Professional Documents
Culture Documents
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MOTOR I
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COORDINATION
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I ow-voltage motor protection is normally the able method for performing low-voltage three
I starting place for coordination studies of phase motor coordination studies.
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I new industrial facilities. Also, improper The flow chart methodology is suggested for
I low-voltage moror coordination is the source of simplifying low-voltage overcurrenr device co
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I many existing facility problems. Some engineers o r d inati o n s t u d i e s for new a n d e x isting
I may frequently do coordination studies, but many three-phase motor installations. The flow chart
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I engineers only occasionally do coordination stud provides references to codes and standards, high
I ies. Trying to recall the applicable codes, stan lights benchmarks for coordination, provides
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I darch, and references is difficult. Funds may not be guides to device selection, and notes the
I ,wailable to hire "experts" fClr this type of study. overcurrent values of interest. The text elabo
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I The How chart in j\ ppend l x A was developed to rates on the use of the National Electrical Code
I guide the "occasional" coordination engineer and (NEC) for complying with legal requiremenrs,
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I to assist coordination "experts" by providing a reli- and notes some significant changes in the 1999
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I Lorrcline K. Pcldc/ell. P.F.. . is /I'itb Pctdden F.lI!!,ineerill!!,. LtC. K{l!y. TX. Prcljill/cI Pill"i iJ z6th Brou'l1 & Root
I USA. 111(, o/f{ollJtoll. TX. Roth allt!wrr ore Senior Meill!"rJ oftbe IEEE. Thi.r C!1·tide appeared ill its original/orlll ill
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I Septelllber 1997 cit the PCIC (liIlj,reJlce ill Sallff. AI/;erta. Cc/lltldCl.
Authorized licensed use limited to: Francisco Guillen. Downloaded on April 05,2020 at 14:56:40 UTC from IEEE Xplore. Restrictions apply.
NEe [1]. The text also discusses some device se
lection cri ("ria and expands on the decision
points of the flow charts. Other flowcharts for
upstream devices and medium voltage equip
ment are being developed for future publ icarion.
Fig. 1. F h'e main {[I'e,'S of lou,-t'oltage motor coord ination study and short-cireui t analysis
Current in Amperes
at 480 V
1,000
50 HP Motor
Starting Curve
0.1 Fault
Locked,
Rotor
Current
(Manufacturer
orNEC
Table 430-1518)
Fig. 2. Coordination Plot for a 50 hp motor shou'ing motor starting ClJrve, asymmetrical starting current, stall
times, overload relay cu,'ve, short-circuit device curve, and the branch-drat it wl/ductor meltillg carve.
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Asymmetrical Start Current turers on induction motors 250 hp and larger [9}'
The motor starting curve normally shows the sym Refer to Fig. 2 for the hot & cold stall times for the
metrical starting current, but the initial starting 50 hp motor described ahove.
current is asymmetrical with the maximum occur
ring at a 112 cycle [5 }-[R}. Peak current sensing Overload Coordination
ptotective devices are sensitive to this current. The overload device is intended to protect the mo
Therefore, engineering judgment must be used tor, motor-control apparatus, and the motor
when choosing the protective device type and set branch-circuit conductors against excessive heat
tings to account for the asymmetrical current dur ing due to motor overloads and failure to start [l
ing start-up to prevent false tripping of shorr-cirCLIit (Article 430, Part C)}. Refer to the overload section
protective device. in Appendix A .
A typical RMS asymmetrical starting current
would be about 1.76 times the symmetrical locked
Overload Setting
rotor current. This factor is influenced by the point on
The motor nameplate current is used to calculate
the voltage waveform on each phase when the con
the overload trip setting [I, Section 130-6(a)(2)}.
tactor closes, the X/R ratio of the power system, and
The maximum setting of an overload device is cal
the X/R ratio of the motor. This factor could be as
culated in accordance with NEC Sections 430-32
high as 2 to 3 times for stiff power systems for large
to 34 [l}. The most fam i I iar excerpts (mm these
energy efficient motors [5}-[8}. For the 50 hp mo
sections are below in Tables II and III. Table II,
tor, the typical RMS asymmetrlcal starting current
taken from NEC Section 430-32(a)(I), provides
would be 6.39 A, assuming an X/R ratio of about to.
the normally allowed maximum rating or setting
Fig. 2 shows the asymmetrical starting current on
of separate overload devices and is used for select
the coordination plot for 112 cycle duration.
ing the overload rating or setting.
