Installation and Operation Instructions

1000 Series Siren & Controller

`
WARNING!
Failure to install or use this product according to manufacturer’s recommendations may
result in property damage, serious bodily/personal injury, and/or death to you and those
you are seeking to protect!
Do not install and/or operate this safety product unless you have read and understand the safety
information contained in this manual.
1. Proper installation combined with operator training blocked by vehicle components (i.e., open trunks
in the use, care, and maintenance of emergency or compartment doors), people, vehicles or other
warning devices are essential to ensure the safety of obstructions.
you and those you are seeking to protect. 6. The use of this or any other warning device does
2. Exercise caution when working with live electrical not ensure all drivers can or will observe or react
connections. to a warning signal. Never take the right-of-way
3. This product must be properly grounded. Inadequate for granted. It is your responsibility to be sure you
grounding and/or shorting of electrical connections can proceed safely before entering an intersection,
can cause high current arcing, which can cause driving against traffic, responding at a high rate of
personal injury and/or severe vehicle damage, speed, or walking on or around traffic lanes.
including fire. 7. This equipment is intended for use by authorized
4. Proper placement and installation are vital to the personnel only. The user is responsible for
performance of this warning device. Install this understanding and obeying all laws regarding
product so that output performance of the system warning signal devices. Therefore, the user should
is maximised and the controls are placed within check all applicable city, state, and federal laws and
convenient reach of the operator so that s/he can regulations. The manufacturer assumes no liability
operate the system without losing eye contact with for any loss resulting from the use of this warning
the roadway. device.
5. It is the responsibility of the vehicle operator to 8. This device produces high sound pressure levels
ensure during use that all features of this product which can cause damage to hearing. Appropriate
work correctly. In use, the vehicle operator should safety precautions should be taken to minimise
ensure the projection of the warning signal is not exposure.

SPECIFICATIONS:
12V 24V
Part Number (Kit) 809-001 / 809-001-HP 809-002 / 809-002-HP
Amplifier Size (mm) 180 L x 90 W x 50 H 180 L x 90 W x 50 H
Controller Size (mm) 90 L x 17 W x 50 H 90 L x 17 W x 50 H
Input Voltage Range 10-15Vdc 20-30Vdc
Standby <0.04A <0.04A
Current Draw
Max 10A 6A
Ambient Operating Temperature -10 to +50 °C -10 to +50 °C
INSTALLATION & MOUNTING:

Before installation, examine the siren and controller for transit damage. Do not use damaged or broken parts.
Important! This unit is a safety device and it must be connected to its own separate, fused power source to assure
its continued operation should any other electrical accessory fail.`

Caution: When drilling into any vehicle surface, make sure the area is free from any electrical wires, fuel lines,
vehicle upholstery, etc. that could be damaged.
Before proceeding with installation, plan all wiring and cable routing.

1000 SERIES SIREN CONTROLLER

Determine the best mounting position for the controller in the vehicle. Mount the unit on any suitable clean flat surface. If the
vehicle is fitted with air-bags, ensure that the chosen mounting position will not effect their deployment.

Refer to the diagram below for connection details.

Controller

In-Line Coupler

To M
Siren

MANH-009 Rev H Page 2 of 8

1000 SERIES SIREN AMPLIFIER
Important! This system must be securely mounted in an area with adequate ventilation and no direct exposure to
water as excess heat or water ingress may adversely affect the operation of the siren and safety of the siren
During normal operation, the 1000 Series Siren can produce significant amounts of heat. With this in mind the unit should be
mounted in a non-confined area. The recommended positions for the unit are on the floor of the vehicle under the front passenger
seat, or around the front passenger kick panel area.

Screw the mounting bracket to a flat surface. Place the 1000 Series Siren in the bracket, such that the connectors at one end are
accessible. Thread the fastening strap over the unit and through the slot on the other side of the bracket. Pull back firmly on the
strap and fasten it down.

