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TORQUE SPECIFICATION Number: 028T0004

FASTENER TORQUE SPECIFICATION V-149

Source: PRODUCT ENGINEERING Latest Revision Date: 13-APR-99


Approved: Previous Revision Date: 17-FEB-97
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION VALUE UNITS


BOLT 1/4 - 20 A STANDARD 84-108 IN-LBS

BOLT 1/4 - 28 A STANDARD 96-120 IN-LBS

BOLT 5/16 - 18 A STANDARD 156-204 IN-LBS


BOLT 5/16 - 18 A BLOWER DRIVE ASM (THRUST COLLAR) 16-21 FT-LBS
BOLT 5/16 - 18 A HAND HOLE COVER (AIR BOX) 13-21 FT-LBS
BOLT 5/16 - 18 A IDLER GEAR HUB & SPACER (CAST) 19-23 FT-LBS
BOLT 5/16 - 18 A OIL PAN (CAST) - HARD GASKET 13-21 FT-LBS

BOLT 5/16 - 24 A STANDARD 15-19 FT-LBS


BOLT 5/16 - 24 A BLOWER PLATE TO GEAR AND HUB 25-30 FT-LBS
BOLT 5/16 - 24 A BLOWER DRIVE COUPLING ROTOR GEAR 20-25 FT-LBS
BOLT 5/16 - 24 A BLOWER ROTOR GEAR HUB 25-30 FT-LBS
BOLT 5/16 - 24 A BLOWER THRUST WASHER RETAINING 25-30 FT-LBS
BOLT 5/16 - 24 A BLOWER DRIVE CAM PILOT 25-30 FT-LBS
BOLT 5/16 - 24 A CAMSHAFT DRIVE COUPLING 20-25 FT-LBS

BOLT 3/8 - 16 A STANDARD 30-35 FT-LBS


BOLT 3/8 - 16 A CAMSHAFT & SEAL END BEARING 35-40 FT-LBS
BOLT 3/8 - 16 A FLYWHL HSG TO IDLER GEAR & DUMMY HUB (PLACE TYPE) 40-45 FT-LBS
BOLT 3/8 - 16 A AIR INLET HOUSING TO BLOWER 30-35 FT-LBS
BOLT 3/8 - 16 A TRUNION TO BLOCK 40-45 FT-LBS

BOLT 3/8 - 24 A STANDARD 35-39 FT-LBS


BOLT 3/8 - 24 A FLYWHL HOUSING - SMALL HOLE COVER 30-35 FT-LBS
BOLT 3/8 - 24 A STEP - UP GEAR 50-60 FT-LBS
BOLT 3/8 - 24 A ACCESSORY DRIVE TO BALANCE GEAR (STEEL DISC) 45-50 FT-LBS
BOLT 3/8 - 24 A BLOWER DRIVE SPROCKET TO BLOWER ROTOR GEAR 45-50 FT-LBS
BOLT 3/8 - 24 A LOWER FRONT COVER 25-30 FT-LBS
BOLT 3/8 - 24 A BALANCE WEIGHT TO HUB 25-30 FT-LBS
BOLT 3/8 - 24 A BALANCE WEIGHT TO TIMING GEAR 25-30 FT-LBS
BOLT 3/8 - 24 A BLOWER DRIVE ASSEMBLY FLEX PLATE TO HUB 40-45 FT-LBS
BOLT 3/8 - 24 A B;OWER THRUST PLATE TO RETAINER 54-59 FT-LBS
BOLT 3/8 - 24 A CAMSHAFT DRIVE COUPLING 45-50 FT-LBS
BOLT 3/8 - 24 A FUEL PUMP DRIVE COUPLING RETAINER 50-55 FT-LBS

BOLT 7/16 - 14 A STANDARD 46-50 FT-LBS


BOLT 7/16 - 14 A TACH DRIVE COVER 30-35 FT-LBS
BOLT 7/16 - 14 A LIFTER BRACKET 55-60 FT-LBS
BOLT 7/16 - 14 A CRANKSHAFT OUTBOARD MAIN BEARING SUPT TO COVER 70-75 FT-LBS
BOLT 7/16 - 14 A VALVE BRIDGE GUIDE (NYLON INSERT) 46-50 FT-LBS
BOLT 7/16 - 14 A FLYWHL HOUSING LARGE HOLE COVER 30-35 FT-LBS

