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    B111-B111M

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    18 views12 pages

    B111 B111M

    Uploaded by

    andrea assanelli

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    ‘Tis tntermasonl seodard was deeoped m accorcance with Doves of Intron Satur Gals and Reconmsoaons Sac by te Weal hale Ospassaton cnn Baer Aly Designation: B111/8111M - 18 Standard Spec ation for om sandardinton cablebal li Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule Stock" This sind is omed under the fed delgation BLUBILING te sumer imei Slloning the deg nats he yr egal adoption or inthe cae of evision, th your ofl revoe Amber io partes inoue te you it ear ‘Asupreiptepcon ( ndomes an edna ehange aces last roves or aggro ‘This stndard has been approved for use by agencies ef te US Deparmun of Defense. 1, Scope* A This speciication® establishes the requirements for seamless tube and ferle stock of capper and vecious copper alloys up to 3% in. (80 mm] inclusive, in diameter, for use in surface condensers, evaporators, and heat exchangers. The following coppers and copper alloys are specified:? Copper or Conon Pry Us ‘Adby UNS No. Designion Deeetton ‘e1o102 CFE" Onypensteseactorie ‘cream OF Ogperoe wine eis! Seexcans ‘e1ca00 + Orygeenoe, wa ow phosphors (G10800 TL, Seygetee ow phosphous 12000 LBA Phosphored et ecualprosphores crn DHe* ——_Phaspertzed gh reisal phosphors heen Deas Phosphoric een iea09 Phosproze, 1% ron cz3000 ad Brass (28000 7 are Meta Geen ‘Adiraky etal, B,C, and D (Gesi09 Seas00 & Gen809 ‘idminum Bronze cexa09 stan ‘idminan Sronaa, 88709 ‘suminon Grass, 3 S700 855 Copper Mkt ‘cr0=00 90510 Copper Neket rosa 90-10 Copper Neke!Weling Grade cron £20. Copper kal criso 7030 Coppersetal rise 705 Copper Nekel—Welsrg Grade one Coppernises-ronmanganess cram . ‘A Decigntone ltd in Casicason 5226, 1.2 Units—The values stated in either SI units or inch- pound units are to be regarded separately as standard. The Tis pststion Is unde the ertees of ASTM Comite Hi a Copper ‘nd Copper Allops adi the deat epeasiy of Subcommauee BOS Oo Pipe maa Tie, ‘Cerca: clldon apeoved March 1, 2008. Pablisied Ap 2018. Oxgzally sgprovedin 1997. Lax previws een approved in 2016 ae BIIUBIIIM-16.DOE iojsooBou1 soins. Fe ASME Baer and Presne Vere Code aplication, oe ristd Spots ‘exon S3-11 in Seton Il th Code. The UNS eystn fr copper ard eopgr alloys (2 Pace 527i single cexpusin of te former standard dngnationsyien comet by he a6 fa pfx °C and a sue “00” The suit can be tool © iooommoiae ‘spoon vais ofthe tase oy values stated in each system may not be exact equivalents; therefore, each system shall be used independently ofthe other, Combining values from the two systems may result in non- conformance with the standard. 1.3 The following safety hazards caveat pertains only to the test methods portion, Section 19, of this specification: This standard does not purport to address ail ofthe safety concerns, ifany, associated with its use. Ibis the responsibility ofthe user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. (Warning—Mercary has been designated by many regulatory agencies 2s a hazardous substance that can cause serious medical issues. Mercury or its ‘vapor, has been demonstrated to be hazardous to health and corrosive to materials. Caution should be taken when handling ‘mercury and mercury containing products. See the applicable ‘product Safety Data Sheet (SDS) for additional information. ‘Users should be aware that selling mercury and/or mercury ‘containing products in your state or country may be prohibited by law.) 14 This international standard was developed in accor- dance with internationally recognized principles on standard- ization established in the Decision on Principles for the Development of Intemational Standards, Guides and Recom- ‘mendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committe. 