Professional Documents
Culture Documents
AIR
PURIFICATION
REINIGEN LUFT
TECHNOLOGY INDIA PVT. LTD
www.reinigenluft.com
REINIGEN - OVERALL PRODUCT SERIES
INDEX
04 06
AIR QUALITY AIR TANK
DIGRAM
07 FILTER 10 REFRIGERATED
AIR DRYERS
08 10-14
09 15-17
17 ADSORPTION DRYERS
18-19 23-25
20-21 26-27
28-29 32-33
30-31 34-35
36 OG SERIES GENERATOR
41-42 43-44 45
46 47 48
Air quality Digram
the international
standard for ISO8573-1 lists the main contaminants as
compressed air
solid particulate, water and oil. The purity
levels for each contaminant are shown
separately in tabular form, however for
quality ease of use, this document combines all
three contaminants into one table.
-4-
AIR QUALITY DIGRAM
-5-
AIR TANK
AIR TANK
COMPRESSED AIR
STORAGE TANK
An air receiver is a vital part of any compressed compressors. It acts as a buffer vessel to smooth
air system. The receiver has 3 main purposes in out demand on the air compressor, preventing
any compressed air system. It acts as a storage the air compressor having to turn on and off
vessel for compressed air storing it for later frequently.
usage when demand increases. It acts as a buffer
vessel, taking out some of the pulses that certain
types of air compressor make example piston
* The Dimensions and Weight of the Pressure Vessels are subject to vary according to the pressure and customization
requirements
-6-
FILTERS
FILTERS
PRECISION COMPRESSED AIR FILTERS
Compressed air the safest power source in modern will cause major industrial problems, namely;
industry because it is flexible, environmentally shutdown, the appearance of waste products,
friendly safe, and reliable, and its advantages can and high maintenance costs. In order to solve
only be realized when the compressed air is clean. these problems that have plagued industrial
As we all know, dust particles always exist in the enterprises for a long time, it is our pursuit to use
atmosphere. These particles will be concentrated the smallest filter material to handle the largest
8 times after being sucked by the compressor. In possible flow. The combination of multiple layers
addition, more or less oil and fine oil mist enter of filter materials is folded to form the world’s
the compressed air according to the compressor most advanced filter technology.
type. The network, coupled with the unfavorable
factors such as corrosion in the humid air system,
DESIGN FEATURES :
• Exquisite appearance design, sophisticated thread processing technology or flange type, and the air flow direction is
marked on the shell which is easy to install.
• The shell is made of high-quality aluminum alloy and carbon steel.
• The surface is sprayed with epoxy resin powder to improve durability and corrosion.
• The filter tube head and the tube body adopt bayonet connection, which is convenient and quick to install and maintain.
• The circulation path is expanded to reduce the pressure drop.
• Compact design reduces the space required for maintenance.
• The pressure gauge indicates the time to replace the filter element at the glance
• Reliable automatic drainage device.
Pre-filter Mechanical separation Filter out solid and liquid particles of 3 µm and larger; • Upstream of cold dryer
and 3 µm Coalescing Residual oil content 5ppmw/w; • Downstream of cooler/
PF filtration IOS8573.1 quality level-solid:grade-3, oil content:grade-4; separator
Maximum liquid load at inlet : 25000ppmw/w • Directly used at operating point
Main pipeline 1 µm coalescing filter, Filter out solid and liquid particles of 1 µm and larger; Residual • Upstream of grade AA/AX filter
filter used in the air supply oil content 0.1ppmw/w • Downstream of adsorption
A0 pipeline of the equipment
under the workshop
IOS8573.1 quality level-solid: grade-2, oil content : grade-4;
Maximum liquid load at inlet: 500ppmw/w
dryer
• Upstream of cold dryer
Filter out 99.99+% oil mist, solid and liquid particles of 0.01 µm
Ultra-efficient oil Hyperfine structure
and larger; Residual oil content 0.001ppmw/w; • Upstream of adsorption dryer
removal filter coalescing filter, oil-
IOS8573.1 quality level- solid: grade-1, oil content:grade-1
free air supply for key • (grade AA and AX should be
AX applications (air flow Maximum liquid load at inlet: 40ppmw/w
used as per-filter
Filter out oil mist, solid particles of 0.01 µm and larger;
contacting products
Residual
Degreasing and Oil content 0.003ppmw; IOS8573.1 quality level-solid: grade-1, • Downstream of cold dryer
Activated carbon
deodorizing filter oil content: grade – 1; the air inlet of the filter must with out • Downstream of grade AX filter
adsorption filter, for
• When there are high
ACS odourless air supply liquid, and the AA grade an AX grade filter should be used
upstream to prevent liquid oil contamination (60ppmw/w) requirements for the smell of
compressed gas
-7-
FILTERS
CLEANLUFT CLT
HIGH PRECISION THREADED FILTERS
CLT SERIES ULTRA FINE PRECISION FILTERS PROVIDES users with a high quality compressed air
filtration which is specifi-cally used in several applications like airjet weaving , airjet spinning, laser
cutting, bottle blowing , advanced spraying, food processing, sorting, electronics, petro chemical and
other industries. By installing the CLT Series Ultra fine preci-sion filters, compressed air pollutants
such as oil, dust, water etc., can be effectively removed.