BOLT 7/16 - 20 A STANDARD 57-61 FT-LBS

BOLT 1/2 - 13 A STANDARD 71-75 FT-LBS


BOLT 1/2 - 13 A FLYWHEEL HOUSING 90-100 FT-LBS
BOLT 1/2 - 13 A IDLER GEAR HUB & DUMMY HUB 80-90 FT-LBS
BOLT 1/2 - 13 A TACH DRIVE COVER 30-35 FT-LBS
BOLT 1/2 - 13 A FRONT COVER (CRANKSHAFT) 80-90 FT-LBS
BOLT 1/2 - 13 A CLYINDER BLOCK 75-85 FT-LBS
BOLT 1/2 - 13 A CAMSHAFT BEARING CAP 90-100 FT-LBS
BOLT 1/2 - 13 A ROCKER ARM SHAFT 90-100 FT-LBS
BOLT 1/2 - 13 A CRANKSHAFT & CAMSHAFT IDLER HUB CENTER BOLT 80-90 FT-LBS
BOLT 1/2 - 13 A FAN BLADE TO PULLEY HUB 71-75 FT-LBS
BOLT 1/2 - 13 A FLYWHL HOUSING LARGE HOLE COVER 30-35 FT-LBS
BOLT 1/2 - 13 A TRUNION TO BLOCK 105-115 FT-LBS
BOLT 1/2 - 13 A MOUNTING BRACKET TO FRONT COVER 90-100 FT-LBS

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TORQUE SPECIFICATION Number: 028T0004
FASTENER TORQUE SPECIFICATION V-149

Source: PRODUCT ENGINEERING Latest Revision Date: 13-APR-99


Approved: Previous Revision Date: 17-FEB-97
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION VALUE UNITS


BOLT 1/2 - 20 A STANDARD 83-93 FT-LBS
BOLT 1/2 - 20 A BLOWER ROTOR RETAINER FOR LARGE BEARING BLOWER 100-110 FT-LBS
BOLT 1/2 - 20 A BLOWER ROTOR GEAR REATINER 55-65 FT-LBS
BOLT 1/2 - 20 A FLYWHEEL 110-120 FT-LBS
BOLT 1/2 - 20 A FUEL PUMP DRIVE 55-65 FT-LBS
BOLT 1/2 - 20 A CYLINDER BLOCK 85-95 FT-LBS
BOLT 1/2 - 20 A CRANKSHAFT FLANGE COUPLING 100-110 FT-LBS
BOLT 1/2 - 20 A CONNECTING ROD TO PISTON PIN 90-110 FT-LBS

BOLT 9/16 - 12 A STANDARD 90-100 FT-LBS


BOLT 9/16 - 18 A STANDARD 107-117 FT-LBS
BOLT 9/16 - 18 A CAM GEAR R.B. (300M) CRANKSHAFT 180-190 FT-LBS

BOLT 5/8 - 11 A STANDARD 137-147 FT-LBS


BOLT 5/8 - 11 A STARTER TO ALUMINUM FLYWHEEL HOUSING 95-105 FT-LBS

BOLT 5/8 - 18 A STANDARD 168-178 FT-LBS


BOLT 5/8 - 18 A LUBE OIL FILTER (CENTER) 50-60 FT-LBS
BOLT 5/8 - 18 A CRANKSHAFT ADAPTOR 175-185 FT-LBS
BOLT 5/8 - 18 A FLYWHEEL (SELF LOCKING) 180-190 FT-LBS
BOLT 5/8 - 18 A VIBRATION DAMPER 180-190 FT-LBS
BOLT 5/8 - 18 A OIL PICK-UP ASSEMBLY 20-25 FT-LBS

