Hino Wiring Diagram All

Full download: http://manualplace.com/download/hino-wiring-diagram-all/

FOREWORD(EWD).fm 1 ページ ２０１０年３月２９日　月曜日　午前９時５１分

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1 MENU

FOREWORD

This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles.

Applicable for FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, FT8J, GT8J, SG8J series,
equipped with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine

As for maintenance items, refer to the Owner’s Manual.

All information and specifications in this manual are based upon the latest product information available at the time of print-
ing.
Hino Motors reserves the right to make changes at any time without prior notice.

Please note that the publications below have also been prepared as relevant service manuals for the components and sys-
tems in this vehicles.

Manual Name Pub. No.

S1-YFCE18K 1/3
Chassis Workshop Manual S1-YFCE18K 2/3
S1-YFCE18K 3/3
J05D-TI, J05E-TI Engine Workshop Manual S5-YJ05E12D
J08E-TI Engine Workshop Manual S5-YJ08E29E
A09C Engine Workshop Manual S5-MA09E02A
P11C-TI Engine Workshop Manual S5-YP11E07B

This is the cut pages sample. Download all 382 page(s) at: ManualPlace.com
INDEX(EWD).fm 1 ページ ２０１０年３月２９日　月曜日　午前９時３８分

INDEX: CHASSIS GROUP

ELECTRIC WIRE

WORKSHOP
MANUAL

All rights reserved. This manual may not be

reproduced or copied in whole in part, with-
out the written consent of Hino Motors, Ltd.
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ELECTRIC WIRE EL02–1

ELECTRIC WIRE
EL02

EL02-001

DIAGRAM.................................................. EL02-2
HOW TO USE THIS CHAPTER .......................EL02-2
CONTENTS AND QUICK REFERENCE ..........EL02-7
WIRING DIAGRAM.........................................EL02-14
WIRE TO WIRE CONNECTOR ....................EL02-190
JUNCITON CONNECTOR............................EL02-209
CONNECTOR LOCATION ...........................EL02-216
RELAY LOCATION.......................................EL02-336
FUSE AND RELAY BLOCK..........................EL02-338
FUSIBLE LINK BLOCK.................................EL02-348
WIRE TO WIRE BOX ...................................EL02-349
CONNECTOR INDEX...................................EL02-351
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EL02–2 ELECTRIC WIRE

DIAGRAM
HOW TO USE THIS CHAPTER
EN12Z1602J100001

1. WIRING DIAGRAM

(EXAMPLE)
Connector code
g7
Part number CA-2
82560-3300 Serial number in the circuit diagram
1
1 2 3 4 5 6

(+)

(M)

(-)
3

2
0.50 W-L
1
Terminal number Terminal number

Code for the connector

0.50 W-B

0.50 Y-G
0.50 Y-R
of the male side
(B+ )
4

5 0.50 Y-R 14
0.50 Y-B 8 f-a 4
(SLX) ($22)
(LDS+)
3 0.50 W-B 13
2 (B+2)
f-a 4
($21)
Terminal code 2 0.50 Y-G 15
f-a 4
(SULK) ($23) Terminal code
(E- )
(LDS- )

Code of the wire to wire connector

1
7

"f" wiring harness side "a" wiring harness side

0.50 B

0.50 Y
a75
IP-7
82580-6870 Code of the area specifying this connecor
in the section "CONNECTOR LOCATION"
1 2 3
4 5 6 7 8

Terminal number
2
Serial number in the circuit diagram
c-a 3
c-a 3

c-a 3
c-a 3

Wiring color code

(#AT) 27

(#B2) 8

(#AU) 22
(#B3) 11

Second letter: Stripe color

0.50 W
3.00 R-Y
0.50 O
%2A 0.01 SH-LD %29
(ABS) (ABS)
Second letter: Stripe color
0.50 BR First letter: Ground wire color
0.50 Y Arabic numerals: Cross sectional area of wire
%28 0.01 SH-LD %27 Example: 3.00 indicates 3 mm 2 {0.0047 in.2 }
(ABS) (ABS)
d-c 1
d-c 1

d-c 1
d-c 1

Shielded cable
(%AJ) 20
(%AE)14
(%AD) 13

(%AF)15

B: Black W: White
BR: Brown Y: Yellow
G: Green V: Violet
0.50 BR

Twisted-pair cable
0.50 W
0.50 O
0.50 Y

L: Blue O: Orange
LG: Light Green GR: Gray
R: Red P: Pink
2 (SRRE)
2 (SRLE)

1(SRR+)
1 (SRL+)

15 16

SHTS12Z160200001
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ELECTRIC WIRE EL02–3

2. WIRE TO WIRE CONNECTOR

Connector code
[This case indicates that wire harness "a" (Cab main harness) and
wire harness "b" (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.]
Name of the wiring harness to be connected.

a-b 3 / b-a 3 Cab main wiring harness to Front wiring harness 3

GE, HE, LA IP-1, EG-5, EG-10

Code of the area specifying this connecor

Code of the circuit diagram specifying this connecor
Classification in the section "CONNECTOR LOCATION"
in the section "WIRING DIAGRAM"
by male/female
Part number 82560-2170, Gray, Male 82560-2180, Gray, Female

Connector color

1 2 10 11
3 4 5 6 7 8 9

12 13 21 22
14 15 16 17 18 19 20
11 10 2 1
9 8 7 6 5 4 3
23 24 25 26 27 28 29 30 31 32
22 21 20 19 18 17 16 15 14 13 12

32 31 30 29 28 27 26 25 24 23

Terminal number

LH side: Male connector or the wiring harness "a" (Cab main wiring harness)
RH side: Female connector or the wiring harness "b" (Front wiring harness)
SHTS12Z160200002