2, Referenced Documents 2.1 The following documents in the current issue of the Anniual Book of ASTM Standardsform a part of this specifica tion to the extent referenced herein: 2.2 ASTM Standards:* 153 Test Method for Expansion (Pin Test) of Copper and Copper-Ailoy Pipe and Tubing B154 Test Method for Mercurous Nitrate Test for Copper Alleys “Foe efrneed ASTM masdads, vs the ASTM bie, worse og, ot ‘ousct ASTD Customer Saice st sein astm np. For Ana Boot of ASTH ‘Standards ohne infomation, refer the andes Docament SemIRAy Pape 2 Ge ASTM wet "A Summary of Changes section appears atte end of dis standard (epyitt© ATA Pramtna 10 Bu Habe Dive, POBox C78, Wet Censboocen, PA ARES, Ue Sates Aly Brive -18 170 Specification for Oxygen-Free Electrolytic Copper— Refinery Shapes 18224 Classification of Coppers 18846 Terminology for Copper end Copper Alloys 35858 Fest Method (or Ammonie Vapor Test for Determining Susceptibility to Stress Corrosion Cracking in Copper Alloys 1B9S5/B968M Test Metaog CoppercAlloy Pipe and Tube BAIESM Test Methods for Tension Testing of Metallic Ma- terials £29 Prantce for Using Significant Digits in Test Dara to Determine Conformance wath Specincations ‘Test Method for Detenmination of Copper in Unaloyed Copper by Gravimetry B54 Test Methods for Chemical Analysis of Special Brases and Bronzes (Withdrawn 2002)* 262'Test Methods for Chemical Analysis of Copper and Copper Alloys (Photometric Methods) (Withdrawn 2010)° 275 Test Methods for Chenical Analysis of Copper-Nickel and Copper-Nickel-Zine Alloys (Withdrawn 2010)° 276 Test Methods for Chejcal Analysis of Nicke-Coppee ‘Alloys (Withdraw 2008) E112 Test Methods for Determining Average Grain Size E118 Test Methods for. Chemical Analysis of Copper Chromium Ajloys (Withdrawn 2010)° Praice for Electromagnets (Eddy Cement) Examina- tion of Copper and Copper Alloy Tubes 255 Practice for Sampling Copper and Copper alloys for the Determination of Chemical Composition EATS Test Methods for Chemical Anaivsis of Copper Alloys £527 Practice for Nombering Meials and Alloys in the ‘Unified Numbering System (UNS) E2575 Standard Test Method for Determination of Oxygen in Copper and Copper Alloys (Withdrawn 2017)* 3. Terminology 3.1 Definitions: 3.1.1 For definitions of terms relating to copper and copper alloys, refer to Terminology B846, 4, Ordering Information 4.1 Include the following specified choices when placing ders for product under this specification, es applicable: 4.11 ASTM Designation and year of issue; 4.1.2 Copper ox Copper Alloy UNS No. Designation (see Tele Ds 4.1.3 Temper (Section 7); 4.14 Dimensions, omside diameter, and wall thickness, wether minimum or nominal (Section 14); 4.1.5 How furnished (tube or ferrule stock); 46 Quantty—total weight or toal length or aumber of pieces of each size: aad 4.1.7 Intended application Flattening of Copper and B: Tue tee approved vanicn of this Broceal manda ie rfecased oa 4.2 The following options are available but may not be included unless specified at the time of placing of the order ‘when required: 4.2. Teasion Test per ASME Boiler and Pressure Vessel ‘Code (see Section 8). 4.2.2 Hydrostatic or pneumatic test as an alternative to eddy ‘curent test (Section |5). 4.23 Ifthe cut eads of the tubes do not need to be deburred (Section 15). 4.24 If the product is to be subsequently welded (Table 1, Footnotes G and H). 4.2.5 Residual Stress Test—Ammonia Vapor Test or Mer- ccurous Nitrate Test (Section 4.26 For Ammonia Vapor Test, isk level (pH value) if other than 10, 427 Bhat ego wncebiy So 4.28 Certification (Section 429 Test Roper Seaton >) 42.10 Tha subsequent thermal treatment after straightening ~ is required (Section 7). 