INSPECTION CHECKSHEET FOR STEEL STRUCTURE FABRICATION WORKS

F-SHIMS-QC-P05.17.1/2/17-08-2017

Project Name:

Date of Inspection:

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK

MATERIAL DELIVERY

Material grade (MVIR, Mill

sheet) Proper traceability

Material condition No scratch, no bent, no damage

FABRICATION

» Conform with cutting list

» Bolt holes with drilling
Cutting & drilling method (no punching method)
» Plate cutting using saw
(not using thermal cutting)

Cutting & drilling precision Based on drawing

» Roughness of the cut surface

Welding joint surface less than 100 µm Rz
» Notch depth of the cut
surface, d ≤ 0.5mm

Fit out & assembly Based on drawing

Welding rod specification As per design

No overlap, no undercut, no
Welding result discrepancy/deviation, no
irregular surface, etc

Dye penetrant test No red line on white

background

UT test No fail on test result

Welding Inspection Record (WIR) As per design

Dimension Inspection Record As per design

(DIR)

FINISHING

Surface condition No dirt, no debris, friction area

should be covered

Paint thickness As per design

Paint Inspection Record (PIR) As per design

Required attachment Available* Not available* *Put √ based on

availability
- MVIR, Mill Sheet

- WIR, DIR, PIR

- Test result photo record

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
 INSPECTION CHECKLIST FOR STEEL STRUCTURE DELIVERY & STOCKYARD
F-SHIMS-QC-P05.13/1/01-08-2011

Project Name:
Date of Inspection:

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK

DELIVERY INSPECTION

Mill certificate, MVIR

Delivery order Same with PO and arrived

material
Steel member inspection No scratch, no bent, no damage

STOCKYARD

» Not directly laid on soil

Steel member » Use proper slipper
» Separated based on its type
» Cover using blue sheet
Storage should be free from oil
High Tension Bolt
and water

Required attachment Available* Not available*

- Mapping of casting area

- Forcon drawing

- Rebar arrangement photo record

Approved by Inspected by Sub. Contractor

 POSITION RECORD FOR STEEL COLUMN / BEAM ERECTION
F-SHIMS-QC-P05.13/1/01-08-2011

Project Name:
Date of Inspection:
Location of Column / Beam:

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK

COLUMN

Column tilt e≤H/700 and e≤15mm e = …………………

BEAM

Beam level deviance e≤L/700 and e≤15mm e = …………………

Required attachment Available* Not available* *Put √ based on

availability

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
 POSITION RECORD FOR STEEL BEAM
F-SHIMS-QC-P05.17.2/2/17-08-2017

Project Name :

Date of Inspection :

Location :

Drawing Reff. :

Allignment
Beam
Plan Layout Number Deflection Required Not
Position 1 Position 2 (e) Attachment Available* Available*
Mapping of
inspected beam

Steel beam survey

1 2 record

𝑒≤𝐻/700, 𝑎𝑛𝑑 𝑒≤15𝑚𝑚

for checking: *Put ü based on availability

Comment/Corrective Action Record (if any):

Approved by Inspected by Sub Contractor
 POSITION RECORD FOR STEEL COLUMN
F-SHIMS-QC-P05.17.3/2/17-08-2017

Project Name :
Date of Inspection :
Location :
Drawing Reff. :
Verticality Check
Column
Plan Layout Number
Bottom Top Correction (e) Not
OK Required Attachment Available* Not Available*
OK
X Y X Y X Y
Mapping of inspected
column
* Mark point of inclination e
of column below Steel column survey
record
top

X
H

bottom

for checking:
𝑒≤𝐻/700, 𝑎𝑛𝑑 𝑒≤15𝑚𝑚

*Put ü based on availability

Comment / Corrective Action Record (if any) :

Approved by Inspected by Sub Contractor
 POSITION RECORD FOR ANCHOR BOLT
F-SHIMS-QC-P05.17.4/2/17-08-2017

Project Name :
Date of Inspection :
Location :
Drawing Reff. :
Eccentricities (mm)
Column Top base Anchor bolt Anchor Check Result
Type of Anchor Bolt Position Number Qty & Dia.of Bolt Quality Target Actual Condition Correction (Δ) Date of Inspection mortar level / Condition
level position OK Not OK
X Y X Y X Y
Type 1 (4 Anchor bolts) Type 2 (2 Anchor bolts)

* For more than 4 anchor bolts, the form will be adjusted

Tolerance of anchor bolt against column

Required attachment : Available* Not Available* *Put ü based on

availability
- Mapping of inspected column
- Anchor bolt survey record

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
 INSPECTION CHECKLIST FOR ANCHOR BOLT
F-SHIMS-QC-P05.13/1/01-08-2011

Project Name:
Date of Inspection:
Location of Anchor bolt:

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
±3mm, tied to nearest
Anchor bolt position rebar (no welding )

» Dimension: min. Dim. = ………………….

200x200mm
Base mortar » Thick: min. 30-50mm, Thick = …………………
±5mm
» Strength: min. 3 days Str. = …………………….
before erection

Base plate level ±5mm

Bolt is tightened with

Bolt tightening double nut and not less
than 3 screw heads

Base plate grouting Base plate fully grouted

Required attachment Available* Not available* *Put √ based on availability

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
 INSPECTION CHECKLIST FOR WELDING WORKS
F-SHIMS-QC-P05.13/1/01-08-2011

Project Name:
Date of Inspection:
Location of Welding:

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
Confirmation of welded part t>15mm, e≤t/10 and ≤3mm
groove
𝑡_1≥𝑡_2 , 𝑒≤𝑡_1/5 & t1 = ……………
𝑒≤4𝑚𝑚
Deviance between diaphragm and
flange t2 = ……………
𝑡_1<𝑡_2 , 𝑒≤𝑡_1/4 &
𝑒≤5𝑚𝑚 e = ……………

Welding result dimension

No red line on white

Welding result condition background (visible dye
penetrant test)

Required attachment Available* Not available* *Put √ based on

availability
- Mapping of casting area

- Forcon drawing

- Rebar arrangement photo record

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
 INSPECTION CHECKSHEET FOR CLAMPING WORKS
F-SHIMS-QC-P05.17.5/2/17-08-2017

Project Name:
Date of Inspection:

Location of Tightening:

pin tail
bolt
nut

shafting normal corotating

washer

steel frame member

HIGHLIGHT INSPECTED BOLT

Grade of bolt 10 ton (JASS 1993)
Diameter Preliminary Tightening Full Tightening
M16 1000 kgf cm 11.70 FT
M20 1500 kgf cm 18.20 FT
M22 1500 kgf cm 22.60 FT
M24 2000 kgf cm 26.20 FT FT = Feet Ton

SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT

CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK

PRELIMINARY TIGHTENING

Preliminary tightening As highlighted above

Bolt marking One line from pin tail to

steel frame member
FULL TIGHTENING

Full tightening As highlighted above

Nut turn ±30 degree of

Shifting angle average rotational angle

Shifting condition No shafting nor corotating

Required attachment Available* Not available* *Put √ based on

availability
Mapping of tightening area

Photo record Before-After tightening

Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :