——=z=za GOopRICH Aircraft Wheels & Brakes Goodrich Corporation P.O. Box 340 Troy, Ohio 45373 USA TEL: 937-339-3811 FAX: 937-440-2055 CAGE 97153 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST BEECHCRAFT MODELS T-44A, A70, A 65, 80, 88, 90, 99, 100, 200, 300, 350 SERIES NOSE LANDING GEAR WHEEL ASSEMBLY PART NUMBER 3-1481 © costar 703 2 32-47-26 2290GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 REVISION HIGHLIGHTS Revision No. 3 Dated Sep 23/03 This manual is issued to replace the previous manual, dated Jul 18/03. Revisions to this manual include: 1, Added model numbers to the title page. 2, Corrected references to figure numbers in the text (changes bars added) 32-47-26 Page RH-1 Sep 23/03GOODRICH CORPORATION ‘COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 RECORD OF REVISIONS Keep this record in front of the manual. When revised pages are received, insert them in the manual and write the revision number of the manual, the date pages are inserted, and the initials of the person who inserted the revised pages. REV, REV. DATE BY REV. | REV. DATE BY No. DATE | INSERTED No. | DATE | INSERTED Issued | Jan 05/87 1 Jun 01/87 2 sul 18/03, 3 | Sep 23/03 32-47-26 meatsGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 RECORD OF TEMPORARY REVISIONS Keep this record in front of the manual. When temporary revision pages are received, insert them into the manual opposite the pages to be revised. Write the temporary revision number, the date pages are inserted, and the initials of the person who inserted the temporary revision pages, Do not remove yellow sheets until a permanent revision that includes this data is issued. TEMPORARY PAGE DATE By DATE By NUMBER NUMBER: ISSUED REMCVED 32-1 1006, 1007, Dec 28/89 BKM Jul 18/03, LBM 1008, 1008, 4010 32-2 604 Oct 07/94 BKM Jul 18/03 LBM 32-3 702,801 | Apr1o97 | BKM | Jus | LBM Page TR-1 32-47-26 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 RECORD OF SERVICE BULLETINS Keep this record in the front of the manual. When Service Bulletins or Service Letters are included into a new revision of the manual, they are shown on this page. Service Letters usually contain only general data, but are included here for a record and because they can contain added procedures and modification data. DATE | DATE SERVICE SERVICE BULLETIN: LETTER REV. | ISSUED INCLUDED DESCRIPTION NUMBER | NuMBER | N°} OR nt REVISED MANUAL 1441 ‘Aug 28/87 Jul 18/03 | Replacement of the current magnesium 3-1209-2 nose wheel with a new aluminum 3-1481 nose wheel 1772 Dec 12/97 | Jul 18/03 | Inflation Valve Torque Procedures 1812 Apr 10/00 | Jul 18/03 | Introduction of SAE-AMS-2518 and MIL-T-5544 anti-seize compound 1865 ‘Apr 19/01 | Jul 18/03 | Explanation of the Inspection Code on Timken Bearing Cups and Bearing Cones 1907 Oct 10/01 | Jul 18/03 | Recommend the use of Mobil Aviation grease SHC 100, Product Code 530063 1914 Dec 18/01 | Jul 18/03 | Wamings on installation of non-approved parts 32-47-26 Purses Jul 18/03GOODRICH COPRORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE | SUBJECT PAGE DATE Title Page TH Sep 23/03 | Cleaning 401 Jul 18/03, 2 BLANK 402 Jul 18/03, 403 Jul 18/03 Revision RH-t ‘Sep 23/03 405 Jul 18/03, Highlights 2 BLANK 406 BLANK Record of RR4 Sep 23/03 | Check 501 Sep 23/03 Revisions 2 BLANK 502 Jul 18/03, 503 Sep 23/03 Record of TR4 Jul 18/03 504 Sep 23/03 Temporary 2 BLANK 505 Jul 18/03 Revisions 506 Jul 18/03 507 Jul 18/03 Record of SB-1 Jul 18/03, 508 Sep 23/03 Service Bulletins 2 BLANK 509 Jul 18/03 510 Jul 18/03 List of LEP ‘Sep 23/03 Effective Pages 2 Jul 18103 | Repair 601 Jul 18/03 602 Jul 18/03 Table of Te-1 Jul 18/03 603 Jul 18/03 Contents 2 Jul 18/03, 604 Jul 18/03. 605 Jul 18/03 List of UsM-4 Jul 18/03 606 Sep 23/03 Special 2 Jul 18/03 607 Sep 23/03 Materials, 3 Jul 18/03 608 Sep 23/03 4 Jul 18/03 609 Jul 18/03 5 Jul 18/03 610 Jul 18/03 6 Sep 23/03 611 Jul 18/03 612 Jul 18/03 Introduction — INTRO-1 Jul 18/03 613 Sep 23/03 2 Jul 18/03 614 Jul 18/03 615 Sep 23/03 Description and 1 Jul 18/03 616 Sep 23/03 Operation 2 Jul 18/03 617 Jul 18/03 3 Jul 18/03, 618 Jul 18/03 4 BLANK 619 Jul 18/03 620 BLANK Testing and 101 Jul 18/03 Fault 102 Jul 18/03 | Assembly 701 Sep 23/03 Isolation 702 Jul 18/03 703 Jul 18/03 Disassembly 301 Jul 18/03, 704 Jul 18/03 302 Jul 18/03, 705 Sep 23/03 706 Sep 23/03 32-47-26 Page Lep-t Sep 23/03SUBJECT Fits and Clearances ‘Special Tools, Fixtures and Equipment Mlustrated Parts List PAGE 801 802 901 903 904 1001 1002 1003 1004 1005 1008 1007 1008 1009 1010 GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF EFFECTIVE PAGES DATE Jul 18/03 BLANK Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 Jul 18/03 BLANK 32-47-26 Page LEP-2 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 TABLE OF CONTENTS SECTION DESCRIPTION. AND OPERATION Description. TESTING AND FAULT ISOLATION Testing and Fault Isolation. Fault Isolation for Inflation Pressure Loss DISASSEMBLY Wheel and Tire Removal... Tire Change. Disassembly of Wheel Half Assemblies for More Inspaction ..... CLEANING Clean the Metal Parts... Clean the Non-metal Parts Clean the Bearing Paint Removal Abrasive Blast. Chemical Removal - CHECK ‘Wheel Inspection Schedule Tire Change Inspection Inspection of Wheel Halves Bolt Inspection Nut Inspection. Bearing Inspection. Seal Assembly Inspaction co Whee! Non-Destructive Test (NDT) Inspection Eddy Current inspection Requirements.. Special Inspection Procedures for Overheated Wheels... Inspection of a Wheel that has Rolled with a Flat Tire REPAIR Repair of Wheel Halves... Local-Blend Procedures Bearing Cup Removal. Bearing Bore Repair... Bearing Cup Installation... Surface Treatment. Paint Wheel ... 32-47-26 Parts JulGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 TABLE OF CONTENTS SECTION PAGE ASSEMBLY General Instructions .... 701 Inner Wheel Half Assembly 701 Outer Whee! Half Assembly 702 Valve Assembly Installation 702 Wheel and Tire Assembly... 703 Whee! Installation 705 Axle Nut Torque 705 Storage Instructions... 708 FITS_AND CLEARANCES Torque VAIUES ween 801 ‘SPECIAL TOOLS, FIXTURES, AND EQUIPMENT Tools 901 {LLUSTRATED PARTS LIST Purpose. 1001 Explanation and Use of the Section .. 1001 Vendor Codes... 