Electrical Drawings - R2 Detail Electrical Drawings - R2 Termination Details - R2

ELECTRICAL DRAWINGS - R2
DETAIL ELECTRICAL DRAWINGS - R2
TERMINATION DETAILS - R2
AND SPSS PROGRAM

FOR
WEIGH FEEDER
EPT. NO. MATERIAL CAPACITY QTY.
WET FLYASH 150 TPH 1 NO

50CM0201WF10
50CM0201WF30 GYPSUM 25 TPH 1 NO
CUSTOMER : LOESCHE INDIA PVT LTD
PROJECT : HEIDELBERG CEMENT INDIA LTD
PO NO .: 45701140 DTD.2.11.2010
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
PAGE NO. PAGE DESIGNATION DRAWING NO.
=A3_FC/1 FC
=A3_TOC/1 TABLE OF CONTENTS
=A3_BAS/1 SYSTEM BLOCK DIAGRAM 011-EE01-R2
=A3_BAS/2 SINGLE LINE DIAGRAM 011-EE02-R2
=A3_BAS/3 CABLE SCHEDULE FOR POWER CABLES 011-EE04-1-R2
=A3_BAS/4 CABLE SCHEDULE FOR CONTROL CABLES 011-EE04-2-R2
=A3_BAS/5 CABLE SCHEDULE FOR SCREENED CABLES 011-EE04-3-R2
=A3_BAS/6 ELECTRICS ENCLOSURE GA 011-EE05-1-R1
=A3_BAS/7 ELECTRICS ENCLOSURE GA 011-EE05-2-R1
=A3_BAS/8 ELECTRICS ENCLOSURE LAYOUT 011-EE06-R1
=A3_BAS/9 ELECTRICS ENCLOSURE MOUNTING DETAILS 011-EE07-R1
=A3_BAS/10 LOCAL CONTROL STATION 011-EE09-R1
=A3_BAS/11 JUNCTION BOX DETAIL (BIG) 011-EE10-R1
=A3_BAS/12 TUC-6 WEIGH FEEDER 011-EE25-R1
=A3/1 ELECTRICA WIRING DIAGRAM 011-EE16-R2
=A3/3 VOLTAGE SUPPLY 011-EE16-R2
=A3/4 POWER SUPPLY 011-EE16-R2
=A3/5 LOADCELL & TACHO 011-EE16-R2
=A3/6 SERIAL INTERFACE 011-EE16-R2
=A3/7 INPUTS E000-E003 011-EE16-R2
=A3/8 INPUTS E004-E007 011-EE16-R2
=A3/9 OUTPUTS A000-A003 011-EE16-R2
=A3/10 OUTPUTS A004-A007 011-EE16-R2
=A3/11 OUTPUTS A004-A007 011-EE16-R2
=A3/12 OUTPUTS A004-A007 011-EE16-R2
=A3/13 OUTPUTS A004-A007 011-EE16-R2
=A3/14 OUTPUTS A004-A007 011-EE16-R2
=A3/15 OUTPUTS A016-A019 011-EE16-R2
APPROVED BY
90A868B
DATE NAME WEIGH FEEDER - 50CM0201WF10 /30 SHEET
TITLE:
= A3_TOC +
ENGG 19.Nov.2010 SD CUSTOMER: LOESCHE INDIA PVT. LTD.
TABLE OF CONTENTS 1
1 REVISED 2011.02.15/AT SD CHKD 19.Nov.2010 SD PROJECT: HEIDELBERG, MADORA
DRG.NO.: 90.868 - 2
CHANGE DATE/NAME CHKD DRN 19.Nov.2010 SD CONSULTANT:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
=A3/16 AC INVERTOR 011-EE16-R2
=A3/17 VIB MOTOR 011-EE16-R2
=A3_TER/1 =A3-X4 011-EE17-R2
=A3_TER/2 =A3-X9 011-EE17-R2
=A3_TER/3 =A3-X10 011-EE17-R2
=A3_TER/4 =A3-X11 011-EE17-R2
=A3_TER/5 =A3-X12 011-EE17-R2
=A3_TER/6 =A3-X13 011-EE17-R2
=A3_TER/7 =A3-LCS-X14 011-EE17-R2
=A3_TER/8 =A3-JB1-X15 011-EE17-R2
=A3_TER/9 =A3-X21 011-EE17-R2
=A3_TER/10 =A3-X22 011-EE17-R2
=A3_TER/11 =A3-LCS-X41 011-EE17-R2
=A3_BOM/1 BILL OF MATERIAL 011-EE03-R1
APPROVED BY
90A868B
TITLE:
= A3_TOC +
TABLE OF CONTENTS 2
DRG.NO.: 90.868 - 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1. INPUTS /OUTPUTS OF WF. 150 TPH

50CM0201WF10 WET FLYASH 1 NO
OUTPUTS : RELAY CONTACTS MAX. 220V./5A LOAD
50CM0201WF30 GYPSUM 25 TPH 1 NO
INPUTS : POTENTIAL FREE
2. CONTROL CABLES TO & FROM CUSTOMER'S
PANEL CAN BE COMBINED TOGETHER
HOWEVER 4-20mA SIGNALS VM HOPPER

CABLES ARE SEPERATE.
ZERO
3. * TRANSWEIGH SCOPE
TACHO SPEED SW.
LCS
M T WF Z
/ /
*WCS 01
BELT TRACKING LOADCELL
*WC 08
*WC 07
S1 S2
*WCS 02
*WC 01 *WC 02
JUNCTION BOX (JB1-1)

AT FIELD WC 06
WP 03
WCS 04
WCS 03
WCS 08
WP 02
WCS 07
WC 05
ELECTRICS ENCLOSURE WITH
TUC-6 ELECTRONICS
WC 04
WC 03
WCS 09
WCS 05
WCS 10
WCS 06
WP 04
WP 01
TOTALISER PULSE O/P
MATERIAL STARVATION
GRAV./VOL. SELECT
à MOTOR CURRENT
DOWN STREAM
COMMUNICATION
ZERO SPEED O/P
4-20mA ISO O/P

220 VAC
4-20mA ISO O/P

GRAV / VOL
INT./DEINT
START/STOP
415 V ñ10%
MOTOR OVERLOAD
BELT SWAY O/P
DRIVE HEALTHY
FAULT ACK
INTERLOCK
GENERAL FAULT
PANEL HEALTHY
50 Hz 50 Hz ñ5%
à SET POINT
4-20mA I/P
REMOTE SEL.
1í SUPPLY
à FEEDRATE
3í SUPPLY
PROFIBUS
LOCAL STOP
UPC (HCIL) MCC (HCIL)

VIB ON
WF ON
PLC/DCS PANEL
HCIL
90A868B
TITLE:
= A3_BAS +
2 REVISED 2011.03.22/RS AT ENGG 19.Nov.2010 SD CUSTOMER: LOESCHE INDIA PVT. LTD.
SYSTEM BLOCK 1
DIAGRAM DRG.NO.: 90.868 - 011-EE01-R2 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
WF INVERTER MCC
EPT. NO. WF MOTOR RATING
RATING RATING
50CM0201WF10 5.5 KW 7.5 KW 9 KW

MCC (HCIL)
50CM0201WF30 1.5 KW 2.2 KW 4 KW
UPS(HCIL)
415V ñ 10%
220VAC
50Hz ñ5%
50Hz
3
Q1
FU1
TX1 2
FU2 2
2
Fb Fa
ELECTRIC ENCLOSURE
F1
Fc
F2 I > > I > >
I > I > >
I >
ILLUMINATION U3
FAN
-
- -
~
~
U1 ~ -
~
U2 TUC-6
L2
FIELD
M M
~ ~
MAX DISTANCE BETWEEN PANEL
WF MOTOR
VIB MOTOR & MOTOR IS 150 MTRS
90A868B
TITLE:
= A3_BAS +
SINGLE LINE 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
CABLE CABLE TYPE NO. OF LEADS x AREA IN mm
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YFY YWY YFY
NO. FROM TO SCOPE
NO. NO.
2x1.5
2x2.5
3x1.5
3x2.5
2x2.5
2x16
2x25
2x35
2x50
2x10
REMARKS
3x16
4x10
3x25
3x35
3x50
2x6
2x4
3x6
4x4
4x6
01 WP 01 MCC ELECT. ENCL HCIL 415VAC
2 INCOMER
02 50CM0201WF10 WP 02 ELECT. ENCL FIELD 2

HCIL 415VAC WF MOTOR
50CM0201WF30
03 WP 03 ELECT. ENCL FIELD HCIL 415VAC 2 VIB MOTOR
WP 04 UPS ELECT. ENCL HCIL 220VAC

2 UPS INCOMER
++ INTEGRAL CABLE SUPPLIED
* - POTENTIAL FREE
EE - ELECTRIC ENCLOSURE
JB - JUNCTION BOX
YY - UNARMOURED COPPER CABLE
YWY - ARMOURED COPPER CABLE
90A868B
TITLE:
= A3_BAS +
CABLE SCHEDULE 3
FOR POWER CABLES DRG.NO.: 90.868 - 011-EE04-1-R2 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY
FROM TO YY
NO. NO. SCOPE
NO.
3x1.5++
2x1.5++
10x1.5
12x1.5
14x1.5
16x1.5
22x1.5
26x1.5
2x1.5
3x1.5
6x1.5
5x1.5
8x1.5
8x1.5
-----
-----
-----
-----
-----
-----
-----
REMARKS
WC 01 JB1 TRANSWEIGH
01 FIELD 24 VDC 2 BELT SWAY (L)
02 WC 02 FIELD JB1 TRANSWEIGH 24 VDC 2 BELT SWAY (R)
03 WC 03 EE PLC/DCS PANEL HCIL * 2 DIGITAL O/P

50CM0201WF10
50CM0201WF30
04 WC 04 PLC/DCS PANEL EE HCIL * 2 DIGITAL I/P
05 WC 05 EE LCS HCIL CONTROLS

24 VDC 2
BELT SWAY
06 WC 06 JB1 LCS HCIL 24 VDC 2 ZSS,FLAP TYPE SW.
07 WC 07 FIELD JB1 TRANSWEIGH 24 VDC ZERO SPEED SW.

2
08 WC 08 FIELD JB1 TRANSWEIGH 24 VDC 2 FLAP TYPE SWITCH
* - POTENTIAL FREE
JB - JUNCTION BOX
90A868B
TITLE:
= A3_BAS +
CABLE SCHEDULE 4
FOR CONTROL CABLES DRG.NO.: 90.868 - 011-EE04-2-R2 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YY
NO. FROM TO SCOPE
NO. NO.
10x0.75
12x0.75
14x0.75
16x0.75
19x0.75
24x0.75
2x0.75
3x0.75
4x0.75
6x0.75
7x0.75
2x0.35++
4x0.35++
2x0.35++
4x0.35++
-----
-----
-----
-----
-----
-----
REMARKS
WCS 01 JB1 TRANSWEIGH

01 FIELD 8.2V 2 TACHO
02 WCS 02 FIELD JB1 TRANSWEIGH 12V 2 LOADCELL
03 WCS 03 JB1 EE HCIL

8.2V 2 TACHO
12V
04 WCS 04 JB1 EE HCIL 2 LOADCELL
50CM0201WF10
50CM0201WF30 4-20mA ISO O/P
05 EE PLC/DCS PANEL 4-20mA
WCS 05 HCIL 2 à FEEDRATE
4-20mA ISO I/P

06 WCS 06 PLC/DCS PANEL EE 4-20mA
HCIL 2 à SET POINT
07 WCS 07 LCS EE HCIL ---- 2 FEEDRATE SET
08 WCS 08 EE LCS HCIL ---- 2 FEEDRATE DISPLAY

4-20mA ISO I/P
09 WCS 09 EE PLC/DCS PANEL
HCIL 4-20mA
2 à MOTOR CURRENT
2 PROFIBUS
EE PLC/DCS PANEL HCIL
WCS 10 ---- COMMUNICATION
++ INTEGRAL CABLE SUPPLIED WITH LOADCELL & TACHO
JB- JUNCTION BOX
90A868B
TITLE:
= A3_BAS +
CABLE SCHEDULE 5
FOR SCREENED CABLES DRG.NO.: 90.868 - 011-EE04-3-R2 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE
1) MAX. FLOOR OPENING FOR CABLE :

FAN+LOUVERS - 430 mm x 350 mm
+FILTERS
2) DESIGN FEATURES :
- FRONT SIDE WITH SWIVEL DOOR.

TUC-6 - REAR SIDE FIXED ON BOLTS.
- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.
INVERTER - INLINE INSTALLATION.
DISPLAY
PANEL LABEL - GLAND PLATES:- DRILLED GLAND HOLES WITH
(TITLE)
1800
BLANKING PLUGS.
2000
WF ON
DOOR LOCK 3) SHEET THICKNESS :
POWER ON - FRONT DOOR - 2.0 mm THK.
- SIDE COVERS - 1.6 mm THK
DOOR ISOLATOR
4) WEIGHT :-
- APPROX. 200 KGS.

LOUVERS
+FILTERS
5) SURFACE PROTECTION :
INSIDE & OUTSIDE

200
POWDER COAT
(STRUCTURE FINISH)
2 N0S
EARTHING AS PER SHADE NO. RAL 7035
600
BOLT 460
BASE - AS PER IS:5 - DARK BLACK
MAINTENANCE
(M10)
SPACE REQD.
1000 (MIN)
500
6) PACKED SIZE:
100 400 100 SPACE FOR CABLES - 680 mm x 590 mm x 2110 mm.
RUNNING ACROSS
25
7) ALL DIMENSIONS ARE IN `MM'.
8) TOTAL NO OF SIDE COVER 2 NOS./PANEL PROVIDED
9) EARTHING BOLT - 2 NOS./PANEL PROVIDED.