3. JUNCTION CONNECTOR

Connector code Connector name

Ja13 J/C Earth G3

AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA IP-3, IP-7

Code of the circuit diagram specifying this connecor Code of the area specifying this connecor
in the section "WIRING DIAGRAM" in the section "CONNECTOR LOCATION"

1 2 3 4 5

6 7 8 9 10 11 12

Terminal number
82580-8740, Blue

Part number

Internal wire connection

82550-1040, Blue

Connector color
SHTS12Z160200003
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EL02–4 ELECTRIC WIRE

4. CONNECTOR LOCATION

(EXAMPLE) Code of the area

ELECTRIC WIRE EL02–205

EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile)

Connector code
b10
b14
b13
b11
b12

b24
ba1
bb2
ba-bc
bb1
bc1

sl1

b-ba

Code of the wire to wire connector

bc2

b45 b46 b-c 2 sk2

SHTS12Z160200166

ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR

No. Name Circuit No. Name Circuit

b10 Low pressure switch 1 BB ba1 Battery (+) terminal (Battery 2) AA

b11 Low pressure switch 2 BB bb1 Battery (+) terminal (Battery 1) AA

b12 Low pressure switch 3 BB bb2 Battery (-) terminal (Battery 2) AA

b13 Air gauge sensor (Front) BB bc1 Battery (-) terminal (Battery 1) AA

AA, BA,
b14 Air gauge sensor (Rear) BB bc2 Battery ground
MA

b24 Exhaust brake magnetic valve GE sk2 P.T.O. magnetic valve KB

b45 Dump up switch KB sl1 P.T.O. accelerator sensor GK

b46 Service power (Tail) AB

WIRE TO WIRE CONNECTOR

No. Name No. Name

Front wiring harness to Battery cable-1 to

b-c 2 ba-bc
Intermediate wiring harness 2 Battery cable-3

Front wiring harness to

b-ba
Battery cable-1_1

SHTS12Z160200004
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ELECTRIC WIRE EL02–5

5. FUSE AND RELAY BLOCK

FUSE AND RELAY BLOCK

TERMINAL ALIGNMENT

2
3 5 4
1

2
3 5 4
1

Terminal number

RELAY ALIGNMENT

Relay name
Heater relay

85920-2650
FA
Code of circuit diagram specifying this relay
Horn relay in the section "WIRING DIAGRAM"
85920-2660
EE
Part number

SHTS12Z160200005
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EL02–6 ELECTRIC WIRE

6. CONNECTOR INDEX

(EXAMPLE)
EL02–192 ELECTRIC WIRE

CONNECTOR INDEX Code of the circuit diagram specifying this connector

in the section "WIRING DIAGRAM"
ELECTRICAL EQUIPMENT CONNECTOR
CONNECTOR
NAME PART No. CIRCUIT OR AREA
No.
HB
A ABS diagnosis switch a100 82560-4100
IP-4, 8

WIRE TO WIRE CONNECTOR

CONNECTOR PART No.

NAME CIRCUIT OR AREA
No. MALE FEMALE
AA, AB, AD, AG, BA, BG, BH, CA, CB,
Cab main wiring harness to 82560- 82560- CE, CH, CI, GA, GB, GC, GE, HA, HB,
a-b 1 HC, HE, IA, LA, LE, MA
Front wiring harness 1 2110 2120
IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17

JUNCTION CONNECTOR
CONNECTOR
NAME PART No. CIRCUIT OR AREA
No.

82560-3790 FA, IE
a606 J/C ETC 14P
25880-1170 IP-2

Code of the area specifying this connector

in the section "CONNECTOR LOCATION"

SHTS12Z160200006
P_EL02_001.fm 7 ページ ２０１０年３月２９日　月曜日　午後３時４４分

ELECTRIC WIRE EL02–7

CONTENTS AND QUICK REFERENCE

EN12Z1602J100002

WIRING DIAGRAM
CODE CIRCUIT NAME PAGE
A A POWER SUPPLY CIRCUIT EL02-16
B ETC. SPARE POWER SUPPLY CIRCUIT EL02-18
C 12V SPARE POWER SUPPLY CIRCUIT EL02-19
D ENGINE STARTING CIRCUIT (MODELS WITH MANUAL TRANSMISSION) EL02-20
ENGINE STARTING CIRCUIT
E EL02-22
(MODELS WITH AUTOMATIC TRANSMISSION)
H CHARGING CIRCUIT EL02-23
B METER CIRCUIT
A EL02-24
[EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (1 of 3)]
METER CIRCUIT
B EL02-28
[EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (2 of 3)]
METER CIRCUIT
C EL02-34
[EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (3 of 3)]
D METER CIRCUIT [MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (1 of 2)] EL02-36
E METER CIRCUIT [MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (2 of 2)] EL02-38
F HOUR METER CIRCUIT EL02-40
G TACHOGRAPH CIRCUIT EL02-42
H KIENZLE TACHOGRAPH CIRCUIT EL02-43
I DRIVE MASTER CIRCUIT EL02-44
C A HEADLIGHT CIRCUIT EL02-46
TURN, STOP AND TAIL LIGHT CIRCUIT
B EL02-48
[EXCEPT MODELS FOR AUSTRALIA AND IRELAND(1 of 2)]
TURN, STOP AND TAIL LIGHT CIRCUIT
C EL02-52
[MODELS FOR IRELAND]
TURN, STOP AND TAIL LIGHT CIRCUIT
D EL02-56
[EXCEPT MODELS FOR AUSTRALIA AND IRELAND (2 of 2)]
E HEADLIGHT BEAM CONTROL CIRCUIT EL02-58
F BACKUP LIGHT CIRCUIT [MODELS WITH MANUAL TRANSMISSION (1 of 2)] EL02-60
G BACKUP LIGHT CIRCUIT [MODELS WITH AUTOMATIC TRANSMISSION (1 of 2)] EL02-61
H BACKUP LIGHT CIRCUIT (2 of 2) EL02-62
I FOG LIGHT CIRCUIT EL02-64
J HEADLIGHT AUTOLEVELING CIRCUIT EL02-66
K WORKING LIGHT CIRCUIT EL02-68
D A ROOM LIGHT CIRCUIT EL02-70
E A POWER DOOR LOCK CIRCUIT (MODELS FOR RIGHT-HAND DRIVE) EL02-72
B POWER DOOR LOCK CIRCUIT (MODELS FOR LEFT-HAND DRIVE) EL02-73
C WINDSHIELD WIPER AND WASHER CIRCUIT EL02-74
D POWER MIRROR CIRCUIT EL02-75
E HORN CIRCUIT EL02-76
F CIGARETTE LIGHTER CIRCUIT EL02-76
G SEAT BELT WARNING CIRCUIT EL02-77
H POWER WINDOW CIRCUIT (MODELS FOR RIGHT-HAND DRIVE) EL02-78
I POWER WINDOW CIRCUIT (MODELS FOR LEFT-HAND DRIVE) EL02-80
J RADIO/AUDIO CIRCUIT EL02-82
P_EL02_001.fm 8 ページ ２０１０年３月２９日　月曜日　午後３時４４分

