Professional Documents
Culture Documents
GENERATION
THE ENERGY
OF INNOVATION
Wherever energy has to be delivered quickly and reliably, FPT Industrial provides
the optimal answer with its state-of-the-art range of engines for Power Generation
applications.
Sustainability is one of the primary drivers of product development at FPT Industrial,
where the increasingly stringent standards for Diesel engines emissions are considered as a
challenge to continuous improvement.
To fulfill market requirements, FPT Industrial has developed different engine ranges
respectively compliant with most demanding emissions standards. FPT Industrial products
offer functional layouts, hi-tech contents and carefully selected top quality components as
well.
FPT Industrial offers superior
technology and outstanding advantages
RESPECT FOR THE ENVIRONMENT Compliance with the most stringent emissions legislations
Low noise levels
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LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
DOC Diesel Oxydation Catalyst 2
Complies to TA Luft (1986) regulations
SCR Selective Catalytic Reduction 3
TÜV measured based on TA-Luft standards
CUC Clean-up Catalyst
AIR INTAKE INJECTION SYSTEM
NA Naturally Aspirated M Mechanical
TAA Turbocharged Aftercooler ECR Electronic Common Rail
TC Turbocharged EUI Electronic Unit Injector
• 1500 rpm / 1800 rpm switchable engine kVA kiloVolt Ampere calculations based on
- not switchable engine a 0.8 power factor
** Fan absorption: 1%-6% 1. Preliminary data
REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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STANDBY POWER PRIME POWER STANDBY POWER PRIME POWER
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F32SM1F 4L/TC/I-EGR M 3,2 Stage IIIA 32 28 35 29 26 32 – – – – – – 88% -
N45SM1F 4L/TC/I-EGR M 4,5 Stage IIIA 60 55 68 55 50 63 – – – – – – 91% -
N45TE1F 4L/TAA/I-EGR ECR 4,5 Stage IIIA / Tier 3 80 73 91 73 66 83 87 79 99 79 72 90 91% •
N45TE2F 4L/TAA/I-EGR ECR 4,5 Stage IIIA / Tier 3 98 90 113 89 82 102 122 112 140 111 102 128 92% •
N67TM1F 6L/TAA/I-EGR M 6,7 Stage IIIA 125 115 144 114 105 131 – – – – – – 92% -
N67TE1F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 145 133 167 132 121 152 157 144 181 142 131 163 92% •
N67TE2F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 165 154 192 150 140 175 202 188 236 183 171 213 93% •
N67TE3F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 195 181 227 175 163 203 212 197 246 192 179 223 93% •
CURSOR87TE3F 6L/TAA/I-EGR ECR 8,7 Stage IIIA / Tier 3 256 238 298 232 216 270 280 260 326 254 236 295 93% •
CURSOR87TE4F 6L/TAA/I-EGR ECR 8,7 Stage IIIA / Tier 3 292 272 339 262 244 305 320 298 372 287 267 334 93% •
CURSOR13TE1F 6L/TAA/I-EGR EUI 12,9 Stage IIIA / Tier 3 327 309 386 296 280 350 309 292 365 278 263 328 94% •
CURSOR13TE2F 6L/TAA/I-EGR EUI 12,9 Stage IIIA / Tier 3 372 354 443 336 320 400 334 318 397 300 286 357 95% •
F32SM1X 4L/TC/I-EGR M 3,2 Tier 3 – – – – – – 47 41 51 42 37 46 88% -
F32TM1X 4L/TAA/I-EGR M 3,2 Tier 3 – – – – – – 57 51 64 52 47 59 91% -
N45SM1X 4L/TC/I-EGR M 4,5 Tier 3 – – – – – – 57 52 65 53 48 60 91% -
N45SM2X 4L/TC/I-EGR M 4,5 Tier 3 – – – – – – 67 61 76 61 56 69 91% -
N45TM2X 4L/TAA/I-EGR M 4,5 Tier 3 – – – – – – 95 87 109 87 80 100 92% -
N67TM1X 6L/TAA/I-EGR M 6,7 Tier 3 – – – – – – 141 130 162 128 118 147 92% -
N67TE1X 6L/TAA/I-EGR ECR 6,7 Tier 3 – – – – – – 165 152 190 150 138 173 92% -
N67TE2X 6L/TAA/I-EGR ECR 6,7 Tier 3 – – – – – – 200 186 233 182 169 212 93% -
CURSOR13TE3X 6L/TAA/I-EGR EUI 12,9 Tier 3 – – – – – – 371 349 436 337 317 396 94% -
LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
DOC Diesel Oxydation Catalyst 2
Complies to TA Luft (1986) regulations
SCR Selective Catalytic Reduction 3
TÜV measured based on TA-Luft standards
CUC Clean-up Catalyst
