Professional Documents
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a sampl
Ge
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PROJECTS TO BUILD |
18 Automatic Discharger For Nicad Battery Packs by John Clarke
Rids your batteries of the dreaded memory effect THIS VOICE OPERATED RELAY
(or VOX) is built on a compact PC
31 Build The MiniVox Voice Operated Relay by Darren Yates board. It has almost no turn-on
Fast-acting unit fits on a small PC board delay & a 3-second release time.
Details page 31.
34 An Image Intensified Night Viewer by Leo Simpson
Lets you see by just the light of the stars
SEPTEMBER 1994 1
Publisher & Editor-in-Chief
Leo Simpson, B.Bus.
Editor
PUBLISHER'S LETTER
Greg Swain, B.Sc.(Hons.)
| Technical Staff
John Clarke, B.E.(Elec.)
Where to now for
‘Robert Flynn
Darren Yates, B.Sc.
satellite TV?
Reader Services Over the last few months, there has been
Ann Jenkinson a flurry of developments in the pay TV/
_ Sharon Macdonald ~ satellite TV saga and many people must be
Advertising Enquiries
wondering what comes next. When will
Leo Simpson they be able to actually start subscribing to
Phone (02) 979 5644 pay TV services? After all, most, if not all,
of the satellite and cable licenses have
been snapped up and people could be
Regular Contributors
Brendan Akhurst forgiven for thinking that actual services will start “real soon now”. Well the
Garry Cratt, VK2YBX truth is that some very limited services are about to start and may well have
Marque Crozman, VK2ZLZ started by the time this issue goes to press but note the word “limited”. Very
John Hill _ few people will be able to take advantage of them.
Jim Lawler, MTETIA For the vast majority of people, pay TV is many years away, as in “turn of
Bryan Maher, M.E., B.Sc. the century” or well after that. It is significant that potentially the biggest
Philip Watson, MIREE, VK2ZPW player in the pay TV arena, the so-called PMT (Packer/Murdoch/Telecom)
Jim Yalden, VK2YGY syndicate, sat on its hands during the recent licence sales. Clearly, they are
Bob Young not interested in satellite TV and if you hark back to my Publisher’s Letter in
Photography the August 1993 issue, you can see why. With Telecom’s vast phone networ
Stuart Bryce open to it, it has no need for satellites. !
And while little may appear to be happening on that front, much is
SILICON CHIP is published 12 times happening behind the scenes. Telecom has let some huge contracts for its
a year by Silicon Chip Publications. CATV project for the major residential areas of Brisbane, the Gold Coast,
Pty Ltd. A.C.N. 003 205 490. All Sydney and Melbourne. As part, of that, Telecom Australia has awarded a
material copyright ©. No part of this $160 million plus contract to Philips to provide the technical equipment
publication may be reproduced with- and know-how to deliver full interactive television to Australian audiences.
out the written consent of the pub- Telecom has also chosen the Digital Equipment (DEC) Wizard Subscriber
lisher.| Management System, while Scientific Atlanta has been chosen to supply
customer set-top units. |
Printing: Macquarie Print, Dubbo, Philips will play a major role in the network upgrade which will involve
NSW. a rollout of more than 10,000 kilometres of cable. And nor is optical fibre the
Distribution: Network Distribution only part of the story. Philips also has been developing the capability of
Company. sending cable TV via twisted wires, so much of the existing network might
also be able to be used eventually. Clearly, Telecom is in the box seat for pay
Subscription rates: $49 per year TV and all the other services to come in the future.
in Australia. For overseas rates, see So things are happening but if you want to watch overseas source
the subscription page in this issue. programming right now and for quite a few years to come, there is only one
Editorial & advertising offices: way to get it: install your own dish and satellite receiver. There is a large
Unit 34, 1-3 Jubilee Avenue, Warrie- variety of programs available, beamed into Australia, and more are coming
wood, NSW 2102. Postal address: as time goes on. And this plethora of programming is certain to be available
PO Box 139, Collaroy Beach, NSW even after pay TV is up and running. So if you have a hankering for satellite
2097. Phone (02) 979 5644. Fax TV, get into it now. Otherwise, you could be waiting for many years to come.
(02) 979 6503.
ISSN 1030-2662 Leo Simpson
WARNING!
SILICON CHIP magazine regularly describes projects which employ a mains power supply or produce high voltage. All such projects should be
considered dangerous or even lethal if not used safely. Readers are warned that high voltage wiring should be carried out according to the
instructions in the articles. When working on these projects use extreme care to ensure that you do not accidentally come into contact with mains
AC voltages or high voltage DC. If you are not confident about working with projects employing mains voltages or other high voltages, you are
advised not to attempt work on them. Silicon Chip Publications Pty Ltd disclaims any liability for damages should anyone be killed or injured while
working on a project or circuit described in any issue of SILICON CHIP magazine. Devices or circuits described in SILICON CHIP may be
covered by patents. SILICON CHIP disclaims any liability for the infringement of such patents by the manufacturing or selling of any such
equipment. SILICON CHIP also disclaims any liability for projects which are used in such a way as to infringe relevant government regulations
and by-laws.
Advertisers are warned that they are responsible for the content of all advertisements and that they must conform to the Trade Practices Act 1974
|
or as subsequently amended and to any governmental regulations which are applicable.
2 SILICON CHIP
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Colour video fader the humble OA90 series germanium reproductions of fabric used in vin-
works well diodes! , tage radios. For example, if I were to
I wrote to you sometime ago regard- I have heard all the old arguments receive a sample of fabric, I would
ing an apparent fault I had with a kit about “we only stock what the cus- analyse the types of yarns used and
for the Colour Video Fader featured in tomer wants ... etc” but I am afraid the pattern and then reproduce the
the August 1993 issue of SILICON CHIP. that this is not good enough. In Eng- fabric accordingly.
It was fading/wiping to mid-grey land and America, you can still buy Ms N. Moore, |
rather than black. That letter was a — things like 415pF metallised variable PO Box 171, Kyogle, NSW 2474.
trifle premature. In a moment of in- capacitors and pre-wound aerial coils
spiration, I decided to replace the straight from the factories in those Series wanted on
two ICs that had come withthe kit. countries. telephone technology
The fault then disappeared and all is In all fairness to the importers and | Please allow me to offer special con-
now OK. One of the ICs was obviously retailers of these products, I can see gratulations for the excellent series
faulty. their point in not stocking their ware- on the “Evolution of Electric Rail-
Incidentally, I used to work in the houses with useless products that no ways” and “The Story of Electric En-
non-technical side of television and one wants to buy. But what about the ergy”. |am sure that I am not the only
radio, both in several Australian cit- next generation of enthusiasts who reader who has learnt a great deal
ies and overseas in London. In those have never ever laid eyes on the most from these series.
days, the apparatus to enable a broad- basic of electronic components, who May I suggest that you consider a
cast studio to fade to black took up have been in the hobby for perhaps similar series on the Telecommunica-
considerable space in the racks, with several years, and still don’t know tions Network. As a Technical Officer
its valves, transformers, large power one end of acrystal set from the other? with Telecom I can assure you that
supply and all. And it must have cost _ I will admit that this all sounds the vast majority of people, including
a bomb. To think that a handful of pretty much like a storm in the elec- those involved with or interested in
small components in a little black box tronic teacup but I detect a trend in electronics, have no idea how com-
can now do the same thing is mind- the larger suppliers and a dangerous plex the modern system is, or that
boggling. Congratulations to the chap one wherein we may see the day that Australia has a very extensive fibre
who designed it. they simply go out of the most basic optic cable network.
Barry Freeman, lines altogether. The recent proposal to lower the
Morphett Vale, Vic. I believe that this situation requires mains voltage to 230VAC seems to be ~
an explanation and perhaps some ac- a recipe for disaster. From my experi-
Thanks for tion on the part of suppliers in gen- ence it seems that many items of equip-
reader response | eral. If I were them, and I had prod- ment can barely cope with the fluctua-
Just a short note to thank you for ucts that weren’t selling well, I think tions in mains voltage currently expe-
publishing my letter in the “Ask SILI- that I would like to know why. So rienced and surely the lower mains
CON CHIP” pages of the June 1994 perhaps some kind of customer sur- voltage would be either on the lower
issue, asking for a diagram for the vey is warranted before we all have to limit or outside the original design
BWD539D scope. The response has start junking circuits to get parts that tolerance, thus making this equipment
been great and to date I have received we could have if the retailers had the even more unreliable.
about 10 replies. foresight to ask their customers some A. Christie,
The oscilloscope has been fixed and questions, instead of their marketing Boronia, Vic.
the fault was a transistor in the trigger managers. Comment: a series on telephone tech-
circuit that feeds the timebase. Austin Hellier, nology could be worthwhile. Any vol-
Bob Riding, Alice Springs, NT. unteers to write it?
Fingal Bay, NSW.
Vintage style Valve technology
Basic components fabrics available still relevant to some
in short supply | I am a weaver of interesting and When I read your Publisher’s Letter
Iam writing to you with some con- different fabrics. Recently a friend who concerning valve amplifiers in the July
cern over the fact that some of Aus- is a restorer of vintage radios noticed 1994 edition, I was flabbergasted.
tralia’s major electronic retail suppli- a particular piece of my woven fabric While most of it was fair and bal-
ers are going out of some of the most and commented that it quite accu- anced, the last line was, I feel, over
basic components. While I am speak- rately resembled radio cloth of 1950- the top. Let’s put the valve versus
ing mainly of basic radio parts such as 60 vintage. He suggested that I write transistor amplifiers debate in per-
variable capacitors and ICs such as to you asking whether I may be able to spective, at least from my point of
the ZN414, some are even going out of supply other radio enthusiasts with view.
4 SILICON CHIP
Why do valves sound different to and individual major parts for a 20 ments (SILICON CHIP, July 1994) and
transistors? The human ear is more watts per side amplifier. whilst in general agreement, I am dis-
tolerant of even harmonics as com- The cost of a valve amplifier runs appointed that we are advised to “ac-
pared to odd harmonics. Valves pro- into many hundreds of dollars some- cept the inevitability” of European
duce predominantly even harmonics times, but it can be spread out to make conversion.
as a by-product of the amplification it a bit easier. Besides, the thrill of the Yes our imported/dumped elec-
process and transistors produce pre- chase only makes the final product tronic equipment may well be de-
dominantly odd harmonics. This is more satisfying. signed for 230VAC, but for truly
why they do sound different. I must admit that these are my 230VAC sensitive equipment, how
I prefer the sound of a valve ampli- thoughts only, but I am sure many about we don’t import it in the first
fier. Now I realise that valves do have other people probably feel the same place? That would then create a whole
some shortcomings. When compared way, and I don’t think that valve am- new market or a conversion after-mar-
to a transistor amplifier, large power plifiers should be just brushed off as ket that could be well supported by
valve amplifiers are expensive to build having “no place in modern technol- our own local electronics industries,
but let’s face it, I and probably many ogy”. and heavens knows, we need that sort
other people do not require powerful Keep up the otherwise good work. of employment producing enterprise
amplifiers to enjoy listening to music. D. Haddock, here at the moment.
Most modern speakers are efficient Kamerunga, Qld. No, Mr Badham, please consider
enough to produce plenty of volume Comment: as far as the production of the bigger picture. |
with only modest power inputs. My harmonics is concerned, transistor May I also ask you all to consider
first amplifier produced only 3.5 watts amplifiers have a big advantage in one last but very important aspect:
per channel, for example, andI found that they can have far more negative the humble GPO (general purpose
this to be enough for my needs, so an feedback applied to correct the dis- outlet) plug. Since time. immemorial
amplifier of only 20 watts would, I | tortion. The very best valve amplifiers or whenever, we have had in Aus-
feel, be enough for most music listen- _ could only have about 20dB of nega- tralia one common, standard design
ers. tive feedback because of the phase for a 240VAC GPO plug and socket
I realise there are people who feel limitations brought about by the out- arrangement, available from Cairns to
that they have to have at least 100 put transformers. Today’s transistor Marble Bar, Darwin to Hobart. Whether
watts or more per channel and the amplifiers start with pretty linear per- by good luck or good judgement it has
biggest possible speakers but I think formance even in open loop and may stood the test of time. Next time you
this is just hype, or a keep up with the have 60dB or more of negative feed- visit England, just count up the
Jones next door type attitude. The back. That is one reason why they are number of different variations of this
quality of sound from a reasonably so much better. wee beastie. _
well-designed amplifier is good My point is this: who is to say that
_ enough for me to enjoy and probably Lowered mains voltage every X number of years or so the
many others as well. is a lost cause British Government, whether an EEC
With life in general getting busier I have read with interest your re- partner or in post partnership disar-
and busier most people don’t get a lot cent passionate editorials on the sub- ray, might not change their voltage
of timeto sit down and do some seri- ject of the national grid voltage de- standards yet again, like the design of
ous music listening; most people just bate. lam rarely moved to print but on their GPO plugs?
have some pleasant music running as this occasion you have you lost the Surely we can be as independent of
they go about their busy life. I know I plot! C’mon now, where on earth do our former colonial masters as the
do. So reasonable quality sound is all you expect to find commonsense — in Americans? Or shall we wait for a
I require and most valve amplifiers a politicians’ mind? future (and probably somewhat short)
are capable of that task. Now even Blind Freddy.knows that Australian Fearless Leader to pass a
Valve amplifiers are certainly more to reduce the grid voltage would cost very sensible law to lower the height
expensive to build than transistor us all very dearly and would have the of every doorway in Australia by 10%.
amplifiers. Parts for a valve amplifier same meaningless effect as passing a They were too high anyway.
are not commonly available here in law to raise the height of every door- C. O’Donnell,
Australia but they are there if you way in Australia by 10%. However, Hoppers Crossing, Vic.
look for them in the right places. There the thin veil of the average Austral- Comment: our much admired GPO
are a growing number of shops spe- ian politician’s mind is only known to socket will be modified in the not-too-
cialising in valves and related compo- cover their personal ego, opportunis- distant future, as determined by the
nents. I have always found Arthur tic political gain and the securing of a same people who want to bring about
Courtney of Resurrection Radio very firm grip on their superannuated the reduction in mains voltage. Fu-
helpful andfriendly. golden egg. No, I think we have a ture GPO sockets (ie, mains power
If you have any problems in finding difficult problem here and believe me, points) will have a circular recess
' Circuits or parts, try looking in some commonsense, the favourite, will be which will make most presently used
of the English electronics magazines, the last runner. AC & DC plugpacks obsolete and un-
as one of them recently released a kit I noted P. Badham’s Mailbag com- usable.
SEPTEMBER 1994 5
How to use the _
TEA1100 fast nicad
charger IC
The TEA1100 nicad charger IC, as used in our ~ awkward supply voltage range, which |
is between 5.65V and 11.5VDC. This
recent Fast Nicad Charger project, has a number makes it not quite suitable for car
of interesting features which put it out in front. operation without supply regulation
circuitry and not low enough to per-
These include digital voltage sampling and. mit operation from a 5VDC regulator.
filtering as well as switchmode or linear However, a 7808 or 7809 regulator
will be more than adequate and, in
operation. We look at these in detail and go fact, you can even get away with just a
through some design examples. standard zener diode/transistor buffer
voltage stabiliser such as that used in
the Fast Nicad Charger design pub-
By DARREN YATES & LEO SIMPSON lished in the May 1994 issue of SILI-
_ CON CHIP.
The Philips TEA1100 Battery The TEA1100 has three methods of
charger IC is a 16-pin DIP package guarding against over-charging: tem- Linear or switchmode
which contains everything to produce perature detection, clock timeout and ~ As we mentioned in the introduc-
a simple yet highly integrated battery an advanced form of voltage detec- tion, the TEA1100 IC can run in linear
charger for nickel cadmium (NiCd) tion referred to as “dV sensing”. or switchmode operation. The benefit
and the new nickel metal hydride of the switchmode option is the effi-
(NiMH) batteries which have a higher Supply voltage ciency which can be gained by charg-
capacity than nicads. Unfortunately, the chip has a fairly ing lower voltage cells from a higher
Vin+O
aa
Cl
e 4
Fig.1: this circuit using the TEA1100 in switchmode was the basis for the Fast Nicad Charger published in
the May 1994 issue. The design example in the text will enable you to tailor the circuit to your application.
6 SILICON CHIP
Fig.2: this linear version of the
TEA1100 circuit could be used
in RF-sensitive applications. In
this case, the output of the chip
is taken from pin 2 rather than
the PWM output of pin 1.
Fl
A TI
240VAC |
voltage supply rail. This feature was under or over-charge. Either way, the in the diagram of Fig.3.
used in our Fast Nicad Charger project. battery life will ultimately be reduced. As already noted, the TEA1100 does
If you’re wanting to charge Nicads Fig.4 shows the characteristic rise in not compare the battery voltage to a
in a noise sensitive application then battery voltage during charge and the static reference. Because it is a dy-
you can easily set the IC up to charge slight droop as it reaches full charge. namic process, the monitored input
in linear mode, greatly reducing the The TEA1100 ends the charge cy- voltage need only be between 0.385V
circuit noise. The linear circuit uses cle upon sensing a 1% drop in the and 3.85V. This is fed to pin 7 which
_ less components than the switchmode battery voltage. That amounts to about is labelled. “VAC” for Voltage ACcumu-
circuit but has considerably more heat 16mV for a typical nicad cell. Now lator.
dissipation, as you would expect. Fig.1 you might be wondering how they The way it works is like this: The
shows a sample switchmode circuit, manage to reliably detect 16mV when VAC voltage is sampled at a rate equal
very similar to that featured in our the circuit lines could be subject to all to the clock frequency divided by 216,
May 1994 issue. Fig.2 shows a linear sorts of noise and switching frequen- Each VAC voltage sample is digitised
charge circuit, powered from the cies, if the chip is being operated in and stored in a register with a quoted
240VAC mains supply. And finally, to switchmode. The answer lies in the resolution of 12.5 bits. At the time of
give some idea of the chip complex- method of sampling the battery volt- the next sample, the stored value is
ity, Fig.3 shows the block diagram of age. converted back to an analog voltage
the TEA1100. . The PWM (pulse width modula- and compared with the voltage on the
tion) is disabled for 10 clock cycles, VAC pin.
dV sensing after which the sample and hold am- If the VAC voltage is higher than
Instead of comparing the voltage of plifier takes a measurement of the bat- the stored value, then this new value
the battery being charged to a static _ tery voltage. This way, the noise gen- is digitised and stored in the register,
voltage reference, the TEA1100 uses a erated by a “ringing” or decaying sup- overwriting the previous value. If not,
dynamic process called “dV sensing”. ply rail is removed and a much greater the previous value remains in the reg-
The “dV” term comes from calculus degree of accuracy maintained. ister. The circuit then checks for a 1%
and refers to the process of looking for The 10-cycle delay gives sufficient drop as we mentioned before and if
a very small change in battery voltage. time for the inductor to stop ringing found, switches the circuit to trickle
The TEA1100 compares the present but it does mean that the inductance mode and flashes the LED (connected
battery voltage to the previous sam- must lie within a particular range — it to pin 15) to indicate that the batteries
pled voltage and checks for a 1% drop. must be high enough in value so that are fully charged.
The theory behind this is that when a it will perform its job as an inductor This clever mix of analog and dig-
nicad is being charged, its voltage rises | in a switchmode circuit but it must be ital circuitry results in a dynamic proc-
very gradually towards full capacity small enough in value so that the sup- ess which takes the battery’s physical
but once past this point, the battery ply rail is quite stable by the time 10 characteristics into consideration.
voltage begins to drop slightly. If a clock periods have passed. We’ll talk Since no two nicads charge up to ex-
battery charger circuit does not look about this more a little later. actly the same voltage, this relative
for this voltage drop, it will never give The dV sensing comes under the method provides accurate “full” de-
an optimum charge — it will either block entitled “battery full detection” tection for all cells, regardless of their
SEPTEMBER 1994 7
GND
16
TION
Se
ao
VAC LED
15
13 8 14
OSC PR SYNC
Fig.3: the block diagram of the TEA1100. This complex chip senses the small lytic capacitor, the output voltage will
drop in voltage which occurs at the end of charge for nicad & NiMH batteries, rise until pin 7 reaches +4.25V where-
so that the charger can be automatically switched off. upon the circuit will switch off.
In fact, the circuit of May 1994 does
final voltage. Incidentally, much the uses the dV voltage detection method not even need the switch to select
same monitoring method was used in to determine the charge state; and fi- between two and four cells. The switch
the “Fast Charger for Nicad Batteries” nally, above 4.25V, the IC assumes setting for two cells can be omitted
featured in the January and February open circuit or no batteries present and then circuit will happily charge
1991 issues of SILICON CHIP. and switches off. The impedance of | two, three or four cells in series with-
The beauty of the dV sensing sys- this input is greater than 200MQ. out further modifications. :
tem is that the VAC input (pin 7) can Note too that for charging just one In admitting this mistake, we can
be anywhere between +0.385V and or two cells, the VAC input (pin 7) can only plead that it only become obvi-
+3.85V. This means that the VAC re- be connected directly to the cell(s). ous after close reading of the copious
sistor divider network can be the same application information which Philips
whether you wish to charge two or 10
Output voltage has made available on the TEA1100.
cells, or any number of cells in be- This brings us to an important fea-
in the ture of the Fast Nicad Charger pub- 0.5% detection
tween. To satisfy this condition
circuit of Fig.1, R14 should be 47kQ . lished in May 1994 and one which In some cases, such as “fast-charge”
while R15 should be 10kQ.. C8, the has caused confusion to many con-— nicads and NiMH cells, a dV of 0.5%
input filter capacitor, can be 10yuF structors of this circuit. Since the cir- is more appropriate due to the higher
16VW. Note that to satisfact orily cuit relies on dV sensing to end the level of input charge current they can
charge 10 cells, you will need an in- fast charging mode, it goes without tolerate. This IC can provide charge
put voltage of at least 22V DC when in saying that it will not work unless it is rates up to an incredible five times the
switchmode because the maximum actually charging cells. If you attempt battery capacity or “5C”. An example
pulse duty cycle is 78%. to test the circuit without a nicad bat- of this would be charging a racing
The above is based on an overvolta ge tery load, it will switch off. pack in about 15 minutes.
level of 1.7V/cell and a nominal bat- Our testing instructions for the This increased sensitivity can be
tery voltage of 1.2V/cell. above circuit would have added to easily achieved by inserting a zener
The VAC input has four voltage this confusion by referring to an open diode of about half the battery voltage
thresholds which determine the chip’s circuit output voltage test. The point into the sensing resistor string. An
behaviour. Firstly, below 0.3V, the IC is that you cannot test the charger’s example of this can be seen in Fig.5.
assumes a short circuit (crook) battery output voltage unless cells are con- The zener diode is selected to be about
and switches to trickle charge mode; nected. If you attempt to simulate the half of the fully charged battery volt-
above 0.385V and below 3.85V, the IC presence of cells with a large electro- age, based on alevel of 1.7V/cell.
8 SILICON CHIP
For example, for a 6 cell pack, the Fig.4: the
maximum voltage is 6 x 1.7V = 10.2V, voltage
so a zener diode of 5.1V would be characteristic
suitable. The maximum voltage level of a 2-cell
the VAC input will now see is 5.1V, so nicad battery
the input resistor divider must now pack during
charge. If
be recalculated accordingly. R14 on
_ charging
Fig.1 could then be reduced to 22kQ. continues
beyond the
Protection droop in —
Apart from the active protection fea- voltage, cell
VOLTAGE
(V)
tures already mentioned, the TEA1100 damage can
features under-voltage shutdown and occur. |
temperature sensing with a thermistor
input circuit.
The first of these, the under-voltage
shutdown, activates when the supply
voltage falls below 5.25V. In this case,
the IC goes into a “power down” mode CHARGE TIME (MINS)
in which it becomes non-active and
draws around 35uA (45uA maximum). capacitor connected to pin 13. then our timeout period, tro, will be
The second form of protection in- This timeout period is usually set 1.5 x 60 mins = 90 mins.
volves a negative temperature coeffi- to about 125% to 150% of the ex- The timeout period is determined
cient (NTC) thermistor to monitor the pected fast charge time but in critical by the following formula:
temperature of the battery during high charge rate applications, you can to 228 x Tage XD.
charging. This feature wasn’t included set it to the expected charge time where Tg, is the clock period and p is
in our May 1994 project to keep the (100%). a prescaling factor which you can pro-
construction simple. In practice, In practice, the timeout period gram to be either 1, 2 or 4, depending
where this feature is used, the therm- should only be set by adjusting the on how you connect pin 8. By leaving
istor is incorporated into the battery capacitor (C at pin 13), as varying the pin 8 open, you set the prescaling
pack and is automatically connected. reference resistor will change other factor to 2. Connecting it to pin 6 sets
when the battery is put on charge. circuit parameters. it to 1 and pulling pin 8 to ground sets
The temperature monitoring feature it at 4. The beauty of this system is
is recommended for batteries which Design example that it allows you to have three differ-
need to be recharged as soon as they The easiest way to understand how ent charge periods without having to
have been removed from their load. to use this IC is to go through a design change the timing components.
The classic example of this is example, using the circuit of Fig.1. For our example, let’s connect pin 8
1200mA.h racing packs for electric This way, you'll get an idea of what to pin 6 to set the prescaling factor (p)
model aircraft.and cars. The drain on has to be done and the order in which to 1. The oscillator frequency (1/T9.,)
these batteries is very high - often tens you have to do it. | now needs to be 12.4kHz (ie, Tos, =
of amps or more — and so they will be Let’s say we wanted to design the (90 x 60)seconds/22°). As mentioned
quite hot (or even stinking hot!) when timeout circuit to run a charger which before, this frequency is set by the
they are removed from the load. will charge up a set of four nicad cells time constant formed by the reference
The danger is that if you fast-charge in one hour. If we use the 150% rule, resistor Rye (R13) and the oscillator
a hot nicad battery, you can damage it. capacitor C,,, (C7) based on the fol-
The temperature protection provided lowing equation:
by the TEA1100 prevents fast charg- Tose = 0.93(Rret X Cose)
ing from occurring while the battery Now Rref is chosen to be within the
temperature is outside the specified range of 12.5kQ and 125kQ based on
range. The NTC thermistor is featured the necessary charge current. In our
on the circuit of Fig.1 and is con- as
example, let’s assume that the resistor
nected to pin 3. If the thermistor is not BATTERY is 27kQ. Plugging this value into the
required, it can be omitted from the awk above equation gives a value for Co.,
circuit, together with R11. of .0032uF which we can quite hap-
pily round to .0033uF.
