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AWWA Standard
Extruded Polyolefin
Coatings for Steel
Water Pipe
SM
lication o f a standard does not constitute endorsement o f any product or product type, nor does AWWA test, certi fy,
or approve any product. The use o f AWWA standards is entirely voluntary. This standard does not supersede or take
precedence over or displace any applicable law, regulation, or code o f any governmental authority. AWWA standards
are intended to represent a consensus o f the water supply industry that the product described will provide satis factory
service. When AWWA revises or withdraws this standard, an o f cial notice o f action will be placed on the f rst page o f
the O f cial Notice section o f Journal – American Water Works Association . The action becomes efective on the f rst
day o f the month following the month o f Journal – American Water Works Association publication o f the o f cial notice.
proved the standard or not, from manu facturing, marketing, purchasing, or using products, processes, or procedures
not con forming to the standard. American National Standards are subject to periodic review, and users are cautioned
to obtain the latest editions. Producers o f goods made in con formity with an American National Standard are encour -
aged to state on their own responsibility in advertising and promotional materials or on tags or labels that the goods
are produced in con formity with particular American National Standards.
C au ti on n otiCe : The American National Standards Institute (ANSI) approval date on the front cover o f this standard
indicates completion o f the ANSI approval process. This American National Standard may be revised or withdrawn at
any time. ANSI procedures require that action be taken to rea f rm, revise, or withdraw this standard no later than f ve
years from the date o f publication. Purchasers o f American National Standards may receive current in formation on
all standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New
York, N Y 1 0036; 21 2.642.4900; or emailing in fo@ansi.org.
ISBN-1 3, print: 978-1 -62576-1 59-0 eISBN-1 3, electronic: 978-1 -61 300-379-4
DOI: http://dx.doi.org/1 0.1 2999/AWWA.C21 5.1 6
All rights reserved. No part o f this publication may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopy, recording, or any in formation or retrieval system, except in the form o f
brie f excerpts or quotations for review purposes, without the written permission o f the publisher.
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Copyright © 201 6 American Water Works Association. All Rights Reserved.
Committee Personnel
Te SWPMTAC Task Group for AWWA C215, which revised this standard, had the following
personnel at the time:
Dan Libby, Chair
R.M. Buchanan, Seal for Life, Toronto, Ont., Canada (AWWA)
D. D’Ambrosio, Polyguard Products, Houston, Texas (AWWA)
A. Fletcher, Steel Mains Pty, Melbourne, Australia (AWWA)
B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA)
S. Tomas, Seal for Life, Franklin, Mass. (AWWA)
J.A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA)
Te AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had
the following personnel at the time of approval:
John H. Bambei Jr., Chair
Dennis Dechant, Vice-Chair
John L. Luka, Secretary
General Interest Members
W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA)
R.J. Card, Lockwood Andrews & Newnam, Houston, Texas (AWWA)
R.L. Cofey, HDR Engineering Inc., Omaha, Neb. (AWWA)
S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA)
R.L. Gibson, Freese and Nichols Inc., Fort Worth, Texas (AWWA)
M.D. Gossett,* HDR, Denver, Colo. (AWWA)
M.B. Horsley,* Horsley Engineering LLC, Overland Park, Kan. (AWWA)
R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C., Canada (AWWA)
J.L. Mattson, Corrosion Control Technologies, Sandy, Utah (AWWA)
A. Murdock, CH2M, Salt Lake City, Utah (AWWA)
R. Ortega,* Consultant, Spring, Texas (AWWA)
E.S. Ralph,† Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)
A.E. Romer, AECOM, Orange, Calif. (AWWA)
* Alternate
† Liaison, nonvoting
iii
Producer Members
D.W. Angell,* Standards Council Liaison, American Flow Control, Birmingham, Ala. (AWWA)
S. A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA)
H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA)
D. Dechant, Dechant Infrastructure Services, Aurora, Colo. (AWWA)
†
V. DeGrande, Alt Ameron Water Transmission Group, Rancho Cucamonga, Calif. (AWWA)
W.B. Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (AWWA)
B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA)
J.L. Luka, American SpiralWeld Pipe Company, Columbia, S.C. (AWWA)
R.D. Mielke,† Northwest Pipe Company, Raleigh, N.C. (AWWA)
J. Olmos, Ameron Water Transmission Group, Rancho Cucamonga, Calif. (AWWA)
G.F. Ruchti,† Consultant, Punta Gorda, Fla. (AWWA)
B.P. Simpson,† American Cast Iron Pipe Company, Birmingham, Ala. (AWWA)
C.C. Sundberg, Victaulic, Issaquah, Wash. (AWWA)
T
D. Walker, Avid Protective Products Ltd./ nemec Company, Oakville,
Ont., Canada (AWWA)
J. A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA)
User Members
G. A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA)
J.H. Bambei Jr., Bambei Engineering Services, Arvada, Colo. (AWWA)
B. Cheng, Metro Vancouver, Burnaby, B.C., Canada (AWWA)
M.E. Conner, San Diego County Water Authority, San Diego, Calif. (AWWA)
R.V. Frisz, US Bureau of Reclamation, Denver, Colo. (USBR)
S. Hattan, Tarrant Regional Water District, Fort Worth, Texas (AWWA)
T.J. Jordan,† Metropolitan Water District of Southern California, LaVerne, Calif. (AWWA)
P.K. Karna, Tacoma Water, Tacoma, Wash. (AWWA)
M. McReynolds, Metropolitan Water District of Southern California,
Los Angeles, Calif. (AWWA)
M. Turney,† Denver Water, Denver, Colo. (AWWA)
N. A. Wigner, Los Angeles Department of Water and Power, Los Angeles, Calif. (AWWA)
* Liaison, nonvoting
† Alternate
iv
Standard 6 Delivery
6.1 Marking .......................................... 17
1 General
6.2 Packaging and Shipping .................. 17
1.1 Scope ................................................ 1
6.3 Affidavit of Compliance .................. 17
1.2 Purpose ............................................. 2
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Copyright © 201 6 American Water Works Association. All Rights Reserved.
