FLSMIDTH PVT. LTD.

(PFISTER INDIA BUSSINESS UNIT)

i-THINK TECHNO CAMPUS, 'A' WING,1ST FLOOR,
OFFICE NO. 2, OFF POKHRAN ROAD 2, BEHIND TCS,
THANE, MAHARASHTRA
CITY : MUMBAI ZIP CODE : 400 601 COUNTRY : INDIA
PHONE : 022 6117 2555 FAX : 022 6117 2917 E-MAIL : transweigh.sales@flsmidthpfister.com

ELECTRICAL DOCUMENTATION FOR

BIN WEIGHING SYSTEM

JOB NO. : 90.25772

EQPT. : BIN WEIGHING SYSTEM
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544)
PROJECT : SAGAR CEMENT LTD. JAJPUR
CONSULTANT :
P.O NO. : FLS-CSD/5440024377 DTD. 16.10.2019

ELECTRICAL DRAWING - R0
DETAIL ELECTRICAL DRAWINGS - R0
TERMINATION DETAILS - R0

CATEGORY OF DRG. : REFERENCE APPROVAL AS BUILT

 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

1 TITLE PAGE ----- =A1_FC/1

2 TABLE OF CONTENTS ----- =A1_TOC/1

3 TABLE OF CONTENTS ----- =A1_TOC/2

4 SYSTEM BLOCK DIAGRAM 051-EE01-R0 =A1_BAS/1

5 SINGLE LINE DIAGRAM 051-EE02-R0 =A1_BAS/2

6 ELECTRICS ENCLOSURE GA 051-EE05-R0 =A1_BAS/3

7 LOCAL INDICATION BOX 022-EE05-R0 =A1_BAS/4

8 JUNCTION BOX DETAIL 051-EE10-R0 =A1_BAS/5

9 GDC BELT WEIGHER 051-EE13-R0 =A1_BAS/6

10 DETAIL ELECTRICAL DRAWING 051-EE16-R0 =A1/1

11 VOLTAGE SUPPLY 051-EE16-R0 =A1/2

12 GDC RACK ARCHITECTURE 051-EE16-R0 =A1/3

13 ANALOG INTERFACE 051-EE16-R5 =A1/4

14 INPUTS E0-E5 051-EE16-R0 =A1/5

15 INPUTS E6-E11 051-EE16-R0 =A1/6

16 OUTPUTS A0-A5 051-EE16-R0 =A1/7

17 OUTPUTS A6-A11 051-EE16-R0 =A1/8

18 LOADCELL 051-EE16-R0 =A1/9

19 CABLE SCHEDULE 051-EE04-R0 =A1_CAB/1

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TOC + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - -----
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 14-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

20 Terminal diagram =A1+-X4-X4 051-EE17-R0 =A1_TER/1

21 Terminal diagram =A1+-X9 051-EE17-R0 =A1_TER/2

22 Terminal diagram =A1+-X11 051-EE17-R0 =A1_TER/3

23 Terminal diagram =A1+-X13 051-EE17-R0 =A1_TER/4

24 Terminal diagram =A1+-JB1-X15 051-EE17-R0 =A1_TER/5

25 Terminal diagram =A1+-X21 051-EE17-R0 =A1_TER/6

26 BILL OF MATERIALS 051-EE03-R0 =A1_BOM/1

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TOC + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 2
90.25772 - -----
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 14-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOTE: EQPT. NO. MATERIAL MAT. WEIGHT TARE WEIGHT GROSS WEIGHT QTY.

1. * FLSMIDTH PFISTER SCOPE

531.LC226 SPILLAGE REJECT 61.569 T 6.32 T 67.889 T 1
2. INPUTS / OUTPUTS
OUTPUTS : RELAY CONTACTS MAX.230V./5A LOAD
531.LC236 FEED REJECT 41.28 T 8.97 T 50.25 T 1
INPUTS : POTENTIAL FREE

BLMS

LOCAL
INDICATION
BOX

*WCS 01.2

*WCS 01.3
*WCS 01.1
(LIB)

JUNCTION BOX AT FIELD (JB1)

WCS 05

WC 02
*WCS 02
ELECTRICS ENCLOSURE WITH GDC CONTROLLER

WC 01

WCS 04
WCS 03
WP 01

230 VAC
50 Hz
100 VA

COMMUNICATION
4-20mA ISO O/P.
BIN HIGH LEVEL
PANEL HEALTHY

BIN LOW LEVEL

α BIN WEIGHT

PROFIBUS
POWER SUPPLY
UPS (CUSTOMER) CUSTOMER PLC/DCS

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) SYSTEM BLOCK DIAGRAM en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - 051-EE01-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS (CUSTOMER)

230V AC
50 Hz
100 VA
ELECTRIC ENCLOSURE 235-LW7.AE01

1;3

Fa
2

2 Amp.
2;4

N2

U2
230V AC

24VDC @2.5 Amps.

