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Journal of Nuclear Materials 442 (2013) S204–S207

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Journal of Nuclear Materials


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Charpy impact properties of pure tungsten plate material in as-received


and recrystallized condition (1 h at 2000 °C (2273 K))
J. Reiser a,⇑, M. Rieth a, B. Dafferner a, A. Hoffmann b
a
Karlsruhe Institute of Technology, IAM-AWP, P.O. Box 3640, 76021 Karlsruhe, Germany
b
PLANSEE SE, Reutte, Austria

a r t i c l e i n f o a b s t r a c t

Article history: The aim of this paper is to assess the fracture behavior of tungsten plate material. Plate material with a
Available online 8 November 2012 thickness of 1 mm and 4 mm was investigated, considering samples with dimensions of 1  3  27 mm3
without notch, 3  3  27 mm3 without notch, and 3  4  27 mm3 with a 1 mm notch (KLST). The plate
material was in either as-received or recrystallized condition (annealed for 1 h at 2000 °C (2273 K)). All
samples were characterized by means of Charpy impact tests, which were performed up to 1000 °C
(1273 K) in a vacuum. The results show that plate material is anisotropic and that the brittle-to-ductile
transition temperature (BDTT) strongly depends on the orientation of the specimen. A comparison of the
results of notched and unnotched samples shows that delamination behavior only appears on notched
samples and that unnotched samples show the classical brittle-to-ductile transition (BDT). Furthermore,
it is shown that recrystallized tungsten plate material is extremely brittle and that the BDT does not even
appear at a test temperature of 1000 °C (1273 K).
Ó 2012 Elsevier B.V. All rights reserved.

1. Introduction tungsten laminate [7,8]. There have been other attempts to ductil-
ize tungsten, for example by the synthesis of a tungsten solid solu-
Tungsten and tungsten alloys are currently considered as candi- tion [9], an ultra fine grained microstructure [10], or a tungsten
date materials for various divertor applications in future fusion composite reinforced by particles [11] or short [12] or long fibers
reactors [1–3]. This is mainly due to their high temperature [13,14]. However, the success of these attempts was limited or
strength, good thermal conductivity, and comparatively low the work is still in progress.
activation under neutron irradiation. On the other hand, the disad- The fracture behavior of pure tungsten has been very well stud-
vantage of tungsten is its low fracture toughness and a brittle- ied for single crystals [15–17], pre-deformed single crystals [17],
to-ductile transition (BDT) that, unfortunately, occurs at high and polycrystalline rod material [4,18–20]. The aim of this work
temperatures. This is why tungsten is used only as a functional is to investigate polycrystalline plate material in order to show
material but not as a structural material, which means it is not the influence of (i) the thickness, (ii) the sample orientation (L–S,
used for safety-relevant, pressurized parts. Consequently, when T–S, L–T, or T–L), and (iii) the notch on the impact bending
considering tungsten as a structural material, one has to address properties. Finally (iv) the behavior of recrystallized tungsten plate
the question of how to make tungsten ductile. material will be investigated.
Among the commercially available tungsten materials, such as
W-1 wt.% La2O3 (WL10, see PLANSEE SE) or W-0.005 wt.% K
(WVM, see PLANSEE SE), it can be concluded that pure tungsten
2. Experimental procedure
is the most ductile tungsten [4–6] (measured by Charpy impact
test, with the exception of tungsten–rhenium) and that pure tung-
2.1. Materials and microstructure
sten is the best choice of material for benchmark experiments. This
is why the results obtained in this work are the benchmark exper-
The material chosen for experimental investigation is rolled
iments for our new tungsten material – a tungsten laminate. It was
unalloyed 99.97% pure tungsten plate material. The plate material
shown in our previous work that we succeeded in extending the
has a thickness of either 1 mm or 4 mm. This commercially avail-
ductile properties of a tungsten foil to the bulk by synthesizing a
able material was produced by PLANSEE Metall GmbH, Reutte,
Austria. After sintering, the plate was hot- and cold-rolled with a
⇑ Corresponding author. high degree of deformation resulting in flat and elongated grains.
E-mail address: jens.reiser@kit.edu (J. Reiser). The optical micrograph of a longitudinal section of rolled tungsten