Tis page intentionally blank.
I. Introduction.
I.A. Background. Extruded polyolefin pipe-coating systems were first applied
on steel pipe in 1956 using a crosshead-die extrusion system. In 1965, side extrusion
was introduced in Europe and became available in the United States in 1972.
I.B. History. Te first edition of ANSI/AWWA C215 was approved by the
AWWA Board of Directors on June 19, 1988, and had an efective date of Jan. 1, 1989.
Te second edition of ANSI/AWWA C215 was approved on Jan. 30, 1994, and had
an efective date of Nov. 1, 1994. Te third edition incorporated the latest technology
and requirements. It was approved on June 20, 1999. Te fourth edition of ANSI/
AWWA C215 was approved on Jan. 18, 2004. Te fifth edition incorporated the latest
technology and requirements. It was approved on Jan. 17, 2010, and had an efective
date of April 1, 2010. Tis edition was approved on Jan. 16, 2016.
II. Special Issues. ANSI/AWWA C215 is intended to govern the exterior
coating ofsteel water pipelines for underground or underwater installation under normal
conditions. It is based on current experience, but it is not intended for unqualified use
under all conditions. Te applicability of its use for any installation must be reviewed
by the purchaser.
Currently, significant experience in extruded polyolefin coatings applied to steel
water pipe is limited to polyethylene (PE) material.
Extruded polyolefin coatings described in ANSI/AWWA C215 can be shop-applied
to straight lengths of steel water pipe. Tree coating-application systems are described
in the standard: the crosshead-die system (Type A) and the side-extrusion system with
and without primer (Types B and C).
Future air emission rules may regulate the use ofliquid adhesives (primers) described
in this standard. If this occurs, consult the manufacturer for equivalent alternatives.
III. Use of Standard. It is the responsibility of the user of an AWWA standard
to determine that the products described in that standard are suitable for use in the
particular application being considered.
III.A. Purchaser Options and Alternatives. Te following items should be
provided by the purchaser:
* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
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® AWWA Standard
SEC TI ON 1 : G EN ER AL
1.1 .3 Conditions not described in this standard. Tis section does not dis-
cuss the additional materials and procedures that may be required for difficult
installation conditions, such as those encountered in the construction of submerged
lines, casing pipe, river crossings, or lines that are in exceptionally rocky areas or
where soil conditions are known to be severe. Under these conditions, additional
layers of coating material or a cement–mortar overcoat should be considered along
with specially prepared backfill or other methods or materials to protect the pipe
and coating. Te manufacturer should be consulted for specific recommendations
when these conditions exist.
Sec. 1.2 Purpose
Te purpose of this standard is to provide purchasers, manufacturers, and con-
structors with the minimum requirements for extruded polyolefin coatings for steel
water pipe, including material, application, inspection, testing, marking, handling,
and packaging requirements.
Sec. 1.3 Application
Tis standard or sections of this standard can be referenced in documents for
purchasing and receiving steel water pipelines with extruded polyolefin coatings.
Tis standard can be used as a guide for applying, inspecting, and testing extruded
polyolefin coatings. Te requirements of this standard apply when this document
has been referenced and then only to extruded polyolefin coatings used for steel
water pipelines.
SECTION 2: REFERENCES
Tis standard references the following documents. In their latest editions,
they form a part of this standard to the extent specified within the standard. In any
case of conflict, the requirements of this standard shall prevail.
ANSI*/AWWA C209—Cold-Applied Tape Coatings for Steel Water Pipe,
Special Sections, Connections, and Fittings.
ANSI/AWWA C216—Heat-Shrinkable Cross-Linked Polyolefin Coatings
for Steel Water Pipe and Fittings.
ANSI/AWWA C604—Installation of Buried Steel Water Pipe—4 In.
(100 mm) and Larger.
* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
Copyright © 201 6 American Water Works Association. All Rights Reserved.
