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COVER STORY
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14 Driven Pile Supported LNG Tank in Savannah, Georgia
DE
Guoming Lin, Ph.D., G.E., D.GE, and Cheng Lin, Ph.D., P.E.
® The authors present a synopsis of the design, full-scale static and dynamic testing,
construction and long-term performance monitoring of a driven prestressed concrete
piled foundation supporting a large liquefied natural gas (LNG) tank. The findings of the
Executive Director densification effects and the results from different testing methods are also presented.
Theresa Engler
tengler@dfi.org
Executive Editor
Dr. Antonio Marinucci, M.B.A., P.E.
mageditor@dfi.org
Managing Editor and
Advertising Manager
Karol Paltsios
magads@dfi.org
Graphic Design
Faye Klein
Other Trustees
Conrad W. Felice, Ph.D., P.E.
Frank Haehnig
59 Member Profile —
Gerry Houlahan, P.E. Tom Richards, Jr., P.E., D.GE:
Mike Kelley Giving to the Industry on Many Levels
K.S. Rama Krishna, Ph.D.
Anne Lemnitzer, Ph.D., P.E.
J. Erik Loehr, Ph.D., P.E.
Dan MacLean, P.E.
Matthew E. Meyer, P.E. 63 Grouted Rigid Inclusions
Morgan NeSmith, P.E. Support Wilmington
David Paul, P.E.
Howard Perko, Ph.D., P.E.
Riverfront Sports Complex
Thomas D. Richards, P.E., D.GE Ed O’Malley, P.E., and Mike Pockoski, P.E.
Lori Simpson, P.E., G.E. The variable subsurface stratigraphy,
Martin G. Taube , P.E., P.G. including a thick, highly-compressible
Stefano Valagussa organic layer, protection of the
groundwater, concerns with the
generation of contaminated spoils, and
differential settlement required the use
of an innovative foundation solution for the new sports complex and youth training
center. The composite aggregate/grouted rigid inclusions resulted in cost savings and
reduced the construction time.
1.800.773.2368
foundationtechnologies.com/products/shaftspacer
CONTENTS FEATURES
DFI’s new president, Matthew Janes, is a senior engineer with and contracting. He has been involved in the development and
Isherwood Associates in Toronto, where his activities include promotion of new technologies throughout his career including
senior technical design, strategy, financial analysis and risk man- specialized SOE design and analytical methods, pile installation
agement. Janes has more than 35 years of design and manage- and testing technologies, and novel construction methodologies.
ment experience in consulting engineering, equipment design Janes is also the developer of the resonant pile driver technology.
WWW.TEIROCKDRILLS.COM
skylinesteel.com | 888.450.4330
© 2018 Skyline Steel, LLC. Skyline Steel is a wholly-owned subsidiary of Nucor Corporation, the largest producer of steel in the United States.
DESIGN/BUILD: DEEP FOUNDATIONS - SHORING - GROUND IMPROVEMENT
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12 • DEEP FOUNDATIONS • JAN/FEB 2019
MORRIS-SHEA DEEP FOUNDATION INNOVATOR
MORRIS-SHEA Morris-Shea installs deep foundation systems
for critical infrastructure projects throughout
the United States, the Caribbean and South
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range of foundation systems necessary to
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COVER STORY
AUTHORS Guoming Lin, Ph.D., G.E., D.GE, Terracon Consultants, and Cheng Lin, Ph.D., P.E., University of Victoria
(DMT), and 2 geophysical surveys using seismic CPTs. One soil capacity: (1) estimate adhesion values between the pile and soil
boring at the center of the tank was drilled to a depth of 382 ft based on soil strength data from lab and field testing, (2) previous
(116.4 m). Based on the exploration results, the subsurface was char- experience with pile load tests along the Savannah River and (3)
acterized as relatively uniform with the groundwater table located at calculation of pile capacity using a computer program based on
depths ranging from 5 to 8 ft (1.5 to 2.4 m) below existing grade. LCPC method (Bustamante and Gianeselli, 1982) using CPT data.
The soils present in Layers 1 and 2 contain underconsolidated Regardless of the approach used, the capacity was dependent on the
soft clays, which are undergoing subsidence under their self- value of adhesion between the pile and Marl Formation (Layer 4),
weight. These weak upper soils typically require the use of deep which is the typical bearing layer in the Savannah area. An adhesion
foundations but would exert downdrag loads to the piles. The value of 2.5 ksf (120 kPa) and unit end bearing value of 50 ksf
stringent seismic design requirements resulted in a liquefaction (2,395 kPa) in the Marl were used in predicting axial capacity.
risk for the medium dense sand (Layer 3). The weak upper soils These design values were empirical and based on data obtained
were expected to provide low lateral capacities. The quantity of during the construction of the other tank foundations in the 1970s
piles and the pile cap connection is governed by the lateral loads and from test data from other tested piles along the Savannah River.
associated with the SSE event. The downdrag force was estimated for Layers 1 and 2
considering the significant difference in soil strength between
Foundation Design and Testing Layers 2 and 3. The downward load calculated based on the
The initial foundation design evaluated shallow and deep founda- negative skin friction from Layers 1 and 2 was estimated as 20 tons
tion options using the results of the site characterization. Ultimately, (178 kN) and the end bearing contribution from Layer 4 was
square prestressed concrete (PSC) piles were selected for the tank estimated as 56 tons (498 kN). A factor of safety of 2.0 was used in
foundation based on the following merits associated with PSCs: the design computations.