EL02–8 ELECTRIC WIRE

CODE CIRCUIT NAME PAGE

E K MIRROR HEATER CIRCUIT EL02-83
L KEYLESS ENTRY CIRCUIT EL02-84
M INTEGRATED UNIT CIRCUIT (1 of 2) EL02-86
N INTEGRATED UNIT CIRCUIT (2 of 2) EL02-90
O HEADLIGHT WASHER CIRCUIT EL02-92
R AIR BAG CIRCUIT EL02-94
F A AIR CONDITIONER CIRCUIT EL02-96
G [J SERIES ENGINE] COMMON RAIL CIRCUIT No.1
A EL02-98
(MODELS FOR CHILE AND THAILAND)
[J SERIES ENGINE] COMMON RAIL CIRCUIT No.1
B EL02-102
(MODELS FOR THAILAND)
[J SERIES ENGINE] COMMON RAIL CIRCUIT No.1
C EL02-106
(MODELS FOR IRELAND, HONG KONG AND SINGAPORE)
[J SERIES ENGINE] COMMON RAIL CIRCUIT No.1
D EL02-110
(MODELS FOR AUSTRALIA, NEW ZEALAND, TAIWAN, MEXICO AND INDIA)
E TICS CIRCUIT EL02-114
COMMON RAIL CIRCUIT No.2
F EL02-116
[EXHAUST BRAKE (MODELS WITH MANUAL TRANSMISSION)]
G EXHAUST BRAKE CIRCUIT (MODELS FOR INDONESIA) EL02-118
[J SERIES ENGINE] COMMON RAIL CIRCUIT No.2
H EL02-120
[EXHAUST BRAKE (MODELS WITH AUTOMATIC TRANSMISSION)]
I [P11C ENGINE] COMMON RAIL CIRCUIT No.2 (MODELS FOR THAILAND) EL02-122
J ENGINE STOP CIRCUIT EL02-124
K [J SERIES ENGINE] COMMON RAIL CIRCUIT No.3 (FS CRUISE) EL02-126
L [J SERIES ENGINE AND P11C] COMMON RAIL CIRCUIT No.4 (P.T.O.) EL02-128
M [A09C] COMMON RAIL CIRCUIT No.1 EL02-130
N [A09C] COMMON RAIL CIRCUIT No.2 EL02-134
O [A09C] COMMON RAIL CIRCUIT No.3 (EGR, VNT DRIVE CIRCUIT) EL02-136
P [A09C] COMMON RAIL CIRCUIT No.4 (P.T.O.) EL02-138
Q [A09C] COMMON RAIL CIRCUIT No.5 (ENGINE RETARDER) EL02-140
H A ABS+ES START CIRCUIT EL02-142
B ABS CIRCUIT (WABCO) EL02-146
C ES START CIRCUIT EL02-148
D BRAKE LOCK CIRCUIT EL02-150
E ELECTROMAGNETIC RETARDER CIRCUIT EL02-152
F INTER-AXLE DIFFERENTIAL LOCK CIRCUIT EL02-154
I TRANSMISSION CONTROL CIRCUIT
A EL02-156
(MODELS WITH EATON FS6109/8209 TRANSMISSION)
TRANSMISSION CONTROL CIRCUIT
B EL02-158
(MODELS WITH ZF9S109 AND ZF9S1110/1310 TRANSMISSION)
C ZF9S1310 TRANSMISSION POWER SHIFT CIRCUIT EL02-159
D AUTOMATIC TRANSMISSION CIRCUIT EL02-160
J A CAB TILT CIRCUIT (FOR SINGLE CAB) EL02-162
B CAB TILT CIRCUIT (FOR DOUBLE CAB) EL02-163
K TRANSMISSION P.T.O. CONTROL CIRCUIT
A (MODELS WITH LX06S, LJ06S, MF06S, HK06S, ZF9S109 AND ZF9S1110/1310 EL02-164
TRANSMISSION)
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ELECTRIC WIRE EL02–9

