Professional Documents
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ENGINEERING DEPARTMENT
IN BUGOLOBI
BY
MASEMBE RAJAB
MANAGEMENT
MARCH 2011
DECLARATION
I Masembe Rajab, declare that this research report is my original work and it has
Date
\iJ0( ~tJII
Masembe Rajab
The following research report by Mr. Masembe Rajab has been carried out under
Bugolobi.
Sign Date
~
········~ ············ ........ /.3........ ~.\. .. ½ .~.\.
Mr. Barasa Henry
II
DEDICATION
I dedicate this report/ work to my dear beloved parents Mrs. Nakajubi Sophia and
the late Yasin Khamis, the president of the Republic of Uganda, President Yoweri
Museveni for paying my tuition, the mother of my child Nalukenge Jackie and my
And to all those who have enabled me to pursue and successfully complete my
studies. May the Almighty Allah your maker and mine Bless you Abundantly.
Ill
ACKNOWLEDGEMENT
I would like to thank the Almighty Allah for giving me strength and for his grace,
lam deeply indebted to my mother Sophia Nakajubi and to all individuals and
I would also like to acknowledge the contribution of the lectures and special
report.
Makubuya Kaweesa for their support, love, care throughout my academic trial.
IV
TABLE OF CONTENTS
DECLARATION .................................................................................................. i
APPROVAL ....................................................................................................... ii
ACKNOWLEDGEMENT ................................................................................... iv
V
CHAPTER TWO ................................................................................................7
METHODOLOGY ............................................................................................22
VI
CHAPTER FOUR ............................................................................................24
Profitability .......................................................................................................24
........................................................................................................................26
REFERENCES ................................................................................................30
VII
ABSTRACT
the related literature to the topic under evaluation of which is cited by different
The data used to carryout the research is secondary data, which was collected
Management and profitability and this is mainly fueled by the presence of the
VIII
LIST OF ABBREVIATIONS
ABC Analysis
MU Maximum Usage
IX
CHAPTER ONE
1.0 Introduction
This chapter covers the background, statement of the problem, purpose of the
The word inventory was first recorded in 1601. The French term inventaire, or
goods/stock.
acquire the right quantity and quality of materials at the right time, at the same
time keeping the cost of holding stock as low as possible so as to fully acquire
on Inventory management.
means of cost reduction in the stocks bought (Lysons, 2006), Monezka, (2005)
organization with the right quantity, quality and time enabling organizations
generate profits.
organization to avoid poor Inventory management due to the fact that it would
goods, services, supplies are brought into the organization Burt (2003).
delivered in time and the performance of the organization will be seen in the
profits made.
Inventory management with the help of the tools of Inventory like ABC analysis,
barcoding among others and the Inventory control systems associated with
2
different push and pull strategies like for instance periodic review system, just in
time systems, materials and requirements planning (MRP) among others. All the
above mentioned tools and Inventory control systems will lead to profitability in
organizations.
Organizations that do not adopt the tools of Inventory management and Inventory
control systems face a lot of challenges and hence the performance of these
The purpose of the study is to establish the relationship between profitability and
profitability in organizations
management
3
1.5 Research questions
in organizations?
iii. What are the Inventory control systems used in Inventory management?
management.
profitability in organizations.
4
iv. Help managers and policy makers to improve and adopt more and better
Chapter one; The section includes background of the study, statement of the
Chapter two; This chapter represents the literature review about Inventory
research design, sources of data, data processing and analysis and type of data
management.
Chapter five; This represents the conclusion or summary of the findings and
recommendations.
5
1.9 Conceptual framework
The efficient application of inventory and control tools will lead to profitable
6
CHAPTER TWO
LITERATURE REVIEW
2.0 Introduction
This chapter covers or provides the existing literature that is being evaluated by
used to describe:-
• All the goods and materials held by an organization for sale or use
The term can also mean a detailed list of goods in a given place or stocktaking
assemblies, components, work in progress and finished stock that are kept or
7
2.2 Inventory management
technique used to ensure those stocks of raw materials or other supplies, work
in progress and finished goods kept at levels which provide maximum service
how orders for goods, services, supplies and works are brought into the
organization.
profitability in organizations.
The major objective of Inventory management is seen in the need to control and
manage the large asset called inventory /stock. This is seen where by
organizations sustain operations that are always available at all times and at the
same time holding the ordering and carrying costs at the same time holding the
ordering and carrying costs at the some time holding the ordering and carrying
8
According to Gillingham and Lysons (2000) the main objectives of inventory
management is to provide both the internal and external client/ customers with
the appropriate service levels in terms of order rate fill, quality and quantity, and
to ascertain the present and the future requirements for all types of inventory,
sizes and analysis of costs incurred in obtaining and carrying out inventories.