• Commonly used locally with ample Axial capacity for 18 in (457 mm) square PSC piles using LCPC method
design and construction experience
Pile Embed / Allow compression Allowable tension Ult. compression
• Relatively reliable compared with bored Tip Elev. capacity Ra capacity, Rt capacity, Ru
ft (m) ton (kN) ton (kN) ton (kN)
piles
60 / -48 (18.3 / -14.6) 75 (667) 51 (454) 154 (1,370)
• Resistance to corrosion in high sulfate 70 / -58 (21.3 / -17.7) 113 (1,005) 76 (676) 229 (2,037)
soils compared with steel piles
80 / -68 (24.4 / -20.7) 150 (1,334) 101 (899) 304 (2,705)
• Densification of sands by pile driving 90 / -78 (27.4 / -23.8) 188 (1.673) 126 (1,121) 379 (3,372)
would increase liquefaction resistance
100 / -88 (30.5 / -26.8) 225 (2,002) 151 (1,343) 454 (4,039)
• Considerable gain in axial pile capacity
with time Testing Program
The pile length was governed mainly by the axial loading whereas A pile testing program was proposed to verify and refine the
the pile cross-section was primarily controlled by the lateral preliminary pile design as well as to evaluate the following specific
loading. Pile settlement was not explicitly calculated initially, but it concerns:
was evaluated after the pile capacities were computed (i.e., after
• Pile constructability at the project site
establishing the minimum embedment into the bearing layer [Marl
Formation]). This approach was largely based on local experience • Densification effect from pile driving (reevaluate liquefaction
from other projects along the Savannah River. potential)
• Axial capacity (pile length)
Pile Capacities
The required axial compression capacity for each pile was 100 tons • Lateral response (pile cap/connection design), particularly
(890 kN). The following approaches were used to estimate axial under cyclic loads
ensure the plumbness of the test piles during installation. The pilot
holes were extended to depths ranging from 25 to 35 ft (7.6 to The density of the sand within Layer 3 was increased significantly,
10.7 m) below the pad grade. The test pile was placed into the pilot which was reflected by the increase in qc by about 96.7% for C1 and
hole and penetrated to depths ranging from 18 to 37 ft (5.5 to 70.5% for C2. Along with the densification from pile driving, piles
11.3 m) under self-weight. To reduce disturbance to the subsurface driven in a closely spaced pattern can serve to confine the soils
and to help maintain vertical alignment, each test pile was placed in between the piles, resulting in an additional increase in tip resistance.
its pilot hole prior to vibrating the remaining pilot holes. Based on a direct correlation between qc and relative density, Dr
Driving conditions were similar for the four PSC piles, which (Larson, 1995), the average Dr of the sand layer (Layer 3) increased
required blow counts ranging from 30 but not greater than 50 from 66% to 89% for C1 compared with 66% to 81% for C2.
blow/ft (blow/0.3 m) within the first 45 ft (13.7 m) of driving. The It is reasonable that the improvement index and relative density
hardest driving occurred in the sand layer (Layer 3) between depths for C2 were lower than for C1 as C2 was on the edge of the pile test
Results from Axial Load Tests kips (kN) Pile Foundation Construction
End of 4 day 6 day 12 day static The sequencing of installation was to
Pile No. Pile Type Driving Restrike Statnamic load test commence pile driving around the
TP 1 18 in (457 mm) sq PSC 370 (1,645) 640 (2,875) 890 (3,960) --- perimeter of the tank. The confinement by
TP 2 18 in (457 mm) sq PSC 376 (1,670) 629 (2,800) 743 (3,305) 847 (3,770) the perimeter piles resulted in additional
TP 3 17.7 in (450 mm) diam IPC 246 (1,095) 642 (2,855) 857 (3,810) --- densification of the sand layer. However, as
TP 5 18 in (457 mm) sq PSC 398 (1,770) 458 (2,040) --- --- the pile driving progressed from the edge
towards the center of the tank, the pile
Axial compressive capacities determined at different testing times
driving became increasingly more difficult
because the sands became too dense.
The load-settlement curve for test pile TP2 indicated a plugging About half way through installation, the piles could not be driven
type failure with an increase in capacity over time (i.e., setup effect) even with the use of a larger hammer. In addition, the casting of
of about 225% when comparing the results from the initial driving tension bar sleeves in the pile top would not allow the piles to be cut
to the 12-day static load test. Examination of the test results off at elevations higher than designed. Finally, predrilling had to be
indicated that the test piles did not fail during the 4-day restrike performed on every third or fourth pile to remove the column of
and Statnamic testing on day 6, as the pile displacements were soil to the sand layer to facilitate the pile driving. In hindsight, the
relatively small. Therefore, the 4-day restrike and Statnamic tests problem should have been avoided by starting the pile driving from
served to verify the static load test results; however, the ultimate the center of the tank.
pile capacities were not determined by these two methods as the
pile capacities were not fully mobilized.
Conclusions
The following findings and lessons learned
were obtained throughout the execution of
this project:
• The site was underlain by a thick layer
of soft underconsolidated clay, which
would result create a downdrag load on
the pile that was considered during
design.
• The Marl Formation is a competent
bearing layer for piles in the Savannah
area, which was verified by the test
program and the long-term settlement
monitoring.
• Design practice for the estimation of
pile capacity using the LCPC method
for the soils above Marl and empirical
values in Marl appeared reasonable
with the results from the pile load tests.