CODE CIRCUIT NAME PAGE

K TRANSMISSION P.T.O. CONTROL CIRCUIT
B EL02-166
[MODELS WITH EATON TRANSMISSION (EXCEPT TAIWAN)]
TRANSMISSION P.T.O. CONTROL CIRCUIT
C EL02-167
[MODELS WITH EATON TRANSMISSION (FOR TAIWAN)]
L A DIAGNOSIS MONITOR CIRCUIT EL02-168
B DIAGNOSIS CONNECTOR (16 PIN) CIRCUIT EL02-170
C CAN (CONTROLLER AREA NETWORK) CIRCUIT EL02-172
D TRANSFER CONTROL CIRCUIT EL02-174
E TRAILER CONNECTOR CIRCUIT EL02-176
F AIR DRYER HEATER CIRCUIT EL02-178
G VCS (VEHICLE CONTROL SYSTEM) ECU CIRCUIT No.1 EL02-180
H VCS (VEHICLE CONTROL SYSTEM) ECU CIRCUIT No.2 EL02-182
I VCS (VEHICLE CONTROL SYSTEM) ECU CIRCUIT No.3 EL02-184
J VCS (VEHICLE CONTROL SYSTEM) ECU CIRCUIT No.4 EL02-186
M A GROUND CIRCUIT EL02-188
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EL02–10 ELECTRIC WIRE

CONNECTOR LOCATION
• CONTENTS

CODE AREA SPECIFICATION PAGE

IP-1 INSTRUMENT PANEL 1 of 4 Models: Right-hand drive EL02-216
IP-2 INSTRUMENT PANEL 2 of 4 Models: Right-hand drive EL02-218
IP-3 INSTRUMENT PANEL 3 of 4 Models: Right-hand drive EL02-220
IP-4 INSTRUMENT PANEL 4 of 4 Models: Right-hand drive EL02-222
IP-5 INSTRUMENT PANEL 1 of 4 Models: Left-hand drive EL02-224
IP-6 INSTRUMENT PANEL 2 of 4 Models: Left-hand drive EL02-226
IP-7 INSTRUMENT PANEL 3 of 4 Models: Left-hand drive EL02-228
IP-8 INSTRUMENT PANEL 4 of 4 Models: Left-hand drive EL02-230
CA-1 CAB — Models: Right-hand drive (Single cab) EL02-232
CA-2 CAB — Models: Left-hand drive EL02-234
CA-3 CAB — Models: Right-hand drive (Double cab) EL02-236
EG-1 ENGINE 1 of 3 Models: FC for Australia, New Zealand, Thailand EL02-238
Models: FC for Chile, Colombia, Ecuador, Philippines,
EG-2 ENGINE 1 of 3 EL02-240
Taiwan, Vietnam, Mexico
EG-3 ENGINE 2 of 3 Model: FC EL02-242
EG-4 ENGINE 3 of 3 Model: FC EL02-244
Models: FD for Australia, Hong Kong, New Zealand,
EG-5 ENGINE 1 of 3 EL02-246
Singapore
EG-6 ENGINE 1 of 3 Models: FD for Taiwan, GD for Chile, Colombia, Ecuador EL02-248
EG-7 ENGINE 2 of 3 Models: FD, GD EL02-250
EG-8 ENGINE 3 of 3 Models: FD, GD EL02-252
EG-9 ENGINE 1 of 3 Model: FD double cab EL02-254
EG-10 ENGINE 2 of 3 Model: FD double cab EL02-256
EG-11 ENGINE 3 of 3 Model: FD double cab EL02-258
Models: FG, GH for Australia, Hong Kong, New Zealand,
EG-12 ENGINE 1 of 3 EL02-260
Singapore, Thailand, Ireland
EG-13 ENGINE 1 of 3 Model: FG for Indonesia EL02-262
Models: FG, GH for Chile, Colombia, Ecuador, Philippines,
EG-14 ENGINE 1 of 3 EL02-264
Taiwan, Vietnam, Mexico
EG-15 ENGINE 2 of 3 Models: FG, GH with manual transmission EL02-266
EG-16 ENGINE 2 of 3 Models: FG, GH with automatic transmission EL02-268
EG-17 ENGINE 3 of 3 Models: FG for Indonesia, Philippines, Thailand, Vietnam EL02-270
EG-18 ENGINE 3 of 3 Models: FG, GH except Indonesia, Thailand EL02-272
EG-19 ENGINE 1 of 3 Models: FG, FT, GT double cab EL02-274
EG-20 ENGINE 2 of 3 Models: FG, FT, GT double cab EL02-276
EG-21 ENGINE 3 of 3 Model: FG double cab EL02-278
EG-22 ENGINE 3 of 3 Models: FT, GT double cab EL02-280
Models: FL, FM8J for Australia, New Zealand, Thailand,
EG-23 ENGINE 1 of 3 EL02-282
Mexico
EG-24 ENGINE 1 of 3 Models: FL, FM8J for Indonesia EL02-284
EG-25 ENGINE 1 of 3 Models: FL, FM for Chile, Vietnam EL02-286
EG-26 ENGINE 1 of 3 Model: FM2P for Indonesia EL02-288
EG-27 ENGINE 1 of 3 Model: FM2P for Thailand EL02-290
EG-28 ENGINE 1 of 3 Model: FM2P for Vietnam EL02-292
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ELECTRIC WIRE EL02–11

