New Administrative Capital Government District District Cooling Plant

New Administrative Capital
Government District
District Cooling Plant
Sequence Of Operation
S B T 1 9 1 5 0 R 2
Design Consultant: Allied Consultants
Site Consultant: Allied Consultants
Main Contractor: Gas Cool
MEP Contractor: Hassan Allam Technologies
PLC & Scada Sys. Contractor: PETROKIMA Engineering and Contracting S.A.E.
Date Rev Description By Checked Approved

20/01/2022 08 Sequence Operation Mohamed Abdallah
Walaa Osama
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CONTENTS
1. Software Integration
2. General Technical Description
3. Sequence Of Operation
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1. Software Integration with:
- FCUs
- LCP
- BTU Meters
- Flow Meters
- Chemical Treatment Station
- Weather Station
- Water Cooled Chillers
- Absorption Chillers
- VSDs
- Energy Storage Tank
- Side Stream Filtration
- Makeup Water Pumps
- UPSs
- Central Battery
- Water Leakage Panel
- Generator
- Power Meter MVSG01 Incoming/Outgoing
- Power Meter MVSG02 Incoming/Outgoing
- Power Meter MV-MCC-01,02,…,05 Incoming/Outgoing
- Power Meter MD-01,02,…,09 Incoming/Outgoing
- Power Meter EMDB-01,02 Incoming/Outgoing
- Power Meter EMCC-SR-RF Incoming
- Power Meter ESMDB-GM Incoming
- Fire Alarm System
- Computer Room Air Condition (CRAC-GM-01)
- Soft Starter
- Switch Gear
- Freon Leakage Panel
- LCP ETS + Energy Meter + Building Pumps
- Transformers
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2. General Technical Description
A. Water Side
- Chilled & Condensed Water System
- Energy Transfer System
- Submersible Pumps
- Domestic water Pumps
- Makeup Water System
- Fire Fighting System
B. Air Side HVAC System:

- Circulating AHU (Qty.8).
- Fresh Air Handling Unit (Qty.4).
- Air Blower (Qty.15).
- Pump Room Fresh Air Fan (Qty.1).
- Pump Room Smoke Air Fan (Qty.1).
- Smoke Fan [SMF-RF-01(Qty.1)].
- Makeup Fan [FAF-RF-01 (Qty.1)].
- All Exhaust Air Fan (Qty.28).
- Fan Coil Units [Communicating TO SCADA, Digital Display, Modulating (Qty.43)].
C. Electric System
- Lighting Panels (LP&ELP)
- Generator
- Transformers
- MVSG01 (Incoming & Outgoing)
- MVSG02 (Incoming & Outgoing)
- MV-MCC-01-MV-MCC-02-MV-MCC-03-MV-MCC-04-MV-MCC-05 (Incoming & Outgoing)
- MDB01:MDB09 (Incoming & Outgoing)
- EMDB01-EMDB02 (Incoming & Outgoing)
- ATS
- Low Current System (Telephone/Data System, Access Control System, Fire Alarm
Panel, Fire Fighting Powder System (FM200))
- UPS
- CENTRAL BATTERY
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3. Sequence Of Operation
A- Water Side
 Valves List:
Qty System Name Type Position

Absorption Chiller &
On/Off Double Eccentric Each Absorption Chiller
10 Water-Cooled Chiller
BFV Supply
Evaporator Side
Modulating Double Each Water-Cooled Chiller
Eccentric BFV Supply
Evaporator Side
On/Off Double Eccentric ABSORPTION SYSTEM BY-
BFV PASS LINE
Evaporator Side
On/Off Double Eccentric ABSORPTION SYSTEM Main
BFV supply header to S.CH.W. P
Evaporator Side
Absorption Chiller & ABSORPTION SYSTEM Main
On/Off Double Eccentric
1 Water-Cooled Chiller supply header to Water
BFV
Evaporator Side cooled P.CH.W. P
On/Off Double Eccentric Water Cooled Chiller SYSTEM
BFV BY-PASS LINE
Evaporator Side
BFV DE-COUPLER LINE
Evaporator Side
BFV Main Header before P.CH.W. P
Evaporator Side
On/Off Double Eccentric TES to ABSORPTION chillers
BFV Pump
Evaporator Side
On/Off Double Eccentric TES to Water Cooled chiller
BFV system to load
Evaporator Side
Water Cooled Chiller Modulating Double
6 Cooling towers Supply
Condenser Side-1 Eccentric BFV
Water Cooled Chiller On/Off Double Eccentric
6 Cooling towers Return
Condenser Side-1 BFV
Water Cooled Chiller Cooling towers makeup water
6 On/Off Gate Valve
Condenser Side-1 line
5 Condenser Supply
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1 BLOW DOWN/BLEED
1 Condensing BY-PASS LINE
Water Cooled Chiller Modulating Plunger
Condenser Side-2 Valve
Water Cooled Chiller Cooling towers makeup water
5 On/Off Gate Valve
6 Condenser Supply
Water Cooled Chiller makeup water Quick fill to
2 On/Off Gate Valve
Condenser Side-2 ch.w.sys.
Water Cooled Chiller
1 On/Off Gate Valve BY-PASS makeup water
Condenser Side-2
Absorption Chiller Modulating Double
Absorption Chiller On/Off Double Eccentric
Absorption Chiller Cooling towers makeup water
3 On/Off Gate Valve
5 Condenser Supply

1 BLOW DOWN/BLEED

1 Condensing BY-PASS LINE
Absorption Chiller Modulating Double
2 Cooling towers return
2 Cooling towers supply
Absorption Chiller Cooling towers makeup water
2 On/Off Gate Valve
5 Condenser Supply
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 Monitoring Sensors List:
Qty. PLC Location Material Type

