S.

No
Total Stoppage
Hours Frequency
1 Process & Quality Problems
1 Slag jam with big lump 0.00 0
2 Gypsum weigh feeder jam 0.00 0
3 Mill Reject belt conveyor dischage chute jam 0.00 0
4 HAG lumps formed 4.33 1
5 Silo top air slide jammed 1.50 1
Total 5.83 2
2 Mechanical Problems
1 Turst pad pressure low 3.83 6
2 Bag house dischage air silde coupling damaged 0.00 0
3 Mill feed belt diverting gate problem 0.00 0
Gypsum hopper empty due to 600BC03 discharge chute Design
4 problem 0.00 0
5 Roller Lubrication Return Oil Temp High 1.67 1
6 Roller Lubrication oil leakage 0.92 1
Bag house jammed due to 660AS04FA01 not working (In
7 lod 33% amps comining) 4.42 1
Fly ash air slide jammed due to air not sufficient(Lot of leakage
8 in air slide) 0.58 2
Total 11.42 11
3 Electrical Problems
1 Hydraulic unit tripped 2.42 5
2 Mill Feed RAL Over Lod (Over Speed) 0.66 4
3 POWER FAILURE 4.50 3
Total 7.58 12
4 Instrumentation
1 Metal Detector Not Ready 0.00 0
2 Gypsum WF return fault 0.00 0
3 Mill feed belt belt sway acted 0.00 0
4 Hydraulic tank oil TEMP low 0.00 0
5 Mill vibration high(15.9MM/S)Mall faction 0.00 0
Mill feed diverting gate acted continue (With in 15Mts 250
6 times acted) 0.34 1
7 Separator Gare box lubrication oil pressure siwch acted 1.08 2
8 Hydraulic tank level low 0.50 1
9 Metal diverting gate acted contiuously 0.50 1
Total 2.42 5
5 Others
1 Bolts inspection 641.62 9
2 FLS instructions 3.92 1
3 Fly Ash bin empty & PSC silo full 620.01 10
4 COMMUNICATION PROBLEM 4.42 1
Total 1269.97 21
Avialbile hours 2184
Total stoppage hours 1297.22 51
 SAGAR CEMENTS LIMITED -

CEMENT MILL STOPPAGE REASONS FOR

%
Apr/22 Frequency May/22 Frequency Jun/22 Frequency Jul/22
0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0
0.33 0.00 0 4.33 1 0.00 0
0.12 0.00 0 1.50 1 0.00 0
0.45 0.00 0 5.83 2 0.00 0

0.30 0.83 2 0.00 0 3.00 4

0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0

0.00 0.00 0 0.00 0 0.00 0

0.13 1.67 1 0.00 0 0.00 0
0.07 0.92 1 0.00 0

0.34 4.42 1 0.00 0

0.04 0.58 2 0.00 0

0.88 2.50 3 5.92 4 3.00 4

0.19 1.33 3 1.09 2 0.00 0

0.05 0.50 3 0.16 1 0.00 0
0.35 0.25 1 4.25 2 0.00 0
0.58 2.08 7 5.50 5 0.00 0

0.00 0.00 0 0.00 0 0.00 0

0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0
0.00 0.00 0 0.00 0 0.00 0

0.03 0.34 1 0.00 0 0.00 0

 0.08 1.08 2 0.00 0
0.04 0.50 1 0.00 0
0.04 0.50 1 0.00 0
0.19 0.34 1 2.08 4 0.00 0

49.46 536.35 6 76.02 3 29.25 0

0.30 0.00 0 3.92 1 0.00 0
47.80 44.59 4 575.42 6 0.00 0
0.34 4.42 1 0.00 0 0.00 0
97.90 585.36 11 655.36 10 29.25 0
720 744 720
100.00 590.28 22 674.69 25 32.25 4
R CEMENTS LIMITED - JAJPUR

OPPAGE REASONS FOR THE YEAR- 2022-23

Frequency Aug/22 Frequency Sep/22 Frequency Oct/22 Frequency Nov/22 Frequency Dec/22
Frequency Jun/23 Frequency Feb/23 Frequency Mar/23 Frequency
S.NO REASON Total/Frequency 1