EXTRUDED POLYOLEFIN COATIN GS FOR STEEL WATER PIPE 3
SECTION 3: DEFINITIONS
Te following definitions shall apply in this standard:
1. Constructor: Te party that provides the work and materials for place-
ment and installation.
2. Manufacturer: Te party that manufactures, fabricates, or produces
materials or products.
3. Purchaser: Te person, company, or organization that purchases any
materials or work to be performed.
SECTION 4: REQUIREMENTS
Tensile strength at yield 2,700 psi (18.7 MPa) — Sec. 5.2. 2.4
5.4.2 Access for purchaser. Te purchaser shall have access to all areas used
to perform the work according to the provisions of this standard.
5.4.3 Facilities for purchaser. In accordance with conditions agreed to by
the purchaser and the constructor, the purchaser shall be provided with facilities
and space for inspection, testing, and information-gathering purposes.
Sec. 5.5 Quality-Control Requirements of Applied Coating Systems
(Types A, B, and C)
5.5.1 Coating appearance. All coated pipe shall be visually inspected. Te
applied coating system shall be uniform and free of defects such as but not limited
to pinholes, bubbles, blisters, wrinkles, cracks, voids, and contamination.
5.5.2 Electrical inspection for continuity. Each coated pipe section shall be
electrically tested for flaws in the coating in accordance with NACE SP0274. Te
electrical inspection shall be performed on the extruded coating system. Defects
disclosed by the holiday detector shall be repaired according to Sec. 4.5 of this
standard.
5.5.3 Coating thickness. Te total applied coating system shall be tested
for thickness on the frst pipe, every 10th pipe, and the last pipe of each production
day. Five separate gage readings shall be taken at random locations on each of the
measured pipes, separated by a sufficient distance to be representative of the entire
coated surface. A gage reading shall be as defned in SSPC-PA 2. Te chosen gage
reading locations shall have only one layer of adhesive and polyolefn so that same
layer overlaps are not included in the measurement. Any gage reading below the
limits given in Table 5 shall constitute failure of the coating system to meet the
requirements.
5.5.4 Adhesion. Te coating system shall be tested for adhesion per AS TM
D1000 at a 180-degree peel angle as modified herein. Te test shall be modified
to use a steel surface prepared in accordance with this standard and modified to
include a 24-hour dwell time of the coating system to the substrate prior to the
adhesion peel test. Adhesion testing shall be conducted at temperatures above 65°F
(18°C) and less than 75°F (24°C) on a randomly selected location on the test pipe.
If the adhesion testing is conducted outside this temperature range or prior to the
24-hour dwell time and the tested sample meets the value listed in this standard,
that sample shall be considered to meet the peel adhesion requirement of this stan-
dard. If the adhesion testing is conducted outside this temperature range or prior to
the 24-hour dwell time and the tested sample does not meet the value listed in this
standard, the coated pipe must be brought within the specifed temperature range
and dwell time and then retested.
5.5.4.1 Adhesion test area. Te adhesion test area shall be prepared in
four steps:
1. A circumferential strip measuring 1-in. (25-mm) wide × 15-in. (375-mm)
long shall be marked on the coated pipe surface.
2. Te marked area shall then be cut to the steel substrate along the marked
area on three sides (north, east, and west).
3. A 1-in. (25-mm) strip shall be pried away from the substrate at the north
end and attached with a suitable clamp to a pulling tension scale capable of mea-
suring a minimum of 50 lb (23 kg).
4. Te coated pipe shall then be marked at 1-in. (25-mm) increments along
the length of a cut side from 0 to 15.
5.5.4.2 Adhesion test procedure. Te adhesion test procedure shall be
conducted and evaluated in the following manner:
1. Pull the tension scale at an angle of 180 degrees to the pipe surface at a
rate of 1 in. (25 mm) per 5 seconds continuously for 1 minute.
2. Te pull tension value shall be recorded for each inch (25 mm) of pull. A
minimum of twelve values shall be recorded.
3. Te two highest and two lowest values shall be excluded and the remain-
ing eight values shall be averaged and recorded.
5.5.4.3 Rejection. An adhesion value below the requirement shall be con-
sidered a nonsatisfactory result. If the adhesion value is less than 90 percent of the
requirement, the coating shall be rejected or repaired. If the adhesion value is at
least 90 percent of the requirement, two additional tests shall be made at two dif-
ferent locations on the same pipe. If either of the additional two tests fails to meet
the requirement, the coating shall be rejected or repaired.
If the coating fails an adhesion test, the test shall be repeated for the pipe
coated prior to and after the failed pipe. Tis process shall be repeated until satis-
factory results are obtained. All coated pipe where the requirement is not met shall
be rejected or repaired.
5.5.4.4 Frequency of testing. Adhesion tests shall be performed on the
first pipe, every 10th pipe, and the last pipe of each production day.
5.5.4.5 Adhesion test repairs. Adhesion test areas shall be repaired in
accordance with Sec. 4.5.