Professional Documents
Culture Documents
8100E Series
Vital Signs Monitor
Service Manual
CRITICARE SYSTEMS, INC., (Criticare) owns all rights to this unpublished work
and intends to maintain this work as confidential. Criticare may also seek to
maintain this work as an unpublished copyright. This publication is to be used solely for
the purposes of reference, operation, maintenance, or repair of Criticare equipment.
No part of this publication may be reproduced in any manner or disseminated for
other purposes.
Section 1 - Introduction
Criticare Systems, Inc. nGenuityTM 8100E Series Service Manual Page iii
Service Settings ............................................................................................................2-7
Service Password...............................................................................................2-7
Alarm Tone Warning...........................................................................................2-8
Line Frequency...................................................................................................2-8
Simulation Mode.................................................................................................2-9
Custom Profiles ...........................................................................................................2-10
Setting Patient Size ..........................................................................................2-10
Creating Custom Profiles..................................................................................2-11
Section 7 - Disassembly
List of Drawings.............................................................................................................9-1
Assembly BOMs and Drawings ..........................................................................9-1
PCB Drawings and Schematics..........................................................................9-1
Final Assembly ..............................................................................................................9-2
8100E (Without Printer) ......................................................................................9-2
8100EP (With Printer).........................................................................................9-2
8100E1 (With CO2).............................................................................................9-2
8100EP1 (With CO2 and Printer)........................................................................9-2
Main Monitor Assembly ......................................................................................9-3
Main Monitor with CO2 Assembly.......................................................................9-4
Chassis Assemblies ...........................................................................................9-5
Bottom Chassis Assembly..................................................................................9-5
Power Supply with Brackets ...............................................................................9-6
Main Chassis Assembly .....................................................................................9-6
NIBP Chassis Assembly.....................................................................................9-7
CO2 Internal Module Assembly ..........................................................................9-8
CO2 External Module Assembly .........................................................................9-8
Display Chassis Assembly .................................................................................9-9
Assembly Patient Connectors ............................................................................9-9
Shielded Analog Board Assembly ....................................................................9-10
Printer ...............................................................................................................9-10
Exemptions CSI’s obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or
consequential damages or delay resulting from the improper use or
application of the product or the substitution upon it of parts or
accessories not approved by CSI or repair by anyone other than a
CSI authorized representative.
This warranty shall not extend to any instrument which has been
subjected to misuse, negligence or accident; any instrument from
which CSI’s original serial number tag or product identification
markings have been altered or removed; or any product of any other
manufacturer.
Safety, Reliability & Criticare Systems, Inc., is not responsible for the effects on safety,
Performance reliability and performance of the 8100E Series Patient Monitor if:
assembly operations, extensions, readjustments, modifications or
repairs are carried out by persons other than those authorized by
Criticare Systems, Inc., or
the 8100E Series Patient Monitor is not used in accordance with the
instructions for use, or
the electrical installation of the relevant room does not comply with
NFPA 70: National Electric Code or NFPA 99: Standard for Health
Care Facilities (Outside the United States, the relevant room must
comply with all electrical installation regulations mandated by the
local and regional bodies of government).
Criticare Systems, Inc. nGenuityTM 8100E Series Service Manual Page vii
Service Return Policy
Return Procedure In the event that it becomes necessary to return a unit to Criticare
Systems, Inc., the following procedure should be followed:
Obtain return authorization. Contact the CSI Service Department
at 800-458-2697 to obtain a Customer Service Authorization (CSA)
number. (Outside the US, call 001-262-798-8282.) The CSA number
must appear on the outside of the shipping container. Return
shipments will not be accepted if the CSA number is not clearly
visible. Please provide the model number, serial number, and a brief
description of the reason for return.
Freight policy. The customer is responsible for freight charges when
equipment is shipped to CSI for service (this includes customs
charges).
Loaner service. In the U.S. If it is necessary to provide a loaner
system, CSI will ship a loaner by overnight courier. The loaner system
must be returned to CSI at the customer’s expense within one week
after receipt of the repaired goods. If the unit is not returned to CSI
within that time, the customer will be invoiced for the full purchase
price of the equipment.
Outside the U.S. No loaners are available from CSI internationally.
Contact your local CSI representative.
Page viii nGenuityTM 8100E Series Service Manual Criticare Systems, Inc.
EC Declaration of Conformity
nGenuity 8100E Series To view the Declaration of Conformity, visit the Criticare website at
www.csiusa.com. A copy of the Declaration can also be faxed.
Patient Monitor Contact Criticare’s customer service department at (262) 798-8282 to
obtain a faxed copy of the Declaration.
nGenuity 8100E Series The nGenuity 8100E Series monitor comes standard with 5-Lead
Options ECG, ComfortCuff™ NIBP, DOX™ SpO2, and one temperature
channel for monitoring. Options include internal printer and CO2
monitoring. A color TFT screen with a six waveform display is
standard on all nGenuity 8100E Series models.
8100E No Standard
8100E-ST No ST Arrhythmia
8100E1 No CO2
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-1
Section 1 — Introduction
Pulse Oximetry The monitor uses Digital Oximetry (DOX) technology to measure
Measurement (SpO2) blood oxygen saturation (SpO2).
DOX™ Digital Oximetry The monitor does not use analog circuitry for signal processing.
Digital signal processing in the microprocessor results in lower noise
from circuitry components, resulting in a cleaner signal and better
performance under low perfusion conditions. There is also improved
rejection of noise from the patient and environment, due to the
availability of the “true,” unfiltered sensor signal for digital signal
processing.
Method The digital pulse oximeter measures oxygen saturation and pulse rate
using the principles of spectrophotometry and plethysmography. The
sensor is completely non-invasive, and there is no heat source that
could burn the patient.
The pulse oximeter sensor contains two types of LEDs. Each type
emits a specific wavelength of light. Since oxygenated hemoglobin
and deoxygenated hemoglobin absorb light selectively and
predictably, the amounts of these two compounds can be determined
by measuring the intensity of each wavelength that passes through
the measuring site.
Page 1-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
The light from the LEDs shines into a pulsating vascular bed. A
photodetector located opposite or alongside the LEDs measures the
intensity of each wavelength transmitted through the monitoring site.
The light intensity is converted to an electrical signal, which is input to
the monitor. The effects of skin pigmentation, venous blood, and
other tissue constituents are eliminated by separating out the
pulsating absorption data.
SpO2 is calculated with every pulse and averaged with the results
from previous pulses to arrive at the current numeric display value.
The display is updated at least once per second with the numeric
values that were calculated during the intervening period.
SpO2 Clinical Testing All Criticare oximeters (DOX™ compatible) have SpO2 calibration
and Accuracy tables which were originally generated by monitoring desaturated
human patients or volunteers and matching their displayed SpO2
value to the value determined by sampling arterial blood and
measuring functional SaO2 with a clinical laboratory grade multi
wavelength optical oximeter (i.e. CO-oximeter). The final SpO2
calibration curve was then generated based upon numerous patients'
data over the range of 40 to 99% SaO2. All accepted data were taken
from patients with dyshemoglobin (i.e., carboxyhemoglobin,
methemoglobin) concentrations near zero.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-3
Section 1 — Introduction
Heart Rate The heart rate is determined primarily from the ECG waveform data.
A beat detection algorithm is used to identify QRS beats.
Response times for the ECG heart rate meter change from 80 BPM to
40 BPM and from 80 BPM to 120 BPM is less than or equal to 10
seconds. The alarm for tachycardia is less than or equal to 10
seconds per EC-13.
NOTE: The accuracy of the heart rate depends upon the source. The
range of the measurable NIBP based heart rate does not extend as
far as the range available in other modules used by the smart heart
rate feature.
ECG Measurement The electrocardiogram (ECG or EKG) records the changing potential
generated by electrical activity of the heart.
Method To obtain an overall view of the heart's electrical activity, three or five
electrodes attached to lead wires detect electrical impulses from the
patient's heart to the skin. The monitor calculates the difference in
electrical force between two electrode sites. Electrode polarity
(positive, negative, or ground) depends on the cable receptacle the
lead wire is attached to and the lead selected on the monitor screen.
The ECG design uses the standard (conventional bipolar limb leads)
leads I, II, III using 3-lead or 5-lead cable accessory. With the 5-Lead
cable accessory, leads aVR, aVL, aVF, and V lead may also be
viewed.
Page 1-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
Stability of Accuracy The monitor is equipped with pacemaker detection and user
selectable pacer rejection. There are no known safety hazards due to
the operation of a cardiac pacemaker or other electrical stimulators
when used with this vital signs monitor.
Pacemaker Pulse Rejection With the pacemaker detector turned ON in the 8100E(P) Series, the
system detects and rejects pacemaker pulses ranging from ±2 to
±700 mV amplitude and 0.1 to 2.0 ms duration. Heart rates properly
display over this range of pacemaker operation. Pacer pulse markers
are present if pace detect is on and appear in the ECG analog output
as narrow positive spikes at the point of pace detection.
! CAUTION !
• Ambient noise sources may induce artifactual triggers of the
pacemaker pulse detector and display.
Respiration Respiration is measured via the ECG electrodes. The ECG uses the
impedance measurement based off of lead II.
