Professional Documents
Culture Documents
Owner
Diagnostics
Split System Cooling Condensers
Model CTA 7 1/2 to 15 Tons
Models
CTA
090A***A – 60 HZ
120A***A – 60 HZ
120B***A – 60 HZ
180B***A – 60 HZ
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Installation/Startup/Commissioning 4
Model Number Description 4
Unit Dimensions 5
Electrical Data 8
Unit Inspection 9
Initial Leak Test 9
Lifting Recommendations 9
Clearances 10
Unit Mounting 10
Refrigerant Piping 10
Leak Check 12
System Evacuation 12
Refrigeration Charging 12
Electrical Wiring 13
Low Voltage Wiring 14
Refrigeration Schematic 20
Installation Checklist 21
Sequence of Operation 22
Maintenance 23
Warranty 25
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Figure 1 — CTA090A
Figure 2 — CTA120A
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Figure 3 — CTA120B
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Figure 4 — CTA180B
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Installation procedures should be per- be compatible with electrical charac- Lifting Recommendations
formed in the sequence that they teristics specified on component Before preparing the unit for lifting,
appear in this manual. Do not destroy nameplates. Replace damaged parts estimate the approximate center of
or remove the manual from the unit. with authorized parts only. gravity for lifting safety. Because of
The manual should remain weather- placement of internal components,
protected with the unit until all instal- Inspection Checklist the unit weight may be unevenly dis-
lation procedures are complete. To protect against loss due to damage tributed. Approximate unit weights
incurred in transit, complete the fol- are given in Table 2.
Note: It is not the intention of this lowing checklist upon receipt of the
manual to cover all possible varia- unit. Table 2: Unit and corner weights (lbs)
tions in systems that may occur or to Ship Net Corner Weights
Model
provide comprehensive information [ ] Inspect individual pieces of the Max. Max. #1 #2 #3 #4
concerning every possible contin- shipment before accepting the unit. CTA090A 254 210 59 63 39 49
gency that may be encountered dur- Check for obvious damage to the CTA120A
ing an installation. If additional unit or packing material. 325 281 62 85 57 77
CTA120B
information is required or if specific
CTA180B 532 447 100 105 124 118
problems arise that are not fully dis- [ ] Inspect the unit for concealed dam-
cussed in this manual, contact your age before it is stored and as soon
local Sales office. as possible after delivery. Con-
cealed damage must be reported WARNING
Note: “Warnings” and “Cautions” within 15 days. If concealed dam- HEAVY OBJECTS!
appear at appropriate age is discovered, stop unpacking Do not use cables (chains or
places in this manual. Your personal the shipment. Do not remove dam- slings) except as shown. Each of
the cables (chains or slings) used
safety and the proper aged material from the receiving
to lift the unit must be capable of
operation of this machine require that location. Take photos of the dam- supporting the entire weight of
you follow them carefully. The Com- age if possible. The owner must the unit. Lifting cables (chains or
pany assumes no liability for installa- provide reasonable evidence that slings) may not be of the same
tions or servicing performed by the damage did not occur after length. Adjust as necessary for
unqualified personnel. delivery. even unit lift. Other lifting
arrangements may cause equip-
Installation Checklist [ ] Notify the carrier’s terminal of dam- ment or property-only damage.
An “Installation Checklist” is provided age immediately by phone and by Failure to properly lift unit may
at the end of the installation section of mail. Request an immediate joint result in death or serious injury.
See details below.
this manual. Use the checklist to verify inspection of the damage by the
that all necessary installation proce- carrier and the consignee.
The crated unit can be moved using a
dures have been completed. Do not
forklift of suitable capacity. For lifting
use the checklist as a substitute for [ ] Notify the sales representative and
the unit, attach lifting straps or slings
reading the information contained in arrange for repair. Do not repair the
securely to the lifting holes at each
the manual. Read the entire manual unit until the damage is inspected
corner. Use spreader bars to protect
before beginning installation proce- by the carrier’s representative.
the unit casing from damage. Test lift
dures.
the unit to determine proper balance
Initial Leak Test
and stability.
Unit Inspection All CTA units are shipped with a hold-
Inspect material carefully for any ship- ing charge of nitrogen in each circuit.
ping damage. If damaged, it must be Remove the service access panel(s) CAUTION
reported to, and claims made against shown in Figures 1 to 4. Locate the Equipment Damage!
