Line II

Unit KPI
Feed
LOM
Crusher
Addittives
Drives Intensity
Idle Running
Low Feed
Raw Press High Feed
Roller Wear
System fan/Seperators
Over Burning
ID Fan
Bage house fan
Main drive
Kiln
Cooler EP fan
Cooler Cooling fans
High C3S
High C3A/ASR
Main drive
System fan/Seperator
Idle runing
Mill differential pressure
Over burnt clinker
Cement Mill
Low C3S
High clinker temp

Poor performance of main bage house

Residue/Blain controll
Compressors
Utility
Chillers/Water suppy pumps
 Line II
Control/Effect
Target
Keep Non-Stop supply from quarry
Effect feed
Avoid boulder's union
Avoid during start/stop and Dozing high levels.
Achieve Target
Cuase high Drives intensities
Cause High drive intensities
Adjust as per Residue and circulation load
Nox.
Optimum Oxygen/CO
Optimum Zero point Pressure
Keep Thermal load in range , below 4
Keep Optimum Hood Pressure
Keep Maximum Heat recupuration
Keep according to cement strength
keep according to Consistency
Keep optimam as per better grinding
Keep according to lefting condition/Residue/Blaine
Avoid during start/Stop
Avoid mill over load
Cause poor grindability
Cause poor grindability
Avoid too high temp clinker

Checking/Replacement of effected bags

Target values
Run according to requirement
Start/Stop chiller according to Temp and pump accordingly
DATE: Friday, July 2, 2021

SUMMARY GRAPH

Actual vs Target KWh / Ton Cement

KWh / Ton Cement

Raw Press EP Chamber mAmp vs Stack Dust Concentration

35 75.08

mAmp, mg/Nm3
30.52 75.07
30 28.90 75.07

25 75.06 600 532

21.2021.48
469
20 75.05 500
16.70
15.54
15 75.04 400
306
75.03
10 75.03 300

5 75.02 200 30.00

2.79 2.81 2.70 2.51
1.18 1.01 1.60 1.16 103 Stack Dust
Concen-
0 75.01 tration
Crusher Raw Press Coal Mill Kiln & Cooler Cement Mill PP Utility Total KWh / Ton 100
Cement
RP EP mAmp
0
Chamber 1 Chamber 2 Chamber 3 Chamber 4

PI, Gy LOI, Mpa, Litre Wt, Free Lime

Cooler EP Chamber mAmp vs Stack Dust Concentration
Quality Control Parameters Actual vs Target
mAmp, mg/Nm3

29
30
334
350 25 22.06

300
20

250
15
200
50.00 5.04
10 7.5
150 6
Stack Dust
1.32 1.32

100 62 63 Concentration 5 1.5

Actual
1.3
Target
50 0
Cooler EP mAmp Cement mill PI (%) Gypsum LOI (%) Consistency (%) 1 Day Cement Litre Weight Free Lime
Strength (MPa) (Kg / Litre) (%)
0
Chamber 1 Chamber 2 Chamber 3
 DATE: Friday, July 2, 2021

SUMMARY Cement Quality

Running Production Avg Target KWH SPC SPC
Equipment Shift A Shift B Shift C
Hrs (t) Feed feed Consumed KWH/T target
Crusher 10.50 5400 514 600 3780 1.01 1.18 LOI 3.77
Raw press 23.67 8326 352 340 89290 15.54 16.70 Cement SO3 2.58
Coal mill 16.58 581 35 30 12360 2.81 2.79 PI (%) 5.04
Kiln 24.00 3956 275 282 94400 21.48 21.20 Gypsum (%) 5.57
Cement mill 6.83 1707 250 250 52100 30.52 28.90 29-Jun-21 30-Jun-21 1-Jul-21
Packing plant 5334 6180 1.16 1.60 Coal NCV (Kcal/Kg) 5829 5795 5940
Utility 11030 2.51 2.70 Coal Cons. @ Dozax (Ton coal) 510 477 512
Over all plant 269140 75.03 75.07 Clinker production @ DPR (Tons) 3860 3955 3956
Kg Coal / Ton Clinker 132.12 120.61 129.42
y
Avg