The user may select ECG which uses the impedance measurement
based off the lead I or the CO2 respiration that is based off the
capnogram. There is also a selectable smart respiration function that
can automatically switch sources, if there is an interruption of
waveform data. The CO2 data is the primary source for the smart
respiration function and it defaults to the CO2 source if it is available.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-5
Section 1 — Introduction
Comfort Cuff™ ComfortCuff technology measures NIBP while the cuff inflates.
Technology Consequently, a measurement is obtained more quickly and with less
discomfort than with monitors, which measure NIBP during cuff
deflation.
Description of NIBP The NIBP cuff begins to inflate at the beginning of the NIBP
Measurement measurement cycle. As the cuff pressure approaches the diastolic
pressure of the patient, the cuff pressure waveform begins to indicate
the pulse waveform. The cuff pressure at this point is equal to the
patient's diastolic pressure, which is stored by the monitor.
Page 1-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
NIBP Clinical Testing This device was clinically tested per the requirements of EN 1060 and
and Accuracy AAMI SP-10. The NIBP module as installed in the 8100E Series
monitor has been tested to meet the performance specifications
listed in this manual.
Cuff Inflation and The maximum cuff inflation rate is 15 mmHg/sec. The software limits
Pressure Protection inflation to 300 mmHg adult, 300 mmHg pediatric, or 150 neonate. A
secondary circuit limits maximum possible cuff pressure to 330
mmHg in adult/pediatric mode and 165 mmHg in neonatal mode. Cuff
pressure is allowed to remain above 30 mmHg for a maximum of two
minutes.
The monitor automatically deflates the cuff if the time limit is violated.
The monitor contains hardware protection for overpressure
conditions, pressure transducer failures, or microprocessor and pump
control circuit failures.
B.P Cuff Inflation Pressure
(Shown during inflation)
Systolic Pressure
Actual Blood
Pressure in mmHg
Pressure Waveform
Diastolic Pressure
Time
Pulse Waveform
(Measured from B.P. Cuff
Pressure Fluctuation)
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-7
Section 1 — Introduction
Capnography The 8100E Series monitor uses the sidestream method of measuring
(Measurement of CO2) CO2. Gas is aspirated through a nasal cannula or a ventilation circuit
adapter. The gas sample enters from a sampling tube into a water
trap, which removes water vapor and particulate matter from the gas
sample. The gas then enters the CO2 detector where it is analyzed.
Method of Measurement The monitor measures CO2 using the principles of infrared
absorption spectrometry. An unknown concentration of gas (CO2) is
calculated by comparing its absorption of infrared light to that of a
known standard. The absorption of light is directly related to the
concentration of gas. As infrared light passes through the sample
gas chamber, the light transmitted is converted to a voltage signal.
The monitor converts the voltage to CO2 concentration and
expresses it as mmHg, percent (%), kPa (user selectable), or Torr.
I = I0 e – ε (λ ) cd
I Infrared value of measured sample.
e Exponential function.
ε( λ) Extinction coefficient.
Page 1-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
Conditions of Use The 8100E Series monitor has been calculated with dry NIST-
traceable calibration gases at room temperature and pressure
(~ 21C, 740mmHg). Given the small effect of water vapor upon the
CO2 measurement and the unit’s built-in temperature and pressure
measurements and compensations, this monitor’s method of gas
analysis is best described as ATPS (Ambient Temperature and
Pressure, Saturated; 21C 750mmHg, 100% Humidity Saturated).
Stability of Accuracy The monitor has an internal barometer and thermistor that allow
compensation for changes over a range of temperature and
atmospheric pressures. The monitor complies with EN 21647
standards for cyclical pressure and testing found negligible drift of
accuracy. The module as installed in the 8100E Series monitor has
been clinically tested for performance with a variety of patients.
N2O Compensation The monitor has a manual N2O compensation feature for a fixed N2O
value is 60%. The user may select N2O compensation when 40-80%
N2O is in use.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-9
Section 1 — Introduction
Specifications ECG
Connectors: 3 or 5 Lead, Standard AAMI
Lead Selection: 3-Lead; I, II, III
5-Lead; I, II, III, aVR, aVL, aVF, V
Gain Selection: 0.5, 1.0, 2.0, 4.0
ECG Sensitivity Low 0.5, Medium 1.0, High 2.0, Auto
Frequency Response: Diagnostic; 0.05 - 100 Hz (-3db)
Monitor; 0.50 - 40 Hz (-3db)
Electrosurgery Protection: Yes
HF Equipment Protection: Yes
Defibrillator Protection: Yes
Pacer Detection/Rejection: Yes
Heart Rate
Source: Smart Switching;
ECG(primary), Pleth, NIBP
Range: 20-300 bpm (ECG, Pleth)
30-240 bpm (NIBP)
Accuracy: ± 1 bpm or 1% ECG, whichever is greater
(±3 bpm maximum)
Pulse Tone: Selectable, On/Off
Respiration
Source: ECG, CO2 (primary)
Rate Range: 6 to 150 breaths/minute (ECG)
0 to 120 breaths/minute (CO2)
Resolution: 1 breath/minute
Accuracy: ±1% or ±1 breath/minute, whichever is
greater
SpO2
Range: 1-99%
Resolution: 1%
Accuracy: 70-99% range; ± 2%;
50-69% range; ± 3%
<50%; unspecified;
Statistical, represents one st. dev. (~66%)
of clinical samples.
Indications Plethysmograph, Numerical, Audible
(pulse tone pitch varies with SpO2)
Method: Dual wavelength LED
Modes: Adult/Pediatric/Neonate
Operation: Continuous Use
Sensor Wavelength: 660nm/905nm
Sensor Power: <80mW
Page 1-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
NIBP
Technique: Oscillometric measure upon inflation
Measurement Time: <40 seconds average; standard adult cuff
Automatic Measurement Cycles: 2, 3, 5, 10, 15, 30 min; 1, 2, 4 hrs
Inflation Pressure Range: Adult; 0 to 300 mmHg
Pediatric; 0 to 300 mmHg
Neonatal; 0 to 150 mmHg
Resolution: 1 mmHg
Transducer Accuracy: ± 2 mmHg or 2% of reading, whichever is
greater
STAT mode: 5 min of consecutive readings
Capnometry (CO2)
Units: mmHg; Percent; kPa; Torr
Display: Inspired CO2, Expired CO2 (End-Tidal)
Numerical values, capnogram, and
breath by breath ETCO2 bar graph.
Method: Non-dispersive Infrared, Auto-calibrating
Calibration: Auto-calibrating, Manual Calibration
Waveform Scale: Selectable, percent only
0 to 3.13, 6.25, 12.5 or 25%
Range: 0 to 99 mmHg, 0 to 12.5%
0 to 12.5 kPa, 0 to 99 Torr
Resolution: 1 mmHg, 0.1%, 0.1 kPa, 0.1 Torr
Accuracy: ±2 mmHg, ±0.3 vol%, ±0.3 kPa, ±2 Torr
@ 200 ml/min & RR <= 120 Br/min
N2O: Manual (On/Off)
Flow Rate: 200 ml/min
Flow Tolerance: 200 ml/min, ±10% (20 ml)
System Response Time: 1.25 seconds @ 200 ml/min
using an 8 ft sample line
Rise Time: 170 milliseconds @ 200 ml/min (10-90%)
Delay Time: 1.08 seconds
Time from cold start: 15 sec. (including auto-calibration) to first
reading; 1 min. to full accuracy
Pneumatic Sound Pressure: 35 dBa maximum @ 1 meter
Temperature
Channels: 1
Range: 68° - 113°F, 20° - 45°C
Accuracy: ± 0.1°C over entire range
Display Resolution: ± 0.1°C
Probe Type: YSI-400 or YSI-700
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-11
Section 1 — Introduction
Alarms
Characteristics: EN 475, Adjustable
Indication: Audible; Visual
Levels: High, Medium, Low, Informational
Settings: User Defaults, Hospital Defaults,
Factory Defaults
Alarm Modes: Adult/Pediatric/Neonate,
High and low limit settings for each mode.
Volume: User Adjustable (1-10)
Silence: Yes; 2 minutes or permanent
Trend Reports
Types: Tabular and Graphical
Trend memory: 24 hours
Tabular Intervals: 30 sec., 1, 2, 5, 10, 15, 30 min., 1, 2, 4
hrs., NIBP (user selectable)
Graphical Span: 2, 4, 8, 12, or 24 hours
Data Types: BPM, HR, SpO2, Temp., Resp.,
NIBP (Systolic, Diastolic, Mean)
Printer (Optional)
Recorder Type: Internal thermal line printer
Data Formats: Single or dual waveform; Tabular
Paper Speed: 12.5 or 25mm/sec continuous.
