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COMPRESSED

AIR
PURIFICATION

REINIGEN LUFT
TECHNOLOGY INDIA PVT. LTD
www.reinigenluft.com
REINIGEN - OVERALL PRODUCT SERIES
INDEX

04 06
AIR QUALITY AIR TANK
DIGRAM

07 FILTER 10 REFRIGERATED
AIR DRYERS

08 10-14

09 15-17

17 ADSORPTION DRYERS

18-19 23-25

20-21 26-27
28-29 32-33

30-31 34-35

36 OG SERIES GENERATOR

KONDENSAT DRAINS SYSTEM

41-42 43-44 45

46 47 48
Air quality Digram

Specifying air quality ISO8573-1 is the primary document used


from the ISO 8573 series as it is this
(purity) in accordance document which specifies the amount of
contamination allowed in each cubic metre

with ISO 8573-1:2010, of compressed air.

the international
standard for ISO8573-1 lists the main contaminants as

compressed air
solid particulate, water and oil. The purity
levels for each contaminant are shown
separately in tabular form, however for
quality ease of use, this document combines all
three contaminants into one table.

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AIR QUALITY DIGRAM

SOLID PARTICULATE WATER OIL


TOTAL OIL
ISO 8573- MASS VAPOUR (AEROSOL
MAXIMUM NUMBER OF PARTICULATES PER M3 LIQUID G/
1:2010 CLASS CONCENTRATION PRESSURE LIQUID &
M3 VAPOUR)
MG/M3 DEWPOINT
0.1 - 0.5 MICRON 0.5 - 1 MICRON 1-5 MICRON MG/M3
0 AS SPECIFIED BY THE EQUIPMENT USER OF SUPPLIER AND MORE STRINGENT THAN CLASS 1
1 ≤ 20,000 ≤400 ≤10 - ≤-70ºC - 0.01
2 ≤ 400,000 ≤ 6,000 ≤ 100 - ≤-40ºC - 0.1
3 - ≤90,000 ≤1,000 - ≤-20ºC - 1
4 - - ≤10,000 - ≤+3ºC - 5
5 - - ≤100,000 - ≤+7ºC - -
6 - - - ≤5 ≤+10ºC - -
7 - - - 5-10 - ≤0.5 -
8 - - - - - 0.5-5 -
9 - - - - - 5-10 -
X - - - ≤10 - >10 >10

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AIR TANK

AIR TANK
COMPRESSED AIR
STORAGE TANK

An air receiver is a vital part of any compressed compressors. It acts as a buffer vessel to smooth
air system. The receiver has 3 main purposes in out demand on the air compressor, preventing
any compressed air system. It acts as a storage the air compressor having to turn on and off
vessel for compressed air storing it for later frequently.
usage when demand increases. It acts as a buffer
vessel, taking out some of the pulses that certain
types of air compressor make example piston

REINIGEN LUFT TANK


CAPACITY in HIGHT DIAMETER in
MODEL AVAILABLE PRESSURE RANGES
Ltr. in MM MM*

LT 100 100 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 1160 370

LT 200 200 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 1540 440

LT 500 500 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 2080 610

LT 1000 1000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 2355 800

LT 2000 2000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 2810 1000

LT 3000 3000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 2970 1300

LT 5000 5000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 3600 1500

LT 8000 8000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 4150 1650

LT 10000 10000 6 BAR 8 BAR 10 BAR 12 BAR 16 BAR 5150 1650

* The Dimensions and Weight of the Pressure Vessels are subject to vary according to the pressure and customization
requirements

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FILTERS

FILTERS
PRECISION COMPRESSED AIR FILTERS
Compressed air the safest power source in modern will cause major industrial problems, namely;
industry because it is flexible, environmentally shutdown, the appearance of waste products,
friendly safe, and reliable, and its advantages can and high maintenance costs. In order to solve
only be realized when the compressed air is clean. these problems that have plagued industrial
As we all know, dust particles always exist in the enterprises for a long time, it is our pursuit to use
atmosphere. These particles will be concentrated the smallest filter material to handle the largest
8 times after being sucked by the compressor. In possible flow. The combination of multiple layers
addition, more or less oil and fine oil mist enter of filter materials is folded to form the world’s
the compressed air according to the compressor most advanced filter technology.
type. The network, coupled with the unfavorable
factors such as corrosion in the humid air system,

DESIGN FEATURES :
• Exquisite appearance design, sophisticated thread processing technology or flange type, and the air flow direction is
marked on the shell which is easy to install.
• The shell is made of high-quality aluminum alloy and carbon steel.
• The surface is sprayed with epoxy resin powder to improve durability and corrosion.
• The filter tube head and the tube body adopt bayonet connection, which is convenient and quick to install and maintain.
• The circulation path is expanded to reduce the pressure drop.
• Compact design reduces the space required for maintenance.
• The pressure gauge indicates the time to replace the filter element at the glance
• Reliable automatic drainage device.

TECHNICAL PERFORMANCE AND APPLICATION OF REINIGEN


Filter grade Cross section Introduction Performance data Application

Pre-filter Mechanical separation Filter out solid and liquid particles of 3 µm and larger; • Upstream of cold dryer
and 3 µm Coalescing Residual oil content 5ppmw/w; • Downstream of cooler/
PF filtration IOS8573.1 quality level-solid:grade-3, oil content:grade-4; separator
Maximum liquid load at inlet : 25000ppmw/w • Directly used at operating point

Main pipeline 1 µm coalescing filter, Filter out solid and liquid particles of 1 µm and larger; Residual • Upstream of grade AA/AX filter
filter used in the air supply oil content 0.1ppmw/w • Downstream of adsorption
A0 pipeline of the equipment
under the workshop
IOS8573.1 quality level-solid: grade-2, oil content : grade-4;
Maximum liquid load at inlet: 500ppmw/w
dryer
• Upstream of cold dryer

Oil and dust


Fine structure coalescing Filter out 99.99+% oil mist, solid and liquid particles of 0.01 µm
removal filter and larger; Residual oil content 0.01ppmw/w; • Upstream of adsorption dryer
filter, oil-free air supply
AA for industrial production IOS8573.1 quality level-solid: grade-1, oil content: grade-2;
Maximum liquid load at inlet: 60ppmw/w
• Downstream of cold dryer

Filter out 99.99+% oil mist, solid and liquid particles of 0.01 µm
Ultra-efficient oil Hyperfine structure
and larger; Residual oil content 0.001ppmw/w; • Upstream of adsorption dryer
removal filter coalescing filter, oil-
IOS8573.1 quality level- solid: grade-1, oil content:grade-1
free air supply for key • (grade AA and AX should be
AX applications (air flow Maximum liquid load at inlet: 40ppmw/w
used as per-filter
Filter out oil mist, solid particles of 0.01 µm and larger;
contacting products
Residual
Degreasing and Oil content 0.003ppmw; IOS8573.1 quality level-solid: grade-1, • Downstream of cold dryer
Activated carbon
deodorizing filter oil content: grade – 1; the air inlet of the filter must with out • Downstream of grade AX filter
adsorption filter, for
• When there are high
ACS odourless air supply liquid, and the AA grade an AX grade filter should be used
upstream to prevent liquid oil contamination (60ppmw/w) requirements for the smell of
compressed gas

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FILTERS

CLEANLUFT CLT
HIGH PRECISION THREADED FILTERS
CLT SERIES ULTRA FINE PRECISION FILTERS PROVIDES users with a high quality compressed air
filtration which is specifi-cally used in several applications like airjet weaving , airjet spinning, laser
cutting, bottle blowing , advanced spraying, food processing, sorting, electronics, petro chemical and
other industries. By installing the CLT Series Ultra fine preci-sion filters, compressed air pollutants
such as oil, dust, water etc., can be effectively removed.

Highly Energy Efficient Efficient Removal Of Pollutants In


Engineering Compressed Air

ANODISED ALUMINIUM BODY

RUST FREE COATING

MULTI LAYERS OF FILTRATION

LOWEST DIFFERENTIAL PRESSURE

HIGHLY EFFICIENT PARTICLE FILTRATION

HIGH LEVEL OF OIL RETENTION RATE

REDUCED OPERATING COSTS

FILTER
FLOWRATE M3/HR CFM INTERFACE H W A B
MODEL
CLT 005 0.7 42 25 1/2” 165 74 22 42
CLT 010 1.2 72 42 1/2” 240 95 32 51
CLT 020 2.3 138 81 1” 280 95 32 51
CLT 030 3.5 210 124 1-1/2” 302 125 38 65
CLT 050 5.7 342 201 1-1/2” 421 125 38 65
CLT 070 7.8 468 275 1-1/2” 421 125 38 65
CLT 110 11.6 696 409 2” 550 170 46 82
CLT 150 15.5 930 547 2” 550 170 46 82
CLT 200 20.8 1248 734 2* 1/2” 730 175 51 94
CLT 250 25.3 1518 893 2*1/2” 815 175 51 94
CLT 300 30.8 1848 1087 3” 600 220 85 110
CLT 400 40.5 2430 1429 4” 820 220 85 110

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FILTERS

CLEANLUFT CLF
ENERGY EFFICIENT FLANGED FILTERS
The Flanged precision filter has many characteristics such as high pollution capacity, corrosion
resistance, good temperature resistance, large flow, easy to operate, long service life, and no fiber
shedding

The innovative filter housing and filter element design achieve


optimum flow characteristics at minimum pressure drop resulting
in considerable cost savings throughout the entire operating
lifetime of the filter element. Highly-efficient, borosilicate nano-
fibre media with a voids volume of 99 % ensures high dirt-holding
capacity at constantly low differential pressure. This efficiency
is supported by deep-pleating technology enabling 4.5 times
more filtration surface area to be incorporated into the element,
when compared with conventional filter elements. The filter-
housing design has been designed for easy of maintenance:
The deep-seated service-flange, supported by a pivoting hinge-
joint, enables element replacement to be undertaken by a single
individual. The dished-bottom provides ample space to drain
away liquids efficiently.

These filters are equipped with a optional level sensing, electronic


condensate drains from the tried and tested Zero Air loss drain
KONDENSAT ID 54L series, characterized by their zero air-loss
function and reliable drainage of even the largest amount of oil/
water condensate

Multi – Layer different filtration materials are used to filter


impurities in compressed air, including borosilicate layer,
glass fiber layer, activated carbon fiber layer, multi – layer non
– woven layer and stainless steel mesh layer. Through multi –
layer filtration, the high quality compressed air without oil and
impurity is achieved.