• The densification effect by pile driving
was remarkable in the sand layer (Layer Layout of the pile foundation for Tank D4
3) and the sand and clay layer (Layer
2b). After considering the densification
effect, the liquefaction potential in the sand for a 10,000-year • An important lesson was learned from the foundation
return period of earthquake became insignificant. construction: the installation of the piles should have
commenced from the center of the tank and proceeded
• Each of the statically load tested piles experienced plunging
outward. Installation of the piles should not proceed from the
failure. The time-dependent capacity gain was significant when
perimeter toward the center as the pile driving densifies the soil,
comparing the initial driving to the 7-day and 12-day capacity
resulting in difficult driving closer to the center.
increases: 98% and 125%, respectively.
-0.50
-1.00
-1.50
60
-2.00
59 Tank 61
-2.50
62
-3.00
1-Apr-12
6-Jul-09
14-Jan-04
10-Oct-06
28-May-05
22-Feb-08
18-Nov-10
14-Aug-13
27-Dec-14
10-May-16
Construction of the pad atop the piles
for Tank D4
Long-term settlement monitoring for Tank D4
Guoming Lin, Ph.D., G.E., D.GE, is a senior principal and senior consultant with the Terracon Consultants in
the Savannah, Ga., office.
Cheng Lin, Ph.D., P.E., is an assistant professor in the department of civil engineering at University of
Victoria, British Columbia, Canada. His expertise includes scour effects on bridge/marine foundations, large
scale pile foundations and sheet piles.
• Push Piers
Comparison Chart
*Comparison between HAI’s product properties and three of the leading manufacturers in the industry
**Properties shown are max torque (ft-lbs) allowed on the specific diameter pile
Panelists
Exhibit Hall
Helical Seminar
Helical Pile World (HPW) and DFI are teaming up to showcase the
helical pile and tieback industry’s dedication to producing high-
quality, safe, reliable and cost-effective foundation solutions for a
variety of foundation and utility application challenges. The HPW-
DFI Helical Piles-Tiebacks-Anchors Tradeshow and Educational
Seminar is taking place June 4-5 at the Hamilton County
Fairgrounds in Cincinnati, Ohio.
The event will include a structured technical education
program, outdoor equipment exhibition, and live installation
demonstrations that highlight the products, resources and
expertise used to design, install, and test helical pile and anchor
elements for structural support and earth retention applications.
Register today at www.dfi.org/helical19 or contact Bill Bone-
kemper at (513) 386- 8158 or bbones@helicalpileworld.com to
sign up for an exhibitor spot.
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Registration Open
Registration is now open for DFI’s 44th Annual Conference on Deep conference’s mission is to help create and maintain a better tomorrow
Foundations taking place October 15-18, 2019, at the Hilton for future generations. Conference sessions will be dedicated to
Chicago. The conference theme, > Future > Forward >, is being traditional deep foundation and geotechnical topics with a focus on a
promoted under the social media hashtag #DFI44. This conference safe, sustainable future with respect to technology, safety, equipment,
is a highly-anticipated event attracting industry professionals from workforce and case studies including the following topics:
across the globe who come to share experiences, exchange ideas • Crawl, Walk, Run: Improving Future Practice
and learn the current state of the practice from various disciplines.
• Developments in Safe Geo-Construction
Record-breaking numbers of attendees are expected and more than
140 exhibit spaces are available. • The Digital Future
The 2019 Annual Conference provides an international forum for • Efficient Deep Foundations, Earth Retention Systems and
a wide range of geo-professionals to present, discuss and debate all Ground Improvement
aspects of how we build on our current success. Part of this
• The Future of Urban Development/Redevelopment
• The Future of Work: Progress in Our Industry
• 21st Century Infrastructure Needs
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2018-2019 Program
The DFI Traveling Lecturer is a prominent industry expert selected Upcoming Lectures
annually to travel and present a series of lectures to university • DFI-ASCE Pittsburgh Section: February 28, 2019
students, professional groups and industry associations. The Foundation Remediation Using Micropiles and Low Mobility
program promotes the field of geotechnical engineering and deep Grouting (LMG) at Sandy Cove Condominium, Barbados
foundation construction by encouraging students to explore a
career in the deep foundations industry, providing information on • GeoCarolinas Chapter of the Geo-Institute: March 4-5, 2019
topics of interest to members of the industry, and raising awareness Stabilization Work from Normandy Beach in France at
of how DFI and its activities support the industry. Pointe du Hoc
The 2018-2019 DFI Traveling Lecturer is John R. Wolosick, • ASCE IL Section Geo-Institute: March 12, 2019
P.E., D.GE, F.ASCE, director of engineering at Hayward Baker Inc. Repair of National Corvette Museum Sinkhole Using Micropiles,
and past president of DFI. Bowling Green, Kentucky
Wolosick delivered the first lecture on September 25, 2018, to a
• University of Illinois at Urbana-Champaign DFI Student
group of industry professionals hosted by Isherwood Geostructural
Chapter: March 13, 2019
Engineers in Burlington, ON, Canada. The lecture titled Stabilization
Topic TBD
of the Bluffs at Pointe du Hoc, Normandy, France, highlighted a key
design/build project for landslide and slope stabilization. Visit www.dfi.org and navigate to ‘Events’ get more information
Wolosick presented the same lecture at the University of and register for these lectures.
Arkansas Department of Civil Engineering on January 24, 2019. To learn more about the Traveling Lecturer program and to
On February 8, he presented Micropile Foundations for Spallation request the DFI Traveling Lecturer to speak to your association,
Neutron Source (SNS), Oak Ridge National Laboratory, Oak Ridge, group or event visit www.dfi.org and navigate to the ‘Awards and
Tennessee, for the ASCE Geo-Institute Graduate Student Chapter at Lectures’ page.
University of Texas, Austin.