\1(!hen the overload device tating or setting se
Motor Stall Times
lected pet KEC Sectiull 430-32(a)( 1) is not suffi
The hot (motor at running temperature) and cold
cient to start the motor or to carry the load, the next
(motor at ambient temperature) stall times are ob
higher overload relay setting is permitted as long
tained from the motor manufacturer. These are the
as the (fip does not exceed the percent of nameplate
maxim um times that the rotor can he in a locked
current noted in Table III taken from Section
position without rotor or stator damage, when
430-34 [l}. If a thermal-magnetic breaker or
rated voltage is applied. Even though this data is
c.!ual-element fuse is used as the overload device,
commonly used for medium-voltage motor coordi
the higher rating is not permitted [1, Section
nation studies, it also applies to low-voltage mo
430-55].
tors. IEEE Srandard 620-1996, "IEEE Guide for
If capacitors are connected on the load side of
the Presentation of Thermal limit Curves for
the overload, the rating or setting of the overload
Squirrel Cage Induction Machines" should be used
must be adj us t ed [1, SectioIl460-9}.
to solicit thermal limit data from motor manufac-
Type of Overload
Table II. (Ex.erpts from HEt 430·32(a)( 1 n
Next, the type of overload device is determined.
Normalf, Allowed Maximum Separate
Overload protection can be provided hy separate
Overload SeHillg or Rating for Motors
overload devices, integral protec tive devices, or
More than 1 Horsepower
embedded temperature detectors [1, Section
% of Motor 430-32}. For three-phase low-voltage motor appli
Motor Nameplate
cations, the most common devices are bimetallic or
Servke FOltar not less thon 1.15 125% static thermal overload relays, thermal-magnetic
Temperature rise not over 400(
All other motors
125%
115% cons idered separate uverl ua c
breakers, and dual-element fuses. All of these are
d de vi es.
Note that when using instantaneous trip circuit
breakers or non-time-delay fuses lor short-circuit
protection, bimetallic or static thermal overload de
Table III. (bcerpts from NEC 430·34)
vices must be used for overload protection. Thermal
Maximum Permissible Overload Refay I
magnetic, molded-case, circuir brt'"Akers or dual-dement I
Setting If the Motor Won't Start or Carry I
[uses can be Llsed for providing both overload and
the Load I
short-circuit protection. Using breakers or fuses for I
% of Motor overload protection is not very common III some lll I
Motor Nameplate I
dustries because coordination is difficult to achieve. I
Service Foctor not less thon 1.15 140% Typically, overload protection is provided hy a I
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Temperature rise not over 400( 140% bimetallic or static thermal overload relay (e.g. a I
Class 10, Class 20 or Class 30). The Class number I
All other motors 130% I
of an overload relay refers to the maximum time in I
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lalt'e IV. (Excerpf$ from NEe Talt.e 430-150) The siLe of [uses and fixed-trip thermal-magnetic
full-Load CUrren' for Three-Phase Indudion breakers must be selected so the device curve is to
I," Squirrel-Case emd Wound-Rotor the right of the asymmetrical starting current. Ad
Motol'$# A justable-trip thermal-magnetic breakers typically
have an insranraneous adjllstmenr range of 5 to 10
HP 460V HP 460 V
times the current rating. This setting can be adjusted
30 40 so 6S
so it is above the asymmetrical start current and is not
40 52 60 77
restricted by the NEe. Also, manufacturer's may
limit the choices of breaker ratings depending on
their UL resring, sllch as for combination motor start
p ie, the full-load current from NEC Table 430- ers in moror control centers.
150 isG5A. For the 50 hp motor example, a thermal
magnetic molded�case circuit breaker (inverse
Short-Circuit Device Rating or Setting time breaker) is selected and the maximum rating
Calculate the maximum short-circuit device is 250% of 65 A or 163A. The next standard size
size/setting using NEC Table 430-152 (excerpts in breaker is 17) A [I, Se ction 240-6}. The breaker
Table V below) and NEC Section 430-52 [l}. selected is the smallest size that will coordinate
NEC Section 430-52(c) describes conditions which is 150 A as shown in Fig. 2.
where the values given in Table 430� 152 can be ex
ceeded up to maximum permissible values. Table Short-Circuit Device Coordination Plot
VI below summarizes the conditions and maxi The shorr-circuit device curve is selected to meet
mum permissible values as a percentage of full the NEC shorr-circuit req uirements as determined
load curren t above. Normally, the smallest fuse or breaker curve
Also note the changes in the 1999 N EC Section that is above and to the right of the full voltage
430-52(c)(3) Exception No. I for the setting of in symmetrical starting curve with daylight between
stantaneous trip breakers. "Trip settings above 800 the curves is selected. The instantaneous portion of
percentfor other than Design E motors or Design B energy the short-circuit device curve must be to the right
efficient motors and above II00 perctTll for Design E mu of the asymmetrical s tani ng current. If the short
tors or Design B energy efficitTlt motors shalt be permitted circuit device is not used for overload protection,
u'here the need has been demonstrated by engineering eva/ the short�circuit device curve should be selective
lIation. In sllch cases, it shaff not be necessary to first ap with the thermal overload device curve, above the
ply an instantaneous trip cirmit breaker at 800 or II00 overload curve.