FILTER MODEL FLOWRATE M3/HR CFM INTERFACE W H D

CFL 20 20 1200 706 DN80 353 1110 133

CFL 40 40 2400 1412 DN100 465 1159 245

CFL 60 60 3600 2118 DN125 500 1194 273

CFL 80 80 4800 2824 DN125 565 1290 325

CFL 100 100 6000 3529 DN150 617 1305 377

CFL 120 120 7200 4235 DN150 726 1353 377

CFL 140 140 8400 4941 DN200 735 1360 450

CLF 160 160 9600 5647 DN200 780 1419 500

CLF 180 180 10800 6353 DN200 780 1419 500

CLF 200 200 12000 7059 DN200 800 1560 500

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REFRIGERATED AIR DRYERS

DRYERS
REFRIGERATED AIR DRYERS

ENERGY
SAVING

DRYLUFT
ESD
DRYER SERIES
REINIGEN perfects its range of dryers for ALUMINIUM TECHNOLOGIES
compressed air treatment, with the evolution (with
a new version) of the ESD (Energy Saving Drying)
series aimed at reducing energy consumption, DIRECT TO ENERGY SAVING
thanks to the high efficiency of the ALU drying REINIGEN improves it’s range of compressed air
module -DRY , to the very limited pressure drop dryers with the development of the ESD series
and the application of new components with energy (Energy Saving Drying), focused to reduce energy
saving technology. The main advantages offered are: consumption. Main features are:
Limited pressure drop even under extreme load - Low pressure drop even with load variances;
conditions;
- Low power consumption thanks to the ALU- DRY
Dew Point extremely constant even when installation heat exchanger, high efficiency compressors,
and operating conditions vary. innovative hot gas by pass valve and zero loss
drain condensate
The ESD series has been designed and built
to facilitate any inspection and maintenance - system (from ESD 180 included);
operations.
- Constant pressure Dew Point with differing load
The easy-to-remove canopies offer immediate conditions;
access to system parts. The clear arrangement
of components, the simple composition of the - Functionally even at maximum working
refrigerant circuit and the numbering of the conditions (air inlet 70°C and ambient 50°C).
electrical system cables facilitate normal operator
The components of ESD range, from refrigerant to
control operations.
materials of construction, have been selected with
The ESD series, designed with the utmost respect maximum respect for the environment and their
for the environment, is updated with the use of new ability to be recycled.
ecological refrigerants combined with the selection
of recyclable construction materials.

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REFRIGERATED AIR DRYERS

TECHNICAL DETAILS | ESD 3-160

CONTROL PANEL
Operation of all models ESD 3…160 is controlled and
monitored by DMC34 digital controller. Featuring a
3-digit display for the visualization of the DewPoint
temperature (in °C or °F) and the dryer total operating
hours. DMC34 includes as well the condenser fan
control, scheduled maintenance reminder, timer for
the condensate drain valve and detection of any dryer
malfunction (also reported on the potential free alarm
contact)

CONTROL & PROTECTION DEVICES


All models are fitted with a fan pressure switch to
control the refrigerant condensing.

ESD 55 and largers, come equipped with some specific


devices to protect the components of the unit:

- re-set high refrigerant pressure cut-out (for ESD


80...160); CONDENSATE DRAIN
- low refrigerant pressure cut-out (for ESD 80...160); ESD 3...160 models are fitted with an electronic
system to drain the condensate interfaced to the
- re-set high temperature cut-out (for ESD 55...160), DMC34 controller. Discharge and pause times are
which stops the refrigerating compressor when adjustable. Drainage group includes also a ball
discharge temperature is too high (e.g. clogged or isolation valve and a strainer. A zero loss drain is
blocked condenser). As option the tem-perature available as an option.
cut-out can be mounted on ESD 3...40 models.

COMPRESSOR
RECIPROCATING TYPE Models ESD 3...40 are fitted with high efficiency piston compressors sourced from
major producers.

ROTARY SCROLL
For models ESD 55...160 (with single- From model ESD 180 on, the type of compressor
phase power supply). This is a new used is the scroll. Widely used in the
technology applied to refrigerants air conditioning and refrigeration
as an alternative to the traditional sectors, the scroll compressor
piston compressor. Compression performs well and has low energy
of the refrigerant is achieved by consumption. Compression of the
way of interaction between a refrigerant is achieved by way of two
cylindrical stator and a rotating concentric coils: one fixed and the other
eccentric nucleus. In this method, mobile. The scrolls are wear-resistant,
the parts which come into contact with highly reliable and guarantee a high
one another are wear-resistant and level of noise reduction.
therefore more reliable.

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REFRIGERATED AIR DRYERS

TECHNICAL DETAILS | ESD 180 - 3000

DMC 24 CONTROLLER CONTROL PANEL


In addition to the characteristics already present in
the DMC34 model, this new controller features a new
client-protection function, which allows the user to
plan maintenance operations, a working meter and
a RS485 interface for connection to a PC. The four
temperature probes and pressure transducer record
and display the parameters of the dryer when in
use and enable the functions AFC (Advanced Fan(s)
Control) for the control of refrigerant condensing,
and the ASW (Advanced Service Warning) to receive
advance warning of defects. Control and protective
devices are now included in the DMC24 controller
and interfaced to the operator through the functions
ADS (Advanced Draining System) for the control of
the zero loss drain and AAL (Advanced Alarm Log).
The DMC24 includes the protection for monitoring the
sequence of the supply phases and the stopping of the
compressor in conditions of high or low refrig-erant
pressure and/or high discharge temperature.

CONDENSATE DRAIN

ESD 180 dryer and largers


are equipped with a
zero loss drain system,
interfaced to the DMC24, to
assure the drainage of the
condensed water only with no
air loss.

“HOT GAS” BY-PASS VALVE EASY MAINTENANCE


The precise and accurate The ESD series has been designed and
hot gas by-pass valve, built to facilitate any inspection and
which prevents the maintenance operations that may
formation of ice inside prove necessary. The hoods are
the evaporator at any easily removed and offer immediate
load condition, is a recent access to all parts of the system. The
development unavailable in the clear layout of the components, the
past. The valve is set during final simple composition of the refrigerant
test and no further adjustments circuit and the numbering of the wires in the
are necessary. electrical system, facilitate the operator when
carrying out standard controls.

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REFRIGERATED AIR DRYERS

ALU-DRY HEAT EXCHANGER


The air-to-air and the air-to-refrigerant heat exchangers plus the demister type condensate separator are
housed in an unique module. The vertical arrangement ensures the wet compressed air flows down to the
automatic drain. The counter flows of compressed air ensure maximum heat transfer.

AIR/AIR HEAT EXCHANGER


Or economizer, pre-cools the air entered into
the dryer, in order to reduce the cooling power
required when the air subsequently passes
into the evaporator. The air exiting the dryer
is heated in the same way in order to prevent
condensation from forming in the factory pipes

EVAPORATOR
The generous dimensions of the air-to-
refrigerant heat exchanger plus the counter
flow gas streams allow full and complete
evaporation of the refrigerant (preventing liquid
returning to the compressor).

DEMISTER TYPE
CONDENSATE SEPARATOR
The high efficiency condensate separator is
located within the heat exchanger module. No
maintenance is required and the coalescing
effect results in a high degree of moisture
separation

LARGE CAPACITY
The large capacity separator is designed to hold
condensate also at high humidity in compressed
inlet air.

LOW PRESSURE DROP


The large cross section of flow channels leads
to low air velocities and reduced pressure drop

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REFRIGERATED AIR DRYERS

TECHNICAL FEATURES
Data refer to the following nominal conditions: ambient
temperature of 25°C, with inlet air at 7 barg and 35°C and 3°C
pressure Dew Point (-22°C atmospheric pressure Dew Point).
Max. working conditions: ambient temperature 50°C, inlet air
temperature 70°C and inlet air pressure 14 barg (16 barg ESD
3…12).

FLOW-RATE CONNECTION POWER SUPPLY DIMENSIONS


MODEL REFRIGERANT
NL/MN [NM3/H SCF [Ø] PH/VOLT/ FR FRONT SIDE HEIGHT WEIGHT
ESD 3 R 134.a 350 21 12 G 1/2” 1/230/50-60 345 420 740 28
ESD 5 R 134.a 550 33 19 G 1/2” 1/230/50-60 345 420 740 29
ESD 8 R 134.a 850 51 30 G 1/2” 1/230/50-60 345 420 740 31
ESD 12 R 134.a 1,200 72 42 G 1/2” 1/230/50-60 345 420 740 32
ESD 18 R 134.a 1,800 108 64 G 1” 1/230/50 485 455 825 39
ESD 23 R 134.a 2,500 150 88 G 1” 1/230/50 485 455 825 41
ESD 30 R 407 C 3,400 204 120 G 1.1/4” 1/230/50 485 455 825 46
ESD 40 R 407 C 4,100 246 145 G 1.1/4” 1/230/50 485 455 825 53
ESD 55 R 407 C 6,100 366 215 G 1.1/2” 1/230/50 555 580 885 55
ESD 60 R 407 C 6,800 408 240 G 1.1/2” 1/230/50 555 580 885 63
ESD 80 R 407 C 9,000 540 318 G 2” 1/230/50 555 625 975 92
AIR COOLED

ESD 100 R 407 C 10,800 648 382 G 2” 1/230/50 555 625 975 94
ESD 120 R 407 C 12,500 750 441 G 2.1/2” 1/230/50 665 725 1105 141
ESD 140 R 407 C 14,500 870 512 G 2.1/2” 1/230/50 665 725 1105 150
ESD 160 R 407 C 16,000 960 565 G 2.1/2” 1/230/50 665 725 1105 158
ESD 180 R 407 C 18,000 1,080 636 DN80 PN16 3/400/50 790 1000 1465 240
ESD 210 R 407 C 21,000 1,260 742 DN80 PN16 3/400/50 790 1000 1465 242
ESD 250 R 407 C 28,000 1,680 990 DN80 PN16 3/400/50 790 1000 1465 275
ESD 300 R 407 C 34,000 2,040 1,202 DN80 PN16 3/400/50 790 1000 1465 276
ESD 360 R 407 C 39,000 2,340 1,378 DN80 PN16 3/400/50 790 1000 1465 311
ESD 400 R 407 C 42,000 2,520 1,484 DN100 PN16 3/400/50 1135 1205 1750 463
ESD 500 R 407 C 42,000 3,120 1,837 DN100 PN16 3/400/50 1135 1205 1750 538
ESD 600 R 407 C 63,000 3,780 2,226 DN100 PN16 3/400/50 1135 1205 1750 540
ESD 720 R 407 C 78,000 4,680 2,755 DN125 PN16 3/400/50 1135 1205 1750 612
ESD 900 R 407 C 90,000 5,400 3,178 DN150 PN16 3/400/50 1300 1750 1810 830
ESD 1100 R 407 C 1,10,400 6,624 3,900 DN150 PN16 3/400/50 1300 1750 1810 940
ESD 1200 R 407 C 1,20,000 7,200 4,238 DN200 PN16 3/400/50 1400 2200 1870 1055
ESD 1500 R 407 C 1,47,200 8,832 5,200 DN200 PN16 3/400/50 1400 2200 1870 1200