3.77
2.58
5.04
5.57

5855
500
3924
127.38
 DATE: Friday, July 2, 2021

SUMMARY Note:
Chamber Chamber Chamber Chamber Chamber
Environmental Condition No. 1 2 3 4 Put Values in Yellow cells only
Raw Press E.P Stack Dust Concentration = 30.00 mg/Nm3 mAmp 103 306 469 532

Cooler E.P Stack Dust Concentration = 50.00 mg / Nm3 mAmp 62 63 334

Crusher Raw Press Coal Mill Kiln & Cooler Cement Mill PP Utility Total KWh / Ton
Cement
Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual

Running Hours 10.50 23.67 16.58 24.00 6.83 - -

Feed Rate 600 514.29 340 351.75 30 35.04 282 275 240 250 - -

Production 5400 8326 581 3956 1707 5333.8 3956 - -

KWh / T C 1.18 1.01 16.70 15.54 2.79 2.81 21.20 21.48 28.90 30.52 1.60 1.16 2.70 2.51 75.07 75.03

SHC Kcal / Kg Ck - - - - - - 702.00 686.80 - - - - - - - -

Coal Consumption Kg
coal/Ton clinker (Pfister) - - - - - - 115 120.07 - - - - - - - -

Coal NCV ( Kcal/Kg coal) - - - - - - 6100 5720 - - - - - - - -

kWh/ton without Factor 0.70 10.72 3.12 23.86 30.52 1.16 2.79 72.88
kWh/ton with Factor 1.01 15.54 2.81 21.48 30.52 1.16 2.51 75.03

1 Day Cement Litre Weight Free Lime

Cement mill LOI (%) Cement mill PI (%) Gypsum LOI (%) Consistency (%) Strength (MPa) (Kg / Litre) (%)
0.0069

Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual
3.9 3.47 7.5 5.04 6 #DIV/0! 29 #DIV/0! 22.06 1.3 1.32 1.5 1.32
 UNIT Wee
Target 44370 44371
Crusher 1.18 1.14 1.14
Raw Press 16.7 16.44 15.91
Coal Mill 2.79 2.53 2.58
Kiln & Cooler 21.20 21.30 21.41
Cement mill 28.90 28.48 28.02
PP 1.60 1.99 1.72
Utility 2.70 2.32 2.89
TOTAL 75.07 74.20 73.67

SHC Kcal / Kg Ck 702.00 664.82 688.97

 Weekly DATA
44372 44373 44375 44378 44379
1.12 1.24 1.24 1.12 1.01 Note:
15.83 16.81 16.81 16.33 15.54 Put Values in Yellow
cells only
2.55 2.22 2.22 2.71 2.81
21.33 21.22 21.22 21.04 21.48
28.15 28.89 28.89 29.16 30.52
1.72 1.07 1.07 1.07 1.16
1.26 2.75 2.75 2.90 2.51
73.09 74.20 74.20 74.34 75.03

715.82 683.13 683.13 678.23 686.80

Put Values in Yellow
cells only
 DATE: Friday, July 2, 2021
Raw Materials Cost / Ton
Line 2
Raw Material
Prices Used %age % Laterite Cost/Ton
Lime stone 210.54 7549 90.67 190.89
Slate 210.54 384 4.61 9.71
Hi Iron 1150 25 13.57
Laterite 393 4.72
Hi Alumina 900 75 31.86
Gypsum 900 95 5.57 50.09
PI @ Raw Press 0.00
210 10.58
PI @ Cement mill 86 5.04

Mix Fuel - Cost/Ton Clinker

Fuel Type Line 2
Prices %age Cost Coal TPD Cost / T Ck
Local Darra 14000 20 2800.00
SA 24000 40 9600.00
Afghan 19000 40 7600.00 475 2401.42
Indonesia 17500 0 0.00
Australia 17500 0 0.00

Power Cost/ton Cement

Area Line 2 KWH Price PKR/KWH
Crusher 3780 Off Peak Price/Kwh
Raw press 89290 17.53
Coal Mill 12360 Peak Price /KWH
Kiln 94400 20.46
Cement Mill 52100
Packing plant 6180 Line 2 cost Peak KWH/T CM
Utility 11030 0
Total KWH used 269140
Wapda KWH used Line 2 cost Off Peak KWH/T CM
WHRP KWH used 137676
Wertsila PGD KWH 147367
Off peak wapda KWH 0 Combine Peak & off Peak kWh/T CM
Peak wapda KWH 0 0
Note:
Put Values in Yellow cells only
8000%