Timeout counter
Finally, there is the backup protec- © Charge current settings
Fig.5: a zener diode equal to half
tion of a timeout counter, which auto- OK. Let’s say that we wish to charge
the fully charged battery voltage
matically shuts down the charger af- can be added to the circuit to our batteries at.a fast rate of 700mA.
ter a time equal to 226 times the clock enhance the dV sensing R4 and R8 are used to set the current.
period, has expired. The clock period capability so that it will detect a R4 should be a 5W type. You have
is determined by the reference resis- drop of 0.5%. some leeway in picking the value of
tor connected to pin 10 and the timing this resistor, so long as its value re-
SEPTEMBER 1994 a
under discussion, the maximum
Using the TEA1100 fast nicad charger IC stored energy levels are 0.71mjJ for the
14.8mm OD core; 5.1mJ for the 33mm
OD core; and 16m] for the 44mm OD
core (OD stands for outside diameter).
sults in a voltage drop of between determined by the worst case ripple If the core you have chosen will
50mV and 200mV when the circuit is current at the trickle current setting saturate at the required current and
in fast charge mode. You can work out and follows this equation: inductance, then you will have to use
a suitable value for R4 from the fol- Lmin = Vo’max(1-delta)T os¢/2Iay _a bigger core.
lowing equation: where Vo’max is the maximum battery One final point must be covered
Ves = lfast X Res voltage plus the forward diode volt- here before we leave the subject of
where Is, is the fast charge current age drop. For four cells, this works inductors and that is that the actual
and R,, is R4. In our design example, out to be 6.8V + 0.7V = 7.6V. This is current flowing in the inductor re-
0.12 will give us 70mV which is based on the fact, that the maximum. ferred to in the formulas above is the
within the desired range. R8 is re- voltage per cell will be 1.7V; “delta” pulse current; it is not the charging
ferred to as the fast charge current set refers to a charge current duty cycle of current. Typically, the pulse current
resistor Rs, and it can be calculated 50%. will be twice the average charging
from the following equation: So, using the above equation, we current.
Réc= (Itc X Rret X Res)/1.25 get a minimum inductance value of:
where I, is the fast charge current Lmin = 7.6 x (1-0.5) x 80 x 10°°/2
x 0.35 Trickle charge
rate, Rrof is the 27kQ reference resistor = 434uH. When in trickle charge mode, the
R13, and R,, is the 0.1Q current sens- Hence the inductor can be anywhere TEA1100 continues to pulse the bat-
ing resistor R4. between 5mH and 434uH. Why not go tery with the fast charge current but at
By using this equation, we get a for the perfect compromise and settle a much lower duty cycle. As it seems
value for Rg, of 1.512kQ, so a 1.5kQ upon 2mH? with just about everything else on this
1% resistor will be perfect for R8. IC, you have a choice of one of two
Winding an inductor ways to set the trickle current, de-
What inductor? Winding an inductor presents many pending on how you connect pin 11,
Earlier on, we mentioned that with constructors with a problem since they designated the “Rn” input.
switchmode operation, you have to don’t have access to the necessary The first method is to leave pin 11
be careful in selecting the value of the information involving readily avail- unconnected. In this case, the repeti-
inductor — too low a value will result able toroids. Indeed, a comprehen- tion and duration of the trickle cur-
in the circuit not working efficiently sive article on this subject alone could rent pulses is determined by the chip
and too high a value will result in the take many pages. However, to keep it itself.
dV sensing circuitry picking up rem- simple, we’ll just deal with the three The repetition rate is set as 2°14 x
nants of the switching voltage due to readily available iron powder toroids tro = 330ms in our example. The du-
the “ringing” effect of the inductor. made by Neosid and available from ration time is set to 0.75 x 29 x Tose,
For this dV sensing to work, the induc- Altronic Distributors and jeycet Elec- where Toc is the clock period. In our
tance current should have decayed to tronics. example, this works out to be 31ms.
zero within nine clock cycles. So the The general formula for indumearee This also gives us a duty cycle for the
maximum inductance is set by the using mee toroids is: trickle current of 9.4%.
following equation: = 1000 v(L/AL) The average trickle charge current
Lax = 9 X Tosc X (Vo + Vo)/Io where n isvihte number of turns, L is based on this duty cycle is set by the
where Toc is the period of the clock the inductance in millihenries (mH) following equation:
frequency,V, = the flat battery voltage and AL is the inductance factor of the lrrickle = Ip./2 x duty cycle = 30mA.
(around 1V per cell) plus the voltage particular core. For the smallest core, The second method is to set the
drop across the fast recovery diode D2 Neosid 17-732-22, 14.8mm OD, AL is average trickle current yourself by con-
(usually taken as 0.8V) plus the volt- 44; for the medium core, Neosid 17- necting a resistor Rn to pin 11. The
age across the current sensing resis- 742-22, 33mm OD, AL is 59; and for rule for this resistor is that it must be
tor. I, is the average current through the largest core, Neosid 17-745-22, within the range of 25kQ to 250kQ
the inductor which is a fast charge 44mm OD, AL is 116. and must be greater than the reference
current. | Having calculated the number of resistor Ryef.
In the example we’ve been working turns to obtain the required induct- The new trickle current equation
through, this would give us a maxi- ance on the core of your choice, you looks like this:
mum inductance of: then must check whether it is likely to trickle = Ifc X (Rref/Rn) x duty cycle
Lmax = (9 x 80ps x 4.8V)/700mA be saturated at your proposed operat- With R, equal to Ref (27kQ), the
= 5mH. ing current. To do this, we calculate trickle current is 60mA and 7mA with
This assumes four cells with a flat the core energy with the following Ry equal to 250kQ.
voltage of 1V each, plus the 0.8V drop formula: |
E=LE Linear design example
for the fast recovery diode, D2. The
80us figure is the clock period at where E is measured in joules, L is the Let’s say that we want to charge
12.4kHz. inductance in henries and I is the three “AA” cells in one hour, using
The minimum inductance value is current in amps. For the three cores the circuit of Fig.2. The required cur-
10 SILICON CHIP
TABLE 1 working through the above equation,
resistor R7 would need to be:
Number of cells to Transformer
secondary voltage Capacitor value Capacitor voltage - R7 = (1.25 x 1.8kQ x 0. 094)/(15mA x
X
be charged rating (VDC) 0.12 x 4) = 35.2kQ.
V RMS, full load
A 36kQ 1% resistor will get you
fairly close to the mark.
You should note a couple of things
here. Firstly, we’ve had to change the
prescaling factor to four. Now the rea-
son for this is that the prescaling fac-
tor not only works on the timing cir-
cuitry but also on the charge current
ratio; that is, the ratio of the fast charge
current to the trickle charge current.
With a prescaling factor of one (pin
8 to pin 6), the maximum ratio is 20:1.
For a prescaling factor of two (pin 8
open circuit), it is 40:1 and for four
rent is based on the following equa- rent we require and now we have to (pin 8 to ground), it’s 80:1. Now for
ee tell the TEA1100 what we want. To do our design we want a ratio of 840mA/
Tout= (A.h x 60 x 1.4)/charge time this, we again start with a reference 15mA = 56:1. Setting the prescale to
(mins) resistor of 27kQ, just as for the either one or two won’t get us this
So for a 600mA.h battery, the cur- switchmode version. Next, we have value so we have to go to a prescale
oe would need to be: to choose the main current sensing factor of four.
Iout = (600mA.h x 60 x 1.4)/60 resistor (R1) and again, for our charge The reason for the change’is that if
= 840mA current of 840mA, a 0.1Q 5W resistor resistor R7 is greater than twice the
In case you’re wondering why it will give us 84mV which is good reference resistor R6, then the IC au-
just isn’t 600mA, the reason is that enough. Remember that this resistor tomatically selects half of the fast
there are substantial losses in the bat- doesn’t set the current on its own. charge reference current. This gives
tery when charging takes place, so This is done by resistor R3 on the us Our maximum 20:1 with a prescale
you need to increase the charge cur- circuit. of one, 40:1 with p set to two and 80:1
rent by 40% to make up for these This resistor is determined by the with p set to four.
losses (ie, heat etc.) following equation: In most situations, resistor R7
At this current, the main pass diode Rf = (Rret X Reg X Ifc)/1.25 should not be less than the reference
D5 can still be a 1N4004 but the tran- and in our design example, R3 be- resistor. If by working through the
sistor will have to be something like a comes: equations, you find that R7 is less
TIP32C, a device which can handle R3 = (27kQ x 0.10 x 0.84A)/1.25 than R6, either change the prescaling
the current and the power dissipa- = 1.814kQ factor or remove the resistor from the
tion. And it will need a heatsink. A value of 1.8kQ will be close circuit altogether.
enough.
Power dissipation Timeout counter settings
Table 1 gives the required trans- Trickle charge The last thing to do is to set the
former secondary voltage and the sug- As with the switchmode version, timeout period and since we have al-
gested capacitance per amp of required the trickle charge current can be set to ready set the reference resistor R6 to’
current and voltage rating of the filter just about anything you want. By con- 27kQ, the only component value
capacitor. Now for our design exam- necting the prescaling pin (pin 8) to which affects the time is capacitor C4
ple, to charge up three cells, we need pin 6 and leaving resistor R7 open and this can be determined by the
a transformer secondary voltage of circuit, the TEA1100 will automati- following equation:
9.1V. The power dissipation can be cally set the trickle charge current to C4= (60 x timeout)/0.93 x Ryer
found from the following equation: 1/20th of the fast charge rate. In our xp
x 278
Padiss = 1.3 X Iout X (Vsec - 2.0) example, this would work out to be Getting back to our design example,
= 1.3.x 0.84A x (9.1 - 2.0) 42mA. > let’s say that we’re happy witha trickle
= 7.8W | _ Now this may be too high, in which current of 42mA and we want the
Basing this on a maximum tem- case, you can change the trickle cur- timeout period to be 60 minutes. Ca-
perature rise of 55°C above ambient, rent by connecting resistor R7 from pacitor C4 then works out to be:
the required heatsink will have to be pin 11 to ground. The relationship C4 = (60 x 60)/(0.93 x 27kQ x 1 x 278)
better than 55°C/7.8W or 7°C/W. between this resistor and the trickle = .00213uF
| Now obviously, this is quite a bit of charge current is set by the following (.0022uF will be close enough).
_ power being wasted so you will have equation: Note too that this capacitor value
to decide whether the need for a lin- R7 = (1.25 x Rgc x 0.094)/(Itrickle X will change if you change the pre-
ear charger outweighs the benefits of Res X p) scaling factor as in the above example
the switchmode alternative. Let’s say we wanted the trickle cur- where we looked at a trickle current
OK, so we’ve determined the cur- rent to be 15mA instead of 42mA. By of 15mA. SC
SEPTEMBER 1994 11
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SEPTEMBER 1994
Electronic
Engine
_ Management
Pt.12: Fueltronics’ Turbo Control Centre by Julian Edgar
Australian company Fueltronics has minium box, and a dashboard mount- side of which sees manifold pressure.
recently released an automotive turbo- ed liquid crystal display with control As boost pressure rises, the diaphragm
charger boost control unit. Called the knobs. deflects and the connecting rod opens
“Turbo Control Centre”, the device the exhaust turbine wastegate valve.
undercuts its competitors in price Conventional control
while also providing more features. It Conventional turbocharger boost Electronic control
uses a Signetics 80C575 microcon- pressure control is by a wastegate — a The Turbo Control Centre makes
troller and sophisticated software to valve which diverts exhaust gas use of this conventional mechanical
control the turbo boost in modified around the turbocharger’s exhaust tur- control but changes the pressure seen
cars. . bine when the appropriate manifold by the wastegate actuator by bleeding
The unit consists of two solenoid- supercharging pressure has been air from the pressure line connecting
operated valves, an electronic control reached. The wastegate is operated by the diaphragm to the manifold. A
unit (ECU) housed in a diecast alu- a rod connected to a diaphragm, one pulsed solenoid valve is used to do
this and the greater the pulse-width
used, the higher the boost pressure
experienced. In order to allow rela-
tively small valves and plumbing to
be used, a restricting orifice is placed
upstream of the bleed valve T-piece.
There are several advantages in us-
ing electronic control of the wastegate.
First, “wastegate creep” — where the
rate of boost increase starts to taper off
_ before the required level is reached —
is avoided. With electronic control,
the boost level can rapidly rise to the
specified level before wastegate open- |
ing occurs. This means that quicker
acceleration is enjoyed.
Second, electronic management al-
lows greater driver control over boost
levels. The Turbo Control Centre uses
two preset levels of boost, which are
$3 :
initially set with internal potentiom-
eters. These preset levels are selected
The Turbo Control Centre uses a microcontroller & sophisticated software to
modulate turbocharger boost pressure. Note that the board in this photo is not using a pushbutton switch. Alterna-
totally populated, with the output transistors & some ICs still to be added. tively, the user can select the manual
16 SILICON CHIP
blow-off valve opens is adjustable with
an internal pot.
Shown on the dash-mounted LCD
screen is the boost level in either nu-
merical or bargraph form, and the se-
lected boost control (Preset 1, 2 or
Manual). In addition, the word
“Blow!” is indicated when the blow-
off valve is open. The display is also
used during the setting-up procedure.
The two signal inputs come from
the pressure sensors, both of which
are mounted within the ECU and are
fed by small bore rubber hoses. The
microprocessor and output drive cir-
cuitry is also within this box, with
just the display electronics and input
switches located in the dash-mounted
unit. |
Turbocharger control is achieved using two solenoid-operated valves. The
smaller valve on the left is used as a pulsed bleed valve & reduces the pressure Hardware & software
seen by the wastegate actuator. The larger valve at right is used as a throttle-
closed pressure-relief valve & is designed to give better driving response. Running at a clock speed of 12MHz,
the Signetics 8051-family 80C575
microcontroller has a tough job to do,
especially in preventing boost oscilla-
tion around the selected boost level.
The 8.5Kb program — which is written
in 805X assembler language with ‘C’
805X cross-compiler language used —
required the greatest design effort in
allowing boost to rapidly rise without
over-shooting the preset value. Inad-
vertent excessive boost can cause en-
gine-destroying detonation.
The program uses a differential
equation for convergence, which al-
lows the rising hadet level to approach
the preset level in a manner which
allows system damping. The boost
control valve remains closed until the
boost level reaches a “window” set at
75% of the preset value. When this
occurs, the control valve starts clos-
ing, with the software setting its pulse
width on the basis of the rate of ap-
Electronics engineer Jiri Bruderhans was responsible for the hardware proach or the distance to the preset
development of the boost controller. The unit has been designed so that it value. When the boost level reaches
can be interfaced with engine management software. 95% of the preset value, the valve
operation changes again, with a dif-
boost setting, which allows control system senses air pressure both up- ferent feedback loop being employed.
over the supercharging level via a stream and downstream of the throt-
dash-mounted 10-turn potentiometer. tle valve using electronic pressure sen- Engine management
The other valve used by the Turbo sors. When the pressure being experi- Finally, since Fueltronics also re-
Control Centre works as a throttle- enced before the throttle blade is write software chips for factory en-
closed blow-off valve. Conventionally, greater than after the butterfly, the gine management systems, the Turbo
when the throttle is quickly closed large (25mm plumbing) valve is Control Centre has been designed to
following acceleration (eg, during gear opened and this air is bled back to the interface with new engine manage-
changes), the rapid pressure build-up turbo air intake. This allows the turbo ment software. This means, for exam-
upstream of the turbo’s compressor to keep spinning at a high speed so ple, that when the high boost preset is
slows the turbo. A slight lag in boost that the boost quickly rises when the selected, an engine management pro-
build-up then occurs when the throt- throttle is next opened. The differ- gram with the appropriate fuel and
tle is opened again. ence required in the pressures either ignition maps can be automatically
The Turbo Control Centre blow-off side of the throttle butterfly before the brought on-line. SC
SEPTEMBER 1994 17
If you own equipment
which uses nicad
batteries, then this
discharger is for you.
Used correctly, it will
maintain the full
capacity of your
battery pack & extend
its useful life. It can
even rejuvenate an
old battery pack
that’s suffering from
_ the memory effect.
-Automatic discharger
_ for nicad battery packs
By JOHN CLARKE
While nicad batteries are designed The problem can usually be attrib- not hard to understand why mobile
to provide reliable power over many uted to the so-called “memory effect”. telephone batteries “run out of steam”
charge/discharge cycles, most people This is a characteristic of the nicad so quickly from new.
find that their new battery pack starts cell whereby it ceases providing cur- The only solution to this problem is
to give trouble after only a few such rent when it has discharged to the to ensure that the nicad pack is fully
cycles. This problem is particularly level from which it was last charged. discharged before recharging com-
prevalent in mobile telephone battery Thus, if a nicad battery pack is repeat- mences. This will ensure that the pack
packs. The pack provides a reason- edly recharged with half its capacity can deliver its full capacity every time.
able “talk-time” when new but this still remaining, it will eventually stop That’s where this Nicad Discharger
quickly diminishes after a few weeks delivering power at half capacity. comes in. It discharges the nicad pack
of use. This means that, for the example until it reaches its full discharge volt-
When this happens, many people given above, the battery’s capacity is age of 1.1V per cell, at which point it
assume that the battery pack is crook effectively halved. Of course, if the automatically switches off. The pack
and buy a new one. But that’s nor- battery is continually recharged from can then be removed and recharged to
mally a complete waste of money. As its 75% level, the problem is exacer- its full capacity on a charger. By adopt-
a general rule, the battery will still be bated. It will now only provide 25% ing this technique, the dreaded mem-
quite OK and just needs to be revived. of its capacity. With that in mind, it’s ory effect is avoided.
18 SILICON CHIP
2xIN4004
D2 D3
LED2 J
+
REVERSE
33k LEDI
POLARITY CELLS
DISCHARGING A UNDER |
DISCHARGE |
be, 2
1.5k 6802
9102
$1
NOMINAL
6V5 BATTERY
5602
VOLTAGE
430
3300
4302
PLASTIC
SIDE E eX _(-42)a03
t
at pin 7 and drives Q3 via a 470Q
resistor. — |
As a result, a voltage of 0.49V is
maintained across Q3’s 2.7Q emitter
=
14306941
resistor and this sets the current
Fig.3: check your PC board against this full size etching pattern
through Q3 to about 180mA. This cur-
before installing any of the parts. rent flows via diode D4 to discharge
the cells. In addition, some discharge’
current also flows through LED 1 and
on dual op amp IC1, transistors Q1- Q1 flows via its 4.7kQ base resistor, IC1, so that the total discharge current
Q3, and voltage reference REF1. The the base emitter junction itself and adds up to a nominal 200mA.
op amp is an LM358 which can oper- the 27Q emitter resistor. Q1 thus turns The resistive divider network sets
ate from a supply rail as low as 3V. on and applies power to pin 8 of IC1, the cutoff voltages for the various bat-
This allows the circuit to operate cor- to voltage reference REF1 via a 1.8kQ tery packs. This network is tapped off
rectly while discharging a 3.6V bat- resistor, and to a resistive divider using switch S1 and the sampled bat-
tery pack to an end point of 3.3V. string (33kQ - 1.8kQ). tery voltage then fed to pin 3 of IC1a
Initially, when a battery pack is con- REF1 is an LM336-2.5 voltage refer- which operates as described previ-
nected, no current flows in the circuit ence and this device provides a con- ously.
since all transistors are off. The cir- stant 2.5V output over a wide current In practice, the resistor values were
cuit is turned on simply by pressing range from 400uA to 10mA. This volt- selected so that, for each range, the
momentary pushbutton switch S2. age is fed to trimpot VR1 which is voltage on S1’s wiper is at 0.49V when
When this happens, base current for adjusted to provide a 0.49V reference the pack has discharged to 1.1V per
cell. These resistor values take into
account the fact that the voltage across
sew]
the 27Q5W resistor increases by about
30mV for every volt applied to the
FRONT PANEL circuit.
INSULATING
WASHER When the voltage at S1’s wiper sub-
Q3 C— sequently drops just below 0.49V (ie,
WASHER — when the battery pack drops just be- »
low its end point voltage), pin 1 of
PCB
comparator [Cia switches low and
removes the drive to Q2. Q2 thus turns
Fig.4 (above): here are the mounting
details for Darlington transistor Q3. It off and so Q1 also turns off and inter-
must be isolated from the front panel rupts the power to the circuit.
using an insulating washer & its leads This also turns off the DISCHARGE
bent at right angles to mate with the LED and transistor Q3 (since there is
pins on the PC board - see photo at no longer any drive from IC1b), and so
left. the battery ceases discharging.
20 SILICON CHIP
PARTS LIST
1 PC board, code 14306941,
101 x 49mm
1 plastic case with aluminium lid,
115 x 65 x 40mm
1 front panel label, 64 x 126mm
2 alligator clips (1 red, 1 black)
1 150mm-length of red hook-up
wire ;
1 150mm-length of black hook-
up wire
1 small cordgrip grommet |
1 knob to suit ,
1 single-pole 7-position rotary
switch
This view shows how the fully-assembled PC board appears 1 momentary pushbutton switch
panel has been removed. Note that Darlington transistor Q3 should be mounted 1 TO-126 mica or silicone
on the front panel before soldering its leads to the stakes on the board. insulating washer
1 3mm screw & nut to mount Q3
Reverse polarity protection for the shows the wiring details. 1 100kQ vertical trimpot (VR1)
circuit is provided using diodes D1- Begin the construction by install- 5 PC stakes
D4 and the 27Q resistor. If the battery ing PC stakes at the external (plus & Semiconductors
is connected with reverse polarity, D1 minus) lead positions and at the BCE 1 LM358 dual op amp (IC1)
clamps the-voltage across IC1a to just positions for Q3. This done, install 1 LM336-2.5 reference (REF1)
0.6V, D2 and D3 conduct to prevent the resistors, taking care to ensure 1 BC327 PNP transistor (Q1)
destructive reverse breakdown of Q1, that you have the correct value in 1 BC338 NPN transistor (Q2)
and D4 prevents reverse current flow each position. Table 1 shows the re- 1 BD679 NPN Darlington
through Q3. sistor colour code but it’s also a good transistor (Q3)
The 27Q resistor provides current idea to confirm each value using a 4 1N4004 1A diodes, (D1-D4)
limiting under reverse polarity condi- digital multimeter, as some of the col- 2 3mm red LEDs (LED 1,LED 2)
tions. This device dissipates about ours can be difficult to decipher.
3.4W when a 12V battery is incor- The 27Q 5W resistor should be Resistors (0.25W, 1%)
rectly connected, hence its 5W rating. mounted about 2mm above the PC — 2 33kQ 2 6800
Finally, LED 2 is forward biased board so that the air can circulate 1 10kQ 1 5602
under reverse polarity conditions and beneath it for cooling. 1 4.7kQ 1 470Q
so lights to provide a visual warning. Now install the IC, the diodes and 1 2.7kQ 2 4302
transistors Q1 & Q2. Make sure that 2 1.8kQ 1 3300
Board assembly these components are all correctly ori- 1 1.5kQ 1 27Q 5W
The Nicad Discharger circuit is built ented — pin 1 of the IC is adjacent to a 1910 12./32
on a PC board coded 14306941. Fig.2. small notch in one end of its plastic
SEPTEMBER 1994 21
body. Note that Q1 is a PNP transistor the lid of the case — more on this later.
SYofTedpifer- 1ire) ats)
while Q2 is an NPN type, so don’t get Begin the case assembly by attach-
Range End Point | Discharge
these two transistors mixed up. (Batt. Voltage) Voltage Current ing the label to the lid, then drill holes
Trimpot VR1 and REF1 can be in- to accept the two 3mm LEDs, switches
12V
stalled next (watch the orientation of S1 and S82, and a 3mm mounting screw
REF1) but leave Q3 off for now since it 9.6V
1 5 co
for Q3. Note that it’s best to drill small
must be mounted on the metal lid of 8.4V pilot holes for the two switches and
the case. Switches S1 and S2 are sol-
dered directly to the PC board — see
7.2V
6.0V
iL ER then slowly enlarge them to the cor-
rect size using a tapered reamer.
av | dav
Fig.2 and the photos. Deburr all holes after drilling and
The two LEDs can now be installed
x6
pay particular attention to the area
in the respective locations but don’t around the transistor mounting hole —
solder their leads yet. That step comes Turn-off accuracy: within 10mV per cell. it must be perfectly smooth and free
later, after they have been pushed Leakage current after discharge: <2uA at of metal swarf to avoid punch through
through their mounting holes on the 11V; <0.25uA below 6V. of the insulating washer used later to
front panel of the case. Be sure to Reverse battery polarity current: 370mA @ isolate the transistor from the lid. A
orient the LEDs correctly — the anode -12V; 140mA @ -6V; 70mA @ -3.6V.
hole should also be drilled in one end
lead of each LED is the longer of the of the case to accept a cordgrip grom-
two (see pinout diagram on Fig.1). measuring 64 x 126mm or you can met for the battery leads.
make your own label from the pub- As supplied, the rotary switch will
Final assembly lished artwork — see Fig.5. Because it have 12 positions, so you will have to
The unit is housed in a plastic util- handles most of the current, Q5 re- adjust the selector ring to change it to
ity case which has an aluminium lid. quires a modest amount of heatsinking a 7-position type. To do this, simply
This is fitted with an adhesive label and this is achieved by mounting it on remove the nut and lockwasher from
the threaded bush, then lift the
selector ring and rotate it so that
the locating pin goes in slot
seven. Check that the switch
> does indeed now have seven
= positions, then trim the length
oc
a§ of the shaft to suit the knob.
oH Fig.4 shows the mounting
O
o.