ESD 180 WC R 407 C 18,000 1,080 636 DN80 PN16 3/400/50 790 1000 1465 225
ESD 210 WC R 407 C 21,000 1,260 742 DN80 PN16 3/400/50 790 1000 1465 227
ESD 250 WC R 407 C 28,000 1,680 990 DN80 PN16 3/400/50 790 1000 1465 256
ESD 300 WC R 407 C 34,000 2,040 1,202 DN80 PN16 3/400/50 790 1000 1465 257
ESD 360 WC R 407 C 39,000 2,340 1,378 DN80 PN16 3/400/50 790 1000 1465 288
WATER COOLED

ESD 400 WC R 407 C 42,000 2,520 1,484 DN100 PN16 3/400/50 1135 1205 1750 431
ESD 500 WC R 407 C 52,000 3,120 1,837 DN100 PN16 3/400/50 1135 1205 1750 498
ESD 600 WC R 407 C 63,000 3,780 2,226 DN100 PN16 3/400/50 1135 1205 1750 500
ESD 720 WC R 407 C 78,000 4,680 2,755 DN125 PN16 3/400/50 1135 1205 1750 562
ESD 900 WC R 407 C 90,000 5,400 3,178 DN150 PN16 3/400/50 1300 1750 1810 770
ESD 1100 WC R 407 C 1,10,400 6,624 3,900 DN150 PN16 3/400/50 1300 1750 1810 940
ESD 1200 WC R 407 C 1,20,000 7,200 4,238 DN200 PN16 3/400/50 1400 2200 1870 1055
ESD 1500 WC R 407 C 1,47,200 8,832 5,200 DN200 PN16 3/400/50 1400 2200 1870 120+A1:L450

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REFRIGERATED AIR DRYERS

KLEANAIR
KLRD
ENERGY SAVING
REFRIGERATION AIR DRYER
KLRD series refrigerated dryer is a new type of energy-saving refrigerated dryer which is mainly
promoted by Reinigen company. This series of products have the characteristics of environmental
protection, clean, energy saving, etc. It is made of stainless steel or aluminum alloy which is not
easy to rust, the whole series is made of environment-friendly refrigerant; the heat exchange
efficiency is better than the traditional shell and tube dyer, and the energy-saving effect is obvious.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6MPa ~ 1.6MPa allowed)
• Rated air inlet temperature 45°C (limited air inlet temperature ≤ 60 °C)
• Pressure dew point: 2-8°C Rated ambient temperature: 32°C (2°C - 40 °C allowed)
• Pressure loss under full load: 0.015MPa
• Cooling mode: air cooling
• Refrigerant: R134a/R410A / R407C and other environmental protection refrigerant
• Control mode: microcomputer / PLC control

WORKING PRINCIPLE:
Reinigen KLEANAIR KLRD series freeze dryer, through forced cooling to reduce the water content
to compressed air, to provide users with dry and clean compressed air. The lowest pressure dew
point is 2 °C. It adopts the three in on design of heat exchange, evaporator and gas-liquid separator,
plate fin structure with high efficiency heat exchange, microchannel condenser, refrigeration
system uses refrigeration compressor with lower energy consumption, and the whole series adopts
environmental protection refrigerant, so the whole machine is energy-saving and environmental
protection:

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REFRIGERATED AIR DRYERS

TECHNICAL DATA SHEET OF


KLEANAIR KLRD SERIES ENERGY SAVING REFRIGERATION AIR DRYER

OVERALL
CAPACITY VOLTAGE INLET/ WEIGHT DIMENSION
MODEL POWER
NM3/MIN) (V/HZ) OUTLET (KG) (HXWXD)
(KW)

KLRD-108 1.5 220V/50HZ 0.5 RC1” 55 780 X 480 X 450

KLRD-208 2.5 220V/50HZ 0.66 RC1” 65 990 X 590 X 500

KLRD-30A 3.8 220V/50HZ 0.9 RC1” 75 990 X 520 X 440

KLRD-50A 6.5 220V/50HZ 1.3 RC1-1/2” 120 990 X 520 X 440

KLRD-75A 10.5 220V/S0HZ 2.1 RC2” 140 1230 X 690 X 470

KLRD-100A 13.5 220V/50HZ 2.3 RC2” 160 1230 X 690 X 470

KLRD-120A 17 220V/50HZ 2.8 RC2-1/2” 180 1440 X 1170 X 550

KLRD-150A 21.5 380V/50HZ 3 RC2-1/2” 200 1440 X 1170 X 550

KLRD-180A 25 380V/50HZ 3.2 DN80 260 1510 X 1170 X 600

KLRD-200A 28.5 380V/50HZ 3.5 DN80 290 1510 X 1170 X 600

KLRD-250A 32 380V/50HZ 4 DN80 350 1510 X 1500 X 750

KLRD-300A 37 380V/50HZ 4.5 DN80 380 1510 X 1500 X 750

KLRD-400A 45 380V/50HZ 5.8 DN100 450 1580 X 1600 X 750

KLRD-S00A 55 380V/S50HZ 6.5 DN100 550 1750 X 1600 X 1000

KLRD-600A 65 380V/50HZ 7.5 DN125 660 1750 X 1600 X 1000

KLRD-700A 75 380V/50HZ 8.8 DN125 700 1750 X 1750 X 1000

KLRD-800A 85 380V/S50HZ 10.2 DN125 720 1750 X 1750 X 1000

KLRD-1000A 100 380V/50HZ 13.5 DN150 760 1850 X 2000 X 1100

KLRD-1200A 120 380V/50HZ 15.8 DN150 760 1850 X 2000 X 1200

* Note: the above data is for reference, contact us for detailed technical parameters.

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ADSORPTION AIR DRYERS

DRYLUFT HLR
HEATLESS REGENERATION ADSORPTION DRYERS
PRODUCT DESCRIPTION:
The heat less regeneration adsorption dryer is based adsorption dryer, which brings great convenience
on pressure swing adsorption. When the water vapor to the structure. Simple, the operation process is
in the mixed component is high partial pressure, the also very convenient. In the heat less regeneration
adsorbent adsorbs moisture, and in the low partial process, the desorbed gas is not only the energy
pressure of water vapor environment, the adsorbed necessary for regeneration, but also serves as a
moisture in the adsorbent is completed. Desorption” truncated body for water vapor discharge. Since
and return to the gas phase, the adsorbent thus pressure swing adsorption is generally regarded as
obtains active regeneration. The low partial pressure an isothermal process, the heat less regeneration
desorption air used in the heat less regeneration dryer does not need to be equipped with a cooling
dryer is taken from part of the product gas output by process. The desorption and regeneration of the
this machine. The regeneration gas and the product adsorbent are completed simultaneously in the heat
gas are homologous to the heat less regeneration less regeneration.

DESIGN FEATURES:
• Using high-performance pneumatic valve, reliable performance, sensitive
action, fast and reliable switching and long life.
• Using high-torque aluminum alloy pneumatic actuator, with large torque
and stable action
• Using high-efficiency adsorbent with large specific surface area, strong
adsorption capacity and strong wear resistance, to ensure that the dew
point is stable for long-term use and he adsorbent does not powder.
• Using a fully electronic programmable controller, easy to understand, easy
to operate and maintain
• Low operating noise, using a silent one-way valve and high-performance
muffler to ensure that the noise is reduced to a minimum during the entire
operation and exhaust process.
• Automatic stamping function, automatic stamping before valve switching,
so that the cylinder pressure is equalized and then switched to ensure the
stability of the cylinder pressure, avoid the impact of pipeline pressure
fluctuation on the adsorbent, and ensure the longevity of the adsorbent.

RELIABLE ACCESSORIES :
MC CERTIFIED PRESSURE IMPORTED SILENCER
GAUGE Imported special noise-absorbing filter
Adopting HONGQI pressure materials can minimize noise and design
gauge certified by national MC over-pressure safety devices to ensure safe
measurement operation of the unit

PNEUMATIC CONTROL GAS DIFFUSION DEVICE


COMPONENTS The stainless steel increased flow design
The operating life can reach ensures that the air flow evenly passes
1million times which ensure the through the adsorption tower to achieve the
life for unit in operation for 5 to highest adsorption efficiency
10 years

-17-
ADSORPTION AIR DRYERS

DRYLUFT HLR
HEATLESS REGENERATION
ADSORPTION DRYER

Heatless regeneration adsorption dryer is a conventional series of products of Reinigen company,


which is positioned as stable and durable. Compared with freeze dryer, it can achieve lower dew
point, but it will consume a part of compressed air. The design has simple structure and low
failure rate.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure : 0.7MPa (0.6MPa ~ 1.0MPa allowed)
• Rated inlet air temperature : 10 °C~ 30 °C(2 °C ~ 40°C is allowed)
• Atmospheric dew point of finished gas: -40°C ~ 40°C
• Ambient temperature : ≤ 45°C
• Pressure loss: <_ 0.02MPa
• Regeneration mode: heatless regeneration
• Adsorbent: activated alumina + high efficiency molecular sieve
• Oil content of intake air: ≤ 0.02MPa
• Average regeneration gas consumption: 8-14% gas consumption
• Control mode: full electronic programmable time control (dew point control optional)

WORKING PRINCIPLE:
The heatless regeneration dryer uses the PSA pressure swing adsorption principle, the
regeneration process is not heated, and the compressed air is dried through the double tower
circulation adsorption process. One adsorption tower absorbs the water in the compressed air
under a certain pressure, the other uses a small part of the dried air to reduce the pressure for
regeneration, and after a certain time, the two towers switch to each other, so as to realize the
continuous adsorption and purification of air.