7000%

6000%

5000%

4000%

3000%

2000%

1000%

0% 75.07
2.70
1.60
28.90
21.20
2.79
16.7
1.18 74.20
2.32
1.99
28.48
21.30
2.53
16.44
1.14 73.67
2.89
1.72
28.02
21.41
2.58
15.91
1.14 73.09
1.26
1.72
28.15
21.33
2.55
15.83
1.12 74.20
2.75
1.07
28.89
21.22
2.22
16.81
1.24 74.20
2.75
1.07
28.89
21.22
2.22
16.81
1.24 74.34
2.90
1.07
29.16
21.04
2.71
16.33
1.12
Target 44370 44371
TOTAL Utility 44372
PP Cement44373
mill 44375
Kiln & Cooler Coal Mill44378
TOTAL
 80

800.00
790.00
780.00
70
770.00
760.00
750.00
740.00
60
730.00
720.00 715.82
710.00
702.00
700.00
50 688.97
690.00 683.
680.00
670.00 664.82
40 660.00
650.00
640.00
630.00

30 620.00
610.00
600.00
590.00
20 580.00
570.00
560.00
550.00
10 540.00
530.00
520.00
510.00
74.20
2.75
1.07
28.89
21.22
2.22
16.81
1.24 74.34
2.90
1.07
29.16
21.04
2.71
16.33
1.12 75.03
2.51
1.16
30.52
21.48
2.81
15.54
1.01 0 500.00
44375
ooler Coal Mill44378 Raw Press 44379Crusher Target 44370 44371 44372 443
SHC Kcal / Kg Ck SH
 800.00

7
750.00

715.82

700.00
686.80
683.13 683.13
678.23

650.00

600.00

550.00

500.00
44372 44373 44375 44378 44379
SHC Kcal / Kg Ck SHC Kcal / Kg Ck
DATE: Friday, July 2, 2021

Clinker Analysis
LSF MS MA SiO2 Al2O3 Fe2O3 CaO MgO
0.917 2.479 1.475 22.07 5.3 3.6 64.56 2.76

Note:
Put Values in Yellow cells only
 Liquid Coating Burnability Burning
Phase Tendency Factor Temperature

alysis Range: 25- 56

%
Range: 20 -
25 %
Range: 110 -
115 %
Range: 1300 -
1450 °C

Alkalies C3S C2S C3A C4AF % % % °C

1.17 52.81 23.428 7.97 10.948 27.72 30.80 104.70 1371.95
 Volumetric Burnability
Load
Thermal Load
Index Kiln Effective Cross-section Area / Volume
Range: 4.5 - 5.6 Range: 5 x 10E6 to 6 x 10E6 Range: 2.5 -
tpd / m3 kcal/h.m2 4.5 % Eff. Area of Kiln: 12.57 m2
TPD/m3 kcal/h.m2 % Eff. Volume of kiln: 653.45 m3
6.05 2.86E+06 2.79 Very Easy 2
Easy 3
Difficult 5
Week of
DATE: Clinker A
month
LSF MS MA SiO2 Al2O3
Thursday, July 1, 2021 0.917 2.470 1.469 22.070 5.320
Friday, July 2, 2021 0.917 2.479 1.475 22.070 5.300
Saturday, July 3, 2021
1st Sunday, July 4, 2021
Monday, July 5, 2021
Tuesday, July 6, 2021
Wednesday, July 7, 2021
Thursday, July 8, 2021
Friday, July 9, 2021
Saturday, July 10, 2021
2nd Sunday, July 11, 2021
Monday, July 12, 2021
Tuesday, July 13, 2021
Wednesday, July 14, 2021
Thursday, July 15, 2021
Friday, July 16, 2021
Saturday, July 17, 2021
3rd Sunday, July 18, 2021
Monday, July 19, 2021
Tuesday, July 20, 2021
Wednesday, July 21, 2021
Thursday, July 22, 2021
Friday, July 23, 2021
Saturday, July 24, 2021
4th Sunday, July 25, 2021
Monday, July 26, 2021
Tuesday, July 27, 2021
Wednesday, July 28, 2021
Thursday, July 29, 2021
5th Friday, July 30, 2021
Saturday, July 31, 2021
 Liquid Phase