(Snapshot at 50mm/sec)
Controls
Screen: 10.4" active color TFT
Resolution: 640 x 480 pixels
Waveforms: 6, maximum
Waveform Display Gain: 0.5×, 1×, 2×, 4× user selectable
Waveform Sweep Speed: 6.25, 12.5, 25 or 50 mm/sec, selectable
Keys: 9; membrane-activated
Rotary knob: Push and rotate; 24 steps/turn
Languages: English, French, German, Portuguese,
Spanish, Italian, Russian
System Outputs
Com Ports: RS 232-compatible; digital DB9 (COM 1);
mini-DIN8 (COM 2)
Nurse Call: Contact switch; audio jack 1/8 inch,
24V @ 100 ma maximum switching
Defibrillation Sync: BNC connector
Video Port: Serial VGA Compatible
Page 1-12 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
Mechanical/Electrical
Weight: 14 lb; 6.4kg
Size: 11.0" (H) x 13.0" (W) x 10.3" (D)
28.0cm (H) x 33.1 cm (W) x 26.2cm (D)
Mechanical Shock: No affect when tested to IEC 60068-2-27
standards
Vibration: No affect when tested to IEC 60068-2-64
standards
Power Requirements: 35W, typical
Voltage: 100 - 240 VAC; 50/60 Hz
Number of Batteries: 1 sealed lead acid batteries
Battery Life: 3 hr, typical w/o CO2; 2.5 hr, typical w/CO2
Recharge time: 4.5 hours
Environmental
Operating Temperature: 59° - 95°F, 15° - 35°C
Storage Temperature: 23° - 122°F, -5° - 50°C
Operating and Storage Humidity: 15% to 90%; non-condensing
Medical Device: Class II Equipment (IIb EU)
Electrical Protection: Class I Equipment
Degree of Protection: Type CF, Defibrillator-Proof
Protection against ingress: IPX1
Altitude: -1,000 - 10,000 feet
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-13
Section 1 — Introduction
Shock Hazard
Equipotential Terminal
Input/Output port
Page 1-14 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
Symbol Definition
Fuse
Gas Scavenging
Air Intake
SN Serial Number
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-15
Section 1 — Introduction
Safety
Warnings
! WARNING !
• Read this manual entirely before attempting clinical use of the
monitor.
• Inspect For Damage! User should inspect the system for signs
of damage. Do not use the system if failure is evident or
suspected.
• Possible explosion hazard! Do not use the monitor in the
presence of gas mixtures which may be flammable.
• Do not use this device in conjunction with flammable
anesthetics such as cyclopropane and ether. The monitor can
sample from pure oxygen environments, but the monitor itself
should never be placed inside an oxygen rich environment, such
as an oxygen tent or gas containment apparatus. When not in
operation, this device is not intended to be connected to any
pressurized source containing an enriched oxygen environment.
• All cords must have hospital grade plugs and be plugged into
hospital grade outlets. (The electrical installation of the relevant
room must comply with NFPA 70: National Electric Code or
NFPA 99: Standard for Health Care Facilities. Outside the
United States, the relevant room must comply with all electrical
installation regulations mandated by the local and regional
bodies of government).
• Cables, cords, and leadwires may present a risk of
entanglement or strangulation! Verify safe and proper
positioning of these items after patient application.
• Leakage currents may increase if other equipment is
interconnected to the patient. The increased leakage currents
may present a hazard to the patient.
Page 1-16 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
! WARNING !
• High Frequency (HF) surgical equipment may affect ECG
operation. The ECG waveform will return to normal momentarily
after the HF source is removed. Ensure that electrodes and
sensors are not placed near the HF source.
• Unapproved modifications to the monitor may cause unexpected
results and present a hazard to the patient. Unapproved use of
the accessories can also result present a hazard to the patient
or affect monitor performance.
• Do not re-use accessories labeled as single use. Risk of patient
contamination may occur.
• Improper disposal of batteries may result in explosion, leakage,
or personal injury. Do not open batteries. Do not dispose of
batteries in a fire. Follow all local regulations concerning the
disposal of spent Lead-acid batteries or contact Criticare for
assistance.
• Risk of electrical shock! Do not remove cover. Refer servicing to
qualified personnel.
• U.S. Federal law restricts this device to sale by or on the order
of a physician.
Cautions
! CAUTION !
• Use the monitor only with recommended accessories! Use of
unapproved accessories may cause inaccurate readings.
• Equipment accuracy may be affected at extreme temperatures.
• Do not store equipment at extreme temperature. Temperatures
exceeding specified storage temperatures could damage the
system.
• A possible explosion hazard exists! Do not use the monitor in
the presence of flammable anesthetics.
• Do not press on the keys with surgical instruments or other
tools. Sharp or hard objects could damage the keys. Use only
your fingertips to press on the keys.
• Do not allow the conductive parts of the patient electrodes to
contact other conductive parts, including ground (earth).
• Changes or modifications not expressly approved by Criticare
Systems, Inc., may void the user's authority to operate the
equipment and may also void the warranty.
• Always monitor patients with a pacemaker very closely, since
the 8100E may count at the pacemaker rate during cardiac
arrest or some arrhythmias.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-17
Section 1 — Introduction
Leakage Current The monitor complies with leakage current limits required by medical
safety standards for patient-connected devices. A hazard caused by
the summation of leakage currents is possible, when several pieces
of equipment are interconnected.
Voltage Fluctuations When operated in the line voltage range specified in this manual any
fluctuation will have a negligible effect. Very low line voltage will
cause the monitor to revert to battery power. Very high line voltage
may cause damage to the charger circuits. The monitor is designed
with circuitry that turns the unit off before spurious readings can be
caused by a low battery condition.
Equipotential Ground Health care providers and patients are subject to dangerous,
uncontrollable compensating currents for electrical equipment. These
currents are due to the potential differences between connected
equipment and touchable conducting parts as found in medical
rooms.
Equipotential Main
Connector Body
Earth Ground
Software Error Related Criticare Systems, Inc., has quality control practices and procedures
Hazard Mediation in place to review potential hazards as they relate to software. The
monitor is Year 2000 Compliant and utilizes a 4 digit year for all date,
time, and leap year calculations.
Page 1-18 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 1 — Introduction
Potential Interference This device has been successfully tested to IEC 601-1-2 specified
levels for emissions of and resistance to electromagnetic energy
fields. External disturbances which exceed these levels may cause
operational issues with this device. Other devices which are sensitive
to a lower level of emissions than those allowed by IEC 601-1-2 may
experience operational issues when used in proximity to this device.
MAGNETIC FIELDS
Use of the monitor in an MRI environment may interfere with MRI
image quality. Use of MRI may interfere with the monitor.
The 8100E Series patient monitor is not intended for use in MRI
environments.
RADIO FREQUENCY INTERFERENCE
The monitor conforms with IEC 1000-4-3 for radio frequency
interference, and will operate with negligible adverse effects.
CONDUCTED TRANSIENTS
The monitor conforms with IEC 61000-4-4, and IEC 61000-4-5 for
conducted transients, and will operate with negligible adverse effects.
X-RAY
The monitor will operate with negligible adverse effects in an X-ray
environment. However, the monitor should not be placed directly in
the X-ray beam, which could damage the internal electronics of the
monitor.
OTHER INTERFERENCE
There is a negligible adverse effect to the monitor from electrocautery
and electrosurgery, infrared energy, and defibrillation.
Latex Content All Criticare Systems, Inc., products, including patient monitors and
accessories, are free from latex in any location that may result in
patient contact.
DEHP Content All Criticare Systems, Inc., products currently shipping are free of
DBP and DEHP in any areas that would be intended for patient
contact with blood, mucous membranes, or continuous skin/tissue
contact.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 1-19
Section 2 — Service Windows
Service Mode Window The monitor has a Service Mode window that is accessible through
the CONFIG window of the monitor.
! WARNING !
• Never service a monitor while it is attached to a patient.
• Never enter the service menu while monitoring a patient.
Service Mode Window To access the Service Mode located in the CONFIG window:
1. Press the ON/OFF button on the front panel to turn on the
power to the monitor.
2. Rotate the menu knob to highlight CONFIG in the main menu
and press the knob once to select it. The CONFIG window
appears.
EXIT
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-1
Section 2 — Service Windows
4. Rotate the menu knob to highlight YES and press to select. The
Enter Service Mode dialog box appears.
Page 2-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 2 — Service Windows
From this point, you can access all service mode functions and
calibrations, set operation values, and perform tests. All the following
functions are accessed from the Service Mode window shown above:
• NIBP Service Mode
• Processor Software Download
• Permanent Alarm Silence
• Arrhythmia and ST Analysis
NOTE: Monitors with CO2 monitoring will have additional items in the
Service Mode window. See “Appendix A – CO2 Service” for CO2
service screens.
NOTE: After you perform each service mode function, you must turn
off power to the monitor. Press the ON/OFF button on the front panel
of the monitor.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-3
Section 2 — Service Windows
NIBP Service Mode From the Service Mode window, do the following:
NOTE: To service the NIBP module you need specified equipment.
See “Section 6: Service Testing and Calibration” for details.
1. To run a high time or pressure test for adults or infants, or to run
an inflate/deflate speed test, with the menu knob highlight Enter
NIBP Service and press to select. The value NO is highlighted.
2. Rotate the menu knob to highlight YES and press to select. The
NIBP Service Mode Parameters window to service NIBP
appears.
NOTE: Pressing the ON/OFF button will turn off the monitor. Press
the ON/OFF button again to restart the monitor.
Page 2-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 2 — Service Windows
Processor Software The Software Download parameter in the Service Mode window is
Download used to download software for the following processors:
• NIBP/CO2 Processor
• Vital Signs Processor
• Main Display Processor
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-5
Section 2 — Service Windows
! CAUTION !
• Before you disable this safety feature, contact your local
distributor because the Permanent Alarm Silence tone is
required in certain countries.
Arrhythmia and ST Analysis The Arrhythmia and ST Analysis software extension has the
capability to measure ST segment deviations and generate
arrhythmia alerts for common ventricle arrhythmia conditions.
Page 2-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 2 — Service Windows
Service Settings Several settings on the CONFIG window are password protected. You
should not change these functions during use and only biomed
technicians or supervisory personnel should adjust the settings.
