday
WK-34
WK-34 23/Nov Wednesday
24/Nov Thursday
25/Nov Friday
26/Nov Saturday
27/Nov Sunday
28/Nov Monday
29/Nov Tuesday
WK-35 30/Nov Wednesday
1/Dec Thursday
2/Dec Friday
3/Dec Saturday
4/Dec Sunday
5/Dec Monday
6/Dec Tuesday
WK-36 7/Dec Wednesday
8/Dec Thursday
9/Dec Friday
10/Dec Saturday
11/Dec Sunday
12/Dec Monday
13/Dec Tuesday
WK-37 14/Dec Wednesday
15/Dec Thursday
16/Dec Friday
17/Dec Saturday
18/Dec Sunday
19/Dec Monday
20/Dec Tuesday
WK-38 21/Dec Wednesday
22/Dec Thursday
23/Dec Friday
24/Dec Saturday
25/Dec Sunday
26/Dec Monday
27/Dec Tuesday
WK-39 28/Dec Wednesday
29/Dec Thursday
30/Dec Friday
31/Dec Saturday
1/Jan Sunday
2/Jan Monday
3/Jan Tuesday
WK-40 4/Jan Wednesday
5/Jan Thursday
6/Jan Friday
7/Jan Saturday
8/Jan Sunday
9/Jan Monday

WK-41
 10/Jan Tuesday
WK-41 11/Jan Wednesday
12/Jan Thursday
13/Jan Friday
14/Jan Saturday
15/Jan Sunday
16/Jan Monday
17/Jan Tuesday
WK-42 18/Jan Wednesday
19/Jan Thursday
20/Jan Friday
21/Jan Saturday
22/Jan Sunday
23/Jan Monday
24/Jan Tuesday
WK-43 25/Jan Wednesday
26/Jan Thursday
27/Jan Friday
28/Jan Saturday
29/Jan Sunday
30/Jan Monday
31/Jan Tuesday
WK-44 1/Feb Wednesday
2/Feb Thursday
3/Feb Friday
4/Feb Saturday
5/Feb Sunday
6/Feb Monday
7/Feb Tuesday
WK-45 8/Feb Wednesday
9/Feb Thursday
10/Feb Friday
11/Feb Saturday
12/Feb Sunday
13/Feb Monday
14/Feb Tuesday
WK-46 15/Feb Wednesday
16/Feb Thursday
17/Feb Friday
18/Feb Saturday
19/Feb Sunday
20/Feb Monday
21/Feb Tuesday
WK-47 22/Feb Wednesday
23/Feb Thursday
24/Feb Friday
25/Feb Saturday
26/Feb Sunday

WK-48
 27/Feb Monday
28/Feb Tuesday
WK-48 1/Mar Wednesday
2/Mar Thursday
3/Mar Friday
4/Mar Saturday
5/Mar Sunday
6/Mar Monday
7/Mar Tuesday
WK-49 8/Mar Wednesday
9/Mar Thursday
10/Mar Friday
11/Mar Saturday
12/Mar Sunday
13/Mar Monday
14/Mar Tuesday
WK-50 15/Mar Wednesday
16/Mar Thursday
17/Mar Friday
18/Mar Saturday
19/Mar Sunday
20/Mar Monday
21/Mar Tuesday
WK-51 22/Mar Wednesday
23/Mar Thursday
24/Mar Friday
25/Mar Saturday
26/Mar Sunday
27/Mar Monday
28/Mar Tuesday
WK-52 29/Mar Wednesday
30/Mar Thursday
31/Mar Friday
 Design YHC MC

MS-689 83050 57611

MS-703 17460 15277
MS-704 14240 12460
MS-705 8830 7726
MS-706 4000 3500
MS-707 4750 4156
MS-720 3569 3123
MS-721 6899 6037
MS-723 12400 10850
390.5394 MS-724 153580 116490
MS-725 9430 6986
MS-726 191950 133155
510158.6 377371

74%
 25439 69.37% 100% 30.63%
2183 87.50% 100% 12.50%
1780 87.50% 100% 12.50%
1104 87.50% 100% 12.50%
500 87.50% 100% 12.50%
594 87.49% 100% 12.51%
446 87.50% 100% 12.50%
862 87.50% 100% 12.50%
1550 87.50% 100% 12.50%
37090 75.85% 100% 24.15%
2444 74.08% 100% 25.92%
58795 69.37% 100% 30.63%
132788