420
14í HOLE
500
4 NOS QTY.: 1 NO
PROJECTION 70 mm.
SPACE REQD.
MAINTENANCE
1000 (MIN)
MAX. FRONT
30
70
90A868B
TITLE:
= A3_BAS +
ELECTRICS ENCLOSURE 6
GA DRG.NO.: 90.868 - 011-EE05-1-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE

+FILTERS

DISPLAY
- GLAND PLATES:- DRILLED GLAND HOLES WITH
PANEL LABEL
1800
BLANKING PLUGS.
(TITLE)
2000
WF ON
DOOR ISOLATOR
4) WEIGHT :-
- APPROX. 200 KGS.

LOUVERS
+FILTERS
INSIDE & OUTSIDE

200
POWDER COAT
(STRUCTURE FINISH)
2 N0S
800
BOLT 460
MAINTENANCE
(M10)
SPACE REQD.
1000 (MIN)
500
6) PACKED SIZE:
RUNNING ACROSS
25

420
14í HOLE
500
4 NOS QTY.: 1 NO
PROJECTION 70 mm.
SPACE REQD.
MAINTENANCE
1000 (MIN)
MAX. FRONT
30
70
90A868B
TITLE:
= A3_BAS +
GA DRG.NO.: 90.868 - 011-EE05-2-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
PANEL SIDE
COVER (1 NO)
(MIN)
1 Mtr.
(MIN)
2.5 Mtr
1 Mtr. 1 Mtr.
EE01 EE02
500
(MIN) (MIN)
FRONT
PANEL SIDE
(MIN)
1 Mtr
COVER (1 NO)
1.4 Mtr
(600+800)
3.4 Mtr.(MIN.)
NOTE:
1) TYPICAL LAYOUT DRAWING FOR REFERENCE

2) ACTUAL LAYOUT TO BE DECIDE BY CUSTOMER
90A868B
TITLE:
= A3_BAS +
LAYOUT DRG.NO.: 90.868 - 011-EE06-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 SPACING @705 400

300
A - ALL DIMENSIONS ARE IN MM.

50 x 50 x 6 THK. 100 400 (TYP) OF ELECTRICS ENCL.
205 C
L (TYP.)
- TYPICAL ELECT.ENCLOSURE
MOUNTING DETAILS
25
(BY CUSTOMER)
- ELECT.ENCLOSURE 2 NOS.
420 (CRS)
470
FIELD WELD (TYP.)
(NO WELDING ON
50
TOP FACE)
14
300
25
200 200 300
A
8, SLOT HOLES TYP TYP TYP TYP
602.5 802.5
%%C 14 x 50 LG.
1405
ANGLE FRAME DETAIL
ANGLE FRAME FLOOR CUT-OUT(TYP.)
430 x 350
ELECTRICS
FRONT ENCLOSURE
60
M-10 EARTHING BOLTS
350 TYP.
2 NOS.@500 CRS.ON
BASE.FR
EACH PANEL
470
470
80
200
420 CRS
5
45
75
430 (TYP) 90
5 THK.PLATE
350
300 400
ANGLE FRAME 705 (TYP)
(FLR.CUT-OUT)
SEC.- AA FLOOR CUT-OUT DETAIL
90A868B
TITLE:
= A3_BAS +
MOUNTING DETAILS DRG.NO.: 90.868 - 011-EE07-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4 NOS. í10 HOLES FOR NOTE:-

EMERGENCY STOP 1) ALL DIMENSION ARE IN MM.
MTG. WITH M8 BOLT
2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES
AND INDICATIONS MOUNTED ON INNER DOOR,

ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
EMERGENCY OFF MOUNTED ON RIGHT SIDE.
85
3) GLAND PLATE :- DRILLED GLAND HOLES WITH
BLANKING PLUGS.
TPH
S4 4) SHEET THICKNESS :
D1
L1 - 1.5 mm DOOR
ON OFF 90 - 1.38mm REST
DOOR
LOCK 5) WEIGHT :
330(CTC)
- APPROX. 10 KGS.
295
300
S5 L2
LOC. REM.
- OUTSIDE & INSIDE
EPOXY POWDER COAT
65 (STRUCTURE FINISH)
AS PER SHADE NO. RAL 7035

S2 S3 S1 P1
7) PROTECTION/CLASS : IP55
55
8) PACKED SIZE:
- 260mm x 340 mm x 460 mm.
LCS IDENTIFICATION 9) MAINTENANCE SPACE REQUIRED:
LABEL (TITLE) - 1.5 m. IN FRONT
- 1.0 m. AT SIDES
360 (CTC) 175 (CTC)
400 220 QTY.- 2 NOS.

.
C
L OF CABLE
EARTHING
ENTRY
BOLTS M6
CONTROLS/INDICATIONS 2 NOS.
S1 LOCAL/REMOTE. SEL - SIEMENS MAKE.
S2 START - SIEMENS MAKE.

S3 STOP - SIEMENS MAKE.
S4 EMG.OFF (STAY-PUT TYPE) - SIEMENS MAKE.

S5 VIB ON/OFF - SIEMENS MAKE.
P1 FEEDRATE POT(10 TURNS) - BOURNS MAKE
D1 FEEDRATE INDICATOR (DPM) - TRANSWEIGH MAKE
L1 BELT RUN/FAULT LAMP - SIEMENS MAKE.
90A868B
L2 VIB ON - SIEMENS MAKE.
TITLE:
= A3_BAS +
LOCAL CONTROL 10
STATION DRG.NO.: 90.868 - 011-EE09-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200 120
í6.5 EARTHING BOLT BACKGROUND / OUTER SURF. MATTER / LOGO
(2 nos) COLOUR - RAL 7035 COLOUR - RED
160 CRS 100
X X
(BOTTOM)
110 CRS
(TOP)
150
Y Y
FRONT VIEW VIEW-`Z' LABEL DETAIL
M5, SCREW (4 nos) M6 SCREW (4 nos)
(ON COVER)
FOR COVER FITTING FOR JB MTG.
C 15 C
QTY : 2 NOS
NOTE:
15
1. OVERALL DIMENSIONS :
30
150.0 W x 200.0 HT. x 120.0 D

2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :
35
CRCA SHEET 1.5 mm THK.

4. SURFACE :
POWDER COAT RAL 7035
35
5. PROTECTION CLASS : IP 65
6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
30
22.5 22.5 22.5 22.5 22.5 í22.5 HOLE FOR 22.5 22.5 22.5 22.5 22.5 í22.5 HOLE FOR
CONDUIT GLAND (6 Nos.)
CABLE GLAND (3 Nos.)
VIEW-`XX'
90A868B
TITLE:
= A3_BAS +
JUNCTION BOX 11
DETAIL (BIG) DRG.NO.: 90.868 - 011-EE10-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
245 62
144
5
1 2 3
W 1
A D E
TRANSWEIGH
TUC-6 X
4
T
5
2
6
I L M
7 8 9
72
O
VFD DISPLAY N O P --
0
CL
*
SET
ESC
R S T U = WEIGHT 2.0 Kgs (approx.)
ELEVATION SIDE VIEW
PANEL CUTOUT
QTY.:- 2 NOS.
138.0 mm x 68.0 mm
NOTE: - ALL DIMENSIONS ARE IN MM.
MOUNTING
90A868B
TITLE:
= A3_BAS +
TUC-6 WEIGH FEEDER 12
DRG.NO.: 90.868 - 011-EE25-R1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CUSTOMER : LOESCHE INDIA PVT. LTD.
PROJECT : HEIDELBERG CEMENT INDIA LTD.
TITLE : WEIGH FEEDER
DRG. NO : 90.868-011-EE16-R2
QTY. : 2 NOS.
EQPT. NO. : 50CM0201WF10, 50CM0201WF30
90A868B
TITLE:
= A3 +
ELECTRICA WIRING 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REVISED
REV SHEET KIND OF REVISION
NAME DATE NAME
EQPT. NO. MATERIAL CAPACITY QTY.
50CM0201WF10 WET FLYASH 150 TPH 1 NO.
50CM0201WF30 GYPSUM 25 TPH 1 NO.
PANEL WIRING COLOR CODE
VOLTAGE COLOR
415V - BLACK (L1, L2, L3)
220 VAC RED (PHASE/NEUTRAL)
24VDC GREY (+VE)

BLACK (-VE)
EARTHING YELLOW / GREEN
POT. FREE. BLUE
90A868B
TITLE:
= A3 +
ELECTRICA WIRING 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
L3
LAMP
MCC S1
N
POWER SUPPLY
415 V ñ10%
50HZ ñ5%
3í SUPPLY L S2
DOORLIMIT FAN
R Y B E SWITCH
S2
.10
3
DOORLIMIT
SWITCH R1
4
WP01
TX1 4 2 2 4
3x6
L2 L1 415I/P
220V O/P @ 1A,
Fb Fc
P 1 Amp. 3 1 1 Amp 1 3
X13 1 2 3 E S
0V 1L
P1/9.12
1
1 3 5
LP1
1 1 2
Q1 FU3-1 FU3-2 N1/9.12
6 A 2 2 6 A
32A
2 4 6
L3.1/17.5
L2.1/17.5
L1.1/17.5
L3/16.3
L2/16.3
415V/50Hz
L1/16.3
E/4.12
90A868B
TITLE:
= A3 +
VOLTAGE SUPPLY 3
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
UPS
POWER SUPPLY
220 VAC
50 Hz
X5 P
24P.5/15.2
L N X5 N
24N.5/15.2
X5 P
24P.4/11.3
X5 N
WP04 24N.4/11.3
2X2.5
X5 P
24P.3/6.2
X5 N
X13 10 11 24N.3/6.2
X5 P
24P.2/9.5
X5 N
1 3 U3 24N.2/9.5
Fa 240VAC
N L 24VDC @2.2 Amps. X5 P
1 Amp. 2 4 24P.1/7.7
X5 N
24N.1/7.7
E
V- V+
+24V DC
POWER SUPPLY
24P/5.2
24N/5.2
WCSX-1
2X0.75
N2/16.2
POWER SUPPLY
P2/16.2 220 VAC
E/3.12
90A868B
TITLE:
= A3 +
POWER SUPPLY 4
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.12/24N
4.12/24P
U2
6.1
15.3 TUC-6
16.7 X1:1 X1:2 X1:3
SUPPLY +
SIGNAL +
SIGNAL -
SUPPLY -
SENSE +
SENSE -
SIGNAL
GROUND
+12V
X1:10
X1:11
X1:12
X3:5
X3:4
X3:2
X3:6
X3:8
X3:9
X3:1
WCSC
WCSB
2x0.35
6x0.35
X11 5 2 7 3 4 6 1 8 9 10
WCS04 WCS03
6x0.75 2x0.75
JB1
X15 5 2 7 3 4 6 1 8 9 10
WCS02 WCS01
4x0.35 2x0.35
A D
TH
-LC1
B C
LOADCELL TACHO
FIELD
90A868B
TITLE:
= A3 +
LOADCELL & TACHO 5
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LCS FEEDRATE INDICATOR

8.4/24PA.4
PLC/DCS
PANEL (HCIL) +1
7.3/24PA.1
-2
9.4/24NA.2
D1
4-20mA ISO I/P 4-20mA ISO O/P
à SET POINT à ACTUAL FEEDRATE 5 6
WCSD
2x0.35
WCS06 WCS05 X41 1 2 3

2x0.75 2x0.75
4.12 4.12
24P.3 24N.3 PE X9 1 2 3 X9 4 5 6
WCS08
2x0.75
WCSG1
2x0.35 WCSF
2x0.35
X22 1 2 3
U4 WCSL1
2x0.35
X2:2
X2:3
X2:4
X4:1 X4:2 X4:3 X3:1
X3:2
4-20mA 1 2
J1 AIC X3:3
J2 (F-875)
0-10V 3 4 X3:4
X3:5
X1A:+2
X1A:-3
X1B:+2
X1B:-3
X1A:4
X1B:4
X2:4
PE
PE
X2:6
X2:5
X2:7
WCSA1
3x0.35
WCSA
3x0.35
U4:X1B:4:U5:X2A:4
/7.4
U4:X1B:3:U5:X2A:3
/7.4
U4:X1B:2:U5:X2A:2
/7.4
U2
5.1 X2:+2 X:-3 X:5 PE
X1:+13
X1:-14
TUC-6
90A868B
TITLE:
= A3 +
SERIAL INTERFACE 6
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
6.4/U4:X1B:4:U5:X2A:4
6.4/U4:X1B:3:U5:X2A:3
6.4/U4:X1B:2:U5:X2A:2
24P.1/4.12
24VDC
WCSA1
24N.1/4.12
3x0.35
X2A:2+
X2A:3-
U5
X2A:4
X1:1
X1:2
PE
8.1
9.2 DIO ( F-889)
10.2
J1 E0 E1 E2 E3
1 2
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E0
X3:E1
X3:E2
X3:E3
X10 1 2 3 4 5
WC05 13
F1
14x1.5
16.6
14
LCS
13
F2
17.10
X14 1 2 3 4 5 6 7 14
6.10/24PA.1
9.4/24NA.1
9.10/24NA.5
WF INTERLOCK
VIB INTERLOCK
WC06
6x1.5
JB1
X15 15 16 17 11 12 13 14 18 19
WC07 1 3 1 WC08
3x1.5 WC01 WC02 2x1.5
2x1.5 2x1.5
RIGHT LEFT
2 2
FIELD ZERO SPEED SWITCH BELT SWAY SWITCH FLAP TYPE SWITCH
90A868B
TITLE:
= A3 +
INPUTS E000-E003 7
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5:X2B:2:U1:29
/16.3
U5:X2B:3:U1:30
/16.3
U5:X2B:4:U1:31
/16.3
WCSG
3x0.35
X2B:2+
X2B:3-
U5
X2B:4
PE
7.2
DIO ( F-889)
E5 E6 E7
E4
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E4
X3:E5
X3:E6
X3:E7
X10 6
X12 1 2 3 4 5 6
WC05
14x1.5
WC04
10x1.5
X14 8 LCS
FAULT ACK DOWN STREAM START/STOP