These functions include:
• Alarm Tone Warning
• Line Frequency
• Enter Service Mode
• Enter Simulation Mode
Service Password To enter the service mode enter the password PIA418 by doing the
following:
1. Rotate the menu knob to select a character.
2. Press the menu knob to enter each character.
3. If a mistake is made, advance to the end of the password and
start over.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-7
Section 2 — Service Windows
Alarm Tone Warning Set the Alarm Tone Warning value to ON to allow the monitor to
produce a low-pitched double beep every 2 minutes after a new alarm
activates.
Set the Alarm Tone Warning value to OFF to allow the monitor to
suspend any audible alarm (remain silent) after a new alarm
activates. Thus you can silence alarms with a “long” push (held in for
2 seconds) on the monitor’s SILENCE key.
Line Frequency In the CONFIG menu the frequency which is rejected is either 50 Hz
or 60 Hz. Set the frequency to the local AC (mains) power which is 60
Hz in the U.S. and 50 Hz in most of Europe. Contact your local
distributor for more information. The password to change the
frequency is PIA418.
Page 2-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 2 — Service Windows
Simulation Mode Simulation software is only used for demonstrations and not intended
for servicing the monitor. The service password is required to activate
this demonstration function. The words SIMULATION MODE appear
in large letters on the monitor screen when in use.
In the sample window shown below, all function parameters are active
and reflected in the waveforms and numerical values that could be
useful for a demonstration or training session. The screen only
displays functions that are available on the unit.
1mV ECG BPM
II SIMULATION MODE
60
20 Br/m
1mV
I 98%
SpO2
1mV
aVL
1mV
aVR
CYCLE OFF
MAP mmHg
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-9
Section 2 — Service Windows
Custom Profiles The monitor has a set of default settings that you can configure to the
needs of the facility. These default settings are password protected.
Setting Patient Size The monitor is designed to look at the patient size information
selected in the ADM/DIS or ALARMS windows and determine
whether the monitor should use one of the following alarm settings
while monitoring:
• Adult
• Pediatric
• Neonatal
When you change the patient size in the ADM/DIS window or the
ALARMS window, the monitor determines which window appears
when you select the ALARMS window. When the user changes
patient size the user effectively changes all the alarm limits for all of
the following:
• SpO2
• ECG
• NIBP
• Temperature
• Respiration
• Maximum NIBP pressure limit.
Optional: Enter a value for unit label only if you use central
station communication.
5. Select EXIT to return to the Main window.
6. Exit the ADM/DIS or ALARMS window.
Page 2-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 2 — Service Windows
Creating Custom Profiles The default mode you last completed is the default patient size for
custom defaults. If you want a different default size mode, change the
order in which the monitor saves alarm limits.
NOTE: If the Set Unit Defaults dialog box that prompts you to
enter a password did not appear, you did not hold the button in
properly. In this case, with the menu knob highlight and select
CANCEL or you could lose the settings you just created.
2. Enter the password LIA608 by doing the following:
• Rotate the menu knob to select a character.
• Press the menu knob to enter each character.
• If you make a mistake, advance to the end of the password
and start over.
• After you press the menu knob for the last character of the
password, the monitor indicates acceptance of the password
by displaying the Set Unit Defaults window.
• When the Set Unit Defaults window displays, both SELECT
and CUSTOM DEFAULTS are highlighted.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 2-11
Section 2 — Service Windows
Page 2-12 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 3 — Theory of Operation
Power Module The 8100E Series patient monitor employs a universal switching
power supply for international use.
In order to monitor the status of the line power, and condition of the
battery pack, the internal power supply circuitry drives several status
lines available to the main module. The power management/
watchdog circuit provides a low battery level detection mechanism
and a hardware-based check on software operation (watchdog timer).
Main CPU and System The microprocessor circuitry handles the Main Board computational
functions and provides integrated I/O functions, including timers, I/O
pins, serial interfaces, and analog I/O.
Vital Signs Module The vital signs module is a single printed circuit board with
connectors to the Main Board, the ECG input leads, the SPO2
connector, and the temperature sensor. The vital signs module
contains a microprocessor, and associated circuitry for pulse
oximetry, temperature, ECG signals, and TTI respiration. ECG signals
can be either 3-lead single channel, or 5-lead triple channel. Patient
isolation for galvanic contact is required for the temperature and ECG
functions. Patient isolation for non-galvanic contact is required for the
pulse oximetry sensor. A CAN bus passes the vital signs parameters
to the main module.
The main module sends the vital signs module control information
and the vital signs module sends the main module waveforms and
hardware status. The communication cycle is 20 Hz for the vital signs
information from the VS module, twice a second for the status of the
VS module, and as needed for the control information from the main
module.
Speaker Driver The speaker drive circuit is a DAC controlling speaker volume and an
output pin to control frequency. A software-controlled timer generates
a square-wave signal that drives the speaker. Hence, any drive
frequency has harmonic components, and generates no “pure tones.”
Applicable standards recommend against the use of pure tones in
alarm situations to reduce the risk of an individual with a “notch”
hearing deficit missing an alarm.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 3-1
Section 3 — Theory of Operation
ECG Module The ECG module monitors from either three-lead or five-lead surface
electrode configuration, providing one or three concurrent ECG
leadviews, respectively. The ECG module processing includes heart
rate, ECG lost, pacer pulse, and leadoff detection. The main software
is able to control lead, gain/scale, and filter selection, as well as pacer
mode operation. Shielding, both on the PCB and external to it,
reduces the impact of ESU noise on signal quality and heart rate
calculation. The following issues were important in the design of the
ECG module:
• Diagnostic-quality signal bandwidth;
• reliable beat detection and heart rate calculation;
• ESU noise rejection;
• pacemaker pulse detect; and
• artifact rejection
Impedance Respiration The TTI respiration circuit uses a transformer to generate a low
current, high frequency stimulus through the Lead I electrodes. The
resulting voltage variations reflect impedance variations across the
thorax, which in turn reflect respiration activity (as well as other
phenomena including cardiogenic artifact and motion artifact).
The TTI respiration software performs low pass filtering, high pass
filtering, breath detection, and calculates breath rate.
Page 3-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 3 — Theory of Operation
Pulse Oximeter Module The pulse oximeter is based upon the principle of dual-wavelength
(SpO2) photoplethysmography. Red and infrared LEDs are alternately driven
to illuminate some (relatively well-perfused) tissue site, and a photo
detector receives either the transmitted or reflected light, resulting in
a current flow. This input signal is demultiplexed with sampling in the
monitor to separate the red and infrared components. The
wavelengths are chosen to permit discrimination of oxygenated and
deoxygenated hemoglobin, based on the difference in their
absorbance spectra.
Communications The monitor provides two patient-isolated external RS-232 serial data
ports (TX, RX, and ground):
• The DB-9 COM1 port is configured for compatibility with ASCII
printer applications.
• The DIN-8 COM2 port is custom-configured with one pin
reserved for analog output.
Printer The Main Board powers and controls the optional printer module. The
Main Board processes error messages from the Printer Board and
displays them on the screen. The internal printer module is a Sieko
LTP1245-type mechanism.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 3-3
Section 3 — Theory of Operation
Block Diagram The following block diagram aids in tracing communication and data
routes within the system. Connection numbers are given to show the
relationship between the boards. The diagram is keyed to the theory
of operations found on the previous pages.
SpO2
Cable
J1
SpO2 Board
Connection
External
Module
CRT
Con
P1
Jumper
Temp
P5
P3
Probe
ECG/Analog
(DB-15)
J15
J14
J16
JP1
J17
Board
(Speaker Jack)
Thermistor
J18
Power Nurse
J13
Call Con
Module
J19
Fan
Assembly
P4
J12
P1
P2
J20
Power Speaker
(BNC)
ECG Out
J11
Board
PS2
J2
(DIN 8)
COM2
J10
J1
TP8
Battery
TP6
Main Board
PS1
Connector
Download
ECG
Board
DB9
COM1
TP4
J9
TP2
Solder Side
Pump
P2
(NIBP)
L/N
GND
J1
JTAG Rotary
P1
J8
Isolation Board
L/N/G
J7
Keypad
Printer
CN1
J1
J6
J3
J4
J2
J5
Board
CN2
CN3
Not Used
Active
LED
Motor
Not Used
Not Used
Backlight
Head
Print
Page 3-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 4 — Cleaning and Disinfecting
Cleaning and
! WARNING !
Disinfecting
• Shock Hazard! Before cleaning a monitor and sensor, turn the
power off and disconnect the AC power cable.
• Shock Hazard! Never immerse the monitor because the monitor
has an internal power source that is active even when the unit is
unplugged.
With the exception of the display screen, wipe clean the exterior
surface of the monitor with alcohol. Dry it with a soft, dry cloth.
Because paper towels or tissues can scratch the surface of the
display, use a cotton cloth to clean the monitor.
The SpO2 sensor can be wiped clean with alcohol. Disinfect the SpO2
sensor by placing the paddles and cable in a 2% glutaraldehyde
solution. Only the sensor paddles and cable are placed in the
solution.
Blood Pressure Cuffs You can clean the reusable blood pressure cuff by wiping it with a
damp cloth or sponge. If necessary, disinfect the cuff by wiping it with
70% alcohol, mild bleach solution, or other disinfectant.
Disposable blood pressure cuffs are for single patient use and are not
intended to be disinfected.