Use spreader bars to prevent lift-
the transportation company. Compare discharge or liquid line gauge ports
ing straps from damaging the
the information that for each circuit. Install gauges to unit. Install bars between lifting
appears on the unit nameplate with determine if the circuits are still pres- straps. Failure to properly lift unit
ordering and submittal surized. If not, the charge has may result in crushing unit cabi-
data to insure the proper unit was escaped. Repair as required to obtain net or damaging unit finish.
shipped. Available power supply must a leak-free circuit.
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Clearances Figure 5 Roof Mounted Unit Holes must be made in the structure
Provide enough space around the unit to run refrigerant lines. For the major-
to allow unrestricted access to all ser- ity of ground-level installations, the
vice points. Refer to Figure 1 through holes can be made in the header that
Figure 4 for unit dimensions and mini- rests on top of the foundation. Alter-
mum required service and free air natively, these holes may also be
clearances. Observe the following made in the foundation itself. On roof-
points to insure proper unit operation. mounted units, refrigerant lines
should enter the building as close to
A. Do not install the unit under a low the unit as possible; preferably within
overhang. Condenser discharge must three to four inches of the refrigerant
not be restricted. See Notes in Figure connection on the unit, plus a six-inch
1 through Figure 4. (long radius) 90 degree "L" entering
the building (See Figure 5).
NOTICE: Do not obstruct condenser
discharge air. This can result in warm Refrigerant Piping Guidelines
air recirculation through the coil. A. Maximum recommended line
lengths: (per circuit)
B. Do not locate the unit in a position Maximum linear length..............200 Ft.
where runoff water can fall into the (w/o accumulator)
fan discharge openings. Maximum discharge line lift......200 Ft.
WARNING Maximum liquid line lift..............60 Ft.
C. Condenser intake air is supplied STRUCTURAL FAILURE!
from three sides of the unit. Adhere to Ensure that the roof structure B. Maximum allowable pressure
the minimum required clearances supports are strong enough to drops (R-410a):
given in Figure 1 through Figure 4. support the weight of the unit Discharge line...............................10 psi
and any accessories. Failure to do Liquid line (without subcooler)...50 psi
Unit Mounting this could result in death or seri-
Rooftop Mounting: If the unit will be ous injury due to structural fail- Route refrigerant piping for minimum
roof mounted, determine for certain ure and can seriously damage the linear length, minimum number of
that the structure is strong enough to unit and the building. bends and fittings (no reducers) and
support the unit and any required minimum amount of line exposed to
accessories. Unit weights are given in Ground Level Mounting outdoor ambients.
Table 2. The unit should be elevated “For ground level installation, the unit
on a level, field fabricated four-inch base should be adequately supported C. Recommended line sizes:
steel or wood 4" x 4" mounting frame. and hold the unit near level. The CTA090, 120A (single circuit)
Complete the frame and secure it into installation must meet the guidelines
CTA120B, 180B (dual circuit)
position before lifting the unit to the set forth in local codes.” The support
roof. The mounting frame must sup- should extend two inches beyond the
port a minimum of three of the unit’s unit base channels at all points. The Discharge line - 7/8 inch sealed type L
four sides and should span roof sup- unit and support must be isolated refrigerant tubing.
ports to distribute the load on the from any adjacent structure to prevent Liquid line - 1/2 inch sealed type L
roof. possible noise or vibration problems. refrigerant tubing.
Any ground level location must com-
ply with required clearances given in
Figure 1 through Figure 4.
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Note: Insulate all refrigerant piping 4. Unbraze the tube seal caps to reveal above the maximum recom-
and connections. the line braze connections. mended unit test pressure as
specified in applicable unit litera-
Refrigerant Piping Procedures ture. Failure to properly regulate
(Outdoor Units) WARNING: pressure could result in a violent
Each CTA unit ships with a holding HAZARDOUS PRESSURES! explosion, which could result in
charge of dry nitrogen. The nitrogen Coil has a nitrogen holding death or serious injury or equip-
should be removed and the entire sys- charge. Do not remove seal caps ment or property-only-damage.
tem evacuated (at the proper time) to by heating the caps while coil is
avoid possible contamination. under pressure. Depress the CAUTION:
gauge port valve cores to gradu- Equipment Damage!