-18-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT HLR HEATLESS REGENERATION ADSORPTION DRYER
CAPACITY VOLTAGE(V/ INLET/ WEIGHT DIMENSION ( L X
MODEL POWER (KW)
(NM3/MIN) HZ) OUTLET (KG) WXH)

HLR-H10ONX 1.5 220/50 0.1 G3/4” 120 1795 X 725 X 630

HLR-H20NX 2.5 220/50 0.1 GL” 175 1695 X 840 X 570

HLR-H30NX 3.8 220/50 0.1 G1” 306 1690 X 1020 X 610

HLR-HSONX 6.5 220/50 0.1 G1-1/2” 436 1860 X 1160 X 680

HLR-H75NX 10.5 220/50 0.1 G2” 590 2180 X 1200 X 720

HLR-H100NX 13.5 220/50 0.1 G2” 700 2230 X 1260 X 780

HLR-H120NX 17.0 220/50 0.1 DN65 820 2440 X 1350 X 930

HLR-H150NX 21.5 220/50 0.1 DN65 985 2270 X 1470 X 1000

HLR-H180NX 25.0 220/50 0.1 DN65 1080 2470 X 1460 X 1000

HLR-H200NX 28.5 220/50 0.1 DN80 1180 2450 X 1560 X 1070

HLR-H250NX 32.0 220/50 0.1 DN80 1310 2650 X 1600 X 1050

HLR-H300NX 37.0 220/50 0.1 DN80 1520 2680 X 1700 X 1100

HLR-H350NX 41.5 220/50 0.1 DN100 1670 2700 X 1830 X 1150

HLR-H400NX 45.0 220/50 0.1 DN100 1790 2790 X 1830 X 1150

HLR-H450NX 50.0 220/50 0.1 DN100 1960 2780 X 2040 X 1240

HLR-HS00NX 55.0 220/50 0.1 DN100 2160 2875 X 2040 X 1240

HLR-HS550NX 60.0 220/50 0.1 DN100 2400 2790 X 2130 X 1300

HLR-H600NX 65.0 220/50 0.1 DN125 2550 2970 X 2210 X 1340

HLR-H700NX 75.0 220/50 0.1 DN125 300 2920 X 2350 X 1380

HLR-H800NX 85.0 220/50 0.1 DN125 3100 2920 X 2350 X 1380

HLR-H900NX 95.0 220/50 0.1 DN150 3800 3030 X 2510 X 1500

HLR-H1100NX 110.0 220/50 0.1 DN150 4300 3060 X 2610 X 1580

HLR-H1300NX 130.0 220/50 0.1 DN150 4940 3110 X 2810 X 1700

* Note: the above data is for reference, contact us for detailed technical parameters.

-19-
ADSORPTION AIR DRYERS

DRYLUFT MHR
MICRO HEAT REGENERATED ADSORPTION DRYERS
PRODUCT DESCRIPTION:
The micro-heat regeneration adsorption dryer works does not mean that the adsorbent regeneration has
according to the principle of temperature swing been completed. The original adsorption activity is
adsorption, that is, the adsorbent absorbs moisture at fully restored when the temperature is lowered to
room temperature, and the moisture adsorbed by the the initial value. Therefore, the regeneration process
adsorbent completes “desorption” at high temperature of the micro-heat regeneration adsorption dryer
and returns to the gas phase. In this process, an must be carried out in two steps, that is, “heating and
external heat source provides the heat required for desorption” first, and then “cooling and regeneration”
desorption, and uses part of this product gas a heat ; “ desorption” is only one step of adsorbent
carrier. In the adsorbent regeneration process, all regeneration.
the adsorbed water returns to the gas phase, which

DESIGN FEATURES:
• Using high-performance pneumatic valve, reliable performance, sensitive
action, rapid switching, reliable and long life.
• Using high-torque aluminium alloy pneumatic actuator, with large torque
and stable action.
• Using high-efficiency adsorbent with large specific surface area and
strong adsorption capacity. Strong abrasion resistance, to ensure that the
dew point is stable and does not powder after long-tem use.
• Using a fully electronic programmable controller, Chinese interface, easy
to install, easy to operate and maintain.
• Low operating noise, using a silent one-way valve and high-performance
muffler to ensure that the noise is reduced to a minimum during the
entire operation an exhaust process.
• Automatic stamping function, automatic stamping before the valve switch,
so that the cylinder pressure is equalized and then switched to ensure the
stability of the cylinder pressure, avoid the impact of pipeline pressure
fluctuation on the adsorbent, and ensure the service life of the adsorbent.
• The heater is equipped with pressure protection to prevent the heater
from burning dry and improve the service life of the heater.

RELIABLE ACCESSORIES :
EXTERNAL HIGH IMPORTED PNEUMATIC BUTTERFLY
EFFICIENCY HEATER VALVE
Highly intensive compact structure, Adopt Germen imported pneumatic
imported alloy heating element, 316 butterfly valve for precise integration,
stainless steel seamless pipe body, good after rigorous calculation, the scaling ring
mechanical performance under high and the media plate have no friction, and
pressure gas impact. the operating life is up to 2 million times

MICROCOMPUTER CONTROL SYSTEM GNH-280 MOLECULAR MEMBERSHIP


Use single-chip microcomputer control GNH-280 has high-efficiency adsorption
mode to implant mature control program performance and high-strength abrasion
to automatically control the operation resistance, and the adsorption heat
of the unit, multiple modes and function reaches 4200 dry coke, Long service life,
options. reducing operating costs in actual use.

-20-
ADSORPTION AIR DRYERS

DRYLUFT MHR
MICRO HEAT REGENERATED
ADSORPTION DRYERS

Micro-heat regeneration adsorption dryer is a conventional series of products of Reinigen company,


which is positioned as stable and durable. One the basis of heatless regeneration adsorption dryer,
it added regeneration gas heater, which has better energy-saving type compared with heatless
regeneration adsorption dryer.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6MPa ~ 1.0MPa allowed)
• Rated inlet air temperature: 10 °C ~ 30 °C (2 °C ~ 40 °C is allowed)
• Atmospheric dew point of finished gas: - 40 °C (customized below -40 °C)
• Ambient temperature: ≤ 45 °C
• Pressure loss: ≤0.02MPa
• Regeneration mode: heating regeneration
• Adsorbent: activated alumina + high efficiency molecular sieve
• Oil content of intake air: ≤ 0.1mg/m*
• Average regeneration gas consumption: 4-8% gas consumption
• Control mode: full electronic programmable time control (dew point control optional)

WORKING PRINCIPLE:
The heated regeneration adsorption dryer makes full use of the characteristics of adsorbent
(adsorption under high pressure and low temperature, desorption under low pressure and high
temperature) and improves the adsorption capacity of adsorbent within unit mass, so as to achieve
the purpose of deep drying of compressed air. It has the advantages of simple structure, high degree
of automation, less gas consumption and deep desorption of PSA adsorption dryer. It can avoid the
weakness of large gas consumption and frequent switching of the heatless regeneration dryer. Its
comprehensive index has obvious advantages and more energy consumption saving, thus effectively
reducing the user's use cost.

-21-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT MHR MICRO-HEAT REGENERATION ADSORPTION DRYER

CAPACITY VOLTAGE POWER INLET / WEIGHT DIMENSION (L X


MODEL
(NM3/MIN) (V/HZ) (KW) OUTLET (KG) WXH)

MHR-H10OHX 1.5 380/50 1.7 G3/4” 125 1795 X 725 X 630

MHR-H20HX 2.5 380/50 1.7 G1” 180 1695 X 840 X 570

MHR-H30HX 3.8 380/50 2.5 G1” 310 1690 X 1020 X 610

MHR-HS50HX 6.5 380/50 3.1 G1-1/2” 436 1860 X 1160 X 680

MHR-H75HX 10.5 380/50 3.1 G2” 610 2180 X 1200 X 720

MHR-H100HX 13.5 380/50 4.1 G2” 720 2230 X 1260 X 780

MHR-H120HX 17.0 380/50 4.1 DN65 850 2440 X 1350 X 930

MHR-H1S50HX 21.5 380/50 6.1 DN65 1000 2270 X 1470 X 1000

MHR-H180HX 25.0 380/50 7.1 DN65 1100 2470 X 1460 X 1000

MHR-H200HX 28.5 380/50 7.1 DN80 1280 2450 X 1560 X 1070

MHR-H250HX 32.0 380/50 9.1 DN80 1350 2650 X 1600 X 1050

MHR-H300HX 37.0 380/50 9.1 DN80 1550 2680 X 1700 X 1100

MHR-H350HX 41.5 380/50 10.6 DN100 1700 2700 X 1830 X 1150

MHR-H400HX 45.0 380/50 10.6 DN100 1830 2790 X 1830 X 1150

MHR-H450HX 30.0 380/50 13.6 DN100 2000 2780 X 2040 X 1240

MHR-H500HX 55.0 380/50 15.1 DN100 2170 2875 X 2040 X 1240

MHR-HSS0HX 60.0 380/50 19.6 DN100 2460 2790 X 2130 X 1300

MHR-H600HX 65.0 380/50 19.6 DN125 2650 2970 X 2220 X 1340

MHR-H700HX 75.0 380/50 22.6 DN125 3100 2920 X 2350 X 1380

MHR-H800HX 85.0 380/50 25.6 DN125 3200 2920 X 2350 X 1380

* Note: the above data is for reference, contact us for detailed technical parameters

-22-
ADSORPTION AIR DRYERS

DRYLUFT CTD
COMPRESSED AIR COMBINATION TYPE DRYER
PRODUCT DESCRIPTION:
The high-temperature and high-humidity compressed obtain a product gas with as lower dew point. Finally
air from the compressor first exchanges heat with the low-temperature dry compressed air enters
the dried low-temperature compressed air in the the heat exchanger to cool the high-temperature
heat exchanger of the refrigeration dryer to reduce and high-humidity inlet air, and at the same time,
the temperature, and then enters the evaporator to its temperature rises. High to prevent condensation
be further cooled. Most of the gaseous water in the outside the conveying pipeline, a small part of the
evaporator. The molecules condense into liquid water dry compressed air after the temperature is used for
and are discharged. After that, the compressed air the regeneration of the adsorbent, which improves
with very low moisture content enters the adsorption the regeneration efficiency and reduces energy
cylinder to be further dried and dehumidified to consumption.

DESIGN FEATURES:
• Energy saving in every aspect
The unique process design, the adsorption system adsorbs at low temperature and regenerates at room temperature, to ensure that the
loss of compressed air during regeneration is minimized, and the power consumption of the refrigeration system can reduced by 20-
40%. Effectively improve the efficiency of the air compressor, the entire air compressor system exerts its own advantages to operate in
the best condition to achieve the highest service life, which benefits from its design scheme and advanced technology.