You can sterilize the cloth cuff and neoprene bag with commercially
available disinfectants such as ethylene oxide (EtO). Rinse
thoroughly to remove residual disinfectants. Do not allow liquids to
enter the neoprene bag. The cloth cuff can also be sterilized in an
autoclave.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 4-1
Section 4 — Cleaning and Disinfecting
If the cuffs become grossly soiled with blood or other body fluids, you
should launder the cloth cuffs by hand or machine. You can launder
or sterilize the dacron cloth cuff by first removing the neoprene
inflation bag. Feed the inflation tube back through the hole and then
pull out the cloth flap.
Flap
Figure 4-1: Remove Inflation Bag from Cuff
Roll up the inflation bag and slide it out the open slot in the cloth cuff.
The following laundering precautions apply only to non-disposable
cuffs. You should not launder disposable cuffs and neoprene inserts.
• Remove the inflatable bag from the cuff before laundering or
sterilizing the cuff.
• Close the Velcro® fastener before you launder the cuff.
• Strong bleach solutions damage the cuff.
• Temperatures over 275° F (135° C) damage the cuff.
• Soaking the cuff in dark-colored solutions may stain or discolor
the cuff.
ECG Cable You can clean the ECG cable and leads with alcohol. Do not immerse
the connections.
Page 4-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 4 — Cleaning and Disinfecting
Temperature Cable Clean the cable according to the hospital protocol for cleaning of
reusable equipment cables.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 4-3
Section 4 — Cleaning and Disinfecting
Time is critical. The longer any liquid remains in the monitor, the
more damage it can do. It is important to service the monitor
immediately after any liquid is spilled into it.
Page 4-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Incoming Inspection You must inspect monitors coming back from service for shipping
damage before you place them into operation just like newly
purchased monitors. The monitor should be free from dents, cracks,
or other physical damage. The quality inspection seal of the monitor
should be unbroken, indicating that the monitor has been tested
according to manufacturer’s specifications.
Maintenance Schedule
Every Patient • Clean and disinfect the sensor cables and sensor.
Every 3 Months • Clean the exterior of the unit (or clean as needed).
Every Year • Perform the annual safety tests provided in this section.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-1
Section 5 — Preventative Maintenance
Monitor Safety Testing You can perform the following tests as part of a periodic safety check.
The following safety tests are designed so that the monitor’s warranty
seal does not have to be broken. If the monitor fails any portion of
these tests, contact the CSI service department.
! WARNING !
Page 5-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Equipment and Tools The following procedures assume that the technician has an ESD
safe workbench, a set of electronic hand tools, and a digital
multimeter with a 10 amp setting. At the beginning of each test,
special equipment can be listed. A variety of customized cables, clips,
and test fixtures are also needed to complete the tests. For more
information, contact the CSI Service Department.
Accessory Testing Check patient cables (e.g., temperature cables, printer cables)
monthly for damage, loose wires/connections, loose connectors,
cracked housing, etc.
Check the electrical safety of the power cord as part of the monitor
safety testing.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-3
Section 5 — Preventative Maintenance
Fuse Removal/ There are two (2) AC power fuses located at the rear of the monitor
Replacement directly below the AC power entry socket.
• United States monitors use 1A 250V Time Lag fuses.
• International monitors used in 220-240 volt environments use
1A 250V Time Lag fuses.
1. Remove power cord.
2. Press in the side clips (at the same time) with a tool and lift out
the access cover. The two (2) fuse sockets are visible
Clips
Page 5-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Long-Term Monitor No special preparation is necessary for long term storage of the
and Battery Storage monitor. Although you do not have to remove the battery from the
monitor for long term storage, the battery drains to an unrecoverable
state after 3 months without periodic charging.
Monitor and At the end of its useful life, you can dispose of the monitor and its
Accessories Disposal accessories according to your institution’s policies and procedures for
disposal of patient-contact medical waste.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-5
Section 5 — Preventative Maintenance
Electrical Safety Perform this test each time you open the monitor housing and before
Testing you use the monitor on patients.
! WARNING !
• Shock Hazard! Because dangerous and lethal voltages are
present during the withstanding voltage, leakage, and ground
continuity test, all leakage and voltage testing must be done
with the monitor housing in place. For complete information
about the proper operating and safety procedures, refer to the
nGenuity 8100E Series Patient Monitor Operator’s Manual.
Withstanding Voltage The following test and set-up is for the Kikusui TOS 8750
(Hi-Pot) Test Equipment Withstanding Voltage Tester. If you use an equivalent tester, use the
and Setup factory recommended test for that tester.
1. Test the Withstanding Voltage Tester by connecting the red and
black lead together. Set the voltage to 1000 VAC.
2. Set timer for 1 second and cutoff current for 1 milliamp.
3. Press the Test button. The NG light should come on.
! CAUTION !
• If the NG light does not come on, do not continue with this test.
You must repair or replace the withstanding voltage tester.
Page 5-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Withstanding Voltage NOTE: For the following tests set the Hi-Pot unit as follows:
(Hi-Pot) Test Procedure
Memory #20 Memory #21
Arc Fail OFF OFF
Arc Sense 5 5
Ramp-HI OFF OFF
Charge LO 0.0 µA 0.0 µA
Dwell Time 1.0 sec. 1.0 sec.
Ramp Time 1.0 sec. 1.0 sec.
LO-Limit 0.0 µA 0.0 µA
HI-Limit 1000 µA 1000 µA
Voltage 2.500 KV 4.242 KV
1. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Chassis Ground (EPT). Set up the Hi-Pot per table
above to Memory #20. Verify Hi-Pot is now set to a Trip Current
of 1mA and test @2500VDC for 1 second.
2. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to ECG. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@4242VDC for 1 second.
3. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Temperature. Set up the Hi-Pot per table above to
Memory #21. Verify Hi-Pot is now set to a Trip Current of 1mA
and test @4242VDC for 1 second.
4. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to SpO2. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@4242VDC for 1 second.
5. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to BNC. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@2500VDC for 1 second
6. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Nurse Call. Set up the Hi-Pot per table above to Memory
#21. Verify Hi-Pot is now set to a Trip Current of 1mA and test
@2500VDC for 1 second.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-7
Section 5 — Preventative Maintenance
Leakage Test Equipment Perform all testing with the cover on. The following test requires a
and Setup Dynatech 232D leakage tester or equivalent.
1. Perform a self-test, if applicable, on the DYNATECH 232D by
plugging it into 110 VAC outlet. Turn on the leakage tester. Set
the mode switch to self test. Display should read 1000 ±20 and
the CURRENT SOURCE ACTIVE lamp should be on.
! CAUTION !
• If these conditions are not met, do not continue with this test.
2. Set the mode switch on the Dynatech 232 to L1-L2 (line
voltage). The display should read the line voltage ±10%. Set the
mode switch to L1-GND. The display should read no more than
5% of L1-L2 on a grounded power system. Set the mode switch
to L2-GND.
NOTE: This should read about the same as the L1-L2 reading
for a grounded system.
Leakage Test Procedure The monitor must be powered up during all of the isolation tests.
1. Set the mode switch on the Dynatech 232 to L1-L2. The display
should read the line voltage ±10%. Set the mode switch to L1-
GND. The display should read no more than 5% of L1-L2 (line
voltage) on a grounded power system. Set the mode switch to
L2-GND. This should read about the same as the L1-L2 reading
for a grounded system.
2. Turn the mode switch to CASE LEAKAGE GROUND
CONDUCTOR. Connect the AC cord from the Dynatech 232D to
the 8100E(P) and turn on the unit. With the POLARITY switch in
the NORMAL position, Press OPEN GROUND and monitor the
readout for less than 500 µA.
Page 5-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-9
Section 5 — Preventative Maintenance
Ground Continuity Test This portion of the test requires a ROD-L Model 25 Ground Continuity
Tester, or equivalent.
Page 5-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Functional Testing
Interface Inspection This procedure is for the monitor’s TFT active display.
1. Verify that a readable screen displays. For a guide to proper
screen layout, refer to the nGenuity 8100E Series Patient
Monitor Operator’s Manual for sample screens.
2. Verify that the screen display is clear and bright when you
directly face the monitor.
Manual Controls Check 1. Verify that rotating the menu knob moves the cursor through the
menu items. Verify that when you press the menu knob on a
highlighted menu item the monitor displays a sub-menu.
2. Use the menu knob to enter the CONFIG window and set the
date and time for the real time clock.
3. Press the FREEZE key. Verify that you get an audible response
from the speaker. Press the FREEZE key again to unlock the
waveforms.
4. Press the TREND key. Verify that you get an audible response
from the speaker. A Trend window appears on the display. Press
the TREND key again to close the Trend window. (Or optionally,
press and hold the TREND key to open the TYPE/INTERVAL/
SCREEN menu that you close by selecting EXIT.)
5. Press the STANDBY key. Verify that you get an audible
response from the speaker. A standby confirmation menu
should appear. Highlight NO and press menu knob to exit.
6. Press the DEFAULT key. Verify that you get an audible response
from the speaker. The Custom Default menu appears. Select
CANCEL and then press menu knob when No action taken is
highlighted to exit.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-11
Section 5 — Preventative Maintenance
Alarms Verification To verify the alarm circuitry for SpO2, perform the following
procedure.
1. In the PARAMS window turn off all monitoring modules except
for SpO2. Set the display to show a plethysmograph waveform.
