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PLUMBING

SPECIFICATION

CONSTRUCTION OF A LEVEL 1 HOSPITAL,


FELIPE ABRIGO MEMORIAL HOSPITAL (FAMH)
Guiuan, Eastern Samar
TABLE OF CONTENTS

Section 1 - Common Work Results for Plumbing

Section 2 - Common Motor Requirements for Plumbing


Equipment

Section 3 - Expansion Fittings and Loops for Plumbing


Piping

Section 4 - Meters and Gauges for Plumbing

Section 5 - General-Duty Valves for Plumbing Piping

Section 6 - Hangers and Support for Plumbing Piping and


Equipment

Section 7 - Vibration and Seismic Controls for Plumbing


Piping and Equipment

Section 8 - Identification for Plumbing Piping and


Equipment

Section 9 - Plumbing Piping Insulation

Section 10 - Commissioning of Plumbing

Section 11 - Plumbing Piping and Accessories

Section 12 - Domestic Water Piping

Section 13 - Domestic Water Piping Specialties

Section 14 - Domestic Water Pumps

Section 15 - Elevated, Potable-Water Storage Tanks

Section 16 - Sanitary Waste and Vent Piping

Section 17 - Sanitary Waste Piping Specialties

Section 18 - Sanitary Waste Interceptors

Section 19 - Storm Drainage

Section 20 - Storm Drainage Piping

Section 21 - Storm drainage Piping Specialties

Section 22 - Sump Pumps


SECTION 1
COMMON WORK RESULTS FOR PLUMBING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS


A. Drawings and general provisions of the Contract, including General and
Supplementary
Conditions and Specification Sections, apply to this Section.

1.2 SUMMARY
A. This Section includes the following:
1. Piping materials and installation instructions common to most piping systems.
2. Mechanical sleeve seals.
3. Sleeves.
4. Escutcheons.
5. Plumbing demolition.
6. Equipment installation requirements common to equipment sections.
7. Painting and finishing.
8. Supports and anchorages.

1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms,
furred spaces, pipe chases, unheated spaces immediately below roof, spaces above
ceiling, unexcavated spaces, crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished
occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor
ambient temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical
contact by
building occupants. Examples include above ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather
conditions and physical contact by building occupants but subject to outdoor ambient
temperatures. Examples include installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. ABS: Acrylonitrile-butadiene-styrene plastic.
2. CPVC: Chlorinated polyvinyl chloride plastic.
3. PE: Polyethylene plastic.
4. PVC: Polyvinyl chloride plastic.
5. HDPE: High density polyethylene plastic.
G. The following are industry abbreviations for rubber materials:
1. EPDM: Ethylene-propylene-diene terpolymer rubber.
2. NBR: Acrylonitrile-butadiene rubber.22 November 2011 22 05 00 - 2 CAI
10157.000

1.4 SUBMITTALS
A. Product Data: For the following:
1. Transition fittings.
2. Mechanical sleeve seals.
3. Escutcheons.

B. Welding certificates.

1.5 QUALITY ASSURANCE


A. Steel Support Welding: Qualify processes and operators according to AWS D1.1,
"Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and
Pressure
C. Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding processes
involved and that certification is current.
D. Electrical Characteristics for Plumbing Equipment: Equipment of higher electrical
characteristics may be furnished provided such proposed equipment is approved in
writing and connecting electrical services, circuit breakers, and conduit sizes are
appropriately modified. If minimum energy ratings or efficiencies are specified,
equipment shall comply with requirements.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through
shipping, storage, and handling to prevent pipe end damage and to prevent entrance of
dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and
bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during
progress of construction, to allow for plumbing installations.
B. Coordinate installation of required supporting devices and set sleeves in poured-in-
place concrete and other structural components as they are constructed.
C. Coordinate requirements for access panels and doors for plumbing items requiring
access that are concealed behind finished surfaces. Access panels and doors are
specified in Section "Access Doors and Frames."

1.8 SCHEDULE OF WORK


A. Cooperate in establishing the project schedule and perform the work under this
Division to insure meeting scheduled dates and avoid delaying any other Contractor.
B. Since the existing buildings will continue in use throughout the construction period,
carry out the work under this Division in such a manner as to minimize disturbance to
the occupants.
C. Any work involving a service suspension shall be scheduled in advance with the
Owner. Obtain written approval from the Owner when interruption of services is
unavoidable.
D. Perform no work in any building which would interfere with its use during normal hours
of occupancy, unless special permission is granted by the Owner. Included are
operations which would cause objectionable noise or service interruptions.
E. Should it be necessary to perform certain operations on an "overtime" basis in order to
avoid interruption of normal building usage, include the costs of such overtime in the
Contract amount.

1.9 TEMPORARY SERVICES


A. Provide all necessary temporary services as required for continuing operations.

PART 2 - PRODUCTS

2.1 MANUFACTURERS
A. In other Part 2 articles where sub-paragraph titles below introduce lists, the following
requirements apply for product selection:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers
2. offering products that may be incorporated into the Work include, but are not
limited to,
3. the manufacturers specified.
4. Manufacturers: Subject to compliance with requirements, provide products by the
5. manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual piping Sections for pipe, tube, and fitting materials and joining
methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.

2.3 JOINING MATERIALS


A. Refer to individual piping Sections for special joining materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping
system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, 3 mm maximum thickness unless
thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, 3 mm thick, unless otherwise indicated; and full-
face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux
according to ASTM B 813.
E. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for
wall thickness and chemical analysis of steel pipe being welded.

2.4 MECHANICAL SLEEVE SEALS


A. Description: Modular sealing element unit, designed for field assembly, to fill annular
space between pipe and sleeve.
1. Available Manufacturers:
a. Metraflex Co.
b. Pipeline Seal and Insulator, Inc.
2. Sealing Elements: EPDM interlocking links shaped to fit surface of pipe. Include
type and number required for pipe material and size of pipe.
3. Pressure Plates: Carbon steel. Include two for each sealing element.
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of
length required to secure pressure plates to sealing elements. Include one for
each sealing element.
2.5 SLEEVES
A. Black Iron Steel Pipe: 0.6 mm minimum thickness; round tube closed with welded
longitudinal joint.
B. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain ends.
C. Black Iron: Cast or fabricated "wall pipe" equivalent to ductile-iron pressure pipe, with
plain ends and integral waterstop, unless otherwise indicated.
D. Stack Sleeve Fittings: Manufactured, black-iron sleeve with integral clamping flange.
Include clamping ring and bolts and nuts for membrane flashing.
1. Underdeck Clamp: Clamping ring with set screws.
2.6 ESCUTCHEONS
A. Description: Manufactured wall and ceiling escutcheons and floor plates, with an ID to
closely
fit around pipe, tube, and insulation of insulated piping and an OD that completely
covers
opening.
B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass with polished chrome-
plated
finish.
C. One-Piece, Cast-Brass Type: With set screw.
2. Finish: Polished chrome-plated.
D. Split-Casting, Cast-Brass Type: With concealed hinge and set screw.
1. Finish: Polished chrome-plated.
E. One-Piece, Stamped-Steel Type: With set screw and chrome-plated finish.
F. Split-Plate, Stamped-Steel Type: With concealed hinge, set screw, and chrome-plated
finish.
G. One-Piece, Floor-Plate Type: Cast-iron floor plate.
H. Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set screw.

PART 3 - EXECUTION

3.1 PLUMBING DEMOLITION


A. Refer to Section "Cutting and Patching" and Section "Selective Structure Demolition"
for general demolition requirements and procedures.
B. Disconnect, demolish, and remove plumbing systems, equipment, and components
indicated to be removed.
1. Piping to Be Removed: Remove portion of piping indicated to be removed and
cap or plug remaining piping with same or compatible piping material
2. Piping to Be Abandoned in Place: Drain piping and cap or plug piping with same
or compatible piping material.
3. Equipment to Be Removed: Disconnect and cap services and remove equipment.
4. Equipment to Be Removed and Reinstalled: Disconnect and cap services and
remove, clean, and store equipment; when appropriate, reinstall, reconnect, and
make equipment operational.
5. Equipment to Be Removed and Salvaged: Disconnect and cap services and
remove equipment and deliver to Owner.
C. If pipe, insulation, or equipment to remain is damaged in appearance or is
unserviceable, remove damaged or unserviceable portions and replace with new
products of equal capacity and quality.
3.2 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division Sections specifying
piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement of
piping systems. Indicated locations and arrangements were used to size pipe and
calculate friction loss, expansion, pump sizing, and other design considerations. Install
piping as indicated unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and except in
equipment rooms and service areas.
D. Install piping indicated to be exposed and piping in equipment rooms and service areas
at right angles or parallel to building walls. Diagonal runs are prohibited unless
specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for ceiling panel
removal.
F. Install piping to permit valve servicing.
G. Install piping at indicated slopes.
H. Install piping free of sags and bends.
I. Install fittings for changes in direction and branch connections.
J. Install piping to allow application of insulation.
K. Select system components with pressure rating equal to or greater than system
operating pressure.
L. Install escutcheons for penetrations of walls, ceilings, and floors according to the
following:
1. New Piping:
a. Piping with Fitting or Sleeve Protruding from Wall: One-piece, deep-pattern
type.
b. Chrome-Plated Piping: One-piece, cast-brass type with polished chrome-plated
finish.
c. Insulated Piping: One-piece, stamped-steel type with spring clips.
d. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One-piece,
castbrass type with polished chrome-plated finish.
e. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One-piece,
stamped-steel type
f. Bare Piping at Ceiling Penetrations in Finished Spaces: One-piece, cast-brass
type with polished chrome-plated finish.
g. Bare Piping at Ceiling Penetrations in Finished Spaces: One-piece, stamped-
steel type and set screw.
h. Bare Piping in Unfinished Service Spaces: One-piece, cast-brass type with
polished chrome-plated finish.
i. Bare Piping in Unfinished Service Spaces: One-piece, stamped-steel type with
concealed hinge and set screw.
j. Bare Piping in Equipment Rooms: One-piece, cast-brass type.
k. Bare Piping in Equipment Rooms: One-piece, stamped-steel type with set
screw.
l. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece, floor-plate
type.
2. Existing Piping: Use the following:
a. Chrome-Plated Piping: Split-casting, cast-brass type with chrome-plated finish.
b. Insulated Piping: Split-plate, stamped-steel type with concealed hinge and
spring clips.
c. Bare Piping at Wall and Floor Penetrations in Finished Spaces: Split-casting,
castbrass type with chrome-plated finish.
d. Bare Piping at Wall and Floor Penetrations in Finished Spaces: Split-plate,
stamped-steel type with concealed hinge and spring clips.
e. Bare Piping at Ceiling Penetrations in Finished Spaces: Split-casting, cast-
brass type with chrome-plated finish.
f. Bare Piping at Ceiling Penetrations in Finished Spaces: Split-plate, stamped-
steel type with concealed hinge and set screw.
g. Bare Piping in Unfinished Service Spaces: Split-casting, cast-brass type with
polished chrome-plated finish.
h. Bare Piping in Unfinished Service Spaces: Split-plate, stamped-steel type with
concealed hinge and set screw or spring clips.
i. Bare Piping in Equipment Rooms: Split-casting, cast-brass type.
j. Bare Piping in Equipment Rooms: Split-plate, stamped-steel type with set
screw or spring clips.
k. Bare Piping at Floor Penetrations in Equipment Rooms: Split-casting, floor-
plate type.
M. Sleeves are not required for core-drilled holes.
N. Permanent sleeves are not required for holes formed by removable PE sleeves.
O. Install sleeves for pipes passing through concrete and masonry walls and concrete
floor and roof slabs.
P. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board
partitions, and concrete floor and roof slabs.
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or
other wet areas 50 mm above finished floor level. Extend cast-iron sleeve
fittings below floor slab as required to secure clamping ring if ring is specified.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide 6.5 mm annular clear space
between sleeve and pipe or pipe insulation. Use the following sleeve materials:
a. Steel Pipe Sleeves: For pipes smaller than 150 mm.
b. Steel Sheet Sleeves: For pipes 150 mm and larger, penetrating gypsum-board
partitions.
c. Stack Sleeve Fittings: For pipes penetrating floors with membrane
waterproofing.
d. Secure flashing between clamping flanges. Install section of cast-iron soil pipe
to extend sleeve to 50 mm above finished floor level. Refer to Division 07
Section "Sheet Metal Flashing and Trim" for flashing.
1) Seal space outside of sleeve fittings with grout.
4. Except for underground wall penetrations, seal annular space between sleeve and
pipe or pipe insulation, using joint sealants appropriate for size, depth, and
location of joint. Refer to Section "Joint Sealants" for materials and installation.
Q. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings,
and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to
Division 07 Section "Penetration Firestopping" for materials.
R. Verify final equipment locations for roughing-in.

S. Refer to equipment specifications in other Sections of these Specifications for


roughing-in requirements.

3.3 PIPING JOINT CONSTRUCTION


A. Join pipe and fittings according to the following requirements and Sections specifying
piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before
assembly.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated,
to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube
Handbook," using lead-free solder alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and
Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS
A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1.
Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs
and restore full ID. Join pipe fittings and valves as follows:
1. Apply appropriate tape or thread compound to external pipe threads unless dry
seal threading is specified.
2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded
or damaged. Do not use pipe sections that have cracked or open welds.
G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes
and welding operators according to Part 1 "Quality Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for
service application. Install gasket concentrically positioned. Use suitable lubricants on
bolt threads.
I. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and
fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and
solvent cements.
2. ABS Piping: Join according to ASTM D 2235 and ASTM D 2661 Appendixes.
3. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.22
4. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe and PVC
socket fittings according to ASTM D 2672. Join other-than-schedule-number PVC
pipe and socket fittings according to ASTM D 2855.
5. PVC Non-pressure Piping: Join according to ASTM D 2855.
6. PVC to ABS Non-pressure Transition Fittings: Join according to ASTM D 3138
Appendix.
J. Plastic Pressure Piping Gasketed Joints: Join according to ASTM D 3139.
K. Plastic Non-pressure Piping Gasketed Joints: Join according to ASTM D 3212.
L. PE Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with clean
cloth or paper towels. Join according to ASTM D 2657.
1. Plain-End Pipe and Fittings: Use butt fusion.
2. Plain-End Pipe and Socket Fittings: Use socket fusion.
M. Fiberglass Bonded Joints: Prepare pipe ends and fittings, apply adhesive, and join
according to
pipe manufacturer's written instructions.

3.4 PIPING CONNECTIONS


A. Make connections according to the following, unless otherwise indicated:
1. Install unions, in piping 50 mm and smaller, adjacent to each valve and at final
connection to each piece of equipment.
2. Install flanges, in piping 65 mm and larger, adjacent to flanged valves and at final
connection to each piece of equipment.
3. Dry Piping Systems: Install dielectric unions and flanges to connect piping materials of
dissimilar metals.
4. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping
materials of dissimilar metals.

3.5 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS


A. Install equipment to allow maximum possible headroom unless specific mounting
heights are not indicated.
B. Install equipment level and plumb, parallel and perpendicular to other building systems
and components in exposed interior spaces, unless otherwise indicated.
C. Install plumbing equipment to facilitate service, maintenance, and repair or
replacement of components. Connect equipment for ease of disconnecting, with
minimum interference to other installations. Extend grease fittings to accessible
locations.
D. Install equipment to allow right of way for piping installed at required slope.
3.6 PAINTING
A. Painting of plumbing systems, equipment, and components is specified in Sections
"Interior Painting" and "Exterior Painting."
B. Damage and Touchup: Repair marred and damaged factory-painted finishes with
materials and procedures to match original factory finish.

END OF SECTION
SECTION 2
COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT

PART 1 - GENERAL

A. SUMMARY
1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.
2. Section Includes:

 Single phase electric motors.

 Three phase electric motors.


B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.
2. AFBMA 9 - Load Ratings and Fatigue Life for Ball Bearings.
3. AFBMA 11 - Load Ratings and Fatigue Life for Roller Bearings.
4. IEEE 112 - Test Procedure for Polyphase Induction Motors and Generators.
5. NEMA MG 1 - Motors and Generators.
6. NFPA 70 - National Electrical Code.
7. Conform to all AFBMA, IEEE, NEMA, NFPA, and California Title 24 standards,
codes, and regulations.
C. SUBMITTALS
1. Pre-Construction Submittals:

 Submit for all equipment prior to ordering or fabrication. No deviations from the
submittals as approved shall be permitted and materials purchased prior to
approval shall be at the sole risk of the Subcontractor.

 All submittal data shall be the same size for group of information and shall be
bound or in a three-ring binder as appropriate. All information shall be indexed
and tabbed with reference to the specific section of the specification.

 Product Data: Provide wiring diagrams with electrical characteristics and


connection requirements.
 Manufacturer's Installation Instructions: Indicate setting, mechanical
connections, lubrication, and wiring instructions.

 Field reports: Submit hand-written or printed reports indicating operating


conditions after detailed check out of systems prior to construction.
2. Project Record Documents:

 The construction subcontract drawings shall be submitted in "red-line" marked-


up form which the University will use to produce the "as-built".

 Additional shop drawings produced by the subcontractor shall be revised to


show the "as-built" conditions prior to submittal. Submit as-built shop drawings
and copies of all computer files developed for this subcontract.

 Equipment locations: Show actual locations of all system components and


affected equipment including motors, driven equipment, and electrical panels.

 Mounting details: Accurately record mounting details.

 Motor Schedule: Provide an update which includes all connected motors


installed.
3. Operating And Maintenance Data:

 Submit under provisions of Section "Special Procedures".

 Operation Data: Include instructions for safe operating procedures.

 Maintenance Data: Documentation shall include manufacturers model number,


manufacturer's installation instructions, assembly drawings, bearing data
including replacement sizes, lubrication instructions, adjustment procedures,
inspection period, recommended cleaning methods and materials, testing
methods, shaft grounding brush replacement procedures and calibration
tolerances. In the event such manuals are not obtainable from the
manufacturer, it shall be the responsibility of the Subcontractor to compile and
include them. Advertising brochures shall not be used in lieu of the required
technical manuals.

 Include revised schedules for each electrical panel modified for this project.

 Statement of Guarantee including date of termination.


4. Name, address, and phone number of the service representative to be called in the
event of equipment failure.

D. QUALITY ASSURANCE
1. Manufacturer Qualifications: Experienced in manufacturing the products specified
in this Section with minimum five years documented product development, testing,
and manufacturing experience.

E. DELIVERY, STORAGE, AND HANDLING


1. Protect motors stored on site from weather and moisture by maintaining factory
covers and suitable weather-proof covering. For extended outdoor storage,
remove motors from equipment and store separately.

F. SEQUENCING AND SCHEDULING


1. Coordinate installation of motors with other mechanical and electrical systems
equipment being interfaced such as air handling units and motor control centers.

G. WARRANTY
1. Free maintenance services shall be provided by the Subcontractor for one (1) year
after final system acceptance in accordance with Division 01 Section "General
Requirements." These services shall consist of manufacturer's factory-trained
representatives providing emergency repair service with on-site response within 24
hours of call, all test equipment and hardware necessary for maintenance and
repair work and installation of modifications designed to improve system
performance or eliminate known problems or deficiencies.
2. During the warranty period, provide new or revised documentation showing all
changes required to solve system problems.
3. Submit written reports on each service or inspection to the LBNL Project Manager
during the warranty period.

PART 2 - PRODUCTS

A. MANUFACTURERS
1.1. Baldor
Subject to compliance with requirements and as approved by the Architect/Engineer.

2. Dayton
3. General Electric
4. Reliance
5. U.S. Motors
6. Westinghouse
7. Or approved equal

B. GENERAL CONSTRUCTION AND REQUIREMENTS


1. Electrical Service:

 Motors 1.0 KW and smaller: 220 volts, single phase, 60 Hz.

 Motors 1.0 KW and smaller, annual operating hours less than 3,000: 220 volts,
single phase, 60 Hz.
 Motors 1.5 kW and larger, annual operating hours greater than 3,000: 400 volts,
three phase, 60 Hz.

 Motors larger than 1.5 KW: 400 volts, three phase, 60 Hz.
2. Type:

 Single-phase motors shall be split phase, permanent split capacitor, capacitor


start, or capacitor start/capacitor run type as determined by the application.
Shaded pole motors are specifically prohibited.

 Three-phase motors shall be open drip-proof or totally enclosed for indoor dry
locations and shall be totally enclosed for outdoor or other wet locations.

 Motors located in draw-through cooling towers: Totally enclosed weatherproof


epoxy-sealed type.

 Design for continuous operation in 40°C environment.

 Design for temperature rise in accordance with NEMA MG 1 limits for insulation
class, service factor, and motor enclosure type.
3. Visible Nameplate: Indicate manufacturer's name, model number, serial number,
horsepower, voltage, phase, frequency, RPM, full load amps, locked rotor amps or
code, frame size, service factor, power factor, nominal full-load efficiency, bearing
sizes, insulation class, and rated ambient temperature.
4. Wiring Terminations:

 Provide terminal lugs to match branch circuit conductor quantities, sizes, and
materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70,
threaded for conduit.

 For fractional horsepower motors where connection is made directly, provide


threaded conduit connection in end frame.
5. Explosion-Proof Motors: UL approved and labeled for hazard classification, with
over-temperature protection.

C. SINGLE PHASE POWER - SPLIT PHASE MOTORS


1. Starting Torque: Less than 150 percent of full load torque.
2. Starting Current: Less than seven times full load current.
3. Breakdown Torque: Approximately 200 percent of full load torque.
4. Open Drip-proof Enclosure: Class A (50(C temperature rise) insulation, NEMA
Service Factor, prelubricated sleeve or ball bearings.
5. Enclosed Motors: Class A (50(C temperature rise) insulation, 1.0 Service Factor,
prelubricated ball bearings.

D. SINGLE PHASE POWER - PERMANENT-SPLIT CAPACITOR MOTORS


1. Starting Torque: Capable of exceeding one fourth of full load torque.
2. Starting Current: Less than six times full load current.
3. Multiple Speed: Through tapped windings.
4. Open Drip-proof or Enclosed Air Over Enclosure: Class A (50(C temperature rise)
insulation, minimum 1.0 Service Factor, prelubricated sleeve or ball bearings,
automatic reset overload protector.

E. SINGLE PHASE POWER - CAPACITOR START MOTORS


1. Starting Torque: Capable of three times full load torque.
2. Starting Current: Less than five times full load current.
3. Pull-up Torque: Up to 350 percent of full load torque.
4. Breakdown Torque: Approximately 250 percent of full load torque.
5. Capacitor in series with starting winding; provide capacitor-start/capacitor-run
motors with two capacitors in parallel with run capacitor remaining in circuit at
operating speeds.
6. Open Drip-proof Enclosure: Class A (50(C temperature rise) insulation, NEMA
Service Factor (see Section 3.03), prelubricated ball bearings.
7. Enclosed Motors: Class A (50(C temperature rise) insulation, 1.0 Service Factor,
prelubricated ball bearings.

F. THREE PHASE POWER - SQUIRREL CAGE MOTORS


1. Starting Torque: Between 1 and 1-1/2 times full load torque.
2. Starting Current: Less than six times full load current.
3. Power Output, Locked Rotor Torque, Breakdown and Pull Out Torque: NEMA
Design B characteristics.
4. Design, Construction, Testing, and Performance: Conform to NEMA MG 1 for
Design B motors.
5. Insulation: NEMA Class F or better.
6. Testing Procedure: In accordance with IEEE 112B. Load test motors to determine
that they are free from electrical or mechanical defects in compliance with
performance data.
7. Motor Frames: NEMA Standard Frames of steel, aluminum, or cast iron with end
brackets of cast iron or aluminum with steel inserts.
8. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with
plugged provision for relubrication, rated for minimum AFBMA 9, L-10 life of 20,000
hours [L-50 life of 100,000 hours]. Calculate bearing load with NEMA minimum V-
belt pulley with belt center line at end of NEMA standard shaft extension. Stamp
bearing sizes on nameplate.
9. Sound Power Levels: Motors shall conform to NEMA MG 1.
10. Part Winding Start where indicated: Use part of winding to reduce locked rotor
starting current to approximately 60 percent of full winding locked rotor current
while providing approximately 50 percent of full winding locked rotor torque.
11. Weatherproof Epoxy Sealed Motors: Epoxy seal windings using vacuum and
pressure with rotor and stator surfaces protected with epoxy enamel; bearings
double shielded with waterproof non-washing grease.

G. MOTOR EFFICIENCY
1. The manufacturer's nominal efficiency for the HP size specified shall be as shown
in the Part 3 Schedules at 3/4 load and rated voltage when tested in accordance
with IEEE 112B.
2. Motors 0.37 KW and smaller, with annual operating hours less than 3,000 may be
the equipment manufacturer's standard and need not conform to these
specifications.

H. MOTOR POWER FACTOR


1. The manufacturer's nominal power factor for the KW size specified shall be as
shown in the Part 3 Schedules at 3/4 load and rated voltage when tested in
accordance with IEEE 112B.
2. Motors 0.37 KW and smaller, with annual operating hours less than 3,000 may be
the equipment manufacturer's standard and need not conform to these
specifications.

I. SHAFT GROUNDING
1. All motors driven by a VFD shall include shaft grounding on the non-drive end of
the motor. Shaft ground to be installed by electrical subcontractor. Shaft
grounding kits to consist of brass or stainless steel brushes.
2. Manufacturer: Shaft Grounding Systems or equal.

PART 3 - EXECUTION

A. INSTALLATION
1. Install in accordance with manufacturer's instructions.
2. Install securely on firm foundation.
3. Check line voltage and phase and ensure agreement with nameplate.

B. NEMA OPEN MOTOR SERVICE FACTOR SCHEDULE

KW 3600 RPM 1800 RPM 1200 RPM 900 RPM

0.124-0.25 1.35 1.35 1.35 1.35


0.379 1.25 1.25 1.25 1.25
0.56 1.25 1.25 1.15 1.15
0.7457-150 1.15 1.15 1.15 1.15

C. PERFORMANCE SCHEDULE: THREE PHASE - OPEN DRIP-PROOF

Minimum % Minimum %
Nominal Power NEMA
Efficiency Factor
KW RPM (Syn) Frame 3/4 Load 3/4 Load

0.7475 1200 145T 80.0 72.0


1.119 1200 182T 85.8 73.0
1.5 1200 184T 87.4 75.0
2.2371 1200 213T 89.5 60.0
3.7285 1200 215T 90.3 65.0
5.6 1200 254T 91.7 73.0
7.457 1200 256T 91.9 74.0
11.1855 1200 284T 92.8 77.0
14.914 1200 286T 93.1 78.0
18.6425 1200 324T 94.2 74.0
22.371 1200 326T 94.4 78.0
29.828 1200 364T 94.8 77.0
37.285 1200 365T 95.0 79.0
44.742 1200 404T 95.4 82.0
55.9275 1200 405T 95.5 80.0
74.57 1200 444T 95.7 80.0
93.2125 1200 445T 95.9 78.8
111.855 1200 445T 96.1 85.0
149.14 1200 447T 96.2 85.0

0.7475 1800 143T 84.7 72.5


1.119 1800 145T 85.5 72.5
1.5 1800 145T 86.8 73.5
2.2371 1800 182T 90.2 73.5
3.7285 1800 184T 91.4 74.1
5.6 1800 213T 92.0 78.3
7.457 1800 215T 92.2 78.3
11.1855 1800 256T 93.3 78.4
14.914 1800 256T 94.0 80.4
18.6425 1800 284T 94.5 85.0
22.371 1800 286T 94.7 84.9
29.828 1800 324T 94.9 84.9
37.285 1800 326T 95.1 85.1
44.742 1800 364T 95.5 83.8
55.9275 1800 365T 95.6 85.0
74.57 1800 404T 95.7 81.9
93.2125 1800 405T 96.0 84.5
111.855 1800 444T 96.2 84.0
149.14 1800 445T 96.4 82.0
0.7475 3600 143T 79.5 77.2
1.119 3600 143T 83.3 72.5
1.5 3600 145T 85.3 83.8
2.2371 3600 145T 87.0 87.8
3.7285 3600 182T 89.8 81.8
5.6 3600 184T 90.4 83.0
7.475 3600 213T 91.3 84.0
11.1855 3600 215T 92.0 85.0
14.914 3600 254T 92.5 84.8
18.6425 3600 256T 93.6 91.8
22.371 3600 284T 93.9 85.3
29.828 3600 286T 94.5 80.0
37.285 3600 324T 93.6 93.6
44.742 3600 326T 94.3 87.6
55.9275 3600 364T 94.5 92.8
74.75 3600 365T 95.0 82.0
93.2125 3600 404T 95.4 87.1
111.855 3600 405T 95.4 90.4
149.14 3600 444T 95.4 85.0

D. PERFORMANCE SCHEDULE: THREE PHASE, TOTALLY ENCLOSED, FAN


COOLED.