1 CP-03-01 Strainer Diff. Pressure Switch
1 CP-03-01 Pump Diff. Pressure Transmitter
1 CH03-01 CONDENSER In TemperatureTransmitter
1 CH03-01 CONDENSER In Pressure Transmitter
1 CH03-01 CONDENSER Out TemperatureTransmitter
1 CH03-01 CONDENSER Out Pressure Transmitter
1 CH03-01 CONDENSER Out Flow Switch
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1 PP-03-01 Air Separator Diff. Pressure Switch
1 PP-03-01 Pump Diff. Pressure Transmitter
1 CH03-01 EVAPORATOR In TemperatureTransmitter
1 CH03-01 EVAPORATOR In Pressure Transmitter
1 CH03-01 EVAPORATOR Out TemperatureTransmitter
1 CH03-01 EVAPORATOR Out Pressure Transmitter
1 CH03-01 EVAPORATOR Out Flow Switch
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1 CH03-08 EVAPORATOR Out Temperature Transmitter
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1 CH03-09 EVAPORATOR In Temperature Transmitter
1 BY-PASS LINE Temperature Transmitter
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1 SP-01-01 Strainer Diff. Pressure Switch
1 SP-01-01 Pump Diff. Pressure Transmitter
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1 Main Supply Temperature Transmitter
1 Main Supply Pressure Transmitter
1 Main Return Temperature Transmitter
1 Main Return Pressure Transmitter
1 Diff. Pressure Transmitter
1 TES TANK #1 Temperature Transmitter
1 TES TANK #1 Pressure Transmitter
1 TES TANK CHWR Temperature Transmitter
1 Temperature Transmitter
CONNECTION FROM
1 DCP Temperature Transmitter
MAIN PIPE TO SERVE
CONNECTION FROM
1 DCP Temperature Transmitter
MAIN PIPE TO SERVE
CONNECTION FROM
1 DCP Pressure Transmitter
MAIN PIPE TO SERVE
CONNECTION FROM
1 DCP Pressure Transmitter
MAIN PIPE TO SERVE
CONNECTION FROM DCP
1 Diff. Pressure Transmitter
MAIN PIPE TO SERVE
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1 Pressure Transmitter
1 CH01-01 CONDENSER In Temperature Transmitter
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1 CH01-01 CONDENSER Out Temperature Transmitter
COOLING TOWER -
1 Level Switch
02-01
COOLING TOWER -
1 Level Switch
02-01
COOLING TOWER -
1 Level Switch
02-02
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COOLING TOWER -
1 Level Switch
02-02
COOLING TOWER -
1 Level Switch
02-03
COOLING TOWER -
1 Level Switch
02-03
COOLING TOWER -
1 Level Switch
02-04
COOLING TOWER -
1 Level Switch
02-04
COOLING TOWER -
1 Level Switch
02-05
COOLING TOWER -
1 Level Switch
02-05
COOLING TOWER -
1 COOLING TOWER In Temperature Transmitter
02-01
COOLING TOWER -
02-02
COOLING TOWER -
02-03
COOLING TOWER -
02-04
COOLING TOWER -
02-05
COOLING TOWER - COOLING TOWER
02-01 Out
02-02 Out
02-03 Out
02-04 Out
02-05 Out
1 COOLING TOWER Temperature Transmitter
1 COOLING TOWER Pressure Transmitter
COOLING TOWER -
1 Level Switch
01-01
COOLING TOWER -
1 Level Switch
01-01
COOLING TOWER -
1 Level Switch
01-02
COOLING TOWER -
1 Level Switch
01-02
COOLING TOWER -
1 Level Switch
01-03
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COOLING TOWER -
1 Level Switch
01-03
COOLING TOWER -
1 Level Switch
01-04
COOLING TOWER -
1 Level Switch
01-04
COOLING TOWER -
1 Level Switch
01-05
COOLING TOWER -
1 Level Switch
01-05
COOLING TOWER -
1 Level Switch
01-06
COOLING TOWER -
1 Level Switch
01-06
COOLING TOWER -
1 Level Switch
01-07
COOLING TOWER -
1 Level Switch
01-07
COOLING TOWER -
1 Level Switch
01-08
COOLING TOWER -
1 Level Switch
01-08
COOLING TOWER -
1 Level Switch
01-09
COOLING TOWER -
1 Level Switch
01-09
COOLING TOWER -
1 Level Switch
01-10
COOLING TOWER -
1 Level Switch
01-10
COOLING TOWER -
1 Level Switch
01-11
COOLING TOWER -
1 Level Switch
01-11
COOLING TOWER -
01-01
COOLING TOWER -
01-02
COOLING TOWER -
01-03
COOLING TOWER -
01-04
COOLING TOWER -
01-05
COOLING TOWER -
01-06
COOLING TOWER -
01-07
1 COOLING TOWER - COOLING TOWER In Temperature Transmitter
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01-08
COOLING TOWER -
01-09
COOLING TOWER -
01-10
COOLING TOWER -
01-11
01-01 Out
01-02 Out
01-03 Out
01-04 Out
01-05 Out
01-06 Out
01-07 Out
01-08 Out
01-09 Out
01-10 Out
01-11 Out
1 BLOW DOWN/BLEED TDS
1 BLOW DOWN/BLEED TDS
CT. MAKE -UP WATER
TANK
1 WATER TANK Ultrasonic Level
1 WATER TANK Ultrasonic Level
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 BTU & Flow Meters:
Qty. P&ID Name Type Location

Flow Each Water Cooled Chiller
11 Water Cooled Chiller
Meter Supply
Evaporator Side
Flow ABSORPTION SYSTEM BY-PASS
Meter LINE
Evaporator Side
Flow Water Cooled Chiller SYSTEM
Meter BY-PASS LINE
Evaporator Side
Flow Water Cooled Chiller SYSTEM
Meter DE-COUPLER LINE
Evaporator Side
BTU CHILLED WATER SUPPLY TO
Meter NETWORK
Evaporator Side
Flow CHILLED WATER SUPPLY TO
Meter NETWORK
Evaporator Side
BTU TES to ABSORPTION chillers
Meter Pump
Evaporator Side
BTU TES to Water Cooled chiller
Meter system to load
Evaporator Side
Water Cooled Chiller Flow
Condenser Side-1 Meter
1 BLOW DOWN/BLEED
Water Cooled Chiller Flow Main Supply to makeup water
1
Condenser Side-2 Meter tanks
Water Cooled Chiller Flow SIDE STREAM FILTRATION
1
Condenser Side-2 Meter UNIT BACKWASH DRAIN
Absorption Chiller Flow
1 BLOW DOWN/BLEED
Absorption Chiller Flow SIDE STREAM FILTRATION
1
Condenser Side-1 Meter UNIT BACKWASH DRAIN
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 Chilled & Condensed Water System Configuration:
A- Upstream Absorption Set: -
- 10 direct fired absorption chillers.

- 10 variable speed primary chilled water pumps.
- 10 variable speed condensed water pumps.
- 5 cooling towers.
B- Downstream Vapor Compression Set: -
- 11 cooled electrically operated centrifugal vapor compression chillers.