WIRING INSTRUCTIONS

Caution! This device produces high sound pressure levels which can cause damage to hearing.
Appropriate safety precautions should be taken to minimise exposure.

End view of 1000 Series Siren Vehicle Connector Socket

12 - GND 11 - POWER (+) 10 - RADIO IN

6 - GND 5 - POWER (+) 4 - RADIO IN
9 - BONNET 8 - PARK LIGHT 7 - SPEAKER +
3 - HORN 2 - 60W LIMIT 1 - SPEAKER -

1. A wiring harness which plugs into the vehicle connector socket is supplied with the 1000 Series Siren. The wires in this
harness are detailed in the table below.
2. Do not connect the red power wires of the harness to the battery terminal until all other connections have been made to the
unit.
3. Check that a 15A fuse is installed in the fuse holder of the 1000 Series Siren.
4. Plug the harness into the vehicle connector socket.
5. Connect the red power wires to the battery terminal.
6. Connect the cable from the microphone to the MICROPHONE socket on the 1000 Series Siren.
7. Connect the cable from the controller to the NETWORK socket on the 1000 Series Siren. The controller should emit a short
“beep” and be ready for use.

COLOUR FUNCTION CONNECTION DETAILS

Both red power wires must be fused at a power source, using the shortest
RED POWER
possible wire length. Ref Wiring Diagram.
Both black ground wires must be connected to either battery negative or an
BLACK GROUND
appropriate ground point on the vehicle.
WHITE SPEAKER The white figure-8 speaker wires connect directly to the siren speaker.
The grey figure-8 radio input wires should be connected to the auxiliary or
GREY RADIO speaker output of a two-way radio. The radio input is designed for a 5Vpp signal
level.
The horn wire must be connected into the vehicle horn circuit such that it
GREY HORN connects to ground when the vehicle horn is activated. Usually this is done at the
horn relay. Ref Wiring Diagram.
The bonnet wire input is normally used to activate the primary and takedown
lighting functions on the 1000 Series Siren from outside the vehicle, via a switch
YELLOW BONNET
mounted around the bonnet area of the vehicle. The bonnet input is activated by
connecting this wire to either +VE or ground.
Connect the blue park wire into the vehicles park light circuit. This input activates
BLUE PARK the controller keypad backlighting. The controller backlight will not function
unless this wire is connected.
If connected to either +VE or ground, this input will restrict the output power
PURPLE 60W LIMIT of the siren to a maximum of 60W. If 100W output is desired, leave this wire
unconnected.

MANH-009 Rev H Page 3 of 8

1000 SERIES SIREN RELAY CONNECTOR

The 1000 Series Siren is equipped with 8 relays for switching different lighting loads. LEDs located above each output terminal
indicate the relay status as well as fuse faults. If an output fails check the fuse on the power feed and the internal fuses.

It is necessary to provide positive supply to the 3 input terminals (pins 1-3). Each pin provides power to a group of relays, which
enables the installer to share the lighting loads over different vehicle circuit breakers if required. Refer to the wiring diagram and
table below for relay connection details.

Use ¼” QC insulated terminals to connect as detailed below as well as in the wiring diagram on the following page.
The relay connector pin-out is as follows:

Lighting Relay Connections

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

End View of 1000 Series Siren

FUNCTION MAX.
MAX.
PIN 809-001-HP 809-001 COMBINED FUSING REQUIREMENTS
CURRENT
809-002-HP 809-002 CURRENT

1 Power feed for pin 5 20A -

External 25A fuse required on
2 Power feed for pins 7-8 20A -
each individual feed at battery
3 Power feed for pins 10-14 20A -
4 Not used - -
5 Primary warning lights Intersection lights 20A 20A No additional fusing required
6 Not used - -
7 Secondary warning lights Primary warning lights 20A No additional fusing required
20A
8 Intersection lights Secondary warning lights 15A Internal 15A fuse
9 Not used - -
10 Left alley light 15A
11 Right alley light 15A
12 Sign light 15A 20A Internal 15A fuse for each output
13 Headlight flasher 15A
14 Takedown lights 15A
15 Not used - -

