GA 4: FGD Package Section-8: 415V Switchgears and OC Boards Volume IV-A Technical Specifcation-Electrical 8.11.00 8.12.00 8.12.01 8.12.02 8.12.03 TEST WITNESS Test shall be performed in presence of Purchaser's/ representative if so desired by the Purchaser. The Bidder shall give at least thirty (30) days advance notice of the date when tests are to be carried out, DRAWINGS, DATA AND MANUALS. Following drawings/ data and Manuals to be submitted for approval 1) Outline dimensional drawing showing general arrangement, space requirements and bus duct / cable entry points. li) Cross-section with parts list Foundation plan with loading Wv) Beard-wise single line dlagrams v) Control schematics vi) Wiring diagrams vil) Consolidated Bill of Material vill) Relay setting calculation ix) Test Certificates and QAP x) Bus bar sizing xl) CTVT sizing xii) Technical leaflets The Bidder shall also submit all instruction manuals clearly indicating the installation method, check-up and tests that are to be carried out before ‘commissioning the equiament. Bidders shall note that the drawings, data and manuals listed herein are minimum requirements only. The Bidders shall ensure that other necessary write-ups, curves and information required to fully describe the equipment are submitted during detail engineeringVolume IV-A Technical Specifcation-Electrical GA 4: FGD Package Section-8: 415V Switchgears and OC Boards DATASHEET FOR 415V PMCC/MCC/DBs SL_] DESCRIPTION ‘SPECIFICATION REQUIREMENTS No. (a) | Rated voltage, phases and | 415V, 3 phase, 4 wire, 50 Hz, frequency (b)_| System neutral earthing Solidly earthed To)_| Reference Ambient alr BOC temperature (a)_| Material of bus bars AL or AL Alloy (e)_| Maximum temp. of bus bars joints, droppers and along the run at site reference ambient of 50°C 40°C With Plain or Tin joints With silver plated joints 55°C Bus enclosure and structure 30° (| Short time rating for 1.0 Sec. | 50 (ka rms) (@)_| Momentary rating (KA peak) _| 105 (h) | Degree of protection for as | IP-S4 for outdoor per 15:2147 P52 for indoor panels with current rating less than and including 1600A and IP 42 for panels with current rating more than 16008 (] _ | Thickness of sheet steel in (i) toad bearing 2 members (i)_[ Non-load bearing is members @ _| Colour finish shade Tnterior Glossy white Exterior ‘As mentioned In Chapter 1.Volume IV-A Technical Specifcation-Electrical GA 4: FGD Package Section-8: 415V Switchgears and OC Boards SL_] DESCRIPTION ‘SPECIFICATION REQUIREMENTS No. Air Circuit Breaker T_[Senice Trdoor 2 [Type ‘Air = break __ | Rated service voltage HSV a/- 10% @ | Rated Current ‘AS per requirement or 630A/1000A/12508/20008/2500A/ 30008 3_ | Rated frequency 50 Hz 47 5% 6 _| System earthing Solidly grounded 7 [Rated short time withstend |= [50 KA (r.m.s.) current for 1 sec. @ | Rated Symmetrical breaking |= [50 KA (rms) current at rated voltage 9 | Rated making capacity (min) [= [ 105 KA 10_| Rated operating duty The duty of circuit breaker for motor feeder involves direct-on- line starting of motors, The motor starting current varies from 6 to 8 times the full load current at a very low power factor Frequency of starts of motors: Three (3) Starts per hour & Two (2) Consecutive Cold starts and one (1) hot restart, Ti [Buty eae (0-3 min-CO-3 min-CO 12 _[ Operating mechanism Stored eneray type @) Closing motor wound spring operated ) Opening shunt tip col @ latching arrangement Mechanically & Electrically tip (ree 13) | Auxillary Voltage Clesing 22OV D.C. (85% ~ 110%) Tripping 22OV D.C. (70% = 170%) Spring charging motor BOW 3 10% DE. ‘Space heater & lamp 240 Vs/- 10% AC_50 Hz ¥4__[Anticpumping feature Electrical anticpumping feature shall be provided 15 _[No. of poles 3/4 16 _[ Aux. Switch contact Min (© NO + 6 NC) 17 | Mounting Draw-out type transfer truck within switchgear cubicle 78 [Limits of temp. rise ‘As per IS:2516 pert 1&l/ Sec 19 Termination’Volume IV-A Technical Specification- GA 4: FGD Package Section-8: 415V Switchgears Electrical and OC Boards SL_] DESCRIPTION ‘SPECIFICATION REQUIREMENTS No. Tacomer Bus duct (ton) Outgoing “Armoured aluminum cable 20_| Static built in release To be provided 2i_| Finish paint shade ‘As mentioned in Chapter 1) HRC FUSES Type Tink ype Reference standard 152 9224 Rated current ‘As specified Operation indicator Required Fuse characteristics Bidder to furnish CONTACTOR ae DE T | Service Tadoor within | Tndaor within ste? steel cubicle for | cubicle for maximum system | maximum system voltage, starting | voltage, starting of of motors and | motors and miscellaneous | miscellaneous loads. loads, 2_[No. of Poles 3 2 3 [Rated service voltage IBV a7 10% | 220 V(I90-240V) [Rated frequency SO RZ + 5% 3 __ | System earthing Solidly grounded | Ungrounded © | Short time rating To be coordinated | To be coordinated with MCCB/MPCB | with MCCB/MPCB Preceding it Preceding it. 7] Continuous current To. suit motor|To sult motor continuous continuous current current rating | reting Conditions Conditions specified specified &_| Short cireuit level 50 KA (rms) at 415 V ‘9 | Cecation of contrat ‘One point control Logie adoptedGA 4: FGD Package Section-8: 415V Switchgears and OC Boards Volume IV-A Technical Specifcation-Electrical SL_| DESCRIPTION ‘SPECIFICATION REQUIREMENTS No 40 Control circuit TIOV =10% I-ph 80 Hz = 5% derived from 415/110 control transformer provided in each control module. Ti | Uaiization category ‘ACS for uni- directional motors ‘AC 4 for Bi-directional Motors CONTACTOR z=] Ae DE i2 [Duty Class or Intermittent class for Uni- directional motors (IS:2959) Intermittent cass for ar f2] 03 directional motors (IS:2959) 13 [Aux Contact requirement Min 2NO& ZINC contacts 14_| Limits of operation Grasing (pick-up) 7) 85% to 110% Dropout 45 ~ 65% of rated 15 High voltage test values (one Min. value) Main power Grout 7/25 KV B, Control & auxiliary circuit [=] 2.0 KV volts 16 [Limits of temperature [AS per 152959 CURRENT TRANSFORMERS Service Trdoor Z| System 4i5V, 3 phase, 4 wire, S0Hz, Soldly earthed neutral Insulation dass E or better. a Type Resin cast Rated voltage 415 V 510%Volume IV-A Technical Specifcation-Electrical GA 4: FGD Package Section-8: 415V Switchgears and OC Boards SL] DESCRIPTION ‘SPECIFICATION REQUIREMENTS No. 5 ‘Quantity required ‘sper requirements _of individual feeders and as mentioned in the specification drawings. e Ratio and burden ‘As required, C.T, secondary rating shall be LAMP, 7 ‘Accuracy ‘SPIO or batter for protection and class= 1 for metering 3 Power frequency withstand | :[2.5 RV (r.m.s) for one minute voltage, 3 Rated short time current To. [Short time _ withstand | =] 50 KA (rms) current for 1 sec Ti, [Dynamic current 105 KA (peak) 12 | Mounting Tnside switchgear cubicle in stationary portion. Potential Transformer T Service Tadoor 2 ‘System a51v, 3 phase, 4 wire, 50 Hz, Solidly earthed neutral a Type Cast resin 4 Rating- Voltage ratio 415/V3 / 110/V3 5 Rated burden As specified € ‘Accuracy dass ‘As per requirement, fo be furnish during detail engineering 7 Power frequency withstand | | Primary: 11.0 KV for one minute voltage, Secondary + 2.0 KV for one minute @ Mounting Fixed type 3 Quantity, ‘AS per requirement Microprocessor based numerical relays with communication faci The numerical relays for 0.415KV Switchgears shall comply with but not limited to the following technical requirements.Volume IV-A Technical Specifcation-Electrical GA 4: FGD Package Section-8: 415V Switchgears and OC Boards 5. NO. | DESCRIPTION ‘SPECIFICATION T Purpose Contral_& Protection, Metering and Monitoring of all switchgears and MCCS with synchro-check facility for Incomers, Bus couplers. z ‘Auxiliary SuppIy 220V DC for ACBS and 110V AC for McC onh 3 CT Secondary Current iAmp, 4 PT Secondary Voltage TIOV AG, 3 Phase 5 “Ambient Temperature 30°C é Degree of protection Pst 7 Communication Compatible with DCS system through suitable connectivity (IEC61850) & suitable software, @ Tnpat & Output Required number of analog and digital Inputs/outputs as per scheme requirement with spare. 9 Control Close / open control of breakers through lap top from the front fort/through key pad (Built _in)/ through rear port connection from Des. 10 Metering Instantaneous and Integrated values as indicated. i Protection Complete protection for Tncomer, Te, Bus coupler, feeders as indicated. vy Monitoring: ‘Self-diagnostic facility Facilities to be made available in the relay Programming Keys for complete access without computer (builtin). Provision for external programming Unit through suitable software and communication ports. Display unit. Read/Write set points Current & Voltage actual values and any other analog measurement, Event recording with Pre-trip data with starting characteristics Statistical data. Output relays. Tamper proof security systemGA 4: FGD Package 9.01.00 9.01.01 9.01.02 9.01.03 9.01.04 9.02.00 9.02.01 9.02.02 9.02.03, 