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“M anny devoted a great deal of time and energy to the Deep Foundation Institute. He
and Ruth were always present — welcoming new members, working on committees
or dancing on the ballroom floor. Manny did so much to help the organization get off the
“O ver the decades I worked with Manny
I became convinced his middle name
should be Occam — he always cut right to
ground and become sustainable. DFI’s Deep Foundations magazine is a lasting legacy to the heart of the matter — be it a design
Manny’s passion and hard work. Originally called Fulcrum, the magazine is today a issue, equipment, constructability, claim,
showcase of ingenuity and foundation engineering that informs and enhances the whole financial, legal or labor-management. His
industry. I think it is very fitting that a scholarship fund has been created in his name, the breadth, depth and speed of insight was
Manuel Fine Civil Engineering Scholarship Fund. On behalf of DFI, I would very much like remarkable.”
to thank everyone who has contributed so generously to it. Peter J. Smith P. Eng., executive director,
Manny held the respect of everyone he met…I know there are many…who consider Heavy Construction Association of Toronto
Manny their mentor and teacher. I certainly know that my father, Bill Bermingham, and all
of my family have always held Manny in the highest respect, and always will!!”
From the Eulogy by Patrick Bermingham, former CEO, Bermingham Foundation Solutions
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42 • DEEP FOUNDATIONS • JAN/FEB 2019
DEEP FOUNDATIONS • JAN/FEB 2019 43
WWW.DFI.ORG DID YOU KNOW?
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contact KC Christie, DFI membership coordinator, at staff@dfi.org.
o r t h A m e r i c a
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DFI 2019 Awards: Call for Entries
DFI annually showcases and celebrates the made exceptionally valuable contributions
achievements and contributions of to the advancement of the deep founda-
individuals, teams and companies in the tions industry.
deep foundations industry. We encourage The C. William Bermingham Inno-
you to submit your work and nominate vation Award encourages and recognizes
your colleagues for recognition. Sub- innovative contributions to deep foun-
missions for the 2019 Outstanding Project dation technology. The award pays tribute
Award, Distinguished Service Award and C. to the innovative spirit of Bill Bermingham,
William Bermingham Innovation Award are DFI past president, and his contributions
due by April 15, 2019. Information and to DFI and the deep foundations industry.
nomination forms are available at The three awards are being presented
www.dfi.org under ‘Awards.’ during the Awards Banquet at DFI’s 44th
The Outstanding Project Award (OPA) Annual Conference on Deep Foundations,
recognizes the superior work of DFI October 15-18, 2019, in Chicago.
members. Each year, a project is chosen
from several geotechnical projects sub- Future Awards Gerwick and his phenomenal contribution
mitted for consideration by DFI mem- It’s not too early to also consider nomina- to the marine foundation industry over his
bers.The winning project is featured as the tions for the 2020 Ben C. Gerwick Award 62-year professional career as a contractor,
cover story in the Sept/Oct issue of Deep for Innovation in the Design and Con- educator and construction engineer.
Foundations. struction of Marine Foundations. The Nominations for 2020 are due February 1,
The Distinguished Service Award annual award was established in 2008 to 2020, and the award will be presented at
(DSA) recognizes individuals who have recognize the innovative spirit of Ben C. SuperPile ’20.
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DFI of India
We start the New Year having celebrated especially with the Chennai
the one-year anniversary of the full-time Metro Rail Limited (CMRL) and Dr. K.S. Rama Krishna
DFI of India office to focus on the regional National Academy of Con- DFI of India Chair
chapter’s vision and mission goals. Our struction (NAC). drksramakrishna@dfi-india.org
team of three young and enthusiastic men
is being ably led by one experienced, Metro Rail Projects
passionate and committed senior person. About 30 cities in India are either expert working group (GCCWG)
As I have mentioned in my previous implementing or planning to for this purpose. Further
reports, India is growing fast and is now implement metro rail projects to interactions between the parties
rated as the fastest growing economy in the decongest the road traffic and to provide a have culminated in signing an MOU (Memo
world. According to news reports, India’s cheaper, safer and faster transport facility to of Understanding) between CMRL and DFI
rapid growing urban population, currently citizens. Delhi, Bengaluru, Mumbai, Kolkata, of India in November 2018 during the DFI
around 400 million, is going to reach Chennai, Kochi, Nagpur and Ahmedabad India 2018 conference at IIT Gandhinagar.
around 800 million in two to three decades are some of the cities where implementation According to this MOU, both parties agree
and will exceed the combined population of the metro projects is ongoing. to establish a cooperating relationship and
of several major countries. As such, there CMRL, an equal equity holding joint align the goals of both organizations as they
will be a tremendous demand for the venture of the Government of India and the pertain to metro rail projects and
development of urban infrastructure in Government of Tamil Nadu, is imple- specifically to the geotechnical, soil
addition to the growing need to develop menting the Chennai Metro Rail Project consolidation and deep foundation scope of
industrial infrastructure, highways, (www.chennaimetrorail.org). Following those projects. CMRL is also looking
railways, airports, seaports, etc. This a design-build approach, Phase 1 of the forward to DFI to facilitate a training
implies growing challenges for the people, project comprises two metro line corridors program for the foundation equipment
for local and central governments, and, at totaling about 44 km (27 mi) with 20 operators and contractors’ field personnel
the same time, immense opportunities for underground stations and 16 above- after award of contracts for Phase 2.
the construction industry not only in India ground stations and is almost complete.