2
V-

U1
GDC
GDC
FIELD

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) SINGLE LINE DIAGRAM en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 2
90.25772 - 051-EE02-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PANEL LABEL
NOTE:

DOOR LOCK
1) DESIGN FEATURES :

ACRYLLIC WINDOW - FRONT SIDE WITH DOOR & LOCK.

HMI
- PROTECTION SYSTEM IP65 WITH DOORS CLOSED.
DISPLAY
- REMOVABLE GLAND PLATE (BOTTOM CABLE ENTERY) :-
INNER DOOR
POWER
ON DRILLED GLAND HOLES WITH BLANKING PLUGS PROVIDED.
1000 (PNL.HT.)

2) SHEET THICKNESS : ALL 2.0 mm THK.

960 C/C

DOOR LOCK
- GLAND PLATE - 3.0 mm THK
FPIL LABEL
3) WEIGHT :
- APPROX. 150 KGS.

4) SURFACE PROTECTION :
DOOR LOCK 2X EARTHING BOLTS - PANEL (OUTSIDE & INSIDE)
(M6) COLOR SHADE - : RAL 7035 (STRUCTURE FINISH)

5) ALL DIMENSIONS ARE IN `MM'.

200

MOUNTING CLAMP
-M10 BOLTS (4 Nos) 500 6) PACKED SIZE: 680 mm x 540 mm x 1310 mm.
600 (PNL. W.)
BOTTOM VIEW 7) DIMENSION :-1000 (H) X 600 (W) X 500 (D)
675
8) SUITABLE FOR WALL MOUNTING.
MOUNTING ACCESSORIES INCLUDED.
FRONT VIEW
9) MOC - CRCA

10) MAKE : PYROTECH

CABLE ENTRY
C WARNING LABELS FOR EE QTY : 2 NOS.

EARTHING

DO NOT DRILL

CAUTION
Max. Front
Projection 5O mm
MAINTENANCE
1000 (Min)

REQUIRED
SPACE

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) ELECTRICS ENCLOSURE GA en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 3
90.25772 - 051-EE05-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

4 NOS. ø10 HOLES FOR

MTG. WITH M8 BOLT

NOTE:-
1) ALL DIMENSION ARE IN MM.

2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES

85
AND INDICATIONS MOUNTED ON INNER DOOR,
ACRYLIC WINDOW AND DOOR LOCK ON OUTER DOOR,

90
3) GLAND PLATE :- DRILLED GLAND HOLES WITH
TONNES

DOOR
D1
BLANKING PLUGS.
LOCK

4) SHEET THICKNESS :

295

300
330(CTC)
- 2.0 mm DOOR
- 2.0 mm REST
65
- 3.0 mm GLAND PLATE
5) WEIGHT :- APPROX. 10 KGS.

6) SURFACE PROTECTION :

55
- OUTSIDE & INSIDE EPOXY POWDER COAT
LCS IDENTIFICATION (STRUCTURE FINISH) AS PER SHADE NO. RAL 7035
LABEL
7) PROTECTION/CLASS : IP65
360 (CTC) 175 (CTC)
8) PACKED SIZE :- 260mm x 340 mm x 460 mm.
400 210
.
CL OF CABLE
9) MAINTENANCE SPACE REQUIRED :
EARTHING
ENTRY - 1.5 m. IN FRONT
BOLTS M6
2 NOS. - 1.0 m. AT SIDES
CONTROLS/INDICATIONS
10) LIB MAKE : PYROTECH.
D1 TONNES INDICATOR (TONNS) - SELECTRON MAKE
WARNING LABELS FOR LCS
QTY.- 2 NOS.
EARTHING

DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) LOCAL INDICATION BOX en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 4
90.25772 - 022-EE05-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14
247

225

200
ø22.5 HOLE FOR BACKGROUND / OUTER SURF.

Ø22.5 HOLE FOR COLOUR - RAL 7035

CABLE GLAND (1 Nos.)
30 35 30 CONDUIT GLAND (3 Nos.)