AIR INTAKE INJECTION SYSTEM
NA Naturally Aspirated M Mechanical
TAA Turbocharged Aftercooler ECR Electronic Common Rail
TC Turbocharged EUI Electronic Unit Injector
• 1500 rpm / 1800 rpm switchable engine kVA kiloVolt Ampere calculations based on
- not switchable engine a 0.8 power factor
** Fan absorption: 1%-6% 1. Preliminary data
BARE ENGINES
REGULATED EMISSIONS
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LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
DOC Diesel Oxydation Catalyst 2
Complies to TA Luft (1986) regulations
SCR Selective Catalytic Reduction 3
TÜV measured based on TA-Luft standards
CUC Clean-up Catalyst
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LEGEND
ARRANGEMENT AIR INTAKE INJECTION SYSTEM UR Unregulated
L In line NA Naturally Aspirated M Mechanical 3
TÜV measured based on TA-Luft standards
Mechanical injection system Based on simple and proven mechanical rotary pump, S8000 engine has a direct fuel injection
WITH ELECTRONIC GOVERNOR system which is state-of-the-art for accurate fuel delivery. Electronic speed governor delivered as
standard in order to be best in class in load acceptance and frequency stability.
Engine design Compact 3 Cylinder in-line with big unit displacement and long stroke.
Specific features Lean lay-out; starting temperature without auxiliaries down to -5°C (with heat greater down to -12°C).
Tropicalized radiator delivered as standard in order to work in harsh conditions (Air To Boil up
to 65°C)
Air handling S8000 engine is available in naturally aspirated version with cooling package rack mounted on engine
(non fix on frame is required).
600h oil interval change Optimum engine design in terms of mechanical clearances, piston rings, engine oil system calcula-
tion and optimized engine structure to limit cylinder liners deformation.
Component integration Integrated CCV (Closed Crankcase Ventilation) system and engine design oriented to high com-
ponent integration. Oil and water pumps are fully integrated in the block.
DUAL SPEED MODE Possibility to switch from 1.500 rpm to 1.800 rpm (50Hz/60Hz).
Benefits
100% TRANTRANSIENT LOAD RESPONSE
FOR ANY STAND-BY AND PRIME
APPLICATION
LEAKAGE PREVENTION
F32 AM
F32 TM
G-DRIVE ENGINES
REGULATED EMISSIONS
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LEGEND
ARRANGEMENT AIR INTAKE INJECTION SYSTEM EXHAUST SYSTEM
L In line TAA Turbocharged Aftercooler M Mechanical I-EGR Internal Exhaust Gas Recirculation
TC Turbocharged
Mechanical injection system Based on simple and proven mechanical rotary pump, F5 engines have a direct fuel injection
system which is state-of-the-art for accurate fuel delivery. The mechanical pump is the best
trade-off between performance and easy engine installation.
Engine design Camshaft in crankcase, suspended oil pan, balancer counterweights incorporated
in crankshaft webs.
Specific features Lean layout; starting temperature without auxiliaries down to –10°C
(with grid heater down to -25°C).
Most demanding emissions performance achieved without external EGR, VGT or electronics.
Air handling F5 Series engines are available in naturally aspirated, turbocharged and turbocharged
with aftercooler versions, in order to reach the highest engine performance in terms
of load acceptance and fuel consumption.
These features allow final users to optimize their engine installation & final genset performance.
600h oil interval change Optimum engine design in terms of mechanical clearances, piston rings, engine oil system
calculation and optimized engine structure to limit cylinder liners deformation.
Component integration Integrated CCV (Closed Crankcase Ventilation) system and engine design oriented
to high component integration. Water-oil cooler, oil and water pumps with by-pass
are fully integrated in the block.