percent." Note there is a discrepancy between Table If the short-circuit device is also to he used for
430- 152 and the text in 430-52(C)(3). For energy overload protection, then the designer must verify
efficient Design B motors, the contactor size re that the device selected doesn't violate the NEC
quirements have not been correlated with 430-85 overload requirements as discussed above.
as discussed in reference [l7} (see also [l }). Fig. 2 shows a 150A thermal-magnetic molded
When selecting th e short-circuit device rating case circuit breaker for the shon-circuit protective
or setting, it is important to verify that the instan device. This device coordinates well with the over
taneous portion of the device curve is above the load relay curve, the motor starting curve, and the
asymmetrical starting current of the motor to pre asymmetrical starting current. The cut off current
vent false tripping at start-up. Instantaneous trip for the short-circuit device curve is the 112 cycle,
breakers have a setting adjustment typically from 3 three-phase, symmetrical fault current.
to 10 times the continuous current rating. When
coordinating instantaneous trip breakers, it is im Coordinating the CrmtrolierlContactor with
portant to show the set point bandwidth of -209l' Shm·t-Circuit Protective Devices
to + 30% on the coordination plot [ 16}. Manufac If a contactor is used to break (interrupt) over
turer's breaker curves may have a 20% bandwidth. currents, e.g. high impedance faults, the break rat-
Table VI. (Summar, df NEC 430-52.) Summar, of Conditions Where the Short-Circuit
ProtectiYe De.ice Size, Rating, or Setting Can 8e Increased Above the Values
in Table 430-152 (Percent of full-Load Current)
Condition Device Rule
Volue doesn't correspond to 0 All Use the next larger device size, rating or setting
standard device size, rating or setting
I The size above is not sufficient to start the motor Nontime-delay fuse not Up to 400%
I exceeding 600 A
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I (loss (( fuse Up to 400%
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Time-delay (dual-element) fuse Up to 225%
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Inverse time circuit breaker with full load cur· Up to 400%
I rent 1 00 A or less
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I Inverse time circuit breaker with full load cur· Up to 300%
I rent over 100 A
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I Fuse 601 -6000 A Up to 300%
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I The selting in Table 430-152 is not Instantaneous trip circuit Up to 1300% with engineering
I sulfitient to start the motor breakerfor other than NEMA E motor motor or evaluation
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NEMA 8 energy efficient motor
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I Instantaneous trip cirtuit Up to 1700% with engineering
I breoker for NEMA E motor or NEMA B energy evaluation
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I efficient motor'
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*CAUTION-With trip settings above 800%, evaluate the contoctor sizing for NEMA B energy elfitient motors, reference 430-83.
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3) The actual insulation type and temperature ambient temperatures are given at the bottom of
rating is used when derating the conductor for NEC Table 310-16 and 310-17. Excerpts from the
temperature correction factors and adjustment fac correction factors for Table 310-16 are given in Ta
tors. If the ampacity is too low after derating, then ble VIII below.
a larger conductor is selected. Adjustment factors for more than three cur
1\) The above selected conductor size is reviewed rent-carrying conductors in a raceway or cable are
under the amp acity column for the temperature given in Note 8Ca) of rht' ";\Jotes ro Ampaciry Ta
rating of the terminations(Table X). For example, bles 310-16 through 310-19'" with excerpts given
a 75uC conductor connected to a50 A breaker with below in Table IX.
s tandard terminations w o uld have the ampacity of There are several exceptions n oted in the NEe
the conductor checked under the 60°C ampacity that should be reviewed by the designer. One of the
column(without derations). If the conductor am exceptions is for cable trays, where NEC Section
pacity(at the terminal temperature rating) is inad 318-1 1 shall apply {l}. Multi-conductor cables in
equate, then a larger size is selected. cable tray shall have the deration limited to the
'») The manufactuer is consulted for conductor number of current-carrying conductors in the cable
size limitations or considerations. and not the number of conductors in the cable tray,
The conductor size should be verified for volt unless covered with solid unventilated covers for
age drop due to load flow and motor starting. m ore rhan G feN [1, Secrion 318-11 (a)}.