21.25
43.75
55
168.00

45
45
TERMINALS
45

45

168
200

160

45
45

45
ø6.5 EARTHING BOLT

45
(2 nos)
15
55

44
21.25

15
FRONT VIEW
83.14 INNER VIEW 83.14
120 120 M5, SCREW (4 nos) LABEL DETAIL
M6 SCREW (4 nos) (ON COVER)
FOR COVER FITTING
FOR JB MTG.
VIEW-(LEFT SIDE) VIEW-(RIGHT SIDE)
QTY : 2 NOS.

NOTE:
1. OVERALL DIMENSIONS :
200.0 W x 200.0 HT. x 120.0 D
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :

130
- CRCA SHEET 2 mm THK.
4. SURFACE:- POWDER COAT RAL 7035
5. PROTECTION CLASS : IP 65
20 6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'

8. JB MAKE : PYROTECH
WARNING LABELS FOR JB

EARTHING

DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) JUNCTION BOX DETAIL en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 5
90.25772 - 051-EE10-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

268.96

240.56

CPU PSU DIO AIO LCT FIELD BUS

T+ T+
10V1 X14
T- X6 T- X2 I/P+
SH SH
X8 I/P-
X12
RS-485 (HMI) INVERTER AI1
DI
RS-485
10V2
X5 I/P+X11

128.4
132.5

RUN
I/P- AI2 LOADCELL
USB HOST
83

HEALTHY
COMM
ERROR HEALTHY
+ X10
(OPTIONAL) X4 - AO1
POWER
Ethernet X7
DO X15
24 P

X3 24 N X1
E + X9
– AO2
USB Device 24 V DC
LOADCELL

QTY : 2 NOS.

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BAS + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) GDC BELT WEIGHER en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 6
90.25772 - 051-EE13-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

DETAIL ELECTRICAL DRAWING:-

GENERAL NOTES:-

1. PANEL WIRING COLOR CODE:-

VOLTAGE COLOR

230V AC RED (PHASE / NETURAL)

24V DC GREY (+VE)

BLACK (-VE)

EARTHING YELLOW / GREEN

POT. FREE BLUE

2. EQUIPMENT TAG LABEL DETAILS:-

EQPT. NO. MATERIAL MAT. WEIGHT TARE WEIGHT GROSS WEIGHT QTY.

531.LC226 SPILLAGE REJECT 61.569 T 6.32 T 67.889 T 1

531.LC236 FEED REJECT 41.28 T 8.97 T 50.25 T 1

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) DETAIL ELECTRICAL DRAWING en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS
CUSTOMER
230V AC
50 Hz
100 VA

L N E

WP 01
2x2.5 mm²

X13 1 2 E

1 3
Fa
2 4
2 Amp.
X5 P
24P.4 / 4.10
X5 N
24N.4 / 4.11

X5 P
24P.3 / 4.7
X5 N
24N.3 / 4.7

X5 P
24P.2 / 5.13
24 VDC
1 U2 X5 N
LP1 220V AC 24N.2 / 5.13

2 N L 24VDC @2.5 Amps. X5 P

24P.1 / 3.8
X5 N
24N.1 / 3.8

E
V- V+

24P / 3.6

24N / 3.6

WCSX
2x0.5 mm²

E / 3.8

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) VOLTAGE SUPPLY en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 2
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 HMI
/5
U1.1
/6
CPU (T+)
X6.1 6
(T+)
E E / 2.12
/7

SUPPLY
COM2
/8
/9 8
24N 24N.1 / 2.12
X6.2
(T-) (T-)
24P 24P.1 / 2.12
X6.3 9
(SH) (SH)

U1.2
FREE

U1.3
POWER SUPPLY (24P)
X1.1 24P / 2.12

(24N)
X1.2 24N / 2.12

X1.3
(E)

PE
U1.4
ANALOG IO CARD

U1.5
DIGITAL IO CARD

U1.6
LOADCELL CARD

U1.7
FREE

CONNECTOR MOUNTED
WCS 04
ON CONTROLLER 2x0.75
U1.8
X14:3+ X4
X4 3
PROFIBUS
FIELD BUS CARD
PROFIBUS DP INTERFACE
X14:8- X4 8

X14:5 PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) GDC RACK en_US
DRG.NO.:
ARCHITECTURE
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 3
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/3.1
U1.4