3
S5 INTERLOCK
4
PLC/DCS
24PA.4/6.10
PANEL(HCIL)
VIB ON/OFF SWITCH
90A868B
TITLE:
= A3 +
INPUTS E004-E007 8
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5
7.2
DIO F-889
A0 A1 A2 A3
A0 A1 A2 A3
X4:1NO
X4:2NO
X4:3NO
X5:1
X5:2
X4:0NO
X4:1C
X4:2C
X4:3C
X4:0C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
24N.2/4.12
24P.2/4.12
A1
K1
A2 P1/3.13 220 VAC
N1/3.13
X10 7
VIB START/STOP
X10 8
WC05 WC05
14x1.5 14x1.5
X14 9
X14 10
1 1 1 1 2 17.8
L1 LP2 L2 3 4 17.9
2 2 2 5 6 17.9
24NA.2/6.10
WF ON
24NA.1/7.3 LAMP 24NA.5/7.3
BELT RUN/FAULT EE DOOR VIB ON LAMP
LCS
LCS
90A868B
TITLE:
= A3 +
OUTPUTS A000-A003 9
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
/11.4/
U5
7.2
X6-M 9PINDB
DIO F-889
A4 A5 A6 A7
A4 A5 A6 A7
X4:4NO
X4:5NO
X4:7NO
X4:6NO
X4:4C
X4:5C
X4:6C
X4:7C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
X21 1 2 3 4 5 6 7 8
WC03
26x1.5
VIB ON GEN.FLT REMOTE SEL WF ON
PLC/DCS
PANEL(HCIL)
90A868B
TITLE:
= A3 +
OUTPUTS A004-A007 10
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
/10.4/
U6 X6-F 9PINDB
12.1 DIO ( F-890)
13.2
14.2
E8 E9 E10 E11
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E10
X3:24P
X3:24N
X3:E11
X3:E8
X3:E9
4.12/24P.4
4.12/24N.4
X12 7 8 9 10
WC04
10x1.5
GRAV/VOL INT./DEINT
PLC/DCS
PANEL(HCIL)
90A868B
TITLE:
= A3 +
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO ( F-890)
E12 E13 E14 E15

X3:24P
X3:24N
X3:E12
X3:24P
X3:24N
X3:E13
X3:24P
X3:24N
X3:E14
X3:24P
X3:24N
X3:E15
90A868B
TITLE:
= A3 +
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO (F-890)
A8 A9 A10 A11
A8 A9 A10 A11
X8:10NO
X8:11NO
X8:9NO
X8:10C
X8:11C
X8:8NO
X8:9C
X8:8C
X21 9 10 11 12 13 14 15 16
WC03
26x1.5
MOTOR LOCAL STOP MATERIAL STARVATION PANEL HEALTHY

OVERLOAD
PLC/DCS
PANEL(HCIL)
90A868B
TITLE:
= A3 +
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO (F-890)
A12 A13 A14 A15
A12 A13 A14 A15
X8:13NO
X8:14NO
X8:15NO
X8:12NO
X8:13C
X8:14C
X8:15C
X8:12C
X21 17 18 19 20 21 22 23 24
WC03
26x1.5
GRAV./VOL. SELECT ZERO SPEED O/P BELT SWAY O/P DRIVE HEALTHY
PLC/DCS
PANEL(HCIL)
90A868B
TITLE:
= A3 +
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U2
5.1
TUC-6
A016 A017 A018 A019
MODBUS PROFIBUS
RL1 RL2 COMMUNICATION COMMUNICATION
RL3 RL4
X4:2+
X4:7-
X4:3+
X4:8-
X1:4
X1:6
X1:5
X1:7
X1:8
X1:9
REMOTE LOCAL
SEL SEL
/16.8/ /16.8/
4.12/24P.5
24VDC
4.12/24N.5
CONNECTOR MOUNTED
U8 COM 1 X4 3 8
ON CONTROLER
1 CH 1CH/O
RL1 24VDC
RL1:O
RL1:P
WCS 10
2x0.75
X21 25 26
WC03
26x1.5
TOTALISER PULSE
O/P PROFIBUS
INTERFACE
PLC/DCS
PANEL (HCIL)
90A868B
TITLE:
= A3 +
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REMOTE SEL
LOCAL SEL
E1 U2
5.1
3.12/L3 MAX DISTANCE BETWEEN PANEL
415 V/50Hz 3.12/L2 RL2 RL3 & MOTOR IS 150 MTRS
A17 A18
3.12/L1
FU1-1 FU1-2 FU1-3 NOTE:
X1:7
X1:6
X1:8
25 A 25A 25A FAULT I/P USED
11 11 11 AS STOP FOR
FAULT RESET
12 12 12
LCS
1 3 5
13 U1
RL3:25
RL3:27
RL3 .4
F1
14
7.12
1
WC05
2 4 6 S3
14x1.5
2 STOP
X10 9 X14 11
3
U1 S2
STOP 14 START
U1 V1 W1 E 4
X10 10 X14 12
8.6/U5:X2B:2:U1:29 X1:29 START 13
MODBUS
8.6/U5:X2B:3:U1:30 X1:30
X10 11 X14 13
EMG STOP 16
8.6/U5:X2B:4:U1:31 X1:31 3 1
S1 S4
X10 12 X14 14 LOC/REM EMG OFF
AC INVERTER LOC/REM 15 4 2
25
(ACS 550)
X10 13 X14 15
26 +24 VDC 10
X22 4 X41 4
9 4
11 3
U2 V2 W2 PE 3
2 X22 5 X41 5
12
WCSR-1
P1
2x0.35
X22 6 X41 6 VOLUME
2 1 SET POINT
U7 L2
A1 B1 C1
I/P+ I/P- WCSM WCS07 WCSK
220 VAC X22 7 X41 7 3x0.35
3x0.35 3x0.75
4.12/P2 L I/I A2 B2 C2
4.12/N2 N O/P+ O/P-
E
X13 4 5 6 E
WCSQ-1 WP02
2x0.35 4x6
EQPT NO MOTOR KW INVERTER KW MPCB KW O/P CHOKE

X9 7 8 9 TERMINAL BOX 1 2 3 E
WCS09
50CM0201WF10 5.5 KW 7.5 KW 8-13 AMPS 150microH/20A
2x0.75
50CM0201WF30 1.5 KW 2.2 KW 2.4-4 AMPS 150microH/15A

M
4-20mA ISO O/P 3
~
PLC/DCS
90A868B
à MOTOR CURRENT PANEL (HCIL)
WF MOTOR

TITLE:
= A3 +
AC INVERTOR 16
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
3.12/L3.1
415V/50Hz 3.12/L2.1
3.12/L1.1
FU2-1 FU2-2 FU2-3
25 A 25A 25A
11 11 11
12 12 12
1 3 5
13
F2
14
0.4-0.6AMPS 7.12
2 4 6
K1 1 3 5
9.12
2 4 6
X13 7 8 9 E
WP03
3x2.5
X17.2 1 2 3 E
M
M2 3
0.27/0.30 KW
~
VIB MOTOR
90A868B
TITLE:
= A3 +
VIB MOTOR 17
DRG.NO.: 90.868 - 011-EE16-R2 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Terminal diagram ESSK034E
Cable name
Cable name
=A3-WCS10
Strip designation
=A3-X4
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
Function text Target design. Target design. path
PROFIBUS INTERFACE 1 -PLC/DCS 3 =A3/15.9

= 2 -PLC/DCS 8 =A3/15.9
90A868B
TITLE:
= A3_TER +
=A3-X4 1
DRG.NO.: 90.868 - 011-EE17-R2 11
CHANGE DATE/NAME CHKD DRN 19.Nov.2010 TAA CONSULTANT:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WCSQ-1
=A3-WCS05
=A3-WCS06
=A3-WCSG1
=A3-WCS09
=A3-WCSF
Strip designation
=A3-X9
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
4-20mA ISO I/P à SET POINT 1 -PLC/DCS 1 -U4 X2:2 1 =A3/6.4

= 2 -PLC/DCS 2 -U4 X2:3 2 =A3/6.4
SHIELD SH 3 SH =A3/6.4
4-20mA ISO O/P à ACTUAL FEEDRATE 1 -PLC/DCS 4 -U4 X3:1 1 =A3/6.7
SHIELD 2 -PLC/DCS 5 -U4 X3:2 2 =A3/6.8
= SH 6 SH =A3/6.8
4-20mA ISO O/P à MOTOR CURRENT 1 -U7 O/P+ 7 -PLC/DCS 1 =A3/16.2
= 2 -U7 O/P- 8 -PLC/DCS 2 =A3/16.3
90A868B
TITLE:
= A3_TER +
=A3-X9 2
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WC05
Strip designation
=A3-X10
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P 1 -LCS-X14 1 1 -U5 X3:24P X =A3/7.3

24N 2 -LCS-X14 3 2 -U5 X3:24N X =A3/7.4
ZERO SPEED SWITCH 3 -LCS-X14 5 3 -U5 X3:E0 X =A3/7.5
BELT SWAY SWITCH 4 -LCS-X14 6 4 -U5 X3:E1 X =A3/7.7
FLAP TYPE SWITCH 5 -LCS-X14 7 5 -U5 X3:E2 X =A3/7.10
VIB ON/OFF SWITCH 6 -LCS-X14 8 6 -U5 X3:E4 X =A3/8.3
BELT RUN/FAULT 7 -LCS-X14 9 7 -U5 X4:0NO X =A3/9.3
VIB ON LAMP 8 -LCS-X14 10 8 -U5 X4:2NO X =A3/9.9
STOP 9 -LCS-X14 11 9 -U1 RL3:27 X =A3/16.9
START 10 -LCS-X14 12 10 -U1 START13 X =A3/16.9
EMG. OFF 11 -LCS-X14 13 11 -U1 EMGSTOP16 X =A3/16.9
LOCAL/REMOTE 12 -LCS-X14 14 12 -U1 LOC/REM15 X =A3/16.9
= 13 -LCS-X14 15 13 -U2 X1:7 X =A3/16.9
90A868B
TITLE:
= A3_TER +
=A3-X10 3
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WCS03
=A3-WCS04
=A3-WCSB
=A3-WCSC
Strip designation
=A3-X11
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -JB1-X15 1 1 -U2 X3:9 1 =A3/5.7

SUPPLY + 2 -JB1-X15 2 2 -U2 X3:5 2 =A3/5.5
SIGNAL + 3 -JB1-X15 3 3 -U2 X3:2 3 =A3/5.6
SIGNAL - 4 -JB1-X15 4 4 -U2 X3:6 4 =A3/5.6
SENSE - 5 -JB1-X15 6 6 -U2 X3:8 5 =A3/5.7
SENSE + 6 -JB1-X15 7 7 -U2 X3:4 6 =A3/5.5
+12V 1 -JB1-X15 8 8 -U2 X1:10 1 =A3/5.8
SIGNAL 2 -JB1-X15 9 9 -U2 X1:11 2 =A3/5.9
90A868B
TITLE:
= A3_TER +
=A3-X11 4
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WC04
Strip designation
=A3-X12
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
VIB ON/OFF SWITCH 1 -PLC/DCS 1 -U5 X3:24P =A3/8.7

FAULT ACK 2 -PLC/DCS 2 -U5 X3:E5 =A3/8.7
DOWN STREAM INTERLOCK 3 -PLC/DCS 3 -U5 X3:24P =A3/8.9
= 4 -PLC/DCS 4 -U5 X3:E6 =A3/8.10
START/STOP 5 -PLC/DCS 5 -U5 X3:24P =A3/8.11
= 6 -PLC/DCS 6 -U5 X3:E7 =A3/8.12
GRAV/VOL 7 -PLC/DCS 7 -U6 X3:24P =A3/11.6
= 8 -PLC/DCS 8 -U6 X3:E9 =A3/11.7
INT./DEINT 9 -PLC/DCS 9 -U6 X3:24P =A3/11.9
= 10 -PLC/DCS 10 -U6 X3:E10 =A3/11.10
90A868B
TITLE:
= A3_TER +
=A3-X12 5
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WP03
=A3-WP02
=A3-WP01
=A3-W6
=A3-W4
=A3-W2
Strip designation
=A3-X13
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
POWER SUPPLY 415 V ñ10% 50HZ ñ5% 3í SUPPLY 1 -MCC R 1 -Q1 1 =A3/3.2
= 2 -MCC Y 2 -Q1 3 =A3/3.2
= 3 -MCC B 3 -Q1 5 =A3/3.3
WF MOTOR 1 -TERMINALBOX 1 4 -L2 A2 X =A3/16.5
= 2 -TERMINALBOX 2 5 -L2 B2 X =A3/16.5
= 3 -TERMINALBOX 3 6 -L2 C2 X =A3/16.6
VIB MOTOR 1 -X17.2 1 7 -K1 2 X =A3/17.8
= 2 -X17.2 2 8 -K1 4 X =A3/17.9
= 3 -X17.2 3 9 -K1 6 X =A3/17.9
EARTH 4 -TERMINALBOX E E -U1 PE =A3/16.6
= -MCC E E =A3/3.3
= E -E =A3/17.9
POWER SUPPLY 220 VAC 50 Hz 1 -L 10 -Fa 1 =A3/4.2
= 1 1 -LP1
-N 2 11 -Fa 3 =A3/4.3
90A868B
TITLE:
= A3_TER +
=A3-X13 6
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WC06
=A3-WC05
Strip designation
=A3-LCS-X14
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P X -LCS-D1 +1 1 -X10 1 1 =A3/7.3