The derating factors of Article 310, Note R(a)
Minimum Conductor Ampacity Calculation shall not apply to single conductor cables in cable
The minimum conductor ampacity is calculated trays. This application is covered in NEe Section
in accordance with NEC Section 430-22. The 318-11(b) [1}. "Where more than one ca/m/ated ortab-
minimum ampacity is 1 2 5'?f of the full-load cur '
Table VII. (Excerpts from HEC Table 310·16) Allowable
rent for continuous duty motors [lJ. The full-load
Ampacities of Insulated Conductors Rated 0 through 2000 '
cur r e n t va l ue used fo r c a l c ul a t i n g t h e
Volts, 60° to 90 ·C . Not More than Thre. Current-(arryiaag :
branch-circuit conductor ampacity i s the same
Conductors 1ft Raceway or Cable or Earth (Directly BuriedJ, I
value as that used for the short-circuit device cal
Based on Ambient Temperature of 30°C (86°f) - Copper ,
culations. Refer to the Short-Circuit Protection
section for further discussion on determining this Size 60"( 75°( 900( .-
current value. The full-load current value for the Types Types
50 hp moror example is 65 A and the minimum RHW RHW-2
ampacity is 81A (l25'7f of65 A). Types THHW THHN, THHW
AWG TW THWN THW-2, THWN-2
ktmil UF XHHW XHHW, XHHW-2
Conductor Ampacities 1l'ithout Derating
6
----- 55 65 75
Conductor ampacities can be determined in two
4 70 85 95
ways under the provisions ofNEC Section 310-1 '5, - -��-- ----- -.��- --- -�
1/0 1 25
---- 1 50 170
Table VII below. ---.��
rating must be determined first. Then, th e mini 3/0 165 200 22S
mum con du ctor size, having an ampacit y greater Nole: The obelisks in NECTabie 310-16 do nol opply 10 molar bramh·cirwil conductors as permined in Arlicle
than the minimum required ampacity as calcu 430. [1, Seclion 240·3{f)]
lated, is selected from the NEC Tables,(Table Vll
herein). The minimum size conductor for the ex
ample is #1\ AWG (American Wire Gaug e) from Table VIII. (E xcerpts from NEC Table 310-16) Temp.rafure i
column 4 for a three-conductor 90°C rated Correction 'actors for the Couudors in Table VII !
RHW -2 cable. Note that the ampacity of 95 A is 600( lSO( 900(
greater than the minimum required RIA. Types
Types
Ambient RHW RHW-2, THHN,
Conductor Ampacity u'ith Derating Factors Temp. Types THHW THHW, THW-2,
Derating factors must be applied to the conducror Range TW THWN THWN-2,
ampacity if applicable: O(rF UF XHHW XHHW, XHHW-2
a) Ambient Tt'mperature Correction Factors 26·30/78-86 1 .00 1 .00
-- 1.00
�- - ..�-. -� .. _.
b) Adjustment Factors for More than Three Cur 31 ·35/87-95 .91 --.94 .96
r------- ��- ._-- �-
.88 --.91
rent-Carrying Conductors in a Raceway or Cable 36-40/96-104 .82
��.--- -�--- .. �-. .�
-- -
Note that Tahl e VII is based on .�O°C (R6°F)
41 -45/105·1 1 3 .71 .82 .87
•
ambient temperature. Correction Factors for other
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conductor ampacities rated 75°C for No. H
through No. 1 AWG [l}.
To match these manufacturing standards. the
NEC included the following provisions: "The telll
peMtllre ratinK associdt,," with the tlllIPe/city of eI (rmdll(
tor shdll be JO selede" tine! coordindtcd aJ tOIlO! exreed the
IfJll'e.rt telliperCllilre ratinK of'1I1) cOJlnected termilltttirJJ1.
condl/etor. or del'ice. Crmd!l(tor.r uith tell/pereltltre rdtin}!,J
higber than Jperified for termilldlirlllJ Jb,dl be perlllitted
to be lIJed(or C/llIpelcit), ,tcljmtlllent. correction. or both"
[I, Section IIO-14(c)}. Additional provisions are
21 - 30 45 noted in the NEe: and summarized in Table X.
31 - 40 40 For the example, the 150 A breaker is assumed
41 & above 35 to have standard terminations rated for 7'i°C. The
ampacity for the #4 AWG conductor in the 75°C
column is 85 A, which is more than the 81 A re
IIldted alilpacity (ollld clppfy for a Kit'en (irm;t length. the quired.
fou'eSt 1"t/ue shall be lIJed Wiltre tu'o diileren! ampa
cities apply to ac/jdant portions of a cirmit. the high er Conductor Size ["imitations From C01lnected
alllpel(ity shelf! be perlll itt ed to be ilJed beyo/1d the point of Device Ma1wfactuers
tramition. a C/i.rtan[[ efJltal to IO{ect or I () jJcrrwt of the Manufactuers generally limit the conductor sizes
d"mit !enKth fiKllrec/ CIt the hiKher elJllPdcity. u'bichez'er that can [it on a tL'rminal.
