UNITROL-F EXCITATION SYSTEM UNITROL

AC actual value measurement

Data sheet UNS 0862a-P, V.1

FEATURES
3-or single phase voltage measurement with galvanic isolation
100..110..120VAC / 4.55..5..5.45VAC, 50/60Hz
Single-phase current measurement 5 or 1AAC on 3 VAC
Used in combination with the digital I/O interface UNS 0863
Connection with UNS 0863 via flat cable
Inputs via WAGO spring-clamp terminals
Standard dimensions for screwing onto aluminium board

SHORT DESCRIPTION
The interface UNS 0862 allows the measurement of the machine voltage and machine
current within the UNITROL-F excitation system.
In order to measure the actual voltage value, the 3-phase machine voltage is galvanically
isolated by means of transformers in V-connection and adapted to electronics level.
By a single phase actual measurement, the machine voltage must be connected to
terminals 2-3.
The single-phase current is also measured by means of transformers for galvanical
isolation and adaptation to electronics level.
On the secondary side, a variable load is present which transforms the current signal into
a proportional voltage.
The signals generated in this way are fed parallel to the two connectors X11 and X12.
Spring-clamp terminals are provided on the input side.
A flat cable is used for the connection to the I/O interface UNS 0863.

1 X11/X12:1/2

110V 5V
2 3/4

110V 5V Flat cable

Customer 3 5/6
connection
connections to UNS 0863a-P
5 1A 10mA 7/8
3V
6 5A
7 9/10

Issued: Document Format Language Page No. of

Rev.
a HIEE0864 95-12-08 c 95-08-08 A. Roth pages
Rev. Check 1:
b d 95-08-10 M. G.
Department 1 Department 2
e Check 2: TA A4 E 1 8
Der. from / Repla.: Released: 95-08-10 A. Roth
IAEG Replaced by: HIEE 422027 E
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TABLE OF CONTENTS

FEATURES .................................................................................................................................... 1
SHORT DESCRIPTION.................................................................................................................. 1
1. DEVICE BLOCK DIAGRAM....................................................................................................... 3
2. FUNCTIONAL DESCRIPTION ................................................................................................... 3
2.1 Schematic Diagram .............................................................................................................. 3
2.2 Signal Connections .............................................................................................................. 4
3. CONFIGURATION ..................................................................................................................... 4
3.1 Load for Current Measurement ............................................................................................ 4
3.2 Flat Cable Connections ........................................................................................................ 4
4. COMMISSIONING AND FUNCTION CHECK ............................................................................ 4
5. TECHNICAL DATA .................................................................................................................... 5
5.1 Power Supply ....................................................................................................................... 5
5.2 Input Values ......................................................................................................................... 5
5.2.1 Machine Voltage Terminals 1-2-3...................................................................................... 5
5.2.2 Machine Current Terminals 5-6-7 ...................................................................................... 5
5.3 Output Values ...................................................................................................................... 5
5.3.1 Machine Voltage (X11/X12: 1 ...6)..................................................................................... 5
5.3.2 Machine Current IR (X11/X12: 7 ... 10).............................................................................. 5
5.4 Setting Values ...................................................................................................................... 6
5.4.1 Current Measurement ....................................................................................................... 6
5.5 Environmental Values .......................................................................................................... 6
5.5.1 Permissible Temperature Range ....................................................................................... 6
5.5.2 Climatic Stability................................................................................................................ 6
5.5.3 Mechanical Stability........................................................................................................... 6
5.5.4 EMC (Electromagnetic Compatibility) ................................................................................ 6
5.5.5 Altitude of Installation ........................................................................................................ 7
5.5.6 Protection Means .............................................................................................................. 7
5.5.7 Test Voltages .................................................................................................................... 7
5.6 Reliability.............................................................................................................................. 7
6. CONSTRUCTION DATA ............................................................................................................ 7
6.1 Dimensions .......................................................................................................................... 7
6.2 Weight.................................................................................................................................. 7
6.3 Connectors........................................................................................................................... 7
6.3.1 Inputs ................................................................................................................................ 7
6.3.2 Outputs ............................................................................................................................. 7
6.4 Location of Control Elements ............................................................................................... 8
6.5 Location of Control Elements on the Interface Board............................................................ 8
7. ORDERING INFORMATION ...................................................................................................... 8

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1. DEVICE BLOCK DIAGRAM

The device block diagram is identical to the schematic diagram.

2. FUNCTIONAL DESCRIPTION
2.1 Schematic Diagram

UNS 0862a-P, V.1

1 T1
TP1
UR X11:1/2

110V
5V eff TP4
US
2 3/4

TP5
110V 5V eff UT
5/6

3 T2 X12:1/2

3/4

4 5/6

TP8
1A 10mA 3V eff IR
5 X11:7/8
3300 Ohm

330 Ohm

15V
5A
6 15V TP9
ZA
7 X11:9/10

X12:7/8

X12:9/10

Description: See "Short Description".

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2.2 Signal Connections

4 mm2 double spring-clamp terminals type WAGO 228 533 are used for the input connections for
machine voltage and machine current.
Two conductors (wire or strand) may be connected per terminal.

3. CONFIGURATION
3.1 Load for Current Measurement
In the basic configuration, a load resistor of 330 Ohms is used for measuring the current. This
together with the parallel permanently-installed 3k3 resistor, produces a total load of 300 Ohms.
The load resistor, which can be soldered in place, must conform to the standard XN 400323.

3.2 Flat Cable Connections

Only the 10-pin flat cable in accordance with HIEE 405185 P1 is to be used for connection to the
device UNS 0863.
The flat cable is included with the delivery.
Depending on the application, it is plugged into X11 or X12 (see 6.5).