Clinker Analysis Range: 25- 56 %

Fe2O3 CaO MgO Alkalies C3S C2S C3A C4AF %

3.620 64.540 3.130 1.110 52.470 23.687 7.962 11.015 28.11
3.600 64.560 2.760 1.170 52.810 23.428 7.970 10.948 27.72
 Coating Burnability Burning Burnability
Tendency Factor Temperature
Volumetric Load Thermal Load
Index Kiln Effective Cross-section Area / V
Range: 20 - 25 Range: 110 - Range: 1300 - Range: 4.5 - 5.6 tpd Range: 5 x 10E6 to 6 x 10E6 Range: 2.5 -
% 115 % 1450 °C / m3 kcal/h.m2 4.5 % Eff. Area of Kiln:

% % °C TPD/m3 kcal/h.m2 % Eff. Volume of kiln:

30.95 103.68 1369.61 6.05 2.82E+06 2.76 Very Easy
30.80 104.70 1371.95 6.05 2.86E+06 2.79 Easy
Difficult
ve Cross-section Area / Volume

12.57 m2

653.45 m3
2
3
5
 CRUSHER Line II
Description Target 7:00 AM 9:00 AM 11:00 AM 1:00 PM 3:00 PM 5:00 PM 7:00 PM 9:00 PM 11:00 PM 1:00 AM 3:00 AM 5:00 AM Power Consumption KWH/T Cement

Present Previous Unit Consumed

Fees Size m up to 1.5 m 0-0.5 0-1.5 0-1.5 0-1.5 0-1.5 0-1.5 0-1.5 0-1.0 0-1 0-0.5 0-0.5 Break Up Counter Counter (MWH)

Product size 50/75mm % retain % < 5/0 % Motor 1 1774.97 1774.21 0.76

Feed Rate TPH 600 600 600 600 600 600 600 600 600 600 600 600 Motor 2 1611.21 1610.30 0.91

Apron speed % 60-70 % 60 60 60 60 60 60 60 TOTAL 6444.6 6440.82 MWH

INCOME

Apron Current Amp 65-70 amp 47.4 50 58.2 64 49.8 52.1 Total units Consumed 3780 KWH

M1 load Amp 12 to 18 9.2 8.6 9.7 9.8 9.1 9.4 Total Production 5400 Tons

M2 load Amp 12 to 18 10.2 9.7 10.9 11 10.1 10.4 Specific power 1.18 KWH/T
consumption target Cement

Specific power KWH/T

Total laterite Ton
consumption Actual 1.01 Cement

High Iron laterite % % 50 25

Total production TPD 5400 850 900 750 900 850 1150

Operational time Hrs 10.50 0.00 1.42 1.50 1.25 1.50 1.33 2.00

Stoppage time Hrs 15.00 2.00 0.58 0.50 0.75 2.00 0.50 0.67 0.00 2.00 2.00 2.00 2.00

Total power consumed MWH 0.54 0.58 0.52 0.51 0.58 0.81

Stoppages

Remarks

Operator Name hazrat Operator Name khalid Operator Name

 RAW PRESS Line II

Description Target 6:00 AM 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM 2:00 AM 4:00 AM Power Consumption KWH/T Cement

Feed size 50/75mm % retain % < 5/0 % Break Up Present Counter Previous Unit Consumed
Counter (MWH)

Feed Rate TPH 340 350 350 350 350 350 350 350 350 System Fan 30826.37 30798.07 28.3

Circulation Elevator Load BE41 Amp 220~230 255 257 261 257 255 260 252 253 Roller 1 22495.92 22476.26 19.66

System Fan load Amp 160 to 175 159 161 160 158 160 161 160 158 Roller 2 22403.99 22380.58 23.41

Roller Hydraulic Pressure Mpa 9 to 11 9 9 9 9 9 9 9 9 Raw 18808.04 18789.44 18.6

Transformer

Roller DR47 LOAD Amp 110 to 125 93 97 103 107 88 85 95 88 TOTAL INCOME 95434.69 95345.4 MWH

Roller DR48 LOAD Amp 110 to 125 113 110 118 121 110 95 93 98 Total units Consumed 89290 KWH