Minimum % Minimum %
Nominal Power NEMA
Efficiency Factor
KW RPM (Syn) Frame 3/4 Load 3/4 Load

0.7475 1200 145T 80.0 72.0


1.119 1200 182T 85.8 73.0
1.4914 1200 184T 87.4 75.0
2.2371 1200 213T 89.5 60.0
3.7285 1200 215T 90.3 65.0
5.6 1200 254T 91.7 73.0
7.475 1200 256T 91.9 74.0
11.1855 1200 284T 92.8 77.0
14.914 1200 286T 93.1 78.0
18.6425 1200 324T 94.2 74.0
22.371 1200 326T 94.4 78.0
29.828 1200 364T 94.8 77.0
37.285 1200 365T 95.0 79.0
44.742 1200 404T 95.4 82.0
55.9275 1200 405T 95.5 80.0
74.75 1200 444T 95.7 80.0
93.2125 1200 445T 95.9 78.8
111.855 1200 445T 96.1 85.0
149.14 1200 447T 96.2 85.0

0.7475 1800 143T 84.7 72.5


1.119 1800 145T 85.5 72.5
1.4614 1800 145T 86.8 73.5
2.2371 1800 182T 90.2 73.5
3.7285 1800 184T 91.4 74.1
5.6 1800 213T 92.0 78.3
7.475 1800 215T 92.2 78.3
11.1855 1800 256T 93.3 78.4
14.914 1800 256T 94.0 80.4
18.6425 1800 284T 94.5 85.0
22.371 1800 286T 94.7 84.9
29.828 1800 324T 94.9 84.9
37.285 1800 326T 95.1 85.1
44.742 1800 364T 95.5 83.8
55.9275 1800 365T 95.6 85.0
74.75 1800 404T 95.7 81.9
93.2125 1800 405T 96.0 84.5
111.855 1800 444T 96.2 84.0
149.14 1800 445T 96.4 82.0

0.7475 3600 143T 79.5 77.2


1.119 3600 143T 83.3 72.5
1.4614 3600 145T 85.3 83.8
2.2371 3600 145T 87.0 87.8
3.7285 3600 182T 89.8 81.8
5.6 3600 184T 90.4 83.0
7.475 3600 213T 91.3 84.0
11.1855 3600 215T 92.0 85.0
14.914 3600 254T 92.5 84.8
18.6425 3600 256T 93.6 91.8
22.371 3600 284T 93.9 85.3
29.828 3600 286T 94.5 80.0
37.285 3600 324T 93.6 93.6
44.742 3600 326T 94.3 87.6
55.9275 3600 364T 94.5 92.8
74.75 3600 365T 95.0 82.0
93.2125 3600 404T 95.4 87.1
111.855 3600 405T 95.4 90.4
149.14 3600 444T 95.4 85.0

E. VIBRATION

1. Statically and dynamically balance motors to a vibration displacement not to


exceed 2 mils peak to peak.

END OF SECTION
SECTION 3
EXPANSION FITTINGS AND LOOPS FOR PLUMBING PIPING

PART 1 - GENERAL

A. SUMMARY

1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.

2. Section Includes:

 Flexible pipe connections.

 Expansion joints and compensators.

 Pipe loops, offsets, and swing joints.

B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.
2. Conform to Standards of Expansion Joint Manufacturer's Association.

C. SUBMITTALS
1. Flexible pipe-connector Shop-Drawing data shall include maximum allowable
temperature and pressure rating, overall face-to-face length, live length, hose-wall
thickness, hose convolutions per foot (300 mm) and per assembly, fundamental
frequency of assembly, braid structure, and total number of wires in braid.
2. Expansion joint Shop Drawings shall include maximum allowable temperature and
pressure rating, and maximum expansion compensation plus 30 percent safety
factor.
PART 2 - PRODUCTS

A. ACCEPTABLE MANUFACTURERS
1.1. Metraflex.
Subject to compliance with requirements and as approved by the Architect/Engineer.

2. Flexonics.
3. Or Approved Equal

B. FLEXIBLE PIPE CONNECTIONS


1. For steel piping, construct with stainless steel inner hose and braided exterior
sleeve.
2. For copper piping, construct with bronze inner hose and braided exterior sleeve.
3. Use connectors suitable for at least 861.8 kPa WSP and 450 deg F (232 deg C),
and 1378.95 kPa WOG and 250 deg F (121 deg C).

 SWP Rating: 1035 kPa.

 CWP Rating: 4140 kPa.


4. Construct spool pieces to exact size for insertion of flexible connection.

C. EXPANSION JOINTS - LOOP TYPE


1. Metraflex Metraloop, Hyspan, Unisource, or equal.
2. Each loop shall be complete with braided hose, bends, and pipe connection.
Contractor is to engineer the systems to absorb the intended pipe expansion without
imparting thrust loads. Flexible hoses shall be 304 stainless steel. Pipe materials
and end connections shall match pipe used in the system.

D. CONNECTIONS
1. Provide [flexible pipe connections] [and] [expansion joints] suitable for connection
to adjoining piping as specified for pipe joints. Use units which are the same size
diameter as the pipe into which they are being inserted.
2. Verify building expansion separations with structural drawings before ordering
expansion loops.
PART 3 - EXECUTION

A. INSPECTION
1. Examine piping layout and notify the University of additional anchors or expansion
joints required to adequately protect system.
2. Provide inspection services by flexible pipe manufacturer's representative for final
installing and certify that installation is in accordance with manufacturer's
recommendations and that connectors are performing satisfactorily.

B. INSTALLATION
1. Install flexible pipe connectors on pipes connected to equipment supported by
vibration isolation.
2. Install expansion joints on pipes where required for seismic joint bridging or thermal
expansion compensation.
3. Provide equipment required controlling expansion and contraction of piping,
including loops, pipe offsets, expansion joints, and swing joints; as specified and as
required.
4. Install flexible connectors at right angles to displacement. Install one end
immediately adjacent to isolated equipment and anchor other end.
5. Rigidly anchor pipe to building structure where necessary. Provide pipe guides so
that movement takes place along axis of pipe only.
6. Flexible piping shall not be used in concealed spaces. Access panel shall be
provided for concealed space installation.
7. Coordinate with installation of piping seismic braces so they do not interfere with
thermal expansion loop action or building joint loop action.

END OF SECTION
SECTION 4
METERS AND GAGES FOR PLUMBING PIPING

PART 1 - GENERAL

A. DESCRIPTION

1. This section describes the requirements for water meters and pressure gages.

B. RELATED WORK

1. Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.

C. SUBMITTALS

1. Submit, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES.


2. Manufacturer's Literature and Data:
 Water Meter.
 Pressure Gages.
 Product certificates for each type of meter and gauge
3. Operations and Maintenance manual shall include:
 System Description
 Major assembly block diagrams
 Troubleshooting and preventive maintenance guidelines
 Spare parts information.
4. Shop Drawings shall include the following:
 One line, wiring and terminal diagrams including terminals identified, protocol or
communication modules, and Ethernet connections.

D. APPLICABLE PUBLICATIONS

 The publications listed below form a part of this specification to the extent
referenced. The publications are referenced in the text by the basic designation
only. American National Standards Institute (ANSI):
 American Society of Mechanical Engineers (ASME): (Copyrighted Society)

- ................................. B40.1-05 Gauges-Pressure Indicating Dial Type-


Elastic
 American Water Works Association (AWWA):

- ................................. C700-07 (R 2003) Standard for Cold Water Meters,


Displacement Type, Bronze Main Case
- ................................. C701-07 Cold Water Meters-Turbine Type, for
Customer Service
AWWA/ ANSI
- ................................. C702-01 Cold water meters – Compound Type

 International Code Council (ICC):

- ................................. IPC-06 (2007 Supplement) International Plumbing Code

E. AS-BUILT DOCUMENTATION

1. The electronic documentation and copies of the Operations and Maintenance


Manual, approved submittals, shop drawings, and other closeout documentation
shall be prepared by a computer software program complying with Section 508 of
the Rehabilitation Act of 1973, as amended (29 U.S.C 794d). The manufacturer or
vendor of the software used to prepare the electronic documentation shall have a
Voluntary Product Accessibility Template made available for review and included as
part of the Operations and Maintenance Manual or closeout documentation. All
available accessibility functions listed in the Voluntary Accessibility Template shall
be enabled in the prepared electronic files. As Adobe Acrobat is a common industry
format for such documentation, following the document, "Creating Accessible Adobe
PDF files, A Guide for Document Authors" that is maintained and made available by
Adobe free of charge is recommended.”
2. Four sets of manufacturer’s literature and data updated to include submittal review
comments and any equipment substitutions.
3. Four sets of operation and maintenance data updated to include submittal review
comments shall be inserted into a three ring binder. All aspects of system operation
and maintenance procedures, including piping isometrics, wiring diagrams of all
circuits, a written description of system design, control logic, and sequence of
operation shall be included in the operation and maintenance manual. The
operations and maintenance manual shall include troubleshooting techniques and
procedures for emergency situations. Notes on all special systems or devices such
as damper and door closure interlocks shall be included. A List of recommended
spare parts (manufacturer, model number, and quantity) shall be furnished.
Information explaining any special knowledge or tools the owner will be required to
employ shall be inserted into the As-Built documentation.

PART 2 – PRODUCTS
A. DISPLACEMENT WATER METER
1. For pipe sizes under 50 mm, the water meter shall be displacement type, full size
rotating disc, magnetic drive, sealed register, and fully conform to AWWA C700.
Peak domestic flow shall be 2.5 L/S. The meter register shall indicate flow in liters.
2. The water meter shall be rated for use at temperatures ranging from -40° C and
+70° C and operate at a working pressure of 1034 kPa.
3. The meter case, bottom caps, and register box lids shall be constructed from cast
bronze.

B. TURBINE WATER METER

1. The water meter shall be Turbine type, Class II, in-line, horizontal axis, and fully
conform to AWWA C701. The meter register shall indicate flow in liters.
2. The water meter shall be rated for use at temperatures ranging from -40° C and
+70° C and operate at a working pressure of 1034 kPa.
3. The turbine case shall be constructed of bronze.
4. The register box rings and lid shall be made of cast copper alloy containing not less
than 75% copper. Forged or die cast copper alloy containing not less than 75%
copper or a suitable synthetic polymer.
5. The flow measuring turbine shall be made of vulcanized hard rubber or suitable
synthetic polymer with specific gravity approximately equal to that of water. The
measuring turbine shall have sufficient dimensional stability to retain operating
clearances at the full range of working temperatures.
6. All external case closures, such as rings, clamps, screws, bolts, cap bolts, nuts and
washers shall be designed for easy removal following lengthy service.
7. The turbine meter shall have flanged ends and supplied with companion flanges,
gaskets, and with bolts and nuts. The companion flanges shall be made of cast
iron.
8. The meter shall not register less than 97% and not more than 103% of the water
actually passing through it at any rate of flow within the normal test flow limits
specified in AWWA 701.

C. WATER METER STRAINER

1. All meters sizes 50 mm or DN50 and above, shall be fitted with a bronze inlet
strainer with top access. The strainer shall conform to AWWA 702.

D. PRESSURE GAGES FOR WATER AND SEWAGE USAGE

1. ANSI B40.1 all metal case 114 mm diameter, bottom connected throughout,
graduated as required for service, and identity labeled. Range shall be 0 to 1375
kPa gauge.
2. The pressure element assembly shall be bourdon tube. The mechanical movement
shall be lined to pressure element and connected to pointer.
3. The dial shall be non-reflective aluminum with permanently etched scale markings
graduated in kPa and psi.
4. The pointer shall be dark colored metal.
5. The window shall be glass.
6. The ring shall be brass or stainless steel.
7. The accuracy shall be grade A, plus or minus 1 percent of middle half of scale
range.

PART 3 - EXECUTION

A. INSTALLATION

1. Direct mounted pressure gages shall be installed in piping tees with pressure gage
located on pipe at the most readable position.
2. Valves and snubbers shall be installed in piping for each pressure gage.
3. Test plugs shall be installed on the inlet and outlet pipes all heat exchangers or
water heaters serving more than one plumbing fixture.
4. Pressure gages shall be installed where indicated on the drawings and at the
following locations:
 Building water service entrance into building
 Inlet and outlet of each pressure reducing valve
 Suction and discharge of each domestic water pump or re-circulating hot water
return pump.
5. Water meter installation shall conform to AWWA C700, AWWA C701, and AWWA
C702. Electrical installations shall conform to IEEE C2, NFPA 70 (National Electric
Code), and to the requirements specified herein. New materials shall be provided.
6. Each water meter shall communicate with the building energy management and
control system and report daily water consumption and peak daily flow rate.

B. FIELD QUALITY CONTROL

1. The meter assembly shall be visually inspected and operationally tested. The
correct multiplier placement on the face of the meter shall be verified.

C. TRAINING
1. A training course shall be provided to the medical center on meter configuration
and maintenance. Training manuals shall be supplied for all attendee with four
additional copies supplied. The training course shall cover meter configuration,
troubleshooting, and diagnostic procedures.

END OF SECTION
SECTION 5
GENERAL-DUTY VALVES FOR PLUMBING PIPING

PART 1 - GENERAL

1.1

A. RELATED DOCUMENTS
1. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.

B. SUMMARY

1. Section Includes:

 Bronze angle valves.

 Brass ball valves.

 Bronze ball valves.

 Bronze lifts check valves.

 Bronze swings check valves.

 Bronze gate valves.

 Bronze globe valves.

 Iron globe valves.

 Stainless Steel Ball valves

C. DEFINITIONS
1. Buna-N: Nitrile copolymer of butadiene and acrylonitrile.
2. CWP: Cold working pressure.
3. EPDM: Ethylene propylene-diene monomer rubber.
4. MSS: Manufacturer’s Standardization Society.
5. NBR: Acrylonitrile-butadiene, Buna-N, or nitrile rubber.
6. NRS: Nonrising stem.
7. NSF: National Sanitation Foundation.
8. OS&Y: Outside screw and yoke.
9. PTFE: Polytetrafluoroethylene.
10. RPTFE: Reinforced Polytetrafluoroethylene.
11. RS: Rising stem.

D. ACTION SUBMITTALS
1. Product Data: For each type of valve indicated.

E. QUALITY ASSURANCE
1. Source Limitations for Valves: Obtain each type of valve from single source from
single manufacturer.
2. ASME Compliance:

 ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design
criteria.

 ASME B31.1 for power piping valves.

 ASME B31.9 for building services piping valves.


3. NSF Compliance: NSF 61 for valve materials for potable-water service.

F. DELIVERY, STORAGE, AND HANDLING


1. Prepare valves for shipping as follows:

 Protect internal parts against rust and corrosion.

 Protect threads, flange faces, grooves, and weld ends.

 Set angle, gate, and globe valves closed to prevent rattling.

 Set ball and plug valves open to minimize exposure of functional surfaces.

 Set butterfly valves closed or slightly open.

 Block check valves in either closed or open position.


2. Use the following precautions during storage:

 Maintain valve end protection.

 Store valves indoors and maintain at higher than ambient dew point
temperature. If outdoor storage is necessary, store valves off the ground in
watertight enclosures.
3. Use sling to handle large valves; rig sling to avoid damage to exposed parts. Do
not use hand wheels or stems as lifting or rigging points.

PART 2 - PRODUCTS
A. GENERAL REQUIREMENTS FOR VALVES
1. Refer to valve schedule articles for applications of valves.
2. Valve Pressure and Temperature Ratings: Not less than indicated and as required
for system pressures and temperatures.
3. Valve Sizes: Same as upstream piping unless otherwise indicated.
4. Valve Actuator Types:

 Gear Actuator: For quarter-turn valves 200 mm and larger.

 Hand wheel: For valves other than quarter-turn types.

 Hand lever: For quarter-turn valves 150 mm and smaller (except plug valves).

 Chain wheel: Device for attachment to valve hand wheel, stem, or other
actuator; of size and with chain for mounting height, as indicated in the "Valve
Installation" Article.
5. Valve-End Connections:

 Flanged: With flanges according to ASME B16.1 for iron valves.

 Grooved: With grooves according to AWWA C606.

 Solder Joint: With sockets according to ASME B16.18.

 Threaded: With threads according to ASME B1.20.1.


6. Valve Bypass and Drain Connections: MSS SP-45.

B. BRONZE ANGLE VALVES


1. Two-Piece, Full-Port, Brass Ball Valves with Brass Trim:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model S-1001, Model T-1001, or a comparable
product by one of the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 4140 kPa.
- Body Design: Two piece.
- Body Material: Forged brass.
- Ends: Threaded or solder.
- Seats: PTFE.
- Stem: Brass.
- Ball: Chrome-plated brass.
- Port: Full.
2. Two-Piece, Full-Port, Brass Ball Valves with Stainless-Steel Trim:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model T-1002ST, Model T-1002STL, or a
comparable product by one of the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 4140 kPa.
- Body Design: Two piece.
- Body Material: Forged brass.
- Ends: Threaded.
- Seats: PTFE.
- Stem: Stainless steel.
- Ball: Stainless steel.
- Port: Full.

3. Two-Piece, Regular-Port, Brass Ball Valves with Brass Trim:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model S-800, Model T-800, or a comparable
product by one of the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 4140 kPa.
- Body Design: Two piece.
- Body Material: Forged brass.
- Ends: Threaded.
- Seats: PTFE or TFE.
- Stem: Brass.
- Ball: Chrome-plated brass.
- Port: Regular.
4. Two-Piece, Regular-Port, Brass Ball Valves with Stainless-Steel Trim:
5. Two-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model S-901 Model T-901, or a comparable
product by one of the following:
- Conbraco Industries, Inc.; Apollo Valves.
- Milwaukee Valve Company.
- Or approved equal

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 4140 kPa.
- Body Design: Two piece.
- Body Material: Bronze.
- Ends: Threaded or solder.
- Seats: PTFE.
- Stem: Bronze.
- Ball: Chrome-plated brass.
- Port: Full.

6. Two-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim:

C. STAINLESS STEEL BALL VALVES


1. Two-piece, Full-Port Stainless Steel Ball Valves:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model T-712, or a comparable product by one of
the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 6895 kPa.
- Body Design: Two piece.
- Body Material: Stainless steel.
- Ends: Threaded.
- Seats: PTFE.
- Stem: Stainless steel.
- Ball: Stainless steel.
- Port: Full.
2. Two-Piece, Large-Port, Stainless Steel Ball Valves:
 Basis-of-Design Product: Subject to compliance with requirements, provide
Legend Valve & Fitting, Inc.; Model T-715 or a comparable product by one of
the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 800 kPa.
- Body Design: Two piece.
- Body Material: Stainless steel.
- Ends: Threaded.
- Seats: RTFE
- Stem: Stainless steel.
- Ball: Stainless steel.
- Port: Regular or large.
3. One-Piece, Regular-Port, Stainless Steel Ball Valves:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model T-710, or a comparable product by one of
the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 5515 kPa.
- Body Design: One piece.
- Body Material: Stainless steel.
- Ends: Threaded.
- Seats: PTFE.
- Stem: Stainless steel.
- Ball: Stainless steel.
- Port: Regular.
4. Three-Piece, Full-Port, Stainless Steel Ball Valves:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model T-717, or a comparable product by one of
the following:

 Description:
- Standard: MSS SP-110.
- SWP Rating: 1035 kPa.
- CWP Rating: 6895 kPa.
- Body Design: Three-piece.
- Body Material: Stainless steel.
- Ends: Threaded.
- Seats: PTFE.
- Stem: Stainless steel.
- Ball: Stainless steel.
- Bolts: Stainless steel.
- Port: Full.

D. BRONZE GATE VALVES


1. Class 125, NRS Bronze Gate Valves:

 Basis-of-Design Product: Subject to compliance with requirements, provide


Legend Valve & Fitting, Inc.; Model S-415 Model T-415, or a comparable
product by one of the following:

 Description:
- Standard: MSS SP-80, Type 1.
- CWP Rating: 1380 kPa.
- Body Material: ASTM B 62, bronze with integral seat and screw-in
bonnet.
- Ends: Threaded or solder joint.
- Stem: Bronze.
- Disc: Solid wedge; bronze.
- Packing: Asbestos free.
- Hand wheel: Malleable iron, bronze, or aluminum.

PART 3 – EXECUTION

A. EXAMINATION

1. Examine valve interior for cleanliness, freedom from foreign matter, and corrosion.
Remove special packing materials, such as blocks, used to prevent disc movement
during shipping and handling.

2. Operate valves in positions from fully open to fully close. Examine guides and seats
made
accessible by such operations.
3. Examine threads on valve and mating pipe for form and cleanliness.

4. Examine mating flange faces for conditions that might cause leakage. Check
bolting for proper size, length, and material. Verify that gasket is of proper size, that
its material composition is suitable for service, and that it is free from defects and
damage.

5. Do not attempt to repair defective valves; replace with new valves.

B. VALVE INSTALLATION

1. Install valves with unions or flanges at each piece of equipment arranged to allow
service,maintenance, and equipment removal without system shutdown.

2. Locate valves for easy access and provide separate support where necessary.

3. Install valves in horizontal piping with stem at or above center of pipe.

4. Install valves in position to allow full stem movement.

5. Install check valves for proper direction of flow and as follows:

 Swing Check Valves: In horizontal position with hinge pin level.


 Lift Check Valves: With stem upright and plumb.

C. ADJUSTING

1. Adjust or replace valve packing after piping systems have been tested and put into
service but before final adjusting and balancing. Replace valves if persistent
leaking occurs.

D. GENERAL REQUIREMENTS FOR VALVE APPLICATIONS

1. If valve applications are not indicated, use the following:

 Shutoff Service: Ball, butterfly or gate valves.


 Butterfly Valve Dead-End Service: Single-flange (lug) type.

2. If valves with specified SWP classes or CWP ratings are not available, the same
types of valves with higher SWP classes or CWP ratings may be substituted.

3. Select valves, except wafer types, with the following end connections:
 For Copper Tubing, NPS 2 and Smaller: Threaded ends except where solder-
joint valve-end option is indicated in valve schedules below.
 For Copper Tubing, NPS 2-1/2 to NPS 4: Flanged ends except where threaded
valve-end option is indicated in valve schedules below.
 For Steel Piping, NPS 2 and Smaller: Threaded ends.
 For Steel Piping, NPS 2-1/2 to NPS 4: Flanged ends except where threaded
valve-end option is indicated in valve schedules below.

E. DOMESTIC, HOT-AND-COLD-WATER VALVE SCHEDULE


1. Pipe NPS 2 and Smaller:

 Bronze and Brass Valves: May be provided with solder-joint ends instead of
threaded ends.
 Ball Valves: one piece, full port, brass or bronze
 Bronze Swing Check Valves: Class 125 nonmetallic disc.
 Bronze Gate Valves: Class 125, RS.

END OF SECTION
SECTION 6
HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT

PART 1 - GENERAL

A. SUMMARY

1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.

2. Section Includes:

 Pipe, duct, and equipment hangers and supports.

 Anchors, equipment bases and supports.

 Sleeves and seals.

 Flashing, counter flashing and pipe stacks.

 Fire stopping.

B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.
2. Code of Federal Regulations 29 CFR 1910.7:Definitions and Requirements for
a Nationally Recognized Testing Laboratory (NRTL).
3. National Fire Protection Association (NFPA)

 NFPA-13 Installation of Sprinkler Systems

 NFPA-14 Installation of Standpipe and Hose Systems


4. Sheet Metal and Air Conditioning Contractors' National Association, Inc.
(SMACNA):

 Seismic Restraint Manual: Guidelines for Mechanical Systems - latest edition


for the support of ductwork.
5. "Lateral Force Provisions" for seismic bracing of ductwork and piping.
6. UL Fire Resistance Directory, latest edition.

C. SUBMITTALS

1. Submit calculations showing compliance for piece of equipment whether supported


or braced from above or below.

2. Submit calculations showing compliance for seismic bracing of ductwork and


piping.

3. Submit shop drawing of hanger and support spacing, framing and attachment
methods.
4. Submit Fire stopping systems for every application.

D. QUALITY ASSURANCE
1. Comply with the following:

 Supports for Sprinkler Piping: NFPA 13.

 Supports for Standpipes: NFPA 14.


2. Do not use black steel devices, components, fasteners, etc. within the Clean Room
interstitial space or in related air flow path. Steel items shall be plated, galvanized,
painted, or coated.

PART 2 – PRODUCTS

A. PIPE HANGERS AND SUPPORTS


1. Hangers for Pipe Sizes 15 mm to 32 mm: Carbon steel, adjustable swivel ring, UL
listed, Grinnell Fig. 69 or equal. Use plastic coated hangers’ at all uninsulated
copper piping.
2. Hangers for Pipe Sizes 50 mm and Cold Pipe Sizes 150 mm and Over: Carbon
steel, black or galvanized, adjustable, clevis, UL listed, Grinnell Fig. 260 or equal.
3. Hangers for Hot Pipe Sizes150 mm and Over: Adjustable steel yoke, cast iron roll,
double hanger.
4. Trapeze Supports: 12 gauge channel complete with nuts, pipe clamps, pipe straps,
and drive-in end caps. Furnish cushion strip on all uninsulated copper piping and;
cast iron roll and stand for hot pipe sizes 150 mm and over.
5. Pipe Supported Tight to Wall, Floor, or Ceiling: Superstrut A1200, Unistrut P1000,
or equal, 12 gauge channel complete with pipe clamps, nuts, bolts, and end caps.
Furnish cushion strip on all uninsulated copper piping. And adjustable steel yoke
and cast iron roll for hot-pipe sizes 6 inches and over.
6. Vertical Support: Steel riser clamp, UL listed, Grinnell Fig. 261, Superstrut C720,
or equal.
7. Floor Support for Pipe Sizes to100 mm and Cold Pipe Sizes: Cast iron adjustable
pipe saddle, locknut nipple, floor flange, and concrete pier or steel support.
8. Floor Support for Hot Pipe Sizes150 mm and Over: Adjustable cast iron roll and
stand, steel screws, and concrete pier or steel support.
9. Shied for Insulated Piping 50 mm and Smaller: 18-gauge (1.31 mm) galvanized
steel shield over insulation in 180 degree segments, at least 300 mm long at pipe
support.
10. Pipe Shields: Pipe Shields Inc., FRI, or equal, pipe hanger shield with
waterproofed calcium silicate insulation encased in a galvanized metal casing
completely around the pipe. Provide insulation same thickness as pipe insulation.

 Chilled Water: A2000 with calcium silicate insulation extending 25 mm


beyond the metal casing.

 All others: A1000.

B. HANGER RODS
1. Steel, threaded both ends, threaded one end, or continuously threaded.
C. ATTACHMENTS TO STRUCTURE
1. Inserts for new formed concrete construction: Malleable iron case of galvanized
steel shell and expander plug for threaded connection with lateral adjustment, top
slot for reinforcing rods, lugs for attaching to forms; size inserts to suit threaded
hanger rods. For Suspension from New Formed Concrete Structure: Grinnell
Figure 282, Superstrut 452, or equal, UL listed for the rod sizes, Grinnell, Fig. 282,
Superstrut 452, or equal.

2. Connection to Existing Concrete Structure: Hilti Kwik-Bolt, Phillips or equal, wedge


type expansion anchors. Powder-driven fasteners may be used only for flexible
duct, metal duct up to 400 mm round (or rectangular equivalent), and for air inlet
and outlet wire seismic braces, and only within the parameters of the fastener’s
ICBO report. Provide current ICBO report. Do not use powder-driven fasteners for
pipes or conduits.

3. For Suspension from New Formed Concrete Structure: B-Line B3014, Grinnell
Figure 282, Superstrut 452, or equal, adjustable concrete insert.

4. For Support on New Concrete: Galvanized steel headed bolts.

5. Welded Connection to Steel Beams: B-Line B3083, Grinnell, Superstrut, or equal,


steel welded beam attachment.

6. Clamp Connection to Steel Beams: B-Line, Grinnell, Superstrut, or equal, beam


clamp with retaining clip style as required by load.

D. SUPPORTS, BRACING, AND ACCESSORIES


1. Miscellaneous Steel: Angles, channels, brackets, rods, clamps, etc., of new
materials conforming to ASTM A36. Hot-dip galvanize steel parts after fabrication
where used outdoors or inside the penthouse.
2. Fasteners: Bolts and nuts, except as otherwise specified, shall conform to ASTM
Standard Specifications for Low Carbon Steel Externally and Internally Threaded
Standard Fasteners, Designation A307. Bolts shall have heavy hexagon heads,
and nuts shall be of the hexagon heavy series. Bolts, washers, nuts, anchor bolts,
screws and other hardware used outdoors or inside the penthouse shall be
galvanized, and galvanized nuts shall have a free running fit. Provide bolts of
ample size and strength for the purpose intended. Ferrous metal components
below grade shall be stainless steel.
3. Sheet Metal Screws: Plated, size 10 minimum.
4. Pre-engineered duct and pipe bracing systems may be Mason Industries Seismic
Sway Brace System or equal.

E. COUNTER FLASHING
1. Metal Flashing: 26-gauge galvanized steel.
2. Flexible Flashing: 47- mils thick sheet butyl; compatible with roofing.
3. Caps: Steel, 16 gauge.

F. EQUIPMENT CURBS
1. See Architectural and Structural Drawings for the design detail of the equipment
curb.
G. SLEEVES
1. Adjust-To-Crete, AMI Products, or equal, 24 gauge, electro-galvanized adjustable
sleeve, up to 150 mm diameter. For 200 mm and larger, provide galvanized
standard weight steel pipe sleeves
2. Sleeves for Round Ductwork: Form with galvanized steel.
3. Sleeves for Rectangular Ductwork: Form with galvanized steel or wood.
4. Caulk: Acrylic sealant of quality specified in Division 07 Section "Joint Sealants".