= 2 -JB1-X15 15 2 =A3/7.4
24N X -LCS-L1 2 3 -X10 2 2 =A3/7.4
ZERO SPEED SWITCH 3 -JB1-X15 16 4 =A3/7.4
= 4 -JB1-X15 17 5 -X10 3 3 =A3/7.5
BELT SWAY SWITCH 1 -JB1-X15 14 6 -X10 4 4 =A3/7.7
FLAP TYPE SWITCH 5 -JB1-X15 19 7 -X10 5 5 =A3/7.10
VIB ON/OFF SWITCH X -LCS-S5 3 8 -X10 6 6 =A3/8.3
BELT RUN/FAULT X -LCS-L1 1 9 -X10 7 7 =A3/9.3
VIB ON LAMP X -LCS-L2 1 10 -X10 8 8 =A3/9.9
STOP X -LCS-S3 1 11 -X10 9 9 =A3/16.11
START X -LCS-S2 3 12 -X10 10 10 =A3/16.11
EMG. OFF X -LCS-S4 1 13 -X10 11 11 =A3/16.11
LOC/REM. X -LCS-S1 3 14 -X10 12 12 =A3/16.11
COM X -LCS-S4 2 15 -X10 13 13 =A3/16.11
90A868B
TITLE:
= A3_TER +
=A3-LCS-X14 7
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WCS01
=A3-WCS02
=A3-WCS04
=A3-WCS03
=A3-WC08
=A3-WC07
=A3-WC02
=A3-WC01
=A3-WC06
Strip designation
=A3-JB1-X15
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -FIELD-LC1 C 1 -X11 1 1 =A3/5.7

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 =A3/5.5
SIGNAL + 3 -FIELD-LC1 A 3 -X11 3 3 =A3/5.6
SIGNAL - 4 -FIELD-LC1 D 4 -X11 4 4 =A3/5.6
SENSE - 6 -X11 6 5 =A3/5.7
SENSE + 7 -X11 7 6 =A3/5.5
+12V 1 -FIELD-TH 8 -X11 8 1 =A3/5.8
SIGNAL 2 -FIELD-TH 9 -X11 9 2 =A3/5.9
BELT SWAY SWITCH 1 -FIELD 11 =A3/7.6
= 2 -FIELD 12 =A3/7.6
= 1 -FIELD 13 =A3/7.6
= 2 -FIELD 14 -LCS-X14 6 1 =A3/7.7
24P 1 -FIELD 1 15 -LCS-X14 2 2 =A3/7.4
24N 2 -FIELD 3 16 -LCS-X14 4 3 =A3/7.4
ZERO SPEED SWITCH 3 -FIELD 2 17 -LCS-X14 5 4 =A3/7.5
FLAP TYPE SWITCH 1 -FIELD 1 18 =A3/7.9
= 2 -FIELD 2 19 -LCS-X14 7 5 =A3/7.10
90A868B
TITLE:
= A3_TER +
=A3-JB1-X15 8
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WC03
Strip designation
=A3-X21
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
VIB ON 1 -PLC/DCS 1 -U5 X4:4NO =A3/10.3

= 2 -PLC/DCS 2 -U5 X4:4C =A3/10.4
GEN.FLT 3 -PLC/DCS 3 -U5 X4:5NO =A3/10.6
= 4 -PLC/DCS 4 -U5 X4:5C =A3/10.7
REMOTE SEL 5 -PLC/DCS 5 -U5 X4:6NO =A3/10.9
= 6 -PLC/DCS 6 -U5 X4:6C =A3/10.10
WF ON 7 -PLC/DCS 7 -U5 X4:7NO =A3/10.12
= 8 -PLC/DCS 8 -U5 X4:7C =A3/10.13
MOTOR OVERLOAD 9 -PLC/DCS 9 -U6 X8:8NO X =A3/13.3
= 10 -PLC/DCS 10 -U6 X8:8C X =A3/13.4
LOCAL STOP 11 -PLC/DCS 11 -U6 X8:9NO X =A3/13.6
= 12 -PLC/DCS 12 -U6 X8:9C X =A3/13.7
MATERIAL STARVATION 13 -PLC/DCS 13 -U6 X8:10NO =A3/13.9
= 14 -PLC/DCS 14 -U6 X8:10C =A3/13.10
PANEL HEALTHY 15 -PLC/DCS 15 -U6 X8:11NO =A3/13.12
= 16 -PLC/DCS 16 -U6 X8:11C =A3/13.12
GRAV./VOL. SELECT 17 -PLC/DCS 17 -U6 X8:12NO =A3/14.3
= 18 -PLC/DCS 18 -U6 X8:12C =A3/14.3
ZERO SPEED O/P 19 -PLC/DCS 19 -U6 X8:13NO =A3/14.6
= 20 -PLC/DCS 20 -U6 X8:13C =A3/14.6
BELT SWAY O/P 21 -PLC/DCS 21 -U6 X8:14NO =A3/14.9
= 22 -PLC/DCS 22 -U6 X8:14C =A3/14.9
DRIVE HEALTHY 23 -PLC/DCS 23 -U6 X8:15NO =A3/14.12
= 24 -PLC/DCS 24 -U6 X8:15C =A3/14.12
TOTALISER PULSE O/P 25 -PLC/DCS 25 -U8 RL1:O X =A3/15.3
= 26 -PLC/DCS 26 -U8 RL1:P X =A3/15.4
90A868B
TITLE:
= A3_TER +
=A3-X21 9
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WCS07
=A3-WCS08
=A3-WCSL1
=A3-WCSM
Strip designation
=A3-X22
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-X41 1 1 -U2 X1:+13 1 =A3/6.12

= 2 -LCS-X41 2 2 -U2 X1:-14 2 =A3/6.12
VOL. SET. POINT 1 -LCS-X41 4 4 -U1 4 1 =A3/16.9
= 2 -LCS-X41 5 5 -U1 2 2 =A3/16.9
= 3 -LCS-X41 6 6 -U1 3 3 =A3/16.9
90A868B
TITLE:
= A3_TER +
=A3-X22 10
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A3-WCS08
=A3-WCS07
=A3-WCSK
=A3-WCSD
Strip designation
=A3-LCS-X41
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-D1 5 1 -X22 1 1 =A3/6.12

= 2 -LCS-D1 6 2 -X22 2 2 =A3/6.12
VOL. SET. POINT 1 -LCS-P1 3 4 -X22 4 1 =A3/16.11
= 2 -LCS-P1 2 5 -X22 5 2 =A3/16.11
= 3 -LCS-P1 1 6 -X22 6 3 =A3/16.11
90A868B
TITLE:
= A3_TER +
=A3-LCS-X41 11
DRG.NO.: 90.868 - 011-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
BILL OF MATERIAL BOM4
TECHNICAL DATA PLACE OF

LEGEND DEVICE QUANTITY MAKE TYPE
SPECIFICATION INSTALLATION
=A3-F1 MPCB 1 SIEMENS 3VU1340-1NL00 8-13 Amp MOUNTING PLATE
=A3-F1 MPCB 1 SIEMENS 3VU1340-1MJ00 2.4-4Amp MOUNTING PLATE
=A3-F2 MPCB 1 SIEMENS 3VU1340 1MEOO 0.4-0.6 Amp MOUNTING PLATE
=A3-FAN FAN 4" 1 JAINSON J-22038B2H 220VAC,20W,2550RPM,110mA,109CFM

DOOR
=A3-FIELD-LC1 LOADCELL 1 SCAIME F60X50C3 CH10E 50 KG. FIELD
=A3-FIELD-TH TACHOMETER 1 P & F NJ 1.5-6.5N 12VDC FIELD
=A3-FU1-1 SEMI CONDUCTOR FUSE 1 SIEMENS 3NE80151 25 Amps. DOOR ISOLATOR
=A3-FU1-1 SEMI CONDU. FUSE HOLDER 3 SIEMENS 3NH3030 --- DOOR ISOLATOR
=A3-FU2-1 3
SEMI CONDU. FUSE HOLDER SIEMENS 3NH3030 --- DOOR ISOLATOR
=A3-FU3-1 FUSE 1 GE INDIA NS6 6 Amps. MOUNTING PLATE
=A3-Fa MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A3-Fb MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A3-Fc MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A3-K1 CONTACTOR 1 SIEMENS 3TF30 10-0A PO 9 Amp MOUNTING PLATE
=A3-K1 SURGE SUPRSSOR 1 SIEMENS 3TX7402-3TY2 220VAC (RC) MOUNTING PLATE
=A3-L2 OUTPUT REACTOR 1 SPAECIALITY RECTIFORMER ------ 150 uH/15 Amp MOUNTING PLATE
=A3-L3 CFL LAMP 1 PHILIPS ------ 8 WATT PANEL TOP
90A868B
TITLE:
= A3_BOM +
BILL OF MATERIAL 1
DRG.NO.: 90.868 - 011-EE03-R1 3
CHANGE DATE/NAME CHKD DRN 19.Nov.2010 RS CONSULTANT:
1 2 3 4 5 6 7 8 9 10 11 12 13 14

=A3-LCS-D1 DISPLAY(TPH) 1 TIL 3 1/2 DIGIT 24VDC LCS
=A3-LCS-L1 LAMP 1 SIEMENS 3SB5285-6HC01-RED 24VDC LCS
=A3-LCS-P1 POTENTIOMETER 1 BURNS ------ 1K,10 TURNS LCS
=A3-LCS-S1 SELECTOR SW 1 SIEMENS 3SB50002AB01+1NO ------ LCS
=A3-LCS-S2 START PUSH BUTTON 1 SIEMENS 3SB50000AE01+1NO-GREEN ------ LCS
=A3-LCS-S3 STOP PUSH BUTTON 1 SIEMENS 3SB50000AC01+1NC-RED ------ LCS
=A3-LCS-S4 EMG STOP SW 1 SIEMENS 3SB522030UC01+1NC-RED ------ LCS
=A3-LCS-S5 VIB ON/OFF SW 1 SIEMENS 3SB50002AB01+1NO ------ LCS
=A3-LP1 LAMP 1 SIEMENS 3SB5285-6HC03 RED 220 VAC DOOR
=A3-LP2 LAMP 1 SIEMENS 3SB5285-6HL01 AMBER 24VDC DOOR
=A3-Q1 DOOR ISOLATOR 1 SIEMENS 3KL8121-3HA00 32 Amp DOOR
=A3-Q1 FUSE 3 SIEMENS ---- 32 Amps. DOOR ISOLATOR
=A3-R1 VARISTOR 1 RS Component Q20K275 230VAC DOOR
=A3-S1 1
SURFACE MOUNLED ON/OFF SW ANCHOR ------ 5 Amp MOUNTING PLATE
=A3-S2 DOOR LIMIT SWITCH 1 BCH PSTPRA ------ DOOR
=A3-TX1 TRANSFORMER 1 TIL ------ 415 VAC/220VAC@1.0Amp,200VA MOUNTING PLATE
=A3-U1 INVERTER 1 ABB ACS 550-01-015A-4 7.5 KW MOUNTING PLATE
=A3-U1 INVERTER 1 ABB ACS 550-01-5A4-4 2.2 KW MOUNTING PLATE
=A3-U2 CONTROLLER 1 TIL TUC 6 ------ DOOR
=A3-U3 POWER PACK 1 MEANWELL NES-50-24 24VDC@2.2Amp MOUNTING PLATE
=A3-U4 ANALOG I/O CARD 1 TIL F875 ------ MOUNTING PLATE
=A3-U5 DIGITAL I/O CARD 1 TIL F889 ------ MOUNTING PLATE
=A3-U7 SINGLE ISOLATOR 1 MESIBUS I TO I (SIGNAL ISOLATOR)

220 VAC MOUNTING PLATE
90A868B
TITLE:
= A3_BOM +
BILL OF MATERIAL 2
DRG.NO.: 90.868 - 011-EE03-R1 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14

=A3-U8 RELAY BOARD 1 TIL 1 CHANGE OVER 1 CHANNEL/24 VDC MOUNTING PLATE
90A868B
TITLE:
= A3_BOM +
BILL OF MATERIAL 3
DRG.NO.: 90.868 - 011-EE03-R1 3
SPSS I/O LISTING FOR TUC - 6 WF
JOB NO:- 90.868 DT. 26.02.2011

INVERTER:- ABB ACS 550 WITH VIB.
SR NO. CODE IO
INPUTS TO DIO CARD
1 UE 000 E000
2 UM 066
3 =M 060
4 UM 060
5 LT 000
6 SIT020
7 UT 000
8 =M 063
9 UNE000
10 UM 066
11 =M 061
12 UM 061
13 LT 001
ZERO SPEED SWITCH
14 SIT020
15 UT 001
16 =M 040
17 UM 063
18 OM 040
19 =M 062
20 UNM 062
21 =M 020
22 UNM 066
23 RT 001
24 RT 000
25 UM 062
26 =M 037
27 UE 001 E001
BELT SWAY SWITCH
28 =M 009
29 UE 002 E002
FLAP TYPE SW.
30 *=M 021
31 UE 003 E003
32 UE 024 E024 WF INTERLOCK
33 =M 019
34 UNE04 E004
35 =M 022 VIB ON/OFF
36 UE 006 E006
DOWN STREAM
37 *=M 017
INTERLOCK
38 UE 005 E005
39 =M 018 FAULT ACK
40 UE 009 E009
41 =M 023 GRAV./VOL. SEL
42 UE 010 E010 INT./DE-INT.LOCK

43 =M 015 SEL.
JOB NO:- 90.895

INVERTER:- ABB ACS 550
44 UE 007 E007
45 UM 045
46 SM 016
START/STOP
47 UNE 007
48 UM 045
49 RM 016
50 UE 022 E022
LOCAL/REMOTE
51 =M 008
52 UE 023 E023
EMG OFF
53 =M 010
54 UNM 008 E025
55 UE 025
56 SM 011
57 RM 012
58 UNM 008 DRIVE RUNNING
59 UNE 025
60 SM 012
61 RM 011
62 UM 064 A000
WF ON LAMP
63 = A000 A001
64 *=A 001
65 UM 047 A002
VIB ON LAMP
66 = A002
67 UM 047 A003
VIB ON / OFF
68 = A003
69 UNM019 A008
MOTOR HEALTHY
70 = A008
71 UN 036 A005 GENERAL FAULT/FAULT

72 =A 005 O/P
73 UM 066 A007
WF ON F/B
74 =A 007
75 UM 051 A010
MAT.STARVATION
76 =A 010
76 UM 045 A011
77 UM 068 PANEL HEALTHY
78 =A 011
81 UNM010 A009
LOCAL STOP
82 =A 009
83 UM 047 A004
VIB ON/OFF
84 =A 004
85 UM 044 A012
GRAV. MODE SEL
86 =A 012
87 UM 062 A013
88 SA 013 ZSS O/P
89 UM 066
90 RA 013
91 UM 033 A014
BELT SWAY O/P
92 *=A 014
93 UNM034 A015
DRIVE HEALTHY
94 *=A 015
95 UM 043 A018
96 UNE 022 LOCAL SEL
97 =A 018
98 UNM 043 A017
99 UE 022 A006
REMOTE SEL
100 *=A 006
101 =A 017
INPUTS
E000 ZERO SPEED SW.