1. Remove the service access panel. ally relieve nitrogen holding Wet-wrap all valves and protect
charge. Remove valve cores painted surfaces from excessive
2. Locate the liquid and discharge before removing the tubing seal heat. Heat can damage system
lines. Check that the piping connec- caps. Failure to properly relieve components and the unit finish.
tion stubs on the valves (Figure 6) pressure could result in serious
line up properly with the holes in injury. 6. Shut off nitrogen supply.
the unit cabinet.
CAUTION: 7. Shut off the manifold valve for the
Figure 6 line that is connected to the dis-
Equipment Damage!
Do not remove the seal caps from charge line gauge port.
refrigerant connections until pre-
pared to braze refrigerant lines to Figure 7
the connections. Excessive expo-
sure to atmosphere may allow
moisture or dirt to contaminate
the system, damaging valve seals
and causing ice formation in sys-
tem components.
SS-SVN11A-EN 11
Refrigerant Piping Procedure Leak Check refrigerant charging hoses from the
(Indoor Unit) After the brazing operation of the out- discharge and suction gauge ports.
Once liquid and discharge lines are door and indoor refrigerant lines is 9. Leak test the entire system. Using
complete to the refrigerant connec- complete, check the field brazed con- proper procedures and caution,
tions on the indoor unit, depress the nections for leaks. Pressurize the sys- repair any leaks found and repeat
gauge port valve cores on the suction tem through the gauge port with dry the leak test.
and discharge lines to gradually nitrogen to 200 psi. Use soap bubbles
relieve nitrogen holding charge. or other leak-checking methods to Refrigerant Charging Procedure
ensure that all field joints are leak If charging by weight, refer to refriger-
free. If not, release pressure, repair ant charges that are provided in Table
WARNING: and repeat the leak test. 3. If additional refrigerant is needed
HAZARDOUS PRESSURES! because of length of line, calculate the
Coil has a nitrogen holding System Evacuation requirements using Table 4. Charge
charge. Do not remove seal caps 1. After complete of leak check, by weight through the gauge port on
by heating the caps while coil is replace suction and discharge valve the suction line in the indoor unit.
under pressure. Depress the cores, and evacuate the system. When charging is complete, replace
gauge port valve cores to gradu- 2. Attach appropriate hoses from the the cap on the gauge port.
ally relieve nitrogen holding manifold gauge to suction and dis-
charge. Remove valve cores charge line gauge ports. Insulating and Isolating
before removing the tubing seal Refrigerant Lines
Note: Unnecessary switching of hoses
caps. Failure to properly relieve Insulate the entire discharge line with
can be avoided and complete evacua-
pressure could result in serious refrigerant piping insulation. Also
tion of lines leading to a sealed sys-
injury. insulate any portion of the liquid line
tem can be accomplished with
manifold center hose and connecting exposed to temperature extremes.
1. Remove both seal caps from the Insulate and isolate liquid and dis-
branch hose to cylinder of R-410a and
indoor unit connection stubs. charge lines from each other. Isolate
vacuum pump.
refrigerant lines from the structure
CAUTION: 3. Attach center hose of manifold and any ductwork.
gauges to the vacuum pump.
Equipment Damage!
Do not remove the seal caps from 4. Evacuate the system to hold a 350 Note: To prevent possible noise or
refrigerant connections until pre- micron vacuum. vibration, be certain to isolate refriger-
pared to braze refrigerant lines to ant lines from the building.