1004 Exploded View........ 1006 llustrated Parts List 1007 32-47-26 "83GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF SPECIAL MATERIALS NOTE: The products that are shown below can be replaced with equivalent products, but not for bearing grease and antiseize compound. *AQUASPRAY 102 *ARDROX 6333 *“ARMAKLEEN M-HP2 “BIG BLUE “BRULIN 1990 GD *BRULIN 815 GD “CALGON AK6215 Technologies, Inc. Hubbard-Hall Inc. Chemetall akite Inc. Church & Dwight Co. Inc. B&B Tritech, Inc. Brulin & Co., inc. Calgon Corporation PRODUCT VENDOR'S VENDOR'S NAME TRADE NAME ADDRESS ‘Aqueous Clearing Products| “APPLIED 4-204 CLEANER] Applied Chemical 1045 Georgetown Road Bldg. C-4 Lexington, Kentucky 40514 4101 Compton Bridge Road Inman, South Carolina 29349 50 Valley Road Berkeley Heights, New Jersey 07922 469 North Harrison Street Princeton, New Jersey 08543 875 West 20th Street Hialeah, Florida 33010 P.O, Box 270 Indianapolis, Indiana 46206 P.O. Box 1346 Pittsburg, Pennsylvania 15024 “Damage to parts or unsatistactory cleaning can be the result if the parts are not correctly cleaned with aqueous cleaning producis (refer to the CLEANING section) 32-47-26 Page LSM-1 Jul 18/03,GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF SPECIAL MATERIALS PRODUCT VENDOR'S VENDOR'S NAME TRADE NAME ADDRESS. Aqueous Cleaning Products *CEE BEE A7X7 McGean-Roheo Inc. The Republic Bldg, Suite 1100 “CEE BEE 280 25 West Prospect Avenue *CEE BEE 300LF Cleveland, Ohio 44115-1000 HEAVY DUTY CLEANER | Divinol Denmark “DUBOIS MULTI-TERJ 1012 | Dubois Chemicals 9690 East Kemper Road Cincinnati, Ohio 45244 ELDORADO ED-206LF Eldorado Chemical Company | P.O. Box 34837 San Antonio, Texas 78265 *MAGNUS HDL-330 Mag-Chem Inc. 190 Boul. industries "MAGNUS SOLUWAX Boucherville, Quebec “MAGNUS AERODET Canada J4B 2x3 *MIRACHEM 500 Mirachem Corporation 1045 S. Edward Road *MIRACHEM 750LF Tempe, Arizona 85281 *RAINBOW JET ADN Chemicals 2720 Reynolds Road Winston Salem, North Carolina 27106 “RAM WASH H. D. Ram Environmental Birmingham, Alabama “SAG 710 Wilco Corporation ‘One American Lane {anti-oam) Greenwich, Connecticut 06831 *Superciean RP 9B A Lubrichem Environmental | 2108 Plantside Drive Louisville, Kentucky 40299 *TURCO 3878 LF-NC Turco Products, Inc. 3300 Montreal *TURCO 6751-L Industrial Way *"TURCO 6849 Tucker, Georgia 30084 *TURCO AVIATION *TURCO SPRAYEZE NPLT *Damage to parts cr unsatisfactory cleaning can be the result ifthe parts are not correctly cleaned with aqueous cleaning products (refer to the CLEANING section) 32-47-26 PaGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF SPECIAL MATERIALS PRODUCT NAME VENDOR'S TRADE NAME VENDOR'S. ADDRESS ‘Solvent Based Cieaning Product DEGREASING SOLVENT MIL-PRF-680 Type II or IIt TOLUOL BUTYL ALCOHOL NAPHTHA TT-N-95 or TT-N-97 Commercially Available ‘Commercially Available Commercially Available Commercially Available ‘Abrasive Blasting WALNUT HULLS: A-A1722 Type Il or PLASTIC MEDIA MIL-P-85891, Type Il US Technology Corporation 144€ West Tuscarawas Street Canton, Ohio 44702 Tel: 330-455-1181 wenw.ustechnalogy.com Metal Repair Product METALSET A-4 or DEVCON F ‘Smoath-On Inc. Deveon Corp. 2000 Saint John Street Easton, Pennsylvania 18042 Tel: 800-762-0744 weew.amooth-on.com 61 Endicott Street Danvers, Massachusetts 01923 Tel: 978-777-1100 www.devcon.com Inspection Product PENETRANT FLUID ASTM E1417 Type | Commercially Available 32-47-26 a3GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, PIN 3-1481 LIST OF SPECIAL MATERIALS, PRODUCT NAME VENDOR'S TRADE NAME VENDOR'S. ADDRESS, ‘Anti-Corrosion Product SURFACE TREATMENT MIL-C-5541 Class 1A Approved Vendor Paint Product POLYURETHANE Ashland Specialty Chemical | Division of Ashland Inc. THINNER Company P.O. Box 2219 MIL-T-81772 TYPE | (0-385) EPOXY PRIMER Columbus, Ohio 43216 Tel: 800-228-0965 www ashland.com THINNER MIL-T-81772 TYPE II Pain Product Epoxy primer Deft Inc. 17461 Von Karman Avenue (thinner-reducibie) vine, California 92714 MIL-PRF-23377 Type | Tek: 800-544-3338 www defifinishes.com Paint Product Epoxy Primer (water- Deft inc. 17451 Von Karman Avenue reducible) vine, California 92714 Product No. 44GN7 MIL-PRF-85582 Tel: 800-544-3338 Type I, Class C1 or C2 www defffinishes.com Paint Product ALKYD PRIMER Randolph Products PO Box 830 TT-P-1757B Type |, Company 701 12th Street Class C or N Carlstadt, New York 07072 Tel: 201-438-3700 32-47-26 *yihsGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF SPECIAL MATERIALS PRODUCT VENDOR'S: VENDOR'S. NAME TRADE NAME ADDRESS Paint Products (Conventional-Solids) U.S. Paint 831 S, 21st Street Matterhom White, Corporation St. Louis, Missouri 63103-3092 Golor Number 6160, Catalog No. G8003, Tel: 314-621-0525 and www.uspaint.com Alumigrip Catalyst AWL-CAT#2 Catalog No. G3010 or ‘High-Solids) Matterhom White Color Number K 8006 and Jrethane Converter No. HI. CAT. #85 (K3002) and Activated Activator (A0001 fast dry) or {A003 slow dry) or Urethane Paint Hentzen Coatings, Inc. 6937 West Mill Road (Moisture-Curing Milwaukee, Wisconsin 53218 High-Solids) Write, Color Number 17925, Tel: 414-353-4200 FED-STD-595, Component A (04636WUX-3) ‘Component B (Fast Dry 04600CHA-FG) (Standard Dry }04600CHA-SG) 32-47-26 NeesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 LIST OF SPECIAL MATERIALS PRODUCT VENDOR'S VENDOR'S NAME TRADE NAME ADDRESS, Paint Remover CEE-BEE REMOVER MeGean-Roheo Inc. The Republic Building E-1092T Suite 1000 25 West Prospect Ave. Cleveland, Ohio 44115 Tel: 216-441-4900 www megean-roheo.com Bearing Grease MOBIL AVIATION Mobil Gil Company Billingsport Road GREASE SHC 100 Commercially Paulsboro, New Jersey 08066 Product Code 530063 Available or www.exxon. mobil.com Mobil 28 or AeroShell grease 5 Lubricant PETROLATUM (Vaseline) | Commercially Available www.escopro.com W-P-236 Lubricant DOW-CORNING 55 Commercially www.escopro.com SAE-ASB660 Available ‘Assembly Product ANTISEIZE COMPOUND | Approved Vendor MIL-PRF-83483 Inflation Gas DRY NITROGEN Commercially Available 32-47-26 S303GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 INTRODUCTION This manual gives the function of parts and the maintenance data that is necessary for full shop repair. Refer to the TABLE OF CONTENTS for the page location of sections and subsections. The Introduction in the ILLUSTRATED PARTS LIST section tells how to use that section. All weights and measurements in the manual are in U.S. English units followed by the S.1. (International System of Units) metric units in parentheses. English units are shown with a Period for the decimal point and metric units are shown with a comma for the decimal point. Verified by Simulation: Testing: Assembly: Jul 18/03 Jul 18/03 Federal and MIL Specifications referenced in this manual car be ordered from: NAVAL PUBLICATIONS AND FORMS CENTER 700 ROBBINS AVENUE BLDG 4 SECTION D PHILADELPHIA, PENNSYLVANIA 19120 ‘Telephone: 215-697-6257 web: http:Hiastimage.daps.dla.mil/online AMS specifications referenced in this manual can be ordered from: SAE INTERNATIONAL 400 COMMONWEALTH DRIVE WARRENDALE, PENNSYLVANIA 15096-0001 Telephone: 724-776-4841 web: www.sae.org ASTM specifications referenced in this manual can be ordered from: AMERICAN SOCIETY FOR TESTING AND MATERIALS 100 