CODE AREA SPECIFICATION PAGE

EG-29 ENGINE 2 of 3 Models: FM for Australia, New Zealand EL02-294
Models: FL for Australia, Vietnam, FM8J for Chile,
EG-30 ENGINE 2 of 3 EL02-296
Indonesia, Thailand, India (Except tractor)
EG-31 ENGINE 2 of 3 Models: FM8J tractor EL02-298
EG-32 ENGINE 2 of 3 Models: FM2P for Thailand, Vietnam (Except tractor) EL02-300
EG-33 ENGINE 2 of 3 Models: FM2P (Tractor) EL02-302
EG-34 ENGINE 3 of 3 Models: FL, FM8J, FM2P EL02-304
EG-35 ENGINE 1 of 3 Model: FM1A EL02-306
EG-36 ENGINE 2 of 3 Model: FM1A (Except tractor) EL02-308
EG-37 ENGINE 2 of 3 Model: FM1A (Tractor) EL02-310
EG-38 ENGINE 3 of 3 Model: FM1A EL02-312
EG-39 ENGINE 1 of 3 Model: FM1A for Australia, New Zealand EL02-314
EG-40 ENGINE 2 of 3 Model: FM1A for Australia, New Zealand EL02-316
EG-41 ENGINE 3 of 3 Model: FM1A for Australia, New Zealand EL02-318
EG-42 ENGINE 1 of 3 Models: FT, GT single cab EL02-320
EG-43 ENGINE 2 of 3 Models: FT, GT single cab EL02-322
EG-44 ENGINE 3 of 3 Models: FT, GT single cab EL02-324
EG-45 ENGINE 1 of 3 Model: SG EL02-326
EG-46 ENGINE 2 of 3 Model: SG EL02-328
EG-47 ENGINE 3 of 3 Model: SG EL02-329
RR-1 REAR — Models: FC, FD, GD, FG, GH EL02-330
RR-2 REAR — Models: FL, FM (Except tractor) EL02-332
RR-3 REAR — Model: FM tractor EL02-334
RR-4 REAR — Model: SG EL02-335
P_EL02_001.fm 12 ページ ２０１０年３月２９日　月曜日　午後３時４４分

EL02–12 ELECTRIC WIRE

• QUICK REFERENCE

STEERING INSTRUMENT
DESTINATION MODEL SPECIFICATION CAB ENGINE REAR
POSITION PANEL
FC — IP-1, 2, 3, 4 CA-1 EG-1, 3, 4 RR-1
Single cab IP-1, 2, 3, 4 CA-1 EG-5, 7, 8 RR-1
FD, GD
Double cab IP-1, 2, 3, 4 CA-3 EG-9, 10, 11 RR-1
Single cab
IP-1, 2, 3, 4 CA-1 EG-12, 15, 18 RR-1
(Manual transmission)
FG, GH Double cab
IP-1, 2, 3, 4 CA-3 EG-19, 20, 21 RR-1
Australia (Manual transmission)
Automatic transmission IP-1, 2, 3, 4 CA-1 EG-12, 16, 18 RR-1
FL — IP-1, 2, 3, 4 CA-1 EG-23, 29, 31 RR-2
FM — IP-1, 2, 3, 4 CA-1 EG-23, 27, 31 RR-2
FM1A — IP-1, 2, 3, 4 CA-1 EG-39, 40, 41 RR-2
Single cab IP-1, 2, 3, 4 CA-1 EG-36, 37, 38 RR-1
FT, GT
Double cab IP-1, 2, 3, 4 CA-3 EG-19, 20, 22 RR-1
FD — IP-1, 2, 3, 4 CA-1 EG-5, 7, 8 RR-1
Hong Kong
FG, GH — IP-1, 2, 3, 4 CA-1 EG-12, 15, 18 RR-1
FG — IP-1, 2, 3, 4 CA-1 EG-13, 15, 17 RR-1
FL, FM8J — IP-1, 2, 3, 4 CA-1 EG-24, 29, 31 RR-2
Indonesia
FM2P — IP-1, 2, 3, 4 CA-1 EG-26, 33, 34 RR-3
SG — IP-1, 2, 3, 4 CA-1 EG-39, 40, 41 RR-4
Ireland GH — IP-1, 2, 3, 4 CA-1 EG-12, 15, 18 RR-3
FC — IP-1, 2, 3, 4 CA-1 EG-1, 3, 4 RR-1
Right Single cab IP-1, 2, 3, 4 CA-1 EG-5, 7, 8 RR-1
FD, GD
Double cab IP-1, 2, 3, 4 CA-3 EG-9, 10, 11 RR-1
Single cab
IP-1, 2, 3, 4 CA-1 EG-12, 15, 18 RR-1
(Manual transmission)
FG, GH Double cab
New Zealand IP-1, 2, 3, 4 CA-3 EG-19, 20, 21 RR-1
(Manual transmission)
Automatic transmission IP-1, 2, 3, 4 CA-1 EG-12, 16, 18 RR-1
FM — IP-1, 2, 3, 4 CA-1 EG-23, 27, 31 RR-2
FM1A — IP-1, 2, 3, 4 CA-1 EG-39, 40, 41 RR-2
Single cab IP-1, 2, 3, 4 CA-1 EG-36, 37, 38 RR-1
GT
Double cab IP-1, 2, 3, 4 CA-3 EG-19, 20, 22 RR-1
FD — IP-1, 2, 3, 4 CA-1 EG-5, 7, 8 RR-1
Singapore
GH — IP-1, 2, 3, 4 CA-1 EG-12, 15, 18 RR-1
FC — IP-1, 2, 3, 4 CA-1 EG-1, 3, 4 RR-1
FG — IP-1, 2, 3, 4 CA-1 EG-12, 15, 17 RR-1
Except tractor IP-1, 2, 3, 4 CA-1 EG-23, 29, 31 RR-2
FL, FM8J
Tractor IP-1, 2, 3, 4 CA-1 EG-23, 30, 31 RR-3
Thailand
Except tractor IP-1, 2, 3, 4 CA-1 EG-32, 33, 35 RR-2
FM1A
Tractor IP-1, 2, 3, 4 CA-1 EG-32, 34, 35 RR-3
Except tractor IP-1, 2, 3, 4 CA-1 EG-27, 32, 34 RR-2
FM2P
Tractor IP-1, 2, 3, 4 CA-1 EG-27, 33, 34 RR-3
India FL, FM — IP-1, 2, 3, 4 CA-1 EG-23, 30, 34 RR-2
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
GD — IP-5, 6, 7, 8 CA-2 EG-6, 7, 8 RR-1
Left Chile
GH — IP-5, 6, 7, 8 CA-2 EG-14, 15, 18 RR-1
FM — IP-5, 6, 7, 8 CA-2 EG-25, 29, 31 RR-2
P_EL02_001.fm 13 ページ ２０１０年３月２９日　月曜日　午後３時４４分