2. In the PARAMS window set the SpO2 Low Limit Alarm setting to
HIGH. This sets the alarm priority for only this alarm parameter.
3. Use an SpO2 simulator to set the monitor to display the
plethysmograph waveform. Confirm the heart rate and
saturation reading.
4. In the ALARMS window adjust the SpO2 low alarm level above
the saturation reading to cause an alarm condition.
5. Verify that the message LOW SPO2 appears at the top of the
waveform channel in red letters.
6. Verify that you get an audible response. The alarm should be a
high priority alarm tone consisting of 3 beeps followed shortly by
two beeps.
7. In the PARAMS softkey window, change the SpO2 Low Limit
Alarm setting to MEDIUM.
8. Verify that the message LOW SPO2 appears at the top of the
waveform channel in yellow letters.
9. Verify that you get an audible response. The alarm should be a
medium priority alarm tone consisting of 3 beeps.
Printer Check The printer only prints if the green battery light is ON or the AC
(mains) cord is plugged in.
1. Lift the paper feed lever up and insert paper. Close the lever and
the paper should automatically feed.
2. In the PRINT window, set the Print Type to “Tabular.” Press the
PRINT key on the front of the monitor.
3. Verify that the correct date and time print.
Page 5-12 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Module Verification
ECG Verification This test requires a Dynatech Nevada Model 300 simulator, or
equivalent.
1. Select the menu to set up for ECG PARAMS to 5-Lead, ECG
ON, Filters: MONITOR, SENSITIVITY to HIGH.
2. Insert a shorted ECG cable into the ECG connector. Use the
menu knob to enter the DISPLAY window. Set the following and
use the current defaults for the size. They are 25MM except
waveform 3:
• Waveform 1 ECG I x 4.0 25.0
• Waveform 2 ECG II x 4.0 25.0
• Waveform 3 ECG V x 4.0 25.0
3. Exit the DISPLAY window. Verify that the baselines are
centered. Verify that the base line signal is no greater than 3
pixels in height. Select the most solid line as the reference line
and verify that this reference is less than ±3 pixels from the ECG
y-axis center line. If they are not, adjust pots R12 (Waveform 1),
R110 (Waveform 2) and R108 (Waveform 3). Remove the
shorted cable.
4. Verify that the message LEADS OFF appears at the top of the
window when no cable is connected.
5. Connect the 3-lead ECG patient cable CAT 1075/S to the ECG
cable assembly, and use a Dynatech Nevada Model 300
simulator to turn on (ECG) normal sinus, 60BPM, amp 1.0mV,
axis int. Respiration rate 20, and the impedance set for 0.5
ohms, and base impedance for 2K.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-13
Section 5 — Preventative Maintenance
8. Connect all the leads back on the simulator and select ECG to
5-lead. Set the monitor for LEAD II waveforms. Disconnect the
following leads one at a time and look for the proper status error
message and for the waveform to continue or flatline.
Reconnect the lead and the message should disappear and the
waveform should return, if it flatlined.
a. (V1) Brown V LEADS OFF
Page 5-14 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
III
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-15
Section 5 — Preventative Maintenance
ECG Analog Output Test You need a MedSim 300 patient simulator to perform this procedure.
1. Connect a BNC cable with 0.1uf CAP signal-to-ground from the
ECG BNC on the monitor to an input channel on an
oscilloscope.
2. Select and press the PARAMS softkey.
3. Set Filter to Diagnostic and ECG Sensitivity to Medium.
4. Select and press the DISPLAY softkey.
5. Set Waveform 1 for ECG Lead II (ECG II) on the screen.
6. Set the MedSim 300 patient simulator for “tri s10” (triangle
waveform).
7. Verify that the baseline is zero and signal is a peak-to-peak
voltage of 1.2V (±0.2).
Page 5-16 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Diagnostic, Monitor, and 1. In the PARAMS menu, set FILTER to DIAGNOSTIC. On the
ST Filter Mode Tests simulator, select PERF under ECG, then WAVE, and then "s10"
(10 Hz sine wave). Verify on the monitor that the S40 simulator
sine wave signal displayed has amplitude no less than 0.95 X
“s10” (10 Hz sine wave). To accomplish this, measure the peak-
to-peak amplitude of the 10 Hz sine wave in waveform, then
measure the peak-to-peak amplitude of the 40 Hz sine wave.
There shall be no more than a 5% decrease (40 Hz amplitude =
or > 0.95 X 10 Hz amplitude).
2. Select MONITOR filtering. The 40 Hz sine wave displayed on
the monitor display shall be 0.70 X the input amplitude in mV
when the simulator is set to “s10” (10 Hz sine wave). Measure
as described in the previous step.
3. Select ST filtering. The 40 Hz sine wave displayed on the
monitor shall be 0.70 X the input amplitude when the simulator
is set to “s10” (10 Hz sine wave). Measure as described in the
previous step. Set FILTER back to DIAGNOSTIC.
4. On the simulator, use the > arrow to select "s0.05" for a 0.05 Hz
sine wave. In the monitor's DISPLAY menu select a sweep
speed of 12.5 mm/sec. The 0.05 Hz sine wave shall be 0.70 X
the input amplitude as displayed on the monitor when the
simulator is set to “s10” (10 Hz sine wave). Measure as
described in the previous step.
5. Select MONITOR filtering. The 0.05 Hz sine wave is no longer
present (flat baseline). On the simulator, select “s0.5” (0.5 Hz
sine wave) and verify that a 0.5 Hz sine wave with amplitude
equal to 0.70 X the 10 Hz sine wave amplitude is present. Set
the simulator back to “s0.05”.
6. Select ST filtering. The 0.05 Hz sine wave should have an
amplitude equal to 0.70 X the 10 Hz sine wave amplitude. Set
the FILTER back to DIAGNOSTIC. Select 10Hz on the
simulator.
7. Turn off the simulator, Verify that the message ECG LOST
appears at the top of the screen.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-17
Section 5 — Preventative Maintenance
SpO2 Verification The following test requires a SmartSat SpO2 analyzer. If you service
the monitor (i.e., you open the housing), use the longer SpO2
Performance test. For more information, refer to “DOX SpO2
Performance Testing” on page 6-3.
Page 5-18 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
NIBP Verification The NIBP verification requires Dynatech Nevada NIBP Analyzer, or
equivalent.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-19
Section 5 — Preventative Maintenance
Temperature Verification This section requires the use of a Fogg TP400/700 simulator. This
simulator is available from Fogg Company Systems, Inc. Or an
equivalent simulator may be used.
1. Select Temperature ON from the PARAMS window and TEMP
F/C: (Centigrade). Connect the temperature to TEMP on the
monitor. Insert the simulator (TP 400).
2. Verify that simulator settings correctly display for all
temperatures that range from 20° C to 45° C with accuracy of
±0.1° C.
3. Verify that the message TEMP INVALID appears when the
temperature is at 0 for TEMP.
4. Select Temperature ON from the menu setup and TEMP F/C:
(Centigrade). Connect the temperature to TEMP on the unit.
Insert the simulator (TP 700).
5. Verify that simulator settings correctly display for all
temperatures that range from 20° C to 45° C with accuracy of
±0.1° C. Verify that TEMP INVALID appears when the
temperature is at 0.
Page 5-20 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Communication Testing
Nurse Call This test requires the use of a Nurse Call fixture. This fixture may be
created by using the schematic below:
!LLIGATOR CLIPS TO
CONNECT TO BATTERY v -INI STEREO PLUG
* $ $ $ $ *
6 "ATT 0OS * PINS AND
,%$ ,%$ ,%$ ,%$
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-21
Section 5 — Preventative Maintenance
Battery and Power This procedure provides a method of testing the power regulation and
Testing battery charging circuits of the main board. This test does not require
you to open the monitor housing and break the warranty seal.
! WARNING !
• Shock Hazard! Do not attempt to power the monitor with an
external DC source, while sensors are attached to a person.
Always use vital signs simulators when using alternate power
sources during testing.
• If voltages exceeding those listed are applied, permanent
damage will occur.
Test the Battery 1. Set a power supply to 13VDC (±0.25VDC). Attach the power
supply module to the battery terminals of the monitor under test.
Turn on the monitor under test and verify that the green battery
icon is present.
2. Lower the voltage with the adjustment of the power supply to a
voltage of between 11.55 and 11.40 VDC and verify a yellow
battery icon appears.
3. Lower the voltage to between 11.30 and 10.50 VDC and verify
that a black battery icon appears.
4. Continue to decrease the voltage and verify that the unit shuts
down at 10.2 VDC (±0.5VDC).