Serviceability & maintainability One side (left) engine maintenance layout and worldwide service network.
Option list Options for electronic speed governor; hot part guards, water jacket heater, alarm senders,
oil drain systems, front radiator guard.
Benefits
EXCELLENT TRANSIENT LOAD RESPONSE
FOR SEVERAL POWER GENERATION
APPLICATIONS
LEAKAGE PREVENTION
CUSTOMER ORIENTATION
AND SPECIFIC ENGINE ARCHITECTURE
BASED ON APPLICATION TYPE
THE NEF SERIES
The NEF Series
N45 AM
N45 SM
N45 TM
Developed to satisfy the most demanding customer
requirements, the NEF Series is the evidence of FPT
Industrial technological excellence.
Available in 4 and 6 cylinders, with mechanical or
Common Rail injection system, the NEF Series stands N45 TE
out for reliability and reduced fuel consumption.
N67 SM
Nef
N67 TM
N67 TE
G-DRIVE ENGINES
NOT REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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N45AM1A3 4L/NA M 4,5 UR1 46 40 51 42 37 46 - - - - - - 88% -
N45AM2 4L/NA M 4,5 UR 50 44 55 45 40 50 - - - - - - 88% -
N45SM1A3 4L/TC M 4,5 UR1 59 54 67 53 48 60 65 59 74 59 54 67 91% •
N45SM3 4L/TC M 4,5 UR 81 74 92 73 66 83 87 79 99 79 72 90 91% •
N45TM2A3 4L/TAA M 4,5 UR1 96 88 110 88 81 101 107 98 123 98 90 113 92% •
N45TM33 4L/TAA M 4,5 UR 118 109 136 107 98 123 122 112 140 111 102 128 92% •
REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
3
TÜV measured based on TA-Luft standards
AIR INTAKE INJECTION SYSTEM
NA Naturally Aspirated M Mechanical
TAA Turbocharged Aftercooler ECR Electronic Common Rail
TC Turbocharged
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EX IR IN NG ER
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N67SM1 6L/TC M 6,7 UR 121 111 139 110 101 127 138 127 159 125 115 144 92% •
N67TM2A3 6L/TAA M 6,7 UR1 126 116 145 114 105 131 141 130 162 128 118 147 92% •
N67TM3A3 6L/TAA M 6,7 UR1 152 140 175 138 127 159 165 152 190 149 137 171 92% •
N67TM4 6L/TAA M 6,7 UR 165 152 190 150 138 173 - - - - - - 92% -
N67TE2A2 6L/TAA ECR 6,7 UR1 193 179 224 175 163 203 215 200 250 195 181 227 93% •
N67TM7 6L/TAA M 6,7 UR 195 181 227 177 165 206 195 181 227 177 165 206 93% •
N67TE8W 3
6L/TAA ECR 6,7 UR 238 221 277 216 201 251 253 235 294 230 214 267 93% •
REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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N67TM1F 6L/TAA/I-EGR M 6,7 Stage IIIA 125 115 144 114 105 131 – – – – – – 92% -
N67TE1F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 145 133 167 132 121 152 157 144 181 142 131 163 92% •
N67TE2F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 165 154 192 150 140 175 202 188 236 183 171 213 93% •
N67TE3F 6L/TAA/I-EGR ECR 6,7 Stage IIIA / Tier 3 195 181 227 175 163 203 212 197 246 192 179 223 93% •
N67TM1X 6L/TAA/I-EGR M 6,7 Tier 3 – – – – – – 141 130 162 128 118 147 92% -
N67TE1X 6L/TAA/I-EGR ECR 6,7 Tier 3 – – – – – – 165 152 190 150 138 173 92% -
N67TE2X 6L/TAA/I-EGR ECR 6,7 Tier 3 – – – – – – 200 186 233 182 169 212 93% -
LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
2
Complies to TA Luft (1986) regulations
3
TÜV measured based on TA-Luft standards
AIR INTAKE INJECTION SYSTEM
TAA Turbocharged Aftercooler M Mechanical
TC Turbocharged ECR Electronic Common Railr
Injection system The easy-to-maintain rotary pump is the core of the NEF mechanical series.