- 11 variable speed primary chilled water pumps.
- 11 variable speed condensed water pumps.
- 11 cooling towers.
C- Thermal Energy Storage System: -
- 3 identical thermal tanks.
D- Secondary Water Pumps set: -
- 8 variable speed secondary water pumps.
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P a g e 20 | 60
1-1- Centrifugal Chillers Only
- Chiller capacity: 3,300 TR

- Chiller evaporator flow: 4950 GPM
- Chiller condenser flow: 7847 GPM
- Primary water pump flow: 4950 GPM
- Condensed water pump flow: 8250 GPM
 Chilled Water System Concept of Operation: -
- Valves should be set in the desired position as shown in the fig.
 Valves (MOV-02-E-00-01, MOV-00-E-00-01, MOV-00-E-00-02) are set to the closed position.
 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-00-E-00-03) are set to the opened position.
- Set an editable setpoint for the desired de-coupler minimum flow ( .

- Return Flow will control the number of required chillers (CH-01-XX) to achieve supply
temperature 4°C (39.2F).
 The desired flow will determine from the network BTU (EM-00-E-00-00-01) and the DCP building BTU
(EM-00-E-00-00-02).
 Determine the chillers number from the equation: -
** The result of the equation will be rounded up to the nearest Integer.
P a g e 21 | 60
- Monitoring the load chiller capacity related to the electrical power consumption, to monitor the
chillers efficiency (Software Interface).
( )
- The evaporator Outlet Modulating Valve (MMOV-01-E-XX-XX) will make equal distribution for
flow through the operating chiller.
- The primary water pumps number will equal the required chillers number.
- Consider maintaining all running primary water pumps (PP-01-XX) in the same speed.
 Primary pumps VFD (VFD-PP-01-XX) will be controlled to achieve the evaporator flow 4950 GPM.
- Start-up: -
 At least one evaporator outlet Valve (MMOV-01-E-XX-XX), condenser outlet Valve (MOV-01-C-XX-XX),
and cooling tower inlet valve (MMOV-01-C-05-XX-XX) and outlet valve (MOV-01-C-05-XX-XX) will
open in the first.
** For safety, the cooling tower (CT-01-XX) outlet valve (MOV-01-C-05-XX-XX) will be opened at first and
then the inlet valve (MMOV-01-C-05-XX-XX).
 The corresponding condensed water pump (CP-01-XX) will run at first and then one primary water
pump (PP-01-XX).
 The evaporator outlet flow meter (FM-01-E-XX-XX) should read chiller accepted flow and the
condenser outlet flow switch (FS-01-C-XX-XX) should send ON signal.
 Then the corresponding chiller (CH-01-XX) will run to achieve load/flow required.
 Chiller will not start unless the corresponding butterfly valves (evaporator /condenser) are opened,
primary water pump status is running, corresponding condensed water pump status is running, and
the corresponding Chiller flow meter/switch detect the required flow in the same order.
- Normal Operation (The No. of Chillers will increase): -

 If the system needs to increase the number of running chillers, The corresponding condenser outlet
Valve (MOV-01-C-XX-XX) will open.
 Cooling tower outlet valve (MOV-01-C-05-XX-XX) and inlet valve (MMOV-01-C-05-XX-XX) will open in
their order.
 The corresponding condensed water pump (CP-01-XX) will run.
 the primary water pump (PP-01-XX) will start working first to prevent low flow on the running chillers.
** At this moment the No. of Primary pumps (PP-01-XX) is greater than the running chillers (CH-01-XX), to
prevent over flow on the running chillers Primary pumps VFD (VFD-PP-01-XX) will decrease their speed to
achieve the desired chillers flow.
P a g e 22 | 60
 The ordered evaporator outlet Valve (MMOV-01-E-XX-XX) will open gradually after a little time delay.
** Primary pumps VFD (VFD-PP-01-XX) will gradually increase their speed while evaporator outlet Valve
(MMOV-01-E-XX-XX) is open.
 The evaporator outlet flow meter (FM-01-E-XX-XX) and the condenser outlet flow switch (FS-01-C-XX-
XX) detect the required flow in the same order.
 Then the corresponding chiller (CH-01-XX) will run.
- Normal Operation (The No. of Chillers will decrease): -

 If the system needs to decrease the number of running chillers, First the chiller (CP-01-XX) will stop.
 The corresponding condensed water pump (CP-01-XX) will stop after time delay.
 The condenser outlet Valve (MOV-01-C-XX-XX) will close after condensed water pump (CP-01-XX)
stopped.
 The cooling tower inlet valve (MMOV-01-C-05-XX-XX) and outlet valve (MOV-01-C-05-XX-XX) will
close.
** For safety, the cooling tower (CT-01-XX) inlet valve (MMOV-01-C-05-XX-XX) will be closed at first and
then the outlet valve (MOV-01-C-05-XX-XX).
 The corresponding evaporator outlet Valve (MMOV-01-E-XX-XX) will close gradually.
** At this moment the No. of Primary pumps (PP-01-XX) is greater than the running chillers (CH-01-XX), to
prevent over flow on the running chillers Primary pumps VFD (VFD-PP-01-XX) will decrease their speed to
achieve the desired chillers flow while evaporator outlet Valve (MMOV-01-E-XX-XX) is close.
 The primary water pump (PP-01-XX) will stop working finally.
** The running primary pumps VFD (VFD-PP-01-XX) will gradually increase their speed to prevent low flow
on the running chillers.
- Shut Off: -
 In case of shut off the system chillers will stop in the first then pumps will stop after time
delay and valves will be closed after pumps stopped
 The supply excess flow from chillers will be circulate in the de-coupler valve.
 lead/lag sequence depending on runtime hours will control the rotation of the system
(Pumps, Chillers, Valves, Cooling Towers) the one with greatest operating hours is not to be
commanded.
P a g e 23 | 60
 Cooling Towers System Concept of Operation: -
- The number of cooling towers (CT-01-XX) must be equal to number of required condensed
water pumps (CP-01-XX).
- Cooling towers aim to drop condenser inlet temperature from 36.1°C (97F) to 29.4°C (85F).
- The main condenser outlet temperature controls the speed of cooling towers fan (VFD-CT-01-
XX), if it less than or equal 30°C (86F) the by-pass valve (MOV-01-C-00-00-01) will open and
all cooling towers will stop/decrease the fans speed and the water will circulate in the by-pass.
 Restrictions: -
- The min. accepted flow for the chiller 2549 GPM (40%).
- The valves will not open in case of failure in corresponding chiller.
- For any failure an alarm will be sounded immediately according its priority.
- Any failure /failed to start primary water pump must be directly disabled and the next pump as
per lead/lag sequence must be started to replace the failed pump.
- Any failure /failed to open /start butterfly valve (Evaporator /Condenser) or condensed water
pump, the corresponding chiller must be directly disabled and the next group as per lead/lag
sequence must start to replace the failed pump.
- For each water pump (Evaporator /Condenser), Trip alarm will be issued whenever pump trips.
- For each water pump (Evaporator /Condenser), Alarm will be issued when the pump status
indicates off, while the pump is commanded to start.
- For each water pump (Evaporator /Condenser), the MCC status is monitored for Auto/Manual
mode, and an alarm will be issued when the pump in manual position.
- For each chiller, general alarm will be issued whenever alarm occurred.
- For each chiller, alarm will be issued whenever chiller’s status indicates off, while the chiller is
commanded to start.
- For each chiller's flow switch detects alarm whenever flow switch's status indicates no flow,
while corresponding chiller’s butterfly valve status indicates on.
- For each chiller 's MCC state of Auto/Manual position is monitored, and an alarm will be issued
whenever chiller in manual position.
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1-2- Thermal Energy Storage Tanks Concept of Operation: -
 Valves (MOV-02-E-00-01, MOV-00-E-00-01, MOV-00-E-00-02, MOV-00-E-00-03) are set to the closed
position.
 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-00-E-07-XX-XX) are set to the opened position.
- Auto Mode: -
 If the tanks charging level lower than 90% (editable setpoint), the result of the equation will be
rounded up to nearest integer.
 If the tank charge level equal or greater than 99%, the result of the equation will be rounded down to
nearest integer.
 If the number of running chillers equal to or grater than 8 the output of the equation will be rounded
up to the nearest integer.
 Tanks will automatically charge/discharge according to load requirement.
 The lowest tank will be charged first to make all tanks in the same charge level and then all tanks will
be charged at the same time.
- Forced Charging Mode: -