Page 5-22 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
PASS FAIL
Verify 1 Amp fuses ______ ______
Verify Ground Continuity ______ ______
Verify Hi-Pot:
Hot/Neutral to EPT @ 2500VDC ______ ______
Hot/Neutral to ECG @ 4242VDC ______ ______
Hot/Neutral to Temperature @4242VDC ______ ______
Hot/Neutral to Spo2 @4242VDC ______ ______
Hot/Neutral to BNC @2500VDC ______ ______
Hot/Neutral to Nurse Call @2500VDC ______ ______
Verify Leakage:
Self test 1000 ± 20 ______ ______
Line voltage on Dynatech 232 ______ ______
Case leakage GND Con Ext. OPEN GND NORMAL<500µA ______µA _____µA
Case Leakage GND CON OPEN GND REVERSE <500 µA ______µA _____µA
Open Neutral Open GND Normal <1mA ______µA _____µA
Open Neutral Open GND Reverse <1mA ______µA _____µA
ECG Mode to GND Normal <5UA ______µA _____µA
ECG Mode to GND Reverse <5UA ______µA _____µA
Open Neutral Normal < 10UA ______µA _____µA
Open Neutral Reverse <10uA ______µA _____µA
Open GND Normal <10uA for 120V input
(<20µA if line voltage is 264V) ______µA _____µA
Open GND Reversed <10µA for 120V input
(<20µA for 264V line voltage) ______µA _____µA
ISO test ECG Normal <20µA for120V input
(<50µA if line voltage is 264V) ______µA _____µA
ISO test SPO2 Normal <20µA for 120V input
(<50µA @ 264V line voltage) ______µA _____µA
ISO test Temp Normal <20µA for 120V input
(<50µA @ 264V line voltage) ______µA _____µA
Verify AC light is on ______ ______
Verify that the SPO2 Smart Sat is operational ______ ______
Verify that Nurse Call is operational ______ ______
Verify that Alarm Volume is increases ______ ______
Verify 2 min ALARM SILENCE ICON ______ ______
Verify ALARM OFF ______ ______
Verify correct software revision ______ ______
Verify correct serial number and software ______ ______
Connect to computer using COM 1 ______ ______
Connect download cable ______ ______
Cal 0 for NIBP ______ ______
Verify communication with Calibration Program ______ ______
Accepted calibration for 0 ______ ______
Accuracy readings are within 2% or 3 in. hg. ______ ______
Verify the Speed Test (12-15 s inflate, <10 s deflate) ______ ______
Verify that the Leak Test < 4mmHg/min ______ ______
Timeout for Adult ______ ______
Verify Leak Test Neonate (<4mmHg/min) ______ ______
Verify timeout Neonate ______ ______
Safety Test Adult ______ ______
Safety Test Neonate ______ ______
Adult Reading on 2 min (4 readings) ______ ______
______________ ______________ ______________ ______________
Neonate Reading on STAT MODE (4 readings) ______ ______
______________ ______________ ______________ ______________
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 5-23
Section 5 — Preventative Maintenance
Page 5-24 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
Field Service Testing
Safety ! WARNING !
• Service testing procedures require working with exposed
electrical circuits and should only be attempted by experienced
electrical or biomedical technicians.
• When a monitor is altered through repair or hardware
adjustment, it should be fully tested before use.
! CAUTION !
• Always follow ESD precautions when performing any procedure
discussed in this section.
• The manufacturer recommends that a serviced monitor be
allowed to run for 24 hours before the monitor is placed back
into operation.
• Modules and PCBs that have been repaired may require more
extensive testing than what is described in this manual.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-1
Section 6 — Service Testing and Calibration
Field Service Test Any time you open a monitor’s case you must perform electrical
Matrix safety tests before you return the monitor to operation. If you service
the monitor, you should also perform the functional tests.
You should perform additional tests that are specific to modules and
assemblies when you service, adjust, calibrate, or disassemble
assemblies. See the following table.
Temperature Check
Main Board Testing
Electrical Leakage
Functional Testing
SPO2 Verification
NIBP Verification
ECG Verification
CO2 Calibration
● Required Test
✔ Recommended Test
Field Calibration Some of the following procedures require specialized equipment that
Procedures could be available only to larger service facilities.
Page 6-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
DOX SpO2 This test requires a SmartSat Pulse Oximetry Analyzer, Model SS-
100A. The SmartSat is a programmable simulator and probe
Performance Testing analyzer. The SmartSat is the recommended device for testing the
DOX SpO2 module. The SmartSat, model SS-100A, is available from
Clinical Dynamics Corp. of Wallingford, CT.
The SmartSat comes standard with Lemo style connections. The Cat.
No. 913A adapter that converts Lemo to DB-9 style SpO2
connections is needed for the 8100E Series. The analyzer also has a
custom port designed for testing DOX™ SpO2 sensors.
Programming the The SmartSat can be used for spot checking SpO2 values using the
SmartSat Analyzer manual settings. The manufacturer recommends using a timed and
programmed sequence to ensure that there is optimal performance.
Test Procedure 1. Verify the SpO2 module. (For verification, refer to “SpO2
Verification” on page 5-18.)
2. Attach the monitor to the SmartSat.
3. Start the SmartSat programmed sequence: SmartSat Auto
Sequence. Verify that the monitor’s reported SpO2 values are
within the limits specified.
LevelSaturation(%)Limits(%) Heart Rate Limits
1 99 97 - 99 40 bpm 39-41 bpm
2 96 94 - 98 60 bpm 59-61 bpm
3 90 88 - 92 80 bpm 79-81 bpm
4 78 76 - 80 100 bpm 99-101 bpm
5 61 58 - 64 120 bpm 119-121 bpm
6 52 49 - 55 180 bpm 179-181 bpm
7 40 37 - 43 300 bpm 297-303 bpm
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-3
Section 6 — Service Testing and Calibration
4. Even if the monitor fails only one level, rerun the sequence after
30 seconds. Only if the monitor is successful the second time,
do you pass the monitor.
5. If the monitor fails again, contact the CSI service department.
SpO2 Board Test Values While the DOX SpO2 Board is in operation, it should conform with the
following test values. The operational current draw of the board
should be less than 50 ma. Use TP4 as ground for each
measurement.
Test Point Signal Value
TP3 -5A -5V (±0.05V)
C9(+) +10 +10V (±0.20V)
TP2 +5D 5V (±0.05V)
VR1 (4) -2.5VREF -2.5V (±0.03V)
1. If the any of these values fail to test correctly, isolate the
problem to either the SpO2 Board or the power supply circuits.
2. Remove the SpO2 Board from the monitor.
3. Test the equivalent signals on the ECG/Analog Board circuits,
-5A, +10, +5D, -2.5VREF. See “Assembly Tests” on page 7-9.
4. If the values return to normal with the SpO2 Board removed,
replace the SpO2 Board.
Page 6-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
Installing the PC Service The NIBP Service Program is provided on a self-installing CD ROM
Program disk (pn 97082A003, Rev. 2). If the CD ROM does not run
automatically you may need to click on the CD ROM icon.
Configuring the Ports The Service Program is designed to operate using a serial COM1,
COM3 or COM4 port. If your computer uses USB ports instead of a
serial port an adapter will be required. The following adapters are
recommended:
• IOmega USB to Serial/PDA Converter Cable (GUC232A)
• Keyspan USB Serial Adapter (USA-19HS)
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-5
Section 6 — Service Testing and Calibration
COM2
2. Open the service tool on the computer. Select Start > Programs
> CSI NIBP Service > NIBPSvc. Close the disclaimer dialogue
box.
3. Select COM1 for the port and select 8100 Integrated NIBP for
the model. Click on OK.
4. Click on Connection and select Open in Service Mode.
5. Press the nGenuity 8100E monitor ON/OFF key to start the
monitor.
6. Connect a 700cc dummy cuff and manometer to the NIBP fitting
on the unit.
Page 6-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-7
Section 6 — Service Testing and Calibration
Page 6-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
If the zero base point is out of range, manually set the NIBP
module.
NIBP Performance 1. Restart the service program on the PC. Select Start > Programs
> CSI NIBP Service > NIBPSvc. Close the disclaimer dialogue
box.
2. Turn the monitor’s power on again and establish a new
communications link between the monitor and the PC service
program.
3. To perform the service test for speed, click on the Speed button,
then click on Start. When the unit passes the speed test, press
Done.
4. To perform the service test for leakage, click on the Leak button,
then click on Start. When the unit passes the leakage test, press
Done.
5. To perform the service test for inflation safety, click on the Safety
button, then click on Start. When the unit passes the safety test,
press Done.
6. Turn the monitor off. Click on Abort if an error message appears
on the computer once the monitor is off.
7. Exit the service program on the computer. Remove the
download cable. Click No to exit the program; click Yes to save
the data to a user-specified location.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-9
Section 6 — Service Testing and Calibration
Page 6-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
Monitor Fault Testing The following procedures are used to determine whether boards and
assemblies are damaged. New boards and mechanical assemblies
should be tested as part of any replacement repair.
Board level tests require opening the monitor housing which can void
your product warranty.
! DANGER !
• High Voltage! Board testing requires working with dangerous
voltages. The rear assembly, that contains the power supply
module, should only be serviced by experience electrical
technicians.
Power Supply Board Test 1. Remove the batteries from the monitor.
2. Open the case.
3. Follow the disassembly procedures (refer to “Disassembly” in
Section 7 in this manual) to expose the power module. Do not
remove the power module.
4. Disconnect the DC power cable at PS2 of the Main Board.
Leave the other end attached to the Power Supply Board.
5. Using a controlled AC source, apply 115 VAC at 60 Hz to the AC
receptacle. The source should be able to supply a minimum of 3
amps. (Use a power cable that has suitable connections to the
AC source.)
6. Measure the DC power cable end. The power module should
supply 15.3 VDC (±0.1V).
7. Proceed to the next step if the voltage is within specification. If it
is a new board under test, it might not be calibrated. The trim
potentiometer on calibrated boards should be varnished or
otherwise sealed.
8. Reassemble the monitor.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 6-11
Section 6 — Service Testing and Calibration
Main Board Testing Test the following conditions without batteries in the monitor.