is !eJJ. .. [l, Section 31O-l)(c)} For thermal-magnetic molded-case circuit
The branch-circuit conductor ampacity with breakers, the breakers arc thermally tested under U L
the temperature correction facror and the adjust 4H911sing the condllctorsizes in Table 6.1.4.2.1; ex
ment factor deration must be at least as much as the cerpts are in Table XI [l6}. The conductors act as
minimum ampacity required under NEe: Section heat sinks for the breaker. If conductors arc too
4'30-22. small, the breaker can falsely trip. If the conductors
For the example, it is assumed the ambient tem are too big, the breaker will not thermally react as
perature is 4()OC The temperature correction fac quick as the device curve shows. Manufacturer's
tor of 0.91 is applied to the ampacities in Column rating requirements for different conductor sizes
4. The #4 A\X'G conducror would have a derated vary from vendor to vendor. Some rerate the
ampacity of86 A (95 A x 0.91), which is above the breaker, some limit the conductor sizes, and some
81 A required. No adjustment factors were applied don't publish any effects or size restrictions.
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ro the example. For the 150 A breaker in the example, the con
I ductor size used to test the breaker from Table
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I 6.1.4.2.1 is 110 AWG. From NEC .)10-15, the
Conductor Temperature Limitations Due to
I conductor size selected was a #4 AWG.[ 16}
I Termination Provisions
I Industry standards for testing of protective devices
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I specify a temperature limitation for the terminal Branch-CirCllit Conductor Coordination Plot
I lugs (e.g. breakers). Tht' standard terminal temper TIl(' conductor mtClring curvtC is plotted on the co
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I ature ratings are 60°C for 100 A breakers and less ordination plot to verify that the overload aodlor
I and 75UC for breakers Over 100 A. Special termina the short-circuit protection devices protect the
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I tions can be ordered (that are listed and tested) that conductor from excessive damage during overload
I exceed these standards, but the coordination engi and fault conditions {I, Section II 0-1 OJ. Conduc
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I neer must know the temperature rating. The field tor melting curves are given in IEEE Standard 242,
I wiring may not connect to the breaker, but only to Chapter8, the "Buff Book" [lO}.
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the overload device. One manufacturer of overloads When using the conductor melting curves the
I rates all of their terminations at 75C. In the 1999 designer must know 1) the type of insulation, 2)
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NEC, section llO-l-1(c)(l)(d) was added to note the maximum continuous temperature rating of
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I that NEMA B, C, D, and E motor terminals permit the iosulation, and 3) the maximum short-circuit
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'.ble X. (Excer s fro.. NEC 'J a-14ltn Coniludor Impncit, Column Us.d
I fOl' '.m�afur. limitations of '.rmin.tius
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I Equipment Ampacity Table Column
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I Rated 100 A or less or marked for conductors No. 14 through No. 1 AWG 600(
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�a1ed over 100A or marked for.conductors larger than No. 1 A� W( _. -
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c u rre nt tem perat u re rat i ng of the i nsulat i o n . Table I f r h e c o n d u c tor is n o t p ro t ecred, several op
XII below provides some examples of conductor tions are available for improving the coordina
types and temperature ratings. Data should be tion. A faster ove rload trip ( e . g . Class 10
gathered from the m an u fac tu rer ror the specinc c a overload instead of a Class 20 overload), a faster
ble used. Conductor melting curve data are avail breaker or fuse, a larger conductor and/or di ffer
able from some coordinatIOn software programs as ent insulation m aterial can be selected. Some or
well, but the engi neer m us t know the insulation all of these options may be utilized to achieve co
properties. ordination. If adjustments are made to protec
The conductor melting curve is plotted on the tive devices, i t is i m p o r t a n t to v e r i fy t h e
coordinat i on plot. The melting c urve should be adequacy of t h e overload, s h ort-c i rc u i t , a n d
above and to the ri ght of the motor overload and ground fault protection, a n d coordination with
short-circuit protective device curves with day other parts of the system p r ot e c t i on.
light between the curves. For the example in Fig. 2, the RHW-2 has
Butyl Rubber insulation and is rated ')() UC
latile XI. dry and 20()°C. sho rt - c i rcui t t emperat u re .
(Ia,emt. from Vt 419, 'l'alil. 6.1 .4.2. 1 ) The overload and short-circuit devices pro
1'....11 cur,...t IIIid COllCliNfor Si.e � CindUctor vide protection for this conductor. Note a
size #4 AWG conductor with thermoplas-
Terminol Number of Size AWG Size AWG tic insulation, such a s THWN, would not
Current Conductors or kcrnil or kemil be protected.
in Amperes 600( 75°( When protection of the conductor i s
1 5 or less 14 14 achieved, t h e coordination plot is com
20 12 12 plete and t h e low-voltage motor protec
25 10 10 tion coordi n a t i o n study is comple t e .
stud ies
---
Coordination usual I y c o n t i n ue
30 10 10
w i t h coord i na t i o n of the u p s tream de-
40 8
-
--
- -- vices to a c h i e v e s e l e c t i vity. Upstream
50 8 __ coordination will be covered u n der a n -
60 .-
other " serie s " of flow charts for future
70 publications.