FILTER
FLOWRATE M3/HR CFM INTERFACE H W A B
MODEL
CLT 005 0.7 42 25 1/2” 165 74 22 42
CLT 010 1.2 72 42 1/2” 240 95 32 51
CLT 020 2.3 138 81 1” 280 95 32 51
CLT 030 3.5 210 124 1-1/2” 302 125 38 65
CLT 050 5.7 342 201 1-1/2” 421 125 38 65
CLT 070 7.8 468 275 1-1/2” 421 125 38 65
CLT 110 11.6 696 409 2” 550 170 46 82
CLT 150 15.5 930 547 2” 550 170 46 82
CLT 200 20.8 1248 734 2* 1/2” 730 175 51 94
CLT 250 25.3 1518 893 2*1/2” 815 175 51 94
CLT 300 30.8 1848 1087 3” 600 220 85 110
CLT 400 40.5 2430 1429 4” 820 220 85 110
-8-
FILTERS
CLEANLUFT CLF
ENERGY EFFICIENT FLANGED FILTERS
The Flanged precision filter has many characteristics such as high pollution capacity, corrosion
resistance, good temperature resistance, large flow, easy to operate, long service life, and no fiber
shedding
-9-
REFRIGERATED AIR DRYERS
DRYERS
REFRIGERATED AIR DRYERS
ENERGY
SAVING
DRYLUFT
ESD
DRYER SERIES
REINIGEN perfects its range of dryers for ALUMINIUM TECHNOLOGIES
compressed air treatment, with the evolution (with
a new version) of the ESD (Energy Saving Drying)
series aimed at reducing energy consumption, DIRECT TO ENERGY SAVING
thanks to the high efficiency of the ALU drying REINIGEN improves it’s range of compressed air
module -DRY , to the very limited pressure drop dryers with the development of the ESD series
and the application of new components with energy (Energy Saving Drying), focused to reduce energy
saving technology. The main advantages offered are: consumption. Main features are:
Limited pressure drop even under extreme load - Low pressure drop even with load variances;
conditions;
- Low power consumption thanks to the ALU- DRY
Dew Point extremely constant even when installation heat exchanger, high efficiency compressors,
and operating conditions vary. innovative hot gas by pass valve and zero loss
drain condensate
The ESD series has been designed and built
to facilitate any inspection and maintenance - system (from ESD 180 included);
operations.
- Constant pressure Dew Point with differing load
The easy-to-remove canopies offer immediate conditions;
access to system parts. The clear arrangement
of components, the simple composition of the - Functionally even at maximum working
refrigerant circuit and the numbering of the conditions (air inlet 70°C and ambient 50°C).
electrical system cables facilitate normal operator
The components of ESD range, from refrigerant to
control operations.
materials of construction, have been selected with
The ESD series, designed with the utmost respect maximum respect for the environment and their
for the environment, is updated with the use of new ability to be recycled.
ecological refrigerants combined with the selection
of recyclable construction materials.
-10-
REFRIGERATED AIR DRYERS
CONTROL PANEL
Operation of all models ESD 3…160 is controlled and
monitored by DMC34 digital controller. Featuring a
3-digit display for the visualization of the DewPoint
temperature (in °C or °F) and the dryer total operating
hours. DMC34 includes as well the condenser fan
control, scheduled maintenance reminder, timer for
the condensate drain valve and detection of any dryer
malfunction (also reported on the potential free alarm
contact)
COMPRESSOR
RECIPROCATING TYPE Models ESD 3...40 are fitted with high efficiency piston compressors sourced from
major producers.
ROTARY SCROLL
For models ESD 55...160 (with single- From model ESD 180 on, the type of compressor
phase power supply). This is a new used is the scroll. Widely used in the
technology applied to refrigerants air conditioning and refrigeration
as an alternative to the traditional sectors, the scroll compressor
piston compressor. Compression performs well and has low energy
of the refrigerant is achieved by consumption. Compression of the
way of interaction between a refrigerant is achieved by way of two
cylindrical stator and a rotating concentric coils: one fixed and the other
eccentric nucleus. In this method, mobile. The scrolls are wear-resistant,
the parts which come into contact with highly reliable and guarantee a high
one another are wear-resistant and level of noise reduction.
therefore more reliable.
-11-
REFRIGERATED AIR DRYERS
CONDENSATE DRAIN
-12-
REFRIGERATED AIR DRYERS
EVAPORATOR
The generous dimensions of the air-to-
refrigerant heat exchanger plus the counter
flow gas streams allow full and complete
evaporation of the refrigerant (preventing liquid
returning to the compressor).
DEMISTER TYPE
CONDENSATE SEPARATOR
The high efficiency condensate separator is
located within the heat exchanger module. No
maintenance is required and the coalescing
effect results in a high degree of moisture
separation
LARGE CAPACITY
The large capacity separator is designed to hold
condensate also at high humidity in compressed
inlet air.
-13-
REFRIGERATED AIR DRYERS
TECHNICAL FEATURES
Data refer to the following nominal conditions: ambient
temperature of 25°C, with inlet air at 7 barg and 35°C and 3°C
pressure Dew Point (-22°C atmospheric pressure Dew Point).
Max. working conditions: ambient temperature 50°C, inlet air
temperature 70°C and inlet air pressure 14 barg (16 barg ESD
3…12).