42.11 IE product is purchased for agencies of the US. Government (see Supplementary Requirements section of this specification for additional requirements, if required). 5. Materials and Manufacture SL Materials: 5.1.1 The matecial of manufacture shall be a form of such ppurity and soundaess as to be suitable for processing into the ‘products prescribed herein. 5.1.2 When specified in the contract or purchase order that hheat identification or traceability is required, the purchaser shall specify the details desred.® 5.2 Manufacture: 5.21 The product shall be manufactured by such hot ‘working, cold-working, anvealing, straightening, timming, and other processes as to produce @ uniform seamless tube in the finished product. 5.22 The product shall be hot- or cold-worked to the finished size, and subsequently annealed, when requized, to —~ ‘meet the temper properties specified. 6. Chemical Composition 6.1 The product shall conform to the chemical composition requirements specified in Table 1. 6.2 These composition limits do not preclude the presence cof other elements. By agreement between the manufacturer and purchase, limits may be established and analysis required for ‘unnamed elements. 6.2.1 Copper Alloy UNS No, C19200—Coppec isthe differ cave between the sum results of all the elements determined and 100 %. When all the elements in Tabic | are determined, their sum shall be 99.8 % minimum, "Due tothe dsconsanos nt ofthe processing f caring ato wroaeht podnct, i nt alvays pacha! fo esi a spanks eg selsn Wh 8 ‘esi gay of nahed mana My ative - 18 o une wonbosae 8 NFO 9 04 naw 909 toute pw ew 2-0 ms eH 20° SUES ne 20 PEE OO vo a9 Ree pose 0°09 SO Oa TRUS nous we8iG0‘0oz04a 04 00's Anam 000° wana 'GLOO ANS oNe' UNH "GOON LED "LOND URUNLD "007 WPS ge woo ” eee ames oreo sD at-ost cf ‘lope needa) meus o__*H soova es son007 amas oust unauony —snoydsodg —Augy —jusiy—esauetuoyy ou wo 2080, aa ‘Swewarnboy jeoqwouD + ATEVE My Bi 6.22 For alloys in which copper is listed as “remainder,” copper is the difference between the sum results of all the elements determined and 100 9%. When all elements in Tabic | ‘are determined, the sum of the results shall be as follows: Fs ‘Copper Pls Nard peer ree ene Elements, % mit ‘cece00 5 e130 8 ‘cr1200 s25 70009 Rs ‘eree00 &.C70620 rd ‘crie09. ped ‘or1800 8 cris20 rd crise Prd (crz200 3 6.2.3 For alloys in which zinc is listed as the remainder, either copper or zinc may be taken as the difference between ‘the sum of all the elements determined and 100 %. When all, elements in Table { are determined, the sum of the results shall be as follows: (Copper Ps Names Conger Moy UNE Mo, ment, rn ‘c23000 oa 629009 387 G2a900 525 24900 338 628800 s08 a8700 ms 7. Temper 7.1 Tubes shall be furnished in the temper designations identified in Tables 2 end /B111M - 18 7.1 Drawn tempers HSS and H80. 7.12 Annealed temper 061. 7.13 Drawn and stress-relieved temper HRSO. 7.2. Tabes for ferrule stock shall be annealed sufficiently to be fully recrystallized. 73 Optional Post Straightening Thermal Treatment—Some tubes, when subjected to aggressive environments, may have the potential for stess-corrosion cracking failure due to the residual stresses induced during straightening processing. For ssuch applications, it is suggested that tubes of Copper Alloy UNS Nos. C2300, C28000, 644300, 44400, 44500, (©60800, 61300, C61400, and C68700 be subjected to & ssuess-relieving thermal treatment subsequent to straightening, If required, this must be specified on the purchase order or contract. Tolerances for roundness and length, and the condi- tion of straightness, for mbe so ordered, shall meet the requirements agreed upon by the manufacturer and the pur- chaser. 8. Mechanical Properties 8.1 Material specified to meet the requirements of the ASME Boiler and Pressure Vessel Code shall have tensile properties {5 prescribed in Table 2 or Table 3. 