• The best built-in precision filter design


The built-in high-efficiency precision filter fully filters impurities such as oil vapor contained in the compressed air at a low temperature
of 2~5°C Filtering at low temperature makes the precision filter play the greatest filtering effect the filter efficiency is increased by more
than 50% which fully improves the service life of the filter, and more effectively prevents the adsorption system form being polluted.

• Advanced refrigeration drying system and adsorption drying system design


The design of the refrigeration drying system is advanced, the contact area between compressed air and Freon is large, the time is long,
and the heat exchange is more thorough. Imported high-precision refrigeration components, advanced expansion throttling devices
and the temperature automatic capacity adjustment device automatically adjust to the best state according to the changing working
conditions effectively reducing the electric energy consumption of the refrigeration compressor and further saving energy consumption.
The best adsorption cycle of the adsorption drying system uses highly efficient adsorbents, which have high strength and absorption
resistance, and have better adsorption efficiency. The best solution is to adsorb water at low temperatures. Extremely increase the
adsorption depth and obtain extremely low dew point.

• Durable and user-friendly design


The integrated design makes it more sophisticated, small footprint and easy to install; years of research and technology have been
successfully produced with modern technology and equipment, and every product is strictly controlled. It is allowed to leave the factory
only if the standard test meets the usage standard, to ensure that you are satisfied from stat to finish.

RELIABLE ACCESSORIES :

PRECISION ELECTRONIC SPRY COATING CAMERA PRODUCTION BLOW MOLDING LASER CUTTING PETROLEUM INDUSTRY

-23-
ADSORPTION AIR DRYERS

DRYLUFT CTD
COMPRESSED AIR
COMBINATION TYPE DRYER
CTD series combined dryer combines the advantages of freeze dryer and adsorption dryer. Through
unique design, the two are skid connected. Through the treatment of combined dryer, it can reach a very
low pressure dew point.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0./MPa (0.6-1.Ompa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 50 °C (≤ 80 °C allowed)
• Outlet pressure dew point: ≤ 40 °C (other pressure dew points are required to be customized)
• Rated ambient temperature: ≤ 45 °C
• Pressure loss: ≤ 0.047MPa
• Average regeneration gas consumption: 3%-5% (micro-heat); 4%-6%(heatless)
• Regeneration mode: micro-heat/ heatless regeneration
• Adsorbent: activated alumina + high efficiency molecular sieve
• Oil content of intake air: ≤ 0.4mg/m*
• Cooling mode: air cooling/ water cooling

WORKING PRINCIPLE:
The humid air first enters the pre-cooler in the freezer drying system and exchanges heat with the dry
low dew point air from the adsorption drying system, which increases the temperature of the low dew
point air and reduces the intake air the temperature of the compressed air entering the evaporator
removes a part of the water and lowers it to room temperature, reducing the work load of the evaporator.
Then enter the evaporator for heat exchange to cool the compressed air to around the dew point
temperature most of the water, oil and some impurities in the compressed air are condensed here, and
the air and water are fully separated by the air-water separator. The pressure after preliminary drying
the compressed air enters the adsorption drying system through the degreasing filter. The air is deeply
absorbed by the high-efficiency molecular sieve in the adsorption bed, and finally compressed air with
low dew point is obtained. Low dew point pressure the compressed air than passes through a precision
filter to remove dust, and finally gets ultra-low dew point and clean compressed air.

-24-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT CTD COMPRESSED AIR COMBINATION TYPE DRYER

CAPACITY VOLTAGE POWER INLET / WEIGHT DIMENSION (L X


MODEL
(NM3/MIN) (V/HZ) (KW) OUTLET (KG) WXH)

CTD-DH10SY3C 1.5 380/50 2.5 G3/4” 187 1210 X 780 X 1700

CTD-DH20SY3C 2.5 380/50 2.6 G1” 268 1210 X 940 X 1600

CTD-DH30SY3C 3.8 380/50 3.6 G1” 424 1310 X 1080 X 1690

CTD-DHS0SY3C 6.5 380/50 4.6 G1-1/2” 574 1480 X 1220 X 1860

CTD-DH75SY3C 10.5 380/50 5.3 G2” 792 1540 X 1310 X 2160

CTD-DH100SY3C 13.5 380/50 6.9 G2” 990 1630 X 1410 X 2230

CTD-DH120SY3C 17.0 380/50 6.9 DN65 1082 1780 X 1410 X 2440

CTD-DH150SY3C 21.5 380/50 11.3 DN65 1414 1950 X 1530 X 2270

CTD-DH180SY3C 25.0 380/50 12.3 DN65 1574 1950 X 1520 X 2470

CTD-DH200SY3C 28 380/50 12.6 DN80 1836 2220 X 1620 X 2450

CTD-DH250SY3C 32 380/50 15.3 DN80 2046 2200 X 1660 X 2650

CTD-DH300SY3C 37 380/50 16.9 DN80 2366 2250 X 1760 X 2680

CTD-DH400SY3C 45 380/50 21.1 DN100 2790 2400 X 1890 X 2900

* Note: the above data is for reference, contact us for detailed technical parameters

-25-
ADSORPTION AIR DRYERS

DRYLUFT
HRB – Z
BLOWER HEAT
REGENERATION
ADSORPTION DRYER (ZERO LOSS)

HRB-Z series blower heat gas consumption regenerative adsorption dryer of Reinigen company adds blower
circulation system on the basis to traditional micro heat regeneration adsorption dryer. Through the precise
control of PLC and the cooperation of each group of valves, the regeneration process of adsorbent dose not
consume compressed air of finished products, so as to achieve zero gas consumption in the regeneration
process and achieve the purpose of energy saving.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6-1.0mpa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 30 °C (2 °C - 40 °C allowed)
• Outlet pressure dew point: ≤ - 20 °C, ≤ - 40 °C (other pressure dew points are required to be customized)
• Rated ambient temperature: 35 °C (2 °C - 40 °C allowed)
• Cooling water pressure: 2bar-6bar
• Cooling water temperature: 25 °C (2 °C - 32 °C is allowed to use)
• Pressure loss: ≤ 0.02MPa
• Oil content of intake air: ≤ 0.1ppm
• Average regeneration gas consumption: ≈ 0%

WORKING PRINCIPLE:
The blower heat regenerative adsorption dryer (Zero gas loss) is composed of two adsorption towers which
work alternately, including blower, electric heater system, cooler system, switching valve system, control
system, etc. The zero air consumption regenerative adsorption dryer with air blast heat is based on the micro
air consumption heated by the heater to desorb the moisture form the adsorbent. In the cooling stage, the hot
air circulates through the cooler and the regeneration tower. The regeneration tower is cooled and desorbed
by continuous closed cycle. The whole regeneration process does not consume compressed air

-26-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT HRB-Z -BLOWER HEAT REGENERATION ADSORPTION DRYER
(ZERO LOSS)

CAPACITY VOLTAGE POWER INLET / WATER WATER DIMNENSION


MODEL
(NM3/ MIN) (V/HZ) (KW) OUTLET INTERFACE FLOW (T/H) (LXWXH)

HRB-Z100 13.5 380V/50HZ 10.5 DN50 G1/2 1.6 1600 X 1100 X 2380

HRB-Z120 17 380V/50HZ 13.2 DN65 G1 1.9 1750 X 1200 X 2450

HRB-Z150 21.5 380V/50HZ 16 DN80 G1 2.4 1850 X 1300 X 2480

HRB-Z180 25 380V/50HZ 20 DN80 G1 2.8 1900 X 1350 X 2580

HRB-Z200 28.5 380V/50HZ 21 DN80 G1 3.1 1900 X 1350 X 2760

HRB-Z250 32 380V/50HZ 24.5 DN80 G1 3.5 2000 X 1450 X 2630

HRB-Z300 37 380V/50HZ 28.5 DN80 G1 4.1 2200 X 1500 X 2700

HRB-Z350 41.5 380V/50HZ 30.5 DN100 G1-1/2” 4.2 2200 X 1500 X 2830

HRB-Z400 45 380V/50HZ 34.5 DN100 G1-1/2” 4.9 2200 X 1600 X 2880

HRB-Z450 50 380V/50HZ 37.5 DN100 G1-1/2” 5.4 2400 X 1700 X 2750

HRB-Z500 55 380V/50HZ 40.5 DN100 G1-1/2” 5.8 2400 X 1700 X 2850

HRB-Z550 60 380V/50HZ 43.5 DN120 G1-1/2” 6.4 2400 X 1700 X 2950

HRB-Z600 65 380V/50HZ 50.5 DN125 G1-1/2” 6.9 2650 X 1800 X 2800

HRB-Z700 75 380V/50HZ 53.5 DN125 G1-1/2” 7A 2650 X 1800 X 2900

HRB-Z800 85 380V/50HZ 58.5 DN125 G2 8.3 2650 X 1900 X 2950

HRB-Z900 95 380V/50HZ 64.5 DN150 G2 9.8 2800 X 2000 X 2900

HRB-Z1000 110 380V/50HZ 70 DN150 G2 10.3 3500 X 2300 X 2900

* Note: the above data is for reference, contact us for detailed technical parameters.

-27-
ADSORPTION AIR DRYERS

DRYLUFT
HRB – E
BLOWER HEAT
REGENERATION
ADSORPTION DRYER (MICRO LOSS)

HRB-E series blower heated micro gas consumption regenerative adsorption dryer of Reinigen company
adds blower circulation system on the basis of traditional micro heat regeneration adsorption dryer, so that
only a small amount of finished compressed air is consumed in the cooling process when the adsorbent is
regenerated. It greatly reduces the consumption of compressed air in the regeneration process of adsorbent
and achieves the purpose of energy saving.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6-1.0MPa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 30°C ( 2°C - 40°C allowed)
• Outlet pressure dew point: ≤ - 20°C, ≤ - 40°C ( other pressure dew points are required to be customized)
• Rated ambient temperature : 35°C ( 2°C - 40°C allowed)
• Pressure loss : ≤ 0.02MPa
• Oil content of intake air: ≤ 0.1ppm
• Average regeneration gas consumption: ≤ 2%

WORKING PRINCIPLE:
The blower heated regenerative adsorption dryer (Micro gas consumption) is composed to two adsorption
towers which work alternately, including blower, electric heater system, switching valve system, control
system, etc. in the whole working cycle, one adsorption tower is in adsorption, the other adsorption tower
is in regeneration desorption. On the basis of the micro heat regeneration adsorption dryer, an independent
high-efficiency blower is added. The ambient air inhaled by the blower is heated by the heater to desorb the
moisture from the adsorbent in the cooling stage, about 2% of the finished gas is used as the regeneration
gas. The whole regeneration process consumes very little compressed air.