5. Close off the valve to the vacuum
the connections. Excessive expo- pump and observe the micron
sure to atmosphere may allow Table 3: CTA Refrigerant Charge
gauge. If gauge pressure rises
moisture or dirt to contaminate above 500 microns in one (1) Refrigerant Charge
Model
the system, damaging valve seals minute, evacuation is incomplete or (R-410a)*
and causing ice formation in sys- the system has a leak. CTA090A
18.1 lbs
tem components. w/S(C,I)RH030
6. If vacuum gauge does not rise CTA090A
above 500 microns in one (1) 19.9 lbs
2. Turn nitrogen supply on. Nitrogen w/S(C,I)RH050
enters through liquid line gauge minute, the evacuation should be CTA120A
complete. 20.8 lbs
port. w/S(C,I)RH075
3. Braze the liquid line connections. 7. With vacuum pump and micron CTA120B 11.9 lbs
gauge blanked off, open the valve w/S(C,I)RH100 (Ckt. #1 & #2)
4. Open the gauge port on the dis- on R-410a cylinder and allow refrig- CTA180B 16.8 lbs. (Ckt. #1)
charge line and then braze the dis- erant pressure to build up to 100 w/S(C,I)RH120 16.0 lbs. (Ckt. #2)
charge line to the connection stub. psig. CTA180B 17.5 lbs. (Ckt. #1)
Nitrogen will bleed out the open w/S(C,I)RH150 16.9 lbs. (Ckt. #2)
gauge port on the discharge line. 8. Close valve on the R-410a supply
cylinder. Close valves on the mani- * Sufficient operating charge for listed unit
5. Shut off nitrogen supply. and 33 feet of nominally sized refrigerant
fold gauge. Set and remove the piping.
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SS-SVN11A-EN 13
WARNING:
HAZARDOUS VOLTAGE!
Disconnect all electric power, in-
cluding remote disconnects be-
fore servicing. Follow proper
lockout/tagout procedures to en-
sure the power can not be inad-
vertently energized. Failure to
disconnect power before servic-
ing could result in death or seri-
ous injury.
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Refrigerant Piping
[ ] Performed initial leak test?
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Maintenance
WARNING: Perform all of the indicated mainte- Annually (Cooling Season)
ELECTRICAL HAZARD! nance procedures at the The following maintenance proce-
The maintenance and trouble- intervals scheduled. This will prolong dures must be performed at the begin-
shooting procedures recommend- the life of the unit and reduce the pos- ning of each cooling season to insure
ed in this section of the manual sibility of costly equipment failure. efficient unit operation.
could result in exposure to electri-
cal mechanical or other potential Monthly 1. Perform all of the monthly mainte-
safety hazards. Always refer to Conduct the following maintenance nance inspections.
the safety warnings provided inspections once per month.
throughout this manual concern- 2. With the unit operating, check unit
ing these procedures. When possi- superheat and record the reading in
ble, disconnect all electrical WARNING: the Maintenance Log.
power including remote discon- HAZARDOUS VOLTAGE!
nects before servicing. Follow Disconnect all electric power, in- 3. Remove any accumulation of dust
proper lockout/tagout procedures cluding remote disconnects be- and/or dirt from the unit casing.
to ensure the power can not be in- fore servicing. Follow proper
advertently energized. When nec- lockout/tagout procedures to en- 4. Remove corrosion from any surface
essary to work with live electrical sure the power can not be inad- and repaint. Check the gasket
components, have a qualified li- vertently energized. Failure to around the control panel door to in-
censed electrician or other indi- disconnect power before servic- sure it fits correctly and is in good
vidual who has been trained in ing could result in death or seri- condition to prevent water leakage.
handling live electrical compo- ous injury.
nents perform these tasks. Failure 5. Inspect the evaporator fan belt. If it
to follow all of the recommended 1. Inspect air filters and clean if neces- is worn or frayed, replace it.
safety warnings provided, could sary.
result in death or serious injury. 6. Inspect the control panel wiring to
2. Check unit wiring to ensure all con- insure that all connections are tight
nections are tight and that the wir- and that the insulation is intact.
ing insulation is intact.
7. Check refrigerant piping and fittings
3. Check drain pans and condensate for leaks.
piping to insure they are free of ob-
stacles.
SS-SVN11A-EN 23
Maintenance Log
Ambient Evaporator Entering Air Compressor Superheat Subcooling
Date Temp. Suction Discharge
Dry Bulb Wet Bulb Circuit #1 (F) Circuit #1 (F)
F Pressure Pressure
Note: Perform each inspection once per month (during cooling season) while unit is operating.
24 SS-SVN11A-EN
Warranty Information
Standard Warranty
The standard split system cooling condenser warranty is Trane’s parts-
only warranty, running 12-months from startup, not to exceed 18-
months from shipment.
Extended Warranty
The optional extended warranty is a second through fifth year warranty.
The time starts at the end of standard 1-year coverage through the fifth
year.
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For more information, contact your local district Trane has a policy of continuous product and data improvement and reserves the right to change
office or e-mail us at comfort@trane.com design and specifications without notice.