but also the entire world. It is not an According to discussions with CMRL Training Programs
exaggeration to predict that the Indian officials, they faced several technical and The National Academy of Construction
construction industry is going to occupy contractual challenges during the (NAC) was established at Hyderabad in
theConference
number one position in terms of
banquet execution of Phase 1, which no doubt led 1998 by the State Government. NAC is
volume of work, provided it embraces new to certain innovative approaches. CMRL emerging as an apex body for development
technologies, work practices and trains its has embarked on Phase 2 using the design- of all types of construction resources,
manpower in a planned manner. bid-build project delivery method. Phase 2 technologies and methodologies for fast-
Realizing this, the team at DFI of India comprises 3 corridors totaling about 104 track completion of projects. It is registered
has switched gears to focus on the twin km (65 mi) with 104 stations, where more as a society and incorporated as a public
initiatives of technologies implementation than 80 percent of the work is expected to charitable institution. It is managed by a
and training while paying due attention to be underground. The estimated cost of board of governors with the honorable
the continuing efforts in the dissemination Phase 2 is about INR 80,000 Crores chief minister of Telangana as the chair
of knowledge through seminars and (US $11.43 billion). Phase 2 is estimated to (www.nac.edu.in). Discussions are
conferences. Regular discussions are be completed and opened by 2028. continuing with the director general of
taking place among active members of DFI Geotechnical site investigations are NAC, K. Bikshapati, on developing a
of India to develop strategies for soliciting underway and design consultants are suitable program for starting training to
support from all the stakeholders in the being appointed. develop laboratory and field technicians
deep foundation and construction CMRL preferred to have an expert for geotechnical site investigations and for
industries in India. As a part of the international group to guide CMRL in the training piling rig operators. DFI of India
strategy, visits to the offices of each specialist area of foundations and has formed a Subsurface Characterization
stakeholder are being organized for underground construction during the Committee to develop a training syllabus,
making presentations about DFI of India. execution of Phase 2. DFI and DFI of India modules and programs. Efforts are ongoing
I am glad to report that this approach suggested that they could explore the to get the training started for lab and field
recently started showing results, possibility of forming an international technicians in 2019.
The other important initiative being rabarthy, managing director of Soilmec Infrastructure Development in India,
undertaken by DFI of India — CFA pile India, who confirmed the availability of a which took place November 15-17 at the
technology implementation — is making CFA kit. The installation and testing of CFA Indian Institute of Technology (IIT)
slow but steady progress. The pile design piles is targeted to be achieved in February- Gandhinagar, near Ahmedabad, Gujarat.
and installation manual for the test trial is March 2019. Photos of the event and access to
ready and efforts are on to mobilize the A highlight of the year was our annual conference proceedings are available at
equipment and other resources. We offer conference, India 2018, 8th Conference on www.dfi.org/india2018. (See article on
our sincerest thanks to Sanjoy Chak- Deep Foundation Technologies for page 23)
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Tom Richards, Jr., P.E., D.GE: Giving to the Industry on Many Levels
It is often said that a person is defined by on the Post Tensioning Institute’s Rock and
what he does, and not by what he says. In Anchor Committee and the ASCE Grouting
the case of DFI Trustee Tom Richards, we Committee. He is currently serving his
have someone who has always done both. second three-year term as a trustee of DFI’s
He can be counted on to follow through on Board, ably carrying on the tradition of
every commitment. This applies to being a Nicholson Construction’s past president,
widely-recognized and respected geotech- Pete Nicholson, a stalwart DFI member since
nical engineer and a “can-do, will-do” DFI’s founding as well as a DFI past trustee.
contributor to professional organizations Clearly, the list of Richards’s extensive
to which he lends his considerable talents. engagement in industry affairs provides
testimony as to how his commitment to
The Beginning and Today helping advance the deep foundations
As to how his personal geotechnical industry is defined.
engineering template was formed didn’t
necessarily start out as initially planned. Most Challenging Projects
While in junior high and high school, When asked about his most challenging
Richards really enjoyed his drafting classes and interesting jobs, Richards rattled off an
and thought that he wanted to be an impressive number of projects that
architect. However, while in a pre-college geotechnical and construction projects involved designing and installing anchors,
architect class, one he felt would be helpful throughout the U.S. Richards tells us that grouting under difficult conditions for
to his future career, he witnessed a live one of the things that he enjoys about tunnels and dams, and large soil-sensitive
model unceremoniously “drop her robe” working at Nicholson the most is that “even slurry wall construction.
showing how much art there was in after 30 years I learn something new every However, the most memorable of all of
architecture. Being a young man (17) of day. I discover information about varying the situations in which he found himself was
principle, he found that experience to be a market projects, new techniques and being five blocks northwest of New York
bit unsettling. It was at that point he geology about which I was not conversant. City’s twin towers at 8:45 a.m. on September
decided that perhaps engineering would I learn about customers, equipment and 11, 2001. Being this close to the event and,
provide a more comfortable context for his analytical tools. I also love that we are later, being on the Nicholson team that was
interest in building things. Architecture’s actually building things, and not just tasked with returning to the site to test the
loss was geotechnical engineering’s gain. conducting studies. We see real results, recovery anchors, are experiences that are
Soon after graduating from the even though sometimes they are not what indelibly imprinted in Richards’ psyche. In
University of Pittsburgh in 1985 with a we had hoped for.” some ways, going back to the site had a
degree in civil engineering, he began his healing effect on Richards. Under these
geotechnical engineering career at GAI Consummate Volunteer professional circumstances he was required
Consultants. In 1988 he joined Nicholson Richards has generously lent his expertise to to dispassionately deal with the task of first
Construction Company in Cuddy, Pa. He a wide variety of important industry research stabilizing and, ultimately, the rebuilding of
has been with Nicholson ever since. He projects conducted by DFI, ADSC and the what had once been two of the world’s most
currently holds the title of chief engineer. FHWA. He is a frequent presenter at iconic structures. Richards offers that having
Over the years Richards has amassed industry seminars and technical confer- been so engaged “shows the human aspects
extensive experience in all aspects of ences. His committee service includes being of geotechnical construction.”