BARRHARBOR DRIVE WEST CONSHOHOCKEN, PENNSYLVANIA 19428 Telephone: 610-832-9500 web: www.astm.org 32-47-26 °° "503GOODRICH CORPORATION ‘COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 INTRODUCTION NOTICE! This manual gives maintenance procedures that will keep the wheel assembly in an airworthy condition. These procedures are recommended, but are not mandatory. The overhaul facility is responsible for careful analysis of procedures that are different from Goodrich procedures, to make sure that the wheel assembly stays in an airworthy condition NOTICEL Carefully read and obey CAUTION and WARNING statements in this manual. Refer to the descriptions of these statements that follow: + AGAUTION statement is given to prevent damage to the equipment. + AWARNING statement is given to prevent personal injury. + ANOTE statement is given to make a job easier. WARNING: THE USE OF REPLACEMENT PARTS THAT ARE NOT AUTHORIZED BY GOODRICH WILL AUTOMATICALLY VOID ALL WARRANTIES EXTENDED BY GOODRICH UNLESS THE OPERATOR CAN SUBSTANTIATE IN WRITING THAT SUCH PARTS HAVE BEEN AUTHORIZED FOR INSTALLATION UNDER FAA REGULATIONS AND MEET ALL AIRFRAME MANUFACTURER'S REQUIREMENTS FOR ORIGINAL EQUIPMENT APPROVAL. WARNING: REGARDLESS OF ANY FAA APPROVALS OR DEMONSTRATED. ‘COMPLIANCE WITH AIRFRAME MANUFACTURER'S ORIGINAL EQUIPMENT REQUIREMENTS, GOODRICH DOES NOT WARRANT OR ASSUME THE RISK OF THE USE OF REPLACEMENT PARTS NOT AUTHORIZED FOR USE BY GOODRICH. OPERATORS WHO USE REPLACEMENT PARTS NOT AUTHORIZED BY GOODRICH DO SO AT THEIR OWN RISK AND TAKE FULL RESPONSIBILITY FOR ALL PROPERTY DAMAGE, PERSONAL INJURY OR DEATH CAUSED BY SUCH REPLACEMENTS PARTS. USE ONLY GOODRICH APPROVED REPLACEMENT PARTS GIVEN IN THE, ILLUSTRATED PARTS LIST OF THIS MANUAL. WARNING: IGNORING THE TORQUE LIMITS AND OTHER SPECIFIC VALUES GIVEN BY THIS MANUAL CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. 32-47-26 "niesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 DESCRIPTION AND OPERATION The 3-1481 nose wheel is a split-type assembly made of cast aluminum. The tire size of the wheel is 22 X 6.75-10. eight-ply rated. It is a nylon tubeless tire or 6.50-10, Type Il, six ply rated, nylon tubeless tire. A tubeless tire inflation valve assembly (15), installed in the outer wheel half assembly (120). A rubber grommet (40) installed on the valve stem (45) seals the valve stem in the outer wheel half assembly, The bearing cone (10), seal assemblies (5) and bearing cups (110, 160) hold the wheel and tire assembly on the axle, The bearing cone and seal assemblies protect the bearings from dirt and moisture. Performance code 629 bearing parts are recommended for use in aircraft wheels. The inspection code, which includes the performance code, is a number that follows the base part number. Example: — Item 10, part number 19150-2_629 - The “base part number" is 19150. The “inspection code" is 2.629. NOTE: The inspection code is not shown on bearing parts that have a "2_024" inspection or no inspection code. The (-) after the base part number separates the base part number and the inspection code. An asterisk (*) can appear in that location on the bearing cups and bearing cones. ‘The first digit of the inspection code can be a "2" or an "N. A "2" identifies the bearing class for bearings that are sized in English units. An "N* identifies the bearing class for bearings that are sized in metric units. The second digit is assigned by Timken and has no effect on the fit, function, or quality of the part. Because the second digit can randomly change, it is shown as: ‘A. A dash (-) of other digit on the bearing cup or bearing cone. B. An underscore ( _ } on internal Goodrich drawings, part number control systems, shipping documents, and in the ILLUSTRATED PARTS LIST ‘The 3rd - Sth digits "629" show the performance code that identifies bearing cups and cones that are manufactured to a higher standard. ight equally-spaced tie bolts (60), sixteen washers (55), and eight nuts (50) hold the jer and outer wheel half assemblies together. Each inner (70) and outer (120) whee! half assembly is statically balanced at the factory to 1 ouncesinch (72 grams-centimeters). Balance weights (180, 130) are attached to the wheel halves by screws (90, 140) and nuts (75, 125). Washers (80, 135) are to be installed when a balance weight is not necessary. 32-47-26 thesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 DESCRIPTION AND OPERATION ‘A preformed packing (65) that is mounted on the mating surface of the inner wheel half assembly (70), seals the inner and outer wheel half assemblies (70, 120). ‘An “L" is impression stamped on the flange of each wheel haif to show the light side. Assemble the wheel halves with the “L” on each wheel half, as near to 180 degrees apart as possible. Identification (95, 145) and instruction plates (105, 155, 150, 155) are attached with Fvets (90, 140) to the outer surfaces of each wheel half (115, 165). 32-47-26 si BiosGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 DESCRIPTION AND OPERATION Nuts screw Ay AT 128), a SOREW (140) BALANCE WEIGHTS (@0, 130) WASHERS (55) za ms ~ NUT (60) BOLT (60), Hl A RIVET > VET (95) ——__ II | RIVET (145) IDENTIFICATION. i PLATE (109) 1 | IDENTIFICATION PLATE (150) BEARING CONE (10) se PRESS TABLE HUB SUPPORT Toot (FIGURE 901) Figure 605. Bearing Cup Removal 32-47-26 fas5.e07GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR 3. BEARING BOR= REPAIR: NOTE: A repair for wear of the inner and outer bearing bore is not necessary if the diameter is 2.684 inches (68,17 mm) or less. ‘A. Machine the bearing bore to remove corrosion andior damage to the dimensions given in Figures 606 and 607. Do not machine the bearing bore larger than the dimension WARNING: PREVENT CONTACT WITH PENETRANT FLUID (ASTM E1417 TYPE |). LSE SKIN AND EYE PROTECTION. THIS FLUID IS DANGEROUS TO. THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT. B, Penetrant examine (ASTM E1417 Type |, Method A, Lavel 2} the machined surfaces of the beating bore for cracks and other defects. NOTE: It is recommend to let the penetrant fluid set for 30 minutes before inspection of the part. C. Apply surface treatment (MIL-C-5541 Class 1A) to the repaired areas of the bearing bore (refer to paragraph 5. in the REPAIR Section). D. Machine the bushing to the dimensions given in Figure 606 or 607. Bushing material is a free machining steel (ASTM A108, A!S! 4130, AISI 4140, or an equivalent high- strength stsel). E. install the bushing. Use the same procedure as for a bearing cup (refer to paragraphs 4. in the REPAIR section). F. Machine the bushing inner diameter to the final dimensions given in Figure 606 or 607. 