E001 BELT SWAY SWITCH
E002 FLAP TYPE SWITCH
E003 WF INTERLOCK
E004 VIB.ON/OFF
E005 FAULT ACK
E006 DOWN STREAM INTERLOCK
E007 START / STOP
E008 FREE
E009 GRAV./VOL.SEL
E010 INT./DEINT.LOCK SEL
E011 FREE
E012 FREE
E013 FREE
E014 FREE
E015 FREE
E020 LOCAL START

E021 LOCAL STOP
E022 LOCAL/REMOTE SEL.
E023 EMG STOP.
E024 DRIVE INTERLOCK
E025 DRIVE RUNNING
OUTPUTS
A000 BELT RUN LAMP

A001 WF ON LAMP
A002 VIB ON LAMP
A003 VIB.START/STOP
A004 VIB.ON
A005 GENERAL FAULT
A006 REMOTE SEL.
A007 WF ON
A008 MOTOR O/L

A009 LOCAL STOP
A010 MATERIAL STARVATION
A011 PANEL HEALTHY
A012 GRAV./VOL.SEL.
A013 ZSS O/P
A014 BELT SWAY O/P
A015 DRIVE HEALTHY
A016 TOTALISER O/P

A017 REMOTE SEL.
A018 LOCAL SEL.
A019 FREE
ELECTRICAL DRAWINGS - R2
DETAIL ELECTRICAL DRAWINGS - R2
TERMINATION DETAILS - R2
AND SPSS PROGRAM
FOR
WEIGH FEEDER
CLINKER 250 TPH 1 NO

50CM0201WF20
CUSTOMER : LOESCHE INDIA PVT LTD
PROJECT : HEIDELBERG CEMENT INDIA LTD
PO NO .: 45701140 DTD.2.11.2010
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
=A4_FC/1 FC
=A4_BAS/1 SYSTEM BLOCK DIAGRAM 012-EE01-R2
=A4_BAS/2 SINGLE LINE DIAGRAM 012-EE02-R2
=A4_BAS/3 CABLE SCHEDULE FOR POWER CABLES 012-EE04-1-R2
=A4_BAS/4 CABLE SCHEDULE FOR CONTROL CABLES 012-EE04-2-R2
=A4_BAS/5 CABLE SCHEDULE FOR SCREENED CABLES 012-EE04-3-R2
=A4_BAS/6 ELECTRICS ENCLOSURE GA 012-EE05-R1
=A4_BAS/7 ELECTRICS ENCLOSURE LAYOUT 012-EE06-R1
=A4_BAS/8 ELECTRICS ENCLOSURE MOUNTING DETAILS 012-EE07-R1
=A4_BAS/9 LOCAL CONTROL STATION 012-EE09-R1
=A4_BAS/10 JUNCTION BOX DETAIL (BIG) 012-EE10-R1
=A4_BAS/11 TUC-6 WEIGH FEEDER 012-EE25-R1
=A4/3 VOLTAGE SUPPLY 012-EE16-R2
=A4/4 POWER SUPPLY 012-EE16-R2
=A4/5 LOADCELL & TACHO 012-EE16-R2
=A4/6 SERIAL INTERFACE 012-EE16-R2
=A4/7 INPUTS E000-E003 012-EE16-R2
=A4/8 INPUTS E004-E007 012-EE16-R2
=A4/9 OUTPUTS A000-A003 012-EE16-R2
=A4/10 OUTPUTS A004-A007 012-EE16-R2
=A4/11 OUTPUTS A004-A007 012-EE16-R2
=A4/12 OUTPUTS A004-A007 012-EE16-R2
=A4/13 OUTPUTS A004-A007 012-EE16-R2
=A4/14 OUTPUTS A004-A007 012-EE16-R2
=A4/15 OUTPUTS A016-A019 012-EE16-R2
=A4/16 AC INVERTOR 012-EE16-R2
APPROVED BY
90A868C
DATE NAME WEIGH FEEDER - 50CM0201WF20 SHEET
TITLE:
= A4_TOC +
TABLE OF CONTENTS 1
DRG.NO.: 90.868 - 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
=A4_TER/1 =A4-X4 012-EE17-R2
=A4_TER/2 =A4-X9 012-EE17-R2
=A4_TER/3 =A4-X10 012-EE17-R2
=A4_TER/4 =A4-X11 012-EE17-R2
=A4_TER/5 =A4-X12 012-EE17-R2
=A4_TER/6 =A4-X13 012-EE17-R2
=A4_TER/7 =A4-LCS-X14 012-EE17-R2
=A4_TER/8 =A4-JB1-X15 012-EE17-R2
=A4_TER/9 =A4-X21 012-EE17-R2
=A4_TER/10 =A4-X22 012-EE17-R2
=A4_TER/11 =A4-LCS-X41 012-EE17-R2
APPROVED BY
90A868C
TITLE:
= A4_TOC +
TABLE OF CONTENTS 2
DRG.NO.: 90.868 - 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1. INPUTS /OUTPUTS OF WF. 250 TPH

50CM0201WF20 CLINKER 1 NO
OUTPUTS : RELAY CONTACTS MAX. 220V./5A LOAD
INPUTS : POTENTIAL FREE
2. CONTROL CABLES TO & FROM CUSTOMER'S
PANEL CAN BE COMBINED TOGETHER
HOWEVER 4-20mA SIGNALS HOPPER

CABLES ARE SEPERATE.
ZERO
3. * TRANSWEIGH SCOPE
TACHO SPEED SW.
LCS
M T WF Z
/ /
*WCS 01
BELT TRACKING LOADCELL
*WC 07
S1 S2
*WCS 02
*WC 01 *WC 02
JUNCTION BOX (JB1-1)

AT FIELD WC 06
WCS 04
WCS 03
WCS 08
WP 02
WCS 07
WC 05
ELECTRICS ENCLOSURE WITH
TUC-6 ELECTRONICS
WC 04
WC 03
WCS 09
WCS 05
WCS 10
WCS 06
WP 03
WP 01
TOTALISER PULSE O/P
GRAV./VOL. SELECT
à MOTOR CURRENT
DOWN STREAM
ZERO SPEED O/P
COMMUNICATION
4-20mA ISO O/P
220VAC
4-20mA ISO O/P

GRAV / VOL
INT./DEINT
415 V ñ10%
START/STOP
BELT SWAY O/P
DRIVE HEALTHY
MOTOR OVERLOAD
FAULT ACK
INTERLOCK
PANEL HEALTHY
GENERAL FAULT
50 Hz 50 Hz ñ5%
à SET POINT
4-20mA I/P
REMOTE SEL.
1í SUPPLY
à FEEDRATE
3í SUPPLY
LOCAL STOP
PROFIBUS
UPS (HCIL) MCC (HCIL)
WF ON
PLC/DCS PANEL
HCIL
90A868C
TITLE:
= A4_BAS +
SYSTEM BLOCK 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
WF INVERTER MCC
EPT. NO. WF MOTOR RATING
RATING RATING
50CM0201WF20 5.5 KW 7.5 KW 9 KW

MCC (HCIL)
UPS (HCIL)
415V ñ 10%
50Hz ñ5% 220VAC
50Hz
3
Q1
TX1
2 2
FU1
Fb Fa
ELECTRIC ENCLOSURE
I > > I > >

F1
I >
U3
ILLIMUNIATION -
- -
~
~
U1 -
~
~
L2 TUC-6
U2
FIELD
M
~
MAX DISTANCE BETWEEN PANEL

WF MOTOR
& MOTOR IS 150 MTRS
90A868C
TITLE:
= A4_BAS +
SINGLE LINE 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YFY YWY YFY
NO. FROM TO SCOPE
NO. NO.
2x1.5
2x2.5
3x1.5
3x2.5
2x2.5
2x16
2x25
2x35
2x50
2x10
REMARKS
3x16
4x10
3x25
3x35
3x50
2x6
2x4
3x6
4x4
4x6
01 WP 01 MCC ELECT. ENCL HCIL 415VAC
1 INCOMER
02 50CM0201WF20 WP 02 ELECT. ENCL FIELD HCIL 415VAC 1 WF MOTOR
03 ELECT. ENCL 1 UPS INCOMER

WP 03 UPS HCIL 415VAC
* - POTENTIAL FREE
JB - JUNCTION BOX
90A868C
TITLE:
= A4_BAS +
CABLE SCHEDULE 3
FOR POWER CABLES DRG.NO.: 90.868 - 012-EE04-1-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY
FROM TO YY
NO. NO. SCOPE
NO.
3x1.5++
2x1.5++
10x1.5
12x1.5
14x1.5
16x1.5
22x1.5
26x1.5
2x1.5
3x1.5
4x1.5
5x1.5
8x1.5
8x1.5
-----
-----
-----
-----
-----
-----
-----
REMARKS
WC 01 JB1 TRANSWEIGH
01 FIELD 24 VDC 1 BELT SWAY (L)
02 WC 02 FIELD JB1 TRANSWEIGH 24 VDC 1 BELT SWAY (R)
03 WC 03 EE PLC/DCS PANEL HCIL * 1 DIGITAL O/P

50CM0201WF20
04 WC 04 PLC/DCS PANEL EE HCIL * 1 DIGITAL I/P
05 WC 05 EE LCS HCIL 24 VDC 1 CONTROLS
BELT SWAY
06 JB1 LCS HCIL 1
WC 06 24 VDC ZSS
07 WC 07 FIELD JB1 TRANSWEIGH 24 VDC ZERO SPEED SW.

1
08
* - POTENTIAL FREE
JB - JUNCTION BOX
90A868C
TITLE:
= A4_BAS +
CABLE SCHEDULE 4
FOR CONTROL CABLES DRG.NO.: 90.868 - 012-EE04-2-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
NO.OF LENGTHS
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YY
NO. FROM TO SCOPE
NO. NO.
10x0.75
12x0.75
14x0.75
16x0.75
19x0.75
24x0.75
2x0.75
3x0.75
4x0.75
6x0.75
7x0.75
2x0.35++
4x0.35++
2x0.35++
4x0.35++
-----
-----
-----
-----
-----
-----
REMARKS
WCS 01 JB1 TRANSWEIGH

01 FIELD 8.2V 1 TACHO
02 WCS 02 FIELD JB1 TRANSWEIGH 12V 1 LOADCELL
03 WCS 03 JB1 EE HCIL 8.2V 1 TACHO
HCIL 12V
04 WCS 04 JB1 EE 1 LOADCELL
50CM0201WF20
4-20mA ISO O/P

05 WCS 05 EE PLC/DCS PANEL HCIL 4-20mA
1 à FEEDRATE
4-20mA ISO I/P

06 WCS 06 PLC/DCS PANEL EE HCIL 4-20mA
1 à SET POINT
07 WCS 07 LCS EE HCIL ---- 1 FEEDRATE SET
08 WCS 08 EE LCS HCIL ---- 1 FEEDRATE DISPLAY

4-20mA ISO I/P
09 WCS 09 EE PLC/DCS PANEL HCIL 4-20mA
1 à MOTOR CURRENT
1 PROFIBUS
WCS 10 EE PLC/DCS PANEL HCIL ---- COMMUNICATION
++ INTEGRAL CABLE SUPPLIED WITH LOADCELL & TACHO
JB- JUNCTION BOX
90A868C
TITLE:
= A4_BAS +
CABLE SCHEDULE 5
FOR SCREENED CABLES DRG.NO.: 90.868 - 012-EE04-3-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE

+FILTERS

DISPLAY
PANEL LABEL - GLAND PLATES:- DRILLED GLAND HOLES WITH
(TITLE)
1800
BLANKING PLUGS.
2000
WF ON
DOOR ISOLATOR
4) WEIGHT :-
- APPROX. 200 KGS.