9,03,00 9.03.01 9.03.02 9.03.03 9.03.04 9.03.05 Volume I-A Section-9 Local Push Button Technical Specification-Electrical ‘Stations & Miscellaneous Equipments, SECTION - 9 LOCAL PUSH BUTTON STATIONS & MISCELLANEOUS EQUIPMENTS. ‘SCOPE OF SUPPLY The following equipment shall be furnished with all accessories:~ i) Local push button stations. ii) Welding sockets iil) Danger Boards iv) Rubber Mats Furnishing, mounting, and wiring of all equipments, devices and accessories. Floor channel sil, vibration damping pad, and kick plates for all floor mounted control boards/panels, complete with holding down bolts and nuts. Mounting hardware for all control panels and local push button stations. CODES AND STANDARDS All equipment and materials shall be designed, manufactured and tested in accordance with the latest applicable Indian standards (IS) and IEC except where modified and/or supplemented by this specification. Equipment and material conforming to any other standards, which ensure equal or better quality, may be accepted. In such case, copies of the English version of the standard adopted shall be submitted along with the bid. The electrical installation shall meet the requirements of Indian electricity rules 2 amended upto date and relevant IS Code of Practice. In addition, ‘ther rules and regulations applicable to the work shall be followed LOCAL PUSH BUTTON STATIONS Local push button station having only stop push button shall be provided for all the drive motors of the GA4-FGD package (HV, MV & LV motors) The degree of protection of LPBs shall be IP65 with canopy. Al PBs shall be push to actuate type and the stop PB shall be lockable in off position as per the scheme requirement. Emergency local stop push button should not be lockable. Emergency push buttons shall be stay put type. Al push buttons shall be provided with 2 nos. NO and 2 nos. NC contacts for various interlocking purposes. One contact of stop PB shall be directly wired to the switchgear module for direct tripping and another contact to control system.GA 4: FGD Package Volume I-A Section-9 Local Push Button Technical Specification-Electrical ‘Stations & Miscellaneous Equipments, 9.03.06 9.03.07 9.04.00 9.04.01 9.04.02 9.04.03 9.05.00 9.05.01 9.05.02 9.06.00 9.07.00 9.07.01 9.07.02 9.07.03, 9.08.00 Terminals to be suitable for 2 cores of 2.5 sq.mm conductors with 20% spare terminals. Al LPBs shall be of Di-cast aluminium/ MS CRCA sheet. WELDING SOCKETS Industrial type 415 V, 63A, 5 Pin welding sockets shall be provided in sufficient number to facilitate extension of power supply to various machine tools, welding sets etc, Welding socket outlets shall be provided at every 60m distance. The number of welding socket outlets for main technological plant units shall be decided based on requirement, approach etc. Generally the socket outlets shall be provided in such a manner so that using 30m flexible cable with welding set, total plant area can be covered. Up to three switch socket outlets shall be looped per feeder circuit. Sheet metal clad MCCB units shall be provides for feeding power to sockets: The welding socket outlets shall be fed from separate distribution board, MISCELLANOUS EQUIPMENTS Danger boards shall be provided in line with the statutory requirements. Rubber mats shall be provided to meet the safety and other statutory requirements. TesTS LPaS shall be completely assembled, wired, adjusted and tested at the factory prior to shipment to ensure accuracy of witing, correctness of control scheme and proper functioning of all components. ROUTINE TESTS. The tests shall include wiring continuity tests, high voltage tests, insulation measurement test both before and after high voltage test, and functional tests to ensure accuracy of wiring operation of the control’ protection/metering schemes and individual equipment, Detailed test report including procedure and drawing shall be furnished. Al switches, meters, relays and other devices shall be tested and calibrated in accordance with relevant IS standards. ‘Type test certificate on any equipment, if so desired by the Purchaser shall be furnished. Otherwise, the equipment ‘shall have to be type tested, free of charge, to prove the design. ‘TEST WITNESS Test shall be performed in presence of Purchaser/Purchaser’s representative 0 desired by the Purchaser/Purchaser. The Bidder shall give at least fifteen (15) days advance notice of the date when the tests are to be carried