Avialbile hours 720 24

Running Hrs 129.72
Stoppage Hrs 590.28 24.00
1 Process & Quality Problems Frequency Total Hours
1 Slag Hopper jam with big lumps 0 0.00
2 Gypsum hopper empty 0 0.00
3 Mill Reject belt conveyor dischage chute jam 0 0.00
Total 0 0.00
2 MECHANICAL
1 Turst pad pressure low( FLS) 2 0.83
2 Mechanical Maintenance 0 0.00
3 Bag house dischage air silde coupling damaged 0 0.00
4 Mill feed belt diverting gate problem 0 0.00
5 Roller Lubrication Return Oil Temp High 1 1.67
Total 3 2.50
3 ELECTRICAL
1 Hydraulic unit tripped (FLS) 3 1.33
2 Mill Feed RAL Over Lod (Normal AMPS) 3 0.50
3 POWER FAILURE 1 0.25
Total 7 2.08
4 INSTRUMENTAION
1 Metal Detector Not Ready 0 0.00
2 Gypsum WF return fault 0 0.00
3 Mill feed belt belt sway acted 0 0.00
4 Hydraulic tank oil TEMP low 0 0.00
5 Mill vibration high(15.9MM/S) 0 0.00
Mill feed diverting gate acted continue (With in 15Mts
6 250 times acted) 1 0.34
Total 1 0.34
5 OTHERS
1 Bolts inspection 6 536.35 24.00
2 FLS instructions 0 0.00
3 Fly Ash bin empty & PSC silo full 4 44.59
4 COMMUNICATION PROBLEM 1 4.42
Total 10 585.36
Total stoppage 21 590.28 24.00
 Stoppage Analys

2 3 4 5 6 7 8 9 10 11

24 24 24 24 24 24 24 24 24 24
14.41 8.33 16.08 7.00
24.00 24.00 9.59 15.67 24.00 24.00 7.92 17.00 24.00 24.00

0.83

0.42

0.34

24.00 24.00 8.83 24.00 24.00 7.92 24.00 24.00

15.67 16.17
24.00 24.00 9.59 15.67 24.00 24.00 7.92 17.00 24.00 24.00
Stoppage Analysis Report for the Month of April -2022
Vertical Cement Mill
12 13 14 15 16 17 18 19 20 21

24 24 24 24 24 24 24 24 24 24
14.25 21.58
24.00 24.00 9.75 2.42 24.00 24.00 24.00 24.00 24.00 24.00

1.67

0.91
0.34

24.00 24.00 8.50 24.00 24.00 24.00 24.00 24.00 24.00

0.75
24.00 24.00 9.75 2.42 24.00 24.00 24.00 24.00 24.00 24.00
 22 23 24 25 26 27 28 29 30

24 24 24 24 24 24 24 24 24
9.08 14.25 1.83 15.33 7.58
24.00 14.92 24.00 9.75 22.17 24.00 8.67 16.42 24.00

0.16
0.25

24.00 14.92 24.00 9.59 22.17 24.00 8.42 24.00

12.00
4.42
24.00 14.92 24.00 9.75 22.17 24.00 8.67 16.42 24.00
S.NO REASON Total/Frequency 1

Avialbile hours 744 24

Running Hrs 69.31
Stoppage Hrs 674.69 24.00
1 Process & Quality Problems Frequency Total Hours
1 Slag Hopper jam with big lumps 0 0.00
2 Gypsum hopper empty 0 0.00
3 Mill Reject belt conveyor dischage chute jam 0 0.00
4 HAG lumps formed 1 4.33
5 Silo top air slide jammed 1 1.50
Total 2 5.83
2 MECHANICAL
1 Turst pad pressure low( FLS) 0 0.00
2 Mechanical Maintenance 0 0.00
3 Bag house dischage air silde coupling damaged 0 0.00
4 Mill feed belt diverting gate problem 0 0.00
5 Roller Lubrication Return Oil Temp High 0 0.00
6 Roller Lubrication oil leakage 1 0.92
Bag house jammed due to 660AS04FA01 not working
7 (In lod 33% amps comining) 1 4.42
Fly ash air slide jammed due to air not sufficient(Lot of
8 leakage in air slide) 2 0.58
Total 4 5.92
3 ELECTRICAL
1 Hydraulic unit tripped (FLS) 2 1.09
2 Mill Feed RAL Over Lod (Over Speed) 1 0.16
3 POWER FAILURE 2 4.25
Total 5 5.50
4 INSTRUMENTAION
1 Metal Detector Not Ready 0 0.00
2 Gypsum WF return fault 0 0.00
3 Mill feed belt belt sway acted 0 0.00
4 Hydraulic tank oil TEMP low 0 0.00
5 Mill vibration high(15.9MM/S) 0 0.00
Mill feed diverting gate acted continue (With in 15Mts
6 250 times acted) 0 0.00
7 Separator Gare box lubrication oil pressure siwch acted 2 1.08
8 Hydraulic tank level low 1 0.50
9 Metal diverting gate acted contiuously 1 0.50
Total 4 2.08
5 OTHERS
1 Bolts inspection 3 76.02 24.00
2 FLS instructions 1 3.92
3 Fly Ash bin empty & PSC silo full 6 575.42
4 COMMUNICATION PROBLEM 0 0.00
Total 10 655.36
Total stoppage 25 674.69 24.00
 Stoppage An