The system is based on direct fuel injection for accurate fuel delivery
and is adaptive with standard and alternative fuels. The NEF mechanical injection system
is the best trade-off between product cost effectiveness and performance.
Dual speed mode Possibility to switch from 1500 rpm to 1800 rpm (only one homologation engine rate).
Specific features Minimum cold starting temperature without auxiliaries down to -10°C
(with grid heater down to -25°C).
Tier 3 and Stage IIIA performances achieved without external EGR or VGT.
Air handling NEF Series engines are available in naturally aspirated, turbocharged and turbocharged
with aftercooler versions in order to reach the highest engine performance in terms of load
acceptance & fuel consumption. These features allow final users to optimize their engine
installation & final genset performance.
UP TO 800H oil interval change NEF Series adopts combustion chambers optimized to reduce oil dilution and are designed
with an optimum engine design in terms of mechanical clearances, piston rings and
engine oil system calculation.
Serviceability & maintainability Worldwide service network. Engines featured with a proven mechanical injection system
without electronic interfaces and without external EGR.
Component integration Integrated CCV (Closed Crankcase Ventilation) system and engine design oriented
to high component integration. Water-oil cooler, oil and water pumps are completely
integrated in the engine block.
Engine design Balancer counterweights incorporated in crankshaft webs, rear gear train layout,
camshaft in crankcase, suspended oil pan, ladder frame cylinder block.
Option list Options for electronic speed governor; hot part guards, water jacket heater, alarm senders,
oil drain systems, front radiator guard.
Benefits
EXCELLENT TRANSIENT LOAD RESPONSE
FOR SEVERAL POWER GENERATION
APPLICATIONS
HIGH PERFORMANCE
GUARANTEED IN ALL CONDITIONS
LEAKAGE PREVENTION
Injection system Accurate fuel delivery provided by a very compact direct injection 2nd generation
Common Rail @ 1.600 bar to achieve top performance in terms of load response
and top power with the minimum fuel consumption.
Dual speed mode Possibility to switch from 1500 rpm to 1800 rpm. User friendly thanks to interface card.
Specific features Lean layout; starting temperature without auxiliaries down to -10°C (with grid heater
down to -25°C). Demanding emissions performances achieved without external EGR or VGT.
Air handling NEF Series engines are available in naturally aspirated, turbocharged and turbocharged
with aftercooler versions in order to reach highest engine performance in terms of load
acceptance & fuel consumption. These features allow final users to optimize
their engine installation & final genset performance.
600h oil interval change NEF Series adopts combustion chambers and high pressure injection system optimized
to reduce oil dilution. Optimum engine design in terms of mechanical clearances,
piston rings and oil system calculation.
Serviceability & maintainability Engine ECU (Electronic Control Unit) with CAN-BUS control & monitoring interfaces
may be used for advanced real time diagnosis.
Component integration Integrated CCV (Closed Crankcase Ventilation) system and engine design oriented
to high component integration. Water-oil cooler, oil and water pumps are completely
integrated in the engine block.
Option list Options for hot part guards, water jacket heater, alarm senders, oil drain systems,
front radiator guard.