ESD 100 R 407 C 10,800 648 382 G 2” 1/230/50 555 625 975 94
ESD 120 R 407 C 12,500 750 441 G 2.1/2” 1/230/50 665 725 1105 141
ESD 140 R 407 C 14,500 870 512 G 2.1/2” 1/230/50 665 725 1105 150
ESD 160 R 407 C 16,000 960 565 G 2.1/2” 1/230/50 665 725 1105 158
ESD 180 R 407 C 18,000 1,080 636 DN80 PN16 3/400/50 790 1000 1465 240
ESD 210 R 407 C 21,000 1,260 742 DN80 PN16 3/400/50 790 1000 1465 242
ESD 250 R 407 C 28,000 1,680 990 DN80 PN16 3/400/50 790 1000 1465 275
ESD 300 R 407 C 34,000 2,040 1,202 DN80 PN16 3/400/50 790 1000 1465 276
ESD 360 R 407 C 39,000 2,340 1,378 DN80 PN16 3/400/50 790 1000 1465 311
ESD 400 R 407 C 42,000 2,520 1,484 DN100 PN16 3/400/50 1135 1205 1750 463
ESD 500 R 407 C 42,000 3,120 1,837 DN100 PN16 3/400/50 1135 1205 1750 538
ESD 600 R 407 C 63,000 3,780 2,226 DN100 PN16 3/400/50 1135 1205 1750 540
ESD 720 R 407 C 78,000 4,680 2,755 DN125 PN16 3/400/50 1135 1205 1750 612
ESD 900 R 407 C 90,000 5,400 3,178 DN150 PN16 3/400/50 1300 1750 1810 830
ESD 1100 R 407 C 1,10,400 6,624 3,900 DN150 PN16 3/400/50 1300 1750 1810 940
ESD 1200 R 407 C 1,20,000 7,200 4,238 DN200 PN16 3/400/50 1400 2200 1870 1055
ESD 1500 R 407 C 1,47,200 8,832 5,200 DN200 PN16 3/400/50 1400 2200 1870 1200
ESD 180 WC R 407 C 18,000 1,080 636 DN80 PN16 3/400/50 790 1000 1465 225
ESD 210 WC R 407 C 21,000 1,260 742 DN80 PN16 3/400/50 790 1000 1465 227
ESD 250 WC R 407 C 28,000 1,680 990 DN80 PN16 3/400/50 790 1000 1465 256
ESD 300 WC R 407 C 34,000 2,040 1,202 DN80 PN16 3/400/50 790 1000 1465 257
ESD 360 WC R 407 C 39,000 2,340 1,378 DN80 PN16 3/400/50 790 1000 1465 288
WATER COOLED
ESD 400 WC R 407 C 42,000 2,520 1,484 DN100 PN16 3/400/50 1135 1205 1750 431
ESD 500 WC R 407 C 52,000 3,120 1,837 DN100 PN16 3/400/50 1135 1205 1750 498
ESD 600 WC R 407 C 63,000 3,780 2,226 DN100 PN16 3/400/50 1135 1205 1750 500
ESD 720 WC R 407 C 78,000 4,680 2,755 DN125 PN16 3/400/50 1135 1205 1750 562
ESD 900 WC R 407 C 90,000 5,400 3,178 DN150 PN16 3/400/50 1300 1750 1810 770
ESD 1100 WC R 407 C 1,10,400 6,624 3,900 DN150 PN16 3/400/50 1300 1750 1810 940
ESD 1200 WC R 407 C 1,20,000 7,200 4,238 DN200 PN16 3/400/50 1400 2200 1870 1055
ESD 1500 WC R 407 C 1,47,200 8,832 5,200 DN200 PN16 3/400/50 1400 2200 1870 120+A1:L450
-14-
REFRIGERATED AIR DRYERS
KLEANAIR
KLRD
ENERGY SAVING
REFRIGERATION AIR DRYER
KLRD series refrigerated dryer is a new type of energy-saving refrigerated dryer which is mainly
promoted by Reinigen company. This series of products have the characteristics of environmental
protection, clean, energy saving, etc. It is made of stainless steel or aluminum alloy which is not
easy to rust, the whole series is made of environment-friendly refrigerant; the heat exchange
efficiency is better than the traditional shell and tube dyer, and the energy-saving effect is obvious.
WORKING PRINCIPLE:
Reinigen KLEANAIR KLRD series freeze dryer, through forced cooling to reduce the water content
to compressed air, to provide users with dry and clean compressed air. The lowest pressure dew
point is 2 °C. It adopts the three in on design of heat exchange, evaporator and gas-liquid separator,
plate fin structure with high efficiency heat exchange, microchannel condenser, refrigeration
system uses refrigeration compressor with lower energy consumption, and the whole series adopts
environmental protection refrigerant, so the whole machine is energy-saving and environmental
protection:
-15-
REFRIGERATED AIR DRYERS
OVERALL
CAPACITY VOLTAGE INLET/ WEIGHT DIMENSION
MODEL POWER
NM3/MIN) (V/HZ) OUTLET (KG) (HXWXD)
(KW)
* Note: the above data is for reference, contact us for detailed technical parameters.