Seperator speed % % 50 to 55 54 54 54 54 54 54 54 54 Total Production 8326 TPD

Specific power consumption

CF Silo Bucket Elevator Load BE09 Amp 130~135 131 133 129 137 130 136 132 135 16.7 KWH/T Cement
Target
Specific power consumption
Residue 90 Mic % 11 to 13 % 13 13 12.5
Actual 15.54 KWH/T Cement

Production TPD 8326

High Iron Laterite % % 25

High Alumina Laterite % % 75

Stoppages

Remarks

Operator Name ismail Operator Name awais Operator Name sadaqat

COAL MILL Line II

Description Target 6:00 AM 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM 2:00 AM 4:00 AM Power Consumption KWH/T Cement
Feed Rate TPH 30 33.00 35.00 36.00 36.00 35.00 34.00 36.00 Break Up Present Counter Previous Unit Consumed
Counter (MWH)

Coal mill
Mill DP mbar 45~50 44.00 47.00 48.00 47.00 49.00 47.00 48.00 Transformer 3321.75 3319.34 2.41

System Fan SPEED % 80 to 85 85.00 85.00 85.00 82.00 82.00 83.00 83.00 Coal Mill Motor 6404.24 6399.28 4.96

Mill Main Drive Load Amp 28~35 32.00 34.00 33.00 32.00 34.00 33.00 34.00 Coal Mill Fan 6314.66 6309.67 4.99

Mill Outlet Temp C 70~75 73.00 70.00 73.00 77.00 69.00 74.00 75.00 TOTAL INCOME 16029.9 16017.54 MWH

Production TPD 581.00 Total units Consumed 12360 KWH

Stoppages Total Clinker Production 3956.00 TPD

Specific power consumption

Remarks 2.79 KWH/T Cement
Target

Specific power consumption

Operator Name mehmood Operator Name rehmat Operator Name atif
Actual 2.81 KWH/T Cement
 KILN Line II
Description Target 6:00 AM 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM 2:00 AM 4:00 AM Power Consumption KWH/T Cement

Feed Rate TPH 282 275 275 275 275 275 275 275 275 275 275 275 275 Break Up Present Counter Previous Counter Unit Consumed (MWH)

Kiln Feed elevator BE10 Load Amp 188~192 185 180 183 183 185 183 182 182 180 182 183 181 Cooler EP Fan 6091.4 6085.92 5.47999999999956

Coal Kiln TPH 6~7 6.4 6.4 6.2 6 6 6.6 6.2 6.2 6.3 6.4 6.4 6.4 Kiln Motor 9253.2 9245.77 7.43000000000029

Coal calciner TPH 13~16 15 14.2 14.7 14.5 14.2 12.5 13.2 13.1 14 13.7 13.3 13.7 Preheater EP Fan 5645.33 5641.23 4.10000000000036

ID fan speed % 79~83 82 82 82 82 82 82 82 82 82 82 82 82 ID Fan 36724.73 36698.56 26.1700000000055

PH Top temp C 320~325 330/341 347/339 338/338 333/333 330/331 335/333 335/336 321/336 345/338 337/335 333/332 335/330 Cooler 2 34119.75 34093.88 25.8700000000026

PH EP fan spped % 55~72 62 62 62 73 73 62 62 74 61 61 61 74 Cooler 1 9728.52 9720.08 8.44000000000051

Preheater
Kiln load Amp 350~400 334 286 345 285 301 316 328 344 299 341 319 290 Transformer 20269.15 20252.18 16.9700000000012

Kiln inlet NOX PPM 350~550 526 453 558 474 501 688 646 548 409 515 551 523 TOTAL INCOME 121773.3 121678.9 MWH

Kiln inlet O2/CO % <5/0.0 4.9 4.5 5.1 6.92 5.12 5.1 5.98 5.88 5.2 6.8 5.9 6.2 Total units Consumed 94400.0000000087 KWH

PH Top O2/CO % 2~3/0.0 0.7 0.75 0.9 0.9 1.2/0.004 .61/.006 .84/.005 .96/.004 .8/0 1.4/0 1.2/0 1.3 Total Clinker Production 3956 TPD

Primary Air Fan speed % 60~70 65 65 65 65 65 65 65 65 65 65 65 65 Specific power consumption Target 21.2 KWH/T Cement