Benefits
EXCELLENT TRANSIENT LOAD RESPONSE
FOR SEVERAL POWER GENERATION
APPLICATIONS
HIGH PERFORMANCE
GUARANTEED IN ALL CONDITIONS
LEAKAGE PREVENTION
C87 TE
C13 TE
G-DRIVE ENGINES
NOT REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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EX IR IN NG ER
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ITC 800
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CURSOR87TE43 6L/TAA ECR 8,7 UR 299 278 348 275 256 320 333 310 387 306 285 356 93% •
CURSOR13TE2A3 6L/TAA EUI 12,9 UR1 330 308 384 300 280 350 360 336 419 327 305 381 93% •
CURSOR13TE3A3 6L/TAA EUI 12,9 UR1 387 364 455 352 331 414 398 374 468 360 338 423 94% •
CURSOR13TE6W 6L/TAA ECR 12,9 UR 414 395 494 371 354 442 454 433 541 400 382 477 95% •
CURSOR13TE7W 6L/TAA ECR 12,9 UR 459 438 547 425 405 507 474 452 565 428 408 510 95% •
CURSOR16TE1W3 6L/TAA ECR 15,9 UR 557 529 661 505 480 600 578 549 686 523 497 621 95% •
REGULATED EMISSIONS
50 Hz / 1500 rpm 60 Hz / 1800 rpm
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EX IR IN NG ER
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CURSOR87TE3F 6L/TAA/I-EGR ECR 8,7 Stage IIIA / Tier 3 256 238 298 232 216 270 280 260 326 254 236 295 93% •
CURSOR87TE4F 6L/TAA/I-EGR ECR 8,7 Stage IIIA / Tier 3 292 272 339 262 244 305 320 298 372 287 267 334 93% •
CURSOR13TE1F 6L/TAA/I-EGR EUI 12,9 Stage IIIA / Tier 3 327 309 386 296 280 350 309 292 365 278 263 328 94% •
CURSOR13TE2F 6L/TAA/I-EGR EUI 12,9 Stage IIIA / Tier 3 372 354 443 336 320 400 334 318 397 300 286 357 95% •
CURSOR13TE3X 6L/TAA/I-EGR EUI 12,9 Tier 3 – – – – – – 371 349 436 337 317 396 94% -
LEGEND
ARRANGEMENT EXHAUST SYSTEM UR Unregulated
L In line I-EGR Internal Exhaust Gas Recirculation UR1 Previously EU Stage II
3
TÜV measured based on TA-Luft standards
Injection system Accurate fuel delivery to achieve top performance in terms of load response and top power
with low fuel consumption:
· C87 with very compact 2nd generation Common Rail System;
· C10 with electronic controlled unit injectors;
· C13 with electronic controlled unit injectors and heavy duty Common Rail system.
Dual speed mode Possibility to switch from 1500 rpm to 1800 rpm. User friendly thanks to interface card.
Specific features Minimum cold starting temperature without auxiliaries down to -10°C
(with grid heater down to -25°C).
Most demanding emissions performance achieved without external EGR or VGT.
Air handling Turbocharged with air-to-air charge cooled air system with 4 valves per cylinder
to increase engine efficiency thanks to the optimization of thermodynamic performance
in terms of load response & fuel consumption.
600h oil interval change CURSOR Series adopts combustion chambers and high pressure injection system optimized
to reduce oil dilution. Optimum engine design in terms of mechanical clearances,
piston rings and oil system calculation.
Serviceability & maintainability Worldwide service network. Engine ECU (Electronic Control Unit) with CAN-BUS control
& monitoring interfaces may be used for advanced real time diagnosis.
Engine design Multiple injections, balancer counterweights incorporated in crankshaft webs, rear geartrain
layout, camshaft in crankcase, suspended oil pan, ladder frame cylinder block.
Component integration Integrated CCV (Closed Crankcase Ventilation) system and engine design oriented
to high component integration. Water-oil cooler, oil and water pumps are completely
integrated in the engine block.
Option list Options for hot part guards, water jacket heater, alarm senders, oil drain systems,
front radiator guard.
Benefits
EXCELLENT TRANSIENT LOAD RESPONSE
FOR SEVERAL POWER GENERATION
APPLICATIONS
HIGH ENGINE THERMODYNAMIC
PERFORMANCE WITH LOW FUEL
CONSUMPTION
CUSTOMER ORIENTATION
AND SPECIFIC ENGINE ARCHITECTURE
BASED ON APPLICATION TYPE
ENERGY SOLUTIONS
POWERED BY
FPT INDUSTRIAL
FPT Industrial Power Generation offer includes open and soundproofed gensets, plant
and after-sale services. The range of standard power sets covers the main applications,
such as emergency services and self-generation.
FPT Industrial engines line-up for Power Generation segment includes F5, NEF,
and CURSOR series ranging from 30 to 500 kVA. Products portfolio includes an extreme-
ly wide offer of customized configurations.
Power sets in containers are available to provide high kVA output used in emergency
installations and to generate electricity for on-shore and off-shore petroleum or gas
platforms. Low voltage distribution panels, specific shelters and resistances complete
the product mix. A strong customer orientation allows FPT Industrial to satisfy peculiar
requirements of contractors, such as Armed Forces, telephone operators and energy
distributors, with products tailor-made and turnkey supplied.