ANALOG CARD 1 AI1 AI2 AO1 AO2

FREE FREE FREE

BIN WEIGHT
+10V
AI1+ AI1- +10V AI2+ AI2- AO1+ AO1- AO2+ AO2-

PE
X12 1 2 3 X11 1 2 3 X10 1 2 X9 1 2

LIB BIN WEIGHT INDICATOR

D1

+7 -8

WCSD-1
2x0.35 mm²
X14 1 2

X41 1 2 3

WC 02
2x1.5 mm²
WCS05
X10 1 2
2x0.75 mm²

24P.4

24N.4
X22 1 2 3

2.12 /

2.12 /
U4 24 VDC
WCSL1-1
6+ 5-
2.12 / 24P.3 2+ 2x0.35 mm²
I/I DUAL 4+
24V DC
2.12 / 24N.3 1-
7+ 8-
3-

X9 2 1 3

WCS03
2x2x1.0 mm²

4-20mA O/P
α BIN WEIGHT PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
5 24/06/2019 DN SD CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) ANALOG INTERFACE en_US
DRG.NO.:
4 15/06/2019 DN SD PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 4
90.25772 - 051-EE16-R5
3 23/05/2019 DN HS CONSULTANT : START DATE DRAWN BY OF : 9
2 03/05/2019 VM HS P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/3.1 DIGITAL INPUT CARD

=A1-U3-U2.7-X8:15
U1.5

10

3
DB-15(F)

24P.2 / 2.12 24VDC

24N.2 / 2.12

U3
E0 E1 E2 E3 E4 E5

P1:1
/6.1

2
E0 E1 E2 E3 E4 E5
/7.2
/8.2

E0 E1 E2 E3 E4 E5
24P

24P

24P

24P

24P

24P
E0

E1

E2

E3

E4

E5
REV REVISION REVISED CHECKED
BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) INPUTS E0-E5 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 5
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
U1.5 DIGITAL INPUT CARD

=A1-U3-U2.7-X8:8
/3.1

11
2

6
DB-15(F)

U3
E6 E7 E8 E9 E10 E11
/5.2
E6 E7 E8 E9 E10 E11

E6 E7 E8 E9 E10 E11

E10

E11
24P

24P

24P

24P

24P

24P
E6

E7

E8

E9

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) INPUTS E6-E11 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 6
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
DIGITAL OUTPUT CARD

=A1-U3-U2.7-X7:3
/3.1
U1.5

6
DB-15(M)

U3
A0 A1 A2 A3 A4 A5
/5.2
A0 A1 A2 A3 A4 A5

A002
A000 A001 A003 A004 A005
PANEL HEALTHY
BIN HIGH LEVEL BIN LOW LEVEL
NO:0

NO:1

NO:2

NO:3

NO:4

NO:5
NC:0

NC:1

NC:2

NC:3

NC:4

NC:5
C:0

C:1

C:2

C:3

C:4

C:5
X21 1 2 3 4 5 6

WC01
6x1.5

PANEL HEALTHY BIN HIGH LEVEL BIN LOW LEVEL

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) OUTPUTS A0-A5 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 7
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
DIGITAL OUTPUT CARD

=A1-U3-U2.7-X7:11
/3.1

U1.5

15

10

9
DB-15(M)

U3
A6 A7 A8 A9 A10 A11
/5.2
A6 A7 A8 A9 A10 A11

A006 A007 A008 A009 A010 A011

NO:10

NO:11
NC:10

NC:11
NO:6

NO:7

NO:8

NO:9
NC:6

NC:7

NC:8

NC:9

C:10

C:11
C:6

C:7

C:8

C:9

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) OUTPUTS A6-A11 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 8
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 P. A. ORDER NO : 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/3.1 U1.2 LOADCELL

SUPPLY +

SIGNAL +

SUPPLY -
SIGNAL -
GROUND

SENSE +

SENSE -

FREE

FREE
X15 1 5 4 2 6 8 9 3 7

WCSA
6x0.25 mm²

X11 5 2 7 3 4 6 1

WCS02
6x0.75

JB1
X15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

WCS 01-1
4x0.35 mm²
WCS 01-2 WCS 01-3
4x0.35 mm² 4x0.35 mm²
FIELD
A C A C A C

LC1 LC2 LC3

LOADCELL

B D B D B D

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1 + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) LOADCELL en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 9
90.25772 - 051-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 9
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE OVERVIEW
TOTAL USED CROSS-SECTION NO OF
CABLE NAME SOURCE (FROM) TARGET (TO) CABLE TYPE VOLTAGE CONDUCTORS CONDUCTORS (SQ MM) RUNS REMARKS SCOPE OF CABLE PAGE NO.

