Service Information

Document Title: Function Group: Information Type: Date:

Válvula de ruptura de linha Service Information 24/6/2014
(lança), descrição
Profile:
EXC, EC460B LC [BR]

Válvula de ruptura de linha (lança), descrição

Figura 1
Line rupture valve (boom)

1 Cap 13 Lock nut 25 Back-up ring 37 O-ring

2 Spring 14 Relief valve 26 O-ring 38 Plug
3 Spring 15 Spring 27 Plug 39 O-ring
4 Gasket 16 Servo hydraulic poppet 28 Spring 40 Plug
5 Spacer 17 O-ring 29 O-ring 41 O-ring
 6 Spring holder 18 Seat 30 Logic valve 42 Plug
7 Spool 19 Back-up ring 31 Spring 43 O-ring
8 Body assembly 20 O-ring 32 Plug 44 Orifice
9 O-ring 21 Spring 33 O-ring 45 Plug
10 Plug 22 Backup-ring 34 Check valve
11 Cap 23 O-ring 35 Screw
12 Adjusting screw 24 Main poppet 36 Plug

The boom line rupture valves mounted directly on the inlet ports of the boom cylinder piston sides.
The line rupture valve consists of a servo hydraulic valve, logic valve, check valve, pressure relief valve and a housing.
The line rupture valve function is to prevent an accident caused by a sudden dropping of the boom when a pipe or hose
ruptures. It also prevents boom cylinder creep caused by internal leakage of the main control valve.
Neutral position
When the remote control valve is in neutral position, spring (31) pushes the poppet of check valve (34) forward blocking the
passage to port P1. The oil flow from P4 & P5 normally connected through orifice (a) is blocked by servo hydraulic valve
spool (7) at position (b). The spring force combined with the oil pressure acting on the sectional area difference between f &
e of logic valve (30) pushes the poppet forward blocking passage P6.

Figura 2
Line rupture valve (boom), neutral position

Boom raising (P1 → P2)

When operating the remote control valve lever to raise the boom, servo hydraulic valve spool (7) and logic valve (30) are in
the neutral position. Pressurized oil from the main control valve is routed through P1 port, pushes open check valve (34),
then flows via P2 to the piston side of the hydraulic cylinder raising the boom.
When the boom is raised and the control lever is returned to neutral position (P1 = P2), as described above check valve (34)
poppet blocks the passage and the pressurized oil on the boom piston side is trapped in the cylinder preventing the boom
from dropping.
When a pipe or hose ruptures during boom raising, pressurized oil flow will be cut off to passage P1. As a result the pressure
in passage P1 drops quickly and the poppet of check valve (34) will be pushed forward by its spring blocking passage P1,
and pressurized oil flow from the piston side of the boom cylinder is blocked.
Figura 3
Line rupture valve (boom), boom raising

Boom lowering (P2 → P1)

When operating the remote control valve lever to lower the boom, servo hydraulic oil is supplied to passage 4pb2(Pi) and
pushes servo hydraulic valve spool (7) upward against springs (2, 3).
As spool (7) moves, passage T3 aligns with position b, and the oil in the spring chamber of logic valve (30) drains to the
hydraulic tank through passage P4 and P5.
The pressure difference of area e and f causes logic valve (30) to open and the oil from P2 flows past the poppet of logic
valve (30) to servo spool (7).
The return oil from the piston side of the boom cylinder will flow from passage P2 → P6 → P1 → main control valve → tank.
The oil passage opening from P6 to P1 will be varied because of the area of notch (C), which controls the return oil flow rate
(speed) from the boom cylinder.
When a pipe or hose ruptures during boom lowering, the pressure at port P1 will be lower than passage P6, P2, so the
poppet of logic valve (30) will be pushed forward by its spring blocking passage P6, and return oil flow from the boom
cylinder is blocked.
When the control lever is released to neutral position, servo hydraulic pressure at 4pb2 (Pi) are cut off, and springs (2, 3)
move spool (7) downward blocking passage P3.

Figura 4
Line rupture valve (boom), boom lowering

Overload relief valve

Normally the hydraulic oil from port P2 flows through g , d → h.
If the pressure of the boom cylinder reaches the set value, the pressure in chamber h will open poppet (16) and the oil from
port P2 flows to T2 through g. So the pressure in the boom cylinder will be lowered.

Figura 5
Line rupture valve (boom), overload relief valve