BOLT 3/4 - 16 A STANDARD 290-300 FT-LBS


BOLT 3/4 - 16 A CRANKSHAFT END 300 FT-LBS

BOLT 7/8 - 14 A STANDARD 475-485 FT-LBS


BOLT 7/8 - 18 A OIL PUMP RELIEF VALVE COVER 25-35 FT-LBS

BOLT 1 - 14 A CRANKSHAFT END 290-310 FT-LBS


BOLT 1 - 14 A CRANKSHAFT END (1 1/2 HEX HEAD) 440-460 FT-LBS
BOLT 1 1/4 - 7 A CRANKSHAFT PULLEY RETAINER 450-500 FT-LBS

CAPS 5/8 - 24 A INJECTOR FILTER 65-75 FT-LBS

CONNECTOR 3/8 - 24 A FUEL 34-40 FT-LBS


CONNECTOR 7/16 - 20 A FUEL (STEEL WASHER) 40-45 FT-LBS

NUT 5/16 - 24 A LOCK - PUSHROD 15-19 FT-LBS


NUT 5/16 - 24 A LOCK - VALVE BRIDGE ADJUSTING SCREW 20-25 FT-LBS

NUT 3/8 - 24 A WATER MANIFOLD 20-25 FT-LBS

NUT 7/16 - 20 A EXHAUST MANIFOLD 30-35 FT-LBS


NUT 7/16 - 20 A EXHAUST MANIFOLD SPECIAL 32-38 FT-LBS

NUT 1/2 - 13 A FUEL MANIFOLD CONNECTOR 35-40 FT-LBS

NUT 1/2 - 20 A OIL PUMP DRIVE IDLER GEAR SHAFT 60-70 FT-LBS
NUT 1/2 - 20 A EXHAUST MANIFOLD STUD 50-55 FT-LBS
NUT 1/2 - 20 A EXHAUST MANIFOLD OUTLETE FLANGE 50-55 FT-LBS

NUT 5/8 - 18 A GOVERNOR GEAR 125-135 FT-LBS


NUT 5/8 - 18 A RAW WATER PUMP SHAFT RETAINING 25-30 FT-LBS
NUT 5/8 - 18 A ALTERNATOR PULLEY 70-80 FT-LBS
NUT 5/8 - 18 A SPECIAL SELF LOCKING FOR 10 SI ALTERNATOR 40-60 FT-LBS

NUT 3/4 - 18 A STANDARD 30-35 FT-LBS

NUT 3/4 - 16 A ACCESSORY DRIVE PULLEY 120-140 FT-LBS

NUT 3/4 - 10 A FLANGE MOUNTED AIR COMPRESSOR DRIVE SHAFT 70-80 FT-LBS

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TORQUE SPECIFICATION Number: 028T0004
FASTENER TORQUE SPECIFICATION V-149

Source: PRODUCT ENGINEERING Latest Revision Date: 13-APR-99


Approved: Previous Revision Date: 17-FEB-97
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION VALUE UNITS


NUT 1 - 20 A CAM & BALANCE SHAFT
NUT 1 1/8 - 18 A CAM & BALANCE SHAFT 300-325 FT-LBS
NUT 1 5/16 - 18 A BLOWER TIMING GEAR 200-250 FT-LBS
NUT 1 3/8 - 16 A OIL COOLER ELEMENT 90-100 FT-LBS
NUT 1 7/16 - 16 A BLOWER DRIVE GEAR HUB 50-60 FT-LBS
NUT 1 1/2 - 16 A BLOWER DRIVE GEAR HUB
NUT 1 3/4 - 16 A TRANSFER DRIVE GEAR (MARSDEN) 375-400 FT-LBS
NUT 2.548 - 18 A IDLER GEAR BEARING (LOCK) 280-300 FT-LBS
NUT 3.317 - 12 A CAMSHAFT GEAR BEARING (LOCK) 280-300 FT-LBS
NUT 3.317 - 12 A INJECTOR BODY 100-120 FT-LBS
NUT 3.317 - 12 A INJECTOR FILTER CAP 65-75 FT-LBS