REVERSE al
details for transistor Q3. It must
Lu be electrically isolated from the
.o) START front panel using a mica washer.
oc PRESS
TO Make sure that the mounting
<I
= area is perfectly smooth and
O
” BATTERY
VOLTAGE smear both sides of the mica
NICAD
DISCHARGER
a) washer with heatsink com-
pound (not necessary if a sili-
cone washer is used) before bolt-
ing the assembly together. The
Fig.5: this full-size artwork can be used as a drilling template for the front panel. leads of the transistor are then
22 SILICON CHIP
bent at right angles so that they mate Ee
] ; : a
with the BCE PC stakes on the board. | ev woe
The front panel can now be attached — : 1
to the PC board by fitting the match- 3 7 )
ing holes over the switch bushes and 7 |
doing up the locking nuts. Note that
S1 is fitted with a large star washer,
while S2 has a flat washer fitted to its
bush (these washers all go behind the ‘Now available: the complete index to
—— ee
all SILICON CHIP articles since the first SILIGOM CHIP PUBLISHED PROJECTS
can be pushed into their front panel issue in November 1987. The Floppy |
SUBJECT INDEX
holes and their leads soldered. Index comes with a handy file viewer (gg
The assembly can now be completed that lets you look at the index line by line
by attaching the battery leads to the ~ or page by page for quick browsing, or (gMiiy
- PC board (red for positive, black for you can use the search function. All ji
negative). These leads pass through commands are listed on the screen, SO. i
the cordgrip grommet in one end of you'll always know what to do next. chee cna tintia
the case and are terminated with alli-
Notes & Errata also now available: ~
gator clips or with some other suit-
this file lets you quickly check out the Notes & Errata (if any) for all articles
able connector for your battery pack.
published in SILICON CHIP. Not an index but a complete copy of all Notes & —
Test & adjustment Errata text (diagrams not included). The file viewer is included in the price, so
To test the unit, you will need to that you can quickly locate the item of interest.
drill a small access hole through the The Floppy Index and Notes & Errata files are supplied in ASCII format on a 3.5-
front panel immediately above VR1. inch or 5.25-inch floppy disc to suit PC-compatible cCompuigls. Note: the File
Alternatively, you will have to tempo- Viewer requires MSDOS 3.3 or above.
rarily remove the front panel.
Next, connect a 6V battery pack (or ORDER FORM
variable supply) to the circuit and Fy | fil 7
wind VR1 fully anticlockwise to en- Cl: Boppy incendie, ile viewer): oe
sure that the discharge transistor (Q3) (J Notes & Errata (incl. file viewer): $A7
ste ea see sae LJ Alphanumeric LCD Demo Board Software (May 1993): SA7 Eee
discharger. Check that there is now = Stepper Motor Controller Software (January 1994): $A7 Peta
6V between pins 8 & 4 of IC1 and
SAG across REF1 when S2. is’ ree Printer Status Indicator Software (January 1994): $A7 ee,
leased. The DISCHARGE LED (LED 1) = Switchers Made Simple—Design Software (March 1994): $A12
should also be alight. ob — : |
If everything checks out so far, con- {_} Bytefree.bas /obj / exe (Computer Bits, May 1994): $A7 |
_nect your multimeter across the 2.72 | —y Gamesbvm.bas /obj /exe (Nicad Battery Monitor, June 1994): $A7
resistor (next to Q3) and adjust VR1
for a reading of 0.49V. This adjust- [j Keyrep.bas /exe (Keyboard Repeat Rate Utility, July 1994): $A7
ment sets the reference voltage ap- |” posTaGe& PACKING: Aust., NZ &PNG add $A3 per order; elsewhere $A5
plied to IC1a and ensures correct op-
eration of the constant current source Disc size required: [3 3.5-inch disc © (3 5.25-inch disc TOTAL $A
(ICib & Q3). Switch off immediately
after making this adjustment and re- . |
attach the front panel (if necessary). Enclosed is my cheque/money order for$A_____—_ or please debit my
If you have a variable power sup- C} Bankcard (I Visa Card = © MasterCard
ply, check that the discharger switches
off at the correct voltage for each range Card No. | | | | | | | | | | Baas Pe ||
selected (see specifications). The re-
verse polarity indicator circuit can be signature_ Card expiry date /
tested by reverse connecting the power
and checking that LED 2 lights. Name
Finally, always be sure to set S1 vara!
(the range selector switch) to the nomi- Street
nal voltage of your battery pack before )
SUDUFO WE 7 Postcode
pressing the START switch to begin
the discharge cycle. For example, if to: SILICON CHIP, PO Box 139, Collaroy, NSW 2097; or fax your order
Send your order
your nicad pack has a nominal output to (02) 979 6503; or ring (02) 979 5644 and quote your credit card number
of 7.2V when fully charged, then set. (Bankcard, Visa Card or MasterCard). |
S1 to the 7.2V range. SC
SEPTEMBER 1994 23
CIRCUIT NOTEBOOK
Interesting circuit ideas which we have checked but not built and tested. Contributions from
readers are welcome and will be paid for at standard rates.
EXTERNAL
INPUTS
D4-D7
4xIN4004
Timer for functions as a Schmitt trigger. When and turns on Q1 and relay RLA. This
darkness falls, the output of IC1 turns on the lamps. :
security lights switches low. During daylight, IC1’s IC4 is clocked by Schmitt trigger
This timer can be used to turn on output is high and this is fed via NOR oscillator IC2a and provides a divi-
security lights from dusk until dawn gates IC3c & IC3d to hold counters IC4 sion of 2048. Pin 1 of IC4 clocks dec-
or for a preset period ranging from 3-7 and IC5 reset. When IC1 goes low, the ade counter IC5. Trimpot VR1 is ad-
hours. It also has provision for con- reset is removed from IC4 and IC5. justed so that one pulse per hour is
nection of a PIR sensor. IC2d’s output now goes high which fed to IC5. As IC5 clocks, each of its
LDR1 is connected to the non-in- sets the flipflop consisting of IC3a Outputs goes high in turn. When the
verting input of op amp IC1 which and IC3b. Pin 3 of IC3a now goes high output that is selected by S1 goes high,
24 SILICON CHIP
flipflop IC3a/b will be reset which applied to either external input, pin 4 set the circuit for another period.
means that pin 3 will go low. This will of IC2b will go low. This triggers the A kit comprising all components,
turn off the relay. Nothing more hap- 555 monostable. Its pin 3 goes high to relays and rotary switch but not in-
pens now until night falls again. When turn on transistor Q3 and relay RLB, cluding the mains transformer or the
it does, the process will repeat itself. for a time period determined by the boxes is available for $49.95 plus $5
The 555 timer, IC7, provides for PIR components at pin 6 of IC7. Q2 makes for postage & packing. Contact CTOAN
sensor or light beam relay sensor con- the 555 retriggerable so that further Electronics, PO Box 211, Jimboomba,
trol. When a positive going pulse is pulses to the external inputs will re- Qld 4280. Phone (07) 297 5421.
SEPTEMBER 1994 25
Description RAP
SOLAR VOLTAGE REGULATOR................ $13.95
ETI 480 50W AMP... ccccccsccsscscssssecseen $27.95
ETI 480 100W AMP... .cccccscccccsssccssse $34.95
ETI 480 POWER SUPPLY......--sccssosssoose $28.95
GENERAL PURPOSE PRE-AMPLIFIER...... $14.95
BALANCED MICROPHONE AMPLIFIER... $12.95
GENERAL PURPOSE AMPLIFIER............. $14.95
This tiny board is a voice-operated switch designed BALANCED INPUT :
to fit into the tightest space: It uses a single IC DIFFERENTIAL PREAMP. .......-.cccocseccooe $19.95
FLOAT NICAD CHARGER. .........-cccccc00000 $14.95
and includes a SPDT 12VDC relay. It almost has TRANSISTOR TESTER. .ose--cccsosessssssseeese $22.95
no tirr-on delay & a 3-second release time. Great 300W PLAYMASTER AMP........-....-.0... $119.00
QOTONE ALARM. oo sococsscinecsscxsccecasche $9.95
for hands-free" communication such as amateur 1.5VTO 9V DC CONVERTER................ $13.95
transceivers, mobile radios and public address. 3 DIGIT COUNTER. ...--sccccecssssscseessseoee, $23.95
ELECTRIC FENCE ......cssessccssseesssvseeessnoe $23.95
Users simply speak to activate microphone. ELECTRIC FENCE CONTROLLER.............. $61.95
S.C. Sept’94 TV PATTERN GENERATOR............0......... $109.00
UNIVERSAL POWER SUPPLY................. $12.95
K10610.....917.95 DISCO LIGHT <o.6.si.deicd ovowersnKascsy $165.00
LED SCANNER 5c ccc<ssscescsicececiesscoan $17.95
CHOCO COCORCCH DAD RECR DED CERRO OEOCOCOECRGS LOW FUEL INDICATOR For CAR................ $11.95
SCREECHER CAR ALARM .........cc.000... $36.95
12/24V LIGHT CHASER ......sccsececssecseee $21.95
K10155 LOW VOLTAGE CUTOUT FOR CAR /BOAT. $22.95
K10200 50 MHz DIGITAL FREQUENCY................. $1495
K10205 VHF POWERMATCH......sscccscsesessoeeessneee $74.95
K10215 TEMPERATURE PROBE
FOR MULTIMETERS ....-sccssscccoseccceseeee $19.95
K10225 18V /{AMP BENCH TOP
POWER SUPPLY........cscccssecocssssecscesseee $79.95
K10295 LOW OHMS METER oo.cscccsccevsoscsscsnsosssve $29.95
K10300 TEMPERATURE ADAPTOR ......-cccccsso00.. $24.95
Pick up airport weather beacons in the K10305 VOICE OPERATED RELAY........cceesscsoso-. $19.95
LW band and receive up-to-the-minute
K10310 IGNITION KILLER....ccscsccccsssssevvsssssvnee $22.95
K10315 HEADPHONE AMP......cccccccssssscccsssssece $34.95
weather report. This simple reciever uses K10320 VIDEO RF MODULATOR. ......ccccsccsssesee $17.95
only two IC and runs off a 9V battery and K10325 5OW AUDIO AMPLIFIER «.......--ssssoo00.-. $54.95
£10325 PLC.B FOR K10325...-ccscssssesssssseessssseeeec $19.95
is easy to build. K10330 RS232 FOR COMMODORE 64 $24.95
S.C. Sept'94 K10335 RGB TO PAL ENCODER MODULE............ $49.95
K10615.....$49.50 K10340
K10345
CAMCORDER MIXER......scccssscccsssccccsses $29.95
KMPAOKE BOX sc sscsessssl ecsccscenst cacy $27.95
K10350 REMOTE CONTROL EXTENDER.............. $32.95
K10355 HIGH ENERGY IGNITION........00-....000-.. $55.00
©@eeeee02808006e@e080088080
K10360 LOUDSPEAKER PROTECTOR................ $29.95
K10365 NICAD BATTERY DISCHARGER............... $27.95
K10370 PORT, 12V LEAD ACID BATTERY se
K10380 ‘GiteDIGITAL FREQUENCY COUNTER.... $147.
K10390 LOW COST QUIZ GAME ADJUDICATOR... $34.95
K10395 MESSAGE RECORDER................cesceeeee $65.95
10400 WOGFER STOPPER: «<5 .cissscsscissncasiesneecan $55.95
K10405 COLOUR VIDEO FADER................ccscsceeee $32.95
K10455 PRINTER ae INDICATOR
PUGS PRET oii Scvsicecctvescisearsnercuecet $65.95
K10465 LOW COST 25W AMPLIFIER MODULE.... $18.95
Use this kit to maintain the full capacity K10460 aries 40V/ i LAB
of your battery pack & extend its useful POWER SUPPLY- Deicke aha $165.95
life. It can even rejuvenate an old K10445 IMPROVED DECODER
FOR ACS SIGNALS =1.0...cccccsscccsssccssee $19.95
battery pack that’s suffering from the K10415 PC-CONTROLLED EPROM
PROGRAMMER........cssccssssesessesesrersseee $98.95
memory effect - a common problem K10450 A SIMPLE LOW VOLTAGE SPEED
experienced by NICAD battery users. CONTROLLER. ...scssccssssscssscvssseccneeeee $13.95
K10470 CHAMP 0. 5 WaitAMPLIFIER............... $9.95
S.C. Sept’94 K10475 90 SECOND MESSAGE HOLDER............. $98.00
K10480 CONTROL STEPPER MOTORS
K10620.....$29.95 K10485
WITH YOUR PC..u.....sccccsscscsecceecseeeness
EGO TESTER KIT sc. csess scssetccceeezeccoutes
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$19.95
K10490 LOW COST MIDI BREAKOUT BOX........... $13.95
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K 10420 AN IMPROVED DSO ADAPTOR
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A SIMPLE GO/NO-GO K10510 LEVEL CROSSING DETECTOR
FOR MODEL RAILWAYS..................00000 $22.95
JAM OR PLAY TO |
. REAL-LOUD
SOUND.
Now you can really turn up
that special sound effects
from your games or e Tough nylon insulators, 6 way
polarised to mate with P91000
$9.95
multimedia stuffs. It will
@ No crimp contacts
rock you and sends shiver
up your spine!
Specification: :
Power: DC6V (four batteries or one
AC/DC power adaptor) ~t
OUTPUT: 2W per speaker Cat No. C10188
Frequency: 50 -15,000 Hz
ae A Onin bes Speaker §x g & 5 © Bandoliers of 10, Tin plated
; e brass
Size: 150mm x 92mm x 100mm e Will accept 0.5 - 1.5mm wires
Zr. Sy
Cat No. X18041
This revolutionary new |SPECIFICATIONS: $99.00
powerboard design has 4 vertically ra Sarl Rr: COM1 or COM3
a placed plugs outlets. Comes with | @1 Printer port: COM2 or COM4 e716 way socket with 6
er. power overload protection. % :ane Serial port COM2 or contact Bandoliers S
e Al ; Suitable for computer power ™
aes lets jets tobe used eSupport Serial Port Address 3F8, 2F8, supplies
y. . 2E8, 3E8 and 5 interrupts: IRQ 3, 4, 5, 7, 9
@ Accepts transformers, timersamd | @ Support 3 Printer Port Address 3BC, 378,
most 3 pin plug configurations. 278 and 2 interrupts: IRQ 5 or IRQ 7
@ All ports can be disabled independently
Does your shed/workshop resemble a tornado-
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TAKES ONLY TWO MINUTES TO BE
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VALUE OF PURCHASE POSTAGE $ The rates shown here
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$10 - $24.95 $4.00 surface mail within 54 4
$25 - $49.95 $4.95 Australia only. Orders TI 2566. eoccee @
$6.50 containing fragile parts ; ]4 q 5
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e Graphical User’s Interface (Mousemate) - Lets you
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SEPTEMBER 1994 31
»
C7 -* pa
10 PLUGPACK
10k 10k
: : 2xIN914
D2
La C
mic{ 2 ie, «¢ Ql
Die aya M “a BC548
= 100pF T 4
= = = 2.2k ~
150k :
B
Ik Ojo ba C I
K
VIEWED FROM BELOW
2.2 %
ap |
MINIVOX VOICE OPERATED RELAY
Fig.1: the circuit is based on dual op amp IC1. IC1a functions as a microphone
preamplifier & this drives a diode charge pump based on D1 & D2. When the a small PC board coded 06109941 and
voltage across the 2.2uF capacitor on D2’s cathode exceeds a preset level, pin 7 measuring 47 x 44mm. Before you
of Schmitt trigger stage IC1b switches high & turns on Q1 & the relay. begin any soldering, check the board
thoroughly for any shorts or breaks in
amp IC1a, together with the additional the copper tracks. These should be
PARTS LIST gain in the half-wave voltage doubler, repaired with a small artwork knife or
the circuit has a very fast response to a touch of the soldering iron where
1 PC board, code 06109941, audio signals. On the other hand, the appropriate.
code 47 x 44mm “release” time (the time taken for the When you're happy that everything
1 electret microphone insert relay to drop out) takes about three appears to be OK, you can start con-
1 2A SPDT relay (Altronics Cat seconds, as determined by the time struction by installing the wire link,
S-4140) constant comprising the 2.2uF capaci- followed by the resistors, diodes, ca-
Semiconductors tor shunted by the 1MQ resistor and pacitors, IC, the transistor, the LED
1 TLO72, LM358 dual op amp the threshold voltage of IC1b, as set at and finally the relay. Note that to make
(IC1) pin 6. the board as small as possible, all of
1 BC548 NPN transistor (Q1) Diode D3 is connected across the the resistors and diodes are mounted
2 1N914, 1N4148 small signal coil of the relay to protect the transis- on their ends. Each component has a
diodes (D1,D2) tor when it switches off. If the diode spacing of 0.2-inch or 5mm between
2 1N4004 rectifier diodes (D3, was not there, the inductive kickback its pins. Use the overlay wiring dia-
D4) from the relay coil when the current is gram to ensure that each component
1 red light emitting diode switched off could destroy the tran- goes into the correct position.
(LED1) sistor. You will find that the circuit works
Power for the circuit can come from best with the microphone connected
Capacitors any 12VDC source; eg, car battery, DC to the circuit via a pair of flying leads
1 10uF 25VW PC electrolytic plugpack, SLA battery — whatever you about 50mm long. Don’t make them
2 2.2uF 16VW PC electrolytic like. Diode D4 prevents reverse polar- too long otherwise the leads may pick
1 100pF ceramic ity connections from damaging the up hum. Because the relay switching
Resistors (1%, 0.25W) circuit. itself makes noise, it’s quite easy for
1 1MQ 1 2.2kQ the circuit to “chatter” because of the
Construction relay sound being picked up by the
1 150kQ 2 1kQ
3 10kQ All of the components, including mike. So keep the microphone away
the LED and the relay are installed on from the relay.
32 SILICON CHIP
Another place for experi-
oe
mentation is in the threshold
resistors. By adjusting the
10kQ and 2.2kQ resistors, you
can adjust the threshold or
more importantly, the on and
off delay times. Having a higher
threshold voltage will mean
06109941 that the circuit takes longer to
switch on for some sounds and
will switch off sooner whereas
a lower threshold voltage
(achieved by reducing the
Fig.2 (left): some of the parts on the PC board are mounted “end-on” to save space, as 2.2kQ resistor) would result in
shown on this wiring diagram. Fig.3 at right shows the full-size PC etching pattern. a very quick on time and a
longer release time.
Don’t forget to include the PC stakes immediately and check your circuit You could also use this circuit as a
as well. These will make it much easier against the overlay diagram for possi- very simple front door light whereby
for you to solder the connecting leads ble errors. | a sound triggers the relay to switch on
to the board. a 12VDC light globe for say 30 sec-
Experimentation onds. You could adapt the circuit to
Installation This circuit provides plenty of pos- do this by simply replacing the 2.2uF
You can easily install the board in sibilities for experimentation. By us- capacitor with a 10uF capacitor and
existing equipment wherever you can ing a 150kQ feedback resistor with increasing the 1MQ resistor to around
find enough room and a suitable IC1a, we have fixed the sensitivity of 3.3MQ. The light globe connects to
12VDC supply. | the circuit to one which should suit the relay outputs.
When the unit is powered up, the ‘most people. Alternatively, you could Again, you can adjust the sensitivity
quiescent current should be around replace this feedback resistor with a so that the circuit picks up sounds
5-7mA, increasing to around 35mA 200kQ logarithmic pot which will al- close to your front door and ignores
with the relay in action. If it is sub- low you to vary the sensitivity over a cars passing in the street. Why not
stantially more than this, switch off wide range. give itatry? SC
ANTRIM
TOROIDAL TRANSFORMERS
Rush into David Reid's for
a heartstopping deal !
SEPTEMBER 1994 33
Night viewers are not new but those
presented in magazines in the
past have really needed an
infrared source to enable
them to see well in the
dark. With the design
presented here, it is
By LEO SIMPSON
Image Intensified
Night Viewer
This project employs a 25mm or ternal lens onto the photocathode tar- project, the photocathode responds to
40mm 3-stage fibre optically coupled get of the tube and this cathode emits the infrared region of the spectrum
image intensifier tube. The resultant electrons in response to the incident while the luminescent screen has
cascaded tube has a typical luminous photons. The electrons are then accel-
gain of over 50,000. If all that seems a erated by a cone-shaped electrode to
mouthful it is because it embraces strike a luminescent screen. Because TOP OF PAGE: at night, vegetation
some pretty fancy technology which each photon landing on the photo- which is in complete darkness can be
cathode target ultimately gives rise to seen in intricate detail on the green
is still not available to some coun-
screen of the Night Viewer. This
tries. many photons from the luminescent simulated shot does not show the
Image intensifier and image con- screen, the result is a gain in lumi- distortion at the edges of the screen
verter tubes operate on the same prin- nous intensity. which is really only apparent as you
ciple. An image is focused by an ex- In the tubes being discussed for this pan the Night Viewer across the scene.
34 SILICON CHIP
This is a 25mm version of the Night Viewer, with all components sprayed black. transferred from the scene to the tube,
Note that the Night Viewer must only be used in the dark. fast (large aperture) lenses should be
used. The prototype unit pictured in
this article employs a 100mm f2 lens.
green phosphor (much like the screen complexity of the cascaded tube con- The prototype unit also employs a
of an oscilloscope) and so the image is struction, small blemishes were ac- low cost dual lens magnifier. If the
green. Hence, this sort of tube is also ceptable even in new tubes. | eyepiece is removed, the screen of the
referred to as an “image converter”. Several different tubes are available. imaging tube can be photographed or
The photocathode is actually spheri- for this project, 25mm and 40mm in videotaped.
cal in section, deposited on the inside screen diameter. Whichever one is These tubes don’t need much light
face of the window. Ideally, the lumi- used, an input lens fits at the front of to operate. 100 millilux (one tenth ofa
nescent screen should have the same the case, arranged so it focuses the lux) is the maximum recommended
radius of curvature as the photo- scene onto the cathode of the imaging exposure. The life of a tube is reduced
cathode but in practice, a flat screen is tube. Therefore, the lens serves the with prolonged exposure to this light
used. This results in image distortion same purpose as in a camera and the level. The tube can produce a useful
(stretching) at the edges of the screen. type of lens is chosen for the applica- output down to 500 microlux (0.0005
The cone shaped electrode is held at tion, just as it would be for a camera. lux). Starlight is about 0.001 lux. In
the same high voltage as the screen You can have a wide-angle lens for comparison, modern colour TV cam-
and the voltage between the photo- close-up work, a telephoto lens for eras need about 2 lux and most sensi-
cathode and the screen is typically distance viewing or even a zoom lens. tive monochrome TV cameras need at
12kV to 15kV. In order to maximise the light being least 0.1 lux.
Typical single stage image convert-
Cs
ers give a luminous gain of about 75
and in practice, if they are to be used SCREENS
for effective night time viewing, they PHOTOCATHODE
need an infrared light source to illu-
minate the scene. For an image con-
verter to be really effective, it needs
two or three stages, as depicted in
Fig.1. Here, the screen of the first con-
Wi
tT]
iiitirrmennnn
verter is used as the image input to the
photocathode of the second converter
and so on. The coupling between
CEN
BETSAe ae,
stages is in the form of plano-concave CONE-SHAPE FIBRE-OPTIC
ELECTRODE WINDOWS |
fibre optic lenses.
Fig.1: a 3-stage image converter tube has each section linked
The tubes supplied for this project together by fibre optic couplings to markedly increase the
are used and may have some small luminous gain. :
but negligible blemishes. Due to the
SEPTEMBER 1994 35
C3-C14 220pF-.001 5kV
hot wh at ee ee eB D3-D14 BY509
|
|
|
C13 Zee
ed
ee
Cae
RI
1502
:
|
DI2, A dil 10
2 |
$1
|
l +13.5kV
|
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ny 0000
wy) | oe
| IN4148 NC
-13.5kV
|
TES NOP ara PLA iss ee RD
| ")
GND
[SBOP
except the voltage
triplers is mounted on
a small PC board
measuring 50 x 28mm.
. mm cio( ) co) The triplers are hard-
wired & then potted in
neutral-cure silicone
sealant although this
ae or Cele step does not take
place until after the
xOOvy
ES sm
circuit is tested &
connected to the image
converter tube.
hoevsce)
GND
36 SILICON CHIP
This photo of the Night Viewer shows the wiring inside the plastic case before should connect the earth wire directly
the triplers are potted.
to the EHT output in order to dis-
charge all the capacitors.