ELECTRIC WIRE EL02–13

STEERING INSTRUMENT
DESTINATION MODEL SPECIFICATION CAB ENGINE REAR
POSITION PANEL
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
Colombia GD — IP-5, 6, 7, 8 CA-2 EG-6, 7, 8 RR-1
FG — IP-5, 6, 7, 8 CA-2 EG-14, 15, 18 RR-1
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
Ecuador GD — IP-5, 6, 7, 8 CA-2 EG-6, 7, 8 RR-1
GH — IP-5, 6, 7, 8 CA-2 EG-14, 15, 18 RR-1
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
Mexico
FG, GH — IP-5, 6, 7, 8 CA-2 EG-14, 15, 18 RR-1
Left FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
Philippines
FG — IP-5, 6, 7, 8 CA-2 EG-14, 15, 17 RR-1
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
Taiwan FD — IP-5, 6, 7, 8 CA-2 EG-6, 7, 8 RR-1
FG, GH — IP-5, 6, 7, 8 CA-2 EG-14, 15, 18 RR-1
FC — IP-5, 6, 7, 8 CA-2 EG-2, 3, 4 RR-1
FG — IP-5, 6, 7, 8 CA-2 EG-14, 15, 17 RR-1
Vietnam
FL — IP-5, 6, 7, 8 CA-2 EG-25, 30, 34 RR-2
FM2P — IP-5, 6, 7, 8 CA-2 EG-28, 32, 34 RR-2
P_EL02_001.fm 14 ページ ２０１０年３月２９日　月曜日　午後３時４４分

EL02–14 ELECTRIC WIRE

WIRING DIAGRAM
EN12Z1602J100003

NOTICE
There is a case that the circuit diagrams in this section are different from that for your vehicle due to the model or
specification.

WIRING HARNESS CODE

CODE NAME
a Cab main wiring harness
b Front wiring harness
c Intermediate wiring harness
d Rear wiring harness
e Intermediate+rear wiring harness
f Door (RH) wiring harness
g Door (LH) wiring harness
h Roof wiring harness
i Floor wiring harness
j Rear door (RH) wiring harness
k Rear door (LH) wiring harness

ba Battery cable 1 (Starter to Battery)

bb Battery cable 2 (Battery to Battery)
bc Battery cable 3 (Battery to Ground)

ea Engine wiring harness 1 (J05D, J05E, J08E)

eb Engine wiring harness 2
ec Engine wiring harness 3
ed Engine wiring harness 1 (A09C)
ee Engine wiring harness (P11C)

ia Injector sub wiring harness (J05D, J05E, J08E)

ib Injector sub wiring harness (A09C)
ic Injector sub wiring harness (P11C)
id Link-up connector

sa Air tank sub wiring harness

sb Automatic transmission sub wiring harness
sc Brake lock sub wiring harness
sd Brake lock (Buzzer) sub wiring harness
se Brake lock (Pressure switch) sub wiring harness
sf Floor panel sub wiring harness
sg Fuel tank sub wiring harness
sh Headlight sub wiring harness
si Side turn signal light sub wiring harness
sj Pre-heating sub wiring harness
sk Transmission P.T.O. sub wiring harness
sl Working accelerator control sub wiring harness
sm Air flow sensor sub wiring harness
P_EL02_001.fm 15 ページ ２０１０年３月２９日　月曜日　午後３時４４分

ELECTRIC WIRE EL02–15

P_EL02_001.fm 16 ページ ２０１０年３月２９日　月曜日　午後３時４４分

EL02–16 ELECTRIC WIRE

AA
3.00 W-B
2 (33LD) 0.50 B-Y
To (AA) Fuse 33
2 (34LD) 0.50 B-R
To (AA) Fuse 34

3.00 W-B
3.00 W-L
3.00 B-W
3.00 W-G
2.00 W-R
2.00 W-R

3.00 W-G

3.00 W-G

3.00 W-G
0.50 B-R

0.50 B-Y
0.50 W-G
1 L
O A O S
C C N T BUS BAR No2
K C
1 10A 2 0.50 W 5
5

(S+ )

(S+ )

(S+ )
(S+)

(S+)
B

(B )

(B )
(B )
(B)

(B)
(30+) FUSE (30LD) (B) 1 (ACC)

1
3

1
1

1
30 ACC
(BUS2)
a1 a20
M1 3 (M) 0.50 W-R
2 3 4 6

a2
M2
6 (ST) 0.50 W-B 2

(LD)

(S-)

(LD)

(S-)
IP-1, 5 IP-4, 8

(LD)
2
5

(S-)

(S-)
2

2
(S-)
(LD)

(LD)
5

5
ST

5
CAB SIDE WIRING

82580-8460 82580-6060
BUS BAR No5
1 2

1(36+) 2.00 G

1(37+) 2.00 G
3 4 5 6

1 3.00 R-B
1 2

3.00 R
a2
BUS BAR

(BUS5)
1
BUS BAR No4
1 1 No6
(S+)

(48+)
(41+)

(44+)
2.00 W-R

1
1
1

1
1

1
1 BUS BAR No1
a1

10A 5A 5A 10A 10A 5A 5A 5A 10A 5A 10A 10A 5A 10A 10A 10A 10A 5A 10A 5A 10A 15A 15A
To (BA) Warning light
check relay
1

FUSE 3G

FUSE 4A

2 FUSE 4B
FUSE 3C

FUSE 3D
FUSE 3A
FUSE 3B

FUSE 3E

2 FUSE 47
FUSE 41

FUSE 42
(42LD) FUSE 43

(43LD) FUSE 44

2 FUSE 45

2 FUSE 46

2 FUSE 49
FUSE 3F
FUSE 31
FUSE 33

FUSE 34

FUSE 36

FUSE 37
FUSE 39
(BUS1)
10A 10A 10A 10A 15A 15A 20A 15A 10A 10A
FUSE 2C
2 FUSE 2A
FUSE 2B
FUSE 21

FUSE 22

2 FUSE 23
FUSE 24

2 FUSE 25
(25LD) FUSE 27

FUSE 29

(31LD)
(33LD)