Lastly providing up stream and down stream inventory visibility in the supply
chain.
management. Normally challenges originate from both within and outside the
organizations. These are normally in terms of inventory costs like for instance
acquisition costs, holding costs, cost of stockouts an of course not forgetting the
natural calamities/ diseases like earthquakes, floods among others hence leading
techniques that do not match their activities, at times the human resource itself
consequence operations decline and profits dwindle, losses are seen through
9
It would be a great deal to save money by trying to hire inexperienced personnel
organization do not make profits and hence more challenges are instead brought
about.
analysis of the costs incurred in obtaining and carrying inventories under the
following headings.
Acquisition costs
Many of the costs incurred in placing an order are incurred irrespective of the
order size, for example, the cost of an order will be the same irrespective of
10
Holding costs
Cost of insurance
Cost of stockouts
• Costs of idle time and of fixed over heads spread over a reduced level of
output
• Costs of any action taken to deal with the stockout, like buying from
substitute materials
11
2.4 Inventory performance measures
A number of key performance indicators (KP\) have been devised to measure the
extent to which an undertaking has the right quantity of inventory in the right
place at the right time some of the most useful are the following.
• Service levels, the actual service level attained in a given period, which
• Rate of stock turn, this indicates the number of items that a stock item has
been sold and replaced in a given period and is calculated by the formula:-
Sa\es/ issues
• Stock cover, this is the opposite of stock turn and indicates the number of
days the current stock of a keeping unit (SKU) will last if sales or usage
12
2.5 The relationships between inventory management and profitability
Every firm/ organization goes into business to make profits. Therefore, every
firms' main objective is profit maximization. Profit maximization is the (short run)
process by which a firm determine the price output level that returns the greatest
they fail to succeed or crumble; that is why organizations have been forced to
profits. Much as this is true, inventory management has its associated costs like
acquisition costs among others. The costs has an impact on the profitability
performance of any organization. However if these costs are well managed and
controlled then there are high chances of maximizing profits due to the fact that
noted that for instance stocks running out, associated with interruption in the
hence these reduce the volume of sales which definitely leads to low profit
margins
Inventory management with the use or help of the tools and control inventory
management costs are supposed to be kept low in order to reap the benefits of
13
level. For example the ABC analysis, barcoding, vender managed inventory,
economic order quantity among many others with these in place, profits will be
achieved due to the fact that they control costs incurred in the organization.
performance because, if its not considered, then the profits of the organization
with the profitability performance of any organization. This depends largely on the
products/ services and provide the workers to co-ordinate the various activities
for effective inventory management. The following are the tools used by
14
The ABC Analysis
This particular tool ensures that the materials of high value are kept abundant. In
most cases, inventory in organizations consists of more than one item which
means that there are many types being stocked and these items vary according
A represents materials of high value and they require the most managerial
B materials are second in importance with moderate impact. The control system
Bar coding
The most familiar example of the use of barcodes is Electronic Points of Sale
(EPOS) which is when retail sales are recorded of scanning product barcodes at
checkout tills. An EPOS system/ tool verifies, checks, and charges prices and
sends intra and inter-store messages and data. For example MTN scratch cards,
• Lot tracking
• Packaging tracking
15
• Access control
A RFID tag contains a silicon chip that carries on identification number and an
antenna able to transmit the number to a reading device. This means improved
reduction of interrupted production or lost sales due to items being out of stock.
The reduction in the cost of chips to a point where they can be used to track high
volume, \ow-cost stores and individual items rather than an aggregate stock
control.
demand. Independent demand items are finished goods or other end items and
16
INDEPENDENT DEMAND
forecasts and therefore, uncertain. Both independent demand and push systems
are concerned with fixed order quantities and periodic review systems.
quantity of stock every time the inventory falls to a specific order level. The
reorder level is the quantity to be used during the lead replenishment time plus a
MU X MLT
If for instance, the lead time is 25 to 30 days and the maximum usage in the lead
This is the optimal ordering quantity for on item of stock that minimizes costs. It is
based on the assumption that demand is uniform, lead time is constant and
certain, the cost of planning an order is independent of size of the order. This
organization as orders are made at re-order level and this minimizes costs.