-
80
Summary
90 2
The flow chart can be used for systematic
1
.
1 00 and c on s i st e n t c oordination of low-voltage
110 1 -
three-phase motors. Many coordination and
1 2S 1/0 1 --- -
reliability problems start with improper de
I SO I /O v i c e seiec c i o n and coord i n at i o n at the
-
low-voltage level.
I 7S 2/0
Using the flow chart should SImplify the
200 /0'----_ _
-.-:3'"-' _ s t u d y and red uce q u a l i ty co nt rol p ro b l e m s
�2S 4/0
.
- in coordination studies. This should ulti
250 250 mately improve the reliability of the sys
-
---i
Styrelle Butadien�Rubber, RHW
_ -
-
-
--- - -- --- ---- - --- -- -
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APPENDIX A
YES ..v
Get motor full-load current (from motor nameplate)
Get locked-rotor current from manufacturer and NEC Table 430-151 B fTable I}
Get motor acceleration time (from Manufacturer or use typical values) [5]
Delermine the asymmetrical start current, (typically 1 .76 times locked rotar
cy
current for 1 12 cle) Ref. NEC 43D-52 (b) [5)
Gel hot and cold stall times (from Manufacturer) [9)
END
Not covered under
J.
this now chart Plot motor symmetrical starting curve
Plot asymmetrical start current
Plot hot and cold stall limes
�
Overload
n
Coordi atio n
>1
Get the motor Service Factor and/or temperature rise (from motor nameplate)
e
Calculate maximum overload device setting using nameplate full-load currenl, R f. NEC 430-6(a)(2)
Reference NEC 430-32 to 34 fTables \I and III}
If capacitors are connected on the load side of the overload, adjust Ihe rating/setting Ref. NEC 460-9
-It
THERMAL-MAGNETIC I
Whal is he type of DUAL-ELEMENT
BR EAKER Overload Proteclion? FUSE
I Ref. IEEE Std. 242, Ch. 9 "Buff Book"
l
I Ref. NEC '130-55
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I BIMETALLIC OR STATI�
I THERMAL OVERLOAD
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Select breaker SiZe not to ew:ceed NEC Select overload curve not to Select fuse size not to exceed NEG
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maximum overload settings as calculated in exceed NEe maximum overload maximum overload settings as
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I 430-32 with curve above and to the right of settings as calculated above with calculated in 430-32 with curve above
the symmetrical start curve and below the curve above and to the right of the and 10 Ihe right of the symmetrical start
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stall times symmetrical start curve and below curve and below the stall times
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the stall times
\
�
1:5 1
1
I
I
a breaker found that NO
NO lis a fuse found that
I
\ meets the criteria?
I Specify contactor rated to inlerrupt
I meets the criteria?
I
all overload conditions including locked rotor -
I
Ref NEC 1 1 0-9, 1 1 0-10, '130-31 , 430-82, '130-
I YES
YES 83, and Table 430-1 5 1 8 {Table I}
\
I -!- Plot s curve
I
I
I fu e
I
Plot breaker curve
I I
I
I
Plot overload curve
I
I .JL
I Go To
I Short-circuit
\ Coordination
I
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I
Get 3-phase 112 cycle, momentary, short-circuit
Short-circuit
symmetrical current at the line side of the short-
Coordination
circuit device
l
I
�pPIY mu�iplication factors to the short-
circuit current if needed Ref. (13]
t
Select appropriate voltage rating. For hi gh resistance grounded systems, use a line to
line rated breaker ('i8D V for a 'i8D V nom inal system).
For solidly grounded systems, a line to neutral rated breaker is acceptable ('i8D V or
'i8DY1277 V for a 'i8D V solidly grounded system).
1
Select short-circuit device interrupt rating above the momentary fault current. Ref. NEC 1 1 0-9
I
-�
Determine FLC for calculations
Is the motor Get motor full-load current from
{
Get motor full-load current from
fE--
NO > 5CXJ Hp, or has
u� s
NEC Table 430-150 Table IV)
speed (1 200 RPM or less) , or NEC Table 430-150 {Table IV)
m i- peed? Use the larger of the two full-load
Ref. NEC Table 430-1 50 currents for calculations
1
Calculate minimum continuous current rating of the short-circuit device.
1
If disconnecting means, select mi nimum 1 1 5% of full-load current, Ref. NEC 430-1 10.
If instantaneous trip breaker, select continuous current rating above that calculated.
If thermal-magnetic breaker or fuse, select a minimum of 1 25% to coordinate with thermal overload.
,J,
Apply derating factors to the device continuous current rating for ambient temperature, humidity,
harmonics, elevation, etc. Ref. Manufacturer. For Breakers Ref. (181. (19], and [20],
I
r "'-. m�=m """ 'ro.' - ",,, -,,, .