(34LD)

(36LD)

(37LD)

(39LD)

(3CLD)

(3DLD)
(3ALD)

(3BLD)

(3ELD)

(3FLD)

(3GLD)

(41LD)

(44LD)

(45LD)

(46LD)

(49LD)

(4ALD)

(4BLD)
(47LD)
2

2
2

2
2

2
2
3.00 W

2
(21LD)

(22LD)

(23LD)

(24LD)

(27LD)

(29LD)

(2BLD)
2
(2ALD)

(2CLD)

k l m n o p ax q r ay s t u v w x y z aa ab ac ad ae

0.50 B
a b c d e f g h i j
a2
IP-1, 5
82580-7330

1 2 1 2.00 B 1
To (MA) Earth AS-3 To (MA) Earth DR-3
(G2) (G3)
b-a 1

b-a 4

b-a 2

b-a 2

b-a 2

b-a 2

b-a 2

13 4 16 6 28 34 16 35 36 ba1 bb2 bb1

FL 12 2 3.00 W-B EG-4, 8, 11, 15, 16, 20
50A EG-4, 8, 11, 15, 16, 20 EG-4, 8, 11, 15, 16, 20
(LD) 34, 38, 41, 43, 47 34, 38, 41, 43, 47 34, 38, 41, 43, 47
60A
FL 7 2 (LD) 3.00 W-B 9780-09300 9782-16080 9782-18080
CHASSIS SIDE WIRING

1 (+(2)) 50A
ba1 FL 6 2 (LD) 3.00 W-L
Battery 2 50A 1 1 1
FL 5 2 (LD) 3.00 B-W
50A bc1
FL 4 2 (LD) 3.00 W-G
60A EG-4, 8, 11, 15, 16, 20
bb2 FL 3 2 (LD) 3.00 W-R 1
1 (-(2)) 30A To (JA) Cab tilt 34, 38, 41, 43, 47
FL 2 2 (LD) 3.00 W (+13)
1 (+(1)) 60A 9782-16500
1 FL 1 2 (LD) 1(B)
bb1 To (AH) Alternator
(+ ) 100A 1
Battery 1 FL A 2 (LD) 1(B)
100A
To (AD, AE) Starter relay
bc1 bc2
1 (-(1)) 80A. 100A Alternator
15.00 W 2 EG-4, 8, 11, 15, 16, 20
15.00 B-R 3 1 34, 38, 41, 43, 47
1 (G4)
bc2 (B) To (AD, AE) Starter 9780-11200
1
(B)
Battery ground Battery cable 1

SHTS12Z160200007

AA. POWER SUPPLY CIRCUIT

1. Starter switch a. To (GB, GC, GD) Common rail (Actuator),
2. Power accessory relay (GJ) Engine stop motor
3. Power relay No.1 b. To (GA, GB, GC, GD) Common rail (Main), (GE) TICS (Main)
4. Headlight relay (Main) c. To (BA, BD) Meter, (BG) Tachograph, (BI) Drive master,
5. Headlight relay (Dimmer) (EJ) Radio (+B)
6. Power relay No.2 d. To (CB) Turn signal flasher, (EM) Integrated unit
7. Tail light relay No.1 e. To (DA) Dome light, (EA, EB) Power door lock,
8. Tail light relay No.2 (EL) Keyless entry, (EM) Integrated unit, (GC) Common rail,
9. Power relay No.3 (JA, JB) Cab tilt, (LB) Diagnosis connector (16 pin)
10. Power relay No.4 f. To (HB) ABS (WABCO)
11. PCV relay g. To (EH, EI) Power window
12. Service power (Ignition) h. To (AB, AC) Spare power source (+B), (CK) Spot light
13. Fusible link block i. To (AA) Tail light relay (Excitation), (CB) Parking light
j. To (HA) ABS+ES start, (HC) ES start, (ID) Automatic transmission
k. To (AD, AE) Starter, (GA, GB, GC, GD) Common rail, (GE) TICS
l. To (AA) Tail light relay No.1 (Excitation)
P_EL02_001.fm 17 ページ ２０１０年３月２９日　月曜日　午後３時４４分

ELECTRIC WIRE EL02–17

Tail light lighting at starter switch "ON"

Tail light lighting at starter switch "OFF"
2 4
To (AA) Fuse 2B
(2BLD)
0.50 W-R

0.50 W-R
To (GB) PCV diode
5

(K)

0.50 W-B

3.00 W-B
2
3.00 W-L
2 BUS BAR No3
a1

(BUS3)

(7C+)

(7D+)
(7A+)
(S+)
(S+)

(S+)

(S+)

(S+)
(B )

(B )

(B )

(B )
1

(B)
1

1
5

1
5

1
10A 10A 10A 20A
7 8 9 10 11

FUSE 7C

2 FUSE 7D
FUSE 7A

FUSE 7B
(S-)

(S-)

(S-)

(S-)
(E)
3.00 W-L
3.00 W-L

2
(LD)

(S-)
(LD)

(LD)

(LD)

5
2
3

3.00 W-B
3

3
2

2
2

(7ALD)

(7BLD)

(7CLD)

(7DLD)
2

2
3.00 R-W
1 6
3.00 L-W

3.00 L-W

3.00 L-W
3.00 B-R

3.00 L-W
3.00 B-R
3.00 B

3.00 B

3.00 L

3.00 L

3.00 L
3.00 L
To (CA) Light and turn switch

(121+)
(5A+)