PLUG 1/2 - 20 A FUEL PUMP RELIEF VAVLE 18-22 FT-LBS


PLUG 1/2 - 20 A OIL PAN DRAIN

PLUG 1 1/16 - 16 A OIL COOLER BY-PASS VALVE 80-90 FT-LBS


PLUG 1 1/16 - 16 A FUEL JUNCTION BLOCK CHECK VALVE 80-90 FT-LBS

PLUG 1 1/4 - 16 A OIL FILTER BY-PASS VALVE 95-105 FT-LBS


PLUG 1 1/2 - 6 A OIL FILTER BY-PASS VALVE 110-130 FT-LBS
PLUG 2 -12 A OIL FILTER BY-PASS 130-150 FT-LBS

SCREW 1/4 - 28 A INJECTOR RACK CONTROL LEVER 24-36 IN-LBS


SCREW 3/8 - 24 A LOCK - CAM INTER BEARING

STUD 1/2 - 13 A EXHAUST MANIFOLD 35-40 FT-LBS


STUD 9/16 - 18 A CLUTCH FORK BALL 65-75 FT-LBS

BOLT 1/4 - 28 B TURBOCHARGER COMPRESSOR V-BAND CLAMP


BOLT 1/4 - 28 B BLOWER DRIVE COUPLING TO ROTOR GEAR 168-216 FT-LBS

BOLT 1/4 - 20 B TURBOCHARGER COMPRESSOR V-BAND CLAMP 36-60 IN-LBS


BOLT 1/4 - 20 B INJECTOR CONTROL SHAFT BRACKET 144-192 IN-LBS
BOLT 1/4 - 20 B CAM FOLLOWER GUIDE 108-132 IN-LBS

BOLT 3/8 - 16 B FRONT & REAR BLOWER END PLATE COVER 20-25 FT-LBS
BOLT 3/8 - 16 B FLYWHEEL HOUSING BALANCE WEIGHT PLATE COVER 20-25 FT-LBS

BOLT 3/8 - 24 B BALANCE WEIGHT COVER 25-30 FT-LBS


BOLT 3/8 - 24 B FLYWHEEL HOUSING BALANCE WEIGHT COVER 25-30 FT-LBS
BOLT 3/8 - 24 B BLOWER DRIVE GEAR HUB BEARING SUPPORT 25-30 FT-LBS
BOLT 3/8 - 24 B BLOWER DRIVE ASSMEBLY - ATTACHING BOLTS 25-30 FT-LBS
BOLT 3/8 - 24 B FRONT & REAR END PLATE COVER 20-25 FT-LBS

BOLT 7/16 - 14 B ROCKER ARM BRACKET 50-55 FT-LBS

BOLT 7/16 - 20 B OIL STRAINER SHELL TO ADAPTOR 30-35 FT-LBS


BOLT 7/16 - 20 B CRANKSHAFT FLANGE COUPLING 70-80 FT-LBS

BOLT 1/2 - 13 B ROCKER SHAFT BRACKET TO CYLINDER HEAD 90-100 FT-LBS

BOLT 3/4 - 10 B CRANKSHAFT MAIN BEARING 280-290 FT-LBS

CONNECTOR 7/16 - 20 B FUEL (NYLON INSERT) 30-35 FT-LBS

NUT 3/8 - 24 B BLOWER DRIVE ASSMEBLY - ATTACHING NUTS 25-30 FT-LBS


NUT 3/8 - 24 B CONNECTING ROD 40-45 FT-LBS
NUT 3/8 - 24 B VALVE ADJUSTING SCREW 30-35 FT-LBS
NUT 3/8 - 24 B FLYWHEEL HOUSING SMALL HOLE STUD 20-25 FT-LBS
NUT 3/8 - 24 B EXHAUST OUTLET MANIFOLD FLANGE (BRASS) 20-25 FT-LBS
NUT 3/8 - 24 B BLOWER DRIVE ASM & FLYWHEEL HOUSING PLUG NUTS 20-25 FT-LBS
NUT 3/8 - 24 B FLANGE MOUNTED ALTERNATOR ADAPTOR 15-20 FT-LBS