9. Grain Size for Annealed Tempers 9.1 Grain size shall be the standard requirement for all product in the annealed (061) temper. ‘TABLE 2 Tensile Requirements —Inch-Pound Values [Nowe 1~See Table 3 for tensile requirements—ST values. Terger Designation ‘erste Sven vit ee 0 C2pper Alloy UNS Ne. * Ra ity Copper oF Copper All Sz Tame mee soe nein “Groron, creano, eon, C1eeee, CrzaCO, Crza0o, SS Taiearanm = w ‘e14209. ‘10100, cx0a09, cv, ct0800,or2i00, cx2200, Heo era “ ° 1eab0 cotse00 5 prearann « 3 er8200 Feo tarderain @ 3 18200 oat oosee s ir 7 cex00 oat Sowa a 2 i S2s000 ost ‘neal a 2 : ‘Ses300,o42400, caAs00 oe Grease s 3 ‘csoano ost Sinealed & ® ‘Gst800, 051400 ost ‘neal 7 2 ‘cesr00 oa sirens 2 8 croe00 ost neal 2 2 7300 Hes hte * » Cree, c708a0 cet ‘rnesio’ a 6 ‘C7600, 670520 Hs lgrearann & 3 ccrio00 ost ‘nea as 6 71500, c71s00 ost eae 2 8 rise, i820 ‘Wal biinessos pt 0048 in ot 1HRS0 cram and syecorafoved 2 = 2 Wal eiseesses ver 0.088 n Naso Grave and svese ved 2 2 a ories0 Cy ‘anna & 25 orteeo HRSO cram and sess eleved a 58 Cresco ‘Oot nna S ie Sree Hes sigan 50 4s Sei = 1000 a, 210.8% enon under oa, Gy erveiim-18 TABLE 6 Tensile Requirements Valves “Grovan, 10266, CHOSE, CTOBDD, C0, CTA, ‘crazo0 ‘et0:00, c1200, c10800, 10800, c:2000, 012200, erscb0 ‘rec00 crsa00 18200 e23000 ‘22000 Se¥200, 14400, 044500, ‘Gene00 ‘Gera00, 051400 ‘eee700 sro ‘croHe0 ‘Gr0s00, crosa0 ‘ros, 670820 ‘cri0o0 ‘rise, o7t820 rss, Creat: Wal bikaeses upto 12. inl Wal tiscesses rer 3.2 mm. ones oreo e720 Greece 7 ax 018% exnaion andor load gogeggeseeaag & aif a8 aegeds 9.1.1 Other than Copper Alloy UNS Nos. C19200 and (€28000, acceptance or rejection forall annealed products shall depend only on average grain size of the test specimen within raw ad sess reeved ‘reeled a 10. Performance Requirements 10.1 Expansion Test: mine 0 50 Vis Sanat Bhngaon insome, rain 2 6 the Himits of 0.010 to 0.045 ram taken from each of two sample portions, and each specimen shall be within the limits pre- sctibed herein when determined in accordance with Test ‘Methods £112. 10.1.1 Tube ‘Test Method 8 specimens selected for test shall withstand the ‘expansion shown in Table 4 when expanded in accordance with ‘The expanded tube shall show no cracking ‘or rupture visible to the unaided eye. ‘TABLE 4 Expansion Requirements Tamper Deaton Rane (Conor Copper Aly UNS No. Tipansion a Tune Ouse Dias n Pocono cegenl Gus Serre OB Hs so “ane Feedrown ran anes elved harassed cro 2200 ex200 244300, 64400, C4500 ‘Gsna00 ‘os1200, c81400 ‘cosr00 c70400 corse, 70820 ‘crioo0 cort500,c71820 criss Gram ‘etoron, cro2t0, 21300, C1000, i200, 12200 c1ae00 19200 670409 780, C7082 ‘C7200 corts00, c71820 cristo eror00,c10200, Cos, c10800, BESBBBBS BSASesssTssawsyl Aly erie -18 102 Hard-érawn mbes not end annealed are not subject to this test. When tubes are specified end annealed, this test is required and shall be performed on the annealed ends cf the sampled sabes, 103 Tubes for fecrule stock are not subject to the expansion test, 11, Flattening Test IL. Test Method—Each test specimen shall be inspected per Test Method Boss/B968M, 11.2 During inspection, the flattened areas of the test specimen shall be fee of defects, but blemishes of a nature that do not interfere with the intended application are acceptable. 11.3 Tubes for ferrule stock are not subject to fattening test 12, Residual Stress Test 12.1 A residual stress test, when specified in the purchase onder, s required only for Copper Alloy UNS Nos. ©2300, €28000, C4430, C44400, C44500, C60800, 61300, (€61400, and C5870 and wien not supplied in on annealed temper. 12.2 Unless otherwise specified, the producer shall have the option of testing the product to either the mercurous nitrate test, Test Method 3154, or the ammonia vapor test, Test Method 3858, as prescribed below. 