Environmental respect, top priority for FPT Industrial, finds in genset installations
the perfect match with outstanding performance.
OPEN GENSETS
from 30 to 400 kVA
POWER kVA1
Open gensets 50 Hz 60 Hz
L
DE
MO
PRIME STAND-BY PRIME STAND-BY
PRIME POWER
Maximum power available with varying loads for an unlimited number of hours.
The average power output during a 24 h period of operation must not exceed
80% of the declared prime power between the prescribed maintenance
intervals and at standard environmental conditions.
A 10% overload is permissible for 1 hour every 12 hours of operation.
STAND-BY POWER
Maximum power available for a period of 500 hours/year with a mean load factor
of 90% of declared stand-by power.
No kind of overload is allowable for this use.
UR Unregulated
UR1 Previously EU Stage II
OPEN RANGE – 30 TO 400 kVA
T 2
DIMENSIONS (mm)
H
ENGINE SPECIFICATION
IG
g) E
(K RY W
G-DRIVE CYL / AIR INTAKE INJECTION SYSTEM DISPLACEMENT EMISSIONS L W H
D
LITERS
F32AM1A 4L / NA M 3,2 UR 1
1833 730 1416 590
F32SM1A 4L / TC M 3,2 UR1 1833 730 1416 635
F32TM1A 4L / TAA M 3,2 UR1 1833 730 1416 730
N45AM1A 4L / NA M 4,5 UR1 2300 730 1285 852
N45AM2 4L / NA M 4,5 UR 2300 730 1285 1000
N45SM1A 4L / TC M 4,5 UR1 2300 730 1322 886
N45SM2A 4L / TC M 4,5 UR1 2300 730 1322 902
N45SM3 4L / TC M 4,5 UR 2300 730 1475 1110
N45TM1A 4L / TAA M 4,5 UR1 2300 730 1475 1130
N45TM2A 4L / TAA M 4,5 UR1 2300 730 1475 1160
N45TM3 4L / TAA M 4,5 UR 2300 730 1475 1110
N67SM1 6L / TC M 6,7 UR 2800 780 1423 1300
N67TM2A 6L / TAA M 6,7 UR1 2800 780 1423 1315
N67TM3A 6L / TAA M 6,7 UR 1
2800 780 1423 1440
N67TM4 6L / TAA M 6,7 UR 2800 780 1423 1440
N67TE2A 6L / TAA ECR 6,7 UR1 2800 780 1423 1570
N67TM7 6L / TAA M 6,7 UR 2800 780 1423 1440
CURSOR87TE1D 6L / TAA ECR 8,7 UR1 3020 1055 1690 1950
CURSOR10TE1D 6L / TAA EUI 10,3 UR1 3530 1100 1730 2500
CURSOR13TE2A 6L / TAA EUI 12,9 UR1 3530 1100 1730 2750
CURSOR13TE3A 6L / TAA EUI 12,9 UR 1
3530 1285 1820 2800
Features
MAINTENANCE & SERVICEABILITY ·· Best in class for oil and filters change intervals (600 hours)
·· Easy access for maintenance operations
FLEXIBILITY ·· Integrated Fuel Tank (F5 series: 80 lt; NEF series: 180 lt; CURSOR series: 500 lt)
Air handling ·· Turbocharged with air-to-air charge cooled air system with 4 valves per cylinder
to increase the engine efficiency by the optimization of thermodynamic performance
in terms of load response & fuel consumption
DISPLACEMENT
DE
LEGEND GLOSSARY
TRANSPORTABILITY Significant improvement in terms of maneuverability: thanks to dedicated slots in the lower
part of the frame and lifting hooks on the top, it’s possible to move the genset either
by forklift or using a crane. The single lift hook, in rental version, contributes to further
increase of handiness and safety transportation of the genset.
MAINTENANCE Low maintenance needs and running costs are ensured by best-in-class oil change
interval of up to 800h.
All day maintenance requirements can be easily performed thanks to wide doors
giving full access to the engine and other components.