-28-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT HRB-E BLOWER HEAT REGENERATION ADSORPTION
DRYER (MICRO LOSS)

CAPACITY VOLTAGE POWER INLET / DIMENSION


MODEL
(NM3/ MIN) (V/HZ) (KW) OUTLET (L X W X H )

HRB-E 100 13.5 380V/50HZ 7.5 DN50 1500 X 950 X 2350

HRB-E 120 17 380V/50HZ 9.5 DN65 1850 X 1100 X 2300

HRB-E 150 21.5 380V/50HZ 13.2 DN80 1900 X 1100 X 2480

HRB-E 180 25 380V/50HZ 13.2 DN80 2000 X 1150 X 2530

HRB-E 200 28.5 380V/50HZ 17 DN80 2000 X 1150 X 2580

HRB-E 250 32 380V/50HZ 17 DN80 2100 X 1200 X 2630

HRB-E 300 37 380V/50HZ 21 DN80 2200 X 1300 X 2600

HRB-E 350 41.5 380V/50HZ 21 DN100 2200 X 1300 X 2830

HRB-E 400 45 380V/50HZ 24.5 DN100 2200 X 1300 X 2880

HRB-E 450 50 380V/50HZ 27.5 DN100 2400 X 1400 X 2750

HRB-ES 500 55 380V/50HZ 31.5 DN100 2400 X 1400 X 2850

HRB-ES 550 60 380V/50HZ 435.5 DN120 2400 X 1400 X 2950

HRB-E 600 65 380V/50HZ 34.5 DN125 2650 X 1500 X 2800

HRB-E 700 75 380V/50HZ 36.5 DN125 2650 X 1700 X 2900

HRB-E 800 85 380V/50HZ 42 DN125 2650 X 1700 X 2950

HRB-E 900 95 380V/50HZ 45 DN15 2800 X 1800 X 2900

HRB-E 1000 110 380V/50HZ 52 DN150 3900 X 2050 X 2750

HRB-E 1200 120 380V/50HZ 60 DN150 4100 X 2150 X 2850

HRB-E 1400 140 380V/50HZ 69 DN150 4300 X 2200 X 2900

* Note: the above data is for reference, contact us for detailed technical parameters.

-29-
ADSORPTION AIR DRYERS

DRYLUFT
HOC –Z
COMPRESSION HEAT
REGENERATION
ADSORPTION DRYER (ZERO LOSS)

HOZ- Z series waste heat zero gas consumption regenerative adsorption dryer is developed by Reinigen
company for centrifugal air compressor of oil-free air compressor and other models with high exhaust
temperature and no oil. This series of products no longer rely on additional heaters, but only make full use
of the waste heat generated by air compression process to regenerate the adsorbent. Thus “Zero energy
consumption” and zero gas consumption can be realized in the regeneration process.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6-1.0mpa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 125 °C (110 °C - 140 °C allowed)
• Outlet pressure dew point: ≤ - 20 °C, ≤ - 40 ‘C (other pressure dew points are required to be customized)
• Rated ambient temperature: 35 °C (2 °C - 40 °C allowed)
• Cooling water pressure: 2bar-6bar
• Cooling water temperature: 25 °C (2 °C - 32 °C is allowed to use)
• Pressure loss: ≤ 0.035MPa
• Oil content of intake air: Oil free air
• Average regeneration gas consumption: ≈ 0%

WORKING PRINCIPLE:
The working principle of the zero gas consumption waste heat regeneration dryer is to use the heat of
the high temperature air discharged by the air compressor to directly heat up the adsorbent after the
adsorption process, so that the adsorbent can be completely dehydrated and regenerated. Because there
is no gas consumption during the heating regeneration process, the energy is saved to maximum extent.

The zero gas consumption compression heat adsorption dryer is based on the ordinary compression heat
adsorption dryer, adding auxiliary high-efficiency cooler and related components, to achieve the complete
zero gas consumption.

-30-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT HOC –Z COMPRESSION HEAT REGENERATION
ADSORPTION DRYER (ZERO LOSS)

ATER
CAPACITY VOLTAGE POWER INLET / WATER DIMENSION
MODEL FLOW
(NM3/ MIN) (V/HZ) (KW) OUTLET INTERFACE (LXWXH)
(T/H)

HOC-Z250 32 220V/50HZ 0.5 DN80 G1-1/2”X2 19X2 2000 X 1450 X 2630

HOC-Z300 37 220V/S50HZ 0.5 DN80 G1-1/2”X2 22X2 2200 X 1500 X 2700

HOC-Z350 41.5 220V/50HZ 0.5 DN100 G2”X2 24X2 2200 X 1500 X 2830

HOC-Z400 45 220V/50HZ 0.5 DN100 G2”X2 27X2 2200 X 1600 X 2880

HOC-Z450 50 220V/50HZ 0.5 DN100 G2”X2 30X2 2400 X 1700 X 2750

HOC-Z500 55 220V/50HZ 0.5 DN100 G2”X2 33X2 2400 X 1700 X 2850

HOC-Z550 60 220V/50HZ 0.5 DN120 G2”X2 36X2 2400 X 1700 X 2950

HOC-Z600 65 220V/50HZ 0.5 DN125 G2-1/2”X2 39X2 2650 X 1800 X 2800

HOC-Z700 75 220V/50HZ 0.5 DN125 G2-1/2”X2 42X2 2650 X 1800 X 2900

HOC-Z800 85 220V/50HZ 0.5 DN125 G2-1/2”X2 48X2 2650 X 1900 X 2950

HOC-Z900 95 220V/50HZ 0.5 DN150 G2-1/2”X2 54X2 2800 X 2000 X 2900

HOC-Z1000 110 220V/50HZ 0.5 DN150 DN80X2 60X2 3500 X 2300 X 2900

HOC-Z1200 120 220V/50HZ 0.5 DN150 DN80X2 72X2 3800 X 2300 X 2950

HOC-Z1400 140 220V/50HZ 0.5 DN150 DN100X2 87X2 4200 X 2400 X 2900

HOC-Z1600 160 220V/50HZ 0.5 DN200 DN100X2 100X2 4450 X 2450 X 2950

HOC-Z1800 180 220V/50HZ 0.5 DN200 DN100X2 111X2 4750 X 2500 X 2980

* Note: the above data is for reference, contact us for detailed technical parameters, if the inlet temperature of the dryer is
lower than 110 °C or the pressure dew point is required to be lower than - 40 ‘C, the auxiliary heating system shall be added.

-31-
ADSORPTION AIR DRYERS

DRYLUFT
HOC – E
COMPRESSION
HEAT REGENERATION
ADSORPTION DRYER (MICRO LOSS)
HOC-E series waste heat micro gas consumption regenerative adsorption dryer is developed by Reingen
company for centrifugal air compressor or oil-free air compressor and other models with high exhaust
temperature and no oil. This series of products no longer rely on additional heaters, and make full use of
the waste heat generated in the air compression process to regenerate the adsorbent, only consumed
in the cooling process a small amount of finished compressed air.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7/MPa (0.6-1.0mpa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 125 °C (110 °C - 140 °C allowed)
• Outlet pressure dew point: ≤ - 20 °C, ≤ - 40 C (other pressure dew points are required to be customized)
• Rated ambient temperature: 35 °C (2 °C - 40 °C allowed)
• Cooling water pressure: 2bar-6bar
• Cooling water temperature: 25 °C (2 °C - 32 °C is allowed to use)
• Pressure loss: ≤ 0.035MPa
• Oil content of intake air: Oil free air
• Average regeneration gas consumption: ≈ 2% - 3%

WORKING PRINCIPLE:
The working principle of the micro gas waste heat regeneration dryer is to use the heat of the high
temperature air discharged from the air compressor to directly heat the adsorbent after the adsorption
process, so that the adsorbent can be completely dehydrated and regenerated. In the process of heating
and regeneration, compressed air is not consumed, only a small amount of compressed air (2% - 3%)
is used in the cooling stage, which greatly saves energy. Its unique design, fuzzy cycle logic, perfect
temperature control and alarm functions ensure the complete regeneration of adsorbent, and solve
the problems such as ordinary compression type heat dryer can not adapt to the change of working
conditions, gas volume change, adsorbent bubble water powder crushing and so on.

-32-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT HOC-E COMPRESSION HEAT REGENERATION
ADSORPTION DRYER (MICRO LOSS)

CAPACITY WATER
VOLTAGE POWER INLET / WATER DIMENSION
MODEL (NM3 / FLOW
(V/HZ) (KW) OUTLET INTERFACE (L X W X H)
MIN) (T/H)

HOC-E250 32 220V/50HZ 0.5 DN80 G1-1/2” 19X2 2000 X 1450 X 2630

HOC-E300 37 220V/50HZ 0.5 DN80 G1-1/2” 22X2 2200 X 1500 X 2700

HOC-E350 41.5 220V/50HZ 0.5 DN100 G2” 24X2 2200 X 1500 X 2830

HOC-E400 45 220V/50HZ 0.5 DN100 G2” 27X2 2200 X 1600 X 2880

HOC-E450 50 220V/50HZ 0.5 DN100 G2” 30X2 2400 X 1700 X 2750

HOC-E500 55 220V/50HZ 0.5 DN100 G2” 33X2 2400 X 1700 X 2850

HOC-E550 60 220V/50HZ 0.5 DN120 G2” 36X2 2400 X 1700 X 2950

HOC-E600 65 220V/50HZ 0.5 DN125 G2-1/2” 39X2 2650 X 1800 X 2800

HOC-E700 75 220V/50HZ 0.5 DN125 G2-1/2” 42X2 2650 X 1800 X 2900

HOC-E800 85 220V/50HZ 0.5 DN125 G2-1/2” 48X2 2650 X 1900 X 2950

HOC-E900 95 220V/50HZ 0.5 DN150 G2-1/2” 54X2 2800 X 2000 X 2900

HOC-E1000 110 220V/50HZ 0.5 DN150 DN80 60X2 3500 X 2300 X 2900

HOC-E1200 120 220V/50HZ 0.5 DN150 DN80 72X2 3800 X 2300 X 2950

HOC-E1400 140 220V/50HZ 0.5 DN150 DN100 87X2 4200 X 2400 X 2900

* Note: the above data is for reference, contact us for detailed technical parameters, if the inlet temperature of the
dryer is lower than 110 °C or the pressure dew point is required to be lower than - 40 °C, the auxiliary heating
system shall be added.