0022-3115/$ - see front matter Ó 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jnucmat.2012.10.037
J. Reiser et al. / Journal of Nuclear Materials 442 (2013) S204–S207 S205

Fig. 1. Nomenclature of the sample orientation: ‘‘L’’ stands for longitudinal, ‘‘T’’ for
transverse, and ‘‘S’’ for short transverse. The first letter indicates the direction
perpendicular to the expected crack plane while the second stands for the direction
of the expected crack growth.

plate can be seen elsewhere [5,6]. The rolling direction of the plate
was specified by the producer.
The recrystallized tungsten plate material that was assessed in
this work has a thickness of 4 mm and was annealed for 1 h at
Fig. 2. Results of unnotched specimens. Unnotched samples show the classical
2000 °C (2273 K) in hydrogen. The resulting microstructure shows BDT: brittle at low temperatures and a clear transition to ductile material behavior
grains of the dimensions 30  30  30 lm3 (see Fig. 7). at higher temperatures. Delamination does not occur.
The nomenclature of the sample orientation is as follows (see
Fig. 1): ‘‘L’’ stands for longitudinal, which means in the rolling
direction (defined as 0°), ‘‘T’’ stands for transverse, which means temperatures. The samples do not delaminate. This is astonishing,
perpendicular to the rolling direction (defined as 90°), and ‘‘S’’ as it was shown on KLST specimens made from rod material in L–R
stands for short transverse, which is the direction of the thickness orientation that tungsten does not show a classical BDT. Moreover
of the plate. The first letter indicates the direction perpendicular to tungsten has two transitions: the brittle-to-delamination and the
the expected crack plane while the second letter stands for the ex- delamination-to-ductile transition [6].
pected direction of crack growth. Furthermore the results in Fig. 2 shows that the BDT is a func-
As-received samples made from 1 mm plate material had tion of the sample orientation. For a 1 mm specimen orientated
dimensions of 1  3  27 mm3, were without notches, and were in rolling direction (L–S) the BDT occurs at 200 °C (473 K); for a
orientated in L–S and L–T directions. As-received samples made 1 mm specimen orientated perpendicular to the rolling direction
from 4 mm plate material had dimensions of 3  3  27 mm3 and (T–S) the BDT occurs at 350 °C (623 K). This result can certainly
were without notches and orientated in L–S, T–S, L–T, and T–L be attributed to the microstructure of the tungsten plate.
directions or had dimensions of 3  4  27 mm3, a 1 mm notch By changing the strain rate it is possible to determine the acti-
(KLST), and orientation in L–S and L–T directions. Recrystallized vation energy for both orientations according to
samples made from 4 mm plate material had dimensions of
e_ p ¼ a expðDHBDT =kT BDT Þ ð1Þ
3  3  27 mm3 and were without notches and orientated in L–S
direction or dimensions of 3  4  27 mm3, a 1 mm notch (KLST), where A is a constant, k is the Boltzmann constant, and DHBDT is the
and orientation in L–S direction. All samples were cut by electrical activation energy for the BDT [15]. In an Arrhenius plot of the strain
discharge machining (EDM). rate versus 1/TBDT, we have now determined two points: one for the
L–S direction and one for the T–S direction. This result indicates
2.2. Charpy impact tests that, by continuing the experiments on tungsten plate material with
different strain rates, in an Arrhenius plot of the strain rate versus 1/
Charpy tests were performed based on the EU standards DIN EN TBDT there would be two lines which are not congruent as was re-
ISO 148-1 and 14556:2006-10. According to these standards, small ported for other tungsten materials elsewhere [15,16]. One can ex-
size specimens have the following dimensions: 3  4  27 mm3, pect these two lines to be parallel and to have the same slope,
22 mm span, 1 mm notch depth, and 0.1 mm notch root radius which means that the BDT activation energy is equal in both cases.
(KLST). The striker hit the side which the EDM cut first. To avoid Comparing the results of 1 mm and 3 mm specimens, one can
oxidation, the whole Charpy testing machine (a drop-weight de- see that the upper shelf energy (USE) differs by a factor of 10.
sign) was placed inside a vacuum vessel which operates at typical The USE of a 1 mm specimen is about 1 J and that of a 3 mm spec-
pressures of about 103 mbar. The specimen is heated together imen about 10 J. This result can easily be attributed to the section
with the support, which allows easy and precise test temperature modulus W (m3), according to
control. To prevent the delicate strain-gauges in the instrumented
bh3 2
striker from overheating, the drop-weight is catapulted out of the 1 12 bh
W¼ ¼ ¼ ð2Þ
furnace immediately after the test by a spring device and is then amax 2
h 6
arrested [5]. For each test temperature one sample was tested.
where I (m4) is the moment of inertia, amax (m) is the maximum dis-
3. Results and discussion tance from the neutral axis, b (m) is the width and h (m) is the
height of the sample. So it can be maintained that:
Fig. 2 shows the results of the impact bending tests of
W 1327 USE1327
unnotched specimens with dimensions of 1  3  27 mm3 and 3327
 ð3Þ
3  3  27 mm3 respectively. W USE1327
Analyzing the results of unnotched specimens we can see a clas- Furthermore the comparison of the results of 1 mm and 3 mm
sical BDT which is characterized by brittle fracture at low temper- specimens shows a shift of the BDT to lower temperatures.
atures and a clear transition to ductile material behavior at higher One reason for this behavior is the strain rate. The strain rate
S206 J. Reiser et al. / Journal of Nuclear Materials 442 (2013) S204–S207