=A1-WC01 =A1-X21 =A1-PLC/DCS (YWY) ARMOURED * 6 6 1.5 2 DIGITAL OUTPUT PROVISION TO PLC CUSTOMER =A1/7.6

=A1-WC02 =A1-LIB-X14 =A1-X10 (YWY) ARMOURED 24 VDC 2 2 1.5 2 LIB SUPPLY CUSTOMER =A1/4.10

=A1-WCS01-1 =A1-JB1-X15 =A1-FIELD-LC1 (YY) UNARMOURED 4-20mA 4 4 0.35 2 LOADCELL FPIL =A1/9.2

=A1-WCS01-2 =A1-JB1-X15 =A1-FIELD-LC2 (YY) UNARMOURED 4-20mA 4 4 0.35 2 LOADCELL FPIL =A1/9.5

=A1-WCS01-3 =A1-JB1-X15 =A1-FIELD-LC3 (YY) UNARMOURED 4-20mA 4 4 0.35 2 LOADCELL FPIL =A1/9.8

=A1-WCS02 =A1-JB1-X15 =A1-X11 (YWY) ARMOURED 12V 6 6 0.75 2 LOADCELL FPIL =A1/9.4

=A1-WCS03 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2x2 2 1.0 2 4-20 mA ISO O/P α ACTUAL FEEDRATE CUSTOMER =A1/4.7

=A1-WCS04 =A1-X4-X4 =A1-PLC/DCS (YWY) ARMOURED ----- 2 2 0.75 2 PROFIBUS COMMUNICATION CUSTOMER =A1/3.7

=A1-WCS05 =A1-LIB-X41 =A1-X22 (YWY) ARMOURED 4-20mA 2 2 0.75 2 TONNES INDICATOR CUSTOMER =A1/4.12

=A1-WP01 =A1-X13 =A1-UPS (YWY) ARMOURED 230 V AC 2 2 2.5 2 POWER SUPPLY CUSTOMER =A1/2.2

(WP) - POWER CABLE (WC) - CONTROL CABLE (WCS) - SIGNAL SCREENED CABLE

(YWY) - ARMOURED COPPER CABLE (YY) - UNARMOURED COPPER CABLE (*) - POTENTIAL FREE (AYWY) - ARMOURED ALUMINIUM CABLE (AYY) - UNARMOURED ALUMINIUM CABLE

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_CAB + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) CABLE SCHEDULE en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - 051-EE04-R0
CONSULTANT : START DATE DRAWN BY OF : 1
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS04
Strip

Cable name

Cable name
=A1+-X4-X4

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PROFIBUS INTERFACE -PLC/DCS 3 -U1-U1.8-X14 3+ /3.6

= -PLC/DCS 8 -U1-U1.8-X14 8- /3.6

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-X4-X4 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS03
Strip

Cable name

Cable name
=A1+-X9

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

4-20mA O/P α BIN WEIGHT -PLC/DCS 1 -U4 8- /4.7

= -PLC/DCS 2 -U4 7+ /4.7

= 3 /4.8

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-X9 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 2
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS02

-WCSA
Strip

Cable name

Cable name
=A1+-X11

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SUPPLY - -JB1-X15 4 1 -U1-U1.2-X15 9 /9.7

SUPPLY + -JB1-X15 1 2 -U1-U1.2-X15 5 /9.4

SIGNAL + -JB1-X15 7 3 -U1-U1.2-X15 2 /9.6

SIGNAL - -JB1-X15 10 4 -U1-U1.2-X15 6 /9.6

SENSE + -JB1-X15 13 5 -U1-U1.2-X15 1 /9.4

SENSE - -JB1-X15 5 6 -U1-U1.2-X15 8 /9.7

SENSE + -JB1-X15 2 7 -U1-U1.2-X15 4 /9.5

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-X11 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 3
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WP01
Strip

Cable name

Cable name
=A1+-X13

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

230V AC 50 Hz 100 VA -Fa 1 1 -UPS L 1 /2.2

EARTH -Fa 3 2 -UPS N 2 /2.3

= -HMI E E -UPS E /2.3

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-X13 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 4
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS01-3