C1i0-C15 produces +13.5kV. Voltage tions are made to the image converter Note that when the circuit is work-
regulation is achieved by the neons, tube. The test can be done before the ing, you will not see the neons light.
as the voltage applied to the primary tripler sections are potted but note This is because of the short duty cycle
of T2 is constant at 150V peak. The that only one tripler section can actu- — you will only see the neons glow
circuit will produce a relatively con- ally be connected at a time in this no- when you look at them in the dark.
stant output for a DC input voltage load condition. Having a supply pro- Ifthe circuit does not work try meas-
from 7-12V. duce +13.5kV is possible in free air uring the AC voltage at the base of Q1;
but a total of 30kV is not. it should be around 0.45V RMS meas-
Circuit construction When you switch on the power with ured with a digital multimeter. The
Everything except the voltage either of the triplers connected, it is AC voltage measured at the cathode
triplers is mounted on a small PC most likely that there will be some of D2 is about 45V RMS measured
board measuring 50 x 28mm. The wir- corona discharge around the tripler with a digital multimeter. Don’t try
ing diagram is shown in Fig.3. This diodes.. This won’t damage anything measuring the EHT voltages unless
board is mounted, together with the but keep a safe distance from this part you have a suitable EHT probe, other-
triplers, in a standard plastic utility of the circuit. The current drawn from wise you will damage your meter.
box measuring 130 x 68 x 43mm. The the battery should be about 14mA. Ifa If all is well with the preliminary
triplers are hard-wired and then pot- wire connected to the circuit earth is tests, you can proceed to finish the
ted in neutral-cure silicone sealant placed close to the relevant EHT out- project.
although this step does not take place put lead, you should be able to obtain As supplied, the image converter
until after the circuit is tested and sparks up to about 5mm long. After comes prewired. You will need to
connected to the image converter tube. the battery is disconnected, you mount the image converter in the plas-
Several points must be watched
during assembly of the PC board: (1)
Make sure the metal side of the SCR
faces towards the centre of the board;
(2) Make sure that the polarity of di-
odes D1 and D2 and capacitor C1 is
correct; and (3) Resistor R1 is installed
“end-on”.
The two triplers are hard-wired as
shown in Fig.3. Their wiring should
be kept as compact as possible. A lead
length of 5mm for all components is
OK. Note that the polarity of the di-
odes is different in the two triplers. The 3-stage image tube is sup
With the circuitry complete you can metalwork is connected to the EHT supply and therefore must be fully isolated
proceed to a test, before any connec- so that no user contact is possible in the finished Night Viewer.
SEPTEMBER 1994 37
PARTS LIST
1 prewired 3-stage image
intensifier tube
1 objective lens (see text)
1 eyepiece lens (see text)
1 PC board coded OATLEY JM
2 neon lamps (NE1, NE2)
1 inverter transformer (T1)
1 trigger transformer (T2)
1 9V battery and snap connector
1 miniature SPDT toggle switch
3 22kQ 0.25W 5% resistors
This little jig, made of two pieces of scrap PC board, simplifies the hard-wiring 1 150Q 0.25W 5% resistor
of the two triplers. The hot melt glue is used to pot the tripiers after they are
Semiconductors
wired into circuit.
1 2N2219 NPN transistor (Q1)
1 C106D SCR (SCR1)
1 1N4148 signal diode (D1)
1 1N4007 1A diode (D2)
12 BY509 or equivalent 8kV
3mA diodes (D3-D14)
Capacitors
1 100uF 25V electrolytic
1 0.47uF 350V polyester
12 220pF to .001u.F 5kV ceramic
Miscellaneous
Silicone sealant, epoxy
adhesive, hot melt glue, hook-up
wire, solder, plastic tubing &
fittings, galvanised steel tubing.
A close-up view of the completed EHT supply, showing how the triplers are prevent any user contact with exposed
potted with hot melt glue in a compartment at the end of the plastic box. metal which is connected to the out-
puts of the triplers.
tic tube, as shown in Fig.4. This shows used for gluing plastic sewer and However, before you do any work
the image converter tube suspended stormwater fittings). with glues or sealants, you must drill
in the plastic tube which is fitted with At the ends of the plastic tube, the holes in the plastic tubing, the metal
a sleeve of galvanised steel, held in image converter tube should be sealed sleeve and the plastic case, to allow
place with the plastic fittings. These into place using hot melt glue or sili- the three wires to pass through and
fittings will ultimately be glued into cone sealant. This will do two things: connect to the outputs of the triplers.
place using plumbers’ PVC glue (as support the tube mechanically and Naturally, these holes must line up
precisely.
After the holes have been drilled,
the plastic box is glued to the plastic
Where to buy a kit ring at the objective lens end of the
This project is available in kit form from Oatley Electronics, PO Box 89, Oatley, tube housing. You can use plumbers’
NSW 2223. Phone (02) 579 4985; Fax (02) 570 7910 PVC glue for this job but the box will
A kit comprising a 25mm prewired 3-stage image converter tube, plastic pipe need to be held in place temporarily
and fittings for the tube case, metal X-ray shield sleeve and the EHT power with strong adhesive tape. After the
supply kit is available for $290 plus $10 for postage and packing. The same kit PVC glue has set, some hot melt glue
for a 40mm image converter is $390 plus $10 for postage and packing. Also can be used to fill the join between the
available is a suitable eyepiece lens for $18 and an objective lens for $75. The plastic box and the metal sleeve.
plastic box for the power supply is $4. Payment may be made by cheque, postal That done, connect the triplers and
money order or credit card. mount them at one end of the plastic
Oatley Electronics also have cheaper kits with single stage image intensifier box and partition it off with a piece of
tubes. For further details, contact Oatley Electronics. plastic as shown in one of the photos.
Note: copyright of the PC board for this project is owned by Oatley Electronics. Then fill the tripler compartment with
hot melt glue.
38 SILICON CHIP
2mm FOR
PROTOTYPE —
40mm FOR
PROTOTYPE
No.2032-10
OBJECTIVE
LENS
65mm STORM "PEAK"
10x
PLALUPE
PROTOTYPE
EYEPIECE
WATER PIPE
65mm STORM WATER SHORT TUBE CUT METAL X-RAY SHIELD an5mm STORM WATER
PIPE END CAP FROM A 66mm STORM PIPE END CAP
WATER PIE JOINER
Fig.4: the image converter tube is suspended in a plastic tube which is fitted with a sleeve of galvanised steel which
functions as an X-ray shield. OPI
Ss
8fees
Re
Tn
ea
RE
IE
TUBE 1 TUBE 3
CATHODE
END END
ANODE
SCREEN
OF
END
TUBE
OBJECTIVE
LENS
OF
END
TUBE
Fig.5: this diagram shows how the tube sections are wired to the EHT supply. —
SEPTEMBER 1994 39
A popular superstition when I was a youngster is something of a computer buff, a
point of some interest as it transpired.
was that various calamities — natural or man- He came into the workshop one
made — always happened in threes. Well, that morning, pushed the machine across
the counter with the cover removed
was according to the adults who knew all about and said, “Will you put a fuse in it. It’s
these things. I never did believe it but a recent stopped and the fuse is blown”, point- —
ing to the offending component.
experience does have me wondering a little. Well, he wasn’t wrong; one glance
at the blackened glass was enough to
The story is really about video re- fered lightning strikes. See what | confirm that. But it was obvious from
corders; and I use the plural term de- mean! : the way he spoke that he firmly be-
liberately because it involves no less The first one was a Panasonic NV- lieved that the fuse was the only thing
that four machines, all of the same J1A, a run-of-the-mill model now wrong. And when I gently suggested
brand — but different models — which about four years old and no longer in that this was an effect, rather than a
turned up on the bench in quick suc- production. It is owned by one of my cause, he was quite reluctant to ac-
cession. And three of them had suf- regular customers who, incidentally, cept the idea.
There is only one answer in such
cases. I fished out an appropriate re-
placement, fitted it and applied power.
Splat! — one fuse destroyed. After that,
he didn’t argue. But it was only then
that he told me about the storm and
the fact that his power main had ap-
parently been struck.
And so he agreed to leave the ma-
chine with me. But I warned him that,
if he was lucky, the damage would be
confined to the power supply. If he
wasn’t, it could be a lot more serious.
I didn’t attack it immediately. There
t ‘
gf. -° ‘
a vl ai \\
a Rta Bd,
were other jobs ahead of it, the owner
hoe had indicated that he was not in a
hurry, and I was not at all familiar
with this power supply. I had a manual
but had not had occasion to service
this section before. All I knew was
that it appeared to be fairly conven-
tional switchmode supply.
Strike two
In any case, before I could get it on
the bench, what should turn up but
another Panasonic recorder; an NV-
FS90A. This is a very much up-mar-
ket Super VHS model, with all the
bells and whistles one can imagine —
and a price tag to match. But for all
that, its power supply is almost iden-
tical with the NV-J1A. | }
And it had also suffered a lightning
HE DIDN'T ARGUE... strike; not from the same storm but
40 SILICON CHIP
Pl orxf
BmSec 6Vp-p
AC INLET
P1102
¥JS2625
F1101
Cil09, 400V1
250VT1.6A A 1102
ELF I8D290A R1102
56K §2.0
©
R1103
3
|
470K
56K
L1101 A
ELFI80221F RY
(200V) wv
0.22
C1101 5
Ss
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1¢1101 STROBO08x
330K
R1101 01107
¥ MALES
Fig.1: the power supply circuit for the Panasonic NV-FS90A video recorder. The components to be checked out
included the mains fuse (F1101), the bridge rectifier (D1102), the starter circuit across the output of the bridge
rectifier, the auto voltage selector IC (IC1101), and safety resistor R1125. |
from one a couple of days later. In this makes them a little difficult to work FS90A lacked, in spite of its up-mar-
case, however, there were no obvious on but not seriously so. ket price tag. I hoped that this might
symptoms and the fuse was still in- As I have already noted, the mains have prevented further damage.
tact. Its owner was anxious to get it fuse (F1101) was intact and there were And yes, this had broken down and
fixed as quickly as possible. no other visible signs of damage. Well, taken out the fuse. So maybe that was
In all these circumstances, I decided it didn’t take long to establish that all that was needed. I had a replace-
to let the FS90A jump the queue. Af- bridge rectifier D1102 was open cir- ment on hand, fitted it, and tried again.
ter all, Ihad to familiarise myself with cuit; a rather strange fault in the cir-. No joy; another fuse for the garbage
the power supply on one machine or cumstances — I would have expected bin.
the other, so it mightas well be on the a short circuit. I moved on to the bridge rectifier
more urgent one. Anyway, that’s how it was. And, and confirmed that this was the real
The power supply is a self-con- since I didn’t carry this item in stock, culprit — it had broken down. So an-
tained unit which is housed in a metal it would have to be ordered. But what other bridge was added to the order.
box. It sits in the rear lefthand corner else could have been damaged? The Next to consider was the auto voltage
and is easily removed by undoing a next major component after the bridge selector IC, which was a different type
few screws. The box itself measures rectifier is a small IC (IC1101), which from that in the FS90A. Because the
about 150 x 50 x 65mm and the bot- is described as an auto voltage selec- J1A had apparently suffered a heavier
tom cover can be sprung off quite tor — more about this later. wallop than the FS90A, I also ordered
_ easily, although the top can present There was no conclusive way to a replacement for this IC, just in case.
problems. test this IC without a new rectifier but So the order was duly despatched
Not all models have the same top. I made a few resistance measurements and a couple,of days later I had the
- Some, including these two models, across the appropriate pins and, judg- spares on the bench. Naturally, I went
cover all the box and are quite easy to ing by the transistor configurations straight to the FS90A and fitted the
remove. In other models, they are only shown within the IC, I suspected that new rectifier. I made a quick check
about 50mm long and are quite tricky it may be faulty also. So that was but no joy. Well, I’d suspected the
to remove. To make matters worse, added to the order list. auto voltage IC anyway and it was
there is nothing in the manual cover- So what about the NV-J1A machine? easy to fit the new one, so that was the
ing this procedure. | Like the NV-FS90A, it would almost next step. In fact, when I pulled the
The secret liesunder a small plastic certainly need some replacement old one out and compared measure-
label, marked “AC IN”. This can be parts. Closer examination revealed one ments with the new one, my suspi-
peeled off and it is then possible to important difference between the cions were confirmed.
see how the cover and body are slot- FS90A and the J1A; the J1A was fitted Unfortunately, when the new one
ted together. In all models, the con- with a protective thermistor (D1101) was fitted there was still no response,
struction is quite compact and this across the mains, a refinement the so it was back to basics. Measuring
SEPTEMBER 1994 41
So that was something I had learned
— the hard way — and is well worth
jotting down for future reference. It
could save an embarrassing bounce.
But while having the machine fixed With the previous jobs still fresh in
was gratifying in one sense, it was my mind I went through the power LOTS OF OTHER ITEMS
somewhat frustrating in another. I was supply in short order; the fuse, safety FROM COAXIAL CABLE,
still keen to know what the problem resistor, and rectifier were all intact, DECODERS, ANGLE ME-
really was and anticipated that I could with the usual 300V plus out of the TERS, IN-LINE COAX AMPS,
probably retain the old board and solve rectifier. Nor could I find anything PAY-TV DECODER FOR
the puzzle at my leisure. But that was obviously wrong with the voltage se- JAPANESE, NTSC TO PAL
not to be either. Before I could even lector IC. TRANSCODERS, E-PAL
raise the matter the owner indicated With all those items cleared, suspi- DECODERS, PLUS MANY
that he wanted to take it and, since it cion fell on the starter network. This MORE
was his property, there was nothing I consists of four resistors (R1102,
could do about it. R1103, R1123, and R1124) across the For a free catalogue, fill in & mail
So that one must remain a mystery. rectifier output and a ipF 400V or fax this coupon.
electrolytic capacitor from the junc-
Surge protectors tion of R1103 and R1123. The arrange-
ment is broadly similar to many starter o Please send me a free catalog
Still on the subject of lightning on your satellite systems.
strikes, I mentioned earlier that the circuits used in TV sets. And a com-
owner of the J1A was a keen computer - mon fault is an open circuit or high j Name:
‘buff. The significance of this is that he value resistor.
had become more than usually aware In this case, however, all the resis- Street:
of the risk of power line surges, of tors checked out OK, leaving the ca-
Suburb:
whatever origin, to his precious com- pacitor as the prime suspect. And so
puter equipment. it proved to be. When I pulled it out P/code Phone
As a result, he had fitted surge pro- and checked it, I could get no reading
tectors to most of his power outlets, at all on the capacitance meter. L&M Satellite Supplies
including the one normally used for So that was an easy one; a new 33-35 Wickham Rd, Moorabin 3189
the video recorder. So the recorder capacitor and the machine came good. Ph (03) 553 1763; Fax (03) 532 2957 |
had two levels of protection; its own I gave it a routine clean and lube and
SEPTEMBER 1994 43
SERVICEMAN’S LOG - CTD
On Sale Now At
Selected Newsagents
Or buy direct from SILICON CHIP
Price: $7.95 (plus $3 for postage if ordering from Silicon Chip). Order
today by phoning (02) 979 5644 & quoting your credit card number; or
fax the details to (02) 979 6503; or send cheque, money order or credit
card details to PO Box 139, Collaroy, NSW 2097.
fi
44 SILICON CHIP
NEW PRODUCTS FROM JAYCAR
SS A eS
NEW GENERATION TECHNOLOGY
MICROPROCESSOR : | :
CONTROLLED VOLUMETRIC
| This alarm is almost too good to be true!!! Totally different from conventional alarm technology. The Castle LES
Keeper is a home alarm that does not require PIR sensors and reed / magnets all around the house, nor is
; it a wireless system that requires
batteries to be replaced all the time.
How Does It Work?
: When you think about it, you will
realise that the amount of air (a
I mixture of relatively heavy oxygen &
{nitrogen gases) in all the rooms of
| your house represents a
| considerable mass and volume. This
volume / mass remains in a fairly
Static state not withstanding the
i slow-changing barometric pressure.
lf a door or window is opened, a
small, low frequency - but still
E significant "pulse" reverberates
through the enclosed air mass. The Bhs
I Castle Keeper works by utilizing a [ a
| unique sensor that detects this pulse. Detecting the pulse is one thing, doing something about it is another.
| The Castle Keeper has a highly refined computer program that oversees the operation of the inbuilt
| microprocessor. This "intelligent" program overrides the sensor input when "signature " pulses such as
; those from air conditioners, pets - even draughts occur. The unique signature of windows or doors being
opened is, however recognised and the alarm circuit is tripped and the Castle Keepers internal high
powered siren is operated. It works, and it works well, and false triggering is remarkably low - thanks to
the very sophisticated computer algorithms.
The principle of this system is known as “volumetric”. If this is the first you have heard of the term, it
certainly won't be your last. Volumetric is the way that home alarm technology will go in the future.
The Castle Keeper is the easiest home alarm to install we have ever sold. There are no wires to
i run anywhere in the standard installation. Anybody can install one. It simply plugs into a power
| point (with the optional AC adaptor) and it can be mounted on a wall or simply sit on a shelf.
Rss cmt syn pe, ses Nesom eetSenSn soa aeons ni ma he che Se SO Re oe Se ee oe, a
These have gold contacts lf you thought our Monitor OFC Speaker
cable (cat WB1735 $3.95m) was flat, —@
and screw together. There
This block will accept one then check this out. It will hardly be
is an.“O” ring seal to keep
4GA wire in, and distribute noticed under carpet and its
to four 8GA out. Size Ae ssee ec sa specifications are excellent. Beware of
includes mounting bracket yae ETS OSE te other cables that may look the same but &
have less copper and poorer specs. Specifications:
- 63(L)x50(W) x25(H)mm
Cat. HC-4020 $14.95 8GA - Cat. SZ-2066
4GA - Cat. $Z-2068
$9.95
$9.95
eConductor Material: OFC elnsulation Material: PVC *Stranding:
7x 48/0.10mm Wire Diameter: 7 x 0.85mm Outside
Diameter: 11 x 2 x 11 eConductor Resistance: 0.00821Q/M @
GOLD BATTERY TERMINALS GOLD FUSEHOLDER WITH 20°C *Capcitance: 20.2pf/1M «Inductance: 0.72uH/M @ 1kHz
BBaltcmcciaaeliarlmiomaarelelc MOUNTING BRACKET eAttenuation (db/100m): 50Hz - 0.6, 1kHz - 0.28, 20kHz - 10.38
from brass, and is Aboltmelaliqar-tomere)e| NEW CAT. WB-1738
fe[o)(ome)r-kclemeban aretoms|
6mm bolt, and wing
contacts and will iS $5.95 per METRE $450 per 100M ROLL
accept both 8GA and
alulaxe)am'ial(eaielelarece)ie!
olgaaliareliomerslalmele
AGA cable. A mounting |
(exo)alalsyei coremcom aula bracket is incorp- Available in red & black. If you
forete}iare mcomsre (el)elaatoia orated. Length 80mm - ololama acrelelig-mialem-alelanalelers
Cat. HC-4040 accepts 5AG fuses. — UXeyWerele)(sancalcamersim talimielg
Cat. $SZ-2060 : $12.95 fyour amps etc. Specifications:
¢Conductor Material: OFC eInsulation Material: PVC
eStranding: 7 x 95/0.12mm_ eWire Diameter: 4.05mm
These fuses suit our fuseholders Total Diameter: 6.5mm ¢Current Capacity: 56A
These terminals will shown here. They have gold Resistance @ 20°C: 0.0025202/M*Conductivity: 98%
accept two 8GA (thin) ends - and the inside conductor RED Cat. WH-3060 BLACK CAT. WH-3062
cables and two 4GA is also gold. Available in a range $2.95/METRE (per colour) $220/100M ROLL
(thick) cables. One of the of currents. Fuse size 38(L) x
4GA can be used for the 10(Dia)mm.
existing vehicles electrical
20A Cat. SF-1970 30A Cat. SF-1972
connections.
POSITIVE Cat. HC-4042 $24.95
40A Cat. SF-1974 50A Cat. SF-1976 Run this fromboxes
your andbattery to
then the [iam
60A Cat. SF-1978 All Only $2.20 ea distribution
NEGATIVE Cat. HC-4043 $24.95 : . 8GA to-amps etc. Specifications:
CABLES ¢Conductor Material: OFC sInsulation Material: PVC
CLEAR SILICON COVER FOR ABOVE eStranding: 7 x 7 x 34/0.127mm Wire Diameter: 7.7mm
if you re 1g} Mato] 6]axorcl mic}icig-vemControle ialemr:lair. (14 (emmLol8)
Cat. HC- 4045 $6.95ea faratore MOM eis(-mi
ce)ene lUl-liigvarercl0)(=\-par- (aco mdalt-malsa)migelare(=)
eTotal Diameter: 10mm eCurrent Capacity: 110A Resistance
@ 20°C: 0.00097Q/M *Conductivity: 98% up
from Jaycar won’t cost you an arm or leg.
TWO WAY GOLD FUSED _—sCN RED Cat. WH-3064 BLACK CAT. WH-3066
POWER DISTRIBUTION BLOCK SHIELDED AUDIO CABLES $7.95/METRE (per colour) $325/50M ROLL
i
Malisme)leres eal | m-lerer=)oye
fo}atomr-57AW Gial(ed.¢merslo)(<: GOLD CRIMP CABLE Laan
from one of 3 -
foligstead(o)atcram Malomcyielarelt
passes through fuses, High quality OFC mono audio. Hole size - 3.7mm. Cable hole diameter .
allem com-areleiselei cme)¢ cable. Ideal for making your own - 4.8mm. Length including cover -
8GA (thin) cable. Size RCA leads etc. 35mm. Metal thickness 1mm.
102(k) x 51(W) x Specifications: RED Cat. PT-4550
32(H)mm - accepts 5AG fuses - fuses extra. eConductor Material: OFC sInsulation Material: PPE BLACK Cat. PT-4551
Cat.$Z-2070 $29.95 eStranding: 45/0.12mm «Braid Stranding: 96/0.10 + Alum
¢Conductor Resistance: 0.0365Q/M *Capacitance: LARGE EYE TERMINALS - 8GA
66.8pf/1M elmpedance: 652@1m Colour: Black SUITS THINNER CABLE (8GA)
BLACK CAT. WB-1508 Hole size - 8.4mm. Cable hole dia
$1.75 per METRE $140 per 1OOM ROLL Pemeuauim ccurelamireltrelaremetnZ-1aes
This block will accept three [- TRIPLE 42mm. Metal thickness 1.0mm.
SHIELDED
WITH CENTRAL MEW 4RED, Cor Press mew $138
FIGURE 8 OFC
4GA thick cables, through
fuses to four 8GA outputs.
5 = De @C0|PaloddFar So fo 2 $1.25
Size 102(L) x 77(W) x
33(H)mm - accepts 5AG This cable is ideal for
fuses - fuses are extra. aUlalaliavem=tece (tomiiarsm (onic
cables from one end of the | SUITS LARGE CABLE (4GA) Hole size -
Cat. SZ-2072 ferclan Com tateMolialcloam Natcmaale)(- 8.4mm. Cable hole dia 8mm. Length in
eTaltertellaresial(cirekm[Ursiarclorele) cover 50mm. Metal thickness 1.5mm
GOLD POWER TERNS all interfaces and is the recommended cable RED Cat. PT-4554 $2.00
iatsiecll (ciecelioMMalMecialic-lmicclemWUic me conommmm BLACK Cot, PT-4555 $2.00
Nietctoiom (cignaliarclicmatchas)
lame) anjan mace)(=mce)¢ _remotely turn amplifiers on'from the tape |
aerelelaitigre melam-melelimels deck/CD player. FORKED SPADE TERMINALS
folamelel ale) mores-y Specifications:
Promina eicaelee) zene) victim VElCarlF
SUITS THINNER CABLE (8GA)
battery terminal to run | (0) (-clh
4s MoMA galane @r-1e)(smale)(cme|te!
PPE ¢Stranding: 45/0.12mm_ Braid Stranding:
thick cables to equipment. Lengt 4.8mm. Length inc cover - 33mm
16 x 6/0.12mm ¢Conductor Resistance:
8GA - Cat. HC-4060 0.036602/N @ 20°C. eCapcitance: 67.0pf/1M Metal Cat.
RED thickness 1.0mm.
PT-4556. $1.00 B
4GA - Cat. HC-4062 elmpedance: 6522 @ 1mHz
RED CAT. WB-1509 BLACK Cat. PT-4557 NEW $1.00
$3.50 per METRE $250 per 100M ROLL
Standard quick connect lugs that fit speaker
WIRE SIZES terminals etc. Cable hole diameter - 3.7mm.
le Nexeticye Mel Commelina RED Cot, PT-4558 $0.65
8GA - Outside dia of 6mm ~ actual cable is 8mm? BLACK Cat. PT-4559 $0.6
SIMPLE SHORT WAVE RECEIVER
CONSTRUCTION
This book contains everything you
- — i ow cn
This book explains the principles of This book is5 especially written for
need to know to get into this exciting
speakers and discusses alternative those who wish to participate in the
hobby. Topics covered include......
drivers such as electrostatic, push intricacies of electronics more
broadcast and amateur bands and
pull, piezo and more. It discusses through practical construction than
their characteristics, propagation of
cabinets from infinite baffle, sizes, by theoretical study. It is designed for
radio signals, simple aerials, making
damping, enclosure design, to horns, all ages upwards from the day when
an earth connection, short wave
transmission line, resonances and One can read intelligently and handle
crystal set, simple tuned radio freq
materials. It explains about crossover simple tools. A book highly
receivers, single side band reception, i
networks and which parameters recommended for all newcomers to
direct conversion receiver. All the receiverss described in the
really matter. A very informative book, which should be the fascinating hobby of electronics.
book can be built at low cost with a bit of DIY, require
owned by anyone interested in speakers.
simple aerials & don’t need complex setting up procedures. SOFTCOVER, 71 PAGES, 110 X 178MM. CAT BB-7016, $5.50
SOFTCOVER, 148 PAGES, 110 X 176MM. CAT BB-7032, $8.95 SOFTCOVER, 88 PAGES, 110 X 178MM. CATBB-7017, $11.50
Every so often a device appears that ars Contains 50 interesting and useful 38 Simple L.ED.
This book startsbyexplaining basic
is So useful that one wonders how circuits and applications based
ereuiks
theory about aerials and feeders. It
life went on before it. The 555 timer S25 around the famous led (light emitting describes; types of aerials, those
is such a device. The projects include diode). Circuits include testers, Suited for hi fi / scanners / radio
basic circuits (15), car circuits (9), timers, indicators, displays etc. There amateurs, measurement, advantages
model railway (4), general (20), is also circuits for the 707 common of different types, how to get the best
noisemakers (11), variations, anode display. results, practical aspects of erecting
practical notes and fault finding. An SOFTCOVER, 62 PAGES, 110 X 178MM, aerials and how to position them
invaluable addition to the library of all
those interested in electronics.