IF SHORT-CIRCUIT AND Ref. NEC Table 430-152 {Table V), Ref. NEC 430-52(c) IF SHORT-CIRCUIT AND
OVERLOAD ARE {Table VI}, and NEC 24J-6 OVERLOAD ARE THE SAME
DIFFERENT DEVICES DEVICE
m m rn
Select short-circuit device with minimum continuous current
rating, within axi um device ati g I setting, with adequate
interrupt rating. Select device curve. Normally , the smallest
Verify the fuse or breaker still meets NEC
overload requirements, Ref. NEC 430-55
Verify the fuse or breaker curve is to the right of
� NO,
fuse or breaker curve above the overload curve, at least the asymmetrical start current. Verify device CHOOSE I
showing daylight. is selected. Verify fuse or breaker curve is has minimum continuous current rating, is A DIFFEREN T I
I
to the right of the asymmetrical start current. within maximum device rating I setting, and has OVERLOAD
I
adequate interrupt rating .
I
t
Plot selected short-circuit device curve. Use 112 cycle 3-phase
YES {. I
I
I
current as cut-off. Plot selected fuse or breaker. Use 112 cycle I
3-phase foull current as cut-off. I
1
I
I
Go to I
If contactor is used to interrupt
Go to "Bimetallic or Static I
n
overloads, coordinate break rating
Ground Fauft Thermal Overload" I
with the short-circuit device. R ef.
Coordi ation on previous page I
NEC 1 1 0-2
I
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or
HIGH RESISTANCE NO
Decide if
GROUNDED SYSTEM
Ground FauR
What is the type of
I motor will have
I
system grounding? ground fault
Co dination
alarms
1
LOW
SOLIDLY RESISTANCE
YES
GROUNDED GROUNDED
SYSTEM SYSTEM
�
I
Detennine type of
Get available ground fault current END
alarm
at the motor and upstream devices. Not nonnally
Use line-ground 1 fl. cycle current on the line used on low vottage
side of the short-circujt device systems
Get the upstream phase and ground faun
device curvets)
Verify the breaker short..:ircuit rating was
�
Get arcing ground fauR damage curvets)
checked with a breaker rated for line to line
voltage. For 4BO V nominal systems, this
would be a 480 V rating. (48OYf277 V not
acceDtable)
.J,.
Verify the short-circuit protective device interrupt
rating is above the momentary ground fault current
Apply multiplication factor to the short..:ircuit current
if needed. Ref. "Blue Book" [13J
II,
.�
Is
Plot upstream phase and ground fault device curves NO
separate ground
Use 1 fl. cycle line-ground current as cut-off faun protection
installed
YES
1n o
Get the conductor i SUlati n type ,
m
NEC Designation, and actual Go to
continuous temperature rating Conductor
Ref. NEC Table 31(1.13 and A pacity
Manufacturer Calculation
I
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II
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Select cond ctor size
u an
with
ampacity rating above the minimum
i------'!>i ampacity calculation
NEC TABLES Ref. NEC 310-1 5(3) & (e)
310-1 6 & 1 7 Ref. NEC Tables 310-16 {Table VII}
& 31 0..1 7
NOT
COORDINATED
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References c u i t Breakers i n Combination Starter�, JELf '{rtlll1 , llld.
[ I ] NI" P A 70, 1 99t) Ndtiolia/ CIClirru,(CI)(!e. N F P A , Q u i l H . y , M A . Appli'(d. , vol. _)�, no. -'I, pp ()�)7-"70.1, I t)YH
[ � } A N S l i I E F E StandLlrd )l)l)- l yt)I), IEEE Rt'( fJ}!/JINmkd Pytl(/J(l' ( 1 2 j W . M. l Ia l l , G . Do n ner, B . Kalhori, G. D. C re.,or)" .J .
GarJner, and M" Samojedl'll , 'A l J...t'r ( � l I i d p To Tlw St'If'c
/t,r Pf!ll'U· '\) I/(ijj A !lttlp i.1 , I E EE, New York, NY.
(ion, Application, Tc's tin� and Ll tL' L x pecral1cy of M(} l d('�l
U1 J E EE S[,mdard 1 i 1 - 1 <)<) , . IEEE Rf<OlllhleJlded P"dCli(, fi,"
Cast Circuit Br(,.lkcr�," {Err. pelC Cf}II/ I�u,,/(I, I t)<» ) , P I '
f:/u"!ri. PIll! ,'1' fJil /r;/JI/I/f)}1 j<,r 1:"lmtri,t/ PI,"'!I, I E E E , Ne w
() ) - ..,').
Yurk, l'\; Y .