-16-
ADSORPTION AIR DRYERS
DRYLUFT HLR
HEATLESS REGENERATION ADSORPTION DRYERS
PRODUCT DESCRIPTION:
The heat less regeneration adsorption dryer is based adsorption dryer, which brings great convenience
on pressure swing adsorption. When the water vapor to the structure. Simple, the operation process is
in the mixed component is high partial pressure, the also very convenient. In the heat less regeneration
adsorbent adsorbs moisture, and in the low partial process, the desorbed gas is not only the energy
pressure of water vapor environment, the adsorbed necessary for regeneration, but also serves as a
moisture in the adsorbent is completed. Desorption” truncated body for water vapor discharge. Since
and return to the gas phase, the adsorbent thus pressure swing adsorption is generally regarded as
obtains active regeneration. The low partial pressure an isothermal process, the heat less regeneration
desorption air used in the heat less regeneration dryer does not need to be equipped with a cooling
dryer is taken from part of the product gas output by process. The desorption and regeneration of the
this machine. The regeneration gas and the product adsorbent are completed simultaneously in the heat
gas are homologous to the heat less regeneration less regeneration.
DESIGN FEATURES:
• Using high-performance pneumatic valve, reliable performance, sensitive
action, fast and reliable switching and long life.
• Using high-torque aluminum alloy pneumatic actuator, with large torque
and stable action
• Using high-efficiency adsorbent with large specific surface area, strong
adsorption capacity and strong wear resistance, to ensure that the dew
point is stable for long-term use and he adsorbent does not powder.
• Using a fully electronic programmable controller, easy to understand, easy
to operate and maintain
• Low operating noise, using a silent one-way valve and high-performance
muffler to ensure that the noise is reduced to a minimum during the entire
operation and exhaust process.
• Automatic stamping function, automatic stamping before valve switching,
so that the cylinder pressure is equalized and then switched to ensure the
stability of the cylinder pressure, avoid the impact of pipeline pressure
fluctuation on the adsorbent, and ensure the longevity of the adsorbent.
RELIABLE ACCESSORIES :
MC CERTIFIED PRESSURE IMPORTED SILENCER
GAUGE Imported special noise-absorbing filter
Adopting HONGQI pressure materials can minimize noise and design
gauge certified by national MC over-pressure safety devices to ensure safe
measurement operation of the unit
-17-
ADSORPTION AIR DRYERS
DRYLUFT HLR
HEATLESS REGENERATION
ADSORPTION DRYER
WORKING PRINCIPLE:
The heatless regeneration dryer uses the PSA pressure swing adsorption principle, the
regeneration process is not heated, and the compressed air is dried through the double tower
circulation adsorption process. One adsorption tower absorbs the water in the compressed air
under a certain pressure, the other uses a small part of the dried air to reduce the pressure for
regeneration, and after a certain time, the two towers switch to each other, so as to realize the
continuous adsorption and purification of air.
-18-
ADSORPTION AIR DRYERS
* Note: the above data is for reference, contact us for detailed technical parameters.
-19-
ADSORPTION AIR DRYERS
DRYLUFT MHR
MICRO HEAT REGENERATED ADSORPTION DRYERS
PRODUCT DESCRIPTION:
The micro-heat regeneration adsorption dryer works does not mean that the adsorbent regeneration has
according to the principle of temperature swing been completed. The original adsorption activity is
adsorption, that is, the adsorbent absorbs moisture at fully restored when the temperature is lowered to
room temperature, and the moisture adsorbed by the the initial value. Therefore, the regeneration process
adsorbent completes “desorption” at high temperature of the micro-heat regeneration adsorption dryer
and returns to the gas phase. In this process, an must be carried out in two steps, that is, “heating and
external heat source provides the heat required for desorption” first, and then “cooling and regeneration”
desorption, and uses part of this product gas a heat ; “ desorption” is only one step of adsorbent
carrier. In the adsorbent regeneration process, all regeneration.
the adsorbed water returns to the gas phase, which
DESIGN FEATURES:
• Using high-performance pneumatic valve, reliable performance, sensitive
action, rapid switching, reliable and long life.
• Using high-torque aluminium alloy pneumatic actuator, with large torque
and stable action.
• Using high-efficiency adsorbent with large specific surface area and
strong adsorption capacity. Strong abrasion resistance, to ensure that the
dew point is stable and does not powder after long-tem use.
• Using a fully electronic programmable controller, Chinese interface, easy
to install, easy to operate and maintain.
• Low operating noise, using a silent one-way valve and high-performance
muffler to ensure that the noise is reduced to a minimum during the
entire operation an exhaust process.
• Automatic stamping function, automatic stamping before the valve switch,
so that the cylinder pressure is equalized and then switched to ensure the
stability of the cylinder pressure, avoid the impact of pipeline pressure
fluctuation on the adsorbent, and ensure the service life of the adsorbent.
• The heater is equipped with pressure protection to prevent the heater
from burning dry and improve the service life of the heater.
RELIABLE ACCESSORIES :
EXTERNAL HIGH IMPORTED PNEUMATIC BUTTERFLY
EFFICIENCY HEATER VALVE
Highly intensive compact structure, Adopt Germen imported pneumatic
imported alloy heating element, 316 butterfly valve for precise integration,
stainless steel seamless pipe body, good after rigorous calculation, the scaling ring
mechanical performance under high and the media plate have no friction, and
pressure gas impact. the operating life is up to 2 million times
-20-
ADSORPTION AIR DRYERS
DRYLUFT MHR
MICRO HEAT REGENERATED
ADSORPTION DRYERS
WORKING PRINCIPLE:
The heated regeneration adsorption dryer makes full use of the characteristics of adsorbent
(adsorption under high pressure and low temperature, desorption under low pressure and high
temperature) and improves the adsorption capacity of adsorbent within unit mass, so as to achieve
the purpose of deep drying of compressed air. It has the advantages of simple structure, high degree
of automation, less gas consumption and deep desorption of PSA adsorption dryer. It can avoid the
weakness of large gas consumption and frequent switching of the heatless regeneration dryer. Its
comprehensive index has obvious advantages and more energy consumption saving, thus effectively
reducing the user's use cost.
-21-
ADSORPTION AIR DRYERS
* Note: the above data is for reference, contact us for detailed technical parameters
-22-
ADSORPTION AIR DRYERS
DRYLUFT CTD
COMPRESSED AIR COMBINATION TYPE DRYER
PRODUCT DESCRIPTION:
The high-temperature and high-humidity compressed obtain a product gas with as lower dew point. Finally
air from the compressor first exchanges heat with the low-temperature dry compressed air enters
the dried low-temperature compressed air in the the heat exchanger to cool the high-temperature
heat exchanger of the refrigeration dryer to reduce and high-humidity inlet air, and at the same time,
the temperature, and then enters the evaporator to its temperature rises. High to prevent condensation
be further cooled. Most of the gaseous water in the outside the conveying pipeline, a small part of the
evaporator. The molecules condense into liquid water dry compressed air after the temperature is used for
and are discharged. After that, the compressed air the regeneration of the adsorbent, which improves
with very low moisture content enters the adsorption the regeneration efficiency and reduces energy
cylinder to be further dried and dehumidified to consumption.
DESIGN FEATURES:
• Energy saving in every aspect
The unique process design, the adsorption system adsorbs at low temperature and regenerates at room temperature, to ensure that the
loss of compressed air during regeneration is minimized, and the power consumption of the refrigeration system can reduced by 20-
40%. Effectively improve the efficiency of the air compressor, the entire air compressor system exerts its own advantages to operate in
the best condition to achieve the highest service life, which benefits from its design scheme and advanced technology.
RELIABLE ACCESSORIES :
PRECISION ELECTRONIC SPRY COATING CAMERA PRODUCTION BLOW MOLDING LASER CUTTING PETROLEUM INDUSTRY
-23-
ADSORPTION AIR DRYERS
DRYLUFT CTD
COMPRESSED AIR
COMBINATION TYPE DRYER
CTD series combined dryer combines the advantages of freeze dryer and adsorption dryer. Through
unique design, the two are skid connected. Through the treatment of combined dryer, it can reach a very
low pressure dew point.
WORKING PRINCIPLE:
The humid air first enters the pre-cooler in the freezer drying system and exchanges heat with the dry
low dew point air from the adsorption drying system, which increases the temperature of the low dew
point air and reduces the intake air the temperature of the compressed air entering the evaporator
removes a part of the water and lowers it to room temperature, reducing the work load of the evaporator.
Then enter the evaporator for heat exchange to cool the compressed air to around the dew point
temperature most of the water, oil and some impurities in the compressed air are condensed here, and
the air and water are fully separated by the air-water separator. The pressure after preliminary drying
the compressed air enters the adsorption drying system through the degreasing filter. The air is deeply
absorbed by the high-efficiency molecular sieve in the adsorption bed, and finally compressed air with
low dew point is obtained. Low dew point pressure the compressed air than passes through a precision
filter to remove dust, and finally gets ultra-low dew point and clean compressed air.
-24-
ADSORPTION AIR DRYERS
* Note: the above data is for reference, contact us for detailed technical parameters
-25-
ADSORPTION AIR DRYERS
DRYLUFT
HRB – Z
BLOWER HEAT
REGENERATION
ADSORPTION DRYER (ZERO LOSS)
HRB-Z series blower heat gas consumption regenerative adsorption dryer of Reinigen company adds blower
circulation system on the basis to traditional micro heat regeneration adsorption dryer. Through the precise
control of PLC and the cooperation of each group of valves, the regeneration process of adsorbent dose not
consume compressed air of finished products, so as to achieve zero gas consumption in the regeneration
process and achieve the purpose of energy saving.
WORKING PRINCIPLE:
The blower heat regenerative adsorption dryer (Zero gas loss) is composed of two adsorption towers which
work alternately, including blower, electric heater system, cooler system, switching valve system, control
system, etc. The zero air consumption regenerative adsorption dryer with air blast heat is based on the micro
air consumption heated by the heater to desorb the moisture form the adsorbent. In the cooling stage, the hot
air circulates through the cooler and the regeneration tower. The regeneration tower is cooled and desorbed
by continuous closed cycle. The whole regeneration process does not consume compressed air
-26-
ADSORPTION AIR DRYERS
HRB-Z100 13.5 380V/50HZ 10.5 DN50 G1/2 1.6 1600 X 1100 X 2380
HRB-Z350 41.5 380V/50HZ 30.5 DN100 G1-1/2” 4.2 2200 X 1500 X 2830
* Note: the above data is for reference, contact us for detailed technical parameters.
-27-
ADSORPTION AIR DRYERS
DRYLUFT
HRB – E
BLOWER HEAT
REGENERATION
ADSORPTION DRYER (MICRO LOSS)
HRB-E series blower heated micro gas consumption regenerative adsorption dryer of Reinigen company
adds blower circulation system on the basis of traditional micro heat regeneration adsorption dryer, so that
only a small amount of finished compressed air is consumed in the cooling process when the adsorbent is
regenerated. It greatly reduces the consumption of compressed air in the regeneration process of adsorbent
and achieves the purpose of energy saving.
WORKING PRINCIPLE:
The blower heated regenerative adsorption dryer (Micro gas consumption) is composed to two adsorption
towers which work alternately, including blower, electric heater system, switching valve system, control
system, etc. in the whole working cycle, one adsorption tower is in adsorption, the other adsorption tower
is in regeneration desorption. On the basis of the micro heat regeneration adsorption dryer, an independent
high-efficiency blower is added. The ambient air inhaled by the blower is heated by the heater to desorb the
moisture from the adsorbent in the cooling stage, about 2% of the finished gas is used as the regeneration
gas. The whole regeneration process consumes very little compressed air.
-28-
ADSORPTION AIR DRYERS
* Note: the above data is for reference, contact us for detailed technical parameters.
-29-
ADSORPTION AIR DRYERS
DRYLUFT
HOC –Z
COMPRESSION HEAT
REGENERATION
ADSORPTION DRYER (ZERO LOSS)
HOZ- Z series waste heat zero gas consumption regenerative adsorption dryer is developed by Reinigen
company for centrifugal air compressor of oil-free air compressor and other models with high exhaust
temperature and no oil. This series of products no longer rely on additional heaters, but only make full use
of the waste heat generated by air compression process to regenerate the adsorbent. Thus “Zero energy
consumption” and zero gas consumption can be realized in the regeneration process.
WORKING PRINCIPLE:
The working principle of the zero gas consumption waste heat regeneration dryer is to use the heat of
the high temperature air discharged by the air compressor to directly heat up the adsorbent after the
adsorption process, so that the adsorbent can be completely dehydrated and regenerated. Because there
is no gas consumption during the heating regeneration process, the energy is saved to maximum extent.
The zero gas consumption compression heat adsorption dryer is based on the ordinary compression heat
adsorption dryer, adding auxiliary high-efficiency cooler and related components, to achieve the complete
zero gas consumption.
-30-
ADSORPTION AIR DRYERS
ATER
CAPACITY VOLTAGE POWER INLET / WATER DIMENSION
MODEL FLOW
(NM3/ MIN) (V/HZ) (KW) OUTLET INTERFACE (LXWXH)
(T/H)
HOC-Z350 41.5 220V/50HZ 0.5 DN100 G2”X2 24X2 2200 X 1500 X 2830
HOC-Z1000 110 220V/50HZ 0.5 DN150 DN80X2 60X2 3500 X 2300 X 2900
HOC-Z1200 120 220V/50HZ 0.5 DN150 DN80X2 72X2 3800 X 2300 X 2950
HOC-Z1400 140 220V/50HZ 0.5 DN150 DN100X2 87X2 4200 X 2400 X 2900
HOC-Z1600 160 220V/50HZ 0.5 DN200 DN100X2 100X2 4450 X 2450 X 2950
HOC-Z1800 180 220V/50HZ 0.5 DN200 DN100X2 111X2 4750 X 2500 X 2980
* Note: the above data is for reference, contact us for detailed technical parameters, if the inlet temperature of the dryer is
lower than 110 °C or the pressure dew point is required to be lower than - 40 ‘C, the auxiliary heating system shall be added.
-31-
ADSORPTION AIR DRYERS
DRYLUFT
HOC – E
COMPRESSION
HEAT REGENERATION
ADSORPTION DRYER (MICRO LOSS)
HOC-E series waste heat micro gas consumption regenerative adsorption dryer is developed by Reingen
company for centrifugal air compressor or oil-free air compressor and other models with high exhaust
temperature and no oil. This series of products no longer rely on additional heaters, and make full use of
the waste heat generated in the air compression process to regenerate the adsorbent, only consumed
in the cooling process a small amount of finished compressed air.
WORKING PRINCIPLE:
The working principle of the micro gas waste heat regeneration dryer is to use the heat of the high
temperature air discharged from the air compressor to directly heat the adsorbent after the adsorption
process, so that the adsorbent can be completely dehydrated and regenerated. In the process of heating
and regeneration, compressed air is not consumed, only a small amount of compressed air (2% - 3%)
is used in the cooling stage, which greatly saves energy. Its unique design, fuzzy cycle logic, perfect
temperature control and alarm functions ensure the complete regeneration of adsorbent, and solve
the problems such as ordinary compression type heat dryer can not adapt to the change of working
conditions, gas volume change, adsorbent bubble water powder crushing and so on.
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ADSORPTION AIR DRYERS
CAPACITY WATER
VOLTAGE POWER INLET / WATER DIMENSION
MODEL (NM3 / FLOW
(V/HZ) (KW) OUTLET INTERFACE (L X W X H)
MIN) (T/H)
HOC-E350 41.5 220V/50HZ 0.5 DN100 G2” 24X2 2200 X 1500 X 2830
HOC-E1000 110 220V/50HZ 0.5 DN150 DN80 60X2 3500 X 2300 X 2900
HOC-E1200 120 220V/50HZ 0.5 DN150 DN80 72X2 3800 X 2300 X 2950
HOC-E1400 140 220V/50HZ 0.5 DN150 DN100 87X2 4200 X 2400 X 2900
* Note: the above data is for reference, contact us for detailed technical parameters, if the inlet temperature of the
dryer is lower than 110 °C or the pressure dew point is required to be lower than - 40 °C, the auxiliary heating
system shall be added.