MANH-009 Rev H Page 4 of 8

 1 2 3 4 5 6 7 8

HEADLAMP FLASHER
(OPTIONAL)
20 SERIES LIGHTBAR

A OPTIONAL CONNECTIONS A

MANH-009 Rev H
TAKEDOWN GREY

SIGN BLUE PURPLE 60W LIMIT

ALLEY (RIGHT) GREEN YELLOW BONNET

ALLEY (LEFT) YELLOW

INTERSECTION LIGHTS BROWN BLUE PARKLIGHT PARKLIGHT CIRCUIT

SECONDARY PINK

PRIMARY ORANGE + PINK

HORN CIRCUIT
BLACK +VE
GROUND
B B

GROUND RELAY

GREY HORN

HORN

FUSE
POWER FEED FOR PINS 10-14 RED
25A

FUSE RADIO CIRCUIT

POWER FEED FOR PINS 7-8 RED
2-WAY
25A

15A
15A
15A
15A
15A
15A
RADIO
FUSE
POWER FEED FOR PIN 5 RED GREY RADIO

INTERNAL FUSES
25A MINIMUM 3 mm / 12 AWG

1
2
3
5
7
8
10
11
12
13
14
C BATTERY C
POSITIVE
WHITE (FIG-8) SPEAKER
M3-SLIC MICROPHONE
RED POWER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RED POWER

SIREN FUSE FUSE

15A BLACK 20A

M3-CASC/R8 BLACK

GROUND
EXTENSION CABLE

D D
GROUND
TYPICAL INSTALLATION COLOURS AND FUNCTIONS MAY VARY CONSULT YOUR LIGHTBAR WIRING SHEET FOR MORE INFORMATION
NON DISCLOSURE AGREEMENT Part Number Revision Title
Hazard Systems Pty Ltd THIS DRAWING AND THE DESIGN IT DISCLOSES ARE THE PRIVATE PROPERTY OF HAZARD SYSTEMS AND ARE ISSUED IN CONFIDENCE FOR n/a 2.4
25 York Street, Launceston ENGINEERING INFORMATION ONLY. THE DRAWING AND/OR DESIGN MAY NOT BE USED, COPIED, REPRODUCED OR OTHERWISE DISCLOSED I
PART OR AS A WHOLE TO OUTSIDERS OR USED FOR ANY OTHER PURPOSES WITHOUT THE PRIOR WRITTEN CONSENT OF HAZARD SYSTEMS.
THE DRAWING IS SUBJECT TO RECALL AT ANY TIME. YOUR POSSESSION OF THIS DOCUMENT CONSTITUTES ACCEPTANCE OF THESE TERMS. Project: n/a Date Created: 2006-06-14 Sheet 1 of 1
TAS 7250, Australia 809-001-HP WIRING
© 2004 HAZARD SYSTEMS
www.hazard.com.au Drawn by: Darren Checked by: Sheet size: A3