CAT. BB-7014, $5.95 correctly to get the best performance.
SOFTCOVER, 167 PAGES, 110X178MM, CAT. BB-7011, $8.95 SOFTCOVER, 104 PAGES, 110 X 178MM, CAT. BB-7021, $13.95
PRACTICAL ELECTRONIC FILTERS
Projects included are; MW & SW radios(5), 27MHZ FS This book reviews the main types of filter, explaining-in This book provides circuits and background information
meter, radio TX/RX, 2 amplifiers, - simple terms how each type works for a range of preamps, tone controls,
preamps, noise/rumble/scratch filters, and how it is used. Chapter headings filters and mixers etc. Low noise OP
4 channel mixers, intercom, metal include: introducing signals and AMPS and audio preamp IC's have
detector, rain alarm, power controller, filters, resistors / capacitors & enabled low cost circuits to have
high imp voltmeter, transistor/ frequency, passive filters, low / high excellent performance. The preamp
continuity testers, power supply, AF pass active filters, band pass filters, circuits include; mic cartridges,
signal generator, flash slave unit and notch and other filters, format crystal/ceramic, guitar and tape head.
more. 27 projects in all are described. filtering, voltage controlled filters, Other circuits include tone controls,
SOFTCOVER, 135 PAGES, 110 X 178MM, digital filtering and practical filter filters, mixers and volume controls.
CAT. BB-7028, $7.50 designs. SOFTCOVER, 92 PAGES, 110 X 178MM, CAT, BB-7027, $11.50
SOFTCOVER, 188 PAGES, 110 X 178MM, CAT. BB-7026, $13.95
HOW TO DESIGN AND MAKE YOUR PRACTICAL ELECTRONIC TIMING
OWN PCBS This book outlines the ways in which electronics is applied
The emphasis of this book is placed to the measurement of time. As well
How to This book is primarily aimed at
on the practical aspects of PC board GBesign and Make as theory, there are projects for the
Your Own PCBs beginners, and those with a limited
design and construction. Chapter 1 beginner and also the advanced
knowledge of electronics. Chapter 1
deals with simple methods of constructor, covering many fields of
covers the basics of analogue and
copying PCB designs from interest including basic time keeping,
digital multimeters. In chapter 2
magazines and books. Chapter 2 laboratory data recording, high
various methods of component
covers photographic methods of precision timing, sports and games,
checking are described, including
producing PCBs. Chapter 3 deals music and others. All the circuits can
tests for transistors, thyristors,
with most aspects of designing your be powered by battery and use
resistors, capacitors and diodes. —
own PCB layouts. common devices.
Circuit testing is covered in chapter 3, where dubiacts such
SOFTCOVER, 66 PAGES, 110 X 178MM, CAT. BB-7023, $7.50 as voltage, current and continuity checks are discussed. SOFTCOVER, 164 PAGES, 110 X 178MM, CAT. BB-7025, $13.95
SOFTCOVER, 102 PAGES, 110 X 178MM, CAT. BB-7034, $8.95
This book explains the basic A reference book for practically Satellites are here to stay. Hundreds
functions of an oscilloscope, gives a everyone concerned with electronics. are up there already, and more are
detailed explanation of all the This book explains some of the more following all the time. We should
standard controls, and provides important fundemental (over 700) know what they are and how they
advice on buying one. There are with easy to understand explanations. work. This book is written for the
plenty of example waveforms, a Its more than just a dictionary, enthusiast. Chapter headings include
chapter on fault finding on linear and through its systems of references setting the scene, getting them up,
logic faults. The function and use of staying up, antennas, transmission,
each term is backed up by a list of
other pieces of test equipment is telephony and data systems, TV
other relevant terms, so that a chosen
broadcasting, other services, the
covered, including signal generators, subject can be studied to any depth required. future?, glossary, frequency band
logic probes, logic pulsers and crystal calibrators.
Softcover, Size: 130 x 198mm, 474 Pages, Cat. BB-7304 $16.95 Classification, transmission formulae and lots more.
Softcover, Size: 110 x 178mm, 104 Pages, Cat. BB-7022 $9.95 Softcover, Size: 130 x 198mm, 230 Pages, Cat. BB-7301 $16.95
This book contains information a This book is a companion to the This book is basically a workshop
hobbyist is likely to regularly need. It previous book. It gets down to manual for the enthusiast. It will bridge
covers: component colour codes, fundementals, it explains many of the the gap between complicated technical
characteristics and pinouts for...ICs, underlying electronics features of theory, and “cut and dry” methods that
OP AMPS, transistors, FETs, UJTs, practical devices. Follows is some of the get the project working. Therefore there
diodes, SCRs, DIACs, TRIACs, terms headings.... absorbtion is a strong technical bias with lots of
regulators, SMDs etc. It has many wavemeter / accelerating electrode / data tables. The book is divided into six
useful circuits, such as timers, S accelerator / accoustic feedback /
sections: units and constants, direct
oscillators, audio amps, filters, power supplies etc. AD accoustic wave device / active load /
Current circuits, passive components,
includes circuit symbols, interface details, amateur and CB afterglow / air gap / alkaline cell /
alternator
/ ASCII /ampere hour
/ A-D conversion / antenna alternating current circuits, networks and theorems and
frequency allocations etc. All useful data for engineers, measurements. An excellent reference book.
designers, students and hobbyists. / Appleton layer / arc lamp etc etc etc.
Softcover, Size: 195 x 263mm, 88 Pages, Cat. BB-7303 $13.95 Softcover, Size: 130 x 198mm, 442 Pages, Cat. BB-7302 $16.95 Softcover, Size: 110 x 178mm, 249 Pages, Cat. BB-7003 $11.50
How many times have you spent A vast increase in running speed can This book gives you everything you
hours looking for a snippet of be obtained when using programs need to know in order to produce
information? An ASCII code perhaps written in assembly language, whic successful PC add ons, including: a
or a printer port connection details. essence entails direct programming of detailed description of the lines present
This book provides a range of useful the computer without using a high on the PC expansion BUS, a detailed
reference material in a single source level built in language, such as basic. discussion of the physical
so it can quickly and easily be However, this can only be undertaken characteristics of PC expansion cards,
located. The subjects include: by someone who has a reasonable the 1/O map and details of the areas
microprocessors and there register sets, interfacing serial, understanding of the microprocessor where your ad-ons can be fitted, a discussion of address
parallel, monitors, games and MIDI ports, numbering and some of the other hardware used decoding techniques, practical address decoder circuits,
systems, MIDI codes, operating systems and computer in the computer, but it is not as difficult as one might think TTL 8 input ABD output ports, details of using the 8255,
graphics. There is also a glossary of computer terms. and this book tells the story. D/A converter circuits, A/D converter circuits and more.
Softcover, Size: 263 x 194mm, 120 Pages, Cat. BB-7404 $16.95 Softcover, Size: 110 x 178mm, 102 Pages, Cat. BB-7400 $8.75 Softcover, Size: 110 x 178mm, 86 Pages, Cat.BB-7426 $11.50
NEW COMPUTER ACCESSORIES | = #§fNEW KITS
Nally MINITO WERCASE = [a MINIVOX VOICE-OPERATED RELAY KIT
This case includes a 200 watt power supply, REF: SC SEPT 1994
and has a TURBO pushbutton, three digit display | MialtmUaNaciaicme(csyielarcrem Comiiaiaicomials
and a security keylock. It will hold two 5.25” and two 3.5” |: | tightest spaces, and has almost no
drives. Colour -fawn. Size: 178(w) x 330(h) x 400(d)mm. : turn-on delay and a 3 second release
Cot. XC- 4635 $99.95 : f time. Kit is supplied with PCB, relay,
= = — , Parma 7 aal(omlatsicia arctalemr- lim>1(s1ea age)plies
: rere) aa}ele)al-iaitce
Cat. KC-5172 $14.95
; seis
CotXC.4620.
$79.95 | LW AM RECEIVER KIT FOR AIRCRAFT
itsumi brand -
WEATHER INFO
REF: SC SEPT 1994
Cat. XC-4630 $7.95 This simple receiver picks up weather
° — leXer-\exe)alom talclanegelalyagiiale) ba (eratalon
minute weather and visibility
Talco)aaarshd(elammm gore[6(-1aen\mereh<16-(e[—)
Microsoft mouse gives you fingertip control
extends from below 200KHz to
and pinpoint accuracy with resolution of 400 580KHz. Kit is supplied with PCB,
points per square inch. This mouse outpoints them all, and
case, label, speaker and all electronic components.
has won virtually every major design and user award in the :
industry. The one which all others are judged by. Serial- bulk =& : _) | Cat. KC-5169 $32.95
packed- with unique contoured shape that comfortably sits in the hand. cums agate
Cat. XM-5120 ONLY $69.95 | IMPROVED NICAD DISCHARGER KIT
at eee a seins : REF: Sc SEPT 1994
Length - 2 metres. For connecting JVC video with discharge LED. Kit is complete
cameras to VCR’s. Normal price $25.95 eo] Ih men GE
S with case, PCB, label, plus all
Cat. AV-6526 ONLY $12. 95 electronic components. .
maiciinoteiui Cat. KC-5171
NO 2 - Mini 8 Pin VHSC Camcorder
Plug to Scart Plug
Length- 2 metres. For connecting JVC video Q = ——
cameras to VCR’s and TVs with Scart
sockets. Normally around $24.95
Cat. AV-6527 ONLY $11.95
NO 3 - Video Lead BNC Plug to UHF Plug —t*”
Length -1.5 metres. For recording from one
VCR to another. Normally $7.95
Cat. AV-6528 ONLY $2.95 _ as
NO re ‘Scart to 4 x RCA + 2 x BNC Plugs
Length -1.5 metres. Video and audio lead. Normally $29.95
Cat. AV-6522 ONLY $19.95
NO5 - 5 Pin Din Plug to 2 x RCA Sockets
Length -200mm. Audio lead with earth wire.
Record input to amp (play out from cassette ¢% i ———{—“"sae
deck - pins 3 & 5 connected on DIN plug).
Cat. WA-1010_ ONLY $2.95, iin
NO 6 - 5 Pin Din Plug fo 2 x RCA Sockets
Length -200mm. The opposite to the one
above - record out from amp.
Cat. WA-1011 ONLY $2.95
lf you want to be seen at night, you need this light. Its not
much bigger than a box of matches (actual size 46 x 65 x
20mm) and has 3 high brightness LEDs which are visible up 4 DELUXE CRIMPING TOOL
to 800 metres away. The LEDs will either stay on, or strobe erick ” These tools are about half normal price. We
for greater visibility. Se 2 purchased them from a tool importer who ordered
Its ideal for walkers, workers, joggers, pushbike riders, car 4| ihe incorrect one.
emergency etc. It is supplied with a clip to mount on a belt, This tool will crimp coaxial connectors used with the following
pocket etc and a strap to hold onto your arm andabracket to mount onto . cables -RG58, RG59 and RG62. Actual sizes are 8.1mm, 6.5mm,
a pushbike. Requires 2 x AA batteries - not supplied. 5.4mm, 2.35mm and 1.72mm. There is also a pressure acernent
Cat. ST-3040 ONLY $9.95 fofelalige) mmmitariccie melOrclaliaac\Zclitclelice
Cat. TH-1882
BULK USERS - CONTACT OUR WHOLESALE $49.95
DEPARTMENT FOR SPECIAL PRICING ON
(WAL key yy, NEW
UY)
@) Sd =a |"a" a =| @1 @) ae NEW KIT.
ACTIVE CROSSOVER FOR
SUBWOOFERS REFER EA SEPT 1994
Nicad batteries are used everywhere these days. fatere)g ele)e-\t-m-m-16] e\|Velelicl minicom (elelm->. <i> tare]
This is the first book we have seen that is totally system with this crossover. It features 3
dedicated to the subject. selectable crossover frequencies (70Hz, 90Hz or
Chapter 1 discusses their characteristics, 140)4 Perelao mal(elacser-tst-mele]10l0)tomcomm iarcmaarelial
construction and important fact and figures. Flan) olililsimurclare m=lale-(e) 101-1f-10)(-m aalelalom (oniveof-(st-olUj
a010) aie)aitale) o)\Vfele)i-iar-l 10] oF
The Jaycar kit includes case, punched and screened front panel, PC boards,
Chapter 2 is devoted to simple charger circuits.
celal) (elaaal-lemr-ll marelge lie lgomr-(ale) elclenlilcre moxe)anlele)alcyalice
Chapter 3 talks about elements of constant
current source. Chapter 4 covers 14 basic current CAT. KA-1764 $69.95
sources, which are essentially circuit blocks for
designing chargers. Chapter 5 describes 41 different charger circuits.
Chapter 6 discusses fast chargers. Chapter 7 provides guidance for charging
and upkeep of nicads. Chapter 8 has more kits and chapter 9 shows how to
convert battery eliminators to nicad chargers.
SOFTCOVER, 308 PAGES, 180 X 235MM, ste This handy kit incorporates a T bar screwdriver with
CAT. BM-2485 $22.95 cushion grip for extra torque. It has a powerful magnetic
chuck which accepts any of the metric bits. There are 11
bits included in the pack - Philips No 1, 2 or 3. Slotted No}
3, 4, 5, 6 and 8 / Torx No T15, T20 and T30. An ideal tool
set for any tool box, glove box, kitchen cupboard etc.
lf you wish to increase NEW
your general knowledge of
CAT. TD-2022 only $5.95 |
satellite TV this book will help. Whilst it is written
basically for the Indian market, it still gives the
reader a good overview of the subject. It talks This amazing chuck will allow you to use mini
about satellites, C-band satellite reception, dish drills from 0.6mm up on your normal drill /cordléss
receiving antenna, feedhorns, LNB, cables, drill /power screwdriver or screwdriver which accepts
amplifiers, receivers, modulators, equalizers, standard hex bits. WHAT A GREAT PRODUCT!!!
filters, cable TV, testing equipment, scrambling CAT. TD-2010 only $6.95
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CAT. BM-2486 $22.95
We've found a
This pocket screwdriver new supplier and
set consists of 6 bits ina been able to
plastic case. The case reduce the price.
lf you like the idea of taking the lid off a VCR and You can
becomes the handle of
having a dabble, and need a book to give you the screwdriver, and it magnetize all your
some help, then this is the book. It explains how works surprisingly well. screwdrivers with
a VCR works, and gives clues on electrical and The bits included are 3 this tool in
mechanical adjustments and troubleshooting. Philips Nos 1,2 &3-- seconds.
SOFTCOVER, 106 PAGES, 230 X 178MM, Slotted 4mm, 6mm & 7mm. An ideal emer- TD-2042
gency screwdriver set for the car, home, boat, |was $9.95
CAT. BM-2487 $17.95 toolbox etc. Note: Unit supplied is all black.
MULTITURN POTS Size: 80 x 50 x 12mm. Case also has belt clip. now $4.95
We've made a scoop purchase of a range of CAT. TD-2020 _ only $4.95 |save 50%
Japanese made Sakae brand multiturn pots. These
are top quality, and normally sell for around $14.
BUY 10
These are 10 turn, glass filled with phenolic base.
Stainless steel 1/4" shaft with screwdriver slot.
Linear tracks rated at 3W @ 40 degrees celcius. We've made a scoop purchase of
Some values are in small quantities. some 1.2AH 6 volt Sealed Lead
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50002 RP-3814! 10KQ RP-3822 terminals.
TTF
(New subscription- monthtostat__ PTT
| | | GIFT SUBSCRIPTION DETAILS |
I Renewal — Sub. No. Gift subscription | |
RATES (please tick one) 2 years (24 issues) 1 year (12 issues) | eae Here , |
|
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| |
| Message |
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*4 binder with 1-year subscription; 2 binders with 2-year subscription | Gift for: |
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Postcode: 85 i ee _|
SEPTEMBER 1994 53
A long-wave AM
receiver for aircraft
weather information
J
This simple receiver uses two ICs & will pick Beacons. They often contain Morse
code information along with a re-
up airport weather beacons in the LW band. corded message about the current tem-
_ Use it to receive up-to-the-minute weather perature, visibility and cloud levels
and current usage of a particular air-
reports. It runs off a 9V battery & is easy to port. The weather beacon at Sydney
International Airport even has a com-
build. puterised voice broadcasting this in-
formation.
By DARREN YATES This band is located below the AM
broadcast band and extends from
If you’re interested in aircraft or tion of the recent NSW fires was broad- around 190kHz up to 450kHz. This
flying then you’ll no doubt already cast by pilots back to ground bases low-cost long-wave receiver is de-
have a receiver that taps into the air- and to nearby airports on this band. signed to pick up this band and the
port frequencies around the country. However, there is another band bottom of the AM broadcast band,
You can always pick up interesting which gives up-to-the-minute weather enablingit to pick up Sydney’s ABC
information, particularly during air- and visibility information and these Radio National station at 576kHz. Its
craft emergencies and bushfires. In- stations can be found on the LW (long- frequency coverage extends from be-
formation on the strength and direc- wave) band and are known as Weather low 200kHz up to 580kHz. It uses just
54 SILICON CHIP
DI
Ql IN4004 sg]
BC548
C .
)
0 ¢
16VW 5
“a
:
- A
470
+ -
:
VOLUME —p pt
VR2
10k 4 100k
RF GAIN
VRI
- L 10k
I
WOUND ON A 10mm DIA FERRITE ROD ae
a beg
85mm LONG
BATTERY
POSITIVE
Fig.2: install the parts on the PC board as shown here & take care with IC1 as it ing 102 x 44mm. This is then mounted
looks identical to a TO-92 transistor. VC1 has its two sections connected in
inside a standard plastic case measur-
parallel to give a range of 0-220pF, while the leads to the ferrite rod antenna
must be kept well away from the loudspeaker & the rest of the circuit. ing 158 x 99 x 53mm. The PC board is
mounted on one side of the case (be-
hind the front panel), as shown in the
of the op amp and since the overall larity protection. Note that since IC1 photographs. —
gain of this stage is a minimum; ie, requires only a low voltage and be- Before you begin any soldering,
100% negative feedback and there- cause the supply voltage to the audio check the board thoroughly for any
fore, unity gain. | amplifier is not critical, you could shorts or breaks in the copper tracks.
To maintain high frequency stabil- easily run the circuit from a 6V sup- These should be repaired with a small
ity in the complementary emitter fol- ply. However, to do this you would artwork knife or a touch of the solder-
lower output stage (comprising tran- need more space to fit the batteries ing iron where appropriate.
sistors Q2 & Q3), a Zobel network into the case. When you're happy that everything
consisting of a 10Q resistor and a0.1pF appears OK, you can solder in the
capacitor is connected across the loud- Construction resistors and diodes, followed by the
speaker. Most of the components for the capacitors. This done, install the tran-
Power is supplied from a 9V battery Weather Radio are installed on a PC sistors and IC1 and IC2. Note that IC1
with diode D1 providing reverse po- board coded 06107941 and measur- has three leads and looks identical to
the transistors, so check this compo-
nent carefully when installing it on
the board.
Tuning gang
The tuning gang is a plastic dielec-
tric type with two sections of 0-60pF
and 0-160pF. These two sections are
connected in parallel on the PC board
to produce a variable capacitor of
0-220pF, as shown on the circuit of
Fig.1. | |
06108941 The capacitor is secured to the PC
board with two 2.5mm screws and
Fig.3: this is the full-size etching pattern for the PC board. then its three tags are soldered to short
lengths of tinned copper wire which
56 SILICON CHIP
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POINTING CO-ORDINATES FOR ANY LOCATION IN AUSTRALIA
REGULAR CUSTOMER NEWSLETTERS, KEEPING YOU UP TO DATE
Address:
7 P'code:
Phone:
The ferrite rod antenna is attached to the rear of the case using plastic cable
ties. Additional cable ties should be used to lace the wiring to the pots, switch, The tuning coil L1 is wound as |
loudspeaker & LED to maintain a tidy appearance & to prevent tuning drift. single layer of 200 turns of 0.2mn
enamelled copper wire on an 85mn
length of ferrite rod 10mm in diam
are passed through the associated bly is turned upside down so that the eter. If you need to cut the rod to thi:
holes in the board and soldered in loudspeaker faces up. length, the way to do it is as follows
place. You will need to drill holes for the File a nick around the rod at the poin
loudspeaker grille, the PC mounting you wish to cut it and then snap it off
Drilling the case pillars, the knob shafts, power switch If you try cutting it in any other way i
Before you go much further, you and the LED. The latter two items are is sure to shatter.
will need to do some work on the mounted on one end. Perhaps the easi- Start off by winding one turn arounc
plastic case. The board is mounted on est approach to drilling the case is to the rod about 13mm from one end anc
one side of the case, as mentioned use the front panel artwork (included anchor it with some sticky tape. Thi:
above, along with the RF Gain and with this article) as a template. You done, continue by winding on the 20(
Volume control potentiometers (VR1 will need to drill a circular pattern of turns. It doesn’t need to be exactly
& VR2). The loudspeaker is mounted holes for the loudspeaker and four 200 turns so if you’re out by a few
in the bottom of the case and when holes to mount the ferrite rod antenna turns either way, it won’t matter toc
the lid is attached, the whole assem- which we will now discuss. _ much.
58 SILICON CHIP
eS
This close-up view shows the PC board after all the parts have been installed drain. Select a low current range
& the wiring completed. Note that shielded audio cable must be used for all (200mA) on the multimeter, then con-
connections between the pots (VR1 & VR2) & the PC board. The loudspeaker nect the battery and check the current
can be secured inside the case using super-glue. reading.
Depending on where the tuning
Make sure that the turns are tight butted together and then put to one gang is sitting, and with the volume
and close to each other. Once you’ve side to allow the glue to dry. This control well down, you should hear
wound the turns, anchor the other method works surprisingly well. some low-level static coming through
end with some more sticky tape and Mount the PC boaru using metal the speaker. The current consump-
then carefully cover the whole wind- pillars, screws, nuts and lockwashers. tion should be about 10mA. Any more
ing with tape. This done, strip the Finally, wire in the two pots and the than 20mA and you should switch off
enamel from both ends of the coil and speaker and then fit knobs to the shafts immediately and check for errors.
tin them with solder. The rod is at- of the pots and the tuning gang. The Now advance the volume control to
tached to the side of the case opposite LED and speaker can be mounted (per- about half way and then advance the
the PC board, as shown in the photos, manently) with super-glue, while the RF gain control as well. The static
and is secured using two plastic cable battery can be held in place using should rise markedly and the loud-
ties. double-sided sticky tape. Alterna- speaker may even squeal, depending
Before the PC board can be mounted tively, you can make up a metal bracket on the setting of the tuning gang.
in the case, you will need to fit a to hold the battery in position. If everything is OK, you should be
suitable shaft to the tuning gang, to able to tune across the long-wave band
enable a knob to be fitted. We did this Testing and pick up one or two low frequency
using a fairly crude but effective Before testing the receiver, check AM broadcast stations as well. The
method — super-glue. First, we rough- your work thoroughly for any possi- weather beacons will be below these.
ened the end of the tuning gang shaft ble errors. Once everything is correct, Adjust the RF gain control to increase
with a file and did the same to a connect your multimeter across the the signal level until the circuit starts
15mm long tapped metal spacer. A On/Off switch. This places the multi- to oscillate (squeal) and then wind it
dab of super-glue was then applied to ‘meter in series with the supply to back a little. Next increase the volume
the tuning shaft and the two were allow you to measure the current until it is at a comfortable level. SC
SEPTEMBER 1994 59
\LTRONIC ¢ Overnight Deliverys AUSTRALIA
COMPONENTS WIDE
Altronics Commitment to Quality
Our customers throughout Australia are constantly amazed at our efficiency
and quality products. With services like.a minimum 6 month warranty on all
products, overnight jet courier service (to capital cities and suburbs) and the
recent installation of a computerised mail order system, ALTRONICS is
setting standards for others to follow. I invite you to try our fast mail-order
service. Just phone your order on 1-800 999 007 by 4.00pm EST and in most
cases we can deliver to your door step the next working day!
Regards Jack O'Donnell
-ALTRONICS
328
(09)
FAX
©
3487
©(See EA Feb 94) To make
use of the Midi facilities
on your “Soundblaster
can detect a small
metal objects such as
a coin at a distance
of about 20cm.
” card on your PC you
(See SC May 94) If
you have ever wanted Please note this kit is
will require a breakout
to experiment with servo <= supplied in
box. This kit plugs into short form.
motors but not known where to start, then
the joystick port of the
Soundblaster card and gives 2 midi this kit is for you. Servo motors are used in ie. does not idLost Jewellry,
out ports, 1 midi in and 1 midi though port. Included is a pass a remote controlled cars, planes, remote mir- include PVC Coinsetc!
rors etc. The article explains servos and piping (standard
through socket which allows a joystick to remain attached. The kit
how they are driven. The kit can be used to electrical or plumbing pipe
is fitted with the standard 5 pin din sockets.
either test or direct control servos where a available from hardware
Does not include synthesiser software
radio link is not required. It is a simple cir- stores) nor the plastic
required. plate for the coils.
cuit to construct with minimal components.
K 2840 $34 K 6050 $16” K 1250 $59
Watts RMS WattsMax Normally This Month racer Type premninenss ave ) Bonus!