dependence of tungsten is well known [15,17]. Due to the geome-


try the strain rate of the 1 mm specimen is smaller than that for a
3 mm specimen by a factor of three. However a shift of 200 K in the
BDTT cannot be explained by an increase in the strain rate by a fac-
tor of three. It is highly probable that this result is mainly due to
the microstructural change. The 1 mm tungsten plate was exposed
to a higher degree of cold work, resulting in a microstructure of
smaller grains as well as a higher amount of mobile edge disloca-
tions. Both small grains and a large amount of mobile edge disloca-
tions might be responsible for the shift of the BDT.
Fig. 2 also shows the results for recrystallized specimens. The
sample cannot dissipate energy even at a test temperature of
1000 °C (1273 K). The sample failed by intergranular fracture. This
result show that for safety-relevant parts made of tungsten plate
material recrystallization has to be avoided under any
circumstances.
Fig. 3 shows the results of Charpy impact tests of samples with
dimensions of 3  3  27 mm3 without notches. The samples were
orientated in L–S, T–S, L–T, and T–L directions. Again all samples
Fig. 3. Results of unnotched specimens. The BDT for samples orientated in L–S and show the classical BDT and no delamination. Furthermore all sam-
L–T directions as well as for samples orientated in T–S and T–L directions occurs at ples orientated in the rolling direction (L–S and L–T) have the same
the same temperature.
BDTT, which is at 400 °C (673 K). This is astonishing as the striker
of the test device hits the grains on the flat side in one case (L–S)
and on the narrow side in the other (L–T). Furthermore the frac-
tured surfaces of the L–S and L–T samples look different too (see
Fig. 4).
Similar results can be obtained for samples orientated perpen-
dicular to the rolling direction (T–S and T–L). For both orientations
the BDTT is at 500 °C (773 K) and the fractured surface can be seen
in Fig. 4.
The results of notched samples (3  4  27 mm3, 1 mm notch,
KLST) can be found in Fig. 5. Now the samples tested in L–S orien-
tation show delamination fracture as was reported for L–R samples
made from rod material [6]. Fig. 6 shows the tested samples and
gives an impression of what delamination fracture looks like. It
can be concluded that the transition from brittle to delamination
occurs at 500 °C (773 K), whereas the transition from delamination
to ductile does not even appear at a test temperature of 1000 °C
(1273 K). Comparing the results of unnotched samples orientated
in L–S direction from Fig. 1, it can be concluded that delamination
Fig. 4. Fractured surfaces of unnotched specimens. Even if the BDT occurs at the only occurs for notched samples. This difference in the fracture
same temperature the fractured surfaces look different. In the fractured surfaces of
behavior cannot be attributed to the microstructure as both sam-
L–T and T–L samples the elongated grains are visible (see arrows).
ples were made from 4 mm plate material. Rather the combination
of the microstructure and the three-dimensional stress state of
notched samples must be responsible for the different fracture
behavior.
During a Charpy test a three-dimensional stress state is estab-
lished at the notch base. The maximum stress occurs in the longi-
tudinal direction of the sample (y-direction). But there is also stress
in the direction of the thickness of the sample (x-direction) which