2 3 4 5 6 7 8 9 10 11

24 24 24 24 24 24 24 24 24 24
15.16 3.16 7.00 6.58
24.00 8.84 20.84 17.00 17.42 24.00 24.00 24.00 24.00 24.00

4.33

0.42 0.67

4.00 0.25
 0.50

24.00 8.34

20.42 8.00 17.17 24.00 24.00 24.00 24.00 24.00

24.00 8.84 20.84 17.00 17.42 24.00 24.00 24.00 24.00 24.00
Stoppage Analysis Report for the Month of May -2022
Vertical Cement Mill
12 13 14 15 16 17 18 19 20 21

24 24 24 24 24 24 24 24 24 24
8.33 13.42 3.00
24.00 24.00 24.00 24.00 15.67 24.00 24.00 24.00 10.58 21.00

1.50

0.92

4.42

0.58

0.16
 0.58
0.50
0.50

8.34
3.92
24.00 24.00 24.00 24.00 9.83 24.00 24.00 24.00 16.00

24.00 24.00 24.00 24.00 15.67 24.00 24.00 24.00 10.58 21.00
 22 23 24 25 26 27 28 29 30 31

24 24 24 24 24 24 24 24 24 24
12.66
24.00 24.00 24.00 24.00 24.00 11.34 24.00 24.00 24.00 24.00
 11.34

24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00

24.00 24.00 24.00 24.00 24.00 11.34 24.00 24.00 24.00 24.00
S.NO REASON Total/Frequency 1

Avialbile hours 720 24

Running Hrs 15.75 6.83
Stoppage Hrs 704.25 17.17
1 Process & Quality Problems Frequency Total Hours
1 Slag Hopper jam with big lumps 0 0.00
2 Gypsum hopper empty 0 0.00
3 Mill Reject belt conveyor dischage chute jam 0 0.00
4 HAG lumps formed 0 0.00
5 Silo top air slide jammed 0 0.00
Total 0 0.00
2 MECHANICAL
1 Turst pad pressure low( FLS) 4 3.00 2.08
2 Mechanical Maintenance 0 0.00
3 Bag house dischage air silde coupling damaged 0 0.00
4 Mill feed belt diverting gate problem 0 0.00
5 Roller Lubrication Return Oil Temp High 0 0.00
6 Roller Lubrication oil leakage 0 0.00
Bag house jammed due to 660AS04FA01 not working
7 (In lod 33% amps comining) 0 0.00
Fly ash air slide jammed due to air not sufficient(Lot of
8 leakage in air slide) 0 0.00
Total 4 3.00
3 ELECTRICAL
1 Hydraulic unit tripped (FLS) 0 0.00
2 Mill Feed RAL Over Lod (Over Speed) 0 0.00
3 POWER FAILURE 0 0.00
Total 0 0.00
4 INSTRUMENTAION
1 Metal Detector Not Ready 0 0.00
2 Gypsum WF return fault 0 0.00
3 Mill feed belt belt sway acted 0 0.00
4 Hydraulic tank oil TEMP low 0 0.00
5 Mill vibration high(15.9MM/S) 0 0.00
 Mill feed diverting gate acted continue (With in 15Mts
6 250 times acted) 0 0.00

7 Separator Gare box lubrication oil pressure siwch acted 0 0.00

8 Hydraulic tank level low 0 0.00
9 Metal diverting gate acted contiuously 0 0.00
Total 0 0.00
5 OTHERS
1 Bolts inspection 29.25 15.09
2 FLS instructions 0 0.00
3 Fly Ash bin empty & PSC silo full 0 0.00
4 COMMUNICATION PROBLEM 0 0.00
Total 29.25
Total stoppage 4 32.25 17.17
 Stoppage Analy

2 3 4 5 6 7 8 9 10 11

24 24 24 24 24 24 24 24 24 24
8.92
15.08 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00

0.92
14.16

15.08 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Stoppage Analysis Report for the Month of Jun -2022
Vertical Cement Mill
12 13 14 15 16 17 18 19 20 21

24 24 24 24 24 24 24 24 24 24

24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
 22 23 24 25 26 27 28 29 30

24 24 24 24 24 24 24 24 24

24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00