Coal Combustion Calculations :
Ultimate Analysis AWAN Water Link Resultant Fuel
Carbon (C) % 68.00 56.86 62.43
% 8.01 19.07 13.61
mineral matter
Hydrogen (H) % 5.62 3.93 4.78
Nitrogen (N) % 1.38 1.58 1.48
Sulphur (S) % 0.53 0.89 0.71
Oxygen (O) % 12.85 9.78 11.32
Ash Content % 7.40 17.34 12.37
Moisture (IM) % 3.11 7.88 5.50
Total % 92.10 100.00 99.82
Proximate Analysis Fuel-1 Fuel-2 Resultant Fuel
Fixed Carbon (FC) % 49.05 48.96 49.01
Volatile Matter (VM) % 40.20 25.80 33.00
Ash Content % 7.64 17.34 12.49
Inher. Moisture (IM) % 3.11 7.90 5.51
Total % 100.00 100.00 100.00
Calorific Value Fuel-1 Fuel-2 Resultant Fuel
GCV (calc.) kcal/kg-Coal 6953 5599 6276
NCV kcal/kg-Coal 6639 5345 5992
UHV kcal/kg-Coal 7417 5417 6417
UHV (manual) kcal/kg-Coal 6474 6491 6483
Fuel consumption kg/hr 26707 2500 29207
Fuel ratio % 50.0 50.0 100.0
AWAN Water Link Local Coal
moisture % 3.11 7.88 0
mineral matter % 8.404 19.074 0
Carbon % 68 56.86 0
Hydrogen % 5.81 3.93 0.00
Nitrogen % 1.296 1.584 2.1
Sulphur % 0.53 0.89 0
Oxygen % 12.85 9.78 97.90
Total 100 100 100
Ash % 7.64 17.34 0
VM % 40.2 25.8 0
GCV 6952.61 6491 0
NCV 6638 6244 -19
Diff(GCV/NCV%) 4.52 3.81 #DIV/0!
O2 = % of Oxygen
M = % of Moisture
Awan Coal Analys Input fields
Calculations
A As Received Basis
1 PROXIMATE ANALYSIS
Total Moisture 7 %
Ash 15 %
Volatile Matter 39.67 %
Fixed Carbon 39 %
100.67 %
2 ULTIMATE ANALYSIS
Total Moisture 7 %
Ash 15 %
Carbon 39 %
Hydrogen 4.65 %
Oxygen 24.77 %
Nitrogen 1.26 %
Sulfur 0.89 %
Misc 1.65 %
94.22 %
3 Higher Heating/ GrHHV/ GCV 3705.81 kcal/kg
4 Lower Heating/ NetLHV/ NCV 3420.53 kcal/kg
B Dry/ Moisture Free Basis
1 PROXIMATE ANALYSIS
Ash 16.1 %
Volatile Matter 42.6 %
Fixed Carbon 41.9 %
100.7 %
2 ULTIMATE ANALYSIS
Ash 16.1 %
Carbon 42.1 %
Hydrogen 5.0 %
Oxygen 26.8 %
Nitrogen 1.4 %
Sulfur 1.0 %
Misc 1.8 %
94.1 %
3 Higher Heating VaHHV/ GCV 4003.2 kcal/kg
4 Lower Heating ValLHV/ NCV 3739.2 kcal/kg
CLINKER COMPOSITION :-
CaO SiO2 Al2O3 Free Cao Fe2O3 Mgo
65.05 22.48 5.06 3.20 3.55 2.77
HEAT OF REACTION : 419 Kcal/kg clinker
Heating value of total coal 5700 Kcal/kg-coal
coal NCV 5700 Kcal/kg-coal
total production 2790 tons
total coal consumed 460.00 tons
Total Kcal/kg-cli. 939.78 kcal/kg-cli
Heat of formation 419.03 Kcal/kg-cli.
