Objective : Zero Defect by HABIT

TRIM Division
FY 21-22
Table of Contents:

1) CUSTOMER QUALITY PERFORMANCE AND DATA ANALYSIS

2) IN-HOUSE QUALITY PERFORMANCE AND DATA ANALYSIS

3) PDCA - CEDAC: a) Customer b) In-House c) Supplier

4) SYSTEMIC ACTION PLANS

5) REVIEW MECHANISM

6) SPECIAL ACTIVITY AND SUPPORT REQUIRED

Customer Quality Performance and data analysis
9
Defects + QPCR (Nos.)
8
7
6
5
4
3
2
1
8 0 0 0 0 1 0 0 0 0 0 0 0 1 0 1 1 2
0
FY 19-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 FY 20-21 Apr-21 May-21 Jun-21 YTD FY
21-22

HAIPL

3 Defect Classification (FY20-21) Nos. 1.2 Model Classification (FY20-21) Nos.

2.5 1
2 0.8
1.5 0.6
1 1
1 0.4
0.5 1 0.2
0 0
Design Pattern NG YG8 Y1K

HAIPL HAIPL
Customer Quality Performance and data analysis
8000 Seat Dismantling data (Nos.)
7000 6731
6000
5000
4000 3215
3000
2000
1000 216 317 426 504 386 354 405 342 403 424
27 69 169 21
0
FY Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 FY Apr-21 May-21 YTD
2019-20 2020-21 2021-22

1600 Model Classification (FY20-21) (Nos.)

1400
1200
1000
800
600
400
200
1432 1267 298 221
0
YG8 Y1K YRA YP8

HAIPL
In-house Quality Performance and data analysis
12000 PU pad Rejection PPM (FY 20-21)
10000
8000
6000 8620
7401
4000 4930
4532 3846 3948 4089 3596 3775 4022 3610
2846 2804 3229 3198
2000
1136 1335 1208 1201 1191 1160.29 1210.5 1173.21 1186.04 1215.44 1217.6 1240.95 1202 1165 1102 1147
0
FY 19-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 FY 20-21 Apr-21 May-21 YTD FY
21-22

RSLH HAIPL

35000 Trim Rework PPM (FY 20-21)

30000
25000
20000 14720 19275 19730 10510 14496
18602 10250 12902 12432 13265
11552 10915 12101 10300
15000 9674
10000
12614 11796 14589.47 12698.92 12148 12789 12432
5000 11001 10537 10820.74 10181.22 11025.29 10945.67 11021.54 11503
8330
0
FY 19-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 FY 20-21 Apr-21 May-21 YTD FY
21-22

RSLH HAIPL
In-house Quality Performance and data analysis
7000 Rejection Classification (PPM) (FY20-21) 3500 Rework Classification (PPM) (FY20-21
6000 3000
5000 2500
4000 2000
3000 6543 5870
1500 2920
2000 3287
1000 1000
1243 1421 1281
0 1 500 1211 1088
Torn Deep cut Blow hole Short fill
0 1
Margin NG Stitch fault High margin Lock NG needle hole

#REF! HAIPL #REF! HAIPL

Model Classification (PPM) (FY20-21 Part Classification (PPM) FY20-21 and YTD)
16000
16000
14000 14000
12000 12000
10000 10000
8000 8000
14532 14439 13678
13208
6000 11267 6000 11254
8765 9876
4000 6894 4000
2000 2000
0
Y1K
1 YG8 YSD NB YRA YP8 0
1
FSB FSC RSB RSC

#REF! HAIPL #REF! HAIPL

 Thanks

Function wise CEDAC and Micro Activity plan will be made and Updates will
be shared to KML every FN.