32-47-26 s2P%insGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR 0.080 - 0.050 R. (0,76-.1,27) f 2.74412.748 (69.70 - 69,75) DIA (REFER TO NOTE) 199 BORE MACHINING! |— 1.300- 1.320 (63,02 - 33,53) 0.050 -0.070 (27 1.78) eet ae INITIAL BUSHING | DIMENSIONS. 2.748» 2.750 (69,80 - 63,85) DIA. 2.330" 2.350 aoso-2er0 fy m8, $080 BUSHING MATERIAL: (67,31 -67,82) ASTM A108, AISI 4130, DIA. Alsi 4140, + HIGH-STRENGTH STEEL fo ||. —o070-0.130 9.790- 0.810 100 (1,78 - 3,30) 2007-2057)» NOTE: Increase the bearing bore diameter to the minimum 2.744 inches (69,70 mm) or more only as necessary for removal of corrosion or damage, but not more than the maximum diameter shown above. Make the bushing outer diameter for a 0.002 - 0,006 inch (0,05 - 0,15 mm) press fit. Figure 606, (Sheet 1 of 2) Inner Bearing Bore Repair Page 609 Jul 18/03 32-47-26GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR FINAL MACHINING 0.030 - 0.050 R. OF BUSHING (0.76 -1.27) [1.377 - 1.384 (34,97 - 34,84) 2.681 -2.684 (68,91 - 68,86) DIA, 0.170 -0.190 (4.32 - 4,83) Figure 606. (Sheet 2 of 2) Inner Bearing Bore Repair 32-47-26 FifaosGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR [BORE MACHINING] 1.050 - 1.070 (28,87 - 27,18) [INTIAL BUSHING] DIMENSIONS: BUSHING MATERIAL: ASTM A108, AIS! 4120, Als 4140; HIGH-STRENGTH STEEL 2.744-2.746 (69,70 - 69,75) DIA, RS 0,030" 0.050 R. (0.76 - 1,27) mG 0.050-0.070 (1.27 -1,78) x 45° 1 aes! 2070 2330! 2350 rat 878 69,18 - 59,69) ‘2.749 2.780 (69.80. 69,85) DIA to gi —_t 0.070 - 0.190} (178-330) = 0.790- 0.810 20.07 - 20,57) Increase the bearing bore diameter to the minimum 2.744 inches (69,70 mm) or more ‘only as necessary for removal of corrosion or damage, but not more than the maximum diameter shown above. Make the bushing outer diameter to give for a 0.002 - 0.006 inch (0,05 - 0,15 mm) press fit. Figure 607. (Sheet 1 of 2) Outer Bearing Bore Repair Page 611 Jul 18/03 32-47-26GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR C 0.030 - 0.050 R. ‘ (0.76-1,27) 1 FINAL MACHINING] (OF BUSHING 00) 2.681 - 2.884 —-f 68,01- 68,17) 4.114 -1.427 DIA. (28.28 - 28,82) 10 { \ 0.170 - 0.190 (4,32- 4,83) CUT EVEN WITH HUB, Figure 607. (Sheet 2 of 2) Outer Bearing Bore Repair 32-47-26 "iesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, PIN 3-1481 REPAIR BEARING CUP INSTALLATION: A. Cool the bearing cup to 0 - -20 °F (-18 - -29 °C) for a minimum of 15 minutes. CAUTION: A WHEEL HALF CAN BE DAMAGED IF IT |S HEATED TO MORE THAN 250 °F (121 °C) FOR LONGER THAN 20 MINUTES. B. Heat the wheel half (115, 160} to 240 - 250 °F (115 - 121 °C) for no longer than 20 minutes. WARNING: PREVENT CONTACT WITH ALKYD PRIMER (TT-P-1757B TYPE I, CLASS C OR N). USE SKIN AND EYE PROTECTION. THIS PRIMER IS FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND. RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY ‘SUFFICIENT. C. Remove the wheel half from the oven and spray the bearing bore with a thin layer of alkyd primer (TT-P-1757B Type I, Class C or N). CAUTION: THE WHEEL HALF CAN BE DAMAGED IF THE BEARING CUP IS INSTALLED WITH NO SUPPORT OF THE HUB. D. Put the wheel half on the hub support tool on the press table (refer to Figure 608). WHEELHALF CUP INSTALLATION PLATE (FIGURE 901) ‘ASSEMBLY BEARING CUP IMS, PRESS Tale }+———_ 4, pir, ore INSPECT WITH 0.002 (0,051) HUB SUPPORT TOOL (FIGURE 901) FEELER GAGE THREE PLACES Figure 608. Bearing Cup Installation 32-47-26 feoGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR E, Put the cooled bearing cup in the bearing bore. Carefully align the bearing cup to make it seat correctly. F. Put the bearing cup installation tool (refer to Figure 901) on the bearing cup and apply pressure to push the bearing cup into the bearing bore. G. After the bearing cup is installed, try to put a 0.002 (0,051 mm) feeler gauge between the bearing cup and the bottom of the wheel bearing bore in three equally-spaced places. If the feeler gauge can be put into the clearance below the bearing cup, the bearing cup is not correctly installed. Repeat the installation procedure. NOTE: If the cup does not enter the bearing bore straight or does not fully come in contact with the bottom of the bearing bore, remove the cup immediately from the bore and repeat paragraph A, B, D, E. F. and G to install the bearing cup. SURFACE TREATMENT: WARNING: PREVENT CONTACT WITH THINNER (MIL-T-81772 TYPE | OR II) . USE SKIN AND EYE PROTECTION. THESE THINNERS ARE FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW |S USUALLY SUFFICIENT. ‘A. Clean the surface with thinner (MIL-T-81772 Type | or II). WARNING: PREVENT CONTACT WITH SURFACE TREATMENT (MIL-C-5541 CLASS 1A). USE SKIN AND EYE PROTECTION. SURFACE TREATMENT IS DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT. B. Apply surface treatment (MIL-C-S541 Class 1A) with a brush, sponge, pad, or spray to repaired areas. NOTE: If the mating surfaces of the wheel halves are fretted, clean the fretted surfaces with thinner (MIL-T-61772 Type | or Il) and apply surface treatment. C. Fully air dry the parts after application of surface treatment. Do not touch treated surfaces until they are fully dry. 32-47-26 SansGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR PAINT WHEEL (Conventional-Solids, High-Solids, or Moisture-Curing High-Solids Urethane Paint): NOTE: Refer to the CLEANING section for paint removal instructions. WARNING: A FIRE OR EXPLOSION HAZARD IS POSSIBLE WHEN WATER TOUCHES ALUMINUM POWDER (WHICH MAKES HYDROGEN GAS). WARNING: WHEN WATER FROM WATER-BORNE PAINTS TOUCHES ALUMINUM POWDER FROM PIGMENTS (SUCH AS THOSE THAT ARE IN METALLIC PAINT), THIS MAKES HYDROGEN GAS. DISCARD WASTE FROM WATER-BORNE PAINTS AND WASTE FROM SOLVENT-BORNE PAINTS IN SEPARATE, FIRE-PROOF CONTAINERS. WARNING: PREVENT CONTACT WITH SURFACE TREATMENT (MIL-C-5541 CLASS 1A). USE SKIN AND EYE PROTECTION. THIS SURFACE TREATMENT IS DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW iS USUALLY ‘SUFFICIENT. ‘A. To touch up damaged paint at a tire change. use #320 abrasive cloth, then use #400 abrasive cloth to make the surface very smooth. B. Apply surface treatment (MIL-C-5541 Class 1A) to all bare aluminum and let it dry. WARNING: PREVENT CONTACT WITH THINNER (MIL-T-81772 TYPE II). USE SKIN AND EYE PROTECTION. THIS THINNER IS FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT. C. Clean all surfaces to be painted with a no-lint cloth that is meist with thinner (MIL-T-81772 Type ID). D. Mask all areas where epoxy primer is not wanted (refer to Figure 610). WARNING: PREVENT CONTACT WITH EPOXY POLYAMIDE PRIMER (MIL-PRF-85582 TYPE |, CLASS C1 OR C2). USE SKIN AND EYE PROTECTION. THIS PRIMER IS FLAMMA3LE AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT. E. Apply one layer of epoxy polyamide primer (MIL-PRF-85562 Type |, Class C1 or C2). Air dry for one half hour minimum (refer to Figure 609). F. Mask all areas where urethane paint is not wanted (‘efer to Figure 610). 