 The result of the equation (X) will be rounded up if .
P a g e 25 | 60
** The primary water pump VFD (VFD-PP-01-XX) will equal (Y).
 The result of the equation (X) will be rounded down if .
 The tank that reaches 99% first will close its valves.
 If the tank charge level equal or greater than 99%, the Forced Charging Mode will deactivate and Auto
mode will be reactivated.
- Forced Discharged Mode: -

 This mode can be selected with/without centrifugal chillers.
 If the Centrifugal chillers are in duty, there number will be determined from the equation: -
 In case of chillers not selected, the Forced Discharged Mode will be automatically activated.
 Tanks will discharge according to the selected one, the tank valves (MOV-00-E-07-XX-XX) will be
closed if the tank is fully discharged (1%).
 If all tanks fully discharged, the Auto Mode will be activated.
*** All set-points and setting values should have ±10% hysteresis value/safety factor.
P a g e 26 | 60
2-1- Absorption Chillers Only
- Chiller capacity: 1000 TR

- Chiller evaporator flow: 1585 GPM
- Chiller condenser flow: 4115 GPM
- Primary water pump flow: 1585 GPM
- Condensed water pump flow: 4115 GPM
 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-00-E-00-01, MOV-00-E-00-03) are set to the closed position.
 Valves (MOV-00-E-00-02, MOV-02-E-00-01) are set to the opened position.
- Set an editable setpoint for the desired absorption de-coupler minimum flow ( .
- Mode of chiller will be set to achieve supply temperature 4.4°C (40F) (Software Interface).
- Return Flow will control the number of required chillers (CH-01-XX) to achieve supply
temperature 4.4°C (40F).
(EM-00-E-00-00-02).
** The result of the equation will be rounded up to the nearest integer.
P a g e 27 | 60
- Required chillers flow will control the primary pumps speed.
 Primary pumps VFD (VFD-PP-03-XX) will be controlled to achieve the evaporator flow 1585 GPM.
- Start-up: -
 The command signal will be sent to the required chiller (CH-03-XX).
 The commanded Chiller (CH-03-XX) will send a request to open the corresponding evaporator outlet
Valve (MMOV-03-E-XX-XX), condenser outlet Valve (MOV-03-C-XX-XX) and cooling tower inlet valve
(MMOV-02-C-05-XX-XX) and outlet valve (MOV-02-C-05-XX-XX) will open in the first.
** For safety, the cooling tower (CT-02-XX) outlet valve (MOV-02-C-05-XX-XX) will be opened at first and
then the inlet valve (MMOV-02-C-05-XX-XX).
 Then run the corresponding primary water pump (PP-03-XX)/ condensed water pump (CP-03-XX).
 The evaporator outlet flow sensor (FM-03-E-XX-XX)/ condenser outlet flow switch (FS-03-C-XX-XX)
should send ON signal.
 Chiller will not start unless the corresponding butterfly valves (evaporator /condenser) are opened,
the corresponding water pumps (evaporator /condenser) status is running and the corresponding
Chiller flow switch detects required flow in the same order.
 If the system needs to increase the number of running chillers, the same start-up sequence will be
carried out.
 If the system needs to decrease the number of running chillers, First the chiller will stop then pumps
will stop after time delay and valves will be closed after pumps stopped.
** For safety, the cooling tower (CT-02-XX) inlet valve (MMOV-02-C-05-XX-XX) will be closed at first and
then the outlet valve (MOV-02-C-05-XX-XX).
- In case of shut off the system chillers will stop in the first then pumps will stop after time
delay and valves will be closed after pumps stopped.
- The supply excess flow from chillers will be circulate in the de-coupler valve.
- lead/lag sequence depending on runtime hours will control the rotation of the system (Pumps,
Chillers, Valves, Cooling Towers) the one with greatest operating hours is not to be
commanded.
P a g e 28 | 60
 Cooling Towers System Concept of Operation: -
- The number of cooling towers (CT-02-XX) and its valves percentage of open will determine
according to the number of required condensed water pumps (CP-03-XX), so that each two
condensed water pumps have one cooling tower.
 If the cooling tower needs to be closed, the inlet valve (MMOV-02-C-05-XX-XX) will be closed first and
then the outlet valve (MOV-02-C-05-XX-XX) to prevent overflow into the cooling tower.
- Cooling towers aim to drop condenser inlet temperature from 35°C (95F) to 29.5°C (85.1F).
- The main condenser outlet temperature controls the speed of cooling towers fan (VFD-CT-02-
XX), if it less than or equal 30°C (86F) the by-pass valve (MOV-02-C-00-00-01) will open and
all cooling towers will stop/decrease the fans speed and the water will circulate in the by-pass.
 Restrictions: -
- The min. accepted flow for the chiller 1585 GPM (60%).
- The valves will not open in case of failure in corresponding chiller.
- For any failure an alarm will be sounded immediately according its priority.
- Any failure /failed to start primary water pump must be directly disabled and the next pump as
per lead/lag sequence must be started to replace the failed pump.
- Any failure /failed to open /start butterfly valve (Evaporator /Condenser) or condensed water
pump, the corresponding chiller must be directly disabled and the next group as per lead/lag
sequence must start to replace the failed pump.
- For each water pump (Evaporator /Condenser), Trip alarm will be issued whenever pump trips.
- For each water pump (Evaporator /Condenser), Alarm will be issued when the pump status
indicates off, while the pump is commanded to start.
- For each water pump (Evaporator /Condenser), the MCC status is monitored for Auto/Manual
mode, and an alarm will be issued when the pump in manual position.
- For each chiller, general alarm will be issued whenever alarm occurred.
- For each chiller, alarm will be issued whenever chiller’s status indicates off, while the chiller is
commanded to start.
- For each chiller's flow switch detects alarm whenever flow switch's status indicates no flow,
while corresponding chiller’s butterfly valve status indicates on.
- For each chiller 's MCC state of Auto/Manual position is monitored, and an alarm will be issued
whenever chiller in manual position.
P a g e 29 | 60
2-2 Thermal Energy Storage Tanks Concept of Operation: -
 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-00-E-00-01, MOV-00-E-00-03, MOV-02-E-00-01)
are set to the closed position.
 Valves (MOV-00-E-00-02, MOV-00-E-07-XX-XX) are set to the opened position.
- Auto Mode: -
nearest integer.
 The lowest tank will be charged first to make all tanks in the same charge level and then all tanks will
be charged at the same time.