LOUVERS
+FILTERS
INSIDE & OUTSIDE

200
POWDER COAT
(STRUCTURE FINISH)
2 N0S
800
BOLT 460
MAINTENANCE
(M10)
SPACE REQD.
1000 (MIN)
500
6) PACKED SIZE:
RUNNING ACROSS
25

420
14í HOLE
500
4 NOS QTY.: 1 NO
PROJECTION 70 mm.
SPACE REQD.
MAINTENANCE
1000 (MIN)
MAX. FRONT
30
70
90A868C
TITLE:
= A4_BAS +
GA DRG.NO.: 90.868 - 012-EE05-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
PANEL SIDE
COVER (1 NO)
(MIN)
1 Mtr.
(MIN)
2.5 Mtr
1 Mtr. 1 Mtr.
500
EE01
(MIN) (MIN)
FRONT
PANEL SIDE
1 Mtr
COVER (1 NO)
0.8 Mtr
2.8 Mtr.(MIN.) NOTE:
1) TYPICAL LAYOUT DRAWING FOR REFERENCE
2) ACTUAL LAYOUT TO BE DECIDE BY CUSTOMER
90A868C
TITLE:
= A4_BAS +
LAYOUT DRG.NO.: 90.868 - 012-EE06-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A
- ALL DIMENSIONS ARE IN MM.
400 400
- TYPICAL ELECT.ENCLOSURE
C
L
OF ELECTRICS ENCL.
MOUNTING DETAILS
50 x 50 x 6 THK. 100 600 (TYP) 100
(BY CUSTOMER)
25
- ELECT.ENCLOSURE 1 NO.
420 (CRS)
470
FIELD WELD (TYP.)
(NO WELDING ON
TOP FACE)
300 300
25
8, SLOT HOLES TYP TYP
í14 x 50 LG. 800
A
ANGLE FRAME FLOOR CUT-OUT(TYP.)
630 x 350
ANGLE FRAME DETAIL
60
ELECTRICS
FRONT ENCLOSURE
350 TYP.
M-10 EARTHING BOLTS
470
2 NOS.@500 CRS.ON
BASE.FR
EACH PANEL
470
80
200
420 CRS
5
60
45
85 630 (TYP) 85
400 400
5 THK.PLATE
350
ANGLE FRAME
(FLR.CUT-OUT)
FLOOR CUT-OUT DETAIL
SEC.- AA
90A868C
TITLE:
= A4_BAS +
MOUNTING DETAILS DRG.NO.: 90.868 - 012-EE07-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4 NOS. í10 HOLES FOR NOTE:-

EMERGENCY STOP 1) ALL DIMENSION ARE IN MM.
MTG. WITH M8 BOLT
2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES
AND INDICATIONS MOUNTED ON INNER DOOR,

ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
EMERGENCY OFF MOUNTED ON RIGHT SIDE.
85
3) GLAND PLATE :- DRILLED GLAND HOLES WITH
BLANKING PLUGS.
TPH
S4 4) SHEET THICKNESS :
D1
- 1.5 mm DOOR
90 - 1.38mm REST
DOOR
LOCK 5) WEIGHT :
330(CTC)
- APPROX. 10 KGS.
295
300
LOC. REM.
- OUTSIDE & INSIDE
EPOXY POWDER COAT
65 (STRUCTURE FINISH)
AS PER SHADE NO. RAL 7035

S2 S3 S1 P1
7) PROTECTION/CLASS : IP55
55
8) PACKED SIZE:
- 260mm x 340 mm x 460 mm.
LCS IDENTIFICATION
9) MAINTENANCE SPACE REQUIRED:
LABEL (TITLE)
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
360 (CTC) 175 (CTC)
400 220 QTY.- 1 NO

.
C
L OF CABLE
EARTHING
ENTRY
BOLTS M6
CONTROLS/INDICATIONS 2 NOS.
S1 LOCAL/REMOTE. SEL - SIEMENS MAKE.
S2 START - SIEMENS MAKE.

S3 STOP - SIEMENS MAKE.
S4 EMG.OFF (STAY-PUT TYPE) - SIEMENS MAKE.
P1 FEEDRATE POT(10 TURNS) - BOURNS MAKE
D1 FEEDRATE INDICATOR (DPM) - TRANSWEIGH MAKE
L1 BELT RUN/FAULT LAMP - SIEMENS MAKE.
90A868C
TITLE:
= A4_BAS +
LOCAL CONTROL 9
STATION DRG.NO.: 90.868 - 012-EE09-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200 120
í6.5 EARTHING BOLT BACKGROUND / OUTER SURF. MATTER / LOGO
(2 nos) COLOUR - RAL 7035 COLOUR - RED
160 CRS 100
X X
(BOTTOM)
110 CRS
(TOP)
150
Y Y
FRONT VIEW VIEW-`Z' LABEL DETAIL
M5, SCREW (4 nos) M6 SCREW (4 nos)
(ON COVER)
FOR COVER FITTING FOR JB MTG.
C 15 C
QTY : 1 NO
NOTE:
15
1. OVERALL DIMENSIONS :
30
200 W x 150 HT. x 120 D

2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :
35
CRCA SHEET 1.5 mm THK.

4. SURFACE :
POWDER COAT RAL 7035
35
5. PROTECTION CLASS : IP 65
6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
30
22.5 22.5 22.5 22.5 22.5 í22.5 HOLE FOR 22.5 22.5 22.5 22.5 22.5
í22.5 HOLE FOR
CONDUIT GLAND (5 Nos.)
CABLE GLAND (3 Nos.)
VIEW-`XX'
90A868C
TITLE:
= A4_BAS +
JUNCTION BOX 10
DETAIL (BIG) DRG.NO.: 90.868 - 012-EE10-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
245 62
144
5
1 2 3
W 1
A D E
TRANSWEIGH
TUC-6 X
4
T
5
2
6
I L M
7 8 9
72
O
VFD DISPLAY N O P --
0
CL
*
SET
ESC
R S T U = WEIGHT 2.0 Kgs (approx.)
ELEVATION SIDE VIEW
PANEL CUTOUT
QTY.:- 1 NO
138.0 mm x 68.0 mm
NOTE: - ALL DIMENSIONS ARE IN MM.
MOUNTING
90A868C
TITLE:
= A4_BAS +
TUC-6 WEIGH FEEDER 11
DRG.NO.: 90.868 - 012-EE25-R1 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CUSTOMER : LOESCHE INDIA PVT. LTD.
PROJECT : HEIDELBERG CEMENT INDIA LTD.
TITLE : WEIGH FEEDER
DRG. NO : 90.868-012-EE16-R2
QTY. : 1 NO
EQPT. NO. : 50CM0201WF20
90A868C
TITLE:
= A4 +
ELECTRICA WIRING 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REVISED
REV SHEET KIND OF REVISION
NAME DATE NAME
EQPT. NO. MATERIAL CAPACITY QTY.
50CM0201WF20 CLINKER 250 TPH 1 NO.
PANEL WIRING COLOR CODE
VOLTAGE COLOR
415V - BLACK (L1, L2, L3)
220/110VAC RED (PHASE/NEUTRAL)
24VDC GREY (+VE)

BLACK (-VE)
EARTHING YELLOW / GREEN
POT. FREE. BLUE
90A868C
TITLE:
= A4 +
ELECTRICA WIRING 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
L3
LAMP
MCC S1
N
POWER SUPPLY
415 V ñ10%
50HZ ñ5%
3í SUPPLY L S2
DOORLIMIT FAN
R Y B E SWITCH
S2
.10
3
DOORLIMIT
SWITCH R1
4
WP01
TX1 4 2 2 4
3x6
L2 L1 415I/P
220V O/P @ 1A,
Fb Fc
P 1 Amp. 3 1 1 Amp 1 3
X13 1 2 3 E S
0V 1L
1
1 3 5
LP1
1 1 2
Q1 FU3-1 FU3-2
6 A 6 A
2 2
32A
2 4 6
L3/16.3
L2/16.3
415V/50Hz
L1/16.3
E/4.12
90A868C
TITLE:
= A4 +
VOLTAGE SUPPLY 3
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
UPS
POWER SUPPLY
220 V ñ 10%
50 Hz ñ 5%,
X5 P
24P.5/15.2
X5 N
L N 24N.5/15.2
X5 P
24P.4/11.3
X5 N
24N.4/11.3
WP03
X5 P
2X2.5 24P.3/6.2
X5 N
24N.3/6.2
X13 7 8
X5 P
24P.2/9.5
X5 N
1 3 U3 24N.2/9.5
Fa 240VAC
N L 24VDC @2.2 Amps. X5 P
1 Amp. 2 4 24P.1/7.7
X5 N
24N.1/7.7
E
V- V+
+24V DC
POWER SUPPLY
24P/5.2
24N/5.2
WCSX-1
2X0.75
N1/16.2
POWER SUPPLY
P1/16.2 220 VAC
E/3.12
90A868C
TITLE:
= A4 +
POWER SUPPLY 4
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.12/24N
4.12/24P
U2
6.1
15.3 TUC-6
16.7 X1:1 X1:2 X1:3
SUPPLY +
SIGNAL +
SIGNAL -
SUPPLY -
SENSE +
SENSE -
SIGNAL
GROUND
+12V
X1:10
X1:11
X1:12
X3:5
X3:4
X3:2
X3:6
X3:8
X3:9
X3:1
WCSC
WCSB
2x0.35
6x0.35
X11 5 2 7 3 4 6 1 8 9 10
WCS04 WCS03
6x0.75 2x0.75
JB1
X15 5 2 7 3 4 6 1 8 9 10
WCS02 WCS01
4x0.35 2x0.35
A D
TH
-LC1
B C
LOADCELL TACHO
FIELD
90A868C
TITLE:
= A4 +
LOADCELL & TACHO 5
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LCS FEEDRATE INDICATOR

PLC/DCS
PANEL (HCIL) +1
7.3/24PA.1
-2
9.4/24NA.2
D1
4-20mA ISO I/P 4-20mA ISO O/P
à SET POINT à ACTUAL FEEDRATE 5 6
WCSD
2x0.35
WCS06 WCS05 X41 1 2 3

2x0.75 2x0.75
4.12 4.12
24P.3 24N.3 PE X9 1 2 3 X9 4 5 6
WCS08
2x0.75
WCSG1
2x0.35 WCSF
2x0.35
X22 1 2 3
U4 WCSL1
2x0.35
X2:2
X2:3
X2:4
X4:1 X4:2 X4:3 X3:1
X3:2
4-20mA 1 2
J1 AIC X3:3
J2 (F-875)
0-10V 3 4 X3:4
X3:5
X1A:+2
X1A:-3
X1B:+2
X1B:-3
X1A:4
X1B:4
X2:4
PE
PE
X2:6
X2:5
X2:7
WCSA1
3x0.35
WCSA
3x0.35
U4:X1B:4:U5:X2A:4
/7.4
U4:X1B:3:U5:X2A:3
/7.4
U4:X1B:2:U5:X2A:2
/7.4
U2
5.1 X2:+2 X:-3 X:5 PE
X1:+13
X1:-14
TUC-6
90A868C
TITLE:
= A4 +
SERIAL INTERFACE 6
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
6.4/U4:X1B:4:U5:X2A:4
6.4/U4:X1B:3:U5:X2A:3
6.4/U4:X1B:2:U5:X2A:2
24P.1/4.12
24VDC
WCSA1
24N.1/4.12
3x0.35
X2A:2+
X2A:3-
U5
X2A:4
X1:1
X1:2
PE
8.1
9.2 DIO ( F-889)
10.2
J1 E0 E1 E2 E3
1 2
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E0
X3:E1
X3:E2
X3:E3
X10 1 2 3 4
WC05 13
F1
10x1.5
16.6
14
LCS
X14 1 2 3 4 5 6
6.10/24PA.1
9.4/24NA.1
WF INTERLOCK
WC06
4x1.5
JB1
X15 15 16 17 11 12 13 14
WC07 1 3
3x1.5 WC01 WC02
2x1.5 2x1.5
RIGHT LEFT
2
FIELD ZERO SPEED SWITCH BELT SWAY SWITCH
90A868C
TITLE:
= A4 +
INPUTS E000-E003 7
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5:X2B:2:U1:29
/16.3
U5:X2B:3:U1:30
/16.3
U5:X2B:4:U1:31
/16.3
WCSG
3x0.35
X2B:2+
X2B:3-
U5
X2B:4
PE
7.2
DIO ( F-889)
E5 E6 E7
E4
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E4
X3:E5
X3:E6
X3:E7
X12 1 2 3 4 5 6
WC04
10x1.5
FAULT ACK DOWN STREAM START/STOP

INTERLOCK
PLC/DCS
PANEL(HCIL)
90A868C
TITLE:
= A4 +
INPUTS E004-E007 8
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5
7.2
DIO F-889
A0 A1 A2 A3
A0 A1 A2 A3
X4:1NO
X4:2NO
X4:3NO
X5:1
X5:2
X4:0NO
X4:1C
X4:2C
X4:3C
X4:0C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
24N.2/4.12
24P.2/4.12
X10 5
WC05
10x1.5
X14 7
1 1
L1 LP2
2 2
24NA.2/6.10
WF ON
24NA.1/7.3 LAMP
BELT RUN/FAULT EE DOOR
LCS
90A868C
TITLE:
= A4 +
OUTPUTS A000-A003 9
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
/11.4/
U5
7.2
X6-M 9PINDB
DIO F-889
A4 A5 A6 A7
A4 A5 A6 A7
X4:4NO
X4:5NO
X4:7NO
X4:6NO
X4:4C
X4:5C
X4:6C
X4:7C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
X21 1 2 3 4 5 6
WC03
22x1.5
GEN.FLT REMOTE SEL WF ON
PLC/DCS
PANEL(HCIL)
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
/10.4/
U6 X6-F 9PINDB
12.1 DIO ( F-890)
13.2
14.2
E8 E9 E10 E11
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E10
X3:24P
X3:24N
X3:E11
X3:E8
X3:E9
4.12/24P.4
4.12/24N.4
X12 7 8 9 10
WC04
10x1.5
GRAV/VOL INT./DEINT
PLC/DCS
PANEL(HCIL)
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO ( F-890)
E12 E13 E14 E15