32-47-26 Sef Ssn0sGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR WARNING: PREVENT CONTACT WITH URETHANE PAINT. USE SKIN AND EYE PROTECTION. THIS PAINT IS FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT. G. Apply two layers of "conventional-solids”, "high-solids", moisture-curing high-solids urethane paint to get the correct dry-paint thickness. Refer to Figure 609 for data to mix, thin, apply, and dry the paint. 32-47-26 — E8Ss03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR TE To ORY waverae | maxing | ony waver sour Nowenciature | pentiicarion | ‘para’ | tmucxness | PERVEEN | Oy Tne wire iwen | > P = = ‘or il (0-386) toner, Reaucr [T0008 — = = Epo Poyaniio |Mi-RF-A5882 Tyo [Rc [00006 hah | 08-6 Fours 6 Hous Max Dimer ous ct eco" [NOTE 1. (ore mm oom Teno (Water Reducible) (44-GN-7) Minimum PEpowy Poyarige [iL PRPSGT? [Rotor [ooo06 ch 1048 Hou —f& Rous Primer ‘Type | NOTE 2, (0,013 mm) Cthnmor Rec) tin |*{Conventional-Solids)_) Matterhorn White, Refer to [0,001 inch | 0.25 - 36 Hours |6 Hours: Sranare Pant” |Soor amber eto. [nOvE'3. (4036 mr) ato no. 8008 Wtinmum” |RetertNores one ‘Aumigrp Cott [awLoan #2 Catiog Ne 62010 "ign Sa) Tiainom wits.” |eer to JoootS inch [025-88 Hous [12-76 Urechane Past [osornumber NOTE’. (4038 mn vs 008 Minmam” | Reterto Nores cee Utne Conertr [Hl CAT 85 i ue cial Rebaar | Ao001 Fat ry anes Sow Dy =" Unihane Pant |aaLParasaeS (Rete |ocor retro [72 hau (tostuecuina [Type Nore. |o.oz inn_ |ROTES 6 8 High-Solids) White, (0,043 - 0,058 ‘Color Number 17925, mn) component. a FeDsTO. Fe Layers |(O4636WUX-3) component 8 (Fast Dry 04600CHA-FG) | (Standard Dry }O4600CHA-SG) *Paint Vendor: U.S. Paint Refer to LIST OF SPECIAL MATERIALS. ™ Primer, 44-GN-7: Deft inc. Refer to LIST OF SPECIAL MATERIALS: “" Thinner, D-385: Ashland Chemical Co, _ Refer to LIST OF SPECIAL MATERIALS. ** Baint Vendor: Hentzen Coatings Inc. Refer to LIST OF SPECIAL MATERIALS Figure 609. (Sheet 1 of 2) Alumigrip Urethane Paint System 32-47-26 Page 617 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR NOTE: NOTE: 2 Mix the water reducible primer as instructed by the manufacturer of the primer. ‘Mix one part by volume of Component Number 1 to one part by volume of ‘Component Number 2. Let the catalyzed material to set for 30 minutes before application. Reduce to spraying viscosity with thinner (MIL-T-81772 Type I!) Mix one part by volume urethane paint to one part by volume catalyst. Reduce to spraying viscosity with reducer (T0003). ix two parts color base K-line (K 8006) with one part of urethane converter HI. Cat #85 (K 3002), with one part activated activator (A0001 Fast Dry or A0003 Slow Dry} to make a four-part mixture. After painted part has set 30 minutes, bake it for two (2) hours at 150 °F (66 °C). Aiterative Method: Air dry at room temperature for two weeks f parts sets more than of 36 hours before the second layer of urethane paint is applied, wipe down the area to be painted with a no-lint cloth that is made moist with reducer (T0003) or thinner (MIL-T-81772 Type | or !!). Mix three parts, by volume, of component A to one part, by volume, of ‘component B as instructed by the manufacturer of the paint. The paint will dry faster in hot, humid conditions (it is dry enough to handle after 2 hours at 77 °F (25 °C)). The part can be baked to make the paint dry faster, but the oven temperature must not be more than 150 °F (66 °C). Figure 609, (Sheet 2 of 2) Alumigrip Urethane Paint System 32-47-26 “SeesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 REPAIR GM) PRIMER ONLY, MASK TO 0.770 - 0.870 (19,56- 22,10) PRIMER AND URETHANE PAINT MM) PRIMER ONLY NOTE 1: VALVE HOLE MASK DIAMETER TO 0.780 - 0.600 (19,81 - 20,32) NOTE 2: VALVE HOLE MASK DIAMETER TO 0.805 - 0.885 (21,97 22,48) QP) NO PRIMER OR URETHANE PAINT & PRIMER ONLY Figure 610. Paint Masking 32-47-26 ar Si3GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY EQUIPMENT AND MATERIALS: NOTE: Equivalent replacements are permitted for items that follow, but not for antiseize ‘compound or dry nitrogen: Silicone grease, Dow-Corning §5 or grease (Mobil Aviation Grease SHC 100 Product Code 530083, Mobil 28, or AeroShell grease 5) Antiseize compound (MIL-PRF-83463) Bearing grease, Mobil Aviation Grease SHC 100 product code 530063, Mobil 28, or AeroShell grease 5 Torque wrenches (accurate to 4% or better) Petrotatum (VV-P-236) Dry nitrogen 1. GENERAL INSTRUCTIONS: NOTE: Replace rubber grommets (40) and preformed packing (66) at each tire change or wheel NDT inspection. A. Apply a thin layer of silicone grease (Dow-Coring 55} or grease (Mobile Aviation Grease Product Code 530063, Mobil 28, or AeraShell grease 5) to the preformed packings (65) and petrolatum to the grommet (40) before installing them in the wheel half assemblies (70, 120). B. If a bearing cup (110, 160) is removed from the inner or outer whee! half assemblies (70, 120), install them (refer to paragraph 4, BEARING CUP INSTALLATION, in the REPAIR section). 2. INNER WHEEL HALF ASSEMBLY: A. To weight (80) keep the initial balance of th 1er wheel half assembly (70) attach a balance initial location with the screw (90) washers (85), and nut (75) as follows: (1) (2) (3) Install a screw (90) through the web of the wheel half assembly so the screw head will be on the outside surface of the wheel half assembly. Install a balance weight (80) if necessary) and nut (75) on the inside surface of the wheel half assembly. NOTE: A washer (85) is necessary under the nut (75) if no balance weight is installed. NOTE: It is necessary to balance a wheel half assembly again, balance it to 1.0 ounce-inch (72 gram-centimeters) or less. Dry torque the nut (85) to 25 - 35 pound-inches (2.8 - 4,0 Nm). 