** The result of the equation will be rounded down.
P a g e 30 | 60
 If all tanks fully discharged, the Auto Charging Mode will be activated.
3-1 Centrifugal, Absorption Chillers
P a g e 31 | 60
- Total plants capacity: 63800 TR
- Total plants flow: 95700 GPM
- Centrifugal chillers: -
 Total Chillers capacity: 36300 TR (3300 TR* 11)

 Chiller evaporator flow: 6655 GPM
 Chiller condenser flow: 7847 GPM
 Primary water pump flow: 4950 GPM
 Condensed water pump flow: 8250 GPM
- Absorption chillers: -
 Total chillers capacity 12500 TR (1250 TR* 10)

 Chiller evaporator flow: 2680 GPM
 Chiller condenser flow: 4115 GPM
 Primary water pump flow: 2680 GPM
 Condensed water pump flow: 4115 GPM
- Thermal energy storage tanks capacity 15000 TR (5000 TR* 3)
 Valve (MOV-00-E-00-01, MOV-00-E-00-02) is set to the closed position.
 Valves (MOV-00-E-00-03, MOV-01-E-00-01, MOV-01-E-00-02, MOV-02-E-00-01) are set to the opened position.
- Set an editable setpoint for the desired de-coupler minimum flow ( .

- Return Flow will control the number of required (Centrifugal/Absorption) chillers to achieve
supply temperature 4°C (39.2F).
(EM-00-E-00-00-02).
 For centrifugal chillers,
 The number will be determined from the equation: -
** The result of the equation will be rounded up to the nearest integer.
 In case of the chillers will run individually, the evaporator flow will be 4950 GPM.
P a g e 32 | 60
 The Start-up/Normal Operation/Shut-off sequence should be considered as mentioned before.
 For Absorption chillers,
 The number will be determined from the below table: -
No. Flow (GPM)

1 14000
2 15500
3 21500
4 23500
5 30000
6 36500
7 43000
8 49500
9 56000
10 62500
 Mode of chiller will be set to achieve supply temperature 6.6°C (43.9F) (Software Interface).
 The Start-up/Normal Operation/Shut-off sequence should be considered as mentioned before.
- Chillers will run in sequential order as upstream and downstream sets.

- the Centrifugal chillers are responsible for supply water with 4°C (39.2F).
- The mix in the flow between the supplied flow from Absorption chillers and the return flow
from the load will achieve the desired Centrifugal chillers inlet temperature 10.5°C (50.9F).
- Considering the load chiller capacity related to the power consumption to keep the chillers
working at the best efficiency (Software Interface).
3-2 Thermal Energy Storage Tanks Concept of Operation: -
P a g e 33 | 60
 Valves (MOV-00-E-00-01, MOV-00-E-00-02, MOV-00-E-00-03) are set to the closed position.
 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-02-E-00-01, MOV-00-E-07-XX-XX) are set to the

opened position.
- Auto Mode: -
nearest integer.
 If the number of running chillers equal to or greater than 8 the output of the equation will be rounded
up to the nearest integer.

 The result of the equation (X) will be rounded up if .
** The centrifugal chillers primary water pump VFD (VFD-PP-01-XX) will equal (Y).
 The result of the equation (X) will be rounded down if .