12.2.1 Mercurous Nitrate Test: 122.11 Warning—Mercury is a definite health hazard and therefore equipment forthe detection and removal of mezcury ‘vapor produced in volatilization is recommended. The use of, rubber gloves in testing is advisable, 12.212 The test specimens, cut 6 in. (150 mm in length, shall withstand without cracking, an immersion inthe standard mercurous nitrate solution prescribed in Test Method 5154. ‘The test specimen shall include the finished tube end. 12.22 Ammonia Vapor Test: 12.221 The test specimens, cut 6 in. (150 mm) in length, shall withstand without cracking, the ammonia vapor test as prescribed in Test Method 3858. For the purposes of this specification, unless otherwise agreed between purchaser and supplier, the risk level identied in the Annex of Method B858, shall be specified as rsk level (pH value) of 10. 13. Nondestructive Testing 134 Each tube shall be subjected to the eddy-current test in 13.1.4, Tubes may be tested in the final drawn, annealed, or heat-treated temper or in the drawn temper before the final anneal or heat treatment unless otherwise agreed upon by the supplier and the purchaser, The purchaser may specify either of, ‘the tests in 15.1.2 o¢ 13.1.3 as on altemative tothe eddy-cumrent test, 131 Eddy-Current Test—Each vibe shall be passed through an eddy-current testing unit adjusted to provide information on the suitability of the tube for the intended application. Testing shall follow the procedures of Practice 1.1.1.1 The depth of the round-bottom transverse notches or the diameters of the drilled holes in the calibrating tube used +0 adjust the sensitivity of the test unit are shown in Tables 5 and 6, and Tables 7 and &, respectively. Notches of less depth and smaller diameter drilled holes are acceptable to meet this requirement. 13.1.1.2 Tubes that do not actuate the signaling device of ‘the eddy-current tester shall be considered to conform to the requirements of this test. Tubes causing inrelevant signals, ‘because of moisture, soil, and like effects may be reconditioned and retested. Such tubes, when retested to the original test parameters, shall be considered to conform if they do not cause ‘output signals beyond the acceptable limits. Tubes causing inrelevant signals because of visible and identifisble handling vis may be ceed by te hydrostatic test presibed in 3.1.2, or the pneumatic test prescribed in rmeeing rgureuns of elber tet sll bo consid fo conform ifthe tbe dimensions are within the prescribed limits, unless otherwise agreed upon between the manufacturer and the purchaser. 13.1.2 Hydrostatic Test—Bach tube shall stand, without showing evidence of leakage, an intemal hydrostatic pressure sufficient to subject the material to a fiber stress of 7000 psi [48 MP2] as determined by the following equation for thin hollow cylinders under tension. The tube need not be tested at a hydrostatic pressure of over 1000 psi [7.0 MP] unless so P= 25u(D ~ 080) hydrostatic pressure, psig [MPa thickness of tube wall, in. fou] ‘outside diameter of the tube, in. fmm; and allowable stress of the material, psi (MPa 13.1.3 Pneumatic Test—ach tube shall be subjected to an. internal sir pressure of 60 psig {400 kPal, min, for 5 s without showing evidence of leakage. The test method used shall ppemmit easy visual detection of any leakage, such as by having the tmbe under water or by the pressure differential method. Any evidence of leakage shall be cause for rejection. 