32-47-26 — sP5303GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY B. Put the identification (100) and instruction plates (105) 180 degrees apart on the wheel half web and install the drive rivets (95). Make sure the head of each rivet is against the plate. Hit the center pin with a small hammer until the pin is flush with the rivet head. QUTER WHEEL HALF ASSEMBLY: ‘A. Install balance weights on the outer wheel half assembly (120) as follows: (1) Attach a balance weight (130) in its initial location with the screw (140), washers (135) and nut (125) as follows: (2) Install a screw (140) through the web of the wheel half assembly so the screw head will be on the outside surface of the wheel half assembly. (b) Install a balance weight (130) and nut (125) on the inside surface of the wheel half assembly. NOTE: A washer (136) is necessary under the nut (125) if no balance weight is installed. NOTE: If itis necessary to balance a wheel half assembly again, balance it to 1.0 ounce-inches (72 gram-centimeters) or less with inflation valve instatled. (©) Dry torque the nut (135) to 25 - 35 pound-inches (2,8 - 4,0 Nm). B. Put the identification (150) and instruction plates (155) 180 degrees apart on the wheel half web and install the drive rivets (185). Make sure the head of each rivet is against the plate. Hit the center pin with a small hammer until the pin is flush with the rivet head. C. Valve Assembly Installation: (1) Install the valve stem (45) through the outer tubewell. (2) Install the grommet (40) and spacer (35) and hex nut (30) on the valve stem. CAUTION: INCORRECT TORQUE VALUE CAN OCCUR IF THE TORQUE WRENCH 1S NOT CALIBRATED WITH THE TORQUE WRENCH ADAPTER INSTALLED(REFER TO FIGURE 903). (3) Use the torque wrench adapter (Figure 903) to dry torque the hex nut to 30 - 40 pound-inches (3,4 - 4.5 Nm). NOTE: The valve assembly (15) is not used on a tube type wheel assembly. 32-47-26 acGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY WHEEL AND TIRE ASSEMBL’ ‘A. Install the lubricated preformed packing (65) on the outer diameter groove of the inner wheel half assembly (70). Make sure the preformed packing is not twisted. B. Install the tire on the inner whee! half assembly (70). C, Assemble the inner (70) and outer (120) wheel half assemblies, as follows: (1) Install the wheel halves with the "L” as close to 180 degrees apart as possible when the wheel halves are assembled. The light side of a wheel half is impression stamped with an “L" on the fiange. (2) Align the red dot (or mark) on the tire bead with one of the two valve ports in the outer wheel assembly (120). NOTE: ‘The red dot (or mark) on the tire should be 2 inches (30,8 mm) of less from the inflation valve location. D. Apply antiseize compound, MIL-PRF-83483, to the threads and bearing surfaces of ‘the bolts (60), nuts (50), and washers (58) (refer to Figure 701). NOTE: New wheel assemblies that are shipped from the factory without the tires: will have a thin layer of LPS3 lubricant on the bolts (60). Clean the bolts and nuts (50) to remove the lubricant before you apply antiseize compo.nd (refer to paragraph 1, in the CLEANING section). NOTE: Antiseize compound, MIL-PRF-83483, can separate over a period of time. A new container should be fully mixed when first opened, Cover the container when not in use to prevent contamination. Mix every 60 days to prevent EP APPLY ANTISEIZE COMPOUND MIL-PRF-83463 ‘TO THESE SURFACES. Figure 701. Application of Antiseize Compound 32-47-26 SiensGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY E. Install a washer (55) on each bolt (60). Install a bolt and washer through the inner wheel half. Install a washer and nut. Preliminary torque to 60 - 68 pound-inches (6.8 - 7,7 Nm) in 2 crisscross sequence (refer to Figure 702). NOTE: The menual torque wrench or automated wrenching machine must be accurate to 4% or better. Final torque each nut (50) to 119 - 136 pound-inches (13.4 - 15,4 Nm) in a clockwise ‘sequence {refer to Figure 702), Tighten In one continuous turn of each nut to its final position. Torque the tie bolt nuts #1 and #2 again to make sure that the torque has not been decreased by application of torque to the other nuts. PRELIMINARY TORQUE FINAL TORQUE Torque nuts (50) to 60 - 68 Torque nuts (50) to 119 - 136 pound-inches (6,0 - 7,7 Nm) in a pound-inches (13,4 - 15,4 Nm) in a crisscross sequence, as shown above. clockwise sequence, as shown above. Figure 702. Tie Bolt Nut Torque Procedure WARNING: A TIRE EXPLOSION CAN BE CAUSED BY OVERINFLATION. USE A PRESSURE REGULATOR AND INFLATE TIRES INSIDE A METAL CAGE, F. Inflate the tire with dry nitrogen to necessary pressure for service (refer to the TEST AND FAULT ISOLATION section). Install the valve cap (20) on the valve stem (45). Dry torque the valve cap to 5 - 10 pound-inches (0,6 - 1,1 Nm). 32-47-26 "0504GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY WHEEL INSTALLATION: CAUTION: A MIXTURE OF DIFFERENT BRANDS OF GREASE CAN CAUSE DECREASED BEARING LIFE. A. Pack the bearing cones (10) with grease (Mobil Aviation Grease SHC 100, Mobil 28, or AeroShell grease 5). Wipe off excess grease after installation is complete. B. Apply a thin layer of grease (Mobil Aviation Grease SHC 100, Mobil 28, or AeroShell grease 5) to the bearing cups (110, 160) and the rubber lip of each seal assembly 6). C. Clean the axle threads and lubricate the threads with bearing grease (Mobil Aviation Grease SHC 100, Mobil 28, or AeroShell grease 5). D. Install the inner seal assembly (5) and inner bearing cone (10) on the axle. Point the rubber lip of the seal assembly toward the wheel. E, Install the wheel and tire assembly on the axle, F. install the outer bearing cone (10) and seal assembly (5) on the axle. G. Install the axle washer and axle nut. NOTE: If the whee! is to be put in storage, refer to paragraph 6 of this section H. Axle Nut Torque: (1) Tum the wheel in the direction the axle nut is tightened and torque the axle nut to 150 - 200 pound-inches (17-22 Nm) to correctly set the bearings. (2) Loosen the axe nut to zero torque. (3) Tum the wheel in the direction the nut is tightened, and torque the axle nut to 30 pound-inch (3,4 Nm) in one continuous tum of the axle nut. This will prevent incorrect indication of break-away torque that will occur from stop and start turning of the axle nut. (4) Examine for alignment of the locking hotes. If the locking holes are not aligned, continue to tighten the axle nut to the closest locking hole, and lock the axle nut by specified locking procedures. 32-47-26 S3 odesGOODRICH CORPORATION COMPONENT MAINTENANCE. MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ASSEMBLY STORAGE INSTRUCTIONS: A. If wheel is to be put in storage, lubricate the bearing cups (110, 160) and bearing cones (10) and seal assemblies (5) with bearing grease, Mobil Aviation Grease SHC 100, Mobil 28, or AeroShell grease 5. Install bearing cones (10) and seal assemblies (6) in the whee! assembly bearing bores and install a dust cover over each end of the bore. B, Keep the rubber parts in a cool (104 °F (40 °C) MAX.), dark, dry, no-dust area. Also keep parts away from air flow, radiation, ozone (made by electric arcs, fluorescent lamps, and other electrical equipment), and other contamination. NOTE: There is no limit on storage life on grommet (40) or preformed packings (65), that are not installed (reference: SAE ARP5316). C. {f wheel and tire assemblies are kept in storage for long periods of time, decrease the inflation pressure to 25% (1/4) of usual operation pressure or 40 p.s.i. (2.8 bar), whichever is less. Install the valve cap (20) and dry torque it to 5 - 10 pound-inches (0,6 - 1,1. Nm). 