(6A+)
(52+)

(53+)

(54+)

(59+)

(58+)

(55+)

(56+)

(57+)

(61+)

(63+)

(64+)

(65+)

(69+)

(17+)
au av
1
1

1
1

10A 10A 15A 15A 15A 15A 10A 10A 5A 10A 10A 10A 10A 10A 20A 10A 10A 30A

2 FUSE 121
FUSE 61

FUSE 63
FUSE 5A

2 FUSE 6A
2 FUSE 52

2 FUSE 53

2 FUSE 54

FUSE 59

FUSE 55

2 FUSE 56

2 FUSE 57

2 FUSE 64

2 FUSE 65

2 FUSE 69
2 FUSE 58

2 FUSE17

2 FUSE19
(5ALD)
(52LD)

(53LD)

(54LD)

(59LD)

(58LD)

(55LD)

(56LD)

(57LD)

(69LD)

(17LD)
(6ALD)
(61LD)

(63LD)

(19LD)

(121L)
(64LD)

(65LD)
2

2
2

To (HA) ABS motor relay

af ag ah ai aw aj ak al am an ao ap aq ar at
0.85 W-R

as
1
(PIG1)

a104
IP-3, 7 12
9784-04050
a161 a158
1: Hong Kong only
(G2)

(G3)
Z23

Z24
2: A09C
3: Except A09C
4: DENSO ABS 12 Earth AS-3 Earth DR-3
5: P11C
6: Ireland only

SHTS12Z160200008

m. To (AA) Tail light relay No.2 (Excitation)
n. To (BI) Drive master, (EF) Cigarette lighter,
(EJ) Radio (ACC), (EL) Keyless entry
o. To (AB, AC) Spare power source (ACC)
p. To (GA, GB, GC, GD) Common rail,
(GE) TICS, (LG) VCS ECU
q. To (HC) ES start controller
r. To (BA, BD) Meter, (BC) Buzzer cancel
switch, (BG) Tachograph
s. To (HA) ABS+ES start, (HB) ABS (WABCO)
t. To (AH) Alternator
u. To (GJ) Engine stop motor relay,
v. To (CA) Headlight RH (Main)
w. To (CA) Headlight LH (Main)
x. To (CA) Headlight RH (Dimmer),
(EO) Headlight washer
y. To (CA) Headlight LH (Dimmer)
z. To (EE) Horn
aa. To (EC, EM) Wiper, (EO) Washer pump motor as. To (GB) PCV relay
ab. To (GG) Exhaust brake
ac. To (CB) Stop light relay, (EM) Integrated unit au. To (LG) VCS ECU
ad. To (FA) Air conditioner relay
ae. To (FA) Blower motor
af. To (CB, EM) Tail light, clearance light,
(CF, CH) License plate light
ag. To (AB, AC) Spare power source (ILL), (LE) Trailer socket
ah. To (BA, BD) Meter, (BF) Hour meter, (BG) Tachograph,
(CB) Trailer socket, (CE) Headlight leveling, (CI) Fog light,
(EJ) Radio (ILL), (EO) Headlight washer switch,
(FA) Air conditioner switch (IND+), (GK) Cruise main switch
ai. To (EO) Headlight washer pump motor
aj. To (AD) Neutral switch, (BF) Hour meter, (CJ) Autoleveling,
(EH, EI) Power window, (EM) Integrated unit, (EO)
Headlight washer, (HD) Brake lock, (LA) Diagnosis monitor
ak. To (ED) Power mirror
al. To (CF, CG, CH, ID) Backup light, (HF) Inter-axle differential
lock, (IA, IB) Lo-Hi indicator light relay
am. To (HE) Electromagnetic retarder
an. To (GE) TICS (Actuator)
ao. To (CG, ID) Automatic transmission, (LD) Transfer control
ap. To (KA, KB, KC, LD) Transmission P.T.O.
aq. To (FA) Air conditioner condenser relay
ar. To (EH) Rear power window
at. To (HA) ABS solenoid relay
av. To (GM, GO) Common rail
aw. To (EK) Mirror heater
ax. To (ER) Air bag ECU
ay. To (ER) Air bag ECU
Hino Wiring Diagram All
Full download: http://manualplace.com/download/hino-wiring-diagram-all/

P_EL02_001.fm 18 ページ ２０１０年３月２９日　月曜日　午後３時４４分

EL02–18 ELECTRIC WIRE

AB

4 1.25 W 2
To (AA) Fuse 2A
(+B ) 1.25 W-L 1 (2ALD)
2 0.85 W-L 2 2
To (AA) Fuse 53
1 (ILL )
1 0.85 W-G
(53LD)
2
(ACC )
To (AA) Fuse 37
(37LD)
3 2.00 B
(GND )

a74
IP-3, 7
82580-6920

1 2
CAB SIDE WIRING

3 4

8.00 B

(G2)
Z02

a156

Earth DR-1 8.00 B 14 To (MA) Front wiring harness

(Earth No.1 crossmember)
(G1)
Z01

(I4 )
1
2

a159
1.25 W-L
0.85 W-L

Earth AS-1
b-a 1
11

1.25 W-L 6
To (LE) Trailer socket
(TIL6)
1
2

3
1.25 W-L
0.85 W-L

4
CHASSIS SIDE WIRING

1.25 W-L 2 1.25 W-L 6

b-e 3 To (LE) Trailer socket
(TIL6)
(PTL2)
1

b46
EG-4, 8, 11, 17, 18, 21
22, 34, 38, 44, 47
2 82580-4240

1
1: Tractor
2: Except tractor
3: Except New Zealand FM mixer track 2
4: New Zealand FM mixer track

SHTS12Z160200009

AB. ETC. SPARE POWER SUPPLY CIRCUIT

1. ETC. spare power supply connector
2. Service power (Tail)

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