Sener) WALLACE & TIERNAN OSEC® OER ou} HYPOCHLORITE GENERATION SYSTEMSOSEC® HYPOCHLORITE GENERATION SYSTEMS. + Complete Disinfection System Supply + Guaranteed System Performance and Customer Satisfaction + Vircually Operator Free Performance + Safecy Alarm Interlocks + Five Year Continuous ‘Use Anode Warranty *+ Positive Hy Dilution & Removal + Economical, Reliable Low Maintenance Operation + Flexible Insulation Configurations ‘To Fit Available Space + Blectrolyzer and generator are NSF ANSI-standard 661 certified for use in drinking water systems *Bxcept Misi OSEC* and BPCT (sr WHAT IS OSEC" WHY OSEC*? OSEC* B8-200 System a OSEC* is the Plter erademark for On Site tcolyic Chlorination. ‘This isa system for producing sodium Iypochlorite on site and on demand through the electrolysis of a brine sol tion, Tes availabe in standard unie ‘Systems eliminate dependence on commercial chemical suppliers and the concerns inherent in the transport, han- dling and storage of chlorine gas and purchased hypochlorite, Local tory isues often limit the use of chlorine 26, requiring the use of more costly pur- chased hypochlorite, OSEC systems can produce hypochlorite ata cost that is significantly lower than purchased hypochlorite. In addition, since OSEC produces hypo on demand, it does not degrade in storage resulting in loss of product strength, capacities from 2 t0 2000 Ibs. of equivalent chlorine per day. The system capacity can be increased by the use of additional modular electrolyzers As pioneers in the practice of chlorine disinfection, USFiler, Wallace & Teman products have over 90 years of experience in supplying disinfection sys tems, Hundreds of OSEC systems installed worldwide over the past 20 years have had a reliable performance record, Add to this, USFilker’ extensive sales and service support newwork and you have the most dependable disinféc sion process availableTYPICAL APPLICATIONS THE SMART SOLUTION TO YOUR DISINFECTION CONCERNS Complete System Supply and Service USFilter manufacures and supplies the hypochlorive generating system as well as che meeting pumps for delivering the hypo to the poine of application, the analyzers for measuring the chlorine resides in the treat water, and the automatic contol system to maintain the desired disinfectan resid, No ‘other equipment supplier can provide this evel of serve. In addition, through the USFker worldwide service network, we can provide wate softener recharge sevice, salt delivery, and satura ‘or refill contacts to provide concinuous operator fice performance Guaranteed System Performance In che event that your OSEC system Mupicipel or Industrial Water Treatment ‘Municipal or Industrial Waste Trea Chemical Processing Industrial Process Water me Recreational Pools 5 {ails co operate to your satisfction, USFiltes, at our discretion, will modify, repair or replace the equipment co meet the otiginal operating specifications Please contact us for further information concerning this performance guarantee Fully Automatic Control System operation is controlled and monitored through a central control panel with safety alarm interlocks co shutdown the system in the unlikely vent of malfunction. Routine ‘operation does not require operator inceefae, i is ideally suited for ‘unmanned installation Positive Hydrogen Gas Removal & Dilution A by-product of any electrolytic chor: nation proces is the production of Hydrogen gis. To eliminate any con cerns with che accumlation of chie gas in potentially hazardous concencrations, ‘Disinfection of potable water * Treatment of cocling wator to inkibit biological dgrewth and algae contra in irigation systems * Disinfection of municipal sewage effluent and industrial waste streams ‘Treatment of indus! + metal finishing * pulp end paper operations * chemical plants * food processing plont discharges 9 wastes from ‘Taste and odor contol in boing plants and breweries ‘Tempering water treatment and bleaching in flour rill ‘High purty water in: * electronics «pharmaceuticals + cosmetic industries ‘Swimming pool disinfection all OSEC systems utilize an air blower to diluce any Hydrogen to well below its flammability limit. The diluced hyedrogen is force ventilated from the n product storage tank to a safe outdoor discharge point. Air low monitors insure proper blower operation, Unlike other systems in the marker, OSEC systems do not leave to chance the safe handling of cis gus through natural convection Low Concentration "Hypo" Solution The OSEC System produces 2 0.89% sodiam hypochlorite solution, which isa very stable solution that will noe degrade. Commercial hypochlorite solutions, which ate shipped in higher