32-47-26 SP edesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 FITS AND CLEARANCES CAUTION: PARTS CAN FAIL IF ANTISEIZE COMPOUND IS NOT CORRECTLY APPLIED AND PARTS ARE NOT TORQUED AS GIVEN IN THE ASSEMBLY SECTION. ITEM NUMBER ITEM TORQUE SPECIFIED FROM IPL NOMENCLATURE VALUE COMPOUND FIGURE 1, 20 VALVE CAP 5 - 10 pound-inches NONE (0,8 - 1,1 Nm) 25 INSIDE VALVE 3 5 pound-inches NONE (valve core) (0,3 - 0,6 Nm) 45 VALVE STEM 30 - 40 pound-inches NONE G4 - 4,5 Nm) 60 NUTS Preliminary Torque MIL-PRF-83483, (Tie Bolts) 60 - 68 pound-inches (6.8 - 7,7 Nm) Final Torque 119 - 136 pound-inches (13,4 ~ 15,4 Nm) (REFER TO FIGURE 702) 75, 125 | NUTS (Balance Weights) | 25 - 35 pound-inches NONE (2,8 - 4,0 Nm) ~ ‘AXLE NUT Refer to paragraph 5.H. in BEARING the ASSEMBLY section. GREASE 32-47-26 "ies Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 SPECIAL TOOL, FIXTURES AND EQUIPMENT NOTE: Equivalent replacements are permitted for items that follow: Use the drawing in this section to locally make special tools, fixtures, end equipment. Special tool, fixtures, and equipment are not available from Goodrich Corporation. FIGURE | TOOL PIN DESCRIPTION APPLICATION 904 114-1109 | Cup removal plate, inner and | Necessary to remove outer wheel half bearing cup 901 114-1110 | Hub support, inner and outer | Necessary to remove wheel half bearing cup 901 114-1111 | Cup installation plate, inner | Necessary to install bearing and outer wheel half cup 901 114-1112 | Hub support, inner and outer | Necessary to install bearing whee! half cup 902 | 114-548-1,-2 | Seal assembly inspection _| Necessary to inspect sea fixture assembly 903 114-917 | Torque Wrench Adapter Necessary to accurately torque the valve assembly nut 32-47-26 “iesGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 SPECIAL TOOL, FIXTURES AND EQUIPMENT MATERIAL: 1010/1020 STEEL OR ALUMINUM NOTE: BREAK ALL EDGES 1.67 -1.73 0,22-0.27 (42.4. 43,9) a [aH 2208-2208 —_-| (68.3 - 58,5) —_ 2.666 - 2.676 _. (67,72- 67,97) DIA a. CUP REMOVAL PLATE ‘CUP INSTALLATION PLATE, INNER ANI HA A A PIN 114-1108 PIN 114-1111 (2.604 - 2.704 1A7-1.23 (28,7 - 31,2) — 447-453 —-| (135 - 115,1) DIA. HUB SUPPORT, CUP REMOVAL, INNER AND OUTER WHEEL HALF PIN 114-1110 a 4.40- 1.48 (85,56 - 37,08) + = 297-303 5,4- 77.0). DIA INNER AND OUTER WHEEL HALF PIN 114-4112 Figure 901. Bearing Cup Removal and installation Tools 32-47-26 "05 602GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 SPECIAL TOOL, FIXTURES AND EQUIPMENT ‘TOP PIN, 114-548-1 0,390 - 0.410 9.94 - 10,41) DIA. THRU SLOT — 072-078. 2.200-2.220 a3 938) (95,08; 50.38) 0.020 - 2X0. abs (0,51 - 1,02). BOTTOM PIN, 114-5462 0.375-16UNCZB THRU 072-078 (19,8- 18,3) 0.020 - 2x 0.040 . 2200-2220 0.51 -1,02)R (56,39 i288) Di Figure 902. Seal Assembly Inspection Fixture 32-47-26 "SensGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 SPECIAL TOOL, FIXTURES AND EQUIPMENT are INCH CROWFOOT 3.990. 4.010 0.378 - 0.308 (104,25 101,85) (6.80- 10.11) GRIND 1 ‘cROWFOOT 4387 97,43) REF NOTE GROWFOOT ‘ORIENTATION TO, WRENCH 0.200 (5,08) REF. ice (9,27 - 9,78) ofS eB roor arPatnatecs ys WRENCH CUT WRENCH OFF OWN GRIND THE TWO PARTS ass ‘AND TACK WELD Figure 903. Torque Wrench Adapter P/N 114-917 32-47-26 Sees Jul 18/031. GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST INTRODUCTION PURPOSE: This section 8 illustrations and parts breakdown of all parts of the assembly(ies) shown on the title page which can be disassembled, repaired or replaced, and assembled. ‘Any modification, addition, or deletion in the parts list table is shown by an “R” at the left of the item number. EXPLANATION AND USE OF THE SECTION: A. Item Numbers: The item number gives positive identification of the part throughout the manual by making the part easy to find in the parts list. The item number for a part usually does not change, except for alpha variants explained below. Alpha Variant item Numbers: NOTE: An “Alpha Variant" is an alphabetic letter which follows the item number, and which *varies" (changes) each time the item number is repeated in the parts list. The letters "A" through "Z" (except "I" and "O") follow copies of item numbers when necessary to show: (1) Added items (2) Service Bulletin modifications (3) Configuration differences (4) Alternate or optional parts (5) Product improvement parts (non-Service Bulletin) Alpha variant item numbers are not shown on the exploded view when the appearance and location of the alpha variant item is the same as the basic item. lems Not Illustratect Items that are not illustrated are indicated by a dash (-) ahead of the item number in the FIGURE & ITEM NUMBER colymn. 32-47-26 "i.GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED. PARTS LIST D. Assembly Order indenture System The Indenture System used in the parts list (NOMENCLATURE column) shows the relationship of one part to another. For a given item, the number of indentures shown the relations of the item to the associated next higher assembly as follows: 1.234567 (Spaces that the part name is indented) Assembly (End item) . Detail Parts for Assembly . Subassembly . Attaching Parts for Subassembly Detail Parts for Subassembly - Detail Installation Parts for Subassembly (Included only if installation parts can be retumed to shop as part of the assembly.) E. Parts Replacement Data: ‘The interchangeability of the parts is described in the NOMENCLATURE column by the following terms: TERM ABBREVIATION DEFINITION Alternate Alt This part will functionally replace the specified part, but is a different size, is installed differently, or must be installed with added parts. Optional Opt This part is optional and interchangeable with the specified part. Suporseded by Suped by The part is replaced by a specified part and is not interchangeable with that part. ‘Supersedes ‘Supsds The part replaces a specified part and is not interchangeable with that part. Replaced by Repl by ‘The part is replaced by a specified part and is interchangeable with that part. Replaces Repls The part replaces a specified part and is interchangeable with that part. Non-procurable Part is not available, order the next higher assembly Service Part = = The letters "SP" identify parts that are a “service Part" that are not part of the end-item assembly. Vendor v Commercial and Govemment Entity No. (CAGE No.) 32-47-26 Pave 1002 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST F. Service Bulletin Incorporation: Assemblies, sub-assemblies, and detail parts that are subject to modification, deletion, addition, or