geotechnical construction. He is widely past chair of DFI’s Micropile Committee and To this day Richards has difficulty
acknowledged as being an expert in the its Tiebacks and Soil Nails Commmittee. In describing what he felt at that tragic
field of micropile and anchor design and addition, he has been active in ADSC, where moment. Being a man of faith helped him
construction. In this capacity he has led the he was the chair of its Industry Advancement cope with dealing with the tragedy that he
design and testing of hundreds of Fund Task Force for Micropiles and its Geo- experienced up close and personal.
technically challenging and innovative Support Committee. Add to these his service
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FEATURE ARTICLE
AUTHORS Ed O’Malley, P.E., GeoStructures, Inc., and Mike Pockoski, P.E., Geopier Foundation Company
layer of medium dense-to-dense sand about 47 lb/cu ft (7.4 kN/cu m). Based on
Geology and Subsurface
with SPT N-values ranging from 13 to the presence of this highly-compressible
Conditions 64 blows/ft. Below the alluvial sands were layer, it was determined that about 18 to
During the geotechnical exploration, GTA relatively stiff clays of the Potomac 24 in (46 to 61 cm) of settlement would
identified several unique soil conditions Formation. Groundwater was encountered occur due to the compression of the soft
that would affect the project delivery. The at depths ranging from 2 to 10 ft (0.6 to soils when subjected to the applied loading
geotechnical investigation revealed that 3 m) below the existing ground surface. imposed by the grade-raise fill. GTA
soil conditions consisted of 4 to 19 ft (1.2 to The presence of the very soft-to-soft estimated that the total settlement would
5.8 m) of loose, poorly graded, silty sand, organic layer increased the complexity of occur between 4 and 10 years without the
sandy silt and lean clay fill, which the project dramatically, primarily due to use of vertical drains.
contained varying amounts of concrete the project’s grading requirements, which The fast-track construction schedule
rubble, bricks, glass, wood and slag. required 2 to 8 ft (0.6 to 2.4 m) of grade- did not allow for the time required for
Underlying the fill was a 5 to 15 ft (1.5 to raise fill placement across the building pad. traditional surcharge preloading methods
4.6 m) layer of very soft-to-soft organic silt The results of laboratory testing indi- to be utilized. In addition, the variable
and elastic silt with SPT N-values ranging cated that the organic silts (OH) had liquid uncontrolled fill and soft, compressible soil
from weight of hammer (WHO) to limit moisture contents (wLL) ranging from would not support the high column loads
4 blows/ft (blows/0.3 m). Below this soft 104% to 130%, natural moisture contents required by the long-span construction of
layer was an 8 to 15 ft (2.4 to 4.6 m) thick (wc ) about 96% and dry unit weights (ᵞdry) of the facility. The designers provided specific
Generalized subsurface profile recommendations for different foundation
alternatives: pipe piles, precast concrete
piles, timber piles, auger cast-in-place
piles, rammed aggregate piers and
controlled modulus columns.
Liquefaction Mitigation
The project site was a new power
generation facility in Memphis, Tenn.,
which is seismically active and near the
New Madrid seismic zone. A separate
liquefaction study for the site indicated that
a magnitude M7.7 earthquake with a peak
ground acceleration (PGA) of 0.55g should
be considered in the final facility design. General layout of the facilities with design bearing pressures
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FEATURE ARTICLE
AUTHORS Nina F. Carney, P.E., Sarah K. Ramp, P.E., and Dylan P. Davis, Menard USA
ft (El. -3.7 m), a stiff silt / clay to El. -24.9 ft Soil properties of the in-situ soil
(El. -7.6 m) on the south and El. -29.9 ft (El.
-9.1 m) on the north, underlain by the stiff The various working pad elevations working pad elevation. Then, analyses were
silt/clay bearing layer. The sandy fill was presented an operational challenge since performed at the locations of the maximum
only present in certain areas across the site minimum slopes had to be maintained for and minimum applied load, and interpola-
and much of that fill was excavated for the rig accessibility and stability. The slopes tion was used to estimate the performance
construction of the CSEs, leaving the soft also presented a design challenge because of the intermediate loading conditions.
clayey soils close to the surface. the elevations of the working pad directly Finite element software, Plaxis, was used
influenced the elevations of the load to estimate the load distribution between
Ground Improvement Design transfer pad (LTP) and, thus, the geometry the rigid inclusions and the soil and to
The design of the rigid inclusions evaluated of the axisymmetric finite element models. estimate the post-construction settlement of
the soil-structure interaction (SSI) along The majority of the interchange site will be the rigid inclusion system. For this analysis,
the length of the elements, the performance raised to a higher elevation than the existing the rigid inclusion-reinforced soils and LTP
of the LTP at the top of the inclusion and grade, though the amount of fill placed and were simulated with axisymmetric unit cell
the load carrying capacity of the rigid working elevations vary across the site. models in Plaxis. Cohesive soils were
inclusion below its neutral axis (i.e., point Due to the many possible design and modeled as undrained soils and granular
of maximum load). Finally, the design loading scenarios, the changes in the eleva- soils were modeled as drained. All soils used
assumptions were compared to the tion of the working pad were the starting the hardening soil material model. The rigid
measured settlement data to verify that the point for the design of the CSEs. Models inclusion was modeled as a soil volume with
rigid inclusions performed as designed. were constructed for each continuous linear-elastic properties.