C3045 6.5” Midrange 30W 50W $27.50 $20.50 Ne eae 1x tam OE Order Both the Flat
C3055 6.5” Woofer/Midrange 30W 50W $29.95 $22.50 tk Seen X215mm 1x 6min x-185eanh S777 and Cross Blade Sets and
ene Set paula lid wee vat88 1xSmmx185mm 1x 5mmx 155mm Li IA Receive a 6 Piece Flat Blade
C3065: °.10" Wooter cow LOCW $79.95 $59.95 1x 3mm x 135mm 1x 3mm x 130mm ® Jewellers Screwdriver Set
C3070 12” Woofer 100W 150W $99.00 $73.95 50 50 | Valued at $4.50
C3075 15” Woofer 120W 200W —«-$139.95 $104.95 12190 $11 T2192 $11
fi] offer outstanding performance and sound reproduction both for voice and instrumental very rugged, By RA Penfold. Make
| applications. True Diversity Reception means two receivers with separate antennae are brilliant your own guitar effect
employed. An on-board microchip monitors the signal strength and reception fidelity of reproduction pedals from commonly
‘\ either A or B receiver and automatically outputs the highest quality signal. Each sys- earphones’ ff available component.
‘4 tem includes a receiver unit and a hand held microphone. compare very Ideal for both those wh
The receiver operates from favourably are experienced and
# 240V AC and simply con- with the Sony: beginners alike. It’s a
_ nects to an amplifier yet at a fraction of the price. The set
s comes collection of 16 guitar
with a line level complete with gold plated right angle and general purpose effect units. Each pro-
input. The 3.5mm plug and “wind up” carry case. ject has an introduction, a circuit diagram
-_ microphone Fantastic for personal stereos, video cameras and complete instructions.
Peas aa’9V battery (not supplied). etc.
| TwoF ies Available: B 2230 21"
pth atsn ain As Used by Professionals for C 9005 Normally $1 ear This Month $15
System 1 - 202.5MHz
Stage and Studio Productions!
System 2 - 202.9MHz
Each System Normally $744, This Month Only $544 Complete System New Maestro External Fax/Modem
This Maestro Fax/Modem will
Breadboards turn your PC or Mac into
a Fax machine in just
Standard 0.1 inch spacings. Accepts all LSI's minutes! ;
semis, transistors, diodes, leds and passives. Using the latest in
_H| Uses 22-30 gauge solid hook up wire for inter- digital signal pro- |
| connections. Boards are “keyed” to enable easy cessing this modem _
]| expansion. will give you years of service. Feahines
100 Holes $4.65 new sleek and good looking case and is supplied with
P 1005 640 Holes $14.95 Winfax software. Backed with full support by Maestro.
| P 1007 740 Holes (100 + 640) $19.95 Winfax offers some great features like sending faxes to
eS | P 1009 840 Holes (640 + 200) $21.50 several numbers simultaneously, viewing incoming
and outgoing faxes on-screen, receiving faxes in the
Mounted on Aluminium base with Receive 20m of
background while using other programs, scheduling
rubber feet with binding post termi- Multi-Colour faxes, and much more! Modem data and fax baud rate up
nals. Cable Free with to a speedy 14,400bps. Includes the latest hardware compression
P 1012 1680 Holes (1280 + 400) $49.95. BMtlelm sigartleleliige and error correction protocols.
P 1015 2420 Holes (1920 +500) $69.95 Ideal for Wire Specifications:
Links! Data Modes............... CCITT V.42bis, V.42, V.32bis, V.32, V.22bis, V.23, V.22, V.21
Data Baud Rates:......14400, 12000, 9600, 1200/75, 1200, 300 bps
Fax Modes.................. V.17, V.29, V.27ter, V.21
Motorola Piezo Motorola KSN1165A Fax Baud Rates.......... 14400, 9600, 4800, 2400, 300 Save Over $150 on the
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Ceramic KSN1141A Bullet Data Compression: ..MNP Class 5 D 1626 Only $499
.00
ALTRONICS
©-
WA - COUNTRY COUNTRY
ALBANY BP Electronics @ (098) 412681 BAIRNSDALE Green Gage Services (051) 525677 ALICE SPRINGS Farmer Electronics (089) 522388
ics Hic: (098) 412077 BALLARAT Ballarat Electronics (053) 311947 SA - CITY
BUNBURY Micéo Elecitionics (097) 216222 BENDIGO Sumner Electronics (054) 431977 Force Electronics @ (08) 2125505
MILDURA Truscott Electronics @ 050) 238138 BRIGHTON Force Electronics @ (08) 3770512
ESPERANCE E C (090) 713344 ru onics (050) 8 :
MANDURAH . ‘Forun‘Blectronics (09) 5813466 SHEPPARTON Andrew Guyatt Elect. (058) 219497 ENDON Fo ico’ (08)aarp
PORT HEDLAND Ivan Tomek Electronics (091) 732531 OLD -cI Delsound PL® (07) 8396155 one als satan @ (08) 2617088
' 09) 5271806 orce Electronics @ (08) 3260901
hee ae i. oy NEWSTEAD E.C.Q. (07) 2541153 SALISBURY Force Electronics @ (08) 2830755
WEST END B.A.S. Audiotronics (07) 8447566 NSW - CITY
All Electronic Comp. (03) 6623506 WOODRIDGE _ David Hall Elect.@ (07) 8082777 David Reid Elect. @ (02) 2671385
TECS @ (03) 6706474 COUNTRY SMITHFIELD Chantronics (02) 6097218
|| BORONIA Ray Cross Electronics & (03) 7622422 GLADSTONE Gladstone Elect. Services (079) 724459 bLpcetpnioe” Delta Components (02) 7962888
CHELTENHAM _ Talking Electronics (03) 5842386 MAROOCHYDORE Mals Electronics @ (7A) SSIS Oe vasemo Codle Liber isd. ‘
CLAYTON TECS @ (03) 5629501 TOWNSVILLE Super Solex @ (077) 724466 NEWCASTLE Novoecartrian Elec (066) 525684
ovocastrian Elect.Supplies (049) 621358
CROYDON Truscott Electronics @ (03) 7233860 "TAS WARNERS BAY _ Vilec Distributors (049) 566792
FOOTSCRAY G.B. Telespares (03) 3266035 HOBART George Harvey @ (002) 342233 WOLLONGONG Newtek Electronics @ (042) 271620
|PRESTON Preston Electronics @ (03) 4840191 LAUNCESTON _ George Harvey @ (003) 316533 Vimcom Electronics (042) 284400
Not used
elements are distributed, they are allo-
cated a incremental number such as
TLE428 (the last three numbers sig-
nify the set). Of course, downloading
10-11 | ( ) Keplerian elements from computer
- International designator (launch number of the year)
bulletin boards does require some
level of computer literacy; ie the abil-
- International designator (piece of launch) ity to create directories, download
data, etc.
RMNo
fe
—s
Oo;
Oo;
oO; |-
“N
S
© Epoch year (last 2 digits of year) Running STSORBIT PLUS
21-32 Epoch day (Julian day & fractional portion of the day) STSORBIT PLUS has the ability to
oOo
cei
—f
oa
|
Po
©);
2 track multiple satellites in real time.
Fig.1 shows the menu page for
) STSORBIT PLUS.
At initial installation, create a di-
rectory called “STS”. After instaiia-
tion, the program will issue a prompt
for local UTC time offset (eg, Sydney
54-61 Radiation pressure co-efficient has +10 hours difference). After
completing this, the main menu of
STSORBIT PLUS will present a variety
3 Ephemeras type (specifies ephemeras theory used)
of options.
4 The first and most important step is
65-68 Element number to set the Earth station location. F10
from the main menu gives a sub-menu
where F2 allows the user to set new
LINE 2 local co-ordinates. The user can then
Line number of element data (ie 2 for line 2) insert a capital city location, which
gives the program a base for position
calculations. To do this, the program
- Satellite number searches its internal database of over
Blank 1500 locations for a match.
F6 selects the map type used to
Inclination in degrees
;
view the world and satellite orbits.
Toggling the F6 key allows selection
-nN
op)on Right ascensions of the ascending node in degrees of either World, Ortho, Quad or Zoom.
For slow PCs, the World map is the
—|
hoi
co
mi
ow)
—|a}
co
Am= Blank
best selection as the program draws a
no~ ooa) Eccentricity in tenths of units very impressive and complex map of
4 Blank the world, complete with city names
and rivers.
35-42 Argument of perigee in degrees
After this initial setup, current
3 ee ee ee Keplerian elements must be down-
loaded from an accurate source. These
44-51 Mean anomaly in degrees
should be downloaded into the same
2 ue iss AA oes ee eid directory as STSORBIT PLUS. To im-
93-63 Mean motion in revolutions per day port the 2-line elements in order to
64-68 Revolution number at epoch track a satellite, select F2 from the
main menu, then enter the 2-line ele-
ment filename and the satellite name.
ip)4 SILICON CHIP
The program will then display rel-
evant data on the selected satellite. By
Table 2: Sample 2-Line Elements
now simply keying ENTER, the pro-
gram will draw a map of the world Optus B1
and display the orbital position of the 1 22087U 92054A 94191.61718487 -.00000112 00000-0 10000-3 0 4146
2 22087 0.0916 108.4637 0002995 329.9719 232.0275 1.00270935 18457
selected satellite in real time; eg, the
track taken by polar orbiting satellites Intelsat 5 F-8
can easily be seen. By selecting F3 1 14786U 84023A 94190.52379876 .00000053 00000-0 00000+0 0 6425
from the main menu, a “pass predic- 2 14786 2.7646 69.4432 0046903 321.8887 264.9499 1.00275209 1695
tion” will be displayed for the se- Oscar 10
lected location. 1 14129U 83058B 94176.41110075 -.00000306 00000-0 10000-3 0 2893
2 14129 27.0856 321.0039 6024383 189.2195 150.8337 2.05882336 54986
Where to buy software UoSat 2
Other features of this and similar 1 14781U 84021B 94190.56754595 .00000133 00000-0 30431 -4 0 7063
programs are beyond the scope of this 2 14781 97.7855 204.2441 0011153 193.8486 166.2415 14.69228336553597
article. For those interested in obtain- Noaa 10
ing registered copies of the software 1 16969U 86073A 94193.01550214 .00000098 O0000-0 60319- 4 0 7694
mentioned in this article, the follow- 2 16969 98.5052 201.2581 0012183 257.8226 102.1588 14.24897002406033
ing will be of interest: RS-10/11
¢ TRAKSAT is available from the au- 1 18129U 87054A 94191.83829016 .00000023 00000-0 90572- 5 0: 9258
thor: Paul E. Traufler, 111 Emerald 2 18129 82.9253 311.3579 0011286 326.8723 33.1722 13.72339043353150
Drive, Harvest, AL 35749, USA. A
non-registered version costs $US10,
while a laser-printed operations man-
ual will cost an additional $US15. A
registered version costs $US25 (add
$US5.00 for shipping and handling to
Australia). Commercial licenses are
also available from $US50.
¢ PC TRACK version 3.0 can be ob-
tained from: Thomas C. Johnson, 9920
S Palmer Road, New Carlisle, Ohio
45344, USA. It costs $US45 + US15
for shipping and handling.
¢ STSORBIT PLUS is available from
the Satcom BBS (phone 02 905 0849)
or from the author: David H. Ransom
Jr, 7130 Avenida Altisima, Rancho
Palos Verde, CA 90274, USA (check
costs with author before ordering). An
additional map database is also avail- Fig.2: this diagram shows the major orbital parameters of a satellite: a =
able from the author for $US10. Al- semimajor axis; b = semiminor axis; r, = apogee radius; Ip = perigee radius; F1
low 3-6 weeks for delivery. SC = focal point 1; F2 = focal point 2.
19400. B82 nM
-9.93°S
~164. ae W
20986 ;
SYONEY : AUSTRALIA
Fig.3: STSORBIT PLUS can display data iin several map map as shown at right. Note that the displays are in
formats, including World map as shown at left & Ortho colour & are not shown to best advantage here.
SEPTEMBER 1994 65
Dual diversity tuner for
FM microphones; Pt.2
Construction & alignment of the Dual Diversity earthing purposes. Unlike the main
PC board, all components in the RF
Tuner does not require any special equipment or preamplifier are mounted on the track
tools apart from an alignment tool & a tuning side of the board.
wand which can be easily made. There is little Main board assembly
wiring involved since most of the parts are Fig.7 shows the overlay diagram for
assembled onto PC boards. the main PC board. Begin construc-
tion by inserting PC stakes at all exter-
nal wiring points and at test points
By JOHN CLARKE TP1 & TP GND. This done, install all
the low profile components such as
The prototype for the SILICON CHIP directly on the main PC board. the links, resistors and ICs. Table 2
Dual Diversity Tuner was built into a Begin construction by comparing shows the resistor colour code but it’s
1-unit high black anodised rack case your PC boards against the published also a good idea to check them on
with screen printed front and rear pan- patterns to verify that all tracks are your multimeter as some of the col-
els. Two PC boards are used to accom- intact and that there are no shorts ours can be difficult to decipher.
modate the components: (1) a main between tracks. Some holes may need Take care to ensure that the ICs are
board coded 06307941 and measuring to be enlarged to accept the relevant all oriented correctly and that each is
207 x 161mm; and (2) a satellite board components; eg, the mounting holes mounted in the correct location: The
coded 06307942 and measuring 28 x for L10, T1, T2, VC2 and for the PC 5W resistor is mounted about 1mm
49mm. The latter carries the RF pream- stakes. The hole used to secure the tab proud of the PC board to allow the air
plifier components and is shielded by of REG1 to the PC board may also to circulate beneath it for cooling.
a boxed section made from 15mm- need to be enlarged to accept the Mount the diodes next but again be
high single-sided PC board. A further mounting screw. sure to use the correct type at each
strip of single-sided PC board divides Note that there are only four holes location. Diodes D1-D4 are marked
this box into two sections, to provide in the RF preamplifier board. These with the BA482 type number and are
additional shielding for the RF pream- allow short lengths of tinned copper smaller than the 1N4148 diodes used
plifier components. wire to pass through from the track for D6-D8. D5, the BB119 varicap,
Following assembly, the shielded (top) side of the board and through looks very similar to a 1N4148, so be
RF preamplifier module is mounted the main board for both mounting and sure to check its type number care-
66 SILICON CHIP
O Ge)
PN
O O. © L1-L4
6T, 0.5mm DIA ENCU WIRE ON
1 2-4 PHILIPS 4313 020 40031 BALUN COR
BASE DIAGRAM
TOP VIEW
SEPTEMBER 1994 67
LEDII LED12
Fig.7: install the parts on the main PC board as shown in this wiring diagram. sa GREEN
The RF preamplifier board (top, left) is also mounted on the main board & is
enclosed in a shield made from single-sided blank PCB material (see Fig.9).
Note that the parts in the RF preamplifier are installed on the copper side of
the board, with connections to the main board made via feedthrough
capacitors & wire links.
68 SILICON CHIP
Keep all component leads as short as possible when assembling the PC board,
particularly around the FM tuner stages at the top of the PC board. The 4700pF
electrolytic capacitor at bottom right should be secured to the board using
silicone rubber compound to prevent its leads from breaking. TABLE 1: CAPACITOR CODES
Value IEC EIA
by heating the wire with your solder- sake of clarity. In practice, the turns 0.33nF 330n 334
ing iron until the enamel melts and should all be close-wound (ie, imme- 0.1uF 100n 104
then applying solder. diately adjacent to each other), while 033uF — 33n 333
T2 must be wound with extreme the top winding should be immedi- .018uF 18n 183
care. To wind this coil, first take the ately adjacent to the bifilar winding.
Coil L10 (the quadrature coil) con-
O1nF 10n 103
250mm-length of 0.25mm ECW, cut it
in half and twist the two wires to- sists of just a single winding. Wind it 0068uF 6n8 682
gether using a hand drill and a vyce in the direction shown and terminate 001ur == ind 102
until there is about one twist per mil- the top and bottom leads to pins 1 & 6 560pF 560p (n56) 561
limetre. This done, solder one wire respectively. 390pF 390p (n39) 391
end (S1) to pin 3 of the base and the ~Once wound, the coils can all be 47pF 47p _ AT
adjacent end (S2) to pin 2. Wind on installed on the PC board. Mount L8 &
three turns as shown, then use your L9 so that they sit about 1mm above
33pF 33p 33
multimeter to identify the other end the board surface. 27pF 20
of the wire connected to pin 3. Solder T1, T2 and L10 can only be in- 15pF 15p 15
this end (F1) to pin 2 and connect the stalled one way on the PC board since 6.8pF 6pe i (i«;‘éCS
remaining end (F2) to pin 1. their middle pins are offset, but make 3.9pF —-.3p9
The other winding between pins 4 sure that you don’t get them mixed
1.8pF 1p8 128
& 5 uses four turns of 0.5mm ECW. It up. A metal can is then fitted over
must be wound in the opposite direc- each coil and is secured by soldering
tion to the bifilar winding. its lugs to the earth pattern of the
Note that Fig.6 shows a gap be- board. Finally, the ferrite slugs can be electronic parts retailer). Do not use a
tween each turn for the bifilar wind- screwed into the formers using a plas- screwdriver for this job since this will
ing but this has only been done for the tic alignment tool (available from your crack the ferrite.
SEPTEMBER 1994 69
GROMMET
CORD
GRIP
PANEL
FRONT
Fl INSULATING
WITH
SLEEVING
COVER
WIRING
AND
S1
OF
PANEL
REAR
See.
8S NinhSI -—{_
| [cotCaratach
B PAL
ANTENNASOCKET
orange.white
» blanksred brown
orange orange. black red brown
:sad‘ed bt
bisected brown
brown black black red brown
yellow violet black brown brown
orange white black brown brown
_ orange orange black brown brown
red violet black brown brown
red red black brown brown
brown green black brown brown
violet green black black brown
orange white black black brown
orange black black black brown
yellow violet black gold brown
_ brown black black gold brown
SEPTEMBER 1994 71
iron for this job and run generous
fillets of solder along the joints to
hold the shield pieces in position. It is
not necessary to solder along the com-
plete perimeter; just solder the boards
together where you can.
The internal 38 x 12mm -board
should be installed with its copper
side facing L5 and L6. Note that the
bottom edge of this board sits about
2mm above the preamplifier board, to
provide clearance for one of the tran-
sistor leads.
With the shield assembly com-
pleted, the leads of the ceramic
feedthrough capacitors can be con-
nected to the main board and to the
RF preamplifier board using short
lengths of tinned copper wire. The
exception here is the .001uF feed-
through capacitor that’s connected to
Q1’s source; it only has one end con-
nected to the RF preamplifier board.
The lead at the end of the capacitor on
the outside of the shield is simply
snipped off.
The two link connections are made
using 0.6mm ECW.
Solder the shield pieces to the RF preamplifier board as shown in this photo & Final assembly
note that the internal shield piece is installed with its copper side facing L5 &
L6 (to the right). The ceramic feedthrough capacitors are connected to the main
The completed board assembly is
board & to the RF preamplifier board using short lengths of tinned copper wire. now ready for installation in the case.
To simplify the description, we will
assume that you are building the unit
care with the orientation of Q1 — its from a kit which has pre-punched
label should face upwards and the holes and screen-printed front and
longest lead should be adjacent to L7. rear panels. If you are building the
Do not install the .001uF ceramic unit from a short-form kit, you will
feedthrough capacitors yet, since these have to drill the holes yourself using
mount into the shield pieces. Instead, the PC board and wiring diagram as a
install vertical tinned copper wire guide.
links at each capacitor position so Assuming that the holes have all
that these can later be soldered to the been drilled, assemble the case and
capacitor leads. attach the four rubber feet to the base.
The two longest shield pieces can This done, install the various items of
now be drilled to accept the four hardware on the front and rear pan-
feedthrough capacitors and the two els, then mount the PC board onto the
feedthrough links. Fig.9 shows the baseplate using 5mm standoffs and
drilling details. Clean away the cop- 3mm screws and nuts. Check that the
per from around the two link holes LED bargraph display fits neatly into
using an oversize drill to prevent any COPPER SIDE AT REAR OF PANELS
the slot provided in the front panel
possibility of the links shorting to the ALL HOLES 3mm DIA. and insert the two 3mm LEDs into
copper. The copper surrounding the REMOVE COPPER AROUND HOLES 'A' their respective holes.
capacitor feedthrough holes should DIMENSIONS IN MILLIMETRES The transformer can be mounted
be left intact and tinned with solder. Fig.9: here are the drilling details for next; it is secured using 4mm screws
You are now ready to install the the two long shield pieces used in the and nuts. The earth lug is secured
feedthrough capacitors. These should RF preamplifier. using a 4mm screw, nut and star
be pushed through so that their flanges washer. Tighten this assembly firmly,
are on the copper side of the shield Once all the feedthrough capaci- so that there is no possibility of the
pieces — see photos. This done, the tors are in, the shield pieces can be earth lug coming adrift. Important:
metal bodies of the capacitors should soldered to the perimeter of the pream- scrape away the paint or anodising
be soldered to the surrounding cop- plifier board to form a complete en- from around the earth lug mounting
per. closure. Use a fine-tipped soldering hole before installing the earth lug
72 SILICON CHIP
“Sa
SILICON CHIP
NEW NES GUIDE TO
SATELLITE TV
FI!
BOOK SHOP
nent oe
REFERENCE
BOOK
Newnes Guide ~ designs having been published in the many uses of thyristors and
to Satellite TV English technical magazines over Triacs in single and three phase
Installation, Reception & the years. A great many practical circuits. 417 pages, in soft cover
Repair. By Derek J. Stephen- circuits are featured — a must for at $59.95.
son. First published 1991, anyone interested in audio design.
reprinted 1994 (third edition). 336 pages, in paperback at Newnes Guide to TV &
_ This is a practical guide on the $49.95. Video Technology hy FF Mazda
| © Cheque/Money
Order (J Bankcard [J VisaCard (J MasterCard (1 Newnes Guide to TV & Video Technology
This view clearly shows the three feedthrough capacitors & the feedthrough idea to check your work carefully for
link on one side of the shield box. Note that the feedthrough capacitor on the wiring and component placement er-
other side of the shield box is not directly connected to the main PC board.
rors. In particular, check that the mains
wiring is correct, that all parts are
assembly to ensure a good earth con- fuse bodies and shrunk into place us- correctly oriented, and that there are
tact. ing a hot air gun. no vacant holes on the PC board.
Fig.8 shows the final wiring details The green/yellow lead from the Note that there are two test points
for the tuner. Exercise extreme care mains cord is soldered directly to the on the PC board: TP1 and TP GND.
with the mains wiring. Begin by strip- earth lug. Leave a loop in this lead so You can connect the negative lead of
ping back the outer mains cord sheath that it will be the last lead to come your multimeter to TP GND for all
so that the leads are free to reach from adrift if the mains cord is wrenched subsequent measurements.
the back panel to the mains switch out of the grommet.
(S1) on the front panel. This done, Be sure to use shielded audio cable Voltage checks
push the mains cord through the en- for the wiring to the pot and to the Apply power and check that +12V
try hole until about 40mm of the outer output RCA socket — see Fig.8. This appears at the output of REG1. If it is
sheath is inside the case and clamp it shielded audio cable should be kept below this, switch off immediately
securely using a cordgrip grommet. well away from the power transformer and check the regulator circuit and
The Neutral (blue) mains lead goes to prevent hum injection into the au- for shorts on the +12V rail. If the volt-
directly to power switch S1, while the dio signal. age is correct, check that +12V is
Active (brown) lead goes to S1 via the The antenna test switch (S2) can be present on the supply pin of each IC
fuse. The transformer primary con- wired using 3-way rainbow cable. Note (ie, pin 15 of IC1; pin 1 of IC2; pins 3
nections go to the remaining switch that some switches do not have the & 9 of IC3; pin 8 of IC4, IC5, IC6, IC9 &
contacts, while the secondary leads same Common, Normally Open, Nor- IC12; pin 14 of IC7, IC8 & IC10; and
are twisted together and connected to mally Closed (C NO NC) pin arrange- pin 16 of IC11).
the 12.6V AC input on the PC board. ment as shown in Fig.8, so check your The source of Q1 should be at about
Note that the lead from the centre tap switch before making the connections. 4V, which sets the quiescent current
of the transformer is not used and can The PAL sockets are wired with 50 through the device at about 10mA.
be cut off. RF cable. You should also be able to measure
Use heatshrink tubing to insulate Finally, use cable ties to secure the 4V at G1 of Q1 (and on the other side
the bare fuse and switch contacts to wiring as shown in the photographs. of the 220kQ gate resistor). G2 of Q1
prevent accidental shock. This is done Note that the mains leads should be should be at about +12V unless the
by sliding some heatshrink tubing over laced together so that if one lead comes tuner happens to be tuned to a very
the leads before soldering them. After adrift, it cannot come into contact with strong signal. This is very unlikely at
the connections have been made, the the case. this stage since the tuner has not been
tubing is pushed over the switch and Before applying power, it is a good aligned and no antenna is attached.
74 SILICON CHIP
Lace the internal wiring together using cable ties & note that the mains leads
Note: this maximum voltage must
should be laced together so that if one lead comes adrift, it cannot come into
contact with the case. The shielded audio cable should be kept well away from
be less than 2.5V, otherwise the meter
the power transformer to prevent hum injection into the audio signal. circuit may overrange and a false maxi-
mum may be obtained. To overcome
this problem, simply move the FM
The drain of Q1 should be close to coil and increases the inductance microphone further away from the
+12V. when the ferrite core is introduced receiving antenna.