P a g e 34 | 60
 If all tanks fully discharged, the Auto Charging Mode will be activated.
 Secondary Water System Concept of Operation: -
- The ETSs diff. pressure sensor (DPT-00-E-02-00-XX) will control number of secondary water
pumps (SP-01-XX) and its speed (VFD (VFD-SP-01-XX)) according to adjustable load pressure
set point to maintain a fixed diff. pressure on the system.
 The speed of the secondary water pumps will be decreased until it reaches the minimum speed, if Diff.
pressure greater than pressure set point, and will increase if the diff. pressure lower than the set
point.
- To prevent secondary water pumps form running outside its performance curve, the required
flow ( ) will control the number of the secondary water pumps (SP-01-XX)
running.
 A comparison should be made between the maximum flow of running secondary water pumps at the
P a g e 35 | 60
assigned speed ( and the system required flow ).
**
 If the maximum flow of running secondary water pumps at the assigned speed ( is lower than or
equal the required flow ) the number of secondary water pumps should be increased
by one.
**
- lead/lag sequence depending on runtime hours will control the rotation of the secondary water
pumps, the one with greatest operating hours is not to be commanded.
- Any failure /failed to start the secondary water pump, the next one as per lead/lag sequence
must start to replace it.
 DCP Rules: -
 In case of power failure, a set of 5 Absorption chillers and 1 secondary pump will replace
the Centrifugal plant (if it is the running one).
 Thermal Energy Storage (TES) Tanks must be charged with 4°C (39.2F).
 Consider TES temperature loss 1% per day.
 The plant will not charge from the TES if its temperature greater than 4.5°C (40.1F).
 Energy Transfer Station “ETS” TYPE 1 (Qty.129):
P a g e 36 | 60
4 Three Heat Exchangers are installed.
5 A building Variable speed chilled water pump set is installed, Building Side.
6 Two on/off Isolating butterfly valves are installed, one installed on main Supply & the
second on the Main return, DCP-Side.
7 Building chilled water Energy Calculator is installed- DCP side.
8 Three Modulating valves are installed, each mounted on HEX return– DCP side.
9 Two Temperature sensors are installed to Monitor Building main chilled water supply &
return temperature, DCP side, low temperature and High temperature alarms may be
issued.
10 Two pressure sensors are installed to Monitor Building main chilled water supply &
return Pressure, DCP Side, low pressure and High-pressure alarms may be issued.
return temperature, building side, low temperature and High temperature alarms may
be issued.
12 A differential pressure sensor is installed to Monitor Building differential pressure,
DCP-Side, low DP alarm will be issued when the DP drop below certain DP “Adjustable
“and High DP alarms will be issued when the DP raise above certain DP “Adjustable “.
13 A differential pressure sensor is installed to Monitor Building differential pressure as a
P a g e 37 | 60
load indicator, Building Side.
14 A liquid flow switch is installed to confirm water flow on building main return pipe,
Building side.
15 A modulating 3-way valve is installed on building main return pipe, Building side.
16 Each Heat Exchanger supply/return temperature is monitored (DCP side & Building
side).
17 Each Heat Exchanger supply/return Pressure is monitored (DCP side).
18 Full integration for Building chilled water Energy Calculator via Modbus Protocol.
19 Full Integration for building Variable speed chilled water pump set control panel via
Modbus Protocol.
second on the Main return, DCP-Side., these 2 valves are Normally open and only
closed remotely from the SCADA system in case of Emergency.
21 Each on/off Isolating butterfly valve open status & Closed status will be Monitored &
Alarm will be issued when the issued command dose not match the feedback status
after certain time delay (Adjustable).
22 Each HEX Modulating valve mounted on the HEX hot side “DCP- Side” will be
modulated to maintain certain Supply chilled water temperature setpoint” Adjustable “
23 Each HEX Modulating valve position feedback signal will be monitored, Alarm will be
issued when the issued command signal does not match the feedback signal after
certain delay time “adjustable “.
24 Building Variable speed chilled water pump set shall be controlled from building BMS
to meet the building load demand.
25 A modulating by-pass 3-way valve is installed on main chilled water return “Building
side” to respond to low return water temperature “Customer side “to maintain certain
temperature difference between main supply & main return “Customer side “.
26 Chilled water Energy calculator will be fully interfaced to SCADA system via Modbus
Protocol to monitor water flow, supply temperature & return temperature and Chilled
water Energy Consumption.
P a g e 38 | 60
27 Four Heat Exchangers are installed.

31 Four Modulating valves are installed, each mounted on HEX return– DCP side.
issued.
be issued.
P a g e 39 | 60
Building side.
side).
Modbus Protocol.
P a g e 40 | 60
50 Five Heat Exchangers are installed.

54 Five Modulating valves are installed, each mounted on HEX return– DCP side.
issued.
be issued.
P a g e 41 | 60
Building side.
side).
Modbus Protocol.
P a g e 42 | 60
B- B-Air Side
 Circulating Air Handling Units:
(AHU-GR-01, AHU-RF-01, AHU-RF-02, AHU-RF-03, AHU-RF-04, AHU-RF-05, AHU-RF-06,

AHU-RF-07)
73 Air handling unit daytime will start according to an adjustable time program based on a
7-day program, with the possibility of exception programs for holidays.
74 Fresh air damper will open upon the arrival of a start signal from an adjustable time
program based on a 7-day program.
75 Day time program will fire a signal for all of supply & return smoke air dampers to
open & close.
76 Day time program will start & stop the supply fan, and one or more alarms will be
issued after a dedicated time delay, if the fan fail to return a status during daytime,
And/Or if the fan G. Alarm for any reason, And/Or if there is no air flow out of the fan
while the fan is commanded to run, which is indicated by a differential pressure switch
mounted across the fan, The supply fan no flow will cause to interlock the whole
controlled AHU. the fan's MCC state of Auto/Manual position is monitored, and an
alarm will be issued whenever fan is running while indicator states a [manual] value.
P a g e 43 | 60
77 Return air temperature sensor will control the cooling valve output modulation
according to adjustable cooling set point. As return air temperature increases, the
cooling valve modulates to open, Supply Fan no flow will cause to interlock the cooling
valve actuator.
78 Pre. & Bag Filters flow is indicated by differential pressure switch mounted across the
filter section. Dirty filter alarm will be issued whenever pressure drop across the filter
exceeds the switch limit.
79 In case of supply smoke detection / return smoke detection via smoke detectors / fire
alarm signal the whole of the AHU stop, alarms should be reset in order for the AHU
to operate in the normal mode again.
80 Supply air temperature will monitor and alarm for high and low temperature limits.
81 Return air temperature will monitor and alarm for high and low temperature limits.
P a g e 44 | 60
 Fresh Air Handling Units:
(FAHU-RF-01 & FAHU-RF-3)
82 Air handling unit daytime will start according to an adjustable time program based on a
7-day program, with the possibility of exception programs for holidays.
83 Fresh & supply air dampers will open upon the arrival of a start signal from an
adjustable time program based on a 7-day program.
85 Supply air temperature sensor will control the cooling valve output modulation
according to adjustable cooling set point. As supply air temperature increases, the
valve actuator.
87 In case of supply smoke detection via smoke detector / fire alarm signal the whole of
the AHU stop, alarms should be reset in order for the AHU to operate in the normal
mode again.
P a g e 45 | 60
 Fresh Air Handling Units:
(FAHU-RF-02)
89 Air handling unit daytime will start according to an adjustable time program based on
a 7-day program, with the possibility of exception programs for holidays.
90 Fresh & supply air dampers will open upon the arrival of a start signal from an
adjustable time program based on a 7-day program.
alarm will be issued whenever fan is running while indicator states a [manual]
value.VSD shall modulate to increase/decrease to maintain the amount of supply air
at the setpoint
92 Supply air temperature sensor will control the cooling valve output modulation
according to adjustable cooling set point. As supply air temperature increases, the
valve actuator.
94 In case of supply smoke detection via smoke detector / fire alarm signal the whole of
the AHU stop, alarms should be reset in order for the AHU to operate in the normal
mode again.
P a g e 46 | 60
 Air Blower:
(AB-GM-01 & AB-GM-02)
96 Air handling unit daytime will start according to an adjustable time program based on
a 7-day program, with the possibility of exception programs for holidays.
98 Space air temperature sensor will control the cooling valve output modulation
according to adjustable cooling set point. As space air temperature increases, the
valve actuator.
P a g e 47 | 60
100 Space air temperature will monitor and alarm for high and low temperature limits.
 Pump Room Fresh Air Fan:
(FAF-GM-01)
101 Fresh fan daytime will start according to an adjustable time program based on a 7-
day program, with the possibility of exception programs for holidays.
102 Smoke air damper will open upon the arrival of a start signal from an adjustable time
103 Day time program will start & stop the fan, and one or more alarms will be issued
after a dedicated time delay, if the fan fail to return a status during daytime, And/Or if
the fan general alarm for any reason, And/Or if there is no air flow out of the fan
mounted across the fan. the fan's MCC state of Auto/Manual position is monitored,
and an alarm will be issued whenever fan is running while indicator states a [manual]
value.
105 Signal from Fire Alarm Panel will issue an alarm, and force the fan to stop & smoke
damper to close.
P a g e 48 | 60
 Pump Room Smoke Air Fan:
(SMK-GM-01)
106 Smoke fan will start for arrival fire signal from FAP
107 No Flow will be detected via the differential pressure switch & an alarm will be issued
whenever fan status is on, while the Differential Pressure Switch detects no flow.
108 The fan's MCC state of Auto/Manual position is monitored, and an alarm will be issued
whenever fan is running while indicator states a [manual] value.
109 Trip alarm will be issued whenever fan trips.
110 Alarm will be issued whenever fan status indicates off, while the fan is commanded to
start.
111 Smoke air damper will open upon the arrival fire signal from FAP
P a g e 49 | 60
 Smoke Air Fan:
(SMF-RF-01)
112 Smoke air fan will start in low speed upon the arrival of a start signal from an
adjustable time program based on a 7-day program or by operator request in case of
refrigerant leakage the fan shall operate in low speed.
program based on a 7-day program
114 Fire alarm panel signal will cause the fan to operate in high speed.
P a g e 50 | 60
start.
 Makeup Fan:
(FAF-RF-01)
119 Fresh air fan will start in low speed upon the arrival of a start signal from an
adjustable time program based on a 7-day program or by operator request in case of
refrigerant leakage the fan shall operate in low speed.
program based on a 7-day program
121 Fire alarm panel signal will cause the fan to operate in high speed.
P a g e 51 | 60
start.
 Exhaust Air Fan:
(EXF-GR-01, EXF-GR-02, EXF-GR-03, EXF-GR-04, EXF-GM-01, EXF-GM-02, EXF-RF-