replacement by an issued service bulletin are annotated to show both pre- and post-service bulletin configuration. The term (PRE SB XXXX) in the Nomenclature column designates the initial configuraton. and the term (POST SB XXXX) identifies assemblies and parts after service bulletin modification has been completed. (1) Subassemblies and detail parts that are used on assemblies that show the pre- or post-Service Bulletin notation will not show the same notation if the EFF. CODE column clearly shows their pre- or post-Service Bulletin status. (2) End-item assemblies that are modified by a Service Bulletin without assignment ‘of a new part number (no production equivalent of the modified assembly) will not show pre- or post-Service Bulletin notation. (2) A subassembly or detail part is modified by a Service Bulletin, with no assignment of a new part number, will have the initial part number shown with an alpha-variant item number and the term (POST SB XXXX). The effectivity code remains the same as for the pre-Service Bulletin configuration. G. Effectivity Code: Reference Letters (A, B, C, etc.) are assigned in the EFF. CODE column to each end-item. The reference letter of the applicable end item assembly is also shown for each detail part and subassembly. if the EFF. CODE column is blank, the detail or subassemblies can be used on all assemblies in this manual. H Quantity Par Assembly: The UNITS PER ASSY column usually shows the total number of parts required per assembly, subassembly, or sub-subassembly as applicable. The letters "AR" identify parts that are “as required” (for bulk items). The letters "RF" identify parts thet are given for reference purposes, VENDOR CODES: NOTE: {fa part has a vendor code number (V58878, for example) in the "NOMENCLATURE" column of the ILLUSTRATED PARTS LIST, that partis FAA approved as part of the Goodrich Quality Assurance System. Sources of these parts, other than Goodrich, must have altemate FAA approval under Federal Aviation Regulations (14 CFR Part 21) 32-47-26 Paz so Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST Commercial and Government Entity (CAGE) No. Name and Address 17875 Eaton Corporation 56878 60038 94222 97153 WARNIN: Air Controls Division 2564 Durham Road PO Box 241 Roxboro, North Carolina 27573 SPS Technologies, Inc. Aerospace Fasteners Group Highland Avenue Jenkintown, Pennsylvania 19046-2299 The Timken Company 1835 Dueber Avenue SW Canton, Ohio 44706-2728 Southco Inc. 210 N. Brinton Lake Rd. Concordville, Pennsylvania 19331-0000 Goodrich Corporation Aircraft Wheels & Brakes. P.O. Box 340 Troy, Ohio 45373 GOODRICH ASSUMES NO LIABILITY WHATSOEVER, WHETHER CONTRACTUAL, WARRANTY, TORT OR OTHERWISE, FOR ANY FEDERAL AVIATION ADMINISTRATION SANCTIONS, PRODUCT MALFUNCTIONS, PROPERTY DAMAGE, PERSONAL INJURIES, OR SIMILAR INCIDENTS OCCURRING AFTER SUBSTITUTION OF PARTS NOT APPROVED BY GOODRICH, OR SUBSTITUTION OF PARTS WITH ALTERATIONS NOT AUTHORIZED BY GOODRICH MANUALS OR OTHER WRITTEN PROCEDURES, ISSUED BY GOODRICH. 32-47-26 steGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST INTENTIONAL BLANK 32-47-26 Page 1005 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST 85 — a, ae @. aes C oN a s N 10 no. IPL Figure 1. Exploded View, Nose Wheel Assembly 32-47-26 EP isosGOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST FiGa part | AIRLINE NOMENCLATURE err | oR TEM | ythhtg | STOCK (PART NAME) EE | FOR, No. No. |1234867 ASSY. 11 3-1481 ‘Wheel, Landing Gear, Nose 6.50 - 10, Tubeless . RF 5s |se-7a7 . Seal Assembly . cones 10 19150-2_629 . Cone, Bearing. (V60038) 10a 119150 . Cone, Bearing (Opt to item 10). ... .(¥60038) 2 15 l2t1-62 Valve - Assembly, 1 Tubeless Tire .......(V17875) 20. |TRves Valve, Caps... (v17875) 1 28 |TRCA Valve, Inside... (V17875) 1 30 TRHN2 Nut, Hex. - (V17875) 1 35 |TRS12 Spacer... es... (v17675) 1 40 TRRG4O Grommet, Rubber . .{V17875)' 1 4s |TR747-08 Stem, Valve... (17675) 1 50 MS21045-5 Nut, Selftocking .... 8 ‘55 80-714 Washer, Fiat... 16 60 JANS-148 . Boit, Machine . 8 65 68-216 . Packing, Preformed ......... 1 70 300-711 Wheel Half Assembly, Inner 1 75 MS21042-3 . Nut, Self-locking. AR 80 AQ7-33, . . Weight, Balance (1 oz. AR -B0A |97-64 .. Weight, Balance (1/4 02.) (Alt to item 80)... AR -808 |97-74 _ . Weight, Balance (1/2 oz.) (Alt to hem 8)... AR as__[aNgsoct0 Washer, Flat......200..00 AR ttem not illustrated. Do not remove unless damaged. 32-47-26 Pace 1007 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL. NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST FIG& eat | AIRLINE NOMENCLATURE eer, | ‘row em | GARE | stock (PART NAME) abe | GOR, No. NO. 11234567 ASSY, 90 MS246938274 . Screw, Machine. ... . AR -90A | MS24693S276 Screw, Machine (Alt to item 90). AR 98 |se-to4-o7-13 Rivet... =... (94222) 4 -95A | 38-104-08-13 Rivet (Opt to Item mm 85) : . (v94222) AR 958 |36-104-09-13 Rivet (st to tem 98 eve eeeee (v94222) AR -95C |38-104-06-13 . Rivet (Ont to Item 95) vss (94222) AR 100 {50-199 Plate, Identification . . . 1 105 [50-170 « « Plate, Instruction (Supsd by 105A) - 1 <105a |50.872 - Plate, Instruction... (Supsds item 105) 0 1 +10 |19268-2629 - Cup, Bearing (ve0038) 1 “110A | 19268 -- Cup, Baarng (Optto Item’10) : Do. (94222) AR 118 |10-1504 . Wheel Half, Inner (Non-Procurable) 1 (Repld by Item 115A). 1154 |10-1804-41 . Wheel Half, Inner (Non-Procurable) 1 (Repls Item 118)... 0... 120 300-712 Wheel Half Assembly, Outer . 1 125 |mszi042-3 «Nut, Seltlocking AR 130 |aa7-33 Weight, Balance (1 oz AR -130A | 97-64 Weight, Balance (1/4 02.) (Ait to item 130)... AR 1308 | 97-74 . Weight, Balance (1/2 02.) {Alt to item 130)... AR 138. |AN@60c10 = Washer, Flat... 0... AR 32-47-26 "08 Jul 18/03GOODRICH CORPORATION COMPONENT MAINTENANCE MANUAL, NOSE WHEEL ASSEMBLY, P/N 3-1481 ILLUSTRATED PARTS LIST Figs part | AIRLINE NOMENCLATURE cer. |e {TEM NUMBER. STOCK {PART NAME) CODE EACH NO. No. |1234567 ASSY. 140 MS24693S274 . Screw, Machine . . AR -140A |MS246938276 ‘Screw, Machine (lt to item 140) AR 445 |38-104-07-13 /Rivet......... (v94222) 4 “145A |38-104-06-13 Rivet . . “(Opt to Item 145) wee . (v94222) AR 1458 |38-104-06-13 Rivet... .. . (Opt to Item 145) L _ (V94222) AR -145C | 38-104-09-13 Rivet. (Opt to item 145) woes . . (V94222) AR 150 50-199 Plate, Identification .. . 1 155 50-170 . - Plate, Instruction (Supsd by Item 150A). . 1 1884 |50-572 Plate, Instruction (Supsds Item 150)... 1 460 | 19268-2_629 Cup, Bearing. ..... (ve0038) 1 “160A | 19268 Cup, Bearing (Opt to Item160) AR cece eee (ve0038) 465 | 10-1505, Whee! Half, Outer (Non-Procurable) (Repld by Item 165A). . . 1 ~165A | 10-1505-1 . Wheel Half, Outer (Non-Procurable) Repls tem 168), ... 1 32-47-26 ase 1000 Jul 18/03