17
Periodic Review System (PRS)
reviewed periodically rather than at a fixed order point. The periods or intervals
at which stock levels are reviewed will depend on the importance of the stock
item and the costs of holding that item. A variable quantity will be ordered at
each review to bring the stock level back to maximum, hence, the system is
DEPENDENT DEMAND
produced-for example demand for 1000 cars will give rise to a derived demand
Just-In-Time (JIT)
In short JIT production is making what the customer needs, when it is needed
and in the quantity needed using the minimum resources of people, material and
machinery. From the definition, it can be seen that JIT is more than delivering an
item where and when required and at the right time. JIT is both a production
18
management (TQM). JIT is used to improve quality to zero defects, reduce lead
Developed in the 1960s, is the technique that assists in the detailed planning of
manufacturing assemblies just before they are required by the next stage of
move the right materials at the right time to manufacturing or distribution points.
available or at hand.
schedule, but additional inputs are received from production control, purchasing
and engineering.
inventory.
19
Enterprise resource planning (ERP)
ERP is the latest and possibly the most significant development of MRP and
MRP II. ERP is applicable to all organizations and allows managers from all
that sell their cars via several distribution points, such as regional and local
20
VMI may also be considered to be an extension of Distribution in Requirements
Planning (DRP)
reorder, reduce or exclude inventory and obviate stockouts. With VMI, customers
It can also relieve the customer of much of the expense of ordering and stocking
low-value.
21
CHAPTER THREE
METHODOLOGY
3.0 Introduction
This chapter covers the research design, research methods, source of data, data
collection, data presentation, data analysis, and the limitation of the study.
The data used was only secondary data. The information about Inventory
and other related written data from journals, textbooks and the internet which are
22
3.4 Data collection
The findings are presented in quantitative forms where they are discussed,
methods of inventory management. The aim is to identify the gaps that exist in
Time constraints to cover every document and literature that was obtained for the
constraints most especially funds for collecting information from the company
Some of the existing sources of data do not have all the necessary information
4.1 Introduction
This chapter represents discussion and analysis of findings revealed from the
Profitability
materials and right quality at the right time when they are needed so as to earn
profits. Inventory Management has associated costs, these costs affect the
profitability of organizations, but if they are well managed and controlled, then the
chances of maximizing profits are very high with of course the inventory tools and
control systems in place. The best way of ensuring that Inventory Management
costs are kept low while the benefits of holding this inventory is achieved by
24
maintaining optimal inventory levels. This is the position at MTN inventory control
Inventory Management tools help MTN in managing the flow of their products
and provide the workers to co-ordinate the various activities for effective
Inventory Management. These tools are for the complete automation of Inventory
applied at MTN. The inventory tools normally depend on the MTN's nature of
business- which is the communication services. Tools like the barcoding among
others are used by MTN on the services they provide or they sell or supply.
This will include mobile hand sets; airtime scratch cards/ tickets and booster
25
CHAPTER FIVE
5.0 Introduction
study.
The findings got from the study, reveal the following, effective Inventory
Management allows MTN to produce in time and meet customer's orders and
expectations of product availability with the amount of each item that eventually
leads to better profitability due to the tools and control system of inventory
management.
to cater for the needs of its customers both internal and external as a required
profit maximization.
26
The use of the tools and control of Inventory Management are found to be
MTN, it should be known that it's not the only strategy that MTN can use to gain
profitability.
I
It is also revealed that the best way of ensuring Inventory Management benefits
I
are fully enjoyed while keeping down the costs of inventory is by maintaining an
I
optimum inventory level. The study therefore reveals that there's a strong
5.2 Conclusion
organization. Inventory constitutes over 70% of the company's income and hence
performance in organizations.
Therefore for effective Inventory Management to boost the profit index, inventory
27
5.3 Recommendation
Management.
• The human resource department should employ the right people for the
improve efficiency.
measure the extent to which the right quantity of inventory in the right
• Safety stock and service levels is needed to cover shortages due to the
agreed lead time being exceeded or the actual demand being greater than
28
the anticipated. Thus, by increasing the investment in inventory, service
The following are suggested for further study in relation to this research.
29
REFERENCES
Chopra S., and meindl, P. Supply chain management, practice Hall, 2001, P.245.
David N. Burt, Donals W. Dobter & Stephen L. Starling, (2003), World Class
30
Hayes, R.H, and Pisano, G, P Beyond world Class: the new manufacturing
Kenneth Lysons and Brian Farrington. (2006). Purchasing and supply chain
31
See GS1 UK's website at; www.e-centre.orq.uk.
nd
Vollman, T.E, Berry, W.L and Whybark, C.D, Manufacturing control systems, 2
WWW. Wikipedia