01, EXF-RF-02, EXF-RF-03, EXF-RF-04, EXF-RF-05, EXF-RF-06, EXF-RF-07, EXF-RF-
08, EXF-RF-09 & EXF-RF-10)
126 Exhaust fan daytime will start according to an adjustable time program based on a 7-
day program, with the possibility of exception programs for holidays.
128 Day time program will start & stop the fan, and one or more alarms will be issued
after a dedicated time delay, if the fan fail to return a status during daytime, And/Or if
the fan general alarm for any reason, And/Or if there is no air flow out of the fan
mounted across the fan. the fan's MCC state of Auto/Manual position is monitored,
and an alarm will be issued whenever fan is running while indicator states a [manual]
value.
129 Signal from Fire Alarm Panel will issue an alarm, and force the fan to stop & smoke
damper to close.
P a g e 52 | 60
 Fan Coil Units:
130 Run Conditions - According to user Request:

The FCU shall run from BMS system according to the cooling demand.
131 The Thermostat temp. sensor shall measure the zone temperature and compares it
with the setpoint (adj.) and in case of cooling demand the cooling V/V shall open to
maintain the desired setpoint.
132 Fan Coil Units interface:
133 The controllers of the FCU's shall communicate with the BMS, and send a complete
data for all points to be monitored and override from the BMS workstation.
134 The FCU's controllers communicate with KNX protocol.
P a g e 53 | 60
C- Electric System
 Lighting control each lighting contactor:
135 Lighting contractors start/stop.

136 Lighting contractors Status/Alarm Indication (on/off).
137 Total Lighting Contactors (Qty.93).
137-1.1.1 LCP-IO-BS-01
138 LPP (Qty.14 Contactor).

139 ELPP (Qty.6 Contactor).
139-1.1.1 LCP-IO-BS-02

141-1.1.1 LCP-IO-BS-03

143-1.1.1 LCP-IO-BS-04

 Generator (Qty.3) each:
146 Status Indication (On/Off).

147 General Alarm.
148 Battery Charge Status.
149 Battery Charge Alarm.
150 Current & Voltage Measurements.
P a g e 54 | 60
150-1.1.1 LCP-IO-PP-07
151 Generator (Qty.3).

152 Will be monitored through SCADA system.
P a g e 55 | 60
 Transformers (Qty.14) each:
153 Status Indication (On/Off).

154 General Alarm.
155 Temperature Sensor.
155-1.1.1 LCP-IO-PP-07
156 (LTR 01,02,03,04,05,06,07,08,09) (Qty.9).

157 (MTR 01,02,03,04,05) (Qty.5).
 MVSG01 Incoming & Outgoing:
157-1.1.1 LCP-IO-PP-07
158 Circuit Breaker On command (Qty.12).
159 Circuit Breaker Off command (Qty.12).
160 Earth Switch On command (Qty.9).
161 Earth Switch Off command (Qty.9).
162 Meter Measurements Current-Voltage-KWH [Will be monitored through SCADA
system] (Qty.12).
➢ Circuit Breaker Opened/Closed [Will be monitored through SCADA system].
➢ Earth Switch Opened/Closed [Will be monitored through SCADA system].
➢ Circuit Breaker Service Position [Will be monitored through SCADA system].
➢ Selector Switch on Local Position [Will be monitored through SCADA system].
➢ Supervisory Control Selected [Will be monitored through SCADA system].
➢ DC Aus supply Failure [Will be monitored through SCADA system].
➢ VT Supply MSB Trip [Will be monitored through SCADA system].
➢ VT Supply MCB Absent [Will be monitored through SCADA system].
➢ Heat/Light Supply MSB Trip [Will be monitored through SCADA system].
➢ 380/220 V AUX Supply Failure [Will be monitored through SCADA system].
➢ CB Spring Discharged [Will be monitored through SCADA system].
➢ O/C Relay Fault [Will be monitored through SCADA system].
➢ E/F Relay Fault [Will be monitored through SCADA system].
➢ Close Supply Fault [Will be monitored through SCADA system].
➢ Protection Supply Fault [Will be monitored through SCADA system].
➢ O/C Protection Relay Operated [Will be monitored through SCADA system].
➢ E/F Protection Relay Operated [Will be monitored through SCADA system].
➢ Bus Bar protection Relay Operated [Will be monitored through SCADA system].
➢ Trip Circuit Fault [Will be monitored through SCADA system].
➢ Circuit Breaker Tripped [Will be monitored through SCADA system].
P a g e 56 | 60
 MVSG02 Incoming & Outgoing:
162-1.1.1 LCP-IO-PP-07