At this stage, one of the active an- into the coil. (5). Adjust T2 for a maximum read-
tenna LEDs should be lit or they may During alignment, the multimeter ing, then adjust L10. This done, ad-
be alternately flashing at about a 1- is used to monitor the signal level at just T1 again (this is necessary since
second rate. In addition, check that TP1, while the wireless microphone adjustments to L10 retune the local
the Neon lamp in the on/off switch is is used as the signal source. The step- oscillator due to the AFC).
glowing but do not expect the signal by-step alignment procedure is as fol- (6). Repeat step 4 to obtain the maxi-
level LEDs to light at this stage. As- lows: mum signal. Note that it is difficult to
suming that all is well so far, you can (1). Connect a simple antenna to tune L10 if the slug is adjusted too
now move on to the alignment proce- the antenna A input. A 300mm length quickly — tune the slug slowly to avoid
dure. of copper wire plugged into the an- missing the signal peak. Note also that
tenna socket will do the job. all three coils may have a small range
Alignment (2). Adjust VR1 so that the first LED over which the signal remains at maxi-
Alignment of the tuner requires only in the bargraph is just extinguished or mum. In each case, find the centre of
a few simple tools. You will need a is very dim (FM microphone off). This this adjustment range and set the slug
screwdriver-type alignment tool, a tun- will set the meter signal output range. to this position.
ing wand, a multimeter and an FM Adjust VR2 and VR3 so that the wiper (7). L6 and L9 can now be adjusted
wireless microphone. of VR2 is at 0.8V and the wiper of VR3 for maximum signal. Begin by spread-
An alignment tool has a plastic han- is at 0.3V. ing L6 and L9 so that there is about
dle and a small tip made of either (3). Connect the multimeter be- 0.5mm between each winding turn
brass of tough plastic. It must be used tween TP1 and TP GND and set it so and adjust VC1 and VC2 for maxi-
because an ordinary screwdriver that it will read a 0-3V range. mum signal.
would detune the coil being adjusted (4). Switch on the FM microphone (8). Insert the brass end of the tun-
and, as previously mentioned, could and place it close to the antenna. Now ing wand into L6. If the signal level
easily crack the ferrite cores. | press and hold the antenna test switch decreases, try the ferrite end of the
The tuning wand (see photo) is used to select antenna A and adjust the wand. If the signal decreases again,
for aligning the RF preamplifier stage. slug in T1 using the alignment tool then the coil is correctly tuned. More
It consists of a short length of plastic until a voltage appears on the multi- than likely, the coil will not be tuned
tubing with a ferrite core at one end meter. and will need to be stretched or closed
and a brass screw at the other. This Depending on the initial state of slightly so that both ends of the tun-
tool can easily be made as shown in tune, the signal strength meter will ing wand produce a drop in signal
the accompanying photograph. It de- either show full scale or only a few strength.
creases the inductance when the brass LEDs will be lit. Adjust T1 for a maxi- If the signal goes down with the
end is introduced into an ‘air-cored mum voltage reading. brass end of the wand and increases
76 SILICON CHIP
with the ferrite end, close the coil match these antennas to the 75Q in-
slightly by squeezing it gently with
your fingers. Repeat the above test to
put sockets on the rear panel of the
tuner. TV balun transformers are avail- YOU CAN
see if the coil is now tuned.
Conversely, if the signal goes up
able for a few dollars from your local
parts retailer. NOW AFFORD
with the brass end and down with the
ferrite end, then the coil will need to
A 1/4-wave whip is simply a 300-
400mm length of wire which plugs YOUR OWN
be stretched slightly. Retest the coil
with both ends of the wand after each
into the rear of the tuner. You
make one up by connecting a suitable
can
SATELLITE
adjustment until the tuning is correct
(ie, both ends of the wand cause the
length of stout enamelled copper wire
to the centre pin of a PAL plug. The TV SYSTEM
signal level to decrease). second antenna must be separated
(9). Repeat step 7 for coil L9, then from the first by at least three metres For many years you have probably
repeat the entire alignment procedure and this is best done using a PAL plug looked at satellite TV systems and
again to make sure that everything is to PAL socket extension lead. thought “one day”.
spot on. When installing the tuner, the an-
(10). Switch offthe FM microphone tennas should be mounted above the
and set VR2 (the mute threshold stage or the audience to minimise sig- Your own
trimpot) fully clockwise. Now adjust nal attenuation due to people and K-band system
VR2 anticlockwise until pin 7 of IC5a room objects. Adjust the audio level from only:
just goes low. pot so that the signal output level
matches the mixer or amplifier re-
Antenna installation quirements.
The antenna requirements for the After each setup, always test the
SILICON CHIP Dual Diversity Tuner are unit by having somebody move around
HERE'S WHAT YOU GET:
not particularly difficult. You can use with the FM wireless microphone. The
commercial FM dipole antennas, TV signal strength meter on the tuner will ¢ Prime focus or offset dish
“rabbit ears” or 1/4-wave whip anten- give you a good indication of the sig- configured for your location.
nas. It is not necessary to use anten- nal strength from each antenna. Use ¢ Super low noise LNB/feedhorn.
nas with gain such as multi-element the test switch to select the second e 25m low loss coaxial cable.
Yagis. antenna to verify its performance and
Dipole and rabbit ear antennas usu-
¢ DYNALINK 50 channel stereo
check that the Diversity Tuner au-
ally have a characteristic impedance
satellite receiver, with remote
tomatically switches between the two
control. Pre-programmed to
of 300Q, so you will need to use a antennas as the microphone is moved
Optus frequencies.
balun transformer (for TV sets) to around. SC
¢ Pointing co-ordinates for
your location.
Ask about our regular
newsletters and —
Customer BBS. Send
coupon for your free
info pack, listing
all items and prices.
CALL FOR
YOUR NEAREST
._ RE-SELLER
Direct Importer: AV-COMM PTY. LTD.
PO Box 225, Balgowlah NSW 2093
Tel: (02) 949 7417 Fax: (02) 949 7095
Address:
This home-made tuning wand is used for aligning the RF preamplifier stage &
consists of a short length of plastic tubing with a ferrite core at one end & a P'code:
brass screw at the other. It decreases the inductance when the brass end is
introduced into an air-cored coil & increases the inductance when the ferrite
ACN 002 174 478
core is introduced into the coil.
isaSS
cm
ee
tes
es
Ra
so
tens
in
um
cesDe
78 SILICON CHIP
printers. Will deflect a laser beam and
generate a line. Needs a clock pulse and
PUTER CONTROL OF MOTORS plus
circuit diagrams/descriptions are provided.
SPECIALS BY FAX
DC supply to operate. Simple information Note that no stepper motors are provided ‘iin ’Lo)e] amt: amar: lor:mele) iiiave mmieiavei rela mame (-)
supplied. ITEM No. 0237. with this kit. We also provide the neces-
$25 sary software on a 5.25" disc. Great “low (02) 579 3955 and press your POLLING
cost” educational kit. fo]Ujaco)alm comme (=) qmol| aml-](=1-) mm)ol-\e1t-]
(yam e)[OTs
PCB WITH AD7581LN IC $35
This PCB was removed from used but THE SPECIAL??: we will include one of voll amic=lanm-lalem di amiiiiiave mmOleler-i(-lemyaeliamey
working late model equipment. Amongst our $14 (5V, 6-wire, 7.5-deg.). stepper
many other components the PCB con- motors “FREE” with this kit!
each month.
tains a MAXIM AD7581LN IC: 8-bit, 8-
channel memory buffered data acquisi- MORE KITS-ITEMS
' tion system designed to interface with Single Channel UHF Remote, SC Dec. 12V 2.5-WATT SOLAR PANEL tube emloyed is probably the most sensi-
microprocessors. This high perfomance 92. 1 x Tx plus 1 x Rx $45, extra Tx $15. SPECIAL tive IR responsive tube we ever supplied.
CMOS IC contains an 8-bit successive Garage/Door/Gate Remote Control Kit: These US made amophorous glass solar The resultant viewer requires low level IR
approximation A-D converter, 8-channel Tx $18; Rx $79. panels only need terminating and weather illumination. Basic instructions provided.
multiplexer, 8 x 8 dual port RAM, address 1.5-9V Converter Kit (PCB included) $6 proofing. We provide terminating clips ITEM No. 0228UTS.
latches and microprocessor compatible Ea. or 3 for $15. and a slightly larger sheet of glass. The $120
control logic. The complete PCB assem- Laser Beam Communicator Kit: Tx, Rx, terminated panel is glued to the backing For the tube, lens, eyepiece and the power
bly is priced at a small fraction of the price plus IR laser $50. glass, around the edges only. To make supply kit. When ordering specify prefer-
of the AD7581LN IC: Plasma Ball Kit: PCB and components the final weatherproof panel look very ence for a wide angle or a telescopic
$29 ITEM No. 0240 kit, needs any bulb $25. attractive some inexpensive plastic “L” Objective lens.
Masthead Amplifier Kit: Two PCBs plus angle could also be glued to the edges
EHT POWER SUPPLY all on board components. Low noise, cov- with some silicone. Very easy to make. SOLID STATE “PELTIER EFFECT”
These EHT power supplies were designed ers VHF-UHF, excellent price! $18. Dimensions 305 x 228mm; Vo-c 18-20V; - COOLER
- HEATER
to deliver -600V, -7.5kV and +7kV ina Is-c 250mA. SPECIAL REDUCED PRICE These are the major parts needed to
laser printer, whilst powered from a 24V BRAKE LIGHT INDICATOR KIT _ until the end of 94!: make a solid state thermoelectric cooler/
800mA DC supply. They were removed 60 LEDS, two PCBs and 10 resistors, $20 Ea. or 4 for $60. ITEM No. 0226 heater. We can provide a large 12V 4.5A
from brand new equipment and are con- makes for a very bright 600mm long high Each panel is provided with a sheet of Peltier effect semiconductor, two thermal
tained in a plastic case with overall di- — intensity red display, similar to one’s in- backing glass, terminatig clips, an isolat- cutout switches, and a 12V DC fan for a
mensions of 100 x 85 x 80mm. The elec- stalled on late model vehicles. ing diode, and the instructions. A very total price of:
tronics inside these supplies actually con- On SPECIAL for $30 efficient switching regulator kit is avail- $45 ITEM No. 0231
tains three seperate supplies on two able for $27. Suits 12-24V batteries, 0.1- We include a basic diagram/circuit show-
seperate PCBs. The output connections IR LASER DIODE 16A panels, $27. Also available is a sim- ing how to make a small refrigerator/
are easy to access and a prewired input SURPLUS SPECIAL ple and efficient shunt regulator kit, $8. heater. The major additional items re-
power connector is also provided. Con- BRAND NEW 780nm LASER DIODES quired will be an insulated container such
necting up information is provided. Great (barely visible), mounted in.a professional CCD CAMERA as an old “Esky”, two heatsinks and a
for experienced experimenters. BARGAIN adjustable collimator-heatsink assembly. Monochrome CCD camera which is to- small block of aluminium.
PRICED. ITEM No. 0222NS. Each of these assemblies is supplied with tally assempled on a small PCB and in-
$16 a CONSTANT CURRENT DRIVER kit cludes an Auto Iris lens. It can work with RUSSIAN NIGHT VIEWER
and a suitable PIN DIODE that can serve illumination of as little as 0.1 Lux and it is We have a limited quantity of some pas-
GAS LASER SPECIAL as a detector, plus some INSTRUC- IR responsive. Can be used in total dark- sive monocular Russian-made night view-
We have a good supply of some HeNe TIONS. Suitable for medical use, perim- ness with infrared illumination. Overall ers that employ a 1st generation image
laser heads that were removed from new eter protection, data transmission, IR illu- dimensions of camera are 24 x 46 x 70mm intensifier tube and are prefocussed to
or near new equipment, and have a power mination, etc. Exerimenters delight at a and itweighs less than 40 grams! Can be infinity. CLEARANCE:
output of 2.5-5mW - very bright! With SPECIAL PRICE. ITEM No. 0223NS. connected to any standard monitor or the $180
each head we will supply a 12V universal $28 video input on a video cassette recorder.
laser power supply kit for a ridiculous $239. ITEM NO. 0227 MAINS CONTACTOR RELAY
TOTAL PRICE of: 5mW VISIBLE LASER DIODE KIT Approved mains contactor that has a 24V
$89 Hitachi 6711G 5mW-670nm visible laser IR “TANK SET” \ 250-ohm relay coil and four separate
diodes, plus an APC driver kit, plus a ON SPECIAL is a set of components that SPST switch outputs. Two of the output
INDUCTIVE PROXIMITY SWITCHES collimating lens - heatsink assembly. can be used to make a a very responsive contacts are rated at 20A and the other
Detect ferrous and non-ferrous metals at That's a complete 5mW collimated laser infrared night viewer. The matching lens two at 10A. Removed from new equip-
close proximity, some are DC powered diode kit for a TOTAL PRICE OF: tube and eyepiece sets were removed ment, Omron brand, connection is by
(10-30V), some are mains AC powered, $75. ITEM No. 0164A from working military quality tank view- spade connectors (provided), mounting
and all will switch loads directly. All have ers. We also supply a very small EHT bracket provided, relay body dimensions:
three wires for connecting into circuitry: BIGGER LASER power supply kit that enables the tube to 60 x 60 x 35mm. ITEM No. 0219NS.
two for the supply and one for switching We have a good but LIMITED QUAN- be operated from a small 9V battery. The $8
the load. These also make excellent sen- TITY of some “as new” red 6mW+ laser
sors for rotating shafts etc. heads that were removed from new equip-
$22 Ea. or 6 for $100. ITEM No. 0192. ment. Head dimensions: 45mm diameter
by 380mm long. With each of the head OATLEY ELECTRONICS
STEPPER MOTOR DRIVER KIT we will include our 12V Universal Laser
SPECIAL power supply. BARGAIN AT: PO Box 89, Oatley, NSW 2223
This kit will drive two stepper motors (4, $170 for 6mW+ head/supply.
5, 6 or 8-eight wire stepper motors) from ITEM No. 0225B Phone (02) 579 4985. Fax (02) 570 7910
an IBM computer parallel port. A sepa- We can also supply a 240V-12V 4A/5V
4A switched mode power supply to suit
Bankcard, Master Card, Visa Card & Amex accepted with
rate power supply is required to run the
motors. A detailed manual on the COM- for $28. _ phone & fax orders. P & P for most mixed orders: Aust.
$6; NZ (airmail) $10.
SEPTEMBER 1994 79
By JOHN HILL
80 SILICON CHIP
Bi css ta aS aC SS a SSR See SSR SS a ee
These ancient aerial and earth terminals are just the thing when building a
1920s style crystal set. The parts used in vintage construction should be from
the right era, or at least look as though they are.
Detector stage
Looking at the circuit (Fig.1), one
can say that the detector stage of the
receiver is just about as standard as a
crystal set can be. There are no special
techniques involved and attaching the
antenna to the top of the detector coil
would produce a fairly basic crystal
set. .
The secret of the set’s brilliant per-
formance must therefore be in the RF
The variable coupling coil setup was installed in one end of the detector coil. It section ahead of the detector stage.
is mounted on a hardwood shaft & the coil connections run through the shaft to The tuned RF coil and its accompany-
the outside. Note that the coil is bound with thread to keep it together. ing variable coupling coil is where
the performance comes from. This
particular circuitry produces good se-
ferent things. Cleaning and repairing Victoria) on 1071kHz. Not only is 3CV lectivity without any significant loss
these parts took up a considerable a mere 6km away from my location in volume.
amount of time too. but it also occupies a central position Tuning the receiver is a two-handed
Mention should also be made of the on the dial. Most single coil crystal job and it takes a while to pick out
convenience of having a lathe in one’s sets cannot handle such a situation those elusive stations. When a station
workshop. The variable coupling coil and provide only single station recep- is located, it needs to be logged on a
control, in particular, would have been tion — the strong local. chart so that it can be found again.
difficult to incorporate without the However, the Classic Crystal Set This is where it helps if the controls
lathe. with its two tuned circuits, variable have numbered dials. In the case of
The big advantage of a crystal set of coupling coil and tapped detector coil the Classic, the tuning dial is num-
this design type is that it is so selec- enables the operator to tune out the bered, the RF coil trimmer is num-
tive, yet it seems to produce this se- local station to a remarkable degree. bered, the stud switch is numbered
lectivity without loss of volume which 3CV can be suppressed sufficiently to and the coupling coil control knob
is contrary to what one would expect. receive about eight other stations on arrow operates best at around the 12
Selectivity is something that is re- those special nights when reception o'clock position. It is therefore easy to
ally important in my locality because is particularly good. return to a station once these control
of a local 5kW station, 3CV (Central Using an aerial that can only be positions have been accurately logged.
82 SILICON CHIP
a
ly
: Repairs — Restoration — Sales
VALVES — 1200 types in stock
EL34/BCA7 matched $30 ea.
6L6GC matched $28 ea.
Parts are available for the enthusiast, in-
cluding over 900 valve types, high voltage
capacitors, transformers, dial glasses,
knobs, grille cloth etc.
Circuit diagrams for most Australian makes
and models.
Send SAE for our catalog.
The finished receiver successfully captures the vintage loo
crystal detector was mounted high on the back of the front panel where it is out
of harm’s way.
Call in to our NEW showroom at:
Another stud switch for the detec- broken in half with a pair of side 242 Chapel Street (PO Box 2029),
tor coil taps would have been a good cutters so that the catswhisker oper- Prahran, Vic 3181.
idea but there really wasn’t room to ates on a freshly exposed surface of Phone: (03) 510 4486; Fax (03) 529 5639
accommodate it on the front panel. the crystal. When set on a good spot,
Instead, an internal wander lead and the Neutron crystal performs equally
alligator clip is used. Once set for best as well as a germanium signal diode, circuit will not only test your con-
results, it seldom needs moving. although an ohm meter indicates oth- struction skills but will also reward
The crystal used in the detector is erwise. you with a top performing crystal re-
not the usual lead sulphide natural Alternate switching from crystal to ceiver. Whether it is operated in the
galena type but a genuine “Neutron” diode produced no difference in re- city or in some remote country area, it
crystal. These special man-made crys- ception quality or sensitivity. How- will give a surprisingly good account
tals have a surface which contains ever, the signal diode is a bit more of itself.
hundreds of small sparkling facets and convenient to use. So it’s off to the Hellier Award meet-
good spots abound. If you have an interest in simple ing at the weekend. I’ll tell you how it
The Neutron crystal was actually radio receivers, then this particular all went next month. sc
SR teeny
NON.
The parts visible in this This view shows the variable coupling coil setup & the
the rear of the stud switch & the trimming capacitor. The drive shaft to the front panel. Note the brass “clock spring”
alligator clip at the left is used for selecting the detector connectors on the shaft. Rotation of the coupling coil is
coil taps & once set rarely needs shifting. restricted to half a turn.
SEPTEMBER 1994 83
O N T R O I , ¢
R E M O T E C
BY BOB YOUNG
Battery power
LGB rolling stock is built to Scale 1
(1:32) and has a track gauge of 44.5mm.
The locomotives are battery powered
(essential for outdoor operation) and
operated by radio control, as are the
Radio controlled models coupled together with sound effects have a heightened sound systems. The latter are housed
sense of realism. The R/C racing circuit has crowd sounds coming from the in enclosed wagons along with a fair
pavilion & merry-go-round sounds from the fairground behind. sized speaker to give good bass repro-
duction. The sound system responds
to the locomotive speed and throttle
settings, and horns and whistles are
included.
The overall effect of the entire lay-
out is breathtaking when fully pow-
ered up. I have never fully appreci-
ated sound effects in models, particu-
larly model trains, but used skilfully
they add a new dimension to model-
ling and to my mind they are now a
must in any good modelling installa-
tion.
John uses sound effects in a way
that I have never encountered before.
They include the sound of a helicop-
ter warming up on the helipad, the
roar of the crowd in the stands, music
from the merry-go-round in the fair-
ground, the chuff of the steamer climb-
This general view of the layout shows the car racing track in the centre ing an incline and the burble of a
surrounded by the LGB (1:32) scale railway layout. The locomotives are battery diesel loco waiting at the level cross-
powered & radio controlled. ing. All of these effects add a sense of
life and drama to a model complex
that is busy in the extreme.
Future plans
John’s one complaint with his lay-
out is that the points are manually
operated at the moment, so true to
form he has commissioned Silvertone
to design and build a 20-channel R/C
points control system. I hope to
present the details of this system in a
future column.
However, enough of my account.
The photographs presented tell the
story more effectively than any amount
of prose. Next month I will present
| # the story of John and his son and their
A view inside on of the goods wagons coupled to a diesel locomotive. The wagon _ successes in the field of national and
contains the battery packs & radio controlled sound system. international R/C car racing. SC
86 SILICON CHIP
PRODUCT SHOWCASE
Metex M-3850 digital multimeter
has PC interface
As well as all the
common features you
would normally expect
to find on a current
auto-ranging digital
multimeter, this Metex
-3850 has frequency,
capacitance &
temperature measure-
ment, transistor testing,
dual display & the
ability to store data for
later analysis.
The M-3850 has a large back-lit dual
liquid crystal display. The main dis-
play is a 4000 count array with 15mm
high digits and it is supplemented
with a smaller 4000 count display in
the top right-hand corner. Small icons
show the current operating mode
while a bargraph provides analog in-
dication of the measurement. Press-
ing the function button scrolls through milliamp terminal is used for current 20A (one range only). The meter can
the various modes. measurements on the 40mA and be set to measure AC or DC using the
The secondary display can be used 400mA ranges while the Amp termi- DCQ/AC button.
as a data hold facility, to keep account nal is used for measurements up to For voltage measurements, the
of a measured maximum, minimum
or a value relative to a preset value, CALLING ALL HOBBYISTS
while the main display shows the cur-
rent reading. In dual mode, it allows We provide the challenge and money for you to design and build as many
two measurements to be displayed at simple, useful, economical and original kit sets as possible.
once. For instance, the primary dis-
We will only consider kits using lots of ICs and transistors.
play can show a DC supply voltage
while the other displays the frequency If youneed assistance in getting samples and technical specifications while
of the ripple on the supply, or the building your kits, !et-us know.
temperature can be displayed in Cel- YUGA ENTERPRISE
sius on the main display and Fahren-
heit on the secondary display.
705 SIMS DRIVE #03-09
As with most DMMs, there are sepa- SHUN LI INDUSTRIAL COMPLEX
rate terminals for the current ranges SINGAPORE 1438
which are used in conjunction with TEL: 65 741 0300 Fax: 65 749 1048
the large rotary selector switch; the
SEPTEMBER 1994 87
the selector switch has been touched
for 10 minutes. Without this feature,
most DMMs become battery eaters and
that becomes frustrating when the bat-
tery dies just as you are about to take a
crucial measurement.
For transistor. hrz measurements,
the maximum reading is 4000 which
will allow the Metex to measure many
Darlington transistors. However, the
instruction manual warns that some
Darlingtons have internal resistors (be-
tween base and emitter) and these can
give rise to misleading results.
An interesting mode is the ‘Com-
parison’ function. The icon ‘CMP’ ap-
pears on the display and the meter
uses two memories as high and low to
test the current reading against and
displays ‘Hi’, ‘Low’ or ‘Pass’ depend-
ing on the value. All told, the Metex
has 10 memories for storing data and
these can be stepped through using
the Function button. ‘i
Datalogging
Where the Metex is outstanding is
in its ability to be transformed into a
datalogger. It can be connected to a PC
or compatible with an optional serial
interface which is accompanied with
software. This enables measurements
ranges run in the following sequence: to be stored away with time stamping.
400mV, 4V, 40V, 400V and a maxi- Values can be graphed either in real
mum of 1000 volts DC or 750 volts time or replayed later.
AC. The meter is fully autoranging The software is mouse driven and
but has the facility to lock onto a has pull-down menus. Two serial ports
single range when needed. This is are therefore needed to get the soft-
done by selecting the R-H (Range Hold) ware running, one for the mouse and
ETCH TANKS mode and then stepping through the another for the meter. Collected data
@ Bubble Etch ®@ Circulating ranges using the Up or Down button. can be viewed in three modes: a line
When it comes to measuring fre- graph that autoranges its Y axis (as the
LIGHT BOXES quency, the Metex M-3850 really meter does); a time-stamped history
@ Portuvee 4 @ Portuvee 6 shines. Most DMMs that measure fre- of collected values; and a large mim-
@ Dual Level quency are hard put to measure up to icked display of the meter itself. Col-
TRIMMER 1MHz but this unit can go to 40MHz. lected values are stored in ASCII files
@ Ideal Input sensitivity is quoted as better that can be replayed by the software
than 100mV RMS for frequencies up or loaded into other software for fur-
PCB DRILL ‘to 30MHz to over 300mV for frequen- ther analysis.
@ Toyo HiSpeed
cies above 30MHz. It has good capaci- All told, the Metex M-3850 digital
MATERIALS tance ranges too: 4nF, 40nF, 400nF, multimeter is an attractive package
@ PC Board: Riston, 4uF, 40uF and 400uF (1nF = .001pF). with lots of features. It is supplied in a
Dynachem The resistance ranges run as fol- vinyl case with separate sections to
@ 3M Label/Panel Stock lows: 400Q, 4kQ, 40kQ, 400kQ, 4MQ store the meter and test leads. Recom-
@ Dynamark: Metal, Plastic and 40MQ. The meter provides an mended retail price is $229.50 while
%* AUSTRALIA’S NO.1 STOCKIST * audible continuity alarm for resist- the computer interface and software
ances below 30Q and the diode test is a further $18.95. Other options in-
ALE bonkvcard
range will light most LEDs. Maximum
open circuit voltage for the diode test
clude a rubber holster and an external
temperature probe.
is 2.5 volts. For more information on the Metex
Another good feature of the Metex M-3850, contact your local Jaycar Elec-
40 Wallis Ave, East lvanhoe 3079.
Phone (03) 497 3422, Fax (03) 499 2381
is the auto-off switch. It turns the me- tronics store or reseller. Phone (02)
ter off if none of the pushbuttons or 743 5222,
88 SILICON CHIP
Celestion SRA series
power amplifiers
Celestion’s new SRA series
power amplifiers feature the com-
pany’s dual rail soft-switch output
stage, employing linear, output-
derived class G amplification. The
soft-switch design means that the
switch to the upper rail is inaudi-
ble. It provides the advantages of
dual rail operation, with a big in-
crease in efficiency and a corre-
sponding reduction in the genera-
tion of heat, without the distortion outputs only when the amplifier latching XLRs for daisy-chaining,
generated by fast-attack rail switch- has settled. Outputs are continu- heavy duty binding posts and
ing. ously monitored and are disabled Neutrik Speakon connectors.