H. FIREPROOFING OF FLOOR AND WALL PENETRATIONS


Materials and installation shall comply with U.L. "Fire Resistance Directory", for
Through-Penetration for Fire stop Devices, latest edition.

I. FABRICATION
1. Size sleeves large enough to allow for movement due to expansion and
contraction. Provide for continuous insulation wrapping.
2. Design hangers for installation without disengagement of supported pipe.
J. FINISH
1. Prime-paint exposed steel hangers and supports. Hangers and supports located in
crawl spaces, pipe shafts, and suspended ceiling spaces are not considered
exposed.

 Steel in the Clean Room interstitial space is considered exposed.


2. Hot-dip galvanized outdoors.

 Repair damage to galvanizing at welds, scratches, etc. using Z.R.C. (no known
equal) cold galvanizing compound.

PART 3 – EXECUTION

A. ATTACHMENTS TO STRUCTURE
1. Concrete Structure: Locate anchors from Edge condition and at a spacing to obtain
maximum working loads specified in the applicable ICC report.

 See structural drawings for additional restrictions for locating anchors.


2. Steel Structure: Attach at beam axis. Avoid eccentric loads wherever possible.
3. Rating: Ultimate strength at least five times the imposed load.
4. Submit for structural review pipe hanger locations, point loads and structural
attachment details for pipes 150 mm and larger.
5. Coordinate installation so that attachments to structure are made prior to
fireproofing. If attachments must be made after fireproofing, then thoroughly clean
area of fire proofing before welded or bolted attachments are made and replace
fireproofing as necessary. Fireproofing material shall match existing.
6. Where point loads, are greater than can safely be carried by the roof or deck,
provide structural steel spreader beams tied to the building structure. Submit
details of such spreader beams for approval.
7. Inserts:

 Furnish inserts for placement in concrete form work.

 Furnish inserts for suspending hangers from reinforced concrete slabs and
sides of reinforced concrete beams.

 Furnish hooked rod for inserts carrying pipe larger than100 mm.

 Where concrete slabs form finished ceiling, furnish inserts to be flush with slab
surface.

 Where inserts are omitted, submit an attachment plan to the University.

B. SUPPORTS, BRACING, AND ACCESSORIES


1. Common support systems: This section is responsible for the provision,
coordination, calculations, and seismic bracing of support systems. Individual
section shall provide their own horizontal support struts. Set machines and devices
dead level, except where pitch or slope is specified or shown. Securely fasten to
the structure unless shown otherwise. Use dry pack cement grout to obtain
complete contact between structure and equipment.
2. This Section is responsible for the concrete work for the support of equipment
provided by this Section. Coordinate locations with anchor bolts before concrete is
placed.

3. Pipe Hangers and Supports:

 Support horizontal piping as follows:

Pipe Size Maximu Hanger


m Diamet
Hanger er
Spacing

12.7 to 31.75 mm 2m 9.5 mm

38.1 to 50.8 mm 3m 9.5 mm

63.5 to 76.2 mm 3m 12.7


mm

101.6 to 152.4 3m 15.9


mm mm

203.2 to 304.8 4.25 m 22.2


mm mm

355.6 mm and 6m 25 mm
over

PVC (All sizes) 1.8 m 9.5 mm

C.I. Bell and 1.5 m at 9.5 mm


Spigot (or No- joints
Hub)

 Install hangers to provide at least 13 mm space between finished covering and


adjacent work.

 Place a hanger within 300 mm of each horizontal elbow.

 Use hangers with at least 40 mm vertical adjustment.

 Support horizontal cast iron pipe adjacent to each hub, with 1.5 m maximum
spacing between hangers.

 Support vertical piping at every floor. Support vertical cast iron pipe at each
floor at hub.
 Where several pipes can be installed in parallel and at same elevation, provide
multiple or trapeze hangers. Use specified pipe shields (if applicable). Trapeze
size, and support size and spacing shall be governed by the cumulative weight
of the supported piping. Maximum trapeze deflection shall be 1/240th of the
span on a maximum stress of 103.5 MPa, whichever is more stringent.

 Support riser piping independently of connected horizontal piping.

 Brace piping longitudinally and transversely as specified and indicated on the


drawings.

 Support pipe from the building structure so that there is no apparent deflection
in pipe runs. Fit piping with steel sway braces and anchors to prevent vibration
and/or horizontal displacement under load when required. Do not support from,
or brace to, ducts, other pipes, conduit, or materials except building structure.
Piping or equipment shall be immobile and shall not be supported or hung by
wire, rope, plumber's tape, plastic ties, or blocking of any kind. Vertical piping
running between floors shall be additionally supported at mid points in a rigid
and immobile fashion. Exposed or concealed piping which can be physically
moved, and which is not properly supported will not be accepted, and additional
support or bracing will be required. Install seismic bracing as at locations as
specified in the contract drawings.

 Install and secure equipment with anchors and braces to floors, structural
members and walls with sufficient backing, to prevent vibration and/or
horizontal displacement under load and seismic force as hereinbefore specified.
Follow manufacturer's recommendations for the installation of vibration isolators
where required for equipment requiring such.

4. Equipment Bases and Supports:

 Provide templates, anchor bolts, and accessories for mounting and anchoring
equipment.

 Construct support of steel members. Brace and fasten with flanges bolted to
structure. Level equipment installed on steel rails using shims to compensate
for the deflection of the steel.

 Provide rigid anchors for pipes after vibration-isolation components are


installed.
5. Counter Flashing:

 See Architectural Drawings for flashings.

 Provide flexible flashing and metal counter flashing where piping and ductwork
penetrate weatherproofed or waterproofed walls, floors, and roofs.

 Counter flash vent and soil pipes projecting at least 75 mm above finished roof
surface with lead worked at least 25 mm into hub; at least 200 mm clear on
sides using 600 mm by 600 mm sheets. For pipes through outside walls, turn
flanges back into wall and caulk, metal counter flash, and seal.

 Counter flash floor drains in floors with topping over finished areas with lead,
250 mm clear on sides using at least 900 mm by 900 mm sheets. Fasten
flashing to drain clamp device.
 Seal floor, shower, mop sink, and drains watertight to adjacent materials.

 Provide acoustical-lead flashing around ducts and pipes penetrating equipment


rooms, installed in accordance with manufacturer's instructions for sound
control.

 Provide curbs for mechanical roof installations at least 350 mm high above
roofing surface. Counter flash with flexible sheet and counter flash with sheet
metal; seal watertight.
6. Sleeves:

 Set sleeves in position in formwork. Provide reinforcing around sleeves.

 Extend sleeves through floors 25 mm above finished floor level. Caulk sleeves
full depth and provide floor plate.

 Where piping or ductwork penetrates floor, ceiling, or wall, close-off space


between pipe or duct and adjacent work with fire-stopping insulation and caulk
airtight. Provide close-fitting metal collar or escutcheon covers at both sides of
penetration.

 Install chrome-plated steel escutcheons at finished surfaces.

C. SEISMIC RESTRAINTS
1. Provide support hangar system, equipment, ductwork and piping with seismic
restraints in accordance with Division.
2. Pipe seismic restraints shall not interfere with pipe thermal expansion loop action or
pipe building joint expansion loop action.

END OF SECTION
SECTION 7
VIBRATION AND SEISMIC CONTROLS FOR PLUMBING PIPING AND EQUIPMENT

PART 1 - GENERAL

A. SUMMARY

1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.
2. Section Includes:

 Inertia bases

 Vibration isolation.

B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.

C. SUBMITTALS
1. Product Data:

 Provide specific information for items described under the products section of
this Specification, including specifications, descriptive drawings, catalog cuts,
and descriptive literature, including make, model, dimensions, weight and
interface description with other work, and indicating full compliance with
specifications as outlined.

 An itemized list showing items to be isolated, the isolator type, model number,
isolator loading and deflection, and reference to specific drawing showing frame
construction where applicable.
2. Shop Drawings:

 Indicate inertia bases and vibration isolator locations, with static and dynamic
load on each.

 Drawings showing intended locations.


 Drawings showing equipment frame construction for each machine, including
dimensions, structural member sizes, and support point locations.

 Drawings showing methods for suspension, of support, and guides.

 Drawings showing methods for isolation of piping, at penetrations of walls,


slabs, etc.
3. Maintenance and Operations Data: Submit manufacturer's certificate that isolators
are installed and adjusted to meet or exceed specified requirements.

D. QUALITY ASSURANCE

1. Maintain ASHRAE criteria for average noise criteria curves for equipment at full-
load condition

PART 2 - PRODUCTS
A. ACCEPTABLE MANUFACTURERS
1. Vibration isolation components (isolators, snubbers, rails, and inertia bases) to be
hot-dip galvanized. Welded steel channel perimeter frame with welded-in
reinforcing bars, prelocated welded-in anchor bolts or prelocated bolt holes suitable
for the number and size required, and height saving brackets where required.
Inertia bases shall be 1.5 times of the weight of the equipment. Snubbers shall be
provided. Delete inertia base requirement if the equipment is provided with motor
rating of less than 15 hp and is provided with steel frame base.
2. Type "A" Support From Below with Spring Isolators: Captive spring mount for
seismic and restrained service with leveling bolts, corrosion resistant finish, and 6
mm ribbed neoprene base pad. Provide optional baseplate with bolt holes where
required. Furnish vibration isolation products from a single manufacturer. The only
exception is internal vibration isolation that is integral with the equipment, such as
internal isolators on air handling units.
3. All vibration isolation components (isolators, snubbers, rails, and inertia bases) to
be hot-dip galvanized.

B. VIBRATION ISOLATORS

1. General:

 Metal parts of vibration-isolation units shall be as follows:


- Housing: Hot-dipped galvanized outdoors, and inside air handlers and
painted indoors. Galvanizing shall meet ASTM Salt Spray test Standards
and Federal Test Standard no. 14.
- Hardware (washers, nuts, bolts, etc.): Galvanized outdoors, and inside
air handlers, and cadmium plated indoors.
- Springs: Neoprene coated outdoors, inside air handlers, and painted
indoors.

 Isolator types are scheduled to establish minimum standards. At the


Subcontractor's option, accessories can be an integral part of isolators supplied
to provide initial lift of equipment to operating height, hold piping at fixed
elevation during installation and initial system filling operations, and similar
installation advantages. Accessories shall not degrade the vibration isolation
system.

 Static deflections of isolators are indicated in Vibration Isolation Schedule.


Static deflections stated are the minimum acceptable deflection for the mounts
under actual load.

 The use of nested springs or of multiple parallel springs within a single mount is
not permitted.
2. Unit FSN (Floor Spring and Neoprene):

 Spring isolators to be free-standing and laterally stable without housing. Spring


diameter shall be not less than 0.8 times the compressed height of the spring at
the design load. Springs shall have a minimum additional travel to solid equal
to 50 percent of the actual deflection. Springs shall be so designed that the
ratio of horizontal stiffness to vertical stiffness is approximately 1. mounts shall
have leveling bolts.

 The spring element in the isolator shall be set in a neoprene cup and have a
steel washer to distribute the load evenly over the neoprene. A rectangular
bearing plate of appropriate size to load the pad uniformly in the range of
275.79 kPa to 344.7378 kPa shall be provided. A neoprene friction pad, a
stainless steel, aluminum, or galvanized steel plate shall be used between the
friction pad and the isolator. The isolator, separator plate, and friction pad shall
be permanently adhered to one another and to the bottom of the bearing plate.

 Unit FSN isolators shall be one of the following products, or equal:


- Type SLF: M.I.
- Type FDS: K.N.C.
- Type AC or AD: V.M.C.
3. Unit HS (Hanger Spring):

 Vibration-isolation hangers shall consist of a free-standing laterally stable steel


spring set into a neoprene cup, contained within a steel housing. The neoprene
cup shall be manufactured with a grommet (or other element) to prevent the
hanger rod from contacting the hanger housing. A steel washer shall be
provided in the neoprene cup to evenly distribute load onto the neoprene.

 The plate or washer at the top of the spring shall be welded to the spring. The
hanger rod shall be securely fastened to this plate or washer using lock nuts.
The hanger rod shall have a diameter not less than 15 mm. This design
represents a modification to the unit types given below. The modification is
intended to limit the side-to-side motion of the hanger rod relative to the hanger
casing.
 Spring diameter and hanger housing lower hole sizes shall be large enough to
permit the hanger rod to swing through a 30 degree arc before contacting the
housing. Spring elements shall have minimum additional travel to solid equal to
50 percent of the actual deflection.

 Upper hanger rod attachment shall be made through a neoprene rubber-in-


shear element designed to avoid direct contact between the hanger rod and the
isolator frame.

 Springs shall be color coded for ease of identification and removable, for field
connection.

 Unit HS isolators shall be one of the following products or equal:


- Type 30N (modified): M.I.
- Type SH (modified): K.N.C.
- Type RSH (modified): V.M.C.

C. EQUIPMENT BASES
1. Unit BSF (Base Steel Frame):

 Steel base frames shall consist of structural steel sections sized, spaced,
connected, and cross-connected to form a rigid base which will not twist,
deform, or deflect in any manner which will negatively affect the operation of the
supported equipment of the vibration-isolation mounts. Frames shall be
adequately sized to support basic equipment units and mounts plus associated
pipe elbow supports, duct elbow supports, electrical control elements, or other
components closely related and requiring resilient support in order to prevent
vibration transfer to the building structure. The depth of steel frame bases shall
be at least 1/10 the longest dimension of the base with a minimum depth of 150
mm, but not more than 300 mm. Frame bases shall include side mounting
brackets for attachment to vibration isolators. Mounting brackets shall be
located on the sides of the base that are parallel to the axis of rotation of the
supported equipment.

 Unit BSF base shall be supplied by the isolator manufacturer and shall be one
of the following products or equal:
- Type WFSL: M.I.
- Type SFB or SRB: K.N.C.
- Type WFB: V.M.C.

2. Unit CIB (Concrete Inertia Base):

 Concrete inertia bases shall be formed of stone-aggregate concrete (150


pounds per cubic ft.) and appropriate steel reinforcing cast between perimeter
structural steel channels. Inertia bases shall be built to form a rigid base which
will not twist, deform, or deflect, in any manner which would negatively affect
the operation of the supported equipment or the vibration isolation mounts.
Inertia bases shall be adequately sized to support basic equipment units and
motors plus associated pipe elbow supports, duct elbow supports, electrical
control elements, or other components closely related and requiring resilient
support in order to prevent vibration transfer to the building structure. Inertia
base depth shall be at least 1/12 the longest dimension of the inertia base but
not less than 150 mmand not more than 300 mm. The weight of the inertia
base, as a minimum, shall be 1 to 2 times that of the total weight of the
equipment, as scheduled (including the attached piping it is supporting and
other applicable loads). Inertia bases shall include side mounting brackets for
attachment to vibration isolators. Mounting brackets shall be located on the
sides of the base that are parallel to the axis of rotation of the supported
equipment.

 The steel frame and reinforcement are to be supplied by the vibration isolator
manufacturer. Concrete shall be provided in the field.

 Inertia bases used to support vibration-isolated pumps are to be sized to


provide support for valves, pipe elbows and suction diffuser.

 Frame and reinforcement for Unit CIB bases shall be one of the following
products or equal:
- Type KSL: M.I.
- Type CIB-L or CIB-H: K.N.C.
- Type WPF: V.M.C.

D. SNUBBERS
1. Snubbers to limit the vertical and horizontal motion of the isolated equipment shall
be fabricated from steel. A neoprene pad, 6.5 mm minimum thickness, shall be
affixed at the point of contact. There will be no contact between snubbers and the
inertia base or equipment support frame during normal operation. Minimum of one
snubber per side, four total, shall be required on each base. Seismic snubbers
shall have a minimum of 1.0G ratings and anchorages.
2. Snubbers shall not be finally installed until vibration isolators are in place and
adjusted with actual operating loads.
3. Model Z-1225 for installations within the maximum seismic load requirements
consistent with the manufacturer's recommendations, and Model Z-1011 for greater
seismic load requirements, manufactured by M.I., Model HS-4 manufactured by
K.N.C., or equal.

E. PIPING ISOLATORS
1. Specialty Products Co. Acousto-Plumb isolators for pipe 20 mm and smaller, and
Trisolator for pies 25 mm and larger, or equal.
PART 3 - EXECUTION

A. GENERAL
1. The Subcontractor is to obtain inspection of installation to be covered or enclosed
prior to such closure.
2. The Subcontractor is to obtain written and/or oral instructions from the vibration
isolation manufacturer as to the proper installation and adjustment of vibration
isolation devices.
3. The Subcontractor is to correct, at no additional cost, installations which are
deemed defective in workmanship or materials.
4. The Subcontractor is responsible for proper operation of systems, minor sub-
systems, and services provided under this Section. The Subcontractor is to
coordinate startup procedures, calibration, and system check-out with
Subcontractors involved. Any system operational problems shall be diagnosed.
correctional procedures shall be initiated by the various Subcontractors as required
to bring the system into compliance with the design, and the problem shall then be
rechecked to verify that the system operates normally. Any remaining difficulties
shall be brought to the attention of the University.
5. Do not install equipment, ductwork, piping and conduit which makes rigid contact
with the structure unless it is allowed by this specification.
6. The Subcontractor is to bring to the Owner's attention prior to installation conflicts
which will result in unavoidable contact between the building structure and the
isolated equipment, piping, etc., described herein, due to inadequate space, etc.
Corrective work necessitated by conflicts after installation is at the expense of the
Subcontractor.
7. The Subcontractor is to bring to the Owner's attention prior to installation
discrepancies between the requirements of this Specification and field conditions,
changes required due to specific equipment selection, etc. Corrective work
necessitated by discrepancies after installation is at the expense of the responsible
Subcontractor.
8. Resilient Wall, Ceiling, and Floor Penetrations: Provide resilient wall and ceiling
penetrations for piping, conduit, ductwork, etc. supported on Type HS of Type FSN
isolators. Refer to resilient penetration details on the Drawings.
9. Support vibration isolated ducts, pipes, and equipment directly from structural steel,
not the concrete deck.

B. ISOLATOR INSTALLATION
1. The installation or use of vibration isolators must not cause change of position of
equipment, conduit, piping or ducting, which would result in stresses in connections
or misalignment of shafts or bearings. In order to meet this objective, maintain
equipment and attached systems in a rigid position during installation. The load
shall not be transferred to the isolator until the installation is complete and under full
operational load. plumbing, piping, and ducting at mechanical equipment
connections are to be fully supported by specified hangers. Mechanical equipment
and vibration mounts shall not carry plumbing, piping, or ducting loads. Utilize
flexible metal, liquid-tight conduit for electrical connections.
2. Isolation/Absorption Products: The completed installation must be free of vibration
and noise. Systems, equipment, or parts which vibrate or generate vibration
unduly, or which generate or emit undue noise while in operation shall: 1) be
adjusted, repaired or replaced as appropriate to obtain acceptable levels of
vibration or noise; or 2) be supported on, or fitted with, suppression or absorption
devices or other means, which effectively prevent the transmission of vibration or
noise beyond the offending item.
3. Equipment Isolator Installation:

 Use space saver brackets for equipment supported on Type FSN vibration
isolators.

 The minimum operating clearance between the underside of the frame or


inertia base and the pad or floor is 25 mm

 Place the frame in position and support temporarily by shims prior to the
installation of the machine or isolators.

 After the entire system installation is completed and under full operational
load, adjusts the isolators so that the load is transferred from the shims to
the isolators, and that the shims are barely free. Remove the shims.

 Seismic snubbers shall not be finally installed until vibration isolators are in-
place and adjusted with actual operating loads.
4. Isolator Hangers:

 The isolators shall be installed with the isolator hanger box as close as
possible to the structure.

 The isolators shall be suspended from massive beams, never from slab
diaphragms between beams.

 Orientation of isolator assembly including support and load rods shall be


within five degrees of vertical.

C. EQUIPMENT ISOLATION
1. Install isolators for fans, pumps and other such equipment as shown on Vibration
Isolation Schedule or as otherwise required.
2. Approve completed vibration isolation system for isolated equipment.

D. PIPING ISOLATION
1. Where specifically indicated only, use specified pipe isolation system.

END OF SECTION
SECTION 8
IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT

PART 1 - GENERAL

A. SUMMARY
1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.
2. Section Includes:

 Identify all installed mechanical distribution piping, mechanical equipment and


components.

 Cast-in-place concrete.

B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.
2. ASME –American Society of Mechanical Engineers:

 ASME A 13.1 Scheme for the identification of piping systems

C. SUBMITTALS
1. Submit list of wording, symbols, letter size, and color coding for mechanical
identification.
2. Submit valve chart and schedule, including valve tag number, location, function,
and valve manufacturer's name and model number.
3. Submit valve database as per Part 3.05 -Stenciling and Identification, D.3 - Valve
Tags.

PART 2 - PRODUCTS

A. MATERIALS
1. Color coding: ASME A13.1 unless specified otherwise.
2. Plastic nameplates: laminated two-layer plastic with engraved black letters on light,
contrasting background color.
3. Plastic tags: laminated three-layer (double-sided) plastic with engraved black
letters on light, contrasting background color. Tag size at least 40 mm diameter.
4. Stencils: with clean-cut symbols and letters of following size:

Outside Diameter of Insulation or Color Field Length Letter Height


Pipe

9.5 to 31.7 mm 200 mm 13 mm

38.1 to 50.8 mm 200 mm 20 mm

63.5 to 50.8 mm 300 mm 32 mm

203.2 to 254 mm 600 mm 64 mm

Over 254 mm 800 mm 75 mm

Ductwork and equipment --- 64 mm

4. Plastic pipe markers: factory fabricated, flexible, semi-rigid plastic, preformed to fit
around pipe or pipe covering; minimum information indicating flow direction arrow
and fluid being conveyed.

 Special gases shall be identified using markers with yellow background and
black letters, direction arrow, and full chemical names and symbols.
5. Plastic-tape pipe markers: flexible, vinyl-film tape with pressure-sensitive adhesive
backing and printed markings.

PART 3 - EXECUTION

A. PREPARATION
1. Degrease and clean surfaces to receive adhesive of identification materials.

B. INSTALLATION
1. Plastic nameplates: install with corrosion-resistant mechanical fasteners, or
adhesive.
2. Plastic tags: install with corrosion-resistant chain.
3. Plastic pipe markers: install in accordance with manufacturer's instructions.
4. Plastic-tape pipe markers: install completely around pipe in accordance with
manufacturer's instructions.
5. Underground plastic pipe markers: install 150 to 200 mm below finished grade,
directly above buried pipe.

C. IDENTIFICATION SCHEDULE
1. Equipment: identify air-handling units, pumps, heat-transfer equipment, tanks, and
water-treatment devices with plastic nameplates. Small devices, such as in-line
pumps, may be identified with plastic tags.
2. Controls: identify control panels and major control components outside of panels
with plastic nameplates.
3. Valves: identify valves in main and branch piping with tags.
4. Piping: identify piping, concealed or exposed, with stenciled painting. Tags may
be used on small diameter piping. Identify service, flow direction, and pressure.
Install in clear view and align with axis of piping. Locate identification not more
than 6 m apart on straight runs including risers and drops, adjacent to each valve
and tee, at each side of penetration of structure or enclosure, and at each
obstruction.
5. Ductwork: identify ductwork with stenciled painting. Identify as to air-handling unit
number, and area served. Locate identification at air-handling unit, at each side of
penetration of structure or enclosure, and at each obstruction.

D. VALVE DATABASE
1. Provide specified valve database.

E. STENCILING AND IDENTIFICATION


1. Stencil each piece of new and existing equipment including pumps, fans, tanks,
etc., with the equipment tags scheduled on the drawings. Use minimum 50 mm
high characters.

 Stencil each duct leaving the mechanical room indicating fan unit, area(s),
direction of flow, or room(s) served.

 Stencil each duct branch leaving an air shaft at each floor with fan number, and
identify it as a supply, exhaust, or return duct, and indicate direction of air flow.
2. Post a framed and typewritten schedule of all stencils, pipe markers, valve tags,
and lubricants used, with identification, shall be framed and posted in the
mechanical equipment room.
3. Identify all pipes with specified markers.

 Install markers every 3 m on mains, at all branch take-offs and adjacent to


valves and cocks.
 Apply to all exposed pipes, pipes behind removable tile ceiling, pipes in
concealed but accessible locations, such as behind access panels and at least
once in each room.

 Install pipe marker using pressure sensitive adhesive in accordance with the
manufacturer's directions. The marker shall completely cover the
circumference of the pipe and overlap itself.
4. Valve Tags: Provide numbered tags for main valves, branch valves, zone valves,
shut-off valves, and balancing valves installed under this Contract, constructed of
#18 gauge (1.02 mm) brass, circular,32 mm in diameter, and with numbers cut in
and blackened so as to be plainly discernible. Fasten tags to valve with brass links.

 Valve numbers not required for valves obviously serving equipment such as air
handler coils, reheat coil valves, and miscellaneous drains.

 On the as-built drawings, indicate the location and number of each tagged valve

 Provide a computer file database in a form agreeable to the Owner, describing


the valve, number, location,type of service normally “open” or “closed”, specific
duty of each tagged valve, and manufacturer and model number.

5. Place warning signs on all machines driven by electric motors which are controlled
by fully automatic starters.

6. Fire dampers and fire smoke dampers: at each fire damper or fire smoke damper
access panel, label "FIRE DAMPER" or “FIRE SMOKE DAMPER” in minimum 50
mm high letters. Fire smoke dampers shall be provided with tags to identify each
fire smoke dampers as “FSD-NUMBER SEQUENCES-BLDG NUMBER”. Provide
chart to University for approval.

7. Wherever charts, Shop Drawings, etc. Refer to specific room numbers, use room
numbers that will be provided by the university rather than the room numbers
indicated on the Drawings.

END OF SECTION
SECTION 9
PLUMBING PIPING INSULATION

PART 1 - GENERAL

A. SUMMARY

1. Related Documents: Drawings and general provisions of the Subcontract apply to


this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.
2. Section Includes:

 Piping insulation

 Jackets and accessories

B. REFERENCES
1. General:

 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.

 Unless otherwise noted, the referenced standard edition is the current one at the
time of commencement of the Work.
2. ASTM International:
ASTM-B-209 Standard Specification for Aluminum and Aluminum-
Alloy Sheet
and Plate
ASTM-C-195 Standard Specification for Mineral Fiber Thermal
Insulating
Cement
ASTM C 196 Standard Specification for Expanded or Exfoliated
Vermiculite
Thermal Insulating Cement
ASTM-C-449 Standard Specification for Mineral Fiber Hydraulic-
Setting
Thermal Insulating and Finishing Cement
ASTM-C-533 Standard Specification for Calcium Silicate Block and
Pipe
Thermal Insulation
ASTM C534 / C534M Standard Specification for Preformed Flexible
Elastomeric
Cellular Thermal Insulation in Sheet and Tubular Form
ASTM-C-547 Standard Specification for Mineral Fiber Pipe Insulation
ASTM-C-552 Standard Specification for Cellular Glass Thermal
Insulation
ASTM C553 Standard Specification for Mineral Fiber Blanket
Thermal
Insulation for Commercial and Industrial Applications
ASTM-C-578 Standard Specification for Rigid, Cellular Polystyrene
Thermal
Insulation
ASTM-C-610 Standard Specification for Molded Expanded Perlite
Block and
Pipe Thermal Insulation
ASTM-E-84 Standard Test Method for Surface Burning
Characteristics of
Building Material
ASTM C 450 Standard Practice for Fabrication of Thermal Insulating
Fitting
Covers for NPS Piping, and Vessel Lagging
ASTM C 921 Standard Practice for Determining the Properties of
Jacketing
Materials for Thermal Insulation
ASTM B 209 Standard Specification for Aluminum and Aluminum-
Alloy Sheet
and Plate
ASTM A666 Standard Specification for Annealed or Cold-
Worked Austenitic
Stainless Steel Sheet, Strip, Plate, and Flat Bar
3. Code of Federal Regulations 20-CFR-1910.7 Definitions and Requirements for A
Nationally Recognized Testing Laboratory (NRTL)
4. National Fire Protection Association NFPA-90A & NFPA-255 Surface Burning
Characteristics of Building Materials
5. Underwriters Laboratories UL-723 Surface Burning Characteristics of Building
Materials
C. SUBMITTALS
1. Subcontractor shall submit the product description, list of materials and thickness for
each service, and at each location.

D. QUALITY ASSURANCE
1. Subcontractor shall assure applicator is a company specializing in piping insulation
application with at least 3-years relevant experience.
2. Fire Hazard: Provide insulation, jackets, facings adhesives and accessories
acceptable to the State Fire Marshal, and meeting the requirements of NFPA 90A.
Meet the following hazard classifications stated in accordance with U.L. Test Method
of Fire Hazard Classifications of Building Materials, No. 723:

 Flame-spread: Maximum 25.

 Fuel Contributed: Maximum 50.

 Smoke Developed: Maximum 50.

PART 2 - PRODUCTS

A. ACCEPTABLE MANUFACTURERS
1.
1. Subject
Manvilleto Corporation,
compliance with requirements or
Certain-Teed, and as approved
Owens by Fiberglass.
Corning the Architect/Engineer.

2. Armacell (ArmaflexCellucar Insulation) LLC.


3. Or approved equivalent

B. INSULATION MATERIALS
1. Mineral-Fiber Insulation: Glass fibers bonded with a thermosetting resin complying
with the following:

 Preformed Pipe Insulation: Comply with ASTM C 547, Type I, with factory-
applied, all-purpose, vapor-retardant jacket.

 Blanket Insulation: Comply with ASTM C553, Type II, without facing.

 Fire-Resistant Adhesive: Comply with MIL-A-3316C in the following classes and


grades:
- Class I, Grade A for bonding glass cloth and tape to unfaced glass-fiber
insulation, for sealing edges of glass-fiber insulation, and for bonding lagging
cloth to unfaced glass-fiber insulation.
- Class 2, Grade A for bonding glass-fiber insulation to metal surfaces.
- For indoor applications, use adhesive that has a VOC content of 80 g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

 Vapor-Retarder Mastics: Fire and water-resistant, vapor-retarder mastic for


indoor applications. Comply with MIL-C 19565C, Type II. See Section 2.5 below.

 Mineral-Fiber Insulating Cements: Comply with ASTM C 195.

 Expanded or Exfoliated Vermiculite Insulating Cements: Comply with ASTM C


196.

 Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with


ASTM C 449/C 449M.
2. Cellular-Glass Insulation: Inorganic, foamed or cellulated glass, annealed, rigid,
hermetically sealed cells, incombustible.

 Preformed Pipe Insulation, without Jacket: Comply with ASTM C 552, Type II,
Class I.

 Preformed Pipe Insulation, with Jacket: Comply with ASTM C 552, Type II, Class
2.

 Cellular-Glass, Phenolic, Polyisocyanurate, and Polystyrene Adhesive: Solvent-


based resin adhesive, with a service temperature range of minus 75 to plus 300
deg F. For indoor applications, use adhesive that has a VOC content of 50 g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
3. Prefabricated Thermal Insulating Fitting Covers: Comply with ASTM C 450 for
dimensions used in performing insulation to cover valves, elbows, tees, and flanges.

C. FIELD-APPLIED JACKETS
1. General: ASTM C 921, Type I, unless otherwise indicated.
2. Foil and Paper Jacket: Not acceptable.
3. PVC Jacket: High-impact, ultraviolet-resistant PVC; 20 mils thick; roll stock ready for
shop or field cutting and forming.

 Adhesive: As recommended by insulation material manufacturer.

 PVC Jacket Color: White

 PVC Jacket Color: Color-code piping jacket as determined by existing


conditions.

 Not to be used for outdoors.


4. Heavy PVC Fitting Covers: Factory-fabricated fitting covers manufactured from 30-
mil (0.75 mm) thick, high-impact, ultraviolet-resistant PVC.

 Shapes: 45 and 90-degree, short and long-radius elbows, tees, valves, flanges,
reducers, end caps, soil-pipe hubs, traps, mechanical joints, and P-trap and
supply covers for lavatories for the disabled.

 Adhesive: As recommended by insulation material manufacturer.

 Not to be used for outdoors.


5. Aluminum Jacket: Aluminum rolls stock, ready for shop or field cutting and forming to
indicate sizes. Comply with ASTM B 209 (ASTM B 209M), 3003 alloy, H-14 temper.

 Finish and Thickness: Smooth finish, 0.25 mm thick.

 Moisture Barrier: 1-mil thick, heat-bonded polyethylene and kraft paper.

 Elbows: preformed 45 and 90-degree, short and long-radius elbows; same


material, finish, and thickness as jacket.

D. ACCESSORIES AND ATTACHMENTS


1. Bands: stainless steel ASTM A666, Type 304, 20 mm)wide; 0.050 mm thick.
E. VAPOR RETARDANTS
1. Mastics: Use materials as recommended by the insulation material manufacturer
that is compatible with insulation materials, jackets, and substrates.
2. Materials shall be compatible with insulation materials, jackets, and substrates;

F. SEALANTS
1. Joint Sealants:

 For indoor applications, use mastics that have a VOC content of 250 g/L or less
when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

PART 3 - EXECUTION

A. EXAMINATION

1. Examine substrates and conditions for compliance with requirements for installation
and other conditions affecting performance of insulation application.
2. Proceed with installation only after unsatisfactory conditions have been corrected.

B. PREPARATION
1. Install materials after piping has been tested and approved.
2. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials
that will adversely affect insulation application.

C. GENERAL APPLICATION REQUIREMENTS.


1. Apply insulation materials, accessories, and finishes according to the manufacturer's
written instructions; with smooth, straight, and even surfaces; and free of voids
throughout the length of ducts and fittings.
2. Refer to schedules at the end of this Section for material, form, jacket, and thickness
required for each piping system insulation requirements.
3. Use accessories compatible with insulation materials and suitable for the service.
Use accessories that do not corrode, soften or otherwise attack insulation or jacket
when in either wet or dry state.
4. Apply insulation with longitudinal seams at top and bottom of horizontal pipe runs.
5. Apply multiple layers of insulation with longitudinal and end seams staggered.
6. Do not weld brackets, clips, or other attachment devices to piping, fittings, and
specialties.
7. Seal joints and seams with vapor-retardant mastic on insulation indicated to receive a
vapor retardant.
8. Keep insulation materials dry during application and finishing.
9. Apply insulation with tight longitudinal seams and end joints. Bond the seams and
joints with adhesive recommended by the insulation material manufacturer.
10. Apply insulation with the least number of joints practical.
11. Apply insulation over fittings, valves, and specialties, with continuous thermal and
vapor-retardant integrity, unless otherwise indicated. Refer to special instruction for
applying insulation over fittings, valves, and specialties.
12. Hangers and Anchors: Where vapor retardant is indicated, seal penetrations in
insulation at hangers, supports, anchors, and other projections with vapor-retardant
mastic.

 Apply insulation continuously through hangers and around anchor attachments.

 For insulation application where vapor retardants are indicated, extend insulation
on anchor legs at least300 mm from point of attachment to pipe and taper
insulation ends. Seal tapered ends with a compound recommended by the
insulation material manufacturer to maintain vapor retardant integrity.

 Install insert materials and apply insulation to tightly join the insert. Seal insulation
to insulation inserts with adhesive or sealing compound recommended by the
insulation material manufacturer.

 Cover inserts with jacket material matching adjacent pipe insulation. Install
shields over jacket, arranged to protect the jacket from tear or puncture by the
hanger, support, and shield.
13. Insulation Terminations: For insulation where vapor retardants are indicated, taper
insulation ends. Seal tapered ends with a compound recommended by the insulation
material manufacturer to maintain vapor retardant integrity.
14. Apply adhesives and mastics at the manufacturer's recommended coverage rate.
15. Apply insulation with integral jackets as follows:

 Pull jacket tight and smooth.

 Circumferential Joints: Cover with 75 mm wide strips, of same material as


insulation jacket. Secure strips with adhesive and outward clinching staples along
both edges of strip and spaced 100 mmo.c.

 Longitudinal Seams: Overlap jacket seams at least 38 mm. Apply insulation with
longitudinal seams at bottom of pipe. Clean and dry surface to receive self-
sealing lap. Staple laps with outward clinching staples along edge at 100 mmo.c.

 Exception: Do not staple longitudinal laps on insulation having a vapor retardant.

 Vapor-retardant mastics: Where vapor retardants are indicated, apply mastic on


seams and joints and at ends adjacent to flanges, unions, valves, and fittings.

 At penetrations in jackets for thermometers and pressure gauges, fill and seal
voids with vapor-retardant mastic.
16. Roof Penetrations: Apply insulation for interior applications to a point even with top
of roof flashing.

 Seal penetrations with vapor-retardant mastic.

 Apply insulation for exterior applications tightly joined to interior insulation ends.

 Extend metal jacket for exterior insulation occurring outside of roof flashing at
least 50 mm below the top of the roof flashing.

 Seal sheet metal jacket to roof flashing with vapor-retardant mastic.


17. Exterior Wall Penetrations: For penetration of below-grade exterior walls, terminate
insulation flush with mechanical sleeve seal. Seal terminations with vapor-retardant
mastic.
18. Interior Wall and Partition Penetrations: Apply insulation continuously through walls
and floors.
19. Fire-Rated Wall and Partition Penetrations: Apply insulation continuously through
penetrations of fire-rated walls and partitions

 Firestopping and fire-resistive joint sealers are specified in Division 07


"Penetration Firestopping".

 Floor Penetrations: Apply insulation continuously through floor assembly.

 For insulation with vapor retardants, seal insulation with vapor-retardant mastic
where floor supports penetrate vapor retardant.
D. MINERAL-FIBER INSULATION APPLICATION
1. Apply insulation to straight pipes and tubes as follows;

 Secure each layer of preformed pipe insulation to pipe with wire, tape, or bands
without deforming insulation materials.

 Where vapor retarders are indicated, seal longitudinal seams and end joints with
vapor-retarder mastic. Apply vapor retarder to ends of insulation at intervals of
4.5 to 6 mto form a vapor retarder between pipe insulation segments.

 For insulation with factory-applied jackets, secure laps with outward clinches
staples at 150 mm o.c.

 For insulation with factory-applied jackets with vapor retarders, do not staple
longitudinal tabs but secure tabs with additional adhesive as recommended by
the insulation material manufacturer and seal with vapor-retarder mastic.
2. Apply Insulation to flanges as follows:

 Apply preformed pipe insulation to outer diameter of pipe flange.

 Make width of insulation segment the same as overall width of the flange and
bolts, plus twice the thickness of the pipe insulation.

 Fill voids between inner circumference of flange insulation and outer


circumference of adjacent straight pipe segments with mineral-fiber blanket
insulation.

 Apply canvas jacket material with manufacturer's recommended adhesive,


overlapping seams at least 25 mm, and seal joints with vapor-retarder mastic.
3. Apply insulation to fittings and elbows as follows:

 Apply premolded insulation sections of the same material as straight segments of


pipe insulation when available. Secure according to manufacturer's written
instructions.

 When premolded insulation elbows and fittings are not available, apply mitered
sections of pipe insulation, or glass-fiber blanket insulation, to a thickness equal
to adjoining pipe insulation. Secure insulation materials with wire, tape, or bands.

 Cover fittings with heavy PVC covers. Overlap PVC covers on pipe insulation
jackets at least 25 mm at each end. Secure fitting covers with manufacturer's
attachments and accessories. Seal seams with tape and vapor-retarder mastic.
4. Apply insulation to valves and specialties as follows:

 Apply premolded insulation sections of the same material as straight segments of


pipe insulation when available. Secure according to manufacturer's written
instructions.

 When premolded insulation sections are not available, apply glass-fiber blanket
insulation to valve body. Arrange insulation to permit access to packing and to
allow valve operation without disturbing insulation. For check valves, arrange
insulation for access to strainer basket without disturbing insulation.

 Apply insulation to flanges as specified for flange insulation application.

 Use preformed heavy PVC fitting covers for valve sizes where available. Secure
fitting covers with manufacturer's attachments and accessories. Seal seams with
tape and vapor-retarder mastic.

 For larger sizes where PVC fitting covers are not available, seal insulation with
canvas jacket and sealing compound recommended by the insulation material
manufacturer.

E. CELLULAR-GLASS INSULATION APPLICATION


1. Apply insulation to straight pipes and tubes as follows:

 Secure each layer of insulation to pipe with bands without deforming insulation.

 Where vapor retarders are indicated, seal longitudinal seams and end joints with
vapor-retarder mastic.

 For insulation with factory-applied jackets, secure laps with outward clinched
staples at 150 mmo.c.

 For insulation with factory-applied jackets with vapor retarders, do not staple
longitudinal tabs but secure tabs with additional adhesive as recommended by
the insulation material manufacturer and seal with vapor-retarder mastic.
2. Apply insulation to flanges as follows:

 Apply preformed pipe insulation to outer diameter of pipe flange.

 Make width of insulation segment the same as overall width of the flange and
bolts, plus twice the thickness of the pipe insulation.

 Fill voids between inner circumference of flange insulation and outer


circumference of adjacent straight pipe segments with cut sections of cellular-
glass block insulation of the same thickness as pipe insulation

 Apply insulation to fittings and elbows as follows:

 Apply premolded insulation sections of the same material as straight segments of


pipe insulation when available. Secure according to manufacturer's written
instruction.

 When premolded sections of insulation are not available, apply mitered sections
of cellular-glass insulation. Secure insulation materials with bands.

 Cover fittings with heavy PVC fitting covers. Overlap PVC covers on pipe
insulation jackets as least 25 mmat each end. Secure fitting covers with
manufacturer's attachments and accessories. Seal seams with tape and vapor-
retarder mastic.
3. Apply insulation to valves and specialties as follows:

 Apply premolded segments of cellular-glass insulation or glass-fiber blanket


insulation to valve body. Arrange insulation to permit access to packing and to
allow valve operation without disturbing insulation. For check valves, arrange
insulation for access to strainer basket without disturbing insulation.

 Apply insulation to flanges as specified for flange insulation application.

 Use preformed heavy PVC fitting covers for valve sizes where available. Secure
fitting covers with manufacturer's attachments and accessories. Seal seams with
tape and vapor-retarder mastic.

 For larger sizes where PVC fitting covers are not available, seal insulation with
canvas jacket and sealing compound recommended by the insulation material
manufacturer.

F. PREFORMED ELASTOMERIC CELLULAR THERMAL INSULATION APPLICAION


1. Apply insulation to straight pipes and tubes as follows:

 Install pipe insulation by slitting tubular sections and applying onto pipes. Seams
and butt joints shall be adhered and sealed using Armaflex 520 adhesive or
approved equal.

 All edges shall be clean-cut. Rough or jagged edges shall not be permitted.
2. Apply insulation to valves, flanges and fittings as follows:

 Insulate with the same insulation thickness as the adjacent piping. Seams and
butt joints shall be adhered and sealed with Armaflex 520 adhesive or approved
equal.

 All edges shall be clean-cut. Rough or jagged edges shall not be permitted.
3. Outdoor insulation shall be protected as follows:

 Furnish PVC jacket and PVC fitting covers or aluminum jackets.

 All jackets shall have the seams located on the bottom of the pipes.

G. FIELD-APPLIED JACKET APPLICATION


1. Apply PVC jacket where indicated, with 25 mm overlap at longitudinal seams and
end joints. Seal with manufacturers recommended adhesive.
2. Apply metal jacket where indicated, with 50 mmoverlap at longitudinal seams and
end joints. Overlap longitudinal seams arranged to shed water. Seal end joints with
weatherproof sealant recommended by insulation manufacturer. Secure jacket with
stainless-steel band 300 mmo.c. and at end joints.
3. Insulation and jacket for cold pipes shall include wicks to direct possible
condensation to outside the jacket. The product shall be KnaufPermaWick or equal.
4. Indoor, Concealed Applications: Insulated pipes conveying fluids above ambient
temperature shall have standard jackets, with or without vapor barrier, factory-applied
or field-applied. Insulate fittings, joints and valves with insulation of like material and
thickness as adjoining pipe, and finish with glass cloth and adhesive. PVC jackets
shall be used.
5. Indoor, Exposed Applications: For pipe exposed in mechanical equipment rooms or
in finished spaces, insulate as for concealed applications. Finish with canvas jacket;
size for finish painting. PVC jackets shall be used.
6. Exterior Applications: Provide vapor-barrier jackets. Cover with aluminum jacket
with seams located on bottom side of horizontal piping. Insulate fittings, joints, and
valves with insulation of like material and thickness as adjoining pipe, and cover with
aluminum jacket.
7. Buried Piping: Provide factory-fabricated assembly with inner all-purpose service
jacket with self-sealing lap, and asphalt-impregnated open-mesh glass fabric, with
0.0254 mm thick aluminum foil sandwiched between three layers of bituminous
compound; outer surface faced with a polyester film.

H. FINISHES
1. Flexible Elastomeric Thermal Insulation: After adhesive has fully cured, apply two
coats of insulation manufacturer's recommended protective coating.

I. PIPING SYSTEM APPLICATIONS


1. Insulation materials and thicknesses are specified in schedules at the end of this
Section.
2. Items Not Insulated: Unless otherwise indicated, do not apply insulation to the
following systems, materials, and equipment.

 Flexible connectors.

 Vibration control devices.

 Fire-suppression piping.

 Drainage piping located in crawl spaces, unless otherwise indicated.

 Below-grade piping, unless otherwise indicated.

 Chrome-plated pipes and fittings, unless potential for personal injury.

 Air chambers, unions, strainers, check valves, plug valves, and flow regulators.

J. INSULATION APPLICATION SCHEDULE


1. Refer to insulation application schedules for required insulation materials, vapor
retarders, and field-applied jackets.
2. Application schedules identify piping system and indicate pipe size ranges and
material, thickness, and jacket requirements.

END OF SECTION
SECTION 10
COMMISSIONING OF PLUMBING
PART 1 - GENERAL

A. SUMMARY

1. Related Documents:

 Drawings and general provisions of the Subcontract apply to this Section.

 Review these documents for coordination with additional requirements and


information that apply to work under this Section.

2. Section Includes:
 General requirements that apply to implementation of commissioning of
plumbing systems, assemblies and components.

B. REFERENCES

1. General:
 The following documents form part of the Specifications to the extent stated.
Where differences exist between codes and standards, the one affording the
greatest protection shall apply.
 Unless otherwise noted, the referenced standard edition is the current one at
the time of commencement of the Work.

C. DESCRIPTION
1. The purpose of commission is to ensure the University that work has been
completed as specified and that systems are functioning in the manner as
described in Division 22 Section "Common Results for Plumbing" and specified
system operating criteria. It will assist operating staff training and familiarization
with new systems. It will serve as a tool to reduce post-occupancy critical systems
operational difficulty or failure. It will, also, be used to develop test protocol and
record the associated test data in an effort to advance the building systems from a
state of substantial completion to a full dynamic operation.
2. Commission will commence after preliminary punch list items are completed by
Subcontractors.
3. The steps associated with commissioning are outlined below:
 Step One - Installation Verification
 Step Two - System Start-Up.
 Step Three – Functional Performance Testing.
4. Operational staff training is essential to the commission process and will run
concurrently with steps one through three.

5. The Commissioning Team will include representatives of the University,


Construction and Installing Subcontractors, Test and Balance Subcontractor,
FMCS Subcontractor and Construction Subcontractor’s Commissioning Agent.
Equipment manufacturer’s representatives will be present for start-up as specified
in the equipment specification sections and for equipment training.

D. SYSTEMS TO BE COMMISSIONED
1. Commissioning will be performed on the following systems:
 Facility Monitoring and Control System (FMCS)
 Central Supply and Return Air Systems.
 Air Terminals.

E. SUBMITTALS
1. Commissioning Plan as prepared by the prime Subcontractor or his Commissioning
Agent.
2. Prime subcontractors or his Commissioning Agent shall provide Functional
Performance Tests (FPT) procedures for the above listed systems. Prime
subcontractors or his Commissioning Agent shall provide system narrative
descriptions as part of the FPT procedures

PART 2 - PRODUCTS

A. SUMMARY

1. The commissioning plan shall outline the organization, scheduling, team members,
and documentation pertaining to the overall commissioning process.

B. NARRATIVE DESCRIPTIONS
1. A narrative description of the design intents of the systems and their intended
modes of sequences of operation.

C. FUNCTIONAL PERFORMANCE TESTS (FPT) PROCEDURES


1. The FPT procedures at the minimum shall consist of the following sections:
 Narrative Description:
- This section provides a narrative description of the design intents of the
systems and their intended modes of sequences of operation.
 Testing Prerequisites:
- This section contains verification that primary mechanical, electrical, and
controls systems that support or interact with the system that the FPT is
prepared against are completed, tested and operational.
 Installation Verification:
- This section contains verification that the system installation is completed
and is ready for commissioning.
 Commencement of Functional Performance Testing:
- This section records the date and time of the start of system
commissioning.
 System Condition Prior to Staring Performance Testing:
- This section records the current set points and parameters of the system
at the start of commissioning.
 Functional Performance Test:
- This section shall provide the following:
a. Sequential steps required to set parameters and conditions required
to test component and functions throughout intended ranges of
operation.
b. Full range of checks and tests carried out to determine if electric
and pneumatic connections, components, subsystems, systems and
interfaces between systems function in accordance with the contract
documents and design intents.
c. All modes and sequences of control operations, interlocks and
conditional control responses and specified responses to abnormal
emergency conditions.
 End of Functional Performance Test:
- This section records the date and time of the end of system
commissioning.
 Field Notes:
- This section records notes or remarks during system commissioning.
 List systems modifications, not required by the Contract Documents, but
provided by the Subcontractor. List other questions regarding such system
modifications.
 List problems discovered during Commissioning that were corrected.
 List problems discovered during Commissioning that were not corrected.
 List recommended party that should take action on these problems.
PART 3 – EXECUTION

A. GENERAL
1. The Subcontractors shall be responsible for performing procedures presented in
specification and contract drawings as detailed in the Functional Performance
Tests (FPT). Members of the designated Commissioning Team shall witness
various portions of the commissioning process. Responsibilities for these activities
are listed in the following paragraphs. Commissioning Team members shall sign-
off on appropriate sections after verifying installation, operation, or documentation.
Final sign-off shall be by the University and Commissioning Agent.
2. Any test ports, gauges, test equipment, etc., needed to accomplish the functional
performance tests shall be provided by Subcontractors.
3. Subcontractors shall provide to the Commissioning Team documentation of
calibration of controls. Documentation shall include dates, set points, calibration
coefficients, control loop verification, and other data required to verify system
check-out. Documentation shall be dated and initialed by field engineer or
technician performing the work.

B. OPERATIONAL STAFF TRAINING


1. System narrative descriptions will be prepared by the Commission Agent and
supported by flow diagrams, one line diagrams, and appropriate specification
sections for major systems to be commissioned. The Commission Agent will
coordinate “system description” meetings with members of facility management and
maintenance department groups to review system description documentation. The
meetings will provide an overview of major system features, components, and
arrangements.
2. The Subcontractor and associated manufacturer’s representatives shall provide
required training to operational staff after the system description meetings have
occurred. The Subcontractor training sessions shall provide a more detailed
analogy of systems operation and maintenance.

C. INSTRUMENTATION
1. Instrumentation will be provided by the Subcontractor. Instruments used for
measurements shall be accurate. Calibration histories for each instrument shall be
available for examination. Calibration and maintenance of instruments shall be in
accordance with the requirements of NEBB or AABC Standards.
2. Application of instruments and accuracy of measurements shall be in accordance
with NEBB or AABC Standards.

D. DOCUMENTATION
1. The installing Subcontractor shall be responsible for collection of pertinent data
during system start-up and functional performance testing. The Subcontractor shall
submit to the Commissioning Agent documentation of tests performed prior to and
after system start-up. Documentation shall also include start-up procedures as
approved by Commissioning Team.
2. Documentation is to be typewritten on 200 by 280 mm paper and inserted in a 50
mm to 80 mm thick three ring binder. Indicate the project name, number, volume
number, and volume title on the end panel of each binder.
3. Provide a title sheet for each volume and list the following:
 Volume Title and Section Name and Number requiring this submittal.
 Project name, project number, and address.
 Subcontractor name, address, and phone number.
 Name, title, signature, and date of person making the submittal.
 Name of University, a blank line for signature, and the date of person accepting
the submittal.
 Name, address, and phone number of Commission Agent; a blank line for
signature; and date of person accepting the submittal.
4. Provide a Table of Contents for multiple submittals. List each submittal and page
number. Number each page, centered on the bottom in sequential numerical order.
Provide tabs for multiple submittals in a single binder.

E. STEP ONE - INSTALLATION VERIFICATION


1. General Commissioning responsibilities:
 Before system start-up begins, the Commission Team shall conduct a final
installation verification audit. The Subcontractor shall be responsible for
completion of work including change orders and punch list items to the owner’s
satisfaction. The audit shall include, but not be limited to, checking of:
- Piping specialties including balance, control, and isolation valves.
- Ductwork specialty items including turning devices, balance, fire, smoke,
control dampers, and access doors.
- Control sensor types and location.
- Identification of piping, valves, equipment, controls, etc.
- Major equipment, pumps, valves, starters, gauges, thermometers, etc.
- Documentation of prestart-up tests performed, including manufacturer’s
factory tests.
 If work is found to be incomplete, incorrect, or non-functional, the Subcontractor
shall correct the deficiency before system start-up work proceeds.

F. STEP TWO - SYSTEM START-UP


1. General Commissioning Responsibilities:
 A start-up plan shall be developed and submitted by the installing
Subcontractor. Start-up plan to include the following:
- Flushing and cleaning of pipe.
- Filters, strainers, and screens.
- Valve/damper positions.
- Electrical tests.
- Pressure tests.
- Safeties.
- Chemical treatment.
- Manufacturer’s tests.
 The start-up plan will be reviewed and a prestart-up inspection performed by
designated members of the Commissioning Team. The installing Subcontractor
shall commence with system start-up after approval has been given to start-up
plan and the prestart-up inspection is completed. Designated members of the
Commissioning Team shall witness system start-up and list system and
equipment deficiencies noted during start-up. The Subcontractor shall take
corrective action on system deficiencies noted and demonstrate to the
Commissioning Team members’ suitable system operation.
 Designated systems requiring test and balance work shall have this activity
commence after systems have successfully completed start-up. System and
equipment deficiencies observed during this activity are to be noted and
corrected.

G. STEP THREE - FUNCTIONAL PERFORMANCE TESTING


1. General Commissioning Responsibilities:
 Functional Performance Testing begins after operational testing, adjusting, and
balancing of the systems has been completed by the Subcontractors; and the
System Description and Hands-on Training sessions have been completed.
 The objective of the Functional Performance Testing is to advance the building
systems from a state of substantial completion to full dynamic operation in
accordance with the specified design requirements and design intent.
 Attaining this object will be accomplished by developing individual systems
testing protocols which, when implemented by the Subcontractor, will allow the
Commissioning Team to observe, evaluate, identify deficiencies, recommend
modifications, tune, and document the systems and systems equipment
performance over a range of load and functional levels.
 Functional Performance tests for the systems to be commissioned are defined
in the Commissioning Plan. These tests are intended to be conclusive but may
require minor modifications as system operation dictates.
END OF SECTION
SECTION 11
PLUMBING PIPING AND ACCESSORIES

PART 1 – GENERAL
A. WORK INCLUDED

1. The work of this section shall include, but is not limited to, the following:

 Piping
 Fittings
 Jointing Materials
 Unions and Couplings
 Mechanically Coupled Pipe
 Water Detection System
 Welding and Jointing Procedures
 Cleaning of Piping Systems
 Testing of Piping Systems

B. REFERENCE STANDARDS

1. American National Standards Institute (ANSI)

2. American Society of Testing and Materials (ASTM)

3. American Water Works Association (AWWA)

4. American Society of Mechanical Engineers (ASME)

C. QUALITY ASSURANCE

1. Welding materials and labor to conform to ASME Code and applicable state Labor
Code.

2. All welders shall be certified by ANSI B31.9.0-1986 “Standard Qualification Welding

 Procedures, Welders and Welding Operators” or “Qualification Tests” in Section


IX, ASME, Boiler and Pressure Vessel Code.

3. Each length of pipe, fitting, trap, fixture or device used in any piping system shall be
stamped or indelibly marked with type, weight, quality and manufacturer’s name or
mark.

4. Water detection systems shall comply with all codes having jurisdiction. The
manufacturer shall guarantee the system for one year from the date the system is
accepted by the Owner. Contractor shall replace all equipment found to be
defective during this period.
D. SUBMITTALS

1. Submit the following for review:

 Schedule indicating the ASTM specification number of the pipe being proposed
along with its type and grade and sufficient information to indicate the type and
rating of fittings for each service.
 Submit shop drawings indicating anchoring details, anchor points, guide details,
etc.
 Submit manufacturer’s data for strainers and fittings.
 Submit dimensioned drawings locating pipe penetrations through walls, slabs
and other structural elements, anchor and guide locations, etc.
 Submit pipe expansion and flexibility calculations.
 Submit test reports on all systems tested. Tests required by authorities having
jurisdiction over the work shall be submitted on appropriate forms to the
satisfaction of such authorities.

2. Leak Detection System:

 Manufacturer's literature and illustrated installation instructions.


 Wiring diagrams and parts list.
 Written description of sequence of operation.
 A graphic display map mounted near the module shall be prepared, after
completion of installation, from "as-built" drawings furnished by the installer.
The map shall indicate the location of the cables; connectors; landmarks such
as columns and walls; and changes of cable direction.

PART 2 – PRODUCTS

A. WORK INCLUDED ACCEPTABLE MANUFACTURERS

1. Strainers:

 Y-type and Basket: Mueller Steam Specialty, Spirax-Sarco, Bailey Div. Of CMB
 Industries, Zurn Industries, Victaulic Co. of America

2. Handwheel Operated Type: Hellan Fluid Strainer, Eaton, Yale-Towne

3. Tee Type Grooved End: Victaulic Co. of America

4. Basket Type: Viking

5. Welding Fittings: Hackney, Bonney Forge Foundry, (Weld-o-lets), Weldbend


6. Mechanical Couplings and Fittings: Victaulic, Anvil International Gruvlok
7. Dielectric Fittings:

 Unions: Watts, Perfection, Central Plastics, EPCO, Zurn, Hart


 Flanges: Watts, Capital, Central Plastics, EPCO
 Flange Kits: Calpico, Central Plastics, Advanced Plastics
 Couplings: Calpico, Lochinvar
 Nipples: Perfection, Sioux Chief, Victaulic

8. Flange Gaskets: John Crane, Garlock, Manville

9. Heat Tracing: Raychem Type XL, Thermon Type FLX, Nelson Electric Type LT

10. Water Detection System: TraceTek TTC-ENC-9/TT1000, or approved equal

11. Cleaning of Piping Systems: Use chemicals as recommended by the water


treatment

 specialist engaged under Section 15890: Water Treatment

12. Testing of Piping Systems: American Gas and Chemicals “Leak-Tee”, Cosgille
Scientific

 “Sho Gas”, Flamort Chemical “Detect -A-Leak”, Highside Chemicals “Leak


Finder Foam”

13. Plastic Pipe Fittings: J-M Ring Tight

14. Double-Contained Pipe and Fittings: Flo Safe Systems, Insul-Tek, Orion Fittings,
Rovanco,
Thermacor Process, Ricwil, or approved equal

B. PRESSURE PIPING AND FITTINGS

1. Pressure piping shall conform to requirements of ANSI Safety Code for Pressure
Piping.

 Pressure ratings herein are steam, unless specifically designated as “WOG”


(Water, Oil or Gas) or “WWP” (Water Working Pressure).

2. Plastic pipe and fittings shall carry the National Sanitation Foundation Seal:

 Threaded: Schedule 80
 Non-threaded except as noted: Schedule 40
 Unplasticized chlorinated polyvinyl chloride Type 1 (CPVC): ASTM D-2846
 Unplasticized polyvinyl chloride Type 1 (PVC) bell-end, AWWA C-900
 Unplasticized polyvinyl chloride Type 1 (PVC) Schedule 40 and 80: ASTM D-
1785
 Polyethylene (PE) Schedule 40: ASTM D-2104
- Unplasticized Polyvinyl chloride Type 1 (PVC) pressure type:

a. Socket type:

i. ASTM D-2466, Schedule 40


ii. ASTM D-2467, Schedule 80

b. Threaded type: ASTM D-2464, Schedule 80

c. With National Sanitation Foundation Seal b. Polyethylene (PE):

i. Insert type: ASTM D-2609


ii. Butt fusion type: ASTM D-3261, ASTM D-2610, Schedule 40

C. JOINING MATERIALS
1. Gaskets shall be rated ASME B16.21, nonmetallic, flat, asbestos-free full faced or
flat ring type to suit flange facings. Selected from one of the following materials:

 General Service, water, air, natural gas: 1.5 mm thick, non-asbestos. Crane
Style
333 or approved equal
 PVC piping applications: 3 mm thick, Durometer 65 to 75; Goodrich “Koroseal”,
Grade 116 polyvinyl chloride or approved equal
 Hot water: Red rubber, ASTM D1330, 1.5 mm thick; Crane Style 555 or
approved
equal
 Gaskets shall be coated with thread lubricant when being installed

2. Pipe threads shall be ANSI B2.1.

3. Flange bolts and nuts shall be rated ASME B18.2.1, carbon steel.

4. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by
piping
system manufacturer.

5. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux
according to
ASTM B 813.

 100 percent lead free, silver bearing solders equivalent to:

- “Silverflo” by Canfield
- “Stay-Safe Bridget” by J.W. Harris
- Or approved equal

 95 percent tin and 5 percent antimony composition

6. Brazing Filler Metals:


 General Duty: AWS A5.8, BcuP Series, copper-phosphorus alloys, unless
otherwise indicated equivalent to:

- “Stay- Silv 15” by J.W. Harris


- Or approved equal
- Sil Can 15” by Canfield

7. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate
for wall thickness and chemical analysis of steel pipe being welded.

D. MECHANICALLY COUPLED GROOVED END PIPING SYSTEM

1. Provide mechanically coupled grooved end fittings and pipe similar to Victaulic roll
grooved products manufactured under ISO 9001 certification.

2. The following services may use mechanical grooved pipe connections within the
building in mechanical spaces and above accessible ceilings. Mechanical shafts
and chases are not considered accessible.

 Domestic cold water

3. Piping Components:

 Grooved couplings shall consist of two or more pieces of ductile or malleable


iron.

END OF SECTION
SECTION 12
DOMESTIC WATER PIPING

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
B. SUMMARY

1. Section Includes:

 Under-building slab and aboveground domestic water pipes, tubes, fittings, and
specialties inside the building.
 Encasement for piping.
 Specialty valves.
 Flexible connectors.
 Water meters furnished by utility company for installation by Contractor.
 Water meters.

C. PERFORMANCE REQUIREMENTS

1. Seismic Performance: Domestic water piping shall withstand the effects of site-
specific earthquake motions determined according to Structural Engineer of Record
Seismic Design Requirement Schedule as shown on structural drawings and per
SEI/ASCE 7.

 The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified and
the unit will be fully operational after the seismic event."

D. SUBMITTALS

1. Product Data: For the following products:

 Specialty valves.
 Transition fittings.
 Flexible connectors.
 Water meters.
 Water penetration systems.

2. Water Samples: Specified in "Cleaning" Article.


3. Coordination Drawings: For piping in equipment rooms and other congested areas,
drawn to scale, on which the following items are shown and coordinated with each
other, using input from Installers of the items involved:

 Fire-suppression-water piping.
 Domestic water piping.
 HVAC ductwork.
 HVAC equipment hung from structure.
 Conduits.
 Lighting.
 Cable trays.

E. QUALITY ASSURANCE

1. Piping materials shall bear label, stamp, or other markings of specified testing
agency.

2. Comply with NSF 14 for plastic, potable domestic water piping and components.
Comply with NSF 61 for potable domestic water piping and components.

F. PROJECT CONDITIONS

1. Interruption of Existing Water Service: Do not interrupt water service to facilities


occupied by Owner or others unless permitted under the following conditions and
then only after arranging to provide temporary water service according to
requirements indicated:

 Notify Construction Manager and Owner no fewer than two weeks in advance
of proposed interruption of water service.
 Do not proceed with interruption of water service without Construction
Manager's and Owner's written permission.

PART 2 - PRODUCTS

A. PIPING MATERIALS

1. Comply with requirements in "Piping Schedule" Article for applications of pipe, tube,
fitting materials, and joining methods for specific services, service locations, and
pipe sizes.

1.1 PPR PIPING & FITTINGS

A. Polypropylene Pipes (PPR) PN-20 with Fusion Joint Connections DIN


16968/DIN16969.
1. Connection to each fixture – compression joint fittings
2. Horizontal Suspended piping – Socket fusion join and fittings.
3. Riser (including main branch out) – Electrofusion joint and fittings

1.2 HIGH DENSITY POLYETHYLENE & FITTINGS

A. High Density Polyethylene (HDPE SDR11) Pipes , Fittings & Valves. DIN
8074/DIN8075, jointing shall be as follows:
1. Pipes sizes 150mm and larger – Butt fusion joint and fittings (including suction
and discharge to equipment/tank).
2. Connection to pump – Flange adapter.

B. PIPING JOINTING MATERIALS

1. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 3 mm thick or ASME
B16.21, nonmetallic and asbestos free, unless otherwise indicated; full-face or ring
type unless otherwise indicated.

2. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise
indicated.

3. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux
according to ASTM B 813.

4. Brazing Filler Metals: AWS A5.8/A5.8M, BCuP Series, copper-phosphorus alloys


for general duty brazing unless otherwise indicated.

C. FLEXIBLE CONNECTORS

1. Manufacturers: Subject to compliance with requirements, provide products by one


of the following: as approved by the Architect/Engineer.

 Flex-Hose Co., Inc.


 Flexicraft Industries.
 Metraflex, Inc.

 Or approved equivalent

2. Bronze-Hose Flexible Connectors: Corrugated-bronze tubing with bronze wire-braid


covering and ends brazed to inner tubing.

 Working-Pressure Rating: Minimum [1378.95 kPa] [1723.689 kPa].


 End Connections 50 mm and Smaller: Threaded copper pipe or plain-end
copper tube.
 End Connections 65 mm and Larger: Flanged copper alloy.

3. Stainless-Steel-Hose Flexible Connectors: Corrugated-stainless-steel tubing with


stainless-steel wire-braid covering and ends welded to inner tubing.

 Working-Pressure Rating: Minimum [1378.95 kPa] [1723.689 kPa].


 End Connections 50 mm and Smaller: Threaded steel-pipe nipple.
 End Connections 65 mm and Larger: Flanged steel nipple.

D. WATER METERS
1. Displacement-Type Water Meters:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Ecotech
- Badger Meter, Inc.
- Mueller Company; Water Products Division.
- Schlumberger Limited; Water Division.
- Or approved equivalent

 Description:

- Standard: AWWA C700.


- Pressure Rating: 1034 kPa working pressure.
- Body Design: Nutating disc; totalization meter.
- Registration: In gallons or cubic feet as required by utility.
- Case: Bronze.
- End Connections: Threaded.

PART 3 – EXECUTION

A. EARTHWORK

1. Comply with requirements in Division 31 Section "Earth Moving" for excavating,


trenching, and backfilling.

B. PIPING INSTALLATION

1. Drawing plans, schematics, and diagrams indicate general location and


arrangement of domestic water piping. Indicated locations and arrangements are
used to size pipe and calculate friction loss, expansion, and other design
considerations. Install piping as indicated unless deviations to layout are approved
on Coordination Drawings.

2. Domestic water system must be balanced by balancing contractor. Provide


necessary balancing valves in locations as shown on drawings.

3. Install shutoff valve, hose-end drain valve, strainer, pressure gage, and test tee
with valve, inside the building at each domestic water service entrance.

4. Install water-pressure-reducing valves downstream from shutoff valves.

5. Install domestic water piping level without pitch and plumb.

6. Rough-in domestic water piping for water-meter installation according to utility


company’s requirements.

7. Install seismic restraints on piping.


8. Install piping concealed from view and protected from physical contact by building
occupants unless otherwise indicated and except in equipment rooms and service
areas.

9. Install piping indicated to be exposed and piping in equipment rooms and service
areas at right angles or parallel to building walls. Diagonal runs are prohibited
unless specifically indicated otherwise.

10. Install piping above accessible ceilings to allow sufficient space for ceiling panel
removal, and coordinate with other services occupying that space.

11. Install piping adjacent to equipment and specialties to allow service and
maintenance.

12. Install piping to permit valve servicing.

13. Install nipples, unions, special fittings, and valves with pressure ratings the same as
or higher than system pressure rating used in applications below unless otherwise
indicated.

14. Install piping free of sags and bends.

15. Install fittings for changes in direction and branch connections.

16. Install unions in copper tubing at final connection to each piece of equipment,
machine, and specialty.

17. Install pressure gages on suction and discharge piping from each plumbing pump
and packaged booster pump. Comply with requirements in Division 22 Section
"Meters and Gages for Plumbing Piping" for pressure gages.

18. Install thermostats in hot-water circulation piping.

19. Install thermometers on outlet piping from each water heater.

20. Install sleeves for piping penetrations of walls, ceilings, and floors.

21. Install sleeve seals for piping penetrations of concrete walls and slabs.

22. Install escutcheons for piping penetrations of walls, ceilings, and floors.

23. Piping shall be installed in such a manner to supply hot water to all fixtures in
patient care areas within 10 seconds. Maximum recommended distance to hot
water connection is 25'.

24. Avoid dead legs in all domestic water piping.

C. JOINT CONSTRUCTION
1. Soldered Joints: Apply ASTM B 813, water-flushable flux to end of tube. Join
copper tube and fittings according to ASTM B 828 or CDA's "Copper Tube
Handbook."

2. Pressure-Sealed Joints: Join copper tube and pressure-seal fittings with tools
recommended by fitting manufacturer.

3. Copper-Tubing Grooved Joints: Roll groove end of tube. Assemble coupling with
housing, gasket, lubricant, and bolts. Join copper tube and grooved-end fittings
according to AWWA C606 for roll-grooved joints.

D. VALVE INSTALLATION

1. Install shutoff valve close to water main on each branch and riser serving plumbing
fixtures or equipment, on each water supply to equipment, and on each water
supply to plumbing fixtures that do not have supply stops. Use ball for piping 50
mm and smaller. Use butterfly for piping65 mm and larger.

2. Install drain valves for equipment at base of each water riser, at low points in
horizontal piping, and where required to drain water piping.

 Hose-End Drain Valves: At low points in water mains, risers, and branches.
 Stop-and-Waste Drain Valves: Instead of hose-end drain valves where
indicated.

3. Install calibrated balancing valves in each hot-water circulation return branch and
discharge side of each pump and circulator. Set calibrated balancing valves partly
open to restrict but not stop flow.

E. FLEXIBLE CONNECTOR INSTALLATION

1. Install flexible connectors in suction and discharge piping connections to each


domestic water pump and in suction and discharge manifold connections to each
domestic water booster pump.

2. Install bronze-hose flexible connectors in copper domestic water tubing.

3. Install stainless-steel-hose flexible connectors in steel domestic water piping.

F. WATER METER INSTALLATION

1. Rough-in domestic water piping and install water meters according to utility
company’s requirements.

2. Water meters will be furnished and installed by utility company.


3. Install water meters according to AWWA M6, utility company's requirements, and
the following:
4. Install displacement-type water meters with shutoff valve on water-meter inlet.
Install valve on water-meter outlet and valve bypass around meter unless
prohibited by authorities having jurisdiction.

5. Install remote registration system according to standards of utility company and of


authorities having jurisdiction.

G. HANGER AND SUPPORT INSTALLATION

1. Comply with requirements in "Hangers and Supports for Plumbing Piping and
Equipment" for pipe hanger and support products and installation.

 Vertical Piping: MSS Type 8 or 42 clamps.


 Individual, Straight, Horizontal Piping Runs:

- 30 meters and Less: MSS Type 1, adjustable, steel clevis hangers.


- Longer than30 meters: MSS Type 43, adjustable roller hangers.
- Longer Than 30 meters: If Indicated: MSS Type 49, spring cushion rolls.

 Multiple, Straight, Horizontal Piping Runs 30 meters or Longer: MSS Type 44,
pipe rolls.
 Support pipe rolls on trapeze.
 Base of Vertical Piping: MSS Type 52, spring hangers.

2. Support vertical piping and tubing at base and at each floor.

3. Rod diameter may be reduced one size for double-rod hangers, to a minimum of 10
mm.

4. Install hangers for copper tubing with the following maximum horizontal spacing
and minimum rod diameters:

 15 mm and Smaller: 1500 mm with 10 mm rod.


 25 mm and 32 mm: 1800 mm with 10 mm rod.
 40 mm and 50 mm: 2450 mm with 10 mm rod.
 65 mm: 2750 mm with 15 mm rod.
 80 mm to 125 mm: 3 meter with 15 mm rod.
 150 mm: 3 meters with 15 mm rod.
 300 mm: 3 meters with 20 mm rod.

5. Install supports for vertical copper tubing every 3 meters.

6. Support piping and tubing not listed in this article according to MSS SP-69 and
manufacturer’s written instructions.

H. CONNECTIONS

1. Drawings indicate general arrangement of piping, fittings, and specialties.


2. Install piping adjacent to equipment and machines to allow service and
maintenance.

3. Connect domestic water piping to exterior water-service piping. Use transition fitting
to join dissimilar piping materials.

4. Connect domestic water piping to water-service piping with shutoff valve; extend
and connect to the following:

 Domestic Water Booster Pumps: Cold-water suction and discharge piping.


 Water Heaters: Cold-water inlet and hot-water outlet piping in sizes indicated,
but not smaller than sizes of water heater connections.
 Plumbing Fixtures: Cold- and hot-water supply piping in sizes indicated, but not
smaller than required by plumbing code.
 Equipment: Cold- and hot-water supply piping as indicated, but not smaller than
equipment connections. Provide shutoff valve and union for each connection.
Use flanges instead of unions for 65 mm and larger.

I. IDENTIFICATION

1. Identify system components.

2. Label pressure piping with system operating pressure.

J. FIELD QUALITY CONTROL

1. Perform tests and inspections.

2. Piping Inspections:

 Do not enclose, cover, or put piping into operation until it has been inspected
and approved by authorities having jurisdiction.
 During installation, notify authorities having jurisdiction at least one day before
inspection must be made. Perform tests specified below in presence of
authorities having jurisdiction:

- Roughing-in Inspection: Arrange for inspection of piping before concealing


or closing-in after roughing-in and before setting fixtures.
- Final Inspection: Arrange final inspection for authorities having jurisdiction to
observe tests specified below and to ensure compliance with requirements.

 Reinsertion: If authorities having jurisdiction find that piping will not pass tests
or inspections, make required corrections and arrange for reinsertion.
 Reports: Prepare inspection reports and have them signed by authorities
having jurisdiction.

3. Piping Tests:
 Fill domestic water piping. Check components to determine that they are not air
bound and that piping is full of water.
 Test for leaks and defects in new piping and parts of existing piping that have
been altered, extended, or repaired. If testing is performed in segments, submit
a separate report for each test, complete with diagram of portion of piping
tested.
 Leave new, altered, extended, or replaced domestic water piping uncovered
and unconcealed until it has been tested and approved. Expose work that was
covered or concealed before it was tested.
 Cap and subject piping to static water pressure of 344.73 kPa above operating
pressure, without exceeding pressure rating of piping system materials. Isolate
test source and allow to stand for four hours. Leaks and loss in test pressure
constitute defects that must be repaired.
 Repair leaks and defects with new materials and retest piping or portion thereof
until satisfactory results are obtained.
 Prepare reports for tests and for corrective action required.

4. Domestic water piping will be considered defective if it does not pass tests and
inspections.

5. Prepare test and inspection reports.

K. ADJUSTING

1. Perform the following adjustments before operation:

 Close drain valves, hydrants, and hose bibs.


 Open shutoff valves to fully open position.
 Open throttling valves to proper setting.
 Adjust balancing valves in hot-water-circulation return piping to provide
adequate flow.

- Manually adjust ball-type balancing valves in hot-water-circulation return


piping to provide flow of hot water in each branch.
- Adjust calibrated balancing valves to flows indicated.

 Remove plugs used during testing of piping and for temporary sealing of piping
during installation.
 Remove and clean strainer screens. Close drain valves and replace drain
plugs.
 Remove filter cartridges from housings and verify that cartridges are as
specified for application where used and are clean and ready for use.
 Check plumbing specialties and verify proper settings, adjustments, and
operation.

L. CLEANING

1. Clean and disinfect potable and non-potable domestic water piping as follows:
 Purge new piping and parts of existing piping that have been altered, extended,
or repaired before using.
 Use purging and disinfecting procedures prescribed by authorities having
jurisdiction; if methods are not prescribed, use procedures described in either
AWWA C651 or
 AWWA C652 or follow procedures described below:

- Flush piping system with clean, potable water until dirty water does not
appear at outlets.
- Fill and isolate system according to either of the following:

a. Fill system or part thereof with water/chlorine solution with at least 50


ppmof chlorine. Isolate with valves and allow to stand for 24 hours.
b. Fill system or part thereof with water/chlorine solution with at least
200ppm of chlorine. Isolate and allow to stand for three hours.

- Flush system with clean, potable water until no chlorine is in water coming
from system after the standing time.
- Submit water samples in sterile bottles to authorities having jurisdiction.
Repeat procedures if biological examination shows contamination.

2. Clean non-potable domestic water piping as follows:

 Purge new piping and parts of existing piping that have been altered, extended,
or repaired before using.
 Use purging procedures prescribed by authorities having jurisdiction or; if
methods are not prescribed, follow procedures described below:

- Flush piping system with clean, potable water until dirty water does not
appear at outlets.
- Submit water samples in sterile bottles to authorities having jurisdiction.
Repeat procedures if biological examination shows contamination.

3. Prepare and submit reports of purging and disinfecting activities.

4. Clean interior of domestic water piping system. Remove dirt and debris as work
progresses. All piping must be flushed prior to connecting any equipment or
fixtures.

M. PIPING SCHEDULE

1. Transition and special fittings with pressure ratings at least equal to piping rating
may be used in applications below unless otherwise indicated.

2. Flanges and unions may be used for aboveground piping joints unless otherwise
indicated.

3. Fitting Option: Extruded-tee connections and brazed joints may be used on


aboveground copper tubing.

4. Under-building-slab, domestic water, building service piping, NPS 3 (DN 80) and
smaller, shall be one of the following:
a. High Density Polyethylene (HDPE) Pipes, Fitting & Valves. DIN 8074/
DIN 8075, jointing shall be as follows:

 Pipes sizes 150mm and larger – Butt fusion joint and fittings (including suction
and discharge to equipment /tank).

 Connection to pump – Flange adapter.Retain "one of" option in first paragraph


below to allow GENERAL CONTRACTOR to select piping materials from those
retained. Piping for this application matches exterior underground water-
service piping specified in Division 2 Section "Water Distribution."
5. Aboveground domestic water piping, NPS 2 (DN 50) and smaller, shall be one of
the following:

. a. Polypropylene Pipes (PPR) PN-20 conforming DIN 8077-8078, with Fusion Joint
Connections DIN 16968/DIN 16969

 Connection to each fixture – compression joint fittings.

 Horizontal suspended piping – Socket fusion joint and fittings.

 Riser (including main branch out) – Electro fusion joint and fittings

6. Aboveground domestic water piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100), shall
be one of the following:

a. Polypropylene Pipes (PPR) PN-20 conforming DIN 8077-8078, with Fusion Joint
Connections DIN 16968/DIN 16969

 Connection to each fixture – compression joint fittings.

 Horizontal suspended piping – Socket fusion joint and fittings.

 Riser (including main branch out) – Electro fusion joint and fittings

N. VALVE SCHEDULE

1. Drawings indicate valve types to be used. Where specific valve types are not
indicated, the following requirements apply:

 Shutoff Duty: Use ball or gate valves for piping 50 mm and smaller. Use
butterfly, ball,or gate valves with flanged ends for piping 65 mm and larger.
 Throttling Duty: Use ball or globe valves for piping 50 mm and smaller. Use
butterfly or ball valves with flanged ends for piping 65 mm and larger.
 Hot-Water Circulation Piping, Balancing Duty: Calibrated balancing valves.
 Drain Duty: Hose-end drain valves.

2. Use check valves to maintain correct direction of domestic water flow to and from
equipment.
3. Iron grooved-end valves may be used with grooved-end piping.

END OF SECTION
SECTION 13
DOMESTIC WATER PIPING SPECIALTIES

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, apply to this Section.

B. SUMMARY

1. This Section includes the following domestic water piping specialties:

 Backflow preventers.
 Water pressure-reducing valves.
 Balancing valves.
 Temperature-actuated water mixing valves.
 Strainers.
 Outlet boxes.
 Hose bibbs.
 Wall hydrants.
 Drain valves.
 Water hammer arresters.
 Air vents.
 Trap-seal primer valves.
 Trap-seal primer systems.

C. PERFORMANCE REQUIREMENTS

1. Minimum Working Pressure for Domestic Water Piping Specialties: 861.8 kPa
unless other wise indicated.

D. SUBMITTALS

1. Product Data: For each type of product indicated.


2. Shop Drawings: Diagram power, signal, and control wiring.

3. Field quality-control test reports.


4. Operation and Maintenance Data: For domestic water piping specialties to include
in emergency, operation, and maintenance manuals.

E. QUALITY ASSURANCE

1. Electrical Components, Devices, and Accessories: Listed and labeled as defined in


NFPA 70,Article 100, by a testing agency acceptable to authorities having
jurisdiction, and marked for intended use.
2. NSF Compliance:

 Comply with NSF 14, "Plastics Piping Components and Related Materials," for
plastic domestic water piping components.
 Comply with NSF 61, "Drinking Water System Components - Health Effects;
Sections 1through 9."

PART 2 - PRODUCTS

A. BACKFLOW PREVENTERS

1. Reduced-Pressure-Principle Backflow Preventers <Insert drawing designation if


any>:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Ames Co.
- Watts Industries, Inc.; Water Products Div.
- Or approved equal

 Standard: ASSE 1013.


 Operation: Continuous-pressure applications.
 Pressure Loss: 82.73 kPa maximum, through middle 1/3 of flow range.
 Body: Bronze for 50 mm and smaller; bronze, cast iron, steel or stainless steel
for 65 mm and larger. Interior lining: AWWA C550 or FDA approved, epoxy
coating for backflow preventers having cast iron or steel bodies.
 End Connections: Threaded for 50 mm and smaller; flanged for 65 mm and
larger.

2. Double-Check Backflow-Prevention Assemblies:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Ames Co.
- Watts Industries, Inc.; Water Products Div.
- Or approved equal

 Standard: ASSE 1015.


 Operation: Continuous-pressure applications, unless otherwise indicated.
 Pressure Loss: 34.5 kPa maximum, through middle 1/3 of flow range.
 Body: Bronze for 50 mm and smaller; cast iron with interior lining complying
with AWWA C550 or that is FDA approved steel with interior lining complying
with AWWA C550 or that is FDA approved stainless steel for 65 mm and larger.
 End Connections: Threaded for 50 mm and smaller; flanged for 65 mm and
larger.

B. WATER PRESSURE-REDUCING VALVES


1. Water Regulators:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Conbraco Industries, Inc.


- Watts Industries, Inc.; Water Products Div.
- Zurn Plumbing Products Group; Wilkins Div.
- Or approved equal

 Standard: ASSE 1003.


 Pressure Rating: Initial working pressure of 1034 kPa.
 Body: Bronze with chrome-plated finish for 50 mm and smaller; cast iron with
interior lining complying with AWWA C550 or that is FDA approved for 65 mm
and 80 mm.
 Valves for Booster Heater Water Supply: Include integral bypass.
 End Connections: Threaded for 50 mm and smaller; flanged for 65 mm and 80
mm.

C. BALANCING VALVES

1. Calibrated Balancing Valves <Insert drawing designation if any>:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Armstrong International, Inc.


- ITT Industries; Bell & Gossett Div.
- Watts Industries, Inc.; Water Products Div.
- Or approved equal

 Type: Ball valve with two readout ports and memory setting indicator.
 Body: Bronze body with brass ball, adjustment knob, calibrated nameplate, and
threaded ends.
 Size: Same as connected piping, but not larger than 50 mm.
 Accessories: Adjustable, with two readout ports and memory setting indicator.
Meterhoses, fittings, valves, differential pressure meter, and carrying case.

D. STRAINERS FOR DOMESTIC WATER PIPING

1. Y-Pattern Strainers:

 Pressure Rating: 861.8 kPa minimum, unless otherwise indicated.


 Body: Bronze for 50 mm and smaller; cast iron with interior lining complying
with AWWA C550 or FDA-approved, epoxy coating and for 65 mm and larger.
 End Connections: Threaded for 50 mm and smaller; flanged for 65 mm and
larger.
 Screen: Stainless steel with round perforations, unless otherwise indicated.
 Drain: Provide a ½" full port ball valve with a hose-end connection to allow
blowout of strainer.
E. OUTLET BOXES

1. Clothes Washer Outlet Boxes:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Acorn Engineering Company.


- Symmons Industries, Inc.
- Zurn Plumbing Products Group; Light Commercial Operation.
- Guy Gray.
- Or approved equal

 Mounting: Recessed.
 Material and Finish: Enameled-steel or epoxy-painted-steel box and faceplate.
 Faucet: Combination valved fitting or separate hot- and cold-water, valved
fittings complying with ASME A112.18.1. Include garden-hose thread complying
with ASME B1.20.7 on outlets.
 Supply Shutoff Fittings: 15 mm gate, or ball valves and 15 mm copper, water
tubing.
 Drain: 50 mm standpipes and P-trap for direct waste connection to drainage
piping.
 Inlet Hoses: Two 1500 mm long, stainless steel braided rubber household
clothes washer inlet hoses with female, garden-hose-thread couplings. Include
rubber washers.
 Drain Hose: One 1200 mm- long, rubber household clothes washer drain hose
with hooked end.

F. HOSE BIBBS

1. Hose Bibbs:

 Standard: ASME A112.18.1 for sediment faucets.


 Body Material: Bronze.
 Seat: Bronze, replaceable.
 Supply Connections: 15 mm or 20 mm threaded or solder-joint inlet.
 Outlet Connection: Garden-hose thread complying with ASME B1.20.7.
 Pressure Rating: 861.8 kPa.
 Vacuum Breaker: Integral [or field-installation,] non-removable, drainable, hose
connection vacuum breaker complying with ASSE 1011.
 Finish for Equipment Rooms: Rough bronze, or chrome or nickel plated.
 Finish for Service Areas: Rough bronze.
 Finish for Finished Rooms: Chrome or nickel plated.
 Operation for Equipment Rooms: Wheel handle or operating key.
 Operation for Service Areas: Wheel handle.
 Operation for Finished Rooms: Wheel handle.
 Include operating key with each operating-key hose bibb.
 Include integral wall flange with each chrome- or nickel-plated hose bibb.

G. WATER HAMMER ARRESTERS


1. Water Hammer Arresters:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
as approved by the Architect/Engineer.

- Precision Plumbing Products, Inc.


- Sioux Chief Manufacturing Company, Inc.
- Watts Drainage Products Inc.
- Zurn Plumbing Products Group; Specification Drainage Operation.
- Or approved equal

 Standard: ASSE 1010 or PDI-WH 201 maintenance-free, ASSE 1010 approved


for sealed wall installation with no access panel.
 Type: Copper tube with piston.
 Size: ASSE 1010, Sizes AA and A through F or PDI-WH 201, Sizes A through
F.

PART 3 – EXECUTION

A. INSTALLATION

1. Install backflow preventers in each water supply to mechanical equipment and


systems and to other equipment and water systems that may be sources of
contamination. Comply with authorities having jurisdiction.

 Locate backflow preventers in same room as connected equipment or system.


 Install drain for backflow preventers with atmospheric-vent drain connection
with air-gap
fitting, fixed air-gap fitting, or equivalent positive pipe separation of at least two
pipe diameters in drain piping and pipe to floor drain. Locate air-gap device
attached to or under backflow preventer. Simple air breaks are not acceptable
for this application.
 Do not install bypass piping around backflow preventers.

2. Install water regulators with inlet and outlet shutoff valves and bypass with memory-
stop balancing valve. Install pressure gages on inlet and outlet.

3. Install balancing valves in locations where they can easily be adjusted.

4. Install temperature-actuated water mixing valves with check stops or shutoff valves
on inlet sand with shutoff valve on outlet.

 Install thermometers and water regulators if specified.


 Install cabinet-type units recessed in or surface mounted on wall as specified.

5. Install Y-pattern strainers for water on supply side of each control valve, water
pressure reducing valve, and solenoid valve.

6. Install outlet boxes recessed in wall. Install 2-by-4-inch fire-retardant-treated-wood


blocking wall reinforcement between studs.
7. Install freeze-resistant yard hydrants with riser pipe set in concrete or pavement.
Do not encase canister in concrete.

8. Install water hammer arresters in water piping according to PDI-WH 201 and ASSE
1010.

B. LABELING AND IDENTIFYING

1. Equipment Nameplates and Signs: Install engraved plastic-laminate equipment


nameplate or sign on or near each of the following:

 Intermediate atmospheric-vent backflow preventers.


 Primary, thermostatic, water mixing valves.

2. Distinguish among multiple units, inform operator of operational requirements,


indicate safety and emergency precautions, and warn of hazards and improper
operations, in addition to identifying unit.

C. ADJUSTING

1. Set field-adjustable pressure set points of water pressure-reducing valves.

2. Set field-adjustable flow set points of balancing valves.

3. Set field-adjustable temperature set points of temperature-actuated water mixing


valves.

END OF SECTION
SECTION 14
DOMESTIC WATER PUMPS

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, apply to this Section.

B. SUMMARY

1. Section Includes:

 In-line, sealless centrifugal pumps.

C. DEFINITIONS

1. Low Voltage: As defined in NFPA 70 for circuits and equipment operating at less
than 50 V or for remote-control, signaling power-limited circuits.

D. PERFORMANCE REQUIREMENTS

1. Seismic Performance: Domestic water pump shall withstand the effects of site-
specific earthquake motions determined according to Structural Engineer of Record
Seismic Design Requirement Schedule as shown on structural drawings and per
SEI/ASCE 7.

 The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified and
the unit will be fully operational after the seismic event."

E. SUBMITTALS

1. Product Data: For each type of product indicated. Include materials of construction,
rated capacities, certified performance curves with operating points plotted on
curves, operating characteristics, electrical characteristics, and furnished
specialties and accessories.

2. Operation and Maintenance Data: For domestic water pumps to include in


operation and maintenance manuals.

F. QUALITY ASSURANCE

1. Electrical Components, Devices, and Accessories: Listed and labeled as defined in


NFPA 70,by a qualified testing agency, and marked for intended location and
application.

2. UL Compliance: Comply with UL 778 for motor-operated water pumps.


G. DELIVERY, STORAGE, AND HANDLING

1. Retain shipping flange protective covers and protective coatings during storage.

2. Protect bearings and couplings against damage.

3. Comply with pump manufacturer's written rigging instructions for handling.

H. COORDINATION

1. Coordinate sizes and locations of concrete bases with actual equipment provided.

PART 2 - PRODUCTS

A. IN-LINE, SEALLESS CENTRIFUGAL PUMPS

1. Manufacturers: Subject to compliance with requirements, provide products by one


of the following: and as approved by the Architect/Engineer.

 CRI / Plueger Pumps, Spandex Marketing Corporation.


 Armstrong Pumps Inc.
 Bell & Gossett Domestic Pump; ITT Corporation.
 Grundfos Pumps Corp.
 TACO Incorporated.
 Or approved equivalent

2. Description: Factory-assembled and -tested, in-line, close-coupled, canned-motor,


sealless,over hung-impeller centrifugal pumps.

3. Pump Construction:

 Pump and Motor Assembly: Hermetically sealed replaceable-cartridge type with


motor and impeller on common shaft and designed for installation with pump
and motor shaft horizontal.
 Casing: Bronze, with threaded or companion-flange connections.
 Impeller: Plastic.
 Motor: Single speed, unless otherwise indicated.

4. Capacities and Characteristics: Refer to drawings for Pump Schedule

B. MOTORS

1. Comply with NEMA designation, temperature rating, service factor, enclosure type,
and efficiency requirements for motors.

 Motor Sizes: Minimum size as indicated. If not indicated, large enough so


driven loads will not require motor to operate in service factor range above 1.0.
 Controllers, Electrical Devices, and Wiring:

C. CONTROLS

1. Pressure Switches: Electric, adjustable for control of water-supply pump.

 Type: Water-immersion pressure sensor, for installation in piping.


 Enclosure: NEMA 250.
 Operation of Pump: On or off.
 Transformer: Provide if required.
 Power Requirement: [24 V, ac] [120 V, ac] <Insert power>.
 Settings: Start pump at <Insert pressure> and stop pump at <Insert pressure>.

2. Thermostats: Electric; adjustable for control of [hot-water circulation] <Insert


application>pump.

 Type: Water-immersion temperature sensor, for installation in piping.


 Range: [50 to 125 deg F] [65 to 200 deg F] [100 to 240 deg F] <Insert range>.
 Enclosure: NEMA 250, [Type 4X] <Insert type>.
 Operation of Pump: On or off.
 Transformer: Provide if required.
 Power Requirement: [24 V, ac] [120 V, ac] <Insert power>.
 Settings: Start pump at [105 deg F] [110 deg F] [115 deg F] <Insert
temperature> and stop pump at [120 deg F] [125 deg F] <Insert temperature>.

3. Timers: Electric, for control of [hot-water circulation] <Insert application> pump.

 Type: Programmable, [seven-day] <Insert time> clock with manual override on-
off switch.
 Enclosure: NEMA 250, [Type 1] <Insert type>.suitable for wall mounting.
 Operation of Pump: On or off.
 Transformer: Provide if required.
 Power Requirement: [24 V, ac] [120 V, ac] <Insert power>.
 Programmable Sequence of Operation: [Up to two on-off cycles each day for
seven days] <Insert operational sequence>.

4. Time-Delay Relays: Electric, for control of hot-water circulation pump between


water heater and connected hot-water storage tank.

 Type: Adjustable time-delay relay.


 Range: Up to five minutes.
 Setting: Five minutes.
 Enclosure: NEMA 250, [Type 4X] <Insert type>.
 Operation of Pump: On or off.
 Transformer: Provide if required.
 Power Requirement: [24 V, ac] [120 V, ac] <Insert power>.
 Programmable Sequence of Operation: Limit pump operation to periods of
burner operation plus maximum five minutes after the burner stops.
5. Building Automation System Interface: Provide auxiliary contacts for interface to
building automation system.
 On-off status of each pump.

PART 3 – EXECUTION

A. EXAMINATION

1. Examine roughing-in of domestic-water-piping system to verify actual locations of


connections before pump installation.

B. PUMP INSTALLATION

1. Comply with HI 1.4.

2. Install in-line, sealless centrifugal pumps with shaft horizontal unless otherwise
indicated.

3. Install horizontally mounted, in-line, sealless centrifugal pumps with shaft(s)


horizontal.

4. Install continuous-thread hanger rods and elastomeric hangers of size required to


support pump weight.

5. Install pressure switches in water supply piping.

6. Install thermostats in hot-water return piping.

7. Install timers in location directed by Facility Staff.

8. Install time-delay relays in piping between water heaters and hot-water storage
tanks.

C. CONNECTIONS

1. Connect domestic water piping to pumps. Install suction and discharge piping equal
to or greater than size of pump nozzles.

 Install shutoff valve and strainer on suction side of each pump, and check,
shutoff, and throttling valves on discharge side of each pump. Install valves
same size as connected piping.
 Install pressure gage at suction and discharge of each pump/ Install at integral
pressure gage tapping where provided or install pressure-gage connectors in
suction and discharge piping around pumps.

2. Connect [pressure switches,] [thermostats,] [time-delay relays,] [and] [timers] to


pumps that they control.
3. Interlock pump between water heater and hot-water storage tank with water heater
burner and time-delay relay.

D. STARTUP SERVICE

1. Engage a factory-authorized service representative to perform startup service.

 Complete installation and startup checks according to manufacturer's written


instructions.
 Check piping connections for tightness.
 Clean strainers on suction piping.
 Set [pressure switches,] [thermostats,] [timers,] [and] [time-delay relays] for
automatic starting and stopping operation of pumps.
 Perform the following startup checks for each pump before starting:

- Verify bearing lubrication.


- Verify that pump is free to rotate by hand and that pump for handling hot
liquid is free to rotate with pump hot and cold. If pump is bound or drags, do
not operate until cause of trouble is determined and corrected.
- Verify that pump is rotating in the correct direction.

 Prime pump by opening suction valves and closing drains, and prepare pump
for operation.
 Start motor.
 Open discharge valve slowly.
 Adjust temperature settings on thermostats.
 Adjust timer settings.

E. ADJUSTING

1. Adjust domestic water pumps to function smoothly, and lubricate as recommended


by manufacturer.

2. Adjust initial temperature set points.

3. Set field-adjustable switches and circuit-breaker trip ranges as indicated.

END OF SECTION
Technical Specifications
STAINLESS STEEL TANK

STAINLESS STEEL TANK

1 SCOPE

This standard specifies material, dimensional, and constructional requirements for


stainless steel tanks.

2 REFERENCES

The following referenced documents are indispensable for the application of this
document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.

ASTM A751, Standard test methods, practices, and terminology for chemical
analysis of steel products

ISO 6892 -1 - Metallic materials – Tensile strength test

ASTM A240/A 240M – 07 Standard Specification for Chromium and Chromium-


Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications”.

3 TERMS & DEFINITIONS

For the purposes of this standard, the following terms and definitions shall apply.

3.1 Acceptable

Acceptable to the authority administering this standard, or to the parties concluding


the purchase contract, as relevant

3.2 Bright Polished Finish

Bright reflective finish obtained by polishing the surface without complete


obliteration of previously existing grinding marks or other surface texture

3.3 Defective

Tank that fails in one or more respects to comply with the appropriate requirements
of the specification

3.4 Directional Satin Finish

Finish obtained by so grinding the surface with fine abrasives (without subsequent
polishing) as to leave a silky appearance, with the abrasive marks running in the
same general direction

1
Technical Specifications
STAINLESS STEEL TANK

4 CONSTRUCTIONAL REQUIREMENTS

4.1 General

4.1.1 Material

The stainless steel used under the specified chloride level of the food staff,
shall be AISI/ASTM S type 304L, type 316L, type 304, or type 316, as
specified by the purchaser, and of the relevant composition given in table
1. AISI/A STM S 304 and 316 are more preferable for the food and surgical
use.

Table 1 — typical Chemical composition of stainless steel

1 2 3 4 5

AISI/ASTM S Type Chemical


Number* Composition (%)
Chromium Nickel Carbon, Max. Molybdenum %
-
304 17 - 20 8.0 - 10.5 0.08 -
316 16 - 18 10 -14 0.08 2–3
304L 10 - 20 8 - 12 0.03 -
316L 16 - 18 10 -14 0.03 2 -3

*Type 304 is an austenitic stainless steel (commonly known as 18/8) having superior resistance to corrosion and to
staining. Type 316 is an austenitic stainless steel suitable for severe conditions such as those in photographic
laboratories. These two grades are suitable for chlorine less than 200 ppm. When it is necessary to handle hot water
or when conservative guideline is necessary, type 304L and type 316L are more suitable. The type numbers are
those given by the American Iron and Steel Institute.

Note: Grade type 316L is more suitable when the chlorine level of the food stuff range between 200 - 250 ppm

4.1.2 Construction

Tanks shall be made by stamping, pressing, or fabricating, or by a


combination of two or more of these methods.

4.1.3 Joints

All joints shall fit closely, and the whole length of each joint shall be welded.
The welded joints shall be ground flush with the working face. No solder shall
be used on joints.

4.1.4 Welds

Welds shall be fusion welds done by the seaming process or by any other
welding process that produces a weld having mechanical properties and
corrosion resistance of at least the same order as those of the parent metal.
When tested in accordance with ISO 6892 -1, the strength of the welded
point, shall be similar to the strength of parent material, as shown in the table
2,

2
Technical Specifications
STAINLESS STEEL TANK

Table 2– Mechanical properties

AISI Type Tensile Strength Yield Strength Elongation Rockwell


Number* Hardness
MPa MPa % in 50 mm
304 560 210 55 B76
316 595 245 55 B80
304L 560 210 55 B76
316L 595 245 55 B80

4.1.5 Finish

All exposed surfaces shall be free from buckles, dents, pits, deep scratches,
and other defects, and shall have a medium directional satin or a bright
polished finish, as specified by the purchaser. The tanks shall be free from
dirt, grease, graphite, and other foreign matter.

4.2 SPECIFIC REQUIREMENTS

4.2.1 Design, dimensions and construction

4.2.1.1 Design and dimensions

The design of the tank shall either be square, round, rectangle or cylindrical or
as may be agreed between the purchaser and the manufacturer. The
dimensions shall be as per purchaser and manufacturer agreement with
respect to design requirements. The minimum thickness of the material used
for manufacturing the tank shall have of 0.3 mm, Normal mill tolerances shall
apply to the thickness of the material

4.2.1.2 Construction

The tank shall be grooved around the circumference with minimum number of
5 grooves. The tank shall consist of two inlet holes at the top, one for water in
and other for tank breathing. Two outlet holes at the bottom of the tank will be
made so as to allow water out and other for draining during cleaning.

4.2.1.3 Leakage

The Tank shall not show any leakage when tested in accordance with 8.2.2.

4.2.1.4 Hydrostatic pressure

The Tank shall withstand hydrostatic force when tested in accordance with
8.2.3

3
Technical Specifications
STAINLESS STEEL TANK

5 SAMPLING AND COMPLIANCE WITH THE SPECIFICATION

5.1 Sampling

The following sampling procedure shall be applied in determining whether a lot


complies with the appropriate requirements of the specification. The samples so
taken shall be deemed to represent the lot for the respective properties.

NOTE: This section applies to the sampling for inspection and testing before acceptance or rejection of
single lots (consignments) in cases where no information about the implementation of quality control or
testing during manufacture is available to help in assessing the quality of the lot. It is also used as the
procedure for adjudications in cases of dispute.

6.1.1 Sample for Inspection

From the lot, take at random the number of tanks shown in column 2 of Table 3
relative to the appropriate lot size shown in column 1.

6.1.2 Sample for testing

From each sample taken in accordance with 7.1.1 take at random the number of
tank(s) shown in column 3 of table 3 relative to the appropriate lot size shown in
column 1.

Table 3 – Sample for testing and inspection

1 2 3 4

Sample Size
Lot Size
Defective
Sample for Sample for Testing
Acceptance No.
Inspection

Less than 20 All 1 0

20 – 100 20 2 1

5.2 Compliance with the specification

The lot shall be deemed to comply with the requirements of the specification if after
inspection and testing

a) The number of defectives found in the sample taken in accordance with 7.1.1
does not exceed the appropriate acceptance number given in column 4 of Table
3; and

b) No defective is found in the sample taken in accordance with 7.1.2

4
Technical Specifications
STAINLESS STEEL TANK

6 INSPECTION AND METHODS OF TEST

6.1 Inspection Inspect and check the dimensions of the sample taken in accordance with

6.1.1 For compliance with the appropriate requirements of sections 4, 5, and 6 other
than those given in 4.1.

6.2 Chemical analysis of stainless steel

6.2.1 Use the method described in ASTM A751, or any other approved method, to
determine the chemical composition of the steel used in the manufacture of
each tank in the sample taken in accordance with 7.1.2

6.2.2 Fill water to the full capacity of the tank under room temperature and
atmospheric pressure and leave it for 15 minutes. Observe if there is any
leakage.

6.2.3 Fill water to the full capacity of the tank under room temperature and
atmospheric pressure and leave it for 15 minutes the tank shall withstand the
hydrostatic pressure calculated by the following formulae.

Pressure = ρhg

Where: ρ = Density of food stuff

h = Height of the tank

g = Acceleration due to gravity

5
SECTION 16
SANITARY WASTE AND VENT PIPING

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions, apply to this Section.

B. SUMMARY

1. In accordance with Contract Documents, furnish all labor equipment, and materials
to install domestic water, and storm sewer plumbing facility.

2. This Section includes plumbing piping systems as indicated on the Drawings.


Systems include the following:

 Drainage and vent systems.

C. PERFORMANCE REQUIREMENTS

1. Provide components and installation capable of producing piping systems with the
following minimum working pressure ratings, except where indicated otherwise:
 Storm Drainage Systems: 29.9 kPa.

D. SUBMITTALS

1. General: Submit the information specified in the submittals.

2. See requirements “Submittal Procedures,” Part 1 heading, “Submittal Procedures,”


for limits to resubmittals.

3. See requirements “Submittal Procedures,” Part 2 heading, “Requests for


Information,” for RFI constraints.

PART 2 - PRODUCTS

A. MATERIALS

1. General:

 Provide
Subject new materials
to compliance of the best and
with requirements grade and quality.
as approved by the Architect/Engineer.

2. Pipe:
 Sanitary Waste and Vent (above ground):

- PVC Series 1000 by Emerald, Neltex, Atlanta or approved equal : (150mm


and smaller)
- HDPE Pipe (larger than 150mm)

 Sanitary Waste (Buried underground inside and to point 1500mm outside


building ground):

- HDPE Double Wall Corrugated Pipe (150mm and larger)

3. Fittings and Joints:

 Nipples: Same material as pipe on which they are used. Avoid use of close
nipples if possible.
 Fittings for uPVC: Molded fittings,
 Joints for uPVC: Solvent cement conforming to ASTM D-2564 and/or
elastomeric ring confirming to ASTM F47
 Fittings for HDPE soil pipe: Correspond to pipe in material, ASTM D3350.
 Joints in buried cast-iron pipe: Approved rubber gaskets.

4. Floor and Trench Drains: Heavy duty cast-iron with coated, heavy duty, vandal-
proof grate and sediment buckets. Size, connection type and additional options are
as specified on Drawings.

5. Backwater Valves: Coated cast iron backwater valve, plastic ball float, elastomer
seat, bronze cage and threaded or spigot outlet connection:

6. Cleanouts:

 In conductor risers: Coated cast iron cleanout tee with hub and spigot
connections and coated cast iron plug with internal gasket seal for installation in
unfinished areas. Where finished appearance in wall installation is required, use
in conjunction with access cover or box:
 In floors in structure: Coated cast iron, adjustable housing, floor cleanout, spigot
or no-hub connection with internal gasketed cleanout plug and adjustable
housing with heavy duty, secured (vandal proof) scoriated round cast iron
tractor cover for heavy traffic for installation flush with finished floor:
 In floors and walls in finished areas: Provide with flush brass ring and covers,
chrome plates, screwed to plug and set level and flush with floor or wall.

7. Expansion Joints for Rain Water Collectors: Vertical expansion joint, coated cast
iron body and packing gland and siliconed bronze sleeve with preformed neoprene
packing gasket:

8. Clamps, rods and all support material and hardware shall be hot dipped galvanized
or stainless steel.

PART 3 – EXECUTION

A. PIPING APPLICATIONS
1. Flanges and unions may be used on aboveground pressure piping, unless
otherwise indicated.

2. Aboveground, soil piping and fittings shall be any of the following:

 PVC Series 1000 by Emerald, Neltex, Atlanta or approved equal (150mm and
below). Molded fittings and joints: solvent cement conforming to ASTM D-2564
and/or elastomeric ring confirming to ASTM F477.
 HDPE Pipe (150mm and larger)

3. Aboveground, vent piping and fittings shall be any of the following :

 PVC Series 1000 by as Emerald, Neltex,


approved by theAtlanta or approved equal (150mm and
Architect/Engineer
below). Molded fittings and joints: solvent cement conforming to ASTM D-2564
and/or elastomeric ring confirming to ASTM F477.

4. Underground, soil, waste, and vent piping shall be any of the following:
 HDPE: High density polyethylene plastic, PVC Series 1000.

B. PIPING INSTALLATION

1. Install cleanouts at grade and extend to where building sanitary drains connect to
building sanitary sewers.

2. Install cleanout fitting with closure plug inside the building in sanitary force-main
piping.

3. Install underground, steel, force-main piping.

4. Install underground, HDPE, force-main piping according to ASTM issued standard


D 3350, “Standard Specification for Polyethylene Plastic Pipe and Fittings
Materials”. Install buried piping inside the building between wall and floor
penetrations and connection to sanitary sewer piping outside the building with
restrained joints. Anchor pipe to wall or floor. Install thrust-block supports at vertical
and horizontal offsets.
5. Install underground, HDPE, special pipe fittings according to ASTM issued
standard D 3350, “Standard Specification for Polyethylene Plastic Pipe and Fittings
Materials”.

6. Install cast-iron sleeve with water stop and mechanical sleeve seal at each service
pipe penetration through foundation wall. Select number of interlocking rubber links
required to make installation watertight.

7. Install wall-penetration fitting at each service pipe penetration through foundation


wall. Make installation watertight.

8. Install HDPE soil piping, special pipe fittings according to ASTM issued standard D
3350, “Standard Specification for Polyethylene Plastic Pipe and Fittings Materials”.
9. Make changes in direction for soil and waste drainage and vent piping using
appropriate branches, bends, and long-sweep bends. Sanitary tees and short-
sweep 1/4 bends may be used on vertical stacks if change in direction of flow is
from horizontal to vertical. Use long-turn, double Y-branch and 1/8-bend fittings if 2
fixtures are installed back to back or side by side with common drain pipe. Straight
tees, elbows, and crosses may be used on vent lines. Do not change direction of
flow more than 90 degrees. Use proper size of standard increasers and reducers if
pipes of different sizes are connected. Reducing size of drainage piping in direction
of flow is prohibited.

10. Lay buried building drainage piping beginning at low point of each system. Install
true to grades and alignment indicated, with unbroken continuity of invert. Place
hub ends of piping upstream. Install required gaskets according to manufacturer's
written instructions for use of lubricants, cements, and other installation
requirements. Maintain swab in piping and pull past each joint as completed.

11. Install soil and waste drainage and vent piping downward in direction of flow at the
slopes required by local code or Authorities Having Jurisdiction, unless otherwise
indicated on drawings.

12. Install engineered soil and waste drainage and vent piping systems as follows:

 Combination Waste and Vent: Comply with standards of authorities having


jurisdiction.
 Reduced-Size Venting: Comply with standards of authorities having jurisdiction.

13. Sleeves are not required for cast-iron soil piping passing through concrete slabs-
on-grade if slab is without membrane waterproofing.

14. Do not enclose, cover, or put piping into operation until it is inspected and approved
by authorities having jurisdiction.

15. Hubless cast-iron piping 150mm and larger shall be restrained at any direction
change using blocks, rods, bracing or other suitable methods.

16. Provide drip pans under waste lines concealed above food preparation centers,
food serving facilities, food storage areas, central services, electronic data
processing areas, electric and telecommunication closets, and other sensitive
areas, or as shown on the plans. Pans shall be of galvanized steel, arranged to
drain outside these areas, or as noted on Drawings.

C. JOINT CONSTRUCTION

1. Join HDPE soil piping with Mechanical Compression Joints, Fusion Joints, Flanged
Joints special pipe fittings according to ASTM issued standard D 3350, “Standard
Specification for Polyethylene Plastic Pipe and Fittings Materials”.

D. HANGER AND SUPPORT INSTALLATION


1. Seismic-restraint devices, "Vibration and Seismic Controls for Plumbing Piping and
Equipment."

2. Pipe hangers and supports, "Hangers and Supports for Plumbing Piping and
Equipment." Install the following:

 Vertical Piping: MSS Type 8 or Type 42, clamps.


 Install individual, straight, horizontal piping runs according to the following:

- 30 meters and Less: MSS Type 1, adjustable, steel clevis hangers.


- Longer than 30 meters: MSS Type 43, adjustable roller hangers.
- Longer than 30 meters, if indicated: MSS Type 49, spring cushion rolls.

 Multiple, Straight, Horizontal Piping Runs 30 meter or Longer: MSS Type 44,
pipe rolls. Support pipe rolls on trapeze.
 Base of Vertical Piping: MSS Type 52, spring hangers.

3. Support vertical piping and tubing at base and at each floor.

4. Install supports for vertical cast-iron soil piping every 4.5 meters.

5. Install supports for vertical steel piping every 4.5 meters.

6. Install supports for vertical stainless-steel piping every 3 meters.

7. Install supports for vertical copper tubing every 3 meters.

8. Support piping and tubing not listed above according to MSS SP-69 and
manufacturer's written instructions.

E. CONNECTIONS

1. Drawings indicate general arrangement of piping, fittings, and specialties.

2. Connect soil and waste piping to exterior sanitary sewerage piping. Use transition
fitting to join dissimilar piping materials.

3. Connect drainage and vent piping to the following:

 Plumbing Fixtures: Connect drainage piping in sizes indicated, but not smaller
than required by plumbing code.
 Plumbing Fixtures and Equipment: Connect atmospheric vent piping in sizes
indicated, but not smaller than required by authorities having jurisdiction.
 Plumbing Specialties: Connect drainage and vent piping in sizes indicated, but
not smaller than required by plumbing code.
 Equipment: Connect drainage piping as indicated. Provide shutoff valve, if
indicated, and union for each connection. Use flanges instead of unions for 65
mm and larger.

4. Connect force-main piping to the following:

 Sanitary Sewer: To exterior force main or sanitary manhole.


 Sewage Pumps: To sewage pump discharge.
F. FIELD QUALITY CONTROL

1. During installation, notify authorities having jurisdiction at least 24 hours before


inspection must be made. Perform tests specified below in presence of authorities
having jurisdiction.

 Roughing-in Inspection: Arrange for inspection of piping before concealing or


closing-in after roughing-in and before setting fixtures.
 Final Inspection: Arrange for final inspection by authorities having jurisdiction to
observe tests specified below and to ensure compliance with requirements.

2. Re-inspection: If authorities having jurisdiction find that piping will not pass test or
inspection, make required corrections and arrange for re-inspection.

3. Reports: Prepare inspection reports and have them signed by authorities having
jurisdiction.

4. Test sanitary drainage and vent piping according to procedures of authorities


having jurisdiction or, in absence of published procedures, as follows:

 Test for leaks and defects in new piping and parts of existing piping that have
been altered, extended, or repaired. If testing is performed in segments, submit
separate report for each test, complete with diagram of portion of piping tested.
 Leave uncovered and unconcealed new, altered, extended, or replaced
drainage and vent piping until it has been tested and approved. Expose work
that was covered or concealed before it was tested.
 Roughing-in Plumbing Test Procedure: Test drainage and vent piping, except
outside leaders, on completion of roughing-in. Close openings in piping system
and fill with water to point of overflow, but not less than 3 meters head of water.
From 15 minutes before inspection starts to completion of inspection, water
level must not drop. Inspect joints for leaks.
 Finished Plumbing Test Procedure: After plumbing fixtures have been set and
traps filled with water, test connections and prove they are gastight and
watertight. Plug vent-stack openings on roof and building drains where they
leave building. Introduce air into piping system equal to pressure of 1-inch wg.
Use U-tube or manometer inserted in trap of water closet to measure this
pressure. Air pressure must remain constant without introducing additional air
throughout period of inspection. Inspect plumbing fixture connections for gas
and water leaks.
 Repair leaks and defects with new materials and retest piping, or portion
thereof, until satisfactory results are obtained.
 Prepare reports for tests and required corrective action.

5. Test force-main piping according to procedures of authorities having jurisdiction or,


in absence of published procedures, as follows:
 Leave uncovered and unconcealed new, altered, extended, or replaced force-
main piping until it has been tested and approved. Expose work that was
covered or concealed before it was tested.
 Cap and subject piping to static-water pressure of 344.73 kPa above operating
pressure, without exceeding pressure rating of piping system materials. Isolate
test source and allow to stand for four hours. Leaks and loss in test pressure
constitute defects that must be repaired.
 Repair leaks and defects with new materials and retest piping, or portion
thereof, until satisfactory results are obtained.
 Prepare reports for tests and required corrective action.

G. CLEANING

1. Clean interior of piping. Remove dirt and debris as work progresses.

2. Protect drains during remainder of construction period to avoid clogging with dirt
and debris and to prevent damage from traffic and construction work.

3. Place plugs in ends of uncompleted piping at end of day and when work stops.

H. PROTECTION

1. Exposed PVC Piping: Protect plumbing vents exposed to sunlight with two coats of
water-based latex paint.

END OF SECTION
SECTION 17
SANITARY WASTE PIPING SPECIALTIES

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, apply to this Section.

B. SUMMARY

1. This Section includes the following sanitary drainage piping specialties:

 Backwater valves.
 Cleanouts.
 Floor drains.
 Trench drains.
 Roof flashing assemblies.
 Through-penetration fire stops assemblies.
 Miscellaneous sanitary drainage piping specialties.
 Flashing materials.

C. DEFINITION

1. ABS: Acrylonitrile-butadiene-styrene plastic.

2. FOG: Fats, oils, and greases.

3. FRP: Fiberglass-reinforced plastic.

4. HDPE: High-density polyethylene plastic.

5. PE: Polyethylene plastic.

6. PP: Polypropylene plastic.

7. PVC: Polyvinyl chloride plastic.

D. SUBMITTALS

1. Product Data: For each type of product indicated. Include rated capacities,
operating characteristics, and accessories for the following:

 FOG disposal systems.


 Grease interceptors.
 Grease removal devices.
 Oil interceptors.
2. Shop Drawings: Show fabrication and installation details for frost-resistant vent
terminals.

 Wiring Diagrams: Power, signal, and control wiring.

3. Field quality-control test reports.

4. Operation and Maintenance Data: For drainage piping specialties to include in


emergency, operation, and maintenance manuals.

E. QUALITY ASSURANCE

1. Drainage piping specialties shall bear label, stamp, or other markings of specified
testing agency.

2. Electrical Components, Devices, and Accessories: Listed and labelled as defined in


NFPA 70, Article 100, by a testing agency acceptable to authorities having
jurisdiction, and marked for intended use.

3. Comply with NSF 14, "Plastics Piping Components and Related Materials," for
plastic sanitary piping specialty components.

F. COORDINATION

1. Coordinate size and location of concrete bases.

2. Coordinate size and location of roof penetrations.

PART 2 - PRODUCTS

A. BACKWATER VALVES

1. Horizontal, Cast-Iron Backwater Valves:

 Basis-of-Design Product: Subject to compliance with requirements, provide or a


comparable product.
 Standard: ASME A112.14.1.
 Size: Same as connected piping.
 Body: Cast iron.
 Cover: Cast iron with bolted access check valve.
 End Connections: Hub and spigot
 Type Check Valve: Removable, bronze, swing check, factory assembled or field
modified to hang [closed] [open for airflow unless subject to backflow condition].
 Extension: ASTM A 74, Service class; full-size, cast-iron, soil-pipe extension to
field-installed cleanout at floor; replaces backwater valve cover.

B. CLEANOUTS
1. Exposed Metal Cleanouts
 Basis-of-Design Product: Subject to compliance with requirements, provide a
comparable product.
 Standard: ASME A112.36.2M for cast iron for cleanout test tee.
 Size: Same as connected drainage piping
 Body Material: Hubless, cast-iron soil pipe test tee Stainless-steel tee with side
cleanout as required matching connected piping.
 Closure: Countersunk or raised-head plug.
 Closure Plug Size: Same as or not more than one size smaller than cleanout
size.
 Closure: Stainless-steel plug with seal.

2. Metal Floor Cleanouts:

 Basis-of-Design Product: Subject to compliance with requirements, provide a


comparable product
 Standard: ASME A112.36.2M for adjustable housing cast-iron soil pipe with
cast-iron ferrule threaded, adjustable housing cleanout.
 Size: Same as connected branch.
 Type: Threaded, adjustable housing.
 Body or Ferrule: Cast iron
 Clamping Device: Required.
 Outlet Connection: Inside calk.
 Closure: Cast-iron plug
 Adjustable Housing Material: Cast iron with set-screws or other device.
 Frame and Cover Material and Finish: Painted cast iron.
 Frame and Cover Shape: Round.
 Top Loading Classification: Heavy Duty.
 Riser: ASTM A 74, Service class, cast-iron drainage pipe fitting and riser to
clean out.
 Standard: ASME A112.3.1.
 Size: Same as connected branch.
 Housing: Stainless steel.
 Closure: Stainless steel with seal.
 Riser: Stainless-steel drainage pipe fitting to clean out.

3. Cast-Iron Wall Cleanouts:

 Basis-of-Design Product: Subject to compliance with requirements, provide a


comparable product.
 Standard: ASME A112.36.2M. Include wall access.
 Size: Same as connected drainage piping.
 Body: Hubless, cast-iron soil pipe test tee as required to match connected
piping.
 Closure: Countersunk or raised-head cast-iron plug.
 Closure Plug Size: Same as or not more than one size smaller than cleanout
size.
 Wall Access: Round, flat, chrome-plated brass or stainless-steel cover plate
with screw.
 Wall Access: Round, nickel-bronze, wall-installation frame and cover.

4. Plastic Floor Cleanouts:


 Available Manufacturers: Subject to compliance with requirements,
manufacturers offering products that may be incorporated into the Work
include, but are not limited to, the following:
- Manufacturers: Subject to compliance with requirements, provide products
by.
- Size: Same as connected branch.
- Body: PVC.
- Closure Plug: PVC.
- Riser: Drainage pipe fitting and riser to clean out of same material as
drainage piping.

C. FLOOR DRAINS

1. Cast-Iron Floor Drains:

 Basis-of-Design Product: Subject to compliance with requirements, provide a


comparable product.
 Standard: ASME A112.6.3
 Pattern: Floor drain.
 Seepage Flange: Required.
 Anchor Flange: Required.
 Clamping Device: Required.
 Outlet: Bottom.
 Top Shape: Round.

D. TRENCH DRAINS

1. Plastic Channel Drainage Systems:

 Basis-of-Design Product: Subject to compliance with requirements, provide a


comparable product.
 Type: Modular system of channel sections, grates, and appurtenances;
designed so grates fit into channel recesses without rocking or rattling.

- Channel Sections: Interlocking-joint, HDPE or PE modular units, with end


caps. Include flat, rounded, or inclined bottom, with level invert and with
outlets in number, sizes, and locations indicated.

a. Dimensions: 100 mm wide. Include number of units required to form


total lengths indicated.
- Grates: With slots or perforations and widths and thickness that fit recesses
in channel sections.

a. Material: Galvanized steel

- Supports, Anchors, and Setting Devices: Manufacturer's standard, unless


otherwise indicated.
- Channel-Section Joining and Fastening Materials: As recommended by
system manufacturer.

E. THROUGH-PENETRATION FIRESTOP ASSEMBLIES

1. Through-Penetration Fire stop Assemblies:

 Manufacturers: Subject to compliance with requirements


 Standard: UL 1479 assembly of sleeve and stack fitting with fire stopping plug.
 Size: Same as connected soil, waste, or vent stack.
 Sleeve: Molded PVC plastic, of length to match slab thickness and with integral
nailing flange on one end for installation in cast-in-place concrete slabs.
 Stack Fitting: ASTM A 48/A 48M, gray-iron, hubless-pattern, wye branch with
neoprene O-ring at base and gray-iron plug in thermal-release harness. Include
PVC protective cap for plug.
 Special Coating: Corrosion resistant on interior of fittings.

F. MISCELLANEOUS SANITARY DRAINAGE PIPING SPECIALTIES

1. Deep-Seal Traps:

 Description: Cast-iron or bronze casting, with inlet and outlet matching


connected piping and cleanout trap-seal primer valve connection.
 Size: Same as connected waste piping.

- 50 mm: 100-mm minimum water seal.


- 65 mm and Larger: 125-mm minimum water seal.

2. Floor-Drain, Trap-Seal Primer Fittings:

 Description: Cast iron, with threaded inlet and threaded or spigot outlet, and
trap-seal primer valve connection.
 Size: Same as floor drain outlet with15 mm side inlet.

3. Air-Gap Fittings:

 Standard: ASME A112.1.2, for fitting designed to ensure fixed, positive air gap
between installed inlet and outlet piping.
 Body: Bronze or cast iron.
 Inlet: Opening in top of body.
 Outlet: Larger than inlet.
 Size: Same as connected waste piping and with inlet large enough for
associated indirect waste piping.
4. Sleeve Flashing Device:

 Description: Manufactured, cast-iron fitting, with clamping device that forms


sleeve for pipe floor penetrations of floor membrane. Include galvanized-steel
pipe extension in top of fitting that will extend above finished floor and
galvanized-steel pipe extension in bottom of fitting that will extend through floor
slab.
 Size: As required for close fit to riser or stacks piping.

5. Stack Flashing Fittings:

 Description: Counter flashing-type, cast-iron fitting, with bottom recess for


terminating roof membrane, and with threaded or hub top for extending vent
pipe.
 Size: Same as connected stack vent or vent stack.

6. Vent Caps:

 Description: Cast-iron body with threaded or hub inlet and vandal-proof design.
Include vented hood and setscrews to secure to vent pipe.
 Size: Same as connected stack vent or vent stack.

7. Expansion Joints:

 Standard: ASME A112.21.2M.


 Body: Cast iron with bronze sleeve, packing, and gland.
 End Connections: Matching connected piping.
 Size: Same as connected soil, waste, or vent piping.

G. FLASHING MATERIALS

1. Lead Sheet: ASTM B 749, Type L51121, copper bearing, with the following
minimum weights and thicknesses, unless otherwise indicated:

 General Use: 20-kg/sq. m, 1.6-mm thickness.


 Vent Pipe Flashing: 15-kg/sq. m, 1.2-mm thickness.
 Burning: 30-kg/sq. m, 2.4-mm thickness.

2. Copper Sheet: ASTM B 152/B 152M, of the following minimum weights and
thicknesses, unless otherwise indicated:

 General Applications: 3.7 kg/sq. m or 0.41-mm thickness.


 Vent Pipe Flashing: 2.5 kg/sq. m or 0.27-mm thickness.

3. Zinc-Coated Steel Sheet: ASTM A 653/A 653M, with 0.20 percent copper content
and (1.01-mm) minimum thickness, unless otherwise indicated. Include G90 (Z275)
hot-dip galvanized, mill-phosphatized finish for painting if indicated.
4. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated polyethylene, 40-mil
(1.01-mm) minimum thickness.

5. Fasteners: Metal compatible with material and substrate being fastened.

6. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and similar
accessory units required for installation; matching or compatible with material being
installed.

7. Solder: ASTM B 32, lead-free alloy.

8. Bituminous Coating: SSPC-Paint 12, solvent-type, bituminous mastic.

PART 3 – EXECUTION

A. INSTALLATION

1. Install backwater valves in building drain piping. For interior installation, provide
cleanout deck plate flush with floor and centered over backwater valve cover, and
of adequate size to remove valve cover for servicing.

2. Install cleanouts in aboveground piping and building drain piping according to the
following, unless otherwise indicated:
 Size same as drainage piping up to 100 mm. Use 100 mm for larger drainage
piping unless larger cleanout is indicated.
 Locate at each change in direction of piping greater than 45 degrees.
 Locate at minimum intervals of 15 meters for piping 100 mm and smaller and
30 meters for larger piping.
 Locate at base of each vertical soil and waste stack.
3. For floor cleanouts for piping below floors, install cleanout deck plates with top flush
with finished floor.

4. For cleanouts located in concealed piping, install cleanout wall access covers, of
types indicated, with frame and cover flush with finished wall.

5. Install floor drains at low points of surface areas to be drained. Set grates of drains
flush with finished floor, unless otherwise indicated.
 Position floor drains for easy access and maintenance.
 Set floor drains below elevation of surrounding finished floor to allow floor
drainage. Set with grates depressed according to the following drainage area
radii:

- Radius, 750 mm or Less: Equivalent to 1 percent slope, but not less than
6.5 mm total depression.
- Radius, 750 to 1500 mm: Equivalent to 1 percent slope.
- Radius, 1500 mm or Larger: Equivalent to 1 percent slope, but not greater
than 25 mm total depression.
 Install floor-drain flashing collar or flange so no leakage occurs between drain
and adjoining flooring. Maintain integrity of waterproof membranes where
penetrated.
 Install individual traps for floor drains connected to sanitary building drain,
unless otherwise indicated.

6. Assemble and install ASME A112.3.1, stainless-steel channel drainage systems


according to ASME A112.3.1. Install on support devices so that top will be flush
with surface.
7. Assemble non-ASME A112.3.1, stainless-steel channel drainage system
components according to manufacturer's written instructions. Install on support
devices so that top will be flush with adjacent surface.
8. Assemble plastic channel drainage system components according to
manufacturer's written instructions. Install on support devices so that top will be
flush with adjacent surface.
9. Install roof flashing assemblies on sanitary stack vents and vent stacks that extend
through roof.
10. Install flashing fittings on sanitary stack vents and vent stacks that extend through
roof.
11. Install through-penetration fire stop assemblies in plastic stacks at floor
penetrations.
12. Assemble open drain fittings and install with top of hub 51 mm above floor.

13. Install deep-seal traps on floor drains and other waste outlets, if indicated.

14. Install floor-drain, trap-seal primer fittings on inlet to floor drains that require trap-
seal primer connection.

 Exception: Fitting may be omitted if trap has trap-seal primer connection.


 Size: Same as floor drain inlet.

15. Install air-gap fittings on draining-type backflow preventers and on indirect-waste


piping discharge into sanitary drainage system.

16. Install sleeve flashing device with each riser and stack passing through floors with
waterproof membrane.

17. Install vent caps on each vent pipe passing through roof.

18. Install expansion joints on vertical stacks and conductors. Position expansion joints
for easy access and maintenance.

19. Install wood-blocking reinforcement for wall-mounting-type specialties.

20. Install traps on plumbing specialty drain outlets. Omit traps on indirect wastes
unless trap is indicated.
21. Install escutcheons at wall, floor, and ceiling penetrations in exposed finished
locations and within cabinets and millwork. Use deep-pattern escutcheons if
required to conceal protruding pipe fittings.

B. CONNECTIONS

1. Install piping adjacent to equipment to allow service and maintenance.

2. FOG Disposal Systems: Connect inlet and outlet to unit, connect flow-control fitting
and fresh-air inlet piping to unit inlet piping, and connect vent piping between trap
and media chamber. Connect electrical power.

3. Grease Interceptors: Connect inlet and outlet to unit, and connect flow-control fitting
and vent to unit inlet piping. Install valve on outlet of automatic draw off-type unit.

4. Oil Interceptors: Connect inlet, outlet, vent, and gravity draw off piping to unit; flow-
control fitting and vent to unit inlet piping; and gravity draw off and suction piping to
oil storage tank.

C. FLASHING INSTALLATION

1. Fabricate flashing from single piece unless large pans, sumps, or other drainage
shapes are required. Join flashing according to the following if required:
 Lead Sheets: Burn joints of lead sheets 30-kg/sq. m, 2.4-mm thickness or
thicker. Solder joints of lead sheets 20-kg/sq. m, 1.6 mm thickness or thinner.
 Copper Sheets: Solder joints of copper sheets.
2. Install sheet flashing on pipes, sleeves, and specialties passing through or
embedded in floors and roofs with waterproof membrane.
 Pipe Flashing: Sleeve type, matching pipe size, with minimum length of 250
mm, and skirt or flange extending at least 200 mm around pipe.
 Sleeve Flashing: Flat sheet, with skirt or flange extending at least 200 mm
around sleeve.
 Embedded Specialty Flashing: Flat sheet, with skirt or flange extending at least
200 mm around specialty.
3. Set flashing on floors and roofs in solid coating of bituminous cement.

4. Secure flashing into sleeve and specialty clamping ring or device.

5. Install flashing for piping passing through roofs with counter flashing or
commercially made flashing fittings, according to Division 07 Section "Sheet Metal
Flashing and Trim."

6. Extend flashing up vent pipe passing through roofs and turn down into pipe, or
secure flashing into cast-iron sleeve having calking recess.

7. Fabricate and install flashing and pans, sumps, and other drainage shapes.
D. FIELD QUALITY CONTROL

1. Tests and Inspections:

 Leak Test: After installation, charge system and test for leaks. Repair leaks and
retest until no leaks exist.
 Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.

E. PROTECTION

1. Protect drains during remainder of construction period to avoid clogging with dirt or
debris and to prevent damage from traffic or construction work.
2. Place plugs in ends of uncompleted piping at end of each day or when work stops.

END OF SECTION
SECTION 18

SANITARY WASTE INTERCEPTORS

PART 1 - GENERAL

A. DESCRIPTION

1. This section pertains to the scope of work associated with sanitary waster
interceptors.

B. SUBMITTALS

1. Manufacturer's Literature and Data:

 For each type of interceptor indicated, the submittal shall include materials of
fabrication, dimensions, rated capacities, retention capacities, operating
characteristics, size and location of each pipe connection, furnished specialties,
and accessories.

2. Detailed shop drawing of clamping device and extensions when required in


connection with the waterproofing membrane or the floor drain shall be submitted.

C. APPLICABLE PUBLICATIONS

1. The publications listed below form a part of this specification to the extent
referenced. The publications are referenced in the text by the basic designation only.

 Element ANSI/ASME

2. International Code Council (ICC)

 IPC - International Plumbing Code

PART 2 - PRODUCTS

A. GREASE INTERCEPTOR:

1. The Grease Interceptor shall be constructed 210 kg/cm3 reinforced concrete with
pre-cast reinforced concrete cover as shown on the construction drawings.

PART 3 - EXECUTION

A. INSTALLATION

1. Pre-cast concrete interceptors shall be installed according to ASTM C891.


2. Manhole risers from top of underground concrete interceptors to manhole and
gratings at finished grade shall be installed.

3. Tops of manhole frames and covers shall be set flush with finish surface in
pavements. The tops shall be set 80 mm above finish surface elsewhere unless
otherwise indicated.

4. Interceptors shall be set level and plumb.

B. CONNECTIONS

1. Pipe installation requirements are specified in other plumbing sections.

2. Piping connections shall be made between interceptors and piping systems.

3. Warning tape shall be place over ferrous piping.

4. Detectable warning tape shall be used over nonferrous pipe and over the edges of
underground structures.

END OF SECTION
SECTION 19
FACILITY STORM DRAINAGE

PART 1 - GENERAL

A. DESCRIPTION

1. This section describes the requirements for storm drainage systems, including
piping and all necessary accessories as designated in this section.

B. SUBMITTALS

1. Manufacturer's Literature and Data:


 Piping.
 Roof Drains.
 Cleanouts.
2. Detailed shop drawing of clamping device and extensions when required in
connection with the waterproofing membrane.

C. APPLICABLE PUBLICATIONS

1. The publications listed below form a part of this specification to the extent
referenced. The publications are referenced in the text by the basic designation
only.
2. American National Standards Institute (ANSI).
3. American Society of Mechanical Engineers (ASME): (Copyrighted Society)
 ....................................... A112.21.2m-83 Roof Drains
 ....................................... A13.1-07 Scheme for Identification of Piping
Systems
 ....................................... B16.3-06 Malleable Iron Threaded Fittings, Classes
150 and 300.
 ....................................... B16.9-07 Factory-Made Wrought Steel Butt welding
Fittings
 ....................................... B16.11-05 Forged Steel Fittings, Socket-Welding and
Threaded
 ....................................... B16.12-98 (R 2006) Cast Iron Threaded Drainage
Fittings
 ....................................... B16.15-06) Cast Bronze Threaded Fittings, Class 125
and 250
 ....................................... B16.18-01 (R 2005) Cast Copper Alloy Solder-Joint
Pressure Fittings
 ....................................... B16.22-01 (R 2005) Wrought Copper and Copper Alloy
Solder Joint Pressure
Fittings
4. American Society for Testing and Materials (ASTM):
 ....................................... A47-99 (R 2004) Standard Specification for Steel
Sheet, Aluminum Coated, by
The Hot-Dip Process
 ....................................... A53-07 Standard Specification for Pipe, Steel, Black And
Hot-Dipped,
Zinc-coated Welded and Seamless
 ....................................... A74-06 Standard Specification for Cast Iron Soil Pipe and
Fittings
 ....................................... A183-03) Standard Specification for Carbon Steel
Track Bolts and Nuts
 ....................................... A312-03 Standard Specification for Seamless and
Welded Austenitic
Stainless Steel Pipe
 ....................................... A536-84(R 2004) Standard Specification for Ductile
Iron Castings
 ....................................... A733-03 Standard Specification for Welded and
Seamless Carbon Steel
And Austenitic Stainless Steel Pipe Nipples
 ....................................... B32-04 Standard Specification for Solder Metal
 ....................................... B61-08 Standard Specification for Steam or Bronze
Castings
 ....................................... B62-02 Standard Specification for Composition Bronze or
Ounce Metal
Castings
 ....................................... B75-02 Standard Specification for Seamless Copper Tube
 ....................................... B88-03 Standard Specification for Seamless Copper
Water Tube
 ....................................... B306-02 Standard Specification for Copper
Drainage Tube (DWV)
 ....................................... B584-08 Standard Specification for Copper Alloy
Sand Castings for
General Applications
 ....................................... B687-99 Standard Specification for Brass, Copper,
and Chromium-
Plated Pipe Nipples
 ....................................... C564-06a Standard Specification for Rubber Gaskets
for Cast Iron Soil
Pipe and Fittings
 ....................................... D2000-08 Standard Classification System for Rubber
Products in
Automotive Applications
 ....................................... D4101-07 Standard Specification for Propylene
Plastic Injection and
Extrusion Materials
 ....................................... D2447-03 Standard Specification for Polyethylene
(PE) Plastic Pipe,
Schedule 40 and 80, Based on Outside Diameter
 ....................................... D2564-04e1 Standard Specification for Solvent
Cements for Poly (Vinyl
Chloride) (PVC) Plastic Pipe and Fittings
 ....................................... D2665-07 Standard Specification for Poly (Vinyl
Chloride) (PVC) Plastic
Drain, Waste, and Vent Pipe and Fittings
5. American Welding Society (AWS):
 ....................................... A5.8-04 Specification for Filler Metals for Brazing
and Braze Welding
6. International Code Council (ICC):
 ....................................... IPC-09 International Plumbing Code
7. Cast Iron Soil Pipe Institute (CISPI):
 ....................................... 301-05 Hubless Cast Iron Soil and Fittings for Sanitary
and Storm
Drain, Waste, and Vent Piping Applications
 ....................................... 310-04 Couplings for Use in Connection with Hubless
Cast Iron Soil
And Fittings for Sanitary and Storm Drain, Waste, and Vent
Piping Applications
8. Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
(MSS):

 ....................................... SP-72-99 Standard for Ball Valves with Flanged or


Butt Welding For
General Purpose
 ....................................... SP-110-96 Ball Valve Threaded, Socket Welding,
Solder Joint, Grooved
And Flared Ends
PART 2– PRODUCTS

A. STORM WATER DRAIN PIPING

1. HDPE Double Wall Corrugated Pipe and Fittings(250mm and larger):


 HDPE Double Wall Corrugated pipe and fittings shall be used for the following
applications:
- Pipe buried in or in contact with earth.
- Extension of pipe to a distance of approximately 1500 mm outside of
building walls.
2. Reinforced Concrete Drain Pipe (larger than 300mm)
 Reinforced Concrete Drain pipe shall be used for the following applications:
- Pipe buried in or in contact with earth.
- Extension of pipe to a distance of approximately 1500 mm outside of
building walls.
 Joints: Mortar construction
3. Unplasticized Polyvinyl Chloride (uPVC) (above ground)
 Unplasticized Polyvinyl chloride storm sewer pipe and fittings are permitted
except for mechanical equipment rooms and other areas containing air handling
equipment or hot water generation equipment.
 Unplasticized Polyvinyl chloride storm sewer pipe and fittings shall be schedule
40 solid core sewer piping conforming to ASTM D1785 and D 2665, Sewer and
Drain Series, with ends for solvent cemented joints.
 Unplasticized Polyvinyl chloride joints shall be solvent welded socket type using
solvent cement conforming to ASTM D2564.

B. PUMPED DRAIN PIPING

1. Pumped drain piping under 100 mm shall be copper tube conforming to ASTM B88,
type K or L. For pumped drain piping 100 mm and above, galvanized steel
conforming to A 53, seamless, schedule 40 may be used.
2. Pumped drain pipe fittings shall comply with the following:
 Wrought copper or bronze castings conforming to ANSI B16.18 and B16.22.
 Unions shall be bronze, Mss SP-72, SP-110. Solder or braze joints.
 Grooved fittings, 65 mm to 100 mm wrought copper ASTM A75 C12200, 125 to
150 mm bronze castings ASTM B584, CDA 844. Mechanical grooved
couplings, ductile iron, ASTM A536 (Grade 65-45-12), malleable iron, ASTM
A47 (Grade 32510) housing, with EPDM gasket, steel track head bolts, ASTM
A183, coated with colored alkyd enamel.
3. Adapters shall be provided for joining screwed pipe to copper tubing.
4. The solder shall use a non-corrosive flux conforming to ASTM B32.

C. SPECIALTY PIPE FITTINGS

1. Transition pipe couplings shall join piping with small differences in outside
diameters or be of different materials. End connections shall be of the same size
and compatible with the pipes being joined. The transition coupling shall be
elastomeric, sleeve type reducing or transition pattern and include shear erring and
corrosion resistant metal tension band and tightening mechanism on each end.
The transition coupling sleeve coupling shall be of the following material:
 For cast iron soil pipes, the sleeve material shall be rubber conforming to ASTM
C564.
 For PVC soil pipes, the sleeve material shall be elastomeric seal or PVC,
conforming to ASTM F 477 or ASTM D5926.
 For dissimilar pipes, the sleeve material shall be PVC conforming to ASTM
D5926, or other material compatible with the pipe materials being joined.
2. The dielectric fittings shall conform to ASSE 1079 with a pressure rating of 860 kPa
at a minimum temperature of 82°C (180°F). The end connection shall be solder
joint copper alloy and threaded ferrous.
3. Dielectric flange insulating kits shall be of non conducting materials for field
assembly of companion flanges with a pressure rating of 1035 kPa. The gasket
shall be neoprene or phenolic. The bolt sleeves shall be phenolic or polyethylene.
The washers shall be phenolic with steel backing washers.
4. The dielectric nipples shall be electroplated steel nipple comply with ASTM F 1545
with a pressure ratings of 2070 kPa at 107°C (225°F). The end connection shall be
male threaded. The lining shall be inert and noncorrosive propylene.

D. CLEANOUTS

1. Cleanouts shall be the same size as the pipe, up to 100 mm; not less than 100 mm
for larger pipe. Cleanouts shall be easily accessible and shall be gastight and
watertight. A minimum clearance of 600 mm shall be provided for clearing a
clogged storm sewer line.
2. Floor cleanouts shall be gray iron housing with clamping device and round,
secured, scoriated, gray iron cover conforming to ASME A112.36.2M. A gray iron
ferrule with hubless, socket, inside calk or spigot connection and counter sunk,
taper-thread, brass or bronze closure plug shall be included. The frame and cover
material and finish shall be nickel-bronze copper alloy with a square shape. The
cleanout shall be vertically adjustable for a minimum of 50 mm. When a waterproof
membrane is used in the floor system, clamping collars shall be provided on the
cleanouts. Cleanouts shall consist of wye fittings and eighth bends with brass or
bronze screw plugs. Cleanouts in the resilient tile floors, quarry tile and ceramic tile
floors shall be provided with square top covers recessed for tile insertion. In the
carpeted areas, carpet cleanout markers shall be provided. Two way cleanouts
where shall be provided where indicated on the drawings and at each building exit.
The loading classification for cleanouts in sidewalk areas or subject to vehicular
traffic shall be heavy duty.
3. Cleanouts shall be provided at or near the base of the vertical stacks with the
cleanout plug located approximately 600 mm above the floor. The cleanouts shall
be extended to the wall access cover. Cleanout shall consist of sanitary tees.
Nickel bronze square frame and stainless steel cover with minimum opening of 150
mm by 150 mm shall be provided at each wall cleanout.
4. In horizontal runs above grade, cleanouts shall consist of cast brass tapered screw
plug in fitting or caulked/no hub cast iron ferrule. Plain end (no-hub) piping in
interstitial space or above ceiling may use plain end (no-hub) blind plug and clamp.
E. ROOF DRAINS AND CONNECTIONS

1. Roof Drains: Roof Drains (RD) shall be cast iron with clamping device for making
watertight connection. Free openings through strainer shall be twice area of drain
outlet. For roof drains not installed in connection with a waterproof membrane, a
soft copper membrane shall be provided 300 mm in diameter greater than outside
diameter of drain collar. An integral gravel stop shall be provided for drains installed
on roofs having built up roofing covered with gravel or slag. Integral no-hub, soil
pipe gasket or threaded outlet connection shall be provided.
 Flat Roofs: The roof drain shall have a beehive or dome shaped strainer with
integral flange not less than 300 mm in diameter. For an insulated roof, a roof
drain with an adjustable drainage collar shall be provided, which can be raised
or lowered to meet required insulation heights, sump receiver and deck clamp.
The Bottom section shall serve as roof drain during construction before
insulation is installed.
 Canopy Roofs: The roof drain shall have a beehive or dome shaped strainer
with the integral flange not larger than 200 mm in diameter. For an insulated
roof, the roof drain shall be provided with an adjustable drainage collar, which
can be raised or lowered to meet the required insulation heights, sump receiver
and deck clamp. Bottom section shall serve as roof drain during construction
before insulation is installed.
 Promenade Decks: the roof drain shall be the same as for canopy roofs, except
decks shall have flat, round, loose, non-slip, bronze grate set in square,
non-slip, bronze frame.
 Portico Roofs and Gutters: Roof drains shall be horizontal angle type drain with
flat bottom and horizontal outlet at the same elevation as the pipe to which it is
connected. Strainer shall be removable angle grate type.
 Protective Roof Membrane Insulation Assembly: The roof drain shall have a
perforated stainless steel extension filter, non-puncturing clamp ring, large
sump with extra wide roof flange and deck clamp.
- Non pedestrian Roofs: The roof drain shall have large polypropylene or
aluminum locking dome.
- Pedestrian Roof: The rood drain shall have a bronze promenade top 350
mm square, set in square secured frame support collar.
 Roof Drains, Overflow: Roof Drains identified as overflow drains shall have a
50 mm water dam integral to the drain body.
 Roof drains in areas subject to freezing shall have heat tape and shall be
insulated.
2. Expansion Joints: Expansions joints shall be heavy cast iron with cast brass or
copper expansion sleeve having smooth bearing surface working freely against a
packing ring held in place and under pressure of a bolted gland ring, forming a
water and air tight flexible joint. Asbestos packing is prohibited.
3. Interior Downspouts: An expansion joint shall be provided, specified above, at top
of run on straight, vertical runs of downspout piping 12 meters long or more.
4. Downspout Nozzle: The downspout nozzle fitting shall be of brass, unfinished, with
internal pipe thread for connection to downspout.