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TORQUE SPECIFICATION Number: 028T0004
FASTENER TORQUE SPECIFICATION V-149

Source: PRODUCT ENGINEERING Latest Revision Date: 13-APR-99


Approved: Previous Revision Date: 17-FEB-97
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION VALUE UNITS


NUT 7/16 - 20 B CONNECTING ROD 60-70 FT-LBS
NUT 7/16 - 20 B WATER PUMP IMPELLER 45-50 FT-LBS

NUT 9/16 - 18 B CRANKSHAFT BEARING CAP 140-150 FT-LBS

BOLT 5/16 - 18 C OIL PAN (ALUMINUM FLYWHEEL HOUSING & FRONT COVER) 120-240 IN-LBS
BOLT 5/16 - 18 C WATER PUMP COVER 144-180 IN-LBS
BOLT 5/16 - 18 C TURBOCHARGER BACK PLATE ASM TO CENTER HOUSING 84-120 IN-LBS
BOLT 5/16 - 18 C OIL PICK-UP TUBE 20-25 FT-LBS
BOLT 5/16 - 18 C IDLER GEAR HUB & SPACER (ALUMINUM) 15-20 FT-LBS
BOLT 5/16 - 18 C FLYWHEEL HOUSING TO GOVERNOR HOUSING 120-144 IN-LBS

BOLT 3/8 - 16 C AIR BOX COVER 120-180 IN-LBS


BOLT 3/8 - 16 C AIR BOX COVER (1/4 THICK) 96-120 IN-LBS
BOLT 3/8 - 16 C AIR BOX COVER (3/8 THICK) 120-180 IN-LBS
BOLT 3/8 - 16 C ROCKER COVER HOLD DOWN (SPECIAL 12 POINT) 15-20 FT-LBS
BOLT 3/8 - 16 C INJECTOR CLAMP 20-25 FT-LBS
BOLT 3/8 - 16 C SIDE ANGLE BLOWER MOUNTING 30-35 FT-LBS
BOLT 3/8 - 16 C OIL PAN 120-240 IN-LBS

BOLT 7/16 - 14 C BOLWER END PLATE 40-45 FT-BLS


BOLT 7/16 - 14 C BLOWER TO BLOCK 55-60 FT-LBS
BOLT 7/16 - 14 C BLOWER HOLD DOWN 50-55 FT-LBS
BOLT 7/16 - 14 C INJECTOR HOLD DOWN CLAMP 46-50 FT-LBS

BOLT 9/16 - 12 C BLOWER HOLD DOWN 75-85 FT-LBS


BOLT 9/16 - 12 C MAIN BEARING CAP 120-130 FT-LBS

BOLT 5/8 - 11 C MAIN BEARING (BORING) 165-175 FT-LBS


BOLT 5/8 - 11 C MAIN BEARING (ASSEMBLY) 180-190 FT-LBS
BOLT 5/8 - 11 C CYLINDER HEAD 190-200 FT-LBS

BOLT 5/8 - 18 C MAIN BEARING (BORING) 140-155 FT-LBS


BOLT 5/8 - 18 C MAIN BEARING (ASSEMBLY) 155-185 FT-LBS

BOLT 3/4 - 10 C CRANKSHAFT MAIN BEARING 280-290 FT-LBS

NUT 3/8 - 24 C FUEL JUMPER LINE O-RING 160-200 IN-LBS


NUT 3/8 - 24 C FUEL JUMPER LINE FLARED 130-160 IN-LBS
NUT 3/8 - 24 C INJECTOR CLAMP 20-25 FT-LBS
NUT 3/8 - 24 C WATER PUMP TO FRONT COVER 25-30 FT-LBS