Installation of a rigid inclusion close to active highway construction and the long term, and,
therefore, the measured settlements reflect
the combined “during-construction” and
“post-construction” movements. At the
time this article was written, Contract 2 was
still being executed and the walls were still
under construction; therefore, not all of the
walls are presented in the settlement data.
The total settlement did not readily allow
differentiation of the components
contributing to the total settlement; for
example, of the 3.5 in (8.9 cm) of total
allowable settlement, one could not
differentiate that 2.5 in (6.4 cm) of
settlement may have occurred “during-
construction” while only 1.0 in (2.5 cm)
may have occurred “post-construction.”
Nina Carney, P.E., is a design engineer at Menard and specializes in the design of various ground improvement techniques and provides construction support. She has a
B.S. in physics from Allegheny College, a B.S. in civil and environmental engineering from the University of Massachusetts, Lowell, and an M.S. in civil and
environmental engineering from Carnegie Mellon University.
Sarah Ramp, P.E., is a senior design engineer at Menard and is responsible for designing ground improvement solutions for multiple industries, including
transportation, federal, industrial, ports and general building projects. She assists the construction teams by providing a high-level, quality control review during the
construction phase of projects. Ramp has a B.S. and an M.S. in civil and environmental engineering from Carnegie Mellon University.
Dylan Davis is a project manager at Menard and is responsible for the planning and execution of ground improvement projects. He has a B.S. in mathematics from
Waynesburg University, as part of a 3/2 dual degree engineering program, and a B.S. in civil and environmental engineering with a certificate in construction
management from the University of Pittsburgh.
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MARY ELLEN BRUCE LARGE, P.E., D.GE, DIRECTOR OF TECHNICAL ACTIVITIES
TECHNICAL ACTIVITIES
Huff succeeds Morgan NeSmith, P.E., of new chair of the DFI Driven Pile
Berkel and Company Contractors as the Committee. She succeeds Benjamin Vance
chair of DFI’s Augered Cast-in-Place Pile of Strata Geotech. We are grateful for
Committee. We extend our gratitude to Vance’s leadership of the committee and
NeSmith for his successful tenure as chair wish him continued success. Cunningham
and are pleased that he has continued his received her M.A. in human resources and
commitment to DFI by serving as a trustee. M.B.A. in organizational development
Huff is a design engineer/project from Webster University and a B.A. from
manager and estimator for Goettle in Penn State University in Middle Eastern
Cincinnati, Ohio, where his responsi- Studies. In her position at ICE, she has
bilities include engineering design, K e n t u c k y, w h i l e p i t c h i n g f o r t h e h e l p e d t h e c o m p a n y g a i n s t ro n g
estimating, project management and university’s D1 baseball team. Huff is a recognition in the construction industry,
relationship building. His areas of expertise member of DFI, ADSC, PDCA and a former particularly in technology use and
include augered cast-in-place piles, drilled chair of the Cincinnati Section of the ASCE advocacy. Cunningham has actively
displacement piles, micropiles, caissons Geotechnical Group. supported the driven pile industry through
and tied back earth retention systems. He Cunningham, marketing and brand her involvement as the secretary of the
obtained his B.S. and M.S. degrees in civil communications director at ICE in PDCA executive board and serving on its
engineering from the University of Matthews, N.C., has been appointed as the Communications Committee.
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L E G A L LY SPEAKING
Conference Highlights*
n DFI Technical Committee Meetings n Osterberg Memorial Lecture
n WiDF Networking Reception n Presentation of the Ben C. Gerwick Award for
n Exhibit Hall with Over 70 Manufacturers, Innovation in the Design and Construction of
Suppliers and Service Providers Marine Foundation
www.dfi.org/SuperPile19
*Program subject to change.
PEOPLE & COMPANIES
Ben Dutton retired from 2018, at the invitation of Prof. Vernon communities. Each recipient will be
Equipment Corporation of Schaefer, P.E., James M. Hoover Professor profiled in more detail in the February
America (ECA) in Decem- of Geotechnical Engineering at Iowa State 2019 issue of ENR MidAtlantic.
ber 2018 after more than U n i v e r s i t y ’s D e p a r t m e n t o f C i v i l ,
43 years. His large person- C o n s t r u c t i o n a n d E n v i ro n m e n t a l Andrew Owen joined the board McMillen
ality and commitment to Engineering. The lecture highlighted how Jacobs in October 2018 as a principal in the
serving others have left a mark throughout mentoring can develop technical and Melbourne office and also serves as the
the global foundation industry. Dutton p ro f e s s i o n a l n e t w o r k s a n d c a re e r office manager. He has more than 34 years
started as a sales engineer at ECA in 1975 advancement and outlined a strategy for of experience specializing in commercial
and quickly advanced to the role of seeking, recognizing and participating in and operational project planning,
Philadelphia Branch Manager at age 29. He mentoring activities and network construction estimating, performance
spent many years as Executive Vice development. The lecture reviewed Large’s management, and cost analysis. Owen has
President of Sales and Marketing before personal experiences as a geotechnical managed multidisciplinary teams and
eventually being promoted to President. engineer, owner of a women-owned m o b i l i z e d r e s o u rc e s o n o v e r s e a s
Although stationed in ECA’s Philadelphia geotechnical consultancy, and advisor for assignments including public-private
office, his influence extended from the U.S. the DFI Women in Deep Foundations partnership projects. He has been a key
to Canada and to Europe, as the firm Committee. The presentation can be found player in the design management for North
strategically expanded products, manufac- at www.dfi.org/commhome.asp?WIDF. West Rail Link, KVMRT projects, and Doha
turers, and markets. The peak of his impact Metro Tenders for Red and Green Lines.