F. WATERPROOFING

1. A sleeve flashing device shall be provided at points where pipes pass through
membrane waterproofed floors or walls. The sleeve flashing device shall be
manufactured, cast iron fitting with clamping device that forms a sleeve for the pipe
floor penetration of the floor membrane. A galvanized steel pipe extension shall be
included in the top of the fitting that will extend 50 mm above finished floor and
galvanized steel pipe extension in the bottom of the fitting that will extend through
the floor slab. A waterproofed caulked joint shall be provided at the top hub.

PART 3 – EXECUTION

A. PIPE INSTALLATION

1. The pipe installation shall comply with the requirements of the International code
and these specifications.
2. Branch piping shall be installed from the piping system and connect to all drains
and outlets.
3. Pipe shall be round and straight. Cutting shall be done with proper tools. Pipe shall
be reamed to full size after cutting.
4. All pipe runs shall be laid out to avoid interference with other work.
5. The piping shall be installed above accessible ceilings to allow for ceiling panel
removal.
6. Unless otherwise stated on the documents, minimum horizontal slope shall be 25
mm for every1.22 meters of pipe length.
7. The piping shall be installed free of sags and bends.
8. Seismic restraint shall be installed where required by code.
9. Changes in direction for storm drainage piping shall be made using appropriate
branches, bends and long sweep bends. Sanitary tees and short sweep ¼ bends
may be used on vertical stacks if change in direction of flow is from horizontal to
vertical. Long turn double wye branch and 1/8 bend fittings shall be used if two
fixtures are installed back to back or side by side with common drain pipe. Do not
change direction of flow more than 90 degrees. Proper size of standard increaser
and reducers shall be used if pipes of different sizes are connected. Reducing size
of drainage piping in direction of flow is prohibited.
10. Buried storm drainage piping shall be laid beginning at the low point of each
system. Piping shall be installed true to grades and alignment indicated with
unbroken continuity of invert. Hub ends shall be placed upstream. Required
gaskets shall be installed according to manufacturer’s written instruction for use of
lubricants, cements, and other installation requirements.
11. Caste iron piping shall be installed according to CISPI’s “Cast Iron Soil Pipe and
Fittings Handbook,” Chapter IV, “Installation of Cast Iron Soil Pipe and Fittings”
12. Aboveground copper tubing shall be installed according to CDA’s “Copper Tube
Handbook”.
13. Aboveground PVC piping shall be installed according to ASTM D2665.
Underground PVC piping shall be installed according to ASTM D2321.

B. JOINT CONSTRUCTION

1. For threaded joints, thread pipe with tapered pipe threads according to ASME
B1.20.1. The threads shall be cut full and clean using sharp disc cutters.
Threaded pipe ends shall be reamed to remove burrs and restored to full pipe
inside diameter. Pipe fittings and valves shall be joined as follows:
 Apply appropriate tape or thread compound to external pipe threads unless dry
seal threading is required by the pipe service
 Pipe sections with damaged threads shall be replaced with new sections of
pipe.
2. For PVC piping, solvent cement joints shall be used for joints. All surfaces shall be
cleaned and dry prior to applying the primer and solvent cement. Installation
practices shall comply with ASTM F402. The joint shall conform to ASTM D2855
and ASTM D2665 appendixes.

C. SPECIALTY PIPE FITTINGS

1. Transition coupling shall be installed at pipe joints with small differences in pipe
outside diameters.
2. Dielectric fittings shall be installed at connections of dissimilar metal piping and
tubing

D. PIPE HANGERS, SUPPORTS AND ACCESSORIES

1. All piping shall be supported according to the International plumbing code, Section
22 05 00, Common Work Results for Plumbing, and these specifications.
2. Hangers, supports, rods, inserts and accessories used for Pipe supports shall be
shop coated with zinc Chromate primer paint. Electroplated copper hanger rods,
hangers and accessories may be used with copper tubing.
3. Horizontal piping and tubing shall be supported within 300 mm of each fitting or
coupling.
4. Horizontal cast iron piping shall be supported with the following maximum
horizontal spacing and minimum hanger rod diameters:
 40 mm to 50 mm: 1500 mm with 10 mm rod.
 80 mm: 1500 mm with13 mm rod.
 100 to 125 mm: 1500 mm with 16 mm rod.
 150 to 200 mm: 500 mm with 19 mm rod.
 250 to 300 mm: 1500 mm with 22 mm rod.

5. The maximum support spacing for horizontal plastic shall be 1.22 meters.
6. Vertical piping and tubing shall be supported at the base, at each floor, and at
intervals no greater than 4.57 meters.
7. Wall and Ceiling Plates shall have the following characteristics:
 Solid or split unplated cast iron.
 All plates shall be provided with set screws.
 Height adjustable clevis type pipe hangers.
 Adjustable Floor Rests and Base Flanges shall be steel.
 Hanger Rods shall be low carbon steel fully threaded or Threaded at each end
with two removable nuts at each end for positioning rod and hanger and locking
each in place.
 Riser Clamps shall be malleable iron or steel.
 Roller shall be cast iron.
 Hangers and supports utilized with insulated pipe and tubing shall have 180
degree (min.) metal protection shield Centered on and welded to the hanger
and support. The shield shall be 100 mm in length and be 16 gages steel. The
shield shall be sized for the insulation.
8. Miscellaneous Materials shall be provided as specified, required, directed or as
noted on the drawings for proper installation of hangers, supports and accessories.
If the vertical distance exceeds 6 m for cast iron pipe additional support shall be
provided in the center of that span. All necessary auxiliary steel shall be provided
to provide that support.
9. Cast escutcheon with set screw shall be installed at each wall, floor and ceiling
penetration in exposed finished locations and within cabinets and millwork.
10. Penetrations:
 Fire Stopping: Where pipes pass through fire partitions, fire walls, smoke
partitions, or floors, a fire stop shall be installed that provides an effective
barrier against the spread of fire, smoke and gases as specified in Section 07
84 00, FIRESTOPPING. Clearances between raceways and openings shall be
completely filled and sealed with the fire stopping materials.
 Water proofing: At floor penetrations, Clearances around the pipe shall be
completely sealed and made watertight with sealant as specified in Section 07
92 00, JOINT SEALANTS.
11. Piping shall conform to the following:
 Storm Water Drain and Vent Drain to main stacks:
Pipe Size Minimum Pitch
80 mm and smaller 2%
100 mm and larger 1%

E. TEST

1. Storm sewer system shall be tested either in its entirety or in sections.


2. Storm Water Drain tests shall be conducted before trenches are backfilled or
fixtures are connected. A water test or air test shall be conducted, as directed.
 If entire system is tested with water, tightly close all openings in pipes except
the highest opening, and fill system with water to point of overflow. If system is
tested in sections, tightly plug each opening except highest opening of section
under test, fill each section with water and test with at least a 3 meters head of
water. In testing successive sections, test at least upper 3 meters of next
preceding section so that each joint or pipe except upper most 3 meters of
system has been submitted to a test of at least a 3 meters head of water. Water
shall be kept in the system, or in portion under test, for at least 15 minutes
before inspection starts. System shall then be tight at all joints.
 For an air test, an air pressure of 35 kPa gage shall be maintained for at least
15 minutes without leakage. A force pump and mercury column gage shall be
used for the test.
 Final Tests: Either one of the following tests may be used.
- Smoke Test: After fixtures are permanently connected and traps are filled
with water, fill entire drainage and vent systems with smoke under pressure
of 1.3 kPa of water with a smoke machine. Chemical smoke is prohibited.
- Peppermint Test: Introduce .06 liters of peppermint into each line or stack.

END OF SECTION
SECTION 20
STORM DRAINAGE PIPING

PART 1– GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, apply to this Section.

B. SUMMARY

1. This Section includes the following storm drainage piping inside the building:

 Pipe, tube, and fittings.

 Special pipe fittings.


2. Related Sections include the following:

 Division 22 Section "Sump Pumps."

C. DEFINITIONS

1. LLDPE: Linear, low-density polyethylene plastic.


2. PE: Polyethylene plastic.
3. PVC: Polyvinyl chloride plastic.

D. PERFORMANCE REQUIREMENTS

1. Components and installation shall be capable of withstanding the following


minimum working-pressure, unless otherwise indicated:
2. Seismic Performance: Soil, waste, and vent piping and support and installation
shall be capable of withstanding the effects of seismic events determined according
to the 2009 International Building Code.

E. SUBMITTALS

1. Product Data: For pipe, tube, fittings, and couplings.


2. Shop Drawings:

 Design Calculations: Signed and sealed by a qualified professional engineer


for selecting seismic restraints.
 Controlled-Flow Storm Drainage System: Include calculations, plans, and
details.
4. Field quality-control inspection and test reports.

F. QUALITY ASSURANCE

1. Piping materials shall bear label, stamp, or other markings of specified testing
agency.
2. Comply with NSF 14, "Plastics Piping Systems Components and Related
Materials," for plastic piping components. Include marking with "NSF-drain" for
plastic drain piping and "NSF-sewer" for plastic sewer piping.

PART 2– PRODUCTS

A. MANUFACTURERS

1. In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:

 Manufacturers: Subject to compliance with requirements, provide products by


one of the manufacturers specified.

B. HUBLESS CAST-IRON SOIL PIPE AND FITTINGS

1. Pipe and Fittings: ASTM A 888 or CISPI 301. All waste, vent, sewer and storm
lines shall be soil pipe and fittings that conform to the requirements of CISPI
Standard 301, ASTM A ** and shall be marked with the collective trademark of the
Cast Soil Pipe Institute or Receive Prior approval of the engineer and manufactured
by AB&I Foundry, Tyler Pipe, or Charlotte Pipe. In addition all Cast iron shall be
American made and tested; no “non-compliant” import cast iron will be permitted.
2. Shielded Couplings: ASTM C 1277 assembly of metal shield or housing, corrosion-
resistant fasteners, and rubber sleeve with integral, center pipe stop.

 Standard, Shielded, Stainless-Steel Couplings: CISPI 310, with stainless-steel


corrugated shield; stainless-steel bands and tightening devices; and
ASTM C 564, rubber sleeve.

 Manufacturers:
a. ANAKO.
b. Or Approved Equal

 Heavy-Duty, Shielded, Stainless-Steel Couplings: With stainless-steel shield,


stainless-steel bands and tightening devices, and ASTM C 564, rubber sleeve.

 Manufacturers:
a. ANAKO.
b. Or Approved Equal

C. PVC PIPE AND FITTINGS

1. Flexible, Nonpressure Pipe Couplings: Comply with ASTM C 1173, elastomeric,


sleeve-type, reducing or transition pattern. Include shear ring, ends of same sizes
as piping to be joined, and corrosion-resistant-metal tension band and tightening
mechanism on each end.

 Sleeve Materials:
- For Cast-Iron Soil Pipes: ASTM C 564, rubber.
- For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926, PVC.
- For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible
with pipe materials being joined.
1. Shielded Nonpressure Pipe Couplings: ASTM C 1460, elastomeric or rubber
sleeve with full-length, corrosion-resistant outer shield and corrosion-resistant-
metal tension band and tightening mechanism on each end.

PART 3 – EXECUTION

A. EXCAVATION

B. PIPING APPLICATION

1. Flanges and unions may be used on aboveground pressure piping, unless


otherwise indicated.
2. Aboveground storm drainage piping shall be the following:

 Hubless cast-iron soil pipe and fittings; heavy-duty shielded, stainless-steel


couplings; and coupled joints.
3. Underground storm drainage piping shall be the following ( to 150mm above
finished floor):

 Solid-wall PVC pipe, PVC socket fittings, and solvent-cemented joints.

 Hub-and spigot cast-iron soil pipe, hub-and spigot cast-iron soil pipe fittings,
neoprene rubber gasket, and compression joints.

C. PIPING INSTALLATION
1. Install seismic restraints on piping.
2. Install cleanouts at grade and extend to where building storm drains connect to
building storm sewers.
3. Install cleanout fitting with closure plug inside the building in storm drainage force-
main piping.
4. Install cast-iron sleeve with water stop and mechanical sleeve seal at each service
pipe penetration through foundation wall. Select number of interlocking rubber links
required to make installation watertight .
5. Install cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and Fittings
Handbook," Chapter IV, "Installation of Cast Iron Soil Pipe and Fittings."

 Install encasement on underground piping according to ASTM A 674 or


AWWA C105.
6. Make changes in direction for storm drainage piping using appropriate branches,
bends, and long-sweep bends. Do not change direction of flow more than 90
degrees. Use proper size of standard increasers and reducers if pipes of different
sizes are connected. Reducing size of drainage piping in direction of flow is
prohibited.
7. Lay buried building storm drainage piping beginning at low point of each system.
Install true to grades and alignment indicated, with unbroken continuity of invert.
Place hub ends of piping upstream. Install required gaskets according to
manufacturer's written instructions for use of lubricants, cements, and other
installation requirements. Maintain swab in piping and pull past each joint as
completed.
8. Install storm drainage piping at the following minimum slopes, unless otherwise
indicated:

 Building Storm Drain: 1 percent downward in direction of flow for piping 80 mm


and smaller; 1 percent downward in direction of flow for piping 100 mm and
larger.

 Horizontal Storm-Drainage Piping: 1 percent downward in direction of flow.


9. Sleeves are not required for cast-iron soil piping passing through concrete slabs-
on-grade if slab is without membrane waterproofing.
10. Install PVC storm drainage piping according to ASTM D 2665.
11. Install underground PVC storm drainage piping according to ASTM D 2321.
12. Do not enclose, cover, or put piping into operation until it is inspected and approved
by authorities having jurisdiction.

D. JOINT CONSTRUCTION

1. Hubless Cast-Iron Soil Piping Coupled Joints: Join according to CISPI 310 and
CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for hubless-coupling joints.
2. PVC Nonpressure Piping Joints: Join piping according to ASTM D 2665.
E. HANGER AND SUPPORT INSTALLATION

1. Pipe hangers and supports are specified in Division 22 Section "Hangers and
Supports for Plumbing Piping and Equipment." Install the following:

 Vertical Piping: MSS Type 8 or Type 42, clamps.

 Individual, Straight, Horizontal Piping Runs: According to the following:


- 30 meters and Less: MSS Type 1, adjustable, steel clevis hangers.
- Longer than 30 meters: MSS Type 43, adjustable roller hangers.
- Longer than 30 meters, if indicated: MSS Type 49, spring cushion rolls.

 Multiple, Straight, Horizontal Piping Runs 30 meters or Longer: MSS Type 44,
pipe rolls. Support pipe rolls on trapeze.

 Base of Vertical Piping: MSS Type 52, spring hangers.

2. Support vertical piping and tubing at base and at each floor.


3. Rod diameter may be reduced 1 size for double-rod hangers, with 10 mm minimum
rods.
5. Install hangers for cast-iron soil piping with the following maximum horizontal
spacing and minimum rod diameters:

 40 mm and 50 mm: 1500 mm with 10 mm rod.

 80 mm: 1500 mm with 15 mm rod.

 100 mm and 125 mm: 1500 mm with 15 mm rod.

 150 mm : 1500 mm with 20 mm rod.

 200 mm to 300 mm: 1500 mm with 22.225 mm rod.

 Spacing for 3 meters lengths may be increased to 3 meters.

 Spacing for fittings is limited to 1500 mm.


6. Install supports for vertical cast-iron soil piping every 4.5 meters.
7. Support piping and tubing not listed above according to MSS SP-69 and
manufacturer's written instructions.

F. CONNECTIONS

1. Drawings indicate general arrangement of piping, fittings, and specialties.


2. Connect interior storm drainage piping to exterior storm drainage piping. Use
transition fitting to join dissimilar piping materials.
3. Connect storm drainage piping to roof drains and storm drainage specialties.
G. FIELD QUALITY CONTROL
1. During installation, notify authorities having jurisdiction at least 24 hours before
inspection must be made. Perform tests specified below in presence of authorities
having jurisdiction.

 Roughing-in Inspection: Arrange for inspection of piping before concealing or


closing-in after roughing-in.

 Final Inspection: Arrange for final inspection by authorities having jurisdiction to


observe tests specified below and to ensure compliance with requirements.
2. Re-inspection: If authorities having jurisdiction find that piping will not pass test or
inspection, make required corrections and arrange for re-inspection.
3. Reports: Prepare inspection reports and have them signed by authorities having
jurisdiction.
4. Test storm drainage piping according to procedures of authorities having
jurisdiction or, in absence of published procedures, as follows:

 Test for leaks and defects in new piping and parts of existing piping that have
been altered, extended, or repaired. If testing is performed in segments, submit
separate report for each test, complete with diagram of portion of piping tested.

 Leave uncovered and unconcealed new, altered, extended, or replaced storm


drainage piping until it has been tested and approved. Expose work that was
covered or concealed before it was tested.

 Test Procedure: Test storm drainage piping on completion of roughing-in.


Close openings in piping system and fill with water to point of overflow, but not
less than 10-foot head of water. From 15 minutes before inspection starts to
completion of inspection, water level must not drop. Inspect joints for leaks.

 Repair leaks and defects with new materials and retest piping, or portion
thereof, until satisfactory results are obtained.

 Prepare reports for tests and required corrective action.

H. CLEANING
1. Clean interior of piping. Remove dirt and debris as work progresses.
2. Protect drains during remainder of construction period to avoid clogging with dirt and
debris and to prevent damage from traffic and construction work.
3. Place plugs in ends of uncompleted piping at end of day and when work stops.

END OF SECTION
SECTION 21
STORM DRAINAGE PIPING SPECIALTIES

PART 1– GENERAL

A. SUMMARY

1. Section Includes:

 Roof drains.
 Miscellaneous storm drainage piping specialties.
 Cleanouts.

 Flashing materials

B. ACTION SUBMITTALS

1. Product Data: For each type of product indicated.

C. QUALITY ASSURANCE

1. Drainage piping specialties shall bear label, stamp, or other markings of specified
testing agency.

PART 2– PRODUCTS

A. METAL ROOF DRAINS

1. Metal Roof Drains:

 Manufacturers: Subject to compliance with requirements


 Standard: ASME A112.21.2M.
 Body Material Cast iron.
 Combination Flashing Ring and Gravel Stop: Required.
 Dome Material: Cast iron.
 Extension Collars: Required.
 Underdeck Clamp Required.
 Sump Receiver: Required.

2. Conductor Nozzles DSN-1:

 Description: Bronze body with threaded inlet and bronze wall flange with
mounting holes.
 Size: Same as connected conductor.
B. CLEANOUTS

1. Exposed Metal Cleanouts:

 Standard: ASME A112.36.2M for cast iron for cleanout test tee.
 Size: Same as connected drainage piping
 Body Material: Hubless, cast-iron soil pipe test tee as required to match
connected
piping.
 Closure: Countersunk, brass plug.
 Closure Plug Size: Same as or not more than one size smaller than cleanout
size.
 Closure: Stainless-steel plug with seal.

2. Metal Floor Cleanouts:

 Standard: ASME A112.36.2M for adjustable housing cleanout.


 Size: Same as connected branch.
 Type: Adjustable housing.
 Body or Ferrule: Cast iron.
 Clamping Device: Required.
 Outlet Connection: Inside calk.
 Closure: [Brass plug with tapered threads.
 Adjustable Housing Material: Cast iron with threads.
 Frame and Cover Material and Finish: Stainless steel.
 Frame and Cover Shape: Round.
 Top Loading Classification: Heavy Duty.
 Riser: ASTM A 74, Service class, cast-iron drainage pipe fitting and riser to
clean out.
 Standard: ASME A112.3.1.
 Size: Same as connected branch.
 Housing: Stainless steel.
 Closure: Stainless steel with seal.
 Riser: Stainless-steel drainage pipe fitting to clean out.

3. Cast-Iron Wall Cleanouts:

 Standard: ASME A112.36.2M. Include wall access.


 Size: Same as connected drainage piping.
 Body: Hubless, cast-iron soil pipe test tee as required to match connected
piping.
 Closure: Countersunk, brass plug.
 Closure Plug Size: Same as or not more than one size smaller than cleanout
size.
 Wall Access: Round, flat, chrome-plated brass or stainless-steel cover plate
with screw.
C. FLASHING MATERIALS

1. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated polyethylene, 40-mil


(1.01-mm) minimum thickness.

2. Fasteners: Metal compatible with material and substrate being fastened.

3. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and similar
accessory units required for installation; matching or compatible with material being
installed.

4. Bituminous Coating: SSPC-Paint 12, solvent-type, bituminous mastic.


PART 3 – EXECUTION

A. INSTALLATION

1. Install roof drains at low points of roof areas according to roof membrane
manufacturer's written installation instructions.

 Install flashing collar or flange of roof drain to prevent leakage between drain
and adjoining roofing. Maintain integrity of waterproof membranes where
penetrated.
 Install expansion joints, if indicated, in roof drain outlets.
 Position roof drains for easy access and maintenance.

2. Install downspout adapters on outlet of back-outlet parapet roof drains and connect
to sheet metal downspouts.

3. Install downspout boots at grade with top 305 mm above grade. Secure to building
wall.

4. Install conductor nozzles at exposed bottom of conductors where they spill onto
grade.

5. Install cleanouts in above ground piping and building drain piping according to the
following instructions unless otherwise indicated:

 Use cleanouts the same size as drainage piping up to 100 mm. Use
 100 mm for larger drainage piping unless larger cleanout is indicated.
 Locate cleanouts at each change in direction of piping greater than 45 degrees.
 Locate cleanouts at minimum intervals of 15 meters piping 100 mm and smaller
and 30 meters for larger piping.
 Locate cleanouts at base of each vertical soil and waste stack.

6. For floor cleanouts for piping below floors, install cleanout deck plates with top flush
with finished floor.

7. For cleanouts located in concealed piping, install cleanout wall access covers, of
types indicated, with frame and cover flush with finished wall.
8. Install test tees in vertical conductors and near floor.

9. Install wall cleanouts in vertical conductors. Install access door in wall if indicated.

10. Install sleeve flashing device with each conductor passing through floors with
waterproof membrane.

B. CONNECTIONS

1. Drawings indicate general arrangement of piping, fittings, and specialties.

C. FLASHING INSTALLATION

1. Fabricate flashing from single piece of metal unless large pans, sumps, or other
drainage shapes are required. Join flashing according to the following if required:

 Lead Sheets: Burn joints of 30-kg/sq. m lead sheets, 2.4-mm thickness or


thicker. Solder joints of 20-kg/sq. m lead sheets, 1.6-mm thickness or thinner.
 Copper Sheets: Solder joints of copper sheets.

2. Install sheet flashing on pipes, sleeves, and specialties passing through or


embedded in floors and roofs with waterproof membrane.

 Pipe Flashing: Sleeve type, matching the pipe size, with a minimum length of
250 mm and with skirt or flange extending at least 200 mm around pipe.
 Sleeve Flashing: Flat sheet, with skirt or flange extending at least 200 mm
around sleeve.
 Embedded Specialty Flashing: Flat sheet, with skirt or flange extending at least
200 mm around specialty.

3. Set flashing on floors and roofs in solid coating of bituminous cement.

4. Secure flashing into sleeve and specialty clamping ring or device.

5. Fabricate and install flashing and pans, sumps, and other drainage shapes.

D. PROTECTION

1. Protect drains during remainder of construction period to avoid clogging with dirt or
debris and to prevent damage from traffic or construction work.
2. Place plugs in ends of uncompleted piping at end of each day or when work stops.

END OF SECTION
SECTION 22
SUMP PUMPS

PART 1 - GENERAL

A. RELATED DOCUMENTS

1. Drawings and general provisions of the Contract, apply to this Section.

B. SUMMARY

1. Section Includes:

 Sump-pump basins and basin covers

C. SUBMITTALS

1. Product Data: For each type of product indicated. Include rated capacities,
operating characteristics, electrical characteristics, and furnished specialties and
accessories.

2. Wiring diagram: For power, signal and control wiring

3. Operation and Maintenance Data: For pumps and controls, to include operation
and maintenance manuals.

D. QUALITY ASSURANCE

1. Electrical Components, Devices, and Accessories: Listed and labeled as defined in


NFPA 70,by a testing agency acceptable to authorities having jurisdiction, and
marked for intended location and application.

2. UL Compliance: Comply with UL 778 for motor-operated water pumps.

E. DELIVERY, STORAGE, AND HANDLING

1. Retain shipping flange protective covers and protective coatings during storage.

2. Protect bearings and couplings against damage.

3. Comply with pump manufacturer's written rigging instructions for handling.

PART 2 - PRODUCTS
A. PLUMBING PUMPS

1. Sump Pumps: Simplex, vertical, suspended, centrifugal, separately coupled, end


suction, single stage, bronze, fitted with integral inlet strainer, controls and sump
cover. Sumps pumps used in elevator wells shall be Stancor Elevator Pit Oil
Minder or equal.
2. Submersible Sump Pumps: Simplex, vertical, suspended, centrifugal, direct
connected, end suction, single stage, bronze, fitted with integral inlet strainer,
controls and sump cover. Sumps pumps used in elevator wells shall be Stancor
Elevator Pit Oil Minder or equal.

B. SUMP PUMP CAPACITIES AND CHARACTERISTICS

1. Refer to drawings for pump schedule.

C. MOTORS

1. Comply with NEMA designation, temperature rating, service factor, enclosure type,
and efficiency requirements for motors.

 Motor Sizes: Minimum size as indicated. If not indicated, large enough so


driven load swill not require motor to operate in service factor range above 1.0.
 Controllers, Electrical Devices, and Wiring.

2. Motors for submersible pumps shall be hermetically sealed.

PART 3 – EXECUTION

A. EXAMINATION

1. Examine roughing-in for plumbing piping to verify actual locations of storm drainage
piping connections before sump pump installation.

B. STARTUP SERVICE

1. Engage a factory-authorized service representative to perform startup service.

 Complete installation and startup checks according to manufacturer's written


instructions.
 Verify bearing lubrication.
 Disconnect couplings and check motors for proper direction of rotation.
 Verify that each pump is free to rotate by hand. If is bound or drags, do not
operate untilcause of trouble is determined and corrected.
 Verify pump controls are correct for required application.

2. Start pumps without exceeding safe motor power:

 Start motors.
 Open discharge valves slowly.
 Check general mechanical operation of pumps and motors.

3. Test and adjust controls and safeties.

4. Remove and replace damaged and malfunctioning components.

 Pump Controls: Set pump controls for automatic start, stop, and alarm
operation as required for system application.
 Set field-adjustable switches and circuit-breaker trip ranges as indicated, or if
not indicated, for normal operation.

C. ADJUSTING

1. Adjust pumps to function smoothly, and lubricate as recommended by


manufacturer.

2. Adjust control set points.

3. Occupancy Adjustments: When requested within 12 months of date of Substantial


Completion,provide on-site assistance in adjusting system to suit actual occupied
conditions. Provide up to two visits to Project outside normal occupancy hours for
this purpose.

D. DEMONSTRATION

1. Engage a factory-authorized service representative to train Owner's maintenance


personnel to adjust, operate, and maintain controls and pumps.

END OF SECTION

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