X3:24P
X3:24N
X3:E12
X3:24P
X3:24N
X3:E13
X3:24P
X3:24N
X3:E14
X3:24P
X3:24N
X3:E15
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO (F-890)
A8 A9 A10 A11
A8 A9 A10 A11
X8:10NO
X8:11NO
X8:9NO
X8:10C
X8:11C
X8:8NO
X8:9C
X8:8C
X21 7 8 9 10 11 12
WC03
22x1.5
MOTOR LOCAL STOP PANEL HEALTHY

OVERLOAD
PLC/DCS
PANEL(HCIL)
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U6
11.1
DIO (F-890)
A12 A13 A14 A15
A12 A13 A14 A15
X8:13NO
X8:14NO
X8:15NO
X8:12NO
X8:13C
X8:14C
X8:15C
X8:12C
X21 13 14 15 16 17 18 19 20
WC03
22x1.5
GRAV./VOL. SELECT ZERO SPEED O/P BELT SWAY O/P DRIVE HEALTHY
PLC/DCS
PANEL(HCIL)
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U2
5.1
TUC-6
A016 A017 A018 A019
MODBUS PROFIBUS
RL1 RL2 COMMUNICATION COMMUNICATION
RL3 RL4
X4:2+
X4:7-
X4:3+
X4:8-
X1:4
X1:6
X1:5
X1:7
X1:8
X1:9
REMOTE LOCAL
SEL SEL
/16.8/ /16.8/
4.12/24P.5
24VDC
4.12/24N.5
CONNECTOR MOUNTED
U8 COM 1 X4 3 8
ON CONTROLER
1 CH 1CH/O
RL1 24VDC
RL1:O
RL1:P
WCS 10
2x0.75
X21 21 22
WC03
22x1.5
TOTALISER PULSE
O/P PROFIBUS
INTERFACE
PLC/DCS
PANEL (HCIL)
90A868C
TITLE:
= A4 +
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REMOTE SEL
LOCAL SEL
E1 U2
5.1
3.12/L3 MAX DISTANCE BETWEEN PANEL
415 V/50Hz 3.12/L2 RL2 RL3 & MOTOR IS 150 MTRS
A17 A18
3.12/L1
FU1-1 FU1-2 FU1-3 NOTE:
X1:7
X1:6
X1:8
25 A 25A 25A FAULT I/P USED
11 11 11 AS STOP FOR
FAULT RESET
12 12 12
LCS
1 3 5
13 U1
RL3:25
RL3:27
RL3 .4
F1
14
7.12
1
WC05
2 4 6 S3
10x1.5
2 STOP
X10 6 X14 8
3
U1 S2
STOP 14 START
U1 V1 W1 E 4
X10 7 X14 9
8.6/U5:X2B:2:U1:29 X1:29 START 13
MODBUS
8.6/U5:X2B:3:U1:30 X1:30
X10 8 X14 10
EMG STOP 16
8.6/U5:X2B:4:U1:31 X1:31 3 1
S1 S4
X10 9 X14 11 LOC/REM EMG OFF
AC INVERTER LOC/REM 15 4 2
25
(ACS 550)
X10 10 X14 12
26 +24 VDC 10
X22 4 X41 4
9 4
11 3
U2 V2 W2 PE 3
2 X22 5 X41 5
12
WCSR-1
P1
2x0.35
X22 6 X41 6 VOLUME
2 1 SET POINT
U7 L2
A1 B1 C1
I/P+ I/P- WCSM WCS07 WCSK
220 VAC X22 7 X41 7 3x0.35
3x0.35 3x0.75
4.12/P1 L I/I A2 B2 C2
4.12/N1 N O/P+ O/P-
E
X13 4 5 6 E
WCSQ-1 WP02
2x0.35 4x6
EQPT NO MOTOR KW INVERTER KW MPCB KW O/P CHOKE

X9 7 8 9 TERMINAL BOX 1 2 3 E
WCS09
50CM0201WF20 5.5 KW 7.5 KW 8-13 AMPS 150microH/20A
2x0.75
M
4-20mA ISO O/P 3
~
PLC/DCS
90A868C
à MOTOR CURRENT PANEL (HCIL)
WF MOTOR

TITLE:
= A4 +
AC INVERTOR 16
DRG.NO.: 90.868 - 012-EE16-R2 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS10
Strip designation
=A4-X4
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
PROFIBUS INTERFACE 1 -PLC/DCS 3 =A4/15.9

= 2 -PLC/DCS 8 =A4/15.9
90A868C
TITLE:
= A4_TER +
=A4-X4 1
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCSQ-1
=A4-WCS05
=A4-WCS06
=A4-WCSG1
=A4-WCS09
=A4-WCSF
Strip designation
=A4-X9
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
4-20mA ISO I/P à SET POINT 1 -PLC/DCS 1 -U4 X2:2 1 =A4/6.4

= 2 -PLC/DCS 2 -U4 X2:3 2 =A4/6.4
4-20mA ISO O/P à ACTUAL FEEDRATE 1 -PLC/DCS 4 -U4 X3:1 1 =A4/6.7
SHIELD 2 -PLC/DCS 5 -U4 X3:2 2 =A4/6.8
= SH 6 SH =A4/6.8
4-20mA ISO O/P à MOTOR CURRENT 1 -U7 O/P+ 7 -PLC/DCS 1 =A4/16.2
= 2 -U7 O/P- 8 -PLC/DCS 2 =A4/16.3
90A868C
TITLE:
= A4_TER +
=A4-X9 2
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC05
Strip designation
=A4-X10
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P 1 -LCS-X14 1 1 -U5 X3:24P X =A4/7.3

24N 2 -LCS-X14 3 2 -U5 X3:24N X =A4/7.4
ZERO SPEED SWITCH 3 -LCS-X14 5 3 -U5 X3:E0 X =A4/7.5
BELT SWAY SWITCH 4 -LCS-X14 6 4 -U5 X3:E1 X =A4/7.7
BELT RUN/FAULT 5 -LCS-X14 7 5 -U5 X4:0NO X =A4/9.3
STOP 6 -LCS-X14 8 6 -U1 RL3:27 X =A4/16.9
START 7 -LCS-X14 9 7 -U1 START13 X =A4/16.9
EMG. OFF 8 -LCS-X14 10 8 -U1 EMGSTOP16 X =A4/16.9
LOCAL/REMOTE 9 -LCS-X14 11 9 -U1 LOC/REM15 X =A4/16.9
= 10 -LCS-X14 12 10 -U2 X1:7 X =A4/16.9
90A868C
TITLE:
= A4_TER +
=A4-X10 3
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS03
=A4-WCS04
=A4-WCSB
=A4-WCSC
Strip designation
=A4-X11
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -JB1-X15 1 1 -U2 X3:9 1 =A4/5.7

SUPPLY + 2 -JB1-X15 2 2 -U2 X3:5 2 =A4/5.5
SIGNAL + 3 -JB1-X15 3 3 -U2 X3:2 3 =A4/5.6
SIGNAL - 4 -JB1-X15 4 4 -U2 X3:6 4 =A4/5.6
SENSE - 5 -JB1-X15 6 6 -U2 X3:8 5 =A4/5.7
SENSE + 6 -JB1-X15 7 7 -U2 X3:4 6 =A4/5.5
+12V 1 -JB1-X15 8 8 -U2 X1:10 1 =A4/5.8
SIGNAL 2 -JB1-X15 9 9 -U2 X1:11 2 =A4/5.9
90A868C
TITLE:
= A4_TER +
=A4-X11 4
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC04
Strip designation
=A4-X12
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FAULT ACK 1 -PLC/DCS 1 -U5 X3:24P =A4/8.7

= 2 -PLC/DCS 2 -U5 X3:E5 =A4/8.7
DOWN STREAM INTERLOCK 3 -PLC/DCS 3 -U5 X3:24P =A4/8.9
= 4 -PLC/DCS 4 -U5 X3:E6 =A4/8.10
START/STOP 5 -PLC/DCS 5 -U5 X3:24P =A4/8.11
= 6 -PLC/DCS 6 -U5 X3:E7 =A4/8.12
GRAV/VOL 7 -PLC/DCS 7 -U6 X3:24P =A4/11.6
= 8 -PLC/DCS 8 -U6 X3:E9 =A4/11.7
INT./DEINT 9 -PLC/DCS 9 -U6 X3:24P =A4/11.9
= 10 -PLC/DCS 10 -U6 X3:E10 =A4/11.10
90A868C
TITLE:
= A4_TER +
=A4-X12 5
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WP02
=A4-WP01
=A4-W4
=A4-W2
Strip designation
=A4-X13
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
POWER SUPPLY 415 V ñ10% 50HZ ñ5% 3í SUPPLY 1 -MCC R 1 -Q1 1 =A4/3.2
= 2 -MCC Y 2 -Q1 3 =A4/3.2
= 3 -MCC B 3 -Q1 5 =A4/3.3
WF MOTOR 1 -TERMINALBOX 1 4 -L2 A2 X =A4/16.5
EARTH 2 -TERMINALBOX 2 5 -L2 B2 X =A4/16.5
= 3 -TERMINALBOX 3 6 -L2 C2 X =A4/16.6
POWER SUPPLY 220 V ñ 10% 50 Hz ñ 5%, 1 -L 7 -Fa 1 =A4/4.2
= 1 -N 8 -Fa 3 =A4/4.3
EARTH 4 -TERMINALBOX E E -U1 PE =A4/16.6
= -MCC E E =A4/3.3
90A868C
TITLE:
= A4_TER +
=A4-X13 6
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC06
=A4-WC05
Strip designation
=A4-LCS-X14
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P X -LCS-D1 +1 1 -X10 1 1 =A4/7.3

= 2 -JB1-X15 15 2 =A4/7.4
24N X -LCS-L1 2 3 -X10 2 2 =A4/7.4
ZERO SPEED SWITCH 3 -JB1-X15 16 4 =A4/7.4
= 4 -JB1-X15 17 5 -X10 3 3 =A4/7.5
BELT SWAY SWITCH 1 -JB1-X15 14 6 -X10 4 4 =A4/7.7
BELT RUN/FAULT X -LCS-L1 1 7 -X10 5 5 =A4/9.3
STOP X -LCS-S3 1 8 -X10 6 6 =A4/16.11
START X -LCS-S2 3 9 -X10 7 7 =A4/16.11
EMG. OFF X -LCS-S4 1 10 -X10 8 8 =A4/16.11
LOC/REM. X -LCS-S1 3 11 -X10 9 9 =A4/16.11
COM X -LCS-S4 2 12 -X10 10 10 =A4/16.11
90A868C
TITLE:
= A4_TER +
=A4-LCS-X14 7
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS01
=A4-WCS02
=A4-WCS04
=A4-WCS03
=A4-WC07
=A4-WC02
=A4-WC01
=A4-WC06
Strip designation
=A4-JB1-X15
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -FIELD-LC1 C 1 -X11 1 1 =A4/5.7

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 =A4/5.5
SIGNAL + 3 -FIELD-LC1 A 3 -X11 3 3 =A4/5.6
SIGNAL - 4 -FIELD-LC1 D 4 -X11 4 4 =A4/5.6
SENSE - 6 -X11 6 5 =A4/5.7
SENSE + 7 -X11 7 6 =A4/5.5
+12V 1 -FIELD-TH 8 -X11 8 1 =A4/5.8
SIGNAL 2 -FIELD-TH 9 -X11 9 2 =A4/5.9
BELT SWAY SWITCH 1 -FIELD 11 =A4/7.6
= 2 -FIELD 12 =A4/7.6
= 1 -FIELD 13 =A4/7.6
= 2 -FIELD 14 -LCS-X14 6 1 =A4/7.7
24P 1 -FIELD 1 15 -LCS-X14 2 2 =A4/7.4
24N 2 -FIELD 3 16 -LCS-X14 4 3 =A4/7.4
ZERO SPEED SWITCH 3 -FIELD 2 17 -LCS-X14 5 4 =A4/7.5
90A868C
TITLE:
= A4_TER +
=A4-JB1-X15 8
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC03
Strip designation
=A4-X21
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
GEN.FLT 1 -PLC/DCS 1 -U5 X4:5NO =A4/10.6

= 2 -PLC/DCS 2 -U5 X4:5C =A4/10.7
REMOTE SEL 3 -PLC/DCS 3 -U5 X4:6NO =A4/10.9
= 4 -PLC/DCS 4 -U5 X4:6C =A4/10.10
WF ON 5 -PLC/DCS 5 -U5 X4:7NO =A4/10.12
= 6 -PLC/DCS 6 -U5 X4:7C =A4/10.13
MOTOR OVERLOAD 7 -PLC/DCS 7 -U6 X8:8NO X =A4/13.3
= 8 -PLC/DCS 8 -U6 X8:8C X =A4/13.4
LOCAL STOP 9 -PLC/DCS 9 -U6 X8:9NO X =A4/13.6
= 10 -PLC/DCS 10 -U6 X8:9C X =A4/13.7
PANEL HEALTHY 11 -PLC/DCS 11 -U6 X8:11NO =A4/13.12
= 12 -PLC/DCS 12 -U6 X8:11C =A4/13.12
GRAV./VOL. SELECT 13 -PLC/DCS 13 -U6 X8:12NO =A4/14.3
= 14 -PLC/DCS 14 -U6 X8:12C =A4/14.3
ZERO SPEED O/P 15 -PLC/DCS 15 -U6 X8:13NO =A4/14.6
= 16 -PLC/DCS 16 -U6 X8:13C =A4/14.6
BELT SWAY O/P 17 -PLC/DCS 17 -U6 X8:14NO =A4/14.9
= 18 -PLC/DCS 18 -U6 X8:14C =A4/14.9
DRIVE HEALTHY 19 -PLC/DCS 19 -U6 X8:15NO =A4/14.12
= 20 -PLC/DCS 20 -U6 X8:15C =A4/14.12
TOTALISER PULSE O/P 21 -PLC/DCS 21 -U8 RL1:O X =A4/15.3
= 22 -PLC/DCS 22 -U8 RL1:P X =A4/15.4
90A868C
TITLE:
= A4_TER +
=A4-X21 9
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS07
=A4-WCS08
=A4-WCSL1
=A4-WCSM
Strip designation
=A4-X22
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-X41 1 1 -U2 X1:+13 1 =A4/6.12