Cooler Fan5 speed % 80~100 97 97 97 97 97 97 97 97 97 97 97 97 Specific power consumption Actual 21.48 KWH/T Cement

Cooler Fan6 speed % 80~100 97 97 97 97 97 97 97 97 97 97 97 97 Specific Heat Consumption (Kcal/Kg Clinker)

Cooler Fan7 speed % 80~100 92 92 92 92 92 92 92 92 92 92 92 92 ### Description Previous counter Present Counter Difference (Tons)

Cooler Fan8 speed % 80~100 95 95 95 95 95 95 95 95 95 95 95 95 Kiln Coal Consumed 82,414 82,565 151

Cooler Fan9 speed % 80~100 100 100 100 100 100 100 100 100 100 100 100 100 PC coal Consumed 67,534 67,858 324

Cooler Fan10 speed % 80~100 90 90 90 100 100 90 90 90 100 100 95 95 Total Coal Consumed(Tons) 475 TPD

Cooler Fan11 speed % 80~100 90 90 90 90 100 90 90 90 90 90 90 90 Coal NCV Target = 6100 5720 Kcal/Kg

Cooler Speed SPM 3.5~5.0 4.8 4.8 4.7 4.9 4.9 4.8 4.8 4.8 4.8 4.8 4.8 4.8 Clinker Prodcution 3956 TPD

Cooler EP Fan Speed % 65~80% 77 75 74 78 76 78 73 79 80 77 76 77 SPC (Kcal/KG Clinker) target 702.00 Kcal/Kg

WHR AQC Inlet temp C 350~450 SPC (Kcal/KG Clinker) actaul 686.80 Kcal/Kg

Clinker Pan Conveyor Load Amp 55~65 55 56 55 63 63 50 54 51 52 54 52 54 Coal Consumption Kg coal/Ton clinker 120.07 kg coal/T CK

Free Lime % <1.5 1.26 1.28 1.29 1.32 1.96 1.22 1.13 1.18 1.26

Kiln Shell Temp Max/m C <400 Fuel Mix Ratio

Axial Air= 100 Radial Air= 25 Cooling Air= 40 Burner Pos:= 0 mm Axial Air= 100 Radial Air= 25 Cooling Air= 40 Burner Pos:= 0 mm Axial Air= 100 Radial Air= 25 Cooling Air= 40 Burner Pos:= 0 mm
Kiln Burner position /Air valve mm/% <50 Coal Type %age Target Actual

Clinker Production TPD 3956 Local Dara 10% 20

Stoppages South Africa 45% 40

Remarks Afghan 45% 40

Operator name atif Operator name mehmood Operator name rehmat Indo 0% 0

Aus 0% 0

Pet coke %
Fuel type
Local Dara
20%

Afghan
40%

South Africa
40%
Local Dara South Africa Afghan Indo Aus Pet coke
 CEMENT MILL Line II
Description Target 6:00 AM 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM 2:00 AM 4:00 AM Power Consumption KWH/T Cement

Feed rate TPH 240 240 240 240 Break Up Present Counter Previous Counter Unit Consumed (MWH)

Grinding
PI % 7.5 5 5 5 Traansformer 15651.12 15643.16 7.96000000000095

Preparing
Gypsum % 5 5.5 5.5 5.5 ### Transfrmer 2967.54 2965.96 1.57999999999993

Main System Fan load Amp 95~110 103 101 102 Main Drive 70693.91 70673.41 20.5

Mill Main Motor load Amp 265~285 276 280 275 Roller 1 27050.13 27043.09 7.04000000000087

Seperator speed % 55~63 62 62 62 Roller 2 28434.45 28425.94 8.51000000000204

Gypsum Crusher
Fix Roller Load Amp 100~150 125 94 120 motor 258.53 258.37 0.159999999999968

Free Roller Load Amp 100~150 130 110 125 System Fan 19531.57 19524.84 6.72999999999956

Cement silo BE06 Load Amp 90`110 88 90 85 TOTAL INCOME 163454.4 163402.3 MWH

Mill out Cement temp C <110 95 100 103 Total units Consumed 52100.0000000058 KWH

Main Dedusting Dp Mbar 16~18 Total Cement Production 1707 Tons

N.C % <29 Specific power consumption Target 28.90 KWH/T Cement

Blaine cm2/gm 3200~3500 3310 3356 Specific power consumption Actual 30.52 KWH/T Cement

Gypsum W.F LOI % >6

Cement mill LOI % 3.9 3.40 3.61 3.40

Production TPD 1707

Power consumption MWH

Stoppages

Remarks

Operator name ismail Operator name sadaqat Operator name awais

 Packing Plant Line II
Description Target 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM 2:00 AM 4:00 AM 6:00 AM Power consumption KWH/T C

Previous Difference
Weigh Bridge Inn Tons Present Reading
reading (MWh)

weigh Bridge Out Tons 8123.15 8129.33 6.18

Production Tons 5333.8 T.Unit Consumption (kWh) 6180

Line II out SAP Tons Total Despatch 5333.8

Packer # 1 Speed Bags / hrs SPC Target 1.6 KWh/T Cement

Packer # 2 Speed Bags / hrs SPC Actual 1.16 KWh/T Cement

Packer # 3 Speed Bags / hrs

Packer # 4 Speed Bags / hrs

Air Pressure at Packer bar

No of Packer Running Quantity

Power consumption MWH

Stoppages

Remarks

Operator name Operator name Operator name

 Power Consumption KWH/T Cement
Unit Break Up Present Counter Previous Counter Unit Consumed Total MWH consumed Production(Tons) KWH/ton KWH/ton cement T.KWH/T C Plant KWH/T C
Motor 1 1774.97 1774.21 0.76 0.14 0.20
Crusher 1.67000000000007 5400 1.01
Motor 2 1611.21 1610.30 0.91 0.17 0.24
System Fan 30826.37 30798.07 28.30 3.40 4.93
Roller 1 22495.92 22476.26 19.66 2.36 3.42
Raw Mill 89.9700000000012 8326 15.54
Roller 2 22403.99 22380.58 23.41 2.81 4.07
Raw Transformer 18808.04 18789.44 18.60 2.23 3.24
Cooler EP Fan 6091.4 6085.92 5.48 1.39 1.25
Kiln Motor 9253.2 9245.77 7.43 1.88 1.69
Preheater EP Fan 5645.33 5641.23 4.10 1.04 0.93
Preheater + ID Fan 36724.73 36698.56 26.17 94.46000000001 3956 6.62 5.95 21.48
Cooer+Kiln
Cooler 2 34119.75 34093.88 25.87 6.54 5.89
Cooler 1 9728.52 9720.08 8.44 2.13 1.92
Preheater Transformer 20269.15 20252.18 16.97 4.29 3.86 75.03
Coal mill Transformer 3321.75 3319.34 2.41 0.61 0.55
Coal Mill Coal Mill Motor 6404.24 6399.28 4.96 12.3599999999997 3956 1.25 1.13 2.81
Coal Mill Fan 6314.66 6309.67 4.99 1.26 1.14
Grinding Traansformer 15651.12 15643.16 7.96 4.66 4.66
Preparing Transfrmer 2967.54 2965.96 1.58 0.93 0.93
Main Drive 70693.91 70673.41 20.50 12.01 12.01
Cement Mill Roller 1 27050.13 27043.09 7.04 52.4800000000033 1707 4.12 4.12 30.52
Roller 2 28434.45 28425.94 8.51 4.99 4.99
Gypsum Crusher motor 258.53 258.37 0.16 0.09 0.09
System Fan 19531.57 19524.84 6.73 3.94 3.94 Note:
Utility Compressors 20135.61 20124.58 11.0299999999988 11.0299999999988 3956 2.79 2.51 2.51 Put Values in Yellow cells only from power meter
Packing Plant II Packers 8129.33 8123.15 6.18000000000029 6.18000000000029 5333.8 1.16 1.16 1.16
Specific Heat Consumption (Kcal/Kg Clinker)
Description Previous counter Present Counter Difference Total consumption(Tons)
Kiln Coal Consumed 82414 82565 151
475
PC coal Consumed 67534 67858 324
Coal NCV 5720
Clinker Prodcution 3956

SPC (Kcal/KG Clinker) 686.80 Kcal/Kg

Coal Consumption Kg 120.07 kg coal/T CK

coal/Ton clinker