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ADSORPTION AIR DRYERS
DRYLUFT
MAD
MODULAR ADSORPTION DRYER
DRYLUFT MAD-series modular adsorption dryer is a
high value-added product newly developed by Reinigen
company. Compared with the traditional dryer, this series of
products are smaller and smaller. 13X molecular sieve and
straight through adsorption chamber make the adsorbent
more efficient. At the same time, the whole machine is
mainly made of high-quality aluminium alloy, which avoids
secondary pollution to the compressed air.
WORKING PRINCIPLE:
DRYLUFT MAD series adsorption dryer adopts non thermal method (PSA) to regenerate adsorption
materials. This is the simplest type of adsorption and has long been the choice of many industries
and applications. For small and medium-sized flow systems, these technologies are usually the only
feasible technologies. The modular design makes the M series a more reliable, smaller, more compact
and lightweight solution. They can be installed in the compressor room or at the point of use.
Compared with the traditional double tower dryer design, the modular structure is usually smaller
and lighter than the similar twin tower dryer. Provide an easy to install and easy to maintain design,
completely corrosion-resistant, better suitable for medical, food, electronic and other industries.
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ADSORPTION AIR DRYERS
DIMENSION WEIGHT
MODEL POWER INTERFACE AIR FLOW
(L X W X H) MM (KG)
* Note: the above data is for reference, contact us for detailed technical parameters. Product description
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OXYGEN GENERATOR
OG SERIES
GENERATOR
Pressure swing adsorption
OXYGEN GENERATOR INTRODUCTION
PSA oxygen generator is a machine producing oxygen by separating oxygen from air. It adopts the
principle of PSA (pressure swing adsorption). Pressure swing adsorption processes rely on the
fact that under pressure, gases tend to be attracted to solid surfaces, or “adsorbed”. The higher the
pressure, the more gas is adsorbed; when the pressure is reduced, the gas is released, or desorbed.
PSA processes can be used to separate gases in a mixture because different gases tend to be attracted
to different solid Surfaces. When air is passed under pressure through a vessel containing an adsorbent
(zeolite molecular sieve) bed that attracts nitrogen more strongly than it attracts oxygen, part or all
of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen.
When the bed reaches the end of its capacity to adsorb nitrogen, it can be regenerated by reducing
the pressure, thereby releasing the adsorbed nitrogen. It is then ready for another cycle of producing
oxygen. In this way, high purity oxygen is produced
PSA TECHNOLOGY
GAS EXIT
TOWER 2
TOWER 1
COMPRESSED AIR
INPUT
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OXYGEN GENERATOR
BASIC STRUCTURE
A complete oxygen generator consists of: Air compressor, Air Treatment Circuit, Air Receivers, PSA oxygen
generator, Oxygen Receiver, Super Charger Compressors and Medical Filtration.
Power Transformer Air Compressor Air Tank Filter Air Tank Oxygen Generator
AIR COMPRESSOR
Air compressor provides compressed air source for the PSA oxygen generation part, the flow and pressure
are to be decided by the desired oxygen flow rate, purity, outlet pressure. As it is the air source of whole
system, the performance of air compressor has remarkable influence to the whole oxygen generator system.
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OXYGEN GENERATOR
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OXYGEN GENERATOR
PRODUCT DETAILS
PRIMARY /
SECONDARY
PSA OXYGEN GENERATOR AIR COMPRESSOR
& OXYGEN AIR
RECEIVER TANK
MODEL
FLOW OIL
O2 FAD DISCHARGE WORKING
IN FLOW O2 FAD IN CONTENT VOLUME
PRESSURE IN PRESSURE PRESSURE
NM3/ IN LPM PURITY % M3/MIN @ OUTLET M3
IN BAR CFM IN BAR IN BAR
HR IN PPM
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OXYGEN GENERATOR
HIGH RELIABILITY:
Proven PSA technologies such as big flange structure, snowstorm filling, gas
distribution system, gas speed control technology, unequal pressure balance
system, etc make REINIGEN Gas oxygen generator more reliable.
EASY INSTALLATION:
Skid structure, fully assembled and test qualified before delivery. When machine
reaches site, with simple connection of power supply and gas pipeline, the machine
is ready for operation. No need to disassemble and/or re-assembly at site.
MINIMIZED MAINTENANCE:
After 8000 hours operation, simply replace the three filter elements and activated
carbon for air treatment part, no other regular maintenance needed
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KONDENSAT DRAIN SYSTEM
KONDENSAT
ID 50
INTELLIGENT ZERO AIR LOSS
DRAIN SYSTEM FOR FILTERS
KONDENSAT ID 50 is an innovative automatic KONDENSAT ID 50 can be installed extremely
condensate drain system specially designed for easily, even in small spaces, thanks to its
applications on compressed air filters. extremely compact dimensions and the
practical “Easy Lock” quick connection fitting.
KONDENSAT ID 50 integrates all the solutions To better adapt the product to each specific
designed to guarantee the discharge without application, different connection systems can
jams and wastes of compressed air, such be created to optimize the installation, reducing
as the use of a highly reliable level sensor, a handling costs to a minimum
high discharge passage with servo-controlled
membrane in fluoroelastomer and an internal
stainless steel inspectable filter in able to
retain impurities.