has its maximum not in the notch base but at a small distance from
the notch [21]. It was shown by samples in the L–R orientation
made from tungsten rod material that the crack starts not in the
notch base but in the sample [19], exactly where the maximum
x-stress appears. The crack now penetrates nearly parallel to the
sample surface; that is, delamination occurs [19,20]. In the case
of an unnotched sample there is quite a simple stress state. But
as soon as a crack appears, a three-dimensional stress state is
established too. This three-dimensional stress state was responsi-
ble for the delamination behavior. This is why delamination should
also appear in unnotched samples. But it does not. So unnotched
samples do not show a semi-brittle regime.
The comparison of the results of notched samples (KLST) in L–S
Fig. 5. Results of Charpy test of notched samples (KLST). Samples orientated in L–S
and L–T orientations gives further proof of the anisotropic material
direction show delamination fracture; samples orientated in L–T direction show behavior of tungsten and the strong influence of the microstruc-
facetted fracture surfaces. ture on the fracture behavior of tungsten. While the samples
J. Reiser et al. / Journal of Nuclear Materials 442 (2013) S204–S207 S207

Fig. 6. Notched samples, orientated in L–S direction, have two transitions: one from brittle to delamination and one from delamination to ductile. Unfortunately the
transition from delamination to ductile does not even appear at 1000 °C (1273 K).

three. It is highly probable that this result is mainly due to the


microstructural changes that are established during cold work,
for example the appearance of smaller grains and a higher amount
of mobile edge dislocations.
Furthermore it was shown that delamination fracture only ap-
pears on notched samples and that the delamination fracture can-
not be attributed to the microstructure alone but is also due to the
combination of microstructure and three-dimensional stress state.
The results of Charpy tests performed on specimens made from
recrystallized tungsten plate material are clear: 0 J at 1000 °C
(1273 K). This result shows that for safety-relevant parts made of
tungsten plate material, recrystallization has to be avoided under
any circumstances.

Acknowledgments
Fig. 7. Fractured surface of a Charpy test sample made from recrystallized tungsten
plate material. The fracture is intergranular and the grains have dimensions of ca. This work, supported by the European Communities, was car-
30  30  30 lm3.
ried out within the framework of the European Fusion Develop-
ment Agreement. The views and opinions expressed herein do
orientated in L–S direction show delamination fracture the sam- not necessarily reflect those of the European Commission.
ples orientated in L–T direction show a facetted fracture surface The authors are grateful to our colleagues from PLANSEE Metall
(see [4–6]). This facetted fracture surface can also be found in GmbH, the University of Oxford, Department of Materials, and the
rolled oxide dispersion strengthened (ODS) reduced activation fer- Karlsruhe Institute of Technology (KIT), Institute for Applied Mate-
ritic (RAF) steels [22]. This is why it can be predicted that the frac- rials (IAM), for their support and valuable contributions.
ture behavior of tungsten, characterized by delamination of L–S
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