came in the mid-1990s when he worked The Ougan Group Having worked for both contractors and
with Roy Kern, CEO of ECA, to orchestrate announced that Joe design teams, he has a comprehensive
the firm’s expansion into the international Patterson has joined the understanding of practical construction
drilling market. Dutton’s industry accom- firm as senior marketing techniques and the constructability of
plishments include serving as president of manager. He is overseeing major projects. Owen received an H.N.C.
the board of directors of the Delaware Valley the group’s international degree in civil engineering (structures) at
Associated Equipment Distributors, and marketing campaign with a focus on Wolverhampton Polytechnic while working
associate members chair and member of the promoting products and establishing in the planning and estimating department
executive committee of the International dealers in North, Central and South of a tunneling company. He later went on to
Association of Foundation Drilling (ADSC). America. Patterson has a long history in the obtain his M.B.A. from North Staffordshire
He was a charter member of the DFI and deep foundations industry, where he was University while gaining experience in
remained active over many years. In associate members chair and member of the estimating and business development in the
addition, Dutton was active with other executive committee and board of directors construction industry.
associations including PDCA, Associated of ADSC. During the past 20 years, he
Pennsylvania Constructors, and Utility and promoted specialty drilling, education and Joe Savarese, piling equipment specialist
Transportation Contractors of New Jersey. training in North and South America. He for DFI member company CZM Foun-
will use his knowledge and experience to dation Equipment, was appointed a new
g u i d e t h e O u g a n G ro u p w i t h i t s board member of the ADSC Northeast
introduction of the Super Cell bi-directional Chapter at its annual meeting in November
load cell and Chinese-manufactured 2018. At the meeting, 11 new board mem-
drilling equipment from Canada to Chile. bers were chosen and installed to serve.
www.panamerican2019mexico.com
info@panamerican2019mexico.com
GEOTECHNICAL ENGINEERING
Registration
www.ecodsa.com.mx/BookingPanamericano.html
Technical topics
Topic1. Laboratory and in situ testing Topic 11. Embankments and tailings dams
Topic 2. Analytical and physical modelling in geotechnics Topic 12. Soils dynamics and earthquake engineering
Topic 3. Numerical modelling in geotechnics Topic 13. Ground improvement
Topic 4. Unsaturated soils Topic 14. Sustainability and geoenvironment
Topic 5. Soft soils Topic 15. Preservation of historic sites
Topic 6. Foundations and retaining structures Topic 16. Forensics engineering
Topic 7. Excavations and tunnels Topic 17. Rock mechanics
Topic 8. Offshore Geotechnics Topic 18. Education
Topic 9. Transportation in geotechnics Topic 19. Energy geotechnics
Topic 10. Natural hazards
International Society for Soil Mechanics Sociedad Mexicana de Ingeniería Geotécnica
and Geotechnical Engineering Mexican Society of Geotechnical Engineering
Preconference courses
PC1 Anchors design, construction and testing
PC2 RCC Dams
PC3 Energy geotechnics: from the basics to the practice
PC4 Flexible pavement design, mechanistic empirical approach
PC5 In situ testing
PC6 Advanced micropile design and construction
PC7 New seismic design criteria for foundations and embankments in Mexico
PC8 Numerical modelling in geotechnics
PC9 Risk analysis and reliability in geotechnics
PC10 Rock excavations
PC11 Soil stabilization with lime
Registration fees
From October 16th to the PANAMERICAN 2019 $600 From October 16th to the PANAMERICAN 2019 $660
Notes
Cooperating Organizations
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106ADV/Novembre 7,5"x4.885".indd
• DEEP FOUNDATIONS 1
• JAN/FEB 2019 16/11/18 15:06
REGISTRATION NOW OPEN!
GEO-CONGRESS 2019
8th International Conference on Case Histories in Geotechnical Engineering
Philadelphia, Pennsylvania | March 24-27
www.geocongress.org
N
U
DFI ST
EP FO
ITUTE
Hawthorne, NJ 07506 USA
DE
Papers are solicited on topics relating to deep foundations design and construction as suggested below. Papers on innovations and
advancements that focus on a safe and sustainable future with respect to technology, safety, equipment, and workforce are specifically
encouraged for this year’s competition.
• Crawl, Walk, Run: Improving Future Practice • The Future of Urban Development/Redevelopment
• Developments in Safe Geo- Construction • The Future of Work: Progress in Our Industry
• The Digital Future • 21st Century Infrastructure Needs
• Efficient Deep Foundations, Earth Retention Systems and • Other Topics in Deep Foundations
Ground Improvements
Please Note:
• Submit abstracts at https://tinyurl.com/DFIStudent2019.
• Student must be enrolled in an accredited college or university in an undergraduate or graduate program in the field of
engineering/construction/geological sciences.
• Paper must be based on student’s own work and be presented in their own writing. Advisers may be acknowledged on the
paper but not serve as co-author for this competition.
• Multiple students may co-author a single paper submission for the competition but will share the prize should their paper be
deemed the winner or runner-up.
• View samples of past winning student papers.
• Contact events@dfi.org or (973) 423-4030 with questions.
Deep Foundations Institute is a not-for-profit association of contractors, engineers, manufacturers, suppliers, owners and academia
that promotes understanding and advancement of the deep foundations and excavations construction industry through conferences,
publications, and community. The DFI Educational Trust is an independent, non-profit, charitable foundation established by DFI in
2005. It promotes awareness of career opportunities available in the deep foundations construction industry and provides financial
assistance for the education of high school and college students pursuing one of these careers.