4. COMMISSIONING AND FUNCTION CHECK

For a primary nominal voltage of 110 Veff, the secondary voltage is 5 Veff.
For a primary nominal current of 1 or 5 Aeff, the load voltage is 3 Veff.
(applies to the basic configuration)
The output signals are fed to test points.
The test points are arranged in such a way that a 10-pin flat cable plug (female) in accordance with
HIEE 401363 P1 can be plugged in.
The plug, in accordance with HET 400060 P3, is to be used for individual connections.
High-resistance instruments are to be used for measurement.

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5. TECHNICAL DATA
5.1 Power Supply
No external power supply

5.2 Input Values

5.2.1 Machine Voltage Terminals 1-2-3
Nominal range
- 3-phase on terminals 1-2-3 3 * 100 ... 120 VAC
- Single-phase on terminals 2-3 1 * 100 ... 120 VAC
Continuous permissible 0 ... 130 %
During 10 s 150 %
During 1 s 170 %
During 1 ms 390 %
Nominal frequency 50 / 60 Hz
Continuous permissible 80 ... 120 %
Power consumption per phase ≤ 0.5 VA

5.2.2 Machine Current Terminals 5-6-7

Nominal value In 1/5A AC
Continuous permissible 0 ... 150 %
During 1 s 25 * In
Nominal frequency 50 / 60 Hz
Continuous permissible 80 ... 120 %
Power consumption ≤ 0.5 VA

5.3 Output Values

5.3.1 Machine Voltage (X11/X12: 1 ...6)
Nominal voltage, actual value phase-phase 3 * 4.55 ... 5 ... 5.45 Veff
Linear transmission 0 ... 7.4 Veff
Max. voltage change ∆U/Un ≤ 0.5% at 20 ... 50 kΩ load
Phase error E/A ≤ 1° el.
Temperature error 0 ... 55°C ≤ 0.5 %

5.3.2 Machine Current IR (X11/X12: 7 ... 10)

Nominal current, actual value 3 Veff
Nominal load 300 Ω ± 2 %
Linear transmission 0 ... 11 Veff
Max. voltage change ∆U/Un ≤ 0.5% at 40 ... 90 kΩ load
Phase error E/A ≤ 1° el.
Temperature error 0 ... 55°C ≤ 0.5 %

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5.4 Setting Values

5.4.1 Current Measurement
Output voltage 10 mA * R load
Max. load per resistor 0.33 W
Resistor type XN 400323
Basic configuration 330 Ohm
(permanently soldered-in parallel resistor 3,3kΩ)

5.5 Environmental Values

5.5.1 Permissible Temperature Range
Keeping the technical data 0 ... 55 °C
Operable 0 ... 70 °C
Storage temperature - 25 ... + 85 °C

5.5.2 Climatic Stability

according to IEC 68 2-1 0 °C
according to IEC 68 2-2 70 °C
according to IEC 68 2-3 21 days
Relative humidity 93+2/-3 %

5.5.3 Mechanical Stability

Mechanical strain (vibration)
according to IEC 68-2-6 10 ... 150 Hz
Acceleration 2g in each axis
Seismic requirements (earthquake)
according to IEEE-Std. 344 1 ... 33 Hz
Acceleration (max.) 5g in each axis
Shock test according to IEC 68-2-29 ≤ 10 g
Maximum pulse rate 1’000

5.5.4 EMC (Electromagnetic Compatibility)

Radiated Interference Immunity
according to IEC 801-3 10 V/m, 27 ... 1'000 MHz
Performance criteria A
Fast Transient Immunity
according to IEC 801-4 Inputs 1 ..... 6 2 kV peak
Outputs X11, X12 500 V peak
Surge Voltage
according to IEC 801-5 Inputs 1 ..... 6 2 kV com. mode
1 kV diff. mode
Performance criteria B

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5.5.5 Altitude of Installation

according to IEC 68-2-13 max. 2'000 meters above sea-level

5.5.6 Protection Means

according to DIN 40 050, if mounted on interface board UNC 4866 or 4868 IP 20

5.5.7 Test Voltages

Inputs against ground and electronics 1500 VAC 50 Hz 1 min.
Voltage measurement against current measurement (primary) 1500 VAC 50 Hz 1 min.

5.6 Reliability
Failure rate
Condition: GB, 40°C 164 FIT

6. CONSTRUCTION DATA
6.1 Dimensions
Dimensions(LxWxH) 110 x150 x 42 [mm]
Mounting:
PCB to be screwed onto standard aluminium module mounting

6.2 Weight
Mass 0.960 kg

6.3 Connectors
6.3.1 Inputs
Terminals 1 ... 7 (double clamps) Type WAGO 228533, 4 mm2
Double cage spring clamps for the connection of two conductors (wire or strand) per signal.

6.3.2 Outputs
X11/X12:
10-pin connector, construction form A in accordance with DIN 41651.

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6.4 Location of Control Elements

TP

10 poles

10 poles
10 poles
10 poles
X12

X12

X11

X11
I/O Interface UNS 0863

I/O Interface UNS 0863

150 mm

AC actual value measurement

UNS 0862

Terminals

1 2 3 4 5 6 7

110 mm

6.5 Location of Control Elements on the Interface Board

UNS 1860 UNS 1860
channel I channel II
Interface board
UNC 4868

X31 X32
TWIN
10 poles

10 poles
10 poles

10 poles

10 poles

10 poles
X11
X12

X11

X12

X12

X11
5 No 5
Yes

UNS 0862 UNS 0863 UNS 0862

channel 1 or channel 2
channel 1 and 2 if 2 machine-
if TWIN=N transformer sets
are present
TWIN = Y

1 7 1 7

Interface board
UNC 4866

7. ORDERING INFORMATION
Order number: UNS 0862a-P, V.1 HIEE 405179 R1

HIEE 422027 E