concentrations (10-1596) are subject, to degradation and by-product formation overtime.OSEC® HYPOCHLORITE GENERATION SYSTEMS AND COMPONENTS Power Supply/Rectiiorclectrode (cathode). The chlorine fur OSEC SYSTEM COMPONENTS Supply water passes through the water softener (required if water hardness exceeds 17 mgfl) to remove any cae um, magnesium, iron and manganese present. This provides the make-up water for the sale saturator and the brine dilution water. The saturated brine solution is pumped from the sa- trator by a variable speed metering pump chrough « flowmeter. Accurate brine low, which is importane 10 cstablish and maineain efficiency, is achieved with a calibration tube. The softened dilution water flow is indica cd ata flowmeter with an integral rate valve for adjustment and an integral flow controller to maintain the set flowrate. The dilution wate is com- bined with the saturated brine solu- tion to form a 3% brine solution Which enters che electrolyzer, Within the electolyzes, che brine solu- sion ~ which isa good conductor of electicity ~ supports a current applied berween the postive and negative elec- twodes, thus electrolyzing the sodium chloride solution. This results in ehlo- rine (Cl) gas being produced at the positive electode (anode), while sodi- um hydroxide (NaOH) and hydrogen (Up) as are produced atthe negative ther reacts with the hydroxide co form sodium hypochlorite (NaOCl). This reaction can be simplified as follows: NaCl Hy0 + Elect > NaDCI + Hy Sat Water Sodium Hydrogen ypoctirte ‘When the solution exits the elecolyz cr it is approximately 0.8% strength hypochlorite. A float switch and a temperature switch monitor the eon- ditions within the clecerolyzer to censure the proper, fficienc operation ofthe stem. ‘The hypochloste solution, together swith the hydrogen by-product pro- duced during electrolysis, discharges ino solution storage tank. To ensure that the hydrogen produced is diluted and removed, a blower is used 0 force vent the storage tank, Aflow-sensing cosifice prior to discharge monitors the sinlow. This is interlocked with the system controls to insue cat aiflow is established before the electrolysis proces is begun. The hypochorie solution is fed wo the point of applic tion by a metering pump. Level probes in che storage tank star and se0p the elecolyzes to maintain a hypochlorite supply SOFTENER The water used forthe sturacor and dilution ofthe brine solution must have less than 17 mg/l hardness, otherwise operating ficiency and maintenance- free operation will be compromised ATOR “The saturator enables the sale supply to be stored indefinicly in sufficient quan- tity © provide production continuity and economical refill eycles. ‘The sale is svored wet withthe softened make-up water enteing above the salt bed. The water pases through the salt bed form- ing a suurated brine solution of approxi- mately 26.596 strength TRANSFORMER/RECTIII A high quality tansformerlrectfir i used to provide the necessary low-voltage DC power required to drive the elec twolyzer. Reliability and DC eurrene contol accuracy ace provided to ensure high operating efficiency.OSEC SYSTEM COMPONENTS sLecTRowzeR ZEA S The heart of the OSEC process the clectrolyece sian chassis to sich the catbodes and anodes are fixed in a configuration chat ensures maximum operating cffcieney. ‘The anodes are DSA-type and manufaceured fiom a titanium substrate swith 4 precious metal axde coating The cathodes are fitted with PVDF spac- xs which maintain a critical uniform STORAGE TANK “The hypochlorite scorage rank serves wo purposcs to store suffciat sodium. hypochlorite for eady use and ro pro- vide for the release and removal of hhydrogen produced by the generation process. Generally storage is provided for 24 hours of operation, though this can be increased or decreased depending CONTROL PANEL ‘The entire OSEC process is automatical ly operated and monitored by a central control panel. Operational functions are continuously monitored to ensure that the system is operating correctly and it provides alarm functions and a shutdown distance from the anode, Vertical orien- tation of the anodes and cathodes pro- vides for the quick removal of hydrogen From the anode to ensure the maximum cffciency: Fach B-Series eloctrolyzer con- tains four eels electrically connected in series, containing sufficient anodes and cathodes to produce the desited quantity of chlorine, The anodes are warranted, for seven years (two yeas fll, five years pro-rated) after installation and start up, provided correct operating conditions ‘on available space and ste conditions Level probes in the tank provide star/stop