= 2 -LCS-X41 2 2 -U2 X1:-14 2 =A4/6.12
VOL. SET. POINT 1 -LCS-X41 4 4 -U1 4 1 =A4/16.9
= 2 -LCS-X41 5 5 -U1 2 2 =A4/16.9
= 3 -LCS-X41 6 6 -U1 3 3 =A4/16.9
90A868C
TITLE:
= A4_TER +
=A4-X22 10
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS08
=A4-WCS07
=A4-WCSK
=A4-WCSD
Strip designation
=A4-LCS-X41
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-D1 5 1 -X22 1 1 =A4/6.12

= 2 -LCS-D1 6 2 -X22 2 2 =A4/6.12
VOL. SET. POINT 1 -LCS-P1 3 4 -X22 4 1 =A4/16.11
= 2 -LCS-P1 2 5 -X22 5 2 =A4/16.11
= 3 -LCS-P1 1 6 -X22 6 3 =A4/16.11
90A868C
TITLE:
= A4_TER +
=A4-LCS-X41 11
DRG.NO.: 90.868 - 012-EE17-R2 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14

=A4-F1 MPCB 1 SIEMENS 3VU1340-1NL00 8-13 Amp MOUNTING PLATE
=A4-FAN FAN 4" 1 JAINSON J-22038B2H 220VAC,20W,2550RPM,110mA,109CFM

DOOR
=A4-FIELD-LC1 LOADCELL 1 SCAIME CA40X100P3 CH5E 100 T FIELD
=A4-FIELD-TH TACHOMETER 1 P & F NJ 1.5-6.5N 12VDC FIELD
=A4-FU1-1 3
SEMI CONDU. FUSE HOLDER SIEMENS 3NH3030 --- DOOR ISOLATOR
=A4-Fa MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A4-Fb MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A4-Fc MCB 1 MDS/SIEMENS ------ 1 Amp(2P) MOUNTING PLATE
=A4-L3 CFL LAMP 1 PHILIPS ------ 8 WATT PANEL TOP
=A4-LCS-D1 DISPLAY(TPH) 1 TIL 3 1/2 DIGIT 24VDC LCS
=A4-LCS-P1 POTENTIOMETER 1 BURNS ------ 1K,10 TURNS LCS
=A4-LCS-S1 SELECTOR SW 1 SIEMENS 3SB50002AB01+1NO ------ LCS
=A4-LCS-S2 START PUSH BUTTON 1 SIEMENS 3SB50000AE01+1NO-GREEN ------ LCS
=A4-LCS-S3 STOP PUSH BUTTON 1 SIEMENS 3SB50000AC01+1NC-RED ------ LCS
=A4-LCS-S4 EMG STOP SW 1 SIEMENS 3SB522030UC01+1NC-RED ------ LCS
=A4-LP1 LAMP 1 SIEMENS 3SB5285-6HC03 RED 220 VAC DOOR
=A4-LP2 LAMP 1 SIEMENS 3SB5285-6HL01 AMBER 24VDC DOOR
90A868C
TITLE:
= A4_BOM +
BILL OF MATERIAL 1
DRG.NO.: 90.868 - 012-EE03-R1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14

=A4-Q1 DOOR ISOLATOR 1 SIEMENS 3KL8121-3HA00 32 Amp DOOR
=A4-Q1 FUSE 3 SIEMENS ---- 32 Amps. DOOR ISOLATOR
=A4-R1 VARISTOR 1 RS Component Q20K275 230VAC DOOR
=A4-S1 1
SURFACE MOUNLED ON/OFF SW ANCHOR ------ 5 Amp MOUNTING PLATE
=A4-S2 DOOR LIMIT SWITCH 1 BCH PSTPRA ------ DOOR
=A4-TX1 TRANSFORMER 1 TIL ------ 415 VAC/220VAC@1.0Amp,200VA MOUNTING PLATE
=A4-U1 INVERTER 1 ABB ACS 550-01-015A-4 7.5 KW MOUNTING PLATE
=A4-U2 CONTROLLER 1 TIL TUC 6 ------ DOOR
=A4-U3 POWER PACK 1 MEANWELL NES-50-24 24VDC@2.2Amp MOUNTING PLATE
=A4-U4 ANALOG I/O CARD 1 TIL F875 ------ MOUNTING PLATE
=A4-U7 SINGLE ISOLATOR 1 MESIBUS I TO I (SIGNAL ISOLATOR)

220 VAC MOUNTING PLATE
=A4-U8 RELAY BOARD 1 TIL 1 CHANGE OVER 1 CHANNEL/24 VDC MOUNTING PLATE
90A868C
TITLE:
= A4_BOM +
BILL OF MATERIAL 2
DRG.NO.: 90.868 - 012-EE03-R1 2
JOB NO:- 90.868 DT. 26.02.2011
INVERTER:- ABB ACS 550 WITHOUT VIB.
SR NO. CODE IO
INPUTS TO DIO CARD
1 UE 000 E000
2 UM 066
3 =M 060
4 UM 060
5 LT 000
6 SIT020
7 UT 000
8 =M 063
9 UNE000
10 UM 066
11 =M 061
12 UM 061
13 LT 001
ZERO SPEED SWITCH
14 SIT020
15 UT 001
16 =M 040
17 UM 063
18 OM 040
19 =M 062
20 UNM 062
21 =M 020
22 UNM 066
23 RT 001
24 RT 000
25 UM 062
26 =M 037
27 UE 001 E001
BELT SWAY SWITCH
28 =M 009
29 UE 003 E003
30 UE 024 E024 WF INTERLOCK
31 =M 019
32 UE 006 E006
DOWN STREAM
33 *=M 017
INTERLOCK
34 UE 005 E005
35 =M 018 FAULT ACK
36 UE 009 E009
37 =M 023 GRAV./VOL. SEL
38 UE 010 E010 INT./DE-INT.LOCK

39 =M 015 SEL.
JOB NO:- 90.895
INVERTER:- ABB ACS 550
40 UE 007 E007
41 UM 045
42 SM 016
START/STOP
43 UNE 007
44 UM 045
45 RM 016
46 UE 022 E022
LOCAL/REMOTE
47 =M 008
48 UE 023 E023
EMG OFF
49 =M 010
50 UNM 008 E025
51 UE 025
52 SM 011
53 RM 012
54 UNM 008 DRIVE RUNNING
55 UNE 025
56 SM 012
57 RM 011
58 UM 064 A000
WF ON LAMP
59 = A000 A001
60 *=A 001
61 UNM019 A008
MOTOR HEALTHY
62 = A008
63 UN 036 A005 GENERAL FAULT/FAULT

64 =A 005 O/P
65 UM 066 A007
WF ON F/B
66 =A 007
76 UM 045 A011
77 UM 068 PANEL HEALTHY
78 =A 011
81 UNM010 A009
LOCAL STOP
82 =A 009
85 UM 044 A012
GRAV. MODE SEL
86 =A 012
87 UM 062 A013
88 SA 013 ZSS O/P
89 UM 066
90 RA 013
91 UM 033 A014
BELT SWAY O/P
92 *=A 014
93 UNM034 A015
DRIVE HEALTHY
94 *=A 015
95 UM 043 A018
96 UNE 022 LOCAL SEL
97 =A 018
98 UNM 043 A017
99 UE 022 A006
REMOTE SEL
100 *=A 006
101 =A 017
INPUTS
E000 ZERO SPEED SW.

E001 BELT SWAY SWITCH
E002 FREE
E003 WF INTERLOCK
E004 FREE
E005 FAULT ACK
E006 DOWN STREAM INTERLOCK
E007 START / STOP
E008 FREE
E009 GRAV./VOL.SEL
E010 INT./DEINT.LOCK SEL
E011 FREE
E012 FREE
E013 FREE
E014 FREE
E015 FREE
E020 LOCAL START

E021 LOCAL STOP
E022 LOCAL/REMOTE SEL.
E023 EMG STOP.
E024 DRIVE INTERLOCK
E025 DRIVE RUNNING
OUTPUTS
A000 BELT RUN LAMP

A001 WF ON LAMP
A002 FREE
A003 FREE
A004 FREE
A005 GENERAL FAULT
A006 REMOTE SEL.
A007 WF ON
A008 MOTOR O/L

A009 LOCAL STOP
A010 FREE
A011 PANEL HEALTHY
A012 GRAV./VOL.SEL.
A013 ZSS O/P
A014 BELT SWAY O/P
A015 DRIVE HEALTHY
A016 TOTALISER O/P

A017 REMOTE SEL.
A018 LOCAL SEL.
A019 FREE

Electrical Drawings - R2 Detail Electrical Drawings - R2 Termination Details - R2

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Electrical Drawings - R2 Detail Electrical Drawings - R2 Termination Details - R2

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ELECTRICAL DRAWINGS - R2

DETAIL ELECTRICAL DRAWINGS - R2

AND SPSS PROGRAM

EPT. NO. MATERIAL CAPACITY QTY.

WET FLYASH 150 TPH 1 NO

50CM0201WF30 GYPSUM 25 TPH 1 NO

CUSTOMER : LOESCHE INDIA PVT LTD

PROJECT : HEIDELBERG CEMENT INDIA LTD

=A3_TOC/1 TABLE OF CONTENTS

=A3_TOC/2 TABLE OF CONTENTS

=A3_BAS/1 SYSTEM BLOCK DIAGRAM 011-EE01-R2

=A3_BAS/2 SINGLE LINE DIAGRAM 011-EE02-R2

=A3_BAS/3 CABLE SCHEDULE FOR POWER CABLES 011-EE04-1-R2

=A3_BAS/4 CABLE SCHEDULE FOR CONTROL CABLES 011-EE04-2-R2

=A3_BAS/5 CABLE SCHEDULE FOR SCREENED CABLES 011-EE04-3-R2

=A3_BAS/6 ELECTRICS ENCLOSURE GA 011-EE05-1-R1

=A3_BAS/7 ELECTRICS ENCLOSURE GA 011-EE05-2-R1

=A3_BAS/8 ELECTRICS ENCLOSURE LAYOUT 011-EE06-R1

=A3_BAS/9 ELECTRICS ENCLOSURE MOUNTING DETAILS 011-EE07-R1

=A3_BAS/10 LOCAL CONTROL STATION 011-EE09-R1

=A3_BAS/11 JUNCTION BOX DETAIL (BIG) 011-EE10-R1

=A3_BAS/12 TUC-6 WEIGH FEEDER 011-EE25-R1

=A3/1 ELECTRICA WIRING DIAGRAM 011-EE16-R2

=A3/2 ELECTRICA WIRING DIAGRAM 011-EE16-R2

=A3/3 VOLTAGE SUPPLY 011-EE16-R2

=A3/4 POWER SUPPLY 011-EE16-R2

=A3/5 LOADCELL & TACHO 011-EE16-R2

=A3/6 SERIAL INTERFACE 011-EE16-R2

=A3/7 INPUTS E000-E003 011-EE16-R2

=A3/8 INPUTS E004-E007 011-EE16-R2

=A3/9 OUTPUTS A000-A003 011-EE16-R2

=A3/10 OUTPUTS A004-A007 011-EE16-R2

=A3/11 OUTPUTS A004-A007 011-EE16-R2

=A3/12 OUTPUTS A004-A007 011-EE16-R2

=A3/13 OUTPUTS A004-A007 011-EE16-R2

=A3/14 OUTPUTS A004-A007 011-EE16-R2

=A3/15 OUTPUTS A016-A019 011-EE16-R2

=A3/16 AC INVERTOR 011-EE16-R2

=A3/17 VIB MOTOR 011-EE16-R2

=A3_TER/1 =A3-X4 011-EE17-R2

=A3_TER/2 =A3-X9 011-EE17-R2

=A3_TER/3 =A3-X10 011-EE17-R2

=A3_TER/4 =A3-X11 011-EE17-R2

=A3_TER/5 =A3-X12 011-EE17-R2

=A3_TER/6 =A3-X13 011-EE17-R2

=A3_TER/7 =A3-LCS-X14 011-EE17-R2

=A3_TER/8 =A3-JB1-X15 011-EE17-R2

=A3_TER/9 =A3-X21 011-EE17-R2

=A3_TER/10 =A3-X22 011-EE17-R2

=A3_TER/11 =A3-LCS-X41 011-EE17-R2

=A3_BOM/1 BILL OF MATERIAL 011-EE03-R1

=A3_BOM/2 BILL OF MATERIAL 011-EE03-R1

=A3_BOM/3 BILL OF MATERIAL 011-EE03-R1

EPT. NO. MATERIAL CAPACITY QTY.

1. INPUTS /OUTPUTS OF WF. 150 TPH

2. CONTROL CABLES TO & FROM CUSTOMER'S

PANEL CAN BE COMBINED TOGETHER

HOWEVER 4-20mA SIGNALS VM HOPPER

JUNCTION BOX (JB1-1)

TOTALISER PULSE O/P

4-20mA ISO O/P

4-20mA ISO O/P

BELT SWAY O/P