REFUELING OPERATIONS Thanks to the external fuel tank filler cap, it has been ensured an easy way to fill up
the fuel tank; available upon request is the possibility to refuel from an external fuel tank
through by-pass fuel lines. The fuel tank is integrated in the sub-base and it is equipped
with two level indicators: a visual type directly on the tank and an electrical one
with info displayed on the control panel.
VIBRATIONS Thanks to sound-absorbing fireproof panels, low noise levels are ensured and environmental
AND NOISE REDUCTION impact is reduced; sound level is in line with market requirements (70dbA @ 7 m).
Special anti-vibration supports anchor the genset to the base frame, minimizing vibrations
and helping to reduce energy transfer to building structures and leading genset
components to a longer life.
MRS72
Manual Control Panel with Remote Start
• Start up and shut down keys through an external signal;
• Engine and alternator parameters monitoring;
• “Manual” and “Super-manual” operational modes;
• Storage of last 250 events;
• Multilingual diagnostic software (Italian, English, French and Spanish);
• PC and/or on site (through optical key) programming;
• Battery charger to ensure correct battery efficiency and command/control system alimentation (optional).
START STOP
T
TEST
A
AUTO
ENGINE STATUS
M
MAN
OK X
OFF
GEN
Optical Interface
!
START STOP
T
TEST
A
AUTO
ENGINE STATUS
M
MAN
OK X
OFF
MAINS GEN
Optical Interface
!
Technological excellence and product innovation for FPT Industrial represent the truly
determining factor and part of its primary strategic mission. The company is focusing
its research and development activities in order to become the innovation leader in the
industrial powertrain field and a reference provider of the most cost efficient powertrain
solutions for Tier4 Final.
FPT Industrial patented HI-eSCR technology complies with the most stringent
emissions requirements while still ensuring high installation flexibility coupled with
layout optimization, resulting in the lowest possible cost increase. The breakthrough
patented tecnology, based on experience of more than 25 years and over 1.000.000
engines produced, allows our engines to meet Tier4 Final guaranteeing a very high NOX
conversion efficiency (over 95% versus 80-85% of best competitors), without resorting to
ec-EGR and DPF.
To comply with Tier4 Final emissions, FPT Industrial’s longstanding SCR experience
proves competitive advantages achieved with HI-eSCR, including best in class performance
and total running costs.
Scenario
During the combustion process, inside a Diesel engine, NOX NOX emissions reduced by 90% compared
the chemical energy is transformed into a mechanical one. to Tier3
Because of the chemistry of combustion, several toxic
substances are produced, of which the most harmful are Introduction of an ammonia emission limit
Nitrogen Oxides (NOX) and Particulate Matter (PM).
Tier4 Final compliance implies a significant reduction
of NOX and PM reaching a 90% abatement versus Tier3
emissioning step.
Tier4 Final Engines
Through continuous technical advances building In addition, since the engine only breathes clean
upon a state-of-the-art engine range, Tier4 Final permits filtered air, rather than recirculated exhaust gases,
re-engineered engines, allowing our customers to retain engine wear maintenance is low with long intervals in
their class-leading features, such as minimized total cost between oil changes, with service intervals of up to 600h
of ownership. Key to the optimization of combustion without increased oil sump. FPT Industrial Tier4 Final
efficiency is high mean effective cylinder pressure and engines offer lower operating costs and reduced overall
high injector nozzle pressures. downtime for ease of maintenance.
To achieve these goals, important changes to
the crankcase and cylinder head design have been
implemented. The engines fitted with the latest
generation of multiple events Common Rail fuel injection
equipment with peak nozzle pressures of up to 2200 bar.
A new Electronic Control Unit has been introduced to
manage both engine parameters and accurate control of
the after-treatment system.
The new control unit has been designed to fully
integrate engine and SCR functions. For the very best in
environmental performance, the engines are equipped
with closed circuit engine breathing systems.
Tier4 Final Diesel engines
for Power Generation application
BARE ENGINES
REGULATED EMISSIONS
EM
BL PM
T
HA TA EM
F.