{Iq I E E E I O I ) - I l)l) -;' , IfFL I<U'fJ))J))/I:)/ded Pr.II.'f h L jf)/" AJ'I,I) J)I,l!,
{ I} f\. E MA MC I _ l t)t) " r'Jolon d}J(/ C'('}}(!rdt6r.r, NEMA, \X/ash
lji/l' \'Oltd,t:,L' C lrwi/ i3nvK(Tf { : 1('.1;11 " hllotrldl ttll,ICrllI/IIICn"itfl
: nt-:wn, DC.
P(JU"(.f .\) .Ihlll l, I E EE, N l'W York, NY.
I 'l l R . R . Hurke and W . R. !'i n k y , "Trouble Shootin� Motor
[ 1 -0 A " J . Sm I th I I I , "Sh ort C l rC U 1 r l{,ltlll,l;S, Llhl'l� .md F.Ul i r
Pr()h l('m�." i n 1f:r:F. pelt C Ull N","rd, l l)l) , PP )( ) ) - :-) 1 (l.
WithstanJahdity o f M ol ded -Case and Insulatl'll-Cl\l Ci r
{(I] 1-1 . L B ri.ld flc l J alld D. \XI, l l eM h , Sh()rt-C:Jrl�li[ Prort'l t i l>:J
c u i t Breakers anJ Combin.lrion �1()[()f StJ.f[t'f\," in IEEE
of Energy-Effl u l' n t Mowrs," I/:L /:' /Ild, App/ittlt. I\L/;';. , Vol.
peJe. Cml Ru-ord, 1 YY 1 , pp lJ- j X"
1. :\!J. I Jall /h·b 1 <)<) 7 , pp -i l --l·4, ( 1 5 ] W. M . Hall anJ G . D. C ; r('�ory , "Short-Circuit Rdtinp
r'} R L. N a i l er. , "Moror l n ru<.;h Current: 'X-'hat Doe.. It Rc,tlly
anJ App l l L a t i o n C u iJLi J tl('� fo r M{)IJ('J-Ca�L C i rc u i t
Mean : " f/ntriu(/ A/'p, mrtlfl , \ I { I,!.;. , J unt' 1 !)H6, PI' 50-()O, Hreakers , " l£Et.' 11\5 CO)}i UU"llre! } lJY6, p p 1 50<)-1 5 1 ---' .
[Hj G. D. Gregory and L. K . Padd en, "Tc"ing and Arrll'in� [n { 1 6) L: L -iH9- 1 Y9 1 , l\{oI JeJ -(dse Cirelli! 13rcakcn ,IIId L m lfit
�[MH,-:Ilt'()US Trip Circuit B rc-akcrs i n Combination Motor f1n:dker J:1lc/(J.\I(lu. Underwriters Labo ratori es , Inc
Starrt"," i n ll'EE PClC C,,4 (?,,,,,I,, , 1 99R, pp 4 1 -49. I I '7 j F. P. Hartwe l l , "Il l u s t rated Cha n g es i n the 1 'N'! NEe -
{s)J I E E E Standard ()10, I E E E GlIiJe for the Presentati o n ot Parr 2 of 4, [,C&,\I ;\Iag . . pp -12-61, Ocr. I 'J'JH.
ThtTrThll Li m i t C u rv e", for Squirrel Cage InJunion M a [ I BJ � E M A A B l -<) ) . . ' folded Cd lt Clrmit Brcd/en dud :\/ oIJeJ
, h , n e" I E E E , i\tW York:, NY. (;(11'(;: SU'l/(h(;:l', �Ei\ifA, W;.l,.,h i n g ton , DC.
{ I OJ A'SL I E E E StJ.nJard 2 12- 1 YH6, lEE[ R((fJlIIlIIl.!lItiCtI P"t!( I 1 9J NEl\IA AB.c,-91 , ,'"I)/daICaJe Cirmjt Bn't!ku) tI" tlT/)UI Ajl
t!(<'jin Pm/('diIJJl IIJ1dC o(Jrrlllldlill,"/ 0/1 "tlm /ndldlld C(Jl!JJJlt'rotil pli',lfir,)J. N E M A , Washinhton, Dc:.
pf}lI'� r S ) \ tt:!lI\, :\\: w York, NY, IE.EI { 10] NE.MA AB--!-)l l , C"lIiJ,1im'l lor IlIIlo/il)11 �lIlcl Prel'dllil '('
[I I j G. D. Gregory "nd L. K . Padden (A Wo rk i n� Group Rt .\lailltl:lhIlM: oj I \tolded eme Ci}"mit f1/,t'tlktT.I [ ,'.\td iii CIIIIIIIUT
po rt ) , " Application GUiJel mt's for I m tanraocous Trip Clr- , illl dlu/ lm/l!Itl'hd Applil.dti(Jur, NE M A , W;l"hi ngtofl, DC
II
(
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