Easy-lock connection
Hose holder
with flow limiter
Integrated filter
to collect contamination
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KONDENSAT DRAIN SYSTEM
* (1) = Data refer to 1000 mbar(a), 20° C and 60% relative humidity. Operating pressure 7 bar and outlet temperature of the
aftercooler 35° C.
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KONDENSAT DRAIN SYSTEM
KONDENSAT
ID 52
INTELLIGENT ZERO AIR LOSS
DRAIN SYSTEM FOR FILTERS
KONDENSAT ID 52 is equipped with an integrated opening/closing cycles of the solenoid valve.
storage receiver inside which a level sensor If this is not enough, the problem is reported
has been mounted and is controlled by an outside by an alarm with potential-free contact
intelligent electronic circuit. All drain functions that can be used to draw the attention of
are displayed on a control panel. A test button maintenance staff in order to instruct the plant
is available on the control panel for manual control logic.
drainage.
KONDENSAT ID 52 is produced in several
KONDENSAT ID 52 starts working as soon as a models with different flow rates. All versions
sensor detects water at max. level and controls are suitable for working with any type of
the opening of the solenoid valve in order to take condensation water even the most aggressive
the water level back down to a minimum value, one or water containing a high percentage of
leaving a small residual quantity to prevent the oil. A built-in cup of filter, that is easy to clean,
system from discharging compressed air. In prevents the solenoid valve from clogging.
case of trouble, the control circuit unlocks the
drain pipes by carrying out a series of forced
Easy-lock connection
163 Integrated filter to
collect contamination
141
155
133
Secondary inlet
42
12
Hose holder
with flow limiter
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KONDENSAT DRAIN SYSTEM
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KONDENSAT DRAIN SYSTEM
141
214
193
Easy-lock
connection
House holder
42
12
with69flow limiter
Integrated filter
Nome File:
LD202L-230-B Foglio:
A3
Secondary inlet
File Name: Sheet:
to collect contamination
Descrizione:
Description:
Materiale:
Material:
Stato: Approvato da: Scala:
Status: Approved by: Scale:
Power (during
10 VA
drainage)
Alarm contact Contact NC/NO: 240V Ac max - 1A / 30 V Dc max - 1A
Working pressure 0,2 - 16 bar
Working temperature +1 / + 60 °C
Protection class IP65 (with connector and currectly assembled basket)
Electric connection EN 175301-803 Type B (ex DIN 43650) (Supplied)
Alarm connection M12 Code A 4 Poles (Not supplied)
Normal Flow (M3/min) 30
(1)
Normal Drain (It/h) 20
Maximum drain (It/h) 35
Maximum compressor
30
capacity (m3/min)
Maximum dryer
60
capacity (m3/min)
Capacity (m3/min) 300
Inlet 1 x G1/2”F + 1 x G3/4”M - G1/2”F (2)
Outlet 1 x ø12
Weight (kg) 1,2
Receiver volume (I) 0,22
Certificate CE CE + UL CE
Code 15-472 15-471 15-475 15-473 15-474
* (1) = Data refer to 1000 mbar(a), 20° C and 60% relative humidity. Operating pressure 7 bar and outlet
temperature of the aftercooler 35° C.
* (2) = For NPT version, minimum purchase lots are required. Get in touch with the Customer Service.
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KONDENSAT DRAIN SYSTEM
KONDENSAT
LBTD 45
LOW BAND TIMER DRAIN
Timed condensate drain KONDENSAT LBTD 45 is an
automatic drain system capable of removing cyclically
condensate water. KONDENSAT LBTD 45 integrates a
digital timer and a servo-controlled solenoid valve,
which is periodically opened according to T-on and T-off
times planned by using its control panel. KONDENSAT
LBTD 45 makes time regulation extremely precise
thanks to its selector with eight different sectors
which enables the choice among eight different pause
times (T-Off) and a button for setting three drainage
levels (T-on). The same button has a double testing
function, useful to check if the drainage system works
correctly. KONDENSAT LBTD 45 has a really small
size and it can be installed in each kind of position and
at each point of the compressed air plant.
BSP1/2” Operation
Port size
pressure:0-16Bar
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KONDENSAT DRAIN SYSTEM
KONDENSAT
HBTD 99
HIGH BAND MOTORISED
TIMER DRAIN
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KONDENSAT DRAIN SYSTEM
KONDENSAT FD 52
MECHANICAL FLOAT DRAIN SYSTEM FOR FILTERS
Simple and reliable product
Suitable to any air compressed points (air
compressor, after cooler, pressure vessel,
dryer, filter)
Works with oil-contaminated condensate
(unsuitable to oil-free applications)
Power connection not required
No air loss
Simple to install and fully automatic. Requires
no configuration or testing
½” Female connection
Supplied with inlet ½” male adapter fitting
Manual exhaust to drain KONDENSAT
manually and check the valve function
Operating pressure up to 16 bar
EC (CE) approved
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REINIGEN LUFT
TECHNOLOGY INDIA PVT. LTD
+91 9597 977 747 | www.reinigenluft.com
Reg. Office : No.15 / Vijayalakshmi Nagar,
G. Kouvandampalayam, Coimbatore,
TamilNadu, INDIA -641020