EN
A RRA ND
TO L
ST
TE
EF
HA R
R A ICA
EM
SY
A YLI
YS
ITC 00
E
R
NE TYP
TS
S C
NS
N
C
8
kWm kWm kWm kWm
ER LA
SW /1
IO
IO
(gross) kWe** kVA** (gross) kWe** kVA** (gross) kWe** kVA** (gross) kWe** kVA**
L
LIT SP
CT
00
DE
ISS
DI
JE
15
MO
EM
GE
IN
LEGEND
ARRANGEMENT EXHAUST SYSTEM AIR INTAKE INJECTION SYSTEM
L In line DOC Diesel Oxydation Catalyst NA Naturally Aspirated ECR Electronic Common Rail
SCR Selective Catalytic Reduction TAA Turbocharged Aftercooler
CUC Clean-up Catalyst TC Turbocharged
Due to the opposite reaction to combustion tempera- FPT Industrial’s HI-eSCR solution is able to reduce
ture, the reduction of either of the combustion products NOX levels by more than 95%. The SCR Only technology
(NOX or PM) implies the increase of the other one. In allows for the introduction of a new integrated approach
order to further reduce NOX, as required by Tier4 Final, that is the result of extensive research by FPT Industrial,
it is necessary to work on separate combustion manage- research that has led to the creation of numerous signifi-
ment and exhaust gas treatment systems simulataneously. cant patents.
This means that Tier4 Final emission limits can be
reached only through the use of SCR (Selective Catalytic
Reduction), either with or without EGR. The use of an
EGR system reduces the NOX emissions in the combus-
tion chamber, through exhaust gas recirculation with a
consequential increase in the production of particulate
matter (PM) and a reduction in combustion efficiency.
FPT Industrial has chosen instead to increase the
engine combustion efficiency to reduce the PM without
using EGR or DPF, allowing engines to work at peak per-
formance without compromise. The resulting increase in
NOX is reduced in the SCR system, while improving fuel
efficiency and overall power system reliability.
Patents
“Closed” loop control to allow precise dosing All the components of the HI-eSCR after-treatment
of NOX and Ammonia sensors to provide system are contained in a compact, and fully enclosed
accurate info on the composition of exhaust gases structure thereby not impeding body building or
and reduce the use of DEF/AdBlue chassis equipment mounting activities, and minimizing
the weight impact.
NOX Adaptive DEF/AdBlue dosing system in order
to cut the level of NOX emissions entering
the SCR catalyst
HI-eSCR main components are: Exhaust gas flow coming from the engine enters the
DOC, where NO is oxidized in NO2, in order to maxi-
The DEF/AdBlue Supply Module mize SCR catalyst’s efficiency conversion.
The ECU (Engine Control Unit), the brain behind the
The DEF/AdBlue Dosing Module HI-eSCR system, checks, through a network of integrat-
ed sensors, the amount of Water-Urea (DEF/AdBlue)
The Diesel Oxidation Catalyst (DOC) solution required to be injected into the exhaust pipe.
To increase the durability of the injector, the Dosing
The DEF/AdBlue Mixer Module is cooled with the engine coolant.
The HI-eSCR after-treatment system adopts a
The Selective Catalytic Reduction (SCR) catalyst converting NOX into Nitrogen (N2) and Water
(H2O) thanks to the chemical reaction with a Water-
The Clean Up Catalyst Urea solution. In the end, the integrated CUC eliminates
the remaining ammonia (NH3). The result is a reduction
The whole system is fitted with a network of integrated of NOX over 95%.
sensors to control the NOX and any excess of NH3
(ammonia) emitted.
AdBlue ® / DEF *
CO
Supply module Electronic Control Unit
NOX
CO2 HC
1
Dosing module N2 H 2O
NH3
3
4
AdBlue ® / DEF *
scr
1 Diesel Oxidation Catalyst cuc N2
NO NO2
HC, CO and PM oxidation CO2 H 2O
2 AdBlue ® / DEF INJECTION
Hydrolysis NH3+ CO2 LEGEND
3 FUEL CONSUMPTION The efficiency of the combustion process optimizes fuel consumption
reducing customer operating costs.
5 MAINTENANCE INTERVALS The optimized combustion process preserves oil’s physical properties
reducing maintenance activities and related downtime.
The engines maintain their best in class oil maintenance intervals
of up to 600h, without an increased oil sump.
6 HIGH RELIABILITY HI-eSCR system allows the engine to reduce heat rejection of many
internal engine components which leads to increased reliability.
powered by
FPT Industrial