-33-
ADSORPTION AIR DRYERS

DRYLUFT
MAD
MODULAR ADSORPTION DRYER
DRYLUFT MAD-series modular adsorption dryer is a
high value-added product newly developed by Reinigen
company. Compared with the traditional dryer, this series of
products are smaller and smaller. 13X molecular sieve and
straight through adsorption chamber make the adsorbent
more efficient. At the same time, the whole machine is
mainly made of high-quality aluminium alloy, which avoids
secondary pollution to the compressed air.

OPERATING CONDITIONS AND TECHNICAL REQUIREMENTS:


• Rated air inlet pressure: 0.7MPa (0.6-1.0mpa is allowed to be used, other working pressures are customized)
• Rated air inlet temperature: 10-30 °C (2-40 °C allowed)
• Inlet air dew point: ≤15 °C
• Outlet air dew point: ≤ - 40 °C (other pressure dew points are required to be customized)
• Rated ambient temperature: 35 °C (2 °C - 45 °C allowed)
• Working principle: PSA pressure swing adsorption and self-heating regeneration
• Inlet air oil content requirement: No oil or ≤ 0.1ppm (mg/m3)
• Pressure loss: ≤ 0.02MPa
• Average regeneration gas consumption: ≈ 13.5%-14.5%

WORKING PRINCIPLE:
DRYLUFT MAD series adsorption dryer adopts non thermal method (PSA) to regenerate adsorption
materials. This is the simplest type of adsorption and has long been the choice of many industries
and applications. For small and medium-sized flow systems, these technologies are usually the only
feasible technologies. The modular design makes the M series a more reliable, smaller, more compact
and lightweight solution. They can be installed in the compressor room or at the point of use.

Compared with the traditional double tower dryer design, the modular structure is usually smaller
and lighter than the similar twin tower dryer. Provide an easy to install and easy to maintain design,
completely corrosion-resistant, better suitable for medical, food, electronic and other industries.

-34-
ADSORPTION AIR DRYERS

TECHNICAL DATA SHEET OF


DRYLUFT -MAD- MODULAR ADSORPTION DRYER

DIMENSION WEIGHT
MODEL POWER INTERFACE AIR FLOW
(L X W X H) MM (KG)

MAD-10NX 220V/50HZ GL” 1.5M3/MIN 300*340*690 25

MAD-20NX 220V/50HZ GL” 2.5M3/MIN 300*340* 1440 60

MAD-30NX 220V/50HZ GL- 1/2” 3.8M3/MIN 300*340* 1690 70

MAD-50NX 220V/50HZ GL1- 1/2” 6.5M3/MIN 635*490* 1820 190

MAD-75NX 220V/50HZ G2” 10.5M3/MIN 800*490* 1820 285

MAD-100NX 220V/50HZ G2- 1/2” 13.5M3/MIN 970*490* 1820 375

MAD-120NX 220V/50HZ G2- 1/2” 17.0M3/MIN 1130*490* 1820 470

MAD-150NX 220V/50HZ G2- 1/2” 21.5M3/MIN 1300*490* 1820 565

MAD-180NX 220V/50HZ G2- 1/2” 25.0M3/MIN 1455*490* 1820 660

MAD-200NX 220V/50HZ G2- 1/2” 28.5M3/MIN 1620*490* 1820 755

MAD-300NX 220V/50HZ DN100 35.0M3/MIN 1130*750* 1820 940

MAD-350NX 220V/50HZ DN100 41.5M3/MIN 1300*750* 1820 1130

MAD-450NX 220V/50HZ DN100 49.0M3/MIN 1455*750* 1820 1320

MAD-500NX 220V/50HZ DN125 55.0M3/MIN 1620*750* 1820 1510

* Note: the above data is for reference, contact us for detailed technical parameters. Product description

-35-
OXYGEN GENERATOR

OG SERIES
GENERATOR
Pressure swing adsorption
OXYGEN GENERATOR INTRODUCTION
PSA oxygen generator is a machine producing oxygen by separating oxygen from air. It adopts the
principle of PSA (pressure swing adsorption). Pressure swing adsorption processes rely on the
fact that under pressure, gases tend to be attracted to solid surfaces, or “adsorbed”. The higher the
pressure, the more gas is adsorbed; when the pressure is reduced, the gas is released, or desorbed.

PSA processes can be used to separate gases in a mixture because different gases tend to be attracted
to different solid Surfaces. When air is passed under pressure through a vessel containing an adsorbent
(zeolite molecular sieve) bed that attracts nitrogen more strongly than it attracts oxygen, part or all
of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen.
When the bed reaches the end of its capacity to adsorb nitrogen, it can be regenerated by reducing
the pressure, thereby releasing the adsorbed nitrogen. It is then ready for another cycle of producing
oxygen. In this way, high purity oxygen is produced

PSA TECHNOLOGY

GAS EXIT
TOWER 2
TOWER 1

COMPRESSED AIR
INPUT

-36-
OXYGEN GENERATOR

BASIC STRUCTURE
A complete oxygen generator consists of: Air compressor, Air Treatment Circuit, Air Receivers, PSA oxygen
generator, Oxygen Receiver, Super Charger Compressors and Medical Filtration.

Power Transformer Air Compressor Air Tank Filter Air Tank Oxygen Generator

Refrigerated Air Dryer


Oxygen Tank

Oxygen Tank Supercharger


* *This photo is for explanation only, real machine structure will be based on flow rate and site space, etc

AIR COMPRESSOR
Air compressor provides compressed air source for the PSA oxygen generation part, the flow and pressure
are to be decided by the desired oxygen flow rate, purity, outlet pressure. As it is the air source of whole
system, the performance of air compressor has remarkable influence to the whole oxygen generator system.

-37-
OXYGEN GENERATOR

AIR TREATMENT CIRCUIT PSA SEPARATION


To get rid of water, oil, impurities in compressed It is the key part of whole system. In this part,
air coming from the air compressor, providing the oxygen is separated from compressed air,
clean, dry, oil-free compressed air for the PSA sent to buffer tank as produced gas. Nitrogen,
oxygen generation part. It includes 3 filters, carbon dioxide, argon,etc are discharge from
1 refrigerated dryer and 1 activated carbon muffler as exhausted gases. The efficiency of
oil remover. After treatment, dew point of this machine is mainly decided by adsorption
compressed air can reach -20 degree (normal tower structure, air distribution structure,
pressure), dust content is not larger than molecular sieve performance, process flow,
0.01mg/m3, solid particles diameter is not etc
larger than 0.01μ, oil mist content is not more
than 0.003mg/m3.

-38-
OXYGEN GENERATOR

PRODUCT DETAILS

PRIMARY /
SECONDARY
PSA OXYGEN GENERATOR AIR COMPRESSOR
& OXYGEN AIR
RECEIVER TANK
MODEL
FLOW OIL
O2 FAD DISCHARGE WORKING
IN FLOW O2 FAD IN CONTENT VOLUME
PRESSURE IN PRESSURE PRESSURE
NM3/ IN LPM PURITY % M3/MIN @ OUTLET M3
IN BAR CFM IN BAR IN BAR
HR IN PPM

OG 5 5 83 93 5.5 1.1 39 7 TO 10 ≤3 0.3 8

OG 8 8 133 93 5.5 1.7 60 7 TO 10 ≤3 0.3 8

OG 10 10 167 93 5.5 2.2 78 7 TO 10 ≤3 0.6 8

OG 15 15 250 93 5.5 3.2 113 7 TO 10 ≤3 0.6 8

OG 20 20 333 93 5.5 4.3 152 7 TO 10 ≤3 0.6 8

OG 30 30 500 93 5.5 6.4 226 7 TO 10 ≤3 1 8

OG 50 50 833 93 5.5 10.6 374 7 TO 10 ≤3 1 8

OG 60 60 1000 93 5.5 12.8 452 7 TO 10 ≤3 1.5 8

OG 70 70 1167 93 5.5 14.9 526 7 TO 10 ≤3 2 8

OG 80 80 1333 93 5.5 17 600 7 TO 10 ≤3 2.5 8

OG 90 90 1500 93 5.5 19.1 674 7 TO 10 ≤3 3 8

OG 100 100 1667 93 5.5 21.2 748 7 TO 10 ≤3 3 8

OG 120 120 2000 93 5.5 25.5 900 7 TO 10 ≤3 3 8

OG 150 150 2500 93 5.5 31.8 1122 7 TO 10 ≤3 4 8

-39-
OXYGEN GENERATOR

HIGH RELIABILITY:
Proven PSA technologies such as big flange structure, snowstorm filling, gas
distribution system, gas speed control technology, unequal pressure balance
system, etc make REINIGEN Gas oxygen generator more reliable.

EASY INSTALLATION:
Skid structure, fully assembled and test qualified before delivery. When machine
reaches site, with simple connection of power supply and gas pipeline, the machine
is ready for operation. No need to disassemble and/or re-assembly at site.

MINIMIZED MAINTENANCE:
After 8000 hours operation, simply replace the three filter elements and activated
carbon for air treatment part, no other regular maintenance needed

LOW OPERATION COST:


With REINIGEN LUFT technologies, producing same flow rate, same purity oxygen,
smaller compressed air is needed, saving customer air compressor electricity
consumption cost every day.

-40-
KONDENSAT DRAIN SYSTEM

KONDENSAT
ID 50
INTELLIGENT ZERO AIR LOSS
DRAIN SYSTEM FOR FILTERS
KONDENSAT ID 50 is an innovative automatic KONDENSAT ID 50 can be installed extremely
condensate drain system specially designed for easily, even in small spaces, thanks to its
applications on compressed air filters. extremely compact dimensions and the
practical “Easy Lock” quick connection fitting.
KONDENSAT ID 50 integrates all the solutions To better adapt the product to each specific
designed to guarantee the discharge without application, different connection systems can
jams and wastes of compressed air, such be created to optimize the installation, reducing
as the use of a highly reliable level sensor, a handling costs to a minimum
high discharge passage with servo-controlled
membrane in fluoroelastomer and an internal
stainless steel inspectable filter in able to
retain impurities.