167 Meter Measurements Current-Voltage-KWH [Will be monitored through SCADA system]
(Qty.12).

P a g e 57 | 60
 Incoming & Outgoing (MV-MCC-01-MV-MCC-02-MV-MCC-03-MV-MCC- 04-
MV-MCC-05):
167-1.1.1 LCP-IO-PP-08

172 Meter Measurements Current-Voltage-KWH [Will be monitored through SCADA
system] (Qty.25).

P a g e 58 | 60
 Incoming & Outgoing (MDB01:MDB09):
172-1.1.1 LCP-IO-PP-08

➢ Circuit Breaker Opened Status [Will be monitored through SCADA system].

➢ Circuit Breaker Closed Status [Will be monitored through SCADA system].
➢ L/R Selector Switch Local Position [Will be monitored through SCADA system].
➢ High Temperature Alarm [Will be monitored through SCADA system].
➢ Meter Measurements Current-Voltage-KWH [Will be monitored through SCADA
system].
 Incoming & Outgoing (EMDB01-EMDB02):
174-1.1.1 LCP-IO-PP-08

➢ Circuit Breaker Opened Status [Will be monitored through SCADA system].

➢ Circuit Breaker Closed Status [Will be monitored through SCADA system].
➢ L/R Selector Switch Local Position [Will be monitored through SCADA system].
➢ High Temperature Alarm [Will be monitored through SCADA system].
➢ Meter Measurements Current-Voltage-KWH [Will be monitored through SCADA
system].
 ATS
176-1.1.1 LCP-IO-PP-08
177 STATUS FOR POSITION 1 (Qty.2).

178 STATUS FOR POSITION 2 (Qty.2).
179 FAULT INDICATION (Qty.2).
P a g e 59 | 60
 Low Current System: Telephone/Data System:
179-1.1.1 LCP-IO-BS-03
180 Status Indication (On/Off) (Qty.1).

181 General Alarm (Qty.1).
 Low Current System: Access Control System:
181-1.1.1 LCP-IO-BS-03

 Low Current System: Fire Alarm Panel:
183-1.1.1 LCP-IO-BS-03

186 Fire Alarm (Qty.1).
187 Fire Alarm Panel [Will be monitored through SCADA system].
 Fire Fighting: Powder System (FM200):
187-1.1.1 LCP-IO-BS-02 LCP-IO-BS-03 LCP-IO-BS-04

 UPS:
189-1.1.1 LCP-IO-BS-03
190 STATUS (On/Off) (Qty.1).

191 General Alarm (On/Off) (Qty.1).
192 UPS [Will be monitored through SCADA system].
 CENTRAL BATTERY:
192-1.1.1 LCP-IO-BS-03
193 STATUS (On/Off) (Qty.1).
194 General Alarm (On/Off) (Qty.1).
195 CENTRAL BATTERY [Will be monitored through SCADA system].
Page 60 of 60

New Administrative Capital Government District District Cooling Plant

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New Administrative Capital Government District District Cooling Plant

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New Administrative Capital

Design Consultant: Allied Consultants

Site Consultant: Allied Consultants

Main Contractor: Gas Cool

MEP Contractor: Hassan Allam Technologies

Date Rev Description By Checked Approved

2. General Technical Description

B. Air Side HVAC System:

Qty System Name Type Position

Absorption Chiller On/Off Double Eccentric

Absorption Chiller On/Off Double Eccentric

Qty. PLC Location Material Type

Qty. P&ID Name Type Location

A- Upstream Absorption Set: -

- 10 direct fired absorption chillers.

B- Downstream Vapor Compression Set: -

- 11 cooled electrically operated centrifugal vapor compression chillers.

C- Thermal Energy Storage System: -

- 3 identical thermal tanks.

D- Secondary Water Pumps set: -

- 8 variable speed secondary water pumps.

- Chiller capacity: 3,300 TR

 Chilled Water System Concept of Operation: -

- Valves should be set in the desired position as shown in the fig.

 Valves (MOV-02-E-00-01, MOV-00-E-00-01, MOV-00-E-00-02) are set to the closed position.

 Valves (MOV-01-E-00-01, MOV-01-E-00-02, MOV-00-E-00-03) are set to the opened position.

- Set an editable setpoint for the desired de-coupler minimum flow ( .

 Determine the chillers number from the equation: -

** The result of the equation will be rounded up to the nearest Integer.

open in the first.

then the inlet valve (MMOV-01-C-05-XX-XX).

condenser outlet flow switch (FS-01-C-XX-XX) should send ON signal.

- Normal Operation (The No. of Chillers will increase): -

Valve (MOV-01-C-XX-XX) will open.

 The corresponding condensed water pump (CP-01-XX) will run.

achieve the desired chillers flow.

XX) detect the required flow in the same order.

 Then the corresponding chiller (CH-01-XX) will run.

- Normal Operation (The No. of Chillers will decrease): -

then the outlet valve (MOV-01-C-05-XX-XX).

 The corresponding evaporator outlet Valve (MMOV-01-E-XX-XX) will close gradually.

 The primary water pump (PP-01-XX) will stop working finally.

on the running chillers.

- Valves should be set in the desired position as shown in the fig.

 Valves (MOV-02-E-00-01, MOV-00-E-00-01, MOV-00-E-00-02, MOV-00-E-00-03) are set to the closed

rounded up to nearest integer.

up to the nearest integer.

 Tanks will automatically charge/discharge according to load requirement.

be charged at the same time.

- Forced Charging Mode: -

 The result of the equation (X) will be rounded up if .

mode will be reactivated.

- Forced Discharged Mode: -

** The result of the equation will be rounded up to the nearest Integer.

closed if the tank is fully discharged (1%).

 If all tanks fully discharged, the Auto Mode will be activated.

- Chiller capacity: 1000 TR

 Chilled Water System Concept of Operation: -

- Valves should be set in the desired position as shown in the fig.

 Valves (MOV-00-E-00-02, MOV-02-E-00-01) are set to the opened position.

 Determine the chillers number from the equation: -

** The result of the equation will be rounded up to the nearest integer.

(MMOV-02-C-05-XX-XX) and outlet valve (MOV-02-C-05-XX-XX) will open in the first.