Built to survive the rigours of in the event of operation outside Presently, two SRA models are
touring, all SRA series amplifiers specified tolerances. Output pro- available: (1) the SRA1000 with
feature a heavy-gauge steel chassis _ tection status is provided on the 510 watts into 4-ohms or 1020 watts
coupled to a transverse heatsink to front panel. bridged into 8-ohms; and (2) the
add rigidity. A continuously vari- All operational controls, the fan, SRA1600 with 815 watts into 4-
able cooling fan temperature con- filter and tamper-proof bridging ohms or 1620 watts bridged into 8-
trolled from the heatsink is an- and ground lift switches are acces- ohms.
other feature. sible from the front panel, without For further iifermation contact
Heavy duty output relays are the need to remove the amplifier Amber Technology Pty Ltd, Unit
employed to protect the loud- _ from its rack. The rear panel has B, 5 Skyline Place, Frenchs Forest,
speaker load and a logic-control- provision for a variety of mating NSW 2086. Phone (02) 975 1211 or
led power-up sequence enables the — connectors, including narallel fax (02) 975 1368.
SEPTEMBER 1994 89
Bs Silicon Chip|
Channel Mixing Desk, Pt.2; Using The UC3906
SLA Battery Charger IC. ;
= BACK ISSUES
Meter; 16-Channel Mixing Desk, Pt.3; Active CW
Filter For Weak Signal Reception; How To Find
Vintage Radio Receivers From The 1920s:
ORDER FORM By
Noy e. 106
< :
Sez
Please send me a back issue for: 1 September 1988 _1 November 1988 1) April 1989 i0
LJ May 1989 LJ June 1989 J July 1989 _] September 1989 Li October 1989
LJ November 1989 1 December 1989 LJ January 1990 (J February 1990 LJ March 1990
1) April 1990 LJ June 1990 L) July 1990 1) August 1990 L} September 1990
LJ October 1990 J November 1990 _) December 1990 LI January 1991 (} February 1991
_J March 1991 J April 1991 _] May 1991 LJ June 1991 Ly July 1991
J August 1991 LI] September 1991 J October 1991 Li November 1991 1 December 1991
1) January 1992 J February 1992 LJ March 1992 Ly April 1992 1] May 1992
LJ June 1992 Q July 1992 LJ August 1992 J September 1992 LJ October 1992
Ly January 1993 J February 1993 LI March 1993 YY April 1993 Ly May 1993
J June 1993 LI July 1993 1 August 1993 .- J September 1993 LJ October 1993
_J November 1993 _J December 1993 LI January 1994 (J February 1994 (J March 1994
QO) April 1994 May 1994 . 4 June 1994 O July 1994 _] August 1994
Enclosed is my cheque/money order for $ or please debit my: Bankcard (Visa Card WO Master Card
90 SILICON CHIP
January 1991: Fast Charger For Nicad Batteries, ing Computer Memory; Aligning Vintage Radio A +5V to +15V DC Converter; Remote-Controlled |
Pt.1; Have Fun With The Fruit Machine; Two- Receivers, Pt.1. Cockroach Servicing An R/C Transmitter, Pt.1.
Tone Alarm Module; LCD Readout For The Ca-
pacitance Meter; How Quartz Crystals Work; The May 1992: Build A Telephone Intercom; Low- October 1993: Courtesy Light Switch-Off Timer
Dangers When Servicing Microwave Ovens. Cost Electronic Doorbell; Battery Eliminator For For Cars; Wireless Microphone For Musicians;
Personal Players; Infrared Remote Control For Stereo Preamplifier With IR Remote Control, Pt.2;
February 1991: Synthesised Stereo AM Tuner, Model’ Railroads, Pt.2; Aligning Vintage Radio Electronic Engine Management, Pt.1; Program-
Pt.1; Three Inverters For Fluorescent Lights; Low- Receivers, Pt.2. ming The Motorola 68HC705C8 Microcontroller —
Cost Sinewave Oscillator; Fast Charger For Nicad Lesson 2; Servicing An R/C Transmitter, Pt.2.
Batteries, Pt.2; How To Design Amplifier Output June 1992: Multi-Station Headset Intercom, Pt.1;
Stages; Tasmania's Hydroelectric Power System. Video Switcher For Camcorders & VCRs; Infrared November 1993: Jumbo Digital Clock; High Effi-
Remote Control For Model Railroads, Pt.3; 15- ciency Inverter For Fluorescent Tubes; Stereo
March 1991: Remote Controller For Garage Watt 12-240V Inverter; A Look At Hard Disc Drives. Preamplifier With IR Remote Control, Pt.3; Siren
Doors, Pt.1; Transistor Beta Tester Mk.2; Synthe- Sound Generator; Electronic Engine Management,
sised AM Stereo Tuner, Pt.2; Multi-Purpose I/O ~ July 1992: Build A Nicad Battery Discharger; 8- Pt.2; More Experiments For Your Games Card.
Board For PC-Compatibles; Universal Wideband Station Automatic Sprinkler Timer; Portable 12V
RF Preamplifier For Amateurs & TV. SLA Battery Charger; Multi-Station Headset In- December 1993: Remote Controller For Garage
tercom, Pt.2. Doors; Low-Voltage LED Stroboscope; Low-Cost
April 1991: Steam Sound Simulator For Model 25W Amplifier Module; Peripherals For The South-
Railroads; Remote Controller For Garage Doors, August 1992: Build An Automatic SLA Battery ern Cross Computer; Build A 1-Chip Melody Gen-
Pt.2; Simple 12/24V Light Chaser; Synthesised Charger; Miniature 1.5V To 9V DC Converter; erator; Electronic Engine Management, Pt.3; In-
AM Stereo Tuner, Pt.3; A Practical Approach To Dummy Load Box For Large Audio Amplifiers; dex To Volume 6.
Amplifier Design, Pt.2. Internal Combustion Engines For Model Aircraft;
Troubleshooting Vintage Radio Receivers. January 1994: 3A 40V Adjustable Power Supply;
| May 1991: 13.5V 25A Power Supply For Trans- Switching Regulator For Solar Panels; Printer Sta-
ceivers; Stereo Audio Expander; Fluorescent Light September 1992: Multi-Sector Home Burglar tus Indicator; Mini Drill Speed Controller; Stepper
Simulator For Model Railways; How To Install Alarm; Heavy-Duty 5A Drill speed Controller (see Motor Controller; Active Filter Design For Begin-
Multiple TV Outlets, Pt.1. errata Nov. 1992); General-Purpose 32-Digit LCD ners; Electronic Engine Management, Pt.4; Even
Panel Meter; Track Tester For Model Railroads; More Experiments For Your Games Card.
June 1991: A Corner Reflector Antenna For UHF Build A Relative Field Strength Meter.
TV; 4-Channel Lighting Desk, Pt.1; 13.5V 25A February 1994: 90-Second Message Recorder;
Power Supply For Transceivers; Active Filter For October 1992: 2kW 24VDC To 240VAC Sine- Compact & Efficient 12-240VAC 200W Inverter;
CW Reception; Tuning In To Satellite TV, Pt.1. wave Inverter; Multi-Sector Home Burglar Alarm, Single Chip 0.5W Audio Amplifier; 3A 40V Adjust-
Pt.2; Mini Amplifier For Personal Stereos; Elec- able Power Supply; Electronic Engine Manage-
July 1991: Battery Discharge Pacer For Electric tronically Regulated Lead-Acid Battery Charger. ment, Pt.5; Airbags: More Than Just Bags Of
Vehicles; Loudspeaker Protector For Stereo Am- Wind; Building A Simple 1-Valve Radio Receiver.
lifiers; 4-Channel Lighting Desk, Pt.2; How To January 1993: Peerless PSK60/2 2-Way Hifi
nstall Multiple TV Outlets, Pt.2; Tuning In To Loudspeakers; Flea-Power AM Radio Transmit- March 1994: Intelligent IR Remote Controller; |
Satellite TV, Pt.2. , ter; High Intensity LED Flasher For Bicycles; 2kW Build A 50W Audio Amplifier Module; Level Cross-
24VDC To 240VAC Sinewave ‘Inverter, Pt.4; ing Detector For Model Railways; Voice Activated
August 1991: Build A Digital Tachometer; Mast- Speed Controller For Electric Models, Pt.3. Switch For FM Microphones; Simple LED Chaser;
| head Amplifier For TV & FM; PC Voice Recorder; Electronic Engine Management, Pt.6; Switching
Tuning In To Satellite TV, Pt.3; Step-By-Step Vin- February 1993: Three Simple Projects For Model Regulators Made Simple (Software Offer).
tage Radio Repairs. Railroads; A Low Fuel Indicator For Cars; Audio
Level/VU Meter With LED Readout; Build An Elec- _ April 1994: Remote Control Extender For VCRs;
September 1991: Studio 3-55L 3-Way Loud- tronic Cockroach; MAL-4 Microcontroller Board, Sound & Lights For Model Railway Level Cross-
speaker System; Digital Altimeter For Gliders & Pt.3; 2kW 24VDC To 240VAC Sinewave Inverter, ings; Discrete Dual Supply Voltage Regulator;
Ultralights, Pt.1; Build A Fax/Modem For Your Pt.5; Making File Backups With LHA & PKZIP. Low-Noise Universal Stereo Preamplifier; Build A
Computer; The Basics Of A/D & D/A Conversion; Digital Water Tank Gauge; Electronic Engine Man-
Windows 3 Swapfiles, Program Groups & Icons. March 1993: Build A Solar Charger For 12V Bat- agement, Pt.7.
teries; An Alarm-Triggered Security Camera; Low-
October 1991: Build A Talking Voltmeter For Cost Audio Mixer for Camcorders; Test Yourself May 1994: Fast Charger For Nicad Batteries;
Your PC, Pt.1; SteamSound Simulator Mk.II; Mag- On The Reaction Trainer; A 24-Hour Sidereal Induction Balance Metal Locator; Muilti-Channel
netic Field Strength Meter; Digital Altimeter For Clock For Astronomers. Infrared Remote Control; Dual Electronic Dice;
- Gliders & Ultrali ts, Pt.2; Getting To Know The Two Simple Servo Driver Circuits; Electronic En-
Windows PIF Editor. — April 1993: Solar-Powered Electric Fence; Build gine Management, Pt.8; Passive Rebroadcasting
An Audio Power Meter; Three-Function Home For TV Signals.
November 1991: Colour TV Pattern Generator, Weather Station; 12VDC To 70VDC Step-Up Volt-
Pt.1; Battery Charger For Solar Panels; Flashing age Converter; Digital Clock With Battery Back- June 1994: 200W/350W Mosfet Amplifier Mod-
Alarm Light For Cars; Digital Altimeter For Gliders Up; A Look At The Digital Compact Cassette. ule; A Coolant Level Alarm For Your Car; An 80-
& Ultralights, Pt.3; Build A Talking Voltmeter For Metre AM/CW Transmitter For Amateurs; Con-
Your PC, Pt.2; Modifying The Windows INI Files. May 1993: Nicad Cell Discharger; Build The verting Phono Inputs To Line Inputs; A PC-Based
Woofer Stopper; Remote Volume Control For Hifi Nicad Battery Monitor; Electronic Engine Man-
December 1991: TV Transmitter For VCRs With Systems, Pt.1; Alphanumeric LCD Demonstra- agement, Pt.9
UHF Modulators; Infrared Light Beam Relay; Solid- tion Board; Low-Cost Mini Gas Laser; The Micro-
State Laser Pointer; Colour TV Pattern enera- — soft Windows Sound System. July 1994: SmallTalk — a Tiny Voice Digitiser For
tor, Pt.2; Index To Volume 4. The PC; Build A 4-Bay Bow-Tie UHF Antenna;
June 1993: Windows-Based Digital Logic Ana- PreChamp 2-Transistor Preamplifier; Steam Train
January 1992: 4-Channel Guitar Mixer; Adjust- lyser, Pt.1; Build An AM Radio Trainer, Pt.1; Re- Whistle & Diesel Horn Simulator; Portable 6V
able 0-45V 8A Power Supply, Pt.1; Baby Room mote Control For The Woofer Stopper; A Digital SLA Battery Charger; Electronic Engine Manage-
Monitor/FM Transmitter; Automatic Controller For Voltmeter For Your Car; Remote Volume Control ment, Pt.10. 7
Car Headlights; Experiments For Your Games For Hifi Systems, Pt.2
Card; Restoring An AWA Radiolette Receiver. August 1994: High-Power Dimmer For Incan-
July 1993: Build a Single Chip Message Re- descent Lights; Dual Diversity Tuner For FM Mi-
February 1992: Compact Digital Voice Recorder; corder; Light Beam Relay Extender; AM Radio crophones; Build a Nicad Zapper; Simple Crystal
50-Watt/Channel Stereo Power Amplifier; 12VDC/ Trainer, Pt.2; Windows Based Digital Logic Ana- Checker; Electronic Engine Management, Pt.11;
240VAC 40-Watt Inverter; Adjustable 0-45V 8A lyser; Pt.2; Quiz Game Adjudicator; Programming Philips’ Widescreen Colour TV Set Reviewed.
Power Supply, Pt.2; Designing A Speed Control- The Motorola 68HC705C8 Microcontroller — Les-
ler For Electric Models. son 1; Antenna Tuners — Why They Are Useful. PLEASE NOTE: all issues from November 1987
to August 1988, plus October 1988, December
March 1992: TV Transmitter For VHF VCRs; rey 1993: Low-Cost Colour Video Fader; 60- 1988, January, February, March & August 1989,
Studio Twin Fifty Stereo Amplifier, Pt.1; Thermo- LED Brake Light Array; A Microprocessor-Based May 1990, and November and December 1992
static Switch For Car Radiator Fans; Telephone Sidereal Clock; The Southern Cross Z80-based are now sold out. All other issues are presently in
Call Timer; Coping With Damaged Computer Computer; A Look At Satellites & Their Orbits; stock. For readers wanting articles from sold-out
Directories; Valve Substitution In Vintage Radios. Unmanned Aircraft — Israel Leads The Way. issues, we can supply photostat copies (or tear-
sheets)at $7.00 per article (incl. p&p). When
April 1992: Infrared Remote Control For Model September 1993: Automatic Nicad Battery supplying photostat articles or back copies, we
Railroads; Differential Input Buffer For CROs; Stu- Charger/Discharger; Stereo Preamplifier With IR ~ automatically supply any relevant notes & errata
dio Twin Fifty Stereo Amplifier, Pt.2; Understand- Remote Control, Pt.1; In-Circuit Transistor Tester; at no extra charge.
SEPTEMBER 1994 91
Got a technical problem? Can’t understand a piece of jargon or some technical principle? Drop us a line
and we'll answer your question. Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
Multiple coil version be a problem but still comparable or have a LED display module which
even cheaper in some cases than a counts up by 1, with a negative pulse
of transistor ignition fully electronic system, without the to the input. I intend testing it to find
I would like to suggest a redesign of need to also fit a crankshaft sensor, the number of pulses per litre flowed,
your Transistor Assisted Ignition as with whatever mechanical difficulties then to use a counter/divider to con-
described in the May and June 1988 that may present with some vehicles. vert to one pulse per litre to trigger the
issues of the magazine. It has occurred I hope you can envisage the advan- LED counter to count up by 1. Have
to me that it would be possible to fit tages of retrofitting a fully electronic you published a suitable counter/di-
multiple ignition coils, connected di- “distributor-less” system to an older vider interface which I could use for
rectly to each spark plug, thereby ef- vehicle, and at first glance it would this purpose? (P. C., Dundas, NSW).
fectively bypassing the distributor, seen simple and ideal if the existing ° You are proposing a very expensive
with its inherent losses through car- distributor can be used as the “crank- conversion. You would need a com-
bon tracking, moisture, rotor to plug shaft position” sensor, thereby avoid- plete transistor assisted ignition cir-
lead contact, etc. Fully electronic sys- ing the losses involved in routing the cuit, including the MC3334P chip, to
tems such as on the Commodore uti- high tension current by this means, drive each ignition coil.
lise a sensor to detect crankshaft angle also allowing full coil current to reach Actually, with a “dwell-extended”
and determine the firing point for each — the plugs by close positioning and design such as our transistor assisted
cylinder. short leads with regard to the ignition ignition, the coil is conducting for
My proposal is to use the existing coils. virtually all of the time so that its
distributor for this purpose, which Vacuum and centrifugal advance of dissipation is moreor less constant,
would no longer be a “distributor” as the ignition could still be preserved regardless of the spark rate. Thus, the
such, but more of a rotary switch. as with present electronic trigger modi- coils would not run cooler. This brings
Using four opto or Hall-Effect sensors fications to points type distributors. us to a real problem with your pro-
(for a 4-cylinder vehicle) within the Additionally, each coil would be op- posed multi-coil system and that is
distributor, these would ultimately erating at only a fraction of normal the total current drain. |
trigger, in correct order, the appropri- requirements, extending its operating Typically, the current drain in a
ate coil for each spark plug. I accept life due to cooler running, with the “dwell extended” system is much
there may be difficulties in fitting sen- added advantage of a much greater higher than in a Kettering system with
sors for 6 or 8-cylinder vehicles but I period between firings, allowing each the dwell set by the points. For a
am aware that some opto sensors are coil a much longer period to build up single coil, the current can be expected
quite small and some 8-cylinder dis- current before it is required. | to be around four or five amps and so
tributors quite large, so I ‘believe it One other question if Imay. I have a for a 6-coil system the current would —
would be possible. Also, the cost of fuel flow sensor, impeller type, speci- be around 30 amps. This is too much
multiple coils at around $35 each may fication 22Hz @ 10 litres/hr. I also for the typical car alternator to handle
when the headlights are on — the cur-
rent drain would simply be too much.
Lastly, while the distributor may
seem like a clumsy mechanical de-
vice, it is actually a very efficient high
voltage switch and the losses are of
little importance in a transistor as-
sisted ignition system. That is why
the vast majority of cars, one excep-
tion being the Holden Commodore,
use a distributor. In fact, it is a para-
dox that the Holden Commodore has
gone to the refinement of a multi-coil
ignition system when its V6 engine is"
such a harsh running beast — a legacy
of its 90° angle between the cylinder
banks. es
We published a 3-digit counter in
the September 1990 issue. This may
be suitable for your fuel flow sensor.
92 SILICON CHIP
Using Polyswitches for
loudspeaker protection
I wanted to build the 50W audio
amplifier published on the March 1994
issue and I figured the 2-way book-
shelf speakers published in January
1993 issue would be an excellent
match. I would like to protect the
speakers using Polyswitch protectors
but the thing is, how would I connect
the Polyswitches on the crossovers
and what sort of Polyswitches do I
need? I also want to know what kind
of Polyswitches would suit a “Nippon
America” 10-inch 100W RMS sub-
woofer with an impedance of 40? I
would like to run it with the 50W
amplifier. One last question: can
Polyswitches be connected in parallel
to double their maximum current rat-
ing? (M. C., Yarraville, Vic).
We featured Polyswitches in the
50W and 100W amplifier designs pub-
m lished in the December 1988 issue of
| SILICON CHIP. Suitable devices are
_ stocked by Jaycar Electronics. You can
insert them individually in series with
the tweeter and woofer or just have
one to protect each system. For the
latter approach, we would suggest the
Cat. RN-3415 from Jaycar. These could
also be used to protect your 10-inch
speakers.
You cannot connect Polyswitches
in parallel as they will not share the
current equally.
SEPTEMBER 1994 93
| CLASSIFIED ADVERTISING RATES VINTAGE RADIO
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| Torun your classified ad, print it clearly in the space below or on a separate sheet
10am to 5pm. Glenroy Technical School
of paper, fill out the form & send it with your cheque or credit card details to:
|
| Silicon Chip Classifieds, PO Box:139, Collaroy, NSW 2097. Or fax the details to
Hall, Melbourne. Bookings: R. Howarth,
(02) 979 6503. PO Box 9, Junortoun 3551. Phone (054)
49 3207.
|
| FOR SALE
REAL TIME ICE!!! The only way to go.
MOTOROLA 6805 EMULATOR and
programmers. Prices and data from
Graham Blowes, Mantis Micro Prod-
ucts, 38 Garnet Street, Niddrie 3042.
Phone (03) 337 1917 (a/h), (03) 575
3349 (b/h). Fax (03) 575 3369.
Auckland (09) 818 8967 any time. Ro- PHONE/FAX (09) 397 6212 OR WRITE TO: Oatley Electronics .......00:......
tor magnets (3700 gauss) kit now avail- E.R. AUDIO, —
able. 119 BROOKTON HWY, ROLEYSTONE, PC. Computers iii. 25i cc gieeeciead
WESTERN AUSTRALIA 6111. - FOUN ANT ogc docsecccoceciecccosetcce
lecsecess
VALVE AMPLIFIERS: Australian made.
Mono, stereo, guitar using 2A3, 211,
6L6 or 807 valves. Williamson repro-
ductions. Parts available for DIY con- UNUSUAL BOOKS: Electronic De-
structors. Circuit diagrams and construc- Rod Irving Electronics ..........
vices, Fireworks, Locksmithing, Radar
tion details for many types of valve Invisibility, Surveillance, Self-Protection, Silicon Chip Back Issues ...... 90-91
amplifiers. Valve equipment repairs. Unusual Chemistry and more. For a
Lancroft Pty Ltd, PO Box 439, Bexley complete catalog, send 95 cents in Silicon Chip Binders ..............0. 95
2207. Phone (02) 567 5390. stamps to Vector Press, Dept S, PO Silicon Chip Bookshop .............. 73
Box 434, Brighton, SA 5048.
THE 8051 MICRO-COMTROLLER Silicon Chip Projects Book ...... IBC
book includes a simulator disk ($40). PRINTED CIRCUIT BOARDS for the Silicon Chip Software .............0.. 23
ROMLoader EPROM Emulator (EA Jan/ hobbyist. For service & enquiries con-
Feb 92, EA June 94) (PCB $30). 8051 tact: T. A. Mowles (08) 326 5590. NOMI OWN oer sie ceedussanvstedloliacce:
Proto-Boards (EA Feb 93) (PCB $30).
Tantau Australia, PO Box 1232, Lane 2.2kVA VARIAC unenclosed $200.
Cove, NSW 2066. Phone AH (02) 878 110V 1kVA transformer enclosed $100. - VOKMOQAWA 38 sassivesssidecscvbacedse
4715. Phone (047) 87 8968. Yuga Enterprise .............cccccee 87
ZeICON TECHNIC .............cccccceeeeeeee
96 SILICON CHIP
Or Order
Direct From
SILICON CHIP
Card No. ee
Signature Card expiry date. /_-
Suburb/town Postcode
lhnree Firsts tor Yokogawa!
First handheld DMM First pocket DMM with
with a safety shutter! 3200 count display and
True RMS Reading for Vac & Aac,
bargraph!
up to LOOkHz
@ Super multi-functions include © Ultra compact size for one-hand operation
Temperature, Relative, Frequency, dBm, @ Data Hold function
Data Hold, MIN/MAX Hold, Average and @ High speed auto-ranging
Auto Power Off @ High speed sampling: approx. 12 times/
® Automatic alternate display every 3 sec. for 32 segment bargraph display
seconds of Vac and Hz for convenience
@ Auto Power Off — doubles battery life
@ Unique shutter mechanism prevents mis-
connection of test leads — Leads can only
Brief Specifications
be connected for current measurement Digital Display : 3.5 digit LCD reading of approx. 3200 and
when meter is switched to current ranges annunciators
@ Rugged case and circuitry designed to Bar graph display: 32 segments
Ranges : Auto ranging
withstand industrial conditions Vdc: 300mV, 3, 30, 300, 450V
@ ADP mode for use with optional plug-in Vac : 3, 30, 300, 450V
Adaptors covering Temperature, AC/DC Ohms : 300Q, 3, 30, 300k2, 3, 30MQ
Auto Power-Off The meter is powered off 10 minutes after last
Current, Capacitance and Transistor h,,,/ operation
1936
Frequency, Temperature, Data hold, Peak hold, Max
hold, Average, Sleep mode, Analog signal output
Display : LCD 3.5 digits, max. reading of 4000 (Hz: 9999)
and annunciators
Bar Graph Display : 40 segments
Ranges : Auto or manual ranging
Brief Specifications Aac, Adc : 400, 1000A
Safety: Based on IEC 348 class II Vac, Vdc : 40, 400, 650V
Display 49999 count LCD Ohms/Continuity : 400Q, 4kQ Yokogawa Instrument Corporation
Vde : 500mV to 1000V (0.07%) Diode Test : 2V
Vac (trms) : 500mV to 750V (0.7%) Frequency : 10.0-99.99Hz, 100.0-999.9Hz
Adc : 500uA to 10A (0.3%) Temperature: -50.0 to +150°C (with optional probe)
Aac (trms) ; 500uA to 10A (1.0%)
Ohms : 500Q to 50MQ (0.2%)
Jaw Opening Capability: 55 mm @ or 65 x 18 mm busbar Lloyd’s Register
1944
Withstanding Voltage: 2.5kVac, 1 minute
Frequency: 10Hz to 999.9kHz (0.05%)
Temperature : -50.0 to 150.0°C (option)
Quality Assurance
to ISO-9001
Series 2343 Series
Some of the NEW Generation of Multimeters from New South Wales Yokogawa (02) 805 0699
YOKOGAWA >
Tech Fast (02) 988 3865
Wollongong L, becds (042) 72 1115
Victoria Yokogawa (03) 819 1500
Queensland LE Boughen (07) 369 1277
S. Australia T & M Instruments (08) 269 1561
W. Australia Leda Electronics (09) 361 7821
Tasmania Temptrol P/L (003) 43 2244
Auckland N. Z. Paklog NZ (AKL) 634 2732