-WCS01-2

-WCS01-1

-WCS02
Strip

Cable name

Cable name
=A1+-JB1-X15

(YY) UNARMOURED

(YY) UNARMOURED

(YY) UNARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

-FIELD-LC1 B 1 -X11 2 /9.2

SENSE + -FIELD-LC2 B 2 -X11 7 /9.3

= -FIELD-LC3 B 3 /9.3

= -FIELD-LC1 D 4 -X11 1 /9.4

SUPPLY + -FIELD-LC2 D 5 -X11 6 /9.5

SENSE - -FIELD-LC3 D 6 /9.5

SIGNAL + -FIELD-LC1 A 7 -X11 3 /9.6

= -FIELD-LC2 A 8 /9.6

SIGNAL + -FIELD-LC3 A 9 /9.8

SIGNAL - -FIELD-LC1 C 10 -X11 4 /9.9

= -FIELD-LC2 C 11 /9.9

= -FIELD-LC3 C 12 /9.9

= 13 -X11 5 /9.11

SIGNAL - 14 /9.11

= 15 /9.11

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-JB1-X15 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 5
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC01
Strip

Cable name

Cable name
=A1+-X21

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PANEL HEALTHY -PLC/DCS 1 -U3-NO 2 /7.6

= -PLC/DCS 2 -U3-C 2 /7.6

BIN HIGH LEVEL -PLC/DCS 3 -U3-NO 3 /7.8

= -PLC/DCS 4 -U3-C 3 /7.8

BIN LOW LEVEL -PLC/DCS 5 -U3-NO 4 /7.10

= -PLC/DCS 6 -U3-C 4 /7.10

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_TER + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) Terminal diagram =A1+-X21 en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 6
90.25772 - 051-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 13-11-2019 EXTSAGAN TOTAL : 26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BILL OF MATERIALS
LEGEND QTY. DESIGNATION GENERAL SPECIFICATIONS PART NO. ERP PART NO. MANUFACTURER PAGE NO.

=A1-Fa 1 MINIATURE CIRCUIT BREAKER 2.0 AMP - 2P 5SL42027RC 1000416577 SIEMENS =A1/2.2

=A1-HMI 1 7" TOUCH SCREEN DISPLAY 24V DC HMI WITH CABLE 1000285288 FPIL =A1/3.6

=A1-LIB-D1 1 DIGITAL PANEL METER 24V DC - 4 (DIGIT) (TPH) PIC101N 1000529195 SELECTRON =A1/4.12

=A1-LP1 1 LED LAMP 110-230 V AC - RED P2PLBR4L 80200Y180400 TEKNIC =A1/2.3

=A1-U1 1 GRAVIMETRIC DOSING CONTROLLER 8 RACK SYSTEM - 24V DC GDC (BASIC UNIT) 5000I00D0L00 FPIL =A1/3.1

=A1-U1-U1.8 1 GRAVIMETRIC DOSING CONTROLLER GDC COMMUNICATION CARD PROFIBUS CARD 81T060020200 FPIL =A1/3.2

=A1-U2 1 POWER SUPPLY Input: AC 100-240V, Output 24VDC 2.5A S8VK - C06024 C030K1500100 OMRON =A1/2.8

=A1-U3 1 SMALL RELAY BOARD 12 I/O & 12 O/P RL I/O 5000P00H0P00 FPIL =A1/5.2

=A1-U4 1 DUAL ISOLATOR 24VDC - I/P-0/4-20mA - 2 x O/P-0/2-10V or 0/4-20mA 16.8-31.2V DC - S1SD-1AI-2U 1000416519 P&F =A1/4.7

=A1-X4 1 PROFIBUS CONNECTOR LED TYPE - EASYCONN - PB 0° 972-0DP30 1000286342 VIPA =A1/3.6

REV REVISION REVISED CHECKED

BIN WEIGHING SYSTEM TITLE: = A1_BOM + LANGUAGE :

90.25772-BLMS GDC-051
NO. DATE BY BY
CUSTOMER : FLSMIDTH PRIVATE LIMITED (HFM544) BILL OF MATERIALS en_US
DRG.NO.:
PROJECT : SAGAR CEMENT LTD. JAJPUR SHEET : 1
90.25772 - 051-EE03-R0
CONSULTANT : START DATE DRAWN BY OF : 1
P.O. NO. : FLS-CSD/5440024377 DTD. 16.10.2019 09-03-2020 ID-IN TOTAL : 26