14, Dimensions and Permissible Variations 14.1 Diameter—The outside of the tubes shall not vary from that specified by more than the amounts shown in Tabl= 8 or Tabie 10 as measured by “go” and “no-go” ring gages. Alternatively, micrometers may be used to ensure outer diam- eter tolerance at any one point; however, in cases of dispute, ring gauges shall be used for final determination. ‘TABLE 5 Notch Depth—inch-Pound Values Now 1nSee Table § for notch deph—SI values, Tbe Ousise Damets “be wa oat Tasiness, vera OMA, ORE m el int “Cersarmanse ages eae ar Ine oca2-0 040 008 06 2.075 Inc 545-0.008 rg ears ioe tne Sies-0 08 Sirs oe 2.008 Ine :08°0.120, 209 2.08, eon Qe ere -18 TABLE 6 Notch Depth—SI Values Nore 1—See Tee 5 fr notch depth-—inch-pound values. “ibe Ouse Diameter Tbe Wat Trainees, Over sin 18, Over atoa2, ONE SAE ‘ae wet 2 “Owes ans or meas ors os ous reas 48 038 a2 Ino 2-233 ore 022 024 Ins 028 023 a2 ‘TABLE 7 Diameter of Dried Holes—ineh-Pound Values, [Note 1—See Tobie 6 for diameter of died holes ST values Tike Outside ameter Diaraser f ses Dat ne 0.5 % bea & 235 ee Seer eA dow = Oe 513 nl Sas s Over 1-2 wad se 5 ‘TABLE 8 Diameter of Dried Holes—SI Values [Nore ImSee Table 7 for diameter of dilad oles—inch- pound values “Tbe Outside Dancer Diansie of Owed a oles. rm pate Siena ‘85 ca re 18.0284 nd 080 & Over 264-588 in ge 5 (eer 318-881, ina " 3 rer ahaa 2 3 rer sas6O a 3 142 Wall Thickness Tolerances: 142.1 Tubes Ordered to Minimum Wall—No tube wall atits ‘thinnest point shall be less than the specified wall thickness. ‘The maximum plus deviation from the specified wall at any point shall not exceed twice the values shown in Tables 11 znd 14.22 Tubes Ordered to Nominal Wall—The maximum plos ‘nd minus deviation fom the nominal wall at any point sball not exceed the values shown ia Tables LI and 12. 143 Lengih—The length of te tubes shall not be less than ‘that specified when measured at room temperature, but may ‘exceed the specified value by the amounts given in Tables 13 144 Squareness of Cut—The departure from squareness of tho end of the tbe shall not exceed the following: ‘Tube, Outise iH iss ee Upto 36116, a 2010 (0.95) ver 5608) (018 le. (entreny ofdiameter 14.5 For the purpose of determining conformance with the dimensional requirements prescribed in this specification, any measured value outside the specified limiting values for any dimensions may be cause for rejection. 18. Workmanship, Finish, and Appearance 15.1 Roundaess, straightness, uniformity of the wall ‘thickness, and inner and outer surface of the tbe shall be such as 10 make it suitable for the intended application. Unless ‘otherwise specified on the parchase order, the cut ends of the ‘tubes shall be debured by use of rotating wire wheel or other suitable tool. 152 Amnealed-temper or thermally stress-relieved tubes sball be clean and smooth but may have a supecicial, dull, isidescent film on both the inside and the outside surface. ‘Drawn-temper tabes shall be clean and smooth, but may have ‘superficial lm of drewing lubricant on the surfaces, 16. Sampling 16.1 Sampling—The lot size, portion size, and selection of sanaple pieces shall be as follows: 16.1.1 Lot Size—600 tubes or 10000 tb [4550 kg) or ‘rection of either, whichever constitutes the greater weight. 16.1.2 Portion Sice—Sample pieces from two individual lengths of finished product. 162 Samples taken forthe purpose ofthe tests prescribed in the specification shall be selected in a manner that will represent comectly the material furnished and avoid needless destruction of finished materiel when samples representative of, ‘the matecial are available from other sources. 163 Chemical Analysis—Samples for chemical analysis sball be taken in accordance with Practice £255, Drillings, maillings, and so forth sbell be taken in approximately equal ‘weight from each of the sample pieces selected in accordance. with 16.1.2 and combined into one composite sample. The zainimum weight of the composite sample that is 1 be divided into three equal parts shall be 150 g. 163.1 Alternatively to sampling procedures in accerdance with Practice £255, the manufacturer shall have the option of

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