coal equivalent to HOF 205.10 tons
= 44.59 % of total coal
Out of 460 ton of [Link] cosumed effective coal for HOF 205.10 tons
Total Kcal/kg-cli. For 205.10ton of coal with NCV 5700 Kcal/kg 419.03 kcal/kg-cli
Heating value of resultent coal 5992.14 kcal/kg-cli
Total Kcal/kg-cli. For 205.10ton of coal with NCV 5639.86 Kcal/kg 440.51 kcal/kg-cli
Difference in NCV -21.48 kcal/kg-cli
Coal equivelent to 4.42 kcal/kg -10.00 ton of coal
Kiln production loss due to 2.19 ton coal redused 458.00 ton per day
where
M is % Moisture H is % Hydrogen O is % Oxygen
(from ultimate analysis*, also As Received)
GROSS CALORIFIC VALUE Kcal/Kg 6953
% MOISTURE 3.11
% HYDROGEN 5.62
% OXYGEN 12.85
NET CALROIFIC VALUE Kcal/Kg 6648.0
CV CALC
CALORIFIC VALUE CALCULATIONS
NCV= GCV – 584[ ( 9H2 + M ) / 100 ]
Where C = % of Carbon
H2 = % of Hydrogen
O2 = % of Oxygen
M = % of Moisture
Awan Coal Analysis Input fields
Calculations
A As Received Basis
1 PROXIMATE ANALYSIS
Total Moisture 7 %
Ash 15 %
Volatile Matter 39.67 %
Fixed Carbon 39 %
100.67 %
2 ULTIMATE ANALYSIS
Total Moisture 7 %
Ash 15 %
Carbon 39 %
Hydrogen 4.65 %
Oxygen 24.77 %
Nitrogen 1.26 %
Sulfur 0.89 %
Misc 1.65 %
94.22 %
3 Higher Heating/ Gross Calorific Value HHV/ GCV 3705.81 kcal/kg
4 Lower Heating/ Net Calorific Value LHV/ NCV 3420.53 kcal/kg
B Dry/ Moisture Free Basis
1 PROXIMATE ANALYSIS
Ash 16.1 %
Volatile Matter 42.6 %
Fixed Carbon 41.9 %
100.7 %
2 ULTIMATE ANALYSIS
Ash 16.1 %
Carbon 42.1 %
Hydrogen 5.0 %
Oxygen 26.8 %
Nitrogen 1.4 %
Sulfur 1.0 %
Misc 1.8 %
94.1 %
3 Higher Heating Value HHV/ GCV 4003.2 kcal/kg
4 Lower Heating Value LHV/ NCV 3739.2 kcal/kg
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CV CALC (2)
CALORIFIC VALUE CALCULATIONS
NCV= GCV – 584[ ( 9H2 + M ) / 100 ]
Where C = % of Carbon
H2 = % of Hydrogen
O2 = % of Oxygen
M = % of Moisture
Water Link Coal Analysis Input fields
Calculations
A As Received Basis
1 PROXIMATE ANALYSIS
Total Moisture 7.88 %
Ash 17.34 %
Volatile Matter 25.8 %
Fixed Carbon 56.86 %
107.88 %
2 ULTIMATE ANALYSIS
Total Moisture 7.88 %
Ash 17.34 %
Carbon 39.67 %
Hydrogen 4.65 %
Oxygen 24.77 %
Nitrogen 1.26 %
Sulfur 0.89 %
Misc 1.65 %
98.11 %
3 Higher Heating/ Gross Calorific Value HHV/ GCV 3759.93 kcal/kg
4 Lower Heating/ Net Calorific Value LHV/ NCV 3469.51 kcal/kg
B Dry/ Moisture Free Basis
1 PROXIMATE ANALYSIS
Ash 18.7 %
Volatile Matter 27.8 %
Fixed Carbon 61.3 %
107.9 %
2 ULTIMATE ANALYSIS
Ash 18.7 %
Carbon 43.1 %
Hydrogen 5.1 %
Oxygen 26.9 %
Nitrogen 1.4 %
Sulfur 1.0 %
Misc 1.8 %
98.0 %
3 Higher Heating Value HHV/ GCV 4088.3 kcal/kg
4 Lower Heating Value LHV/ NCV 3822.5 kcal/kg
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