NUT 7/16 - 20 C FUEL JUMPER LINE TO INJECTOR 18-22 FT-LBS

NUT 5/8 - 18 C CYLINDER HEAD 190-200 FT-LBS

BOLT 7/16 - 20 D CONNECTING ROD TO PIN (CROSSHEAD PISTON) 55-60 FT-LBS


BOLT 7/16 - 20 D CONNECTING ROD 60-70 FT-LBS

BOLT 9/16 - 18 D DAMPER HUB TO CRANKSHAFT 155-165 FT-LBS


BOLT 9/16 - 18 D FLYWHEEL 180-190 FT-LBS

NUT 7/16 - 20 D CONNECTING ROD 60-70 FT-LBS

BOLT 9/16 - 18 E CYLINDER HEAD 140-150 FT-LBS

BOLT 5/8 - 11 E MAIN BEARING (BORING)

BOLT 11/16 - 11 E CYLINDER HEAD 230-250 FT-LBS


BOLT 11/16 - 11 E MAIN BEARING (ASSEMBLY)

BOLT 11/16 - 11 E MAIN BEARING (BORING)

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TORQUE SPECIFICATION Number: 028T0004
FASTENER TORQUE SPECIFICATION V-149

Source: PRODUCT ENGINEERING Latest Revision Date: 13-APR-99


Approved: Previous Revision Date: 17-FEB-97
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION VALUE UNITS


PLUG 1/8 - 27 A PIPE PLUG (3/4 TAPER) 15-18 FT-LBS
PLUG 1/4 - 18 C PIPE PLUG (3/4 TAPER) 14-16 FT-LBS
PLUG 1/4 - 18 A PIPE PLUG (3/4 TAPER) DIPSTICK ADAPTOR W/ AIRBOX DRAIN 38-42 FT-LBS
BANJO FITTING
PLUG 1/4 - 18 A PIPE PLUG (7/8 TAPER) 14-16 FT-LBS
PLUG 3/8 - 18 C PIPE PLUG (3/4 TAPER) 18-22 FT-LBS
PLUG 3/8 - 18 A PIPE PLUG (7/8 TAPER) 18-22 FT-LBS
PLUG 1/2 - 14 C PIPE PLUG (3/4 TAPER) 23-27 FT-LBS
PLUG 1/2 - 14 A PIPE PLUG (7/8 TAPER) 23-27 FT-LBS
PLUG 3/4 - 14 C PIPE PLUG (3/4 TAPER) 33-37 FT-LBS
PLUG 3/4 - 14 A PIPE PLUG (7/8 TAPER) 33-37 FT-LBS
PLUG 1 - 11 X 1/2 C PIPE PLUG (3/4 TAPER) 75-85 FT-LBS
PLUG 1 - 11 X 1/2 A PIPE PLUG (7/8 TAPER) 75-85 FT-LBS
PLUG 1 1/4 - X 1/2 C PIPE PLUG (3/4 TAPER) 95-105 FT-LBS
PLUG 1 1/4 - X 1/2 A PIPE PLUG (7/8 TAPER) 95-105 FT-LBS
PLUG 1 1/2 - 11 X 1/2 C PIPE PLUG (3/4 TAPER) 110-130 FT-LBS
PLUG 1 1/2 - 11 X 1/2 A PIPE PLUG (7/8 TAPER) 110-130 FT-LBS

CATEGORY (CAT.) DESCRIPTIONS


A LOAD WITHIN DESIGN CAPABILITY.
PROCESS CONTROLLED BY CORRECT TOOLING.
VERIFICATION - TO MINIMUM TORQUE VALUE.

B LOAD REQUIRED AT OR NEAR YIELD.


PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT
OR PROCESS.
VERIFICATION - TO MINIMUM TORQUE VALUE.

C LOAD REQUIRED SENSITIVE TO BOTH LOW & HIGH VALUES.


PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT
OR PROCESS.
VERIFICATION - TO GIVEN RANGE OF TORQUE VALUES.

D LOAD AT YIELD.
PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT
OR PROCESS.
FASTENERS REQUIRE LUBRICANT 7Y2 OR EQUIVALENT.
VERIFICATION - TO MINIMUM TORQUE VALUE.

E LOAD, BOTH HIGH & LOW CRITICAL


PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT
VERIFICATION - TO EQUIPMENT CAPABILITY

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