Easy-lock connection

Hose holder
with flow limiter

Integrated filter
to collect contamination

-41-
KONDENSAT DRAIN SYSTEM

TECHNICAL DATA SHEET


ID 50 230 V 115 V 115 V UL 24 V 24 V dc 24 V dc
Power supply 230 V 115 V 115 V 24V
24 V dc 24 V dc
[±10%] [50/60 Hz] [50/60 Hz] [50/60 Hz] [50/60 Hz]
Power
consumption 10 VA 10 VA
during drainage
Operating
0,2-16 bar 0,2-16 bar
pressure
Operating
+1/+60 °C +1/+60 °C
temperature
IP65 [with connector
Protection class IP 65 [with connector and correctly assembled basket] and correctly
assembled basket]

Electrical M12 Code A 5 Poles


EN 175301-803 Type B [ex DIN 43650] [Supplied]
connection [Not supplied]

Nominal flow rate


3 3
[m3 / min] [1]
Normal
2 2
Discharge [It /h]
Maximum
5 5
Discharge [It /h]
Maximum
compressor
3 3
capacity [m3 /
min]
Maximum dryer
capacity [m3 / 6 6
min]
Capacity [m3 /
30 30
min]
1XR1/2”M
Inlet connection 1 x R1/2”M [ISO7] 1XR1/2”M[ISO7] 1XR1/2”M[ISO7]
NPT
Outlet connection 1x Ø12 1x Ø12
Weight [kg] 0,4 0,4
Receiver Volume
0,06 0,06
[1]
Certificate CE CE + UL CE CE
Code 15-152 15-151 15-155 15-153 15-154 15-170

* (1) = Data refer to 1000 mbar(a), 20° C and 60% relative humidity. Operating pressure 7 bar and outlet temperature of the
aftercooler 35° C.

-42-
KONDENSAT DRAIN SYSTEM

KONDENSAT
ID 52
INTELLIGENT ZERO AIR LOSS
DRAIN SYSTEM FOR FILTERS
KONDENSAT ID 52 is equipped with an integrated opening/closing cycles of the solenoid valve.
storage receiver inside which a level sensor If this is not enough, the problem is reported
has been mounted and is controlled by an outside by an alarm with potential-free contact
intelligent electronic circuit. All drain functions that can be used to draw the attention of
are displayed on a control panel. A test button maintenance staff in order to instruct the plant
is available on the control panel for manual control logic.
drainage.
KONDENSAT ID 52 is produced in several
KONDENSAT ID 52 starts working as soon as a models with different flow rates. All versions
sensor detects water at max. level and controls are suitable for working with any type of
the opening of the solenoid valve in order to take condensation water even the most aggressive
the water level back down to a minimum value, one or water containing a high percentage of
leaving a small residual quantity to prevent the oil. A built-in cup of filter, that is easy to clean,
system from discharging compressed air. In prevents the solenoid valve from clogging.
case of trouble, the control circuit unlocks the
drain pipes by carrying out a series of forced

Easy-lock connection
163 Integrated filter to
collect contamination
141
155
133

Secondary inlet
42

12

Hose holder
with flow limiter

-43-
KONDENSAT DRAIN SYSTEM

TECHNICAL DATA SHEET


ID 52 230 V 115 V 115 V UL 24 V 24 V DC 24 V DC
Power supply 230 V 115 V 115 V 24 V
24 V dc 24 V dc
(±10%) (50/60 Hz) (50/60 HZ) (50/60 Hz) (50/60 (Hz)
Power (During
10 VA 10 VA
drainage)
Alarm contact Contact: NC/No: 240 V Ac max - 1 A / 30V Dc max - 1 A /
Working Pressure 0,2-16 bar 0.2-16 bar
Working
+1/+60 °C +1/+60 °C
temperature
IP65 (with connector
Protection class IP65 (with connector and correctly assembled basket) and correctly
assembled basket)

Electric M12 Code A5 Poles


EN 175301-803 Type B (ex DIN 43650) (Supplied)
connection (Not Supplied)
Alarm connection M12 Code A 4 Poles (Not supplied) /
Nominal flow
15 15
(m3/min) (1)
Nominal drain
10 10
(It/h)
Maximum drain
20 20
(It/h)
Maximum
compressor 15 15
capacity (m3/min)
Maximum dryer
30 30
capacity (m3/min)
Maximum filter
150 150
capacity (m3/min)
1 x G1/2 F + 1 x G3/4
Inlet 1 x G1/2 F + 1 x G3/4 M - G1/2 F (**)
M - G1 / 2 F (2)
Outlet (with flow 1 x ø12 1 x ø12
limiter)

Weight (kg) 0.7 0.7


Receiver Volume
0.11 0.11
(I)
Certificates CE CE+ UL CE CE
Code 15-372 15-371 15-375 15-373 15-374 15-3 0
* (1) = Data refer to 1000 mbar(a), 20° C and 60% relative humidity. Operating pressure 7 bar and outlet temperature of the
after cooler 35° C
* (2) = For NPT version, minimum purchase lots are required. Get in touch with the Customer Service.

-44-
KONDENSAT DRAIN SYSTEM

141
214

193

Easy-lock
connection
House holder
42

12

with69flow limiter

Integrated filter
Nome File:
LD202L-230-B Foglio:
A3

Secondary inlet
File Name: Sheet:

to collect contamination
Descrizione:
Description:
Materiale:
Material:
Stato: Approvato da: Scala:
Status: Approved by: Scale:

ID 52 230 V 115 V 115 V UL 24 V 24 V DC


230 V 115 V 115 V 24 V
Power supply (±10%) 24 V dc
(50/60 Hz) (50/60 Hz) (50/60 Hz) (50/60 Hz)

Power (during
10 VA
drainage)
Alarm contact Contact NC/NO: 240V Ac max - 1A / 30 V Dc max - 1A
Working pressure 0,2 - 16 bar
Working temperature +1 / + 60 °C
Protection class IP65 (with connector and currectly assembled basket)
Electric connection EN 175301-803 Type B (ex DIN 43650) (Supplied)
Alarm connection M12 Code A 4 Poles (Not supplied)
Normal Flow (M3/min) 30
(1)
Normal Drain (It/h) 20
Maximum drain (It/h) 35
Maximum compressor
30
capacity (m3/min)
Maximum dryer
60
capacity (m3/min)
Capacity (m3/min) 300
Inlet 1 x G1/2”F + 1 x G3/4”M - G1/2”F (2)
Outlet 1 x ø12
Weight (kg) 1,2
Receiver volume (I) 0,22
Certificate CE CE + UL CE
Code 15-472 15-471 15-475 15-473 15-474
* (1) = Data refer to 1000 mbar(a), 20° C and 60% relative humidity. Operating pressure 7 bar and outlet
temperature of the aftercooler 35° C.
* (2) = For NPT version, minimum purchase lots are required. Get in touch with the Customer Service.

-45-
KONDENSAT DRAIN SYSTEM

KONDENSAT
LBTD 45
LOW BAND TIMER DRAIN
Timed condensate drain KONDENSAT LBTD 45 is an
automatic drain system capable of removing cyclically
condensate water. KONDENSAT LBTD 45 integrates a
digital timer and a servo-controlled solenoid valve,
which is periodically opened according to T-on and T-off
times planned by using its control panel. KONDENSAT
LBTD 45 makes time regulation extremely precise
thanks to its selector with eight different sectors
which enables the choice among eight different pause
times (T-Off) and a button for setting three drainage
levels (T-on). The same button has a double testing
function, useful to check if the drainage system works
correctly. KONDENSAT LBTD 45 has a really small
size and it can be installed in each kind of position and
at each point of the compressed air plant.

Model KONDENSAT LBTD 45

BSP1/2” Operation
Port size
pressure:0-16Bar

Body material Brass

Seal ring NBR

Max medium temp. 80°C

Interval time 0.5-45 Mins,adjustment

Discharge time 0.5-10seconds, adjustment

Ambient temp. -20°C to + 60°C

-46-
KONDENSAT DRAIN SYSTEM

KONDENSAT
HBTD 99
HIGH BAND MOTORISED
TIMER DRAIN

□ NPT/BSP 1/2” □NPT/BSP 3 /4” □NPT/BSP 1” □NPT/


Product size
BSP 1 1/4” (Optional)
Maximum working pressure 1.3 MPa
Circulation medium Fluid, air
Valve Open / Closed time ≤ 7 seconds
Rated Voltage □AC/DCp-24V □AC 110-230V (Optional)
Keeping valve open time 0 H : 0M : 0S -- 99 H 59
Keeping valve closed time 0 H : 0M : 0S -- 99 H 59
Working current ≤ 500 MA
Stall current setting 0-599 mA
Life time 100000 times
Valve Body material □ Brass □Nickel plated Brass □304 Stainless steel
Actuator material Engineering Plastics
Sealing material EPDM & PTFE
Actuator rotation 90°
Max. Torque force 4 N.M
Cable Length 0.5m, 1.5m (Optional)
Environment temperature -15°C ~ 50 °C
Liquid temperature 2 °C ~ 90 °C
Manual override No
Indicator Yes
Protection class IP67

-47-
KONDENSAT DRAIN SYSTEM

KONDENSAT FD 52
MECHANICAL FLOAT DRAIN SYSTEM FOR FILTERS
 Simple and reliable product
 Suitable to any air compressed points (air
compressor, after cooler, pressure vessel,
dryer, filter)
 Works with oil-contaminated condensate
(unsuitable to oil-free applications)
 Power connection not required
 No air loss
 Simple to install and fully automatic. Requires
no configuration or testing
 ½” Female connection
 Supplied with inlet ½” male adapter fitting
 Manual exhaust to drain KONDENSAT
manually and check the valve function
 Operating pressure up to 16 bar
 EC (CE) approved

MECHANICAL DRAIN MFD GAS ½”


SCB p/n 85-050
Operating Pressure 0,2 to 16 bar (3-232 psi)
Working temperature (°C) +1°C / + 60 °C
Valve vent 2,5mm
Type of valve Direct operation, NC
Nominal volume (1) 20000 m3/h
Drain capacity (at 7 bar) 2,8 l /min (167 l/ h)
Drain capacity (at 10 bar) 4,2 l / min (250 l/h)
IN / OUT thread Gas ½”
Tank Aluminum
Tank Volume 0,4 I
Float Stainless steel
Gaskets NBR
Plastic coating PA6
Weight (kg) 0,6
Dimensions (mm) 135 x 110 x 130 (without inlet fitting)
Certified CE
* (1): Refer to 1 bar and 20 °C at 7 bar operating pressure, intake air of compressor 25 °C at 60% of relative humidity, 35
°C compressed air temperature.

-48-
REINIGEN LUFT
TECHNOLOGY INDIA PVT. LTD
+91 9597 977 747 | www.reinigenluft.com
Reg. Office : No.15 / Vijayalakshmi Nagar,
G. Kouvandampalayam, Coimbatore,
TamilNadu, INDIA -641020

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