1 2 3 4 5 6 7 8

Page 5 of 8
 1 2 3 4 5 6 7 8

HEADLAMP FLASHER
(OPTIONAL)
20 SERIES LIGHTBAR

A OPTIONAL CONNECTIONS A

MANH-009 Rev H
TAKEDOWN GREY

SIGN BLUE PURPLE 60W LIMIT

ALLEY (RIGHT) GREEN YELLOW BONNET

ALLEY (LEFT) YELLOW

SECONDARY PURPLE BLUE PARKLIGHT PARKLIGHT CIRCUIT

PRIMARY ORANGE + PINK

INTERSECTION LIGHTS BROWN

HORN CIRCUIT
BLACK +VE
GROUND
B B

GROUND RELAY

GREY HORN

HORN

FUSE
POWER FEED FOR PINS 10-14 RED
25A

FUSE RADIO CIRCUIT

POWER FEED FOR PINS 7-8 RED
2-WAY
25A

15A
15A
15A
15A
15A
15A
RADIO
FUSE
POWER FEED FOR PIN 5 RED GREY RADIO

INTERNAL FUSES
25A MINIMUM 3 mm / 12 AWG

1
2
3
5
7
8
10
11
12
13
14
C BATTERY C
POSITIVE
WHITE (FIG-8) SPEAKER
M3-SLIC MICROPHONE
RED POWER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RED POWER

SIREN FUSE FUSE

15A BLACK 20A

M3-CASC/R8 BLACK

GROUND
EXTENSION CABLE

D D
GROUND
TYPICAL INSTALLATION COLOURS AND FUNCTIONS MAY VARY CONSULT YOUR LIGHTBAR WIRING SHEET FOR MORE INFORMATION
NON DISCLOSURE AGREEMENT Part Number Revision Title
Hazard Systems Pty Ltd THIS DRAWING AND THE DESIGN IT DISCLOSES ARE THE PRIVATE PROPERTY OF HAZARD SYSTEMS AND ARE ISSUED IN CONFIDENCE FOR n/a 1.3
25 York Street, Launceston ENGINEERING INFORMATION ONLY. THE DRAWING AND/OR DESIGN MAY NOT BE USED, COPIED, REPRODUCED OR OTHERWISE DISCLOSED I
PART OR AS A WHOLE TO OUTSIDERS OR USED FOR ANY OTHER PURPOSES WITHOUT THE PRIOR WRITTEN CONSENT OF HAZARD SYSTEMS.
THE DRAWING IS SUBJECT TO RECALL AT ANY TIME. YOUR POSSESSION OF THIS DOCUMENT CONSTITUTES ACCEPTANCE OF THESE TERMS. Project: n/a Date Created: 2008-09-05 Sheet 1 of 1
TAS 7250, Australia 809-001 WIRING
© 2004 HAZARD SYSTEMS
www.hazard.com.au Drawn by: Darren Checked by: Sheet size: A3

1 2 3 4 5 6 7 8

Page 6 of 8
TROUBLESHOOTING:

All sirens are thoroughly tested prior to shipment. However, should you encounter a problem during installation or
during the life of the product, follow the guide below for troubleshooting and repair information. If the problem cannot
be rectified using the solutions given below, additional information may be obtained from the manufacturer – contact
details are at the end of this document.

PROBLEM POSSIBLE CAUSE SOLUTION

Speaker wires short circuit Check speaker wire outputs for short circuits
Speaker internally shorted Replace speaker
Fuse Blows ¹
If fuse continues to blow after checking the first
Faulty siren
two points replace the siren
Speaker or speaker wires Check speaker wiring
No siren output
open / short circuit Replace speaker
Connect park light wire to vehicle as shown in
Park light wire not connected wiring diagram
No backlighting on controller
Faulty controller
Replace controller
2 outermost LEDs on bar
graph are static
Check cable from controller to siren

Loss of network connection

Replace siren

Wail/Yelp, Siren 2, Man and

Radio buttons are flashing

Let siren cool, possibly change siren location to

Siren is over temperature improve airflow/heat sinking, keep away from
other heat sources

All buttons are flashing

Check siren is correct voltage for the vehicle

Low/High voltage to siren Check siren wiring for bad connections

Check vehicle voltage

Fuse blown Check fusing on related input (Pins 1-3)

No lighting output Wires open circuit Check lighting wire for open circuits
Faulty relay board Replace relay board
¹ Note: Always replace the fuse with the same value that was originally in the siren

MANH-009 Rev H Page 7 of 8

Manufacturer Limited Warranty and Limitation of Liability:

Manufacturer warrants that on the date of purchase this product will conform to Manufacturer’s specifications for this product (which are available
from the Manufacturer upon request), and Manufacturer further warrants that this product is free from defects in materials and workmanship.
This Limited Warranty extends for twelve (12) months from the date of purchase. Other warranties may apply, call Manufacturer for details.
Manufacturer will, at its discretion, repair or replace any product found by the Manufacturer to be defective and subject to this Limited Warranty.