control of the OSEC process to maintain a continuous supply of hypo. Air blowers mounted on or neat the tank dilute che hydrogen below the flammability Simi and force vere the tank to an outside discharge sequence in the event of a malfunction Larger systems can be programmed to rake use of “off peak” power (available from many power companies) to ake advantage of lower power costs.osec-8P 84.200 OSEC SYSTEM CONFIGURATIONS low capacity sytem with a maximum capacity of 2 pounds of equivalent Chlovine per day. ‘The sytem is preassembled to minimize installation requirements, Standard components including decuolyzer cel, main contol panel lecrolyze level and temperarue switch, PVC plumbing with inlet and outlet connections are mounted on a corrosion resistant back panel For farther information ask for Technical Information Sheet Brochure 85.072 UA. ‘A low capacity system available in capacities of 12, 24, 36 and 50 pounds of equivalent Chlorine per day. Standard components are available for wall mounting to custom fit in any location from small well houses to replacing small gas feed systems. or further information, ask for Technical Lnformation Brochure TI 85.070 UA. A completely pre-packaged, self-contained system designed for easy, ovr cost installation. Al components with the exception of the sale saturator are mounted on one skid designed to fit through a 36" doorway. Capacities are available up to 75 Ib. Cly/day. For further information, ask for Technical Information Brochure 85.020 UA. ‘A uabula design unie consisting of one 6" electrolyer, Available capacities range fiom 50 0 150 ths. Clay. For mote information, ask for Technical Information Broduure TI 85.010 UA A tubular design consisting of one 8" electrolyzers. Available capacities range from 150 to 250 Ibs. Cly/dlay. For more informacion, ask for Technical Information Brochure TI 85.030 UA. ‘A tubular design consisting of two 8" electrolyzers. Available capacities range from 250 to 500 Ibs. Clyfday. For more information, ask for Technical Information Brochure TI 85.035 UA. ‘A tubular design consisting of four 8" electrolyzers. Available capacities range from 500 to 1000, Ibs, Cly/day. For more information, ask for Technical Information Brochure TI 85.040 UA. A tubular design consisting of eight 8° clectrolyzers. Available capacities range from 1000 ro 2000) Ibs. Cly/day. For more information, ask for Technical Information Brochure TI 85,045 UA.EN Ce FECHNICAL INFORMATION Mini-OSEC® System Encore*700 Metering Pump me | 1 — = Micro/2000* Residual Analyzer Power Requirements OSEC systems can accomodate most conventional AC service — sce specific technical datasheet for more informa tion. “Typical Power Use at Flectolyzer: 2.0 to 2.5 keW-he per Ib. oF available Cly Feedwater Requirements AAsoftener will be provided unless the water is less than 17 mg/l ealeium ear- bonate hardness. The operating tempera ture of the feedwater should be berween 50° and 80° F. ‘Temperatures ouside this range require additonal condi- tioning. Low water temperatures wll affect the anode surfaces and below 50" F, shorten their life. For this reason, beat exchangers may be fitted to recover the hea of reaction and raise the tempers ture of the incoming eocrolye soluion where cold water conditions ae likely to cxit, Warer consumption is approxi- smately 15 gallons pee Ib, of available chlorine, Salt Requirements Ie's recommended that the salt be high-grade, high-quality. Sale equire- ments for cach pound of equivalent chlorine produced will vary berween Bi and 3.5 Ibs. depending on feedwater dilution, sat quality, and temperature Ambient Temperature Requirements 40° F (5° C) to 108° F (40° C) Supperting Equipment To complece the disinfection system. Ustiler offers a complete line of sodium bypochlorive metering pumps such asthe Encore® 100 and 700 and Chem-Ad™ Mechanical Diaphragm Merexing Pumps, Chemtube® 200 and 2000 Hydraulic Diaphragm Mecering amps, and Chemtuhe PPS peristaltic pumps. Water Champ Chemical Induction Systems ae also available to provide supetior mixing and minimize chemical wage. Micro/2000° Resial Chlorine Analyzers measute chlorine lv cle inthe treated water and in conjunc: tion with PCU controllers, maintain the desired disinfectant residual. Strnscol® High Resolution Redox (HRR) control systems are available for demand-based disinfectant control A Siemens Business Wallace & Tieenan Products 1901 Wese Garden Road ‘Vineland, NJ 08360 856.507.9000 phone 85655074125 fax swnmesfon com Lierarure # SB 85,000 UA Revised 11/08 ©2003 UsFiker ‘Duco conn prot development apd impronament, ceria speicatons may change without pir announcement