DAMAGE TO PARTS OR PRODUCTS RESULTING FROM TAMPERING, ACCIDENT, ABUSE, MISUSE, NEGLIGENCE, UNAPPROVED
MODIFICATIONS, FIRE OR OTHER HAZARD; IMPROPER INSTALLATION OR OPERATION; OR NOT BEING MAINTAINED IN
ACCORDANCE WITH THE MAINTENANCE PROCEDURES SET FORTH IN MANUFACTURER’S INSTALLATION AND OPERATING
INSTRUCTIONS VOIDS THIS LIMITED WARRANTY.

ORAL STATEMENTS OR REPRESENTATIONS ABOUT THE PRODUCT WHICH MAY HAVE BEEN MADE BY SALESPEOPLE, DEALERS,
AGENTS OR OTHER MANUFACTURER’S REPRESENTATIVES DO NOT CONSTITUTE WARRANTIES. THIS LIMITED WARRANTY MAY
NOT BE AMENDED, MODIFIED, OR ENLARGED EXCEPT BY A WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICIAL OF
MANUFACTURER WHICH EXPRESSLY REFERS TO THIS LIMITED WARRANTY.

Exclusion of Other Warranties: MANUFACTURER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE IMPLIED
WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED AND SHALL NOT
APPLY TO THE PRODUCT. BUYER’S SOLE AND EXCLUSIVE REMEDY IN CONTRACT, TORT, OR UNDER ANY OTHER THEORY
AGAINST MANUFACTURER REGARDING THE PRODUCT AND ITS USE SHALL BE THE REPLACEMENT OR REPAIR OF THE PRODUCT
AS DESCRIBED ABOVE.

Limitation of Liability: IN THE EVENT OF LIABILITY FOR DAMAGES ARISING OUT OF THIS LIMITED WARRANTY OR ANY
OTHER CLAIM RELATED TO THE MANUFACTURER’S PRODUCTS, MANUFACTURER’S LIABILITY FOR DAMAGES SHALL BE LIMITED
TO THE AMOUNT PAID FOR THE PRODUCT AT THE TIME OF THE ORIGINAL PURCHASE. IN NO EVENT SHALL MANUFACTURER
BE LIABLE FOR LOST PROFITS, THE COST OF SUBSTITUTE EQUIPMENT OR LABOR, PROPERTY DAMAGE, OR OTHER SPECIAL,
CONSEQUENTIAL, OR INCIDENTAL DAMAGES BASED UPON ANY CLAIM FOR BREACH OF CONTRACT, IMPROPER INSTALLATION,
NEGLIGENCE, OR OTHER CLAIM, EVEN IF MANUFACTURER OR A MANUFACTURER’S REPRESENTATIVE HAS BEEN ADVISED OF
THE POSSIBILITY OF SUCH DAMAGES. MANUFACTURER SHALL HAVE NO FURTHER OBLIGATION OR LIABILITY WITH RESPECT
TO THE PRODUCT OR ITS SALE, OPERATION AND USE, AND MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES THE
ASSUMPTION OF ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SUCH PRODUCT.

This Limited Warranty defines specific legal rights. You may have other legal rights which vary from state to state. Some states do not allow the
exclusion or limitation of incidental or consequential damages.

25 York Street, Launceston

P.O. Box 1509
Tasmania 7250
Australia
Customer Service
1800 815 000 (Australia only)
+61 3 6332 2444 (International)
www.hazard.com.au

© 2006 HAZARD SYSTEMS

MANH-009 Rev H Page 8 of 8