1. Connect a 15.3VDC 3A power supply to connector PS2 on the
Main Board.
2. Insert an ammeter inline at PS1 on the Main Board.
3. Verify the quiescent current (the power is applied, but the power
control is in the OFF state) is less than 1ma. This quiescent
current decreases to less than 1ma in a very short period of
time. This must be done at the Battery connector. Remove the
ammeter.
4. Connect a speaker to J20 on the Main Board.
5. Connect a membrane switch to J7 on the Main Board.
6. Attach a menu knob to the main board at J8 on the Main Board.
7. Verify that the monitor turns on after pressing the ON/OFF key,
and that the following voltages are present:
Test Point Signal Value
TP21 +PWRUNSW +15.3V (±0.5VDC)
TP4 +5D +5.0V (±0.1VDC)
TP18 +5P +5.0V (±0.1VDC)
TP1 +3.3D +3.3V (±0.05VDC)
TP17 +8V +8.0V (±0.25VDC)
TP7 -5A -5.0V (±0.25VDC)
T13 +6.8 +6.8V (±0.32VDC)
TP9 +5A +5.0V (±0.3VDC)
TP14 +5VREF +5.0V (±0.025VDC)
TP3 +5B +5.0V (±0.25VDC)
Page 6-12 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 7 — Disassembly
Before You Begin
Tools Needed The following tools are needed to perform these procedures:
• #0 phillips screwdriver
• #1 phillips screwdriver
• #2 phillips screwdriver
• 3/16 flat blade screwdriver
• 11mm deep dish socket and wrench
! WARNING !
• The procedures presented in this section are intended to be
implemented by qualified biomedical engineering or field service
personnel for PCB assembly replacement.
• The procedures presented in this section are not intended to be
used for component-level trouble shooting and repair of the PCB
assemblies. Only CSI service personnel are authorized to
perform component-level repair.
• Possible safety hazard. Read the battery safety information
provided in “Safety” on page 1-16
! CAUTION !
• Opening a monitor and breaking the quality seal can void your
manufacturer warranty! Before breaking the seal on a CSI
monitor, contact the CSI service department.
The repair procedures for the monitor are included here for the
determination of damaged or unusable assemblies. CSI does not
recommend attempting the field repair of the circuit boards.
Service Safety
! DANGER !
• The monitor contains an internal AC power supply that contains
potentially lethal voltages.
• High Voltage! If the power supply is defective, replace the entire
Power Supply assembly.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 7-1
Section 7 — Disassembly
Disconnecting and
Replacing the Battery
Remove the Battery 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Remove the two (2) screws (PHMS 4-40 x .500 SEMS;
pn 40995B003) from the battery door.
3. Remove the battery door (pn 45182B001) from the rear monitor
enclosure (pn 45179B001).
4. Unscrew battery bracket (pn 42634B002).
5. Label and remove the battery cables from the battery.
Page 7-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 7 — Disassembly
Printer Repair
Replacing Printer 1. Remove the three (3) screws (pn 40995B005) holding the
Components Printer PCB to the assembly.
2. Disconnect Ribbon Cables J2 and J3.
3. Remove the Printer PCB (pn 91341A003) and set on an
ESD-safe mat. If only the Printer PCB needs to be replaced, go
to step #4.
4. If the print head needs to be replaced:
a. Remove the three (3) screws (pn 41458B001) and the two (2)
brackets (pn 45188B001 and pn 45189B001) holding the
print head in place.
b. Remove the print head (pn 84005B001).
c. Place the new print head into the printer assembly.
d. Reattach Ribbon Cables J2 and J3.
e. Reattach the brackets with the three (3) screws removed
earlier.
5. Place Printer PCB in the assembly and fasten with the three (3)
screws removed earlier.
Reattach the Printer 1. Position the printer module assembly (pn 92804A001) over the
Assembly main monitor assembly.
2. Connect the ribbon cable to the printer module and insert the
module into the main monitor assembly with etch facing PCB.
3. Insert the two (2) screws (PHMS 4-40 x 0.312 SEMS;
pn 40995B001) and secure.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 7-3
Section 7 — Disassembly
Disassembly 1. Remove and retain encoder knob from front unit by rotating and
prying the knob off.
2. Remove and retain four (4) nylon screws (pn 42654B002) and
clear plastic insulator (pn 40083B002) from bottom of unit.
3. Remove and retain two (2) phillips flat head screws from bottom
of unit.
4. Remove and retain two (2) phillips flat head screws from rear of
unit near power entry module.
5. Remove and retain two (2) phillips pan head screws and battery
cover from rear of unit battery cover.
6. Remove and retain two (2) phillips pan head screws and either
printer or printer cover from rear of unit.
7. Disconnect printer cable from printer.
8. Remove and retain six (6) phillips head screws from around
edge of unit accessible from rear of unit.
9. Remove quality sticker from the unit.
Page 7-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 7 — Disassembly
MAIN PCB
To replace the Main PCB (pn 91340A004):
1. Remove the four (4) screws (PHMS 4-40 X 0.312 SEMS;
pn 40995B001) that hold the chassis to the front enclosure.
Remove the monitor chassis assembly (pn 92803A001) from the
front enclosure.
2. Label and disconnect all connectors from rear Main PCB.
3. Remove the two (2) screws (PHMS 6-32 x 0.500;
pn 40496B004) and standoffs (F/F 6/32 X 0.625 HEX;
pn 42639B001) from the upper section of the main frame and
the upper section of the Main PCB. Retain the screws and
standoffs for reassembly.
4. Remove the four (4) screws (PHMS 6-32 X 0.250;
pn 40496B002) and the four (4) standoffs (F/F 6/32 X 0.625
HEX; pn 42639B001) from the middle and lower sections of the
main frame and the Main PCB. Retain the screws and standoffs
for reassembly.
5. Remove the Main PCB shield (pn 45192B001) from the main
frame (pn 42635B001).
6. Label and disconnect all connectors from front (Display) of main
PCB.
7. Remove the Main PCB from the shield.
8. Reassemble in reverse order.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 7-5
Section 7 — Disassembly
Display Assembly
Membrane Replacement 1. Remove the rotary encoder shaft using 11mm wrench.
2. Carefully press the membrane switch from the chassis. Retain
silicone tubing from membrane studs.
3. Position the membrane switch (pn 45177B001) over the display
chassis (pn 42637B001). Align the four (4) threaded studs on
the membrane switch with the four (4) holes on the display
chassis. Push on the membrane switch and place silicone
tubing onto the four (4) threaded studs.
4. Slide the encoder shoulder washer (pn 42640B001) onto the
rotary encoder (pn 42140B001). Insert the rotary encoder
through the rear of the display chassis so that it protrudes
through the membrane switch.
5. Slide the encoder flat washer (pn 42641B001) onto the rotary
encoder.
6. Place and secure the lock washer and the nut, which is part of
the rotary encoder onto the encoder.
7. Reassemble the monitor.
Display Installation 1. Attach the four (4) pieces that make up the foam gasket
(pn 43614B001) to the display (pn 81520B001).
2. Align the new display over the stand offs of the display chassis.
Secure the new display with four (4) screws.
Page 7-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 7 — Disassembly
Speaker Replacement 1. Label and disconnect the speaker wire from J20 on the Main
PCB.
2. Remove the speaker assembly (pn 95257A002) and the
speaker mounting plate (pn 42633B001) from the chassis
bottom.
3. Position and place the speaker assembly over the speaker
insulator.
4. Position and place speaker mounting plates (pn 42633B001)
onto chassis speaker studs.
5. Secure speaker with 6-32 keps nuts (pn 40284B002).
6. Attach the speaker wire to J20 on the Main PCB.
NIBP Chassis 1. Label and remove the hoses from the NIBP fitting and Main
Replacement PCB. Disconnect cable from Main PCB (P2).
2. Remove the four (4) screws (PHMS 4-40 X 0.250 SEMS;
pn 40995B005) holding the NIBP chassis to the bottom chassis.
3. Remove the NIBP chassis.
4. Position and place the new NIBP chassis assembly
(pn 92797A001) onto the four (4) stand-offs of the riveted
bottom chassis assembly (pn 92798A001).
5. Secure the NIBP chassis assembly with four (4) screws
removed earlier.
6. Reattach connector P2 on the Main PCB and hoses on Main
PCB and NIBP fitting.
Power Supply Replacement 1. Label and disconnect the power supply cable from PS2 on the
Main PCB.
2. Disconnect cable CN1 from power supply.
3. Disconnect groundwire from JP1 and Power Supply.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 7-7
Section 7 — Disassembly
Testing Perform the annual safety tests and the electrical safety tests any
time the monitor is opened for repair. These tests are found in
“Preventative Maintenance” in Section 5.
Page 7-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 7 — Disassembly
Assembly Tests
Field Service Assembly Testing
Pass Fail
The display should show CSI with current revision of software. _____ _____
To insure the membrane buttons are operable, hit the following keys
in sequence and listen for the beep:
Rotate the Encoder knob and verify the cursor moves. _____ _____
Assembly Technician
Name _____________________________________ Date ________
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 7-9
Section 8 — Troubleshooting
This section lists the possible causes of monitor problems. Use this
table and the schematics in “Drawings and Schematics” in Section 9
to identify and locate components that malfunction.
Unit won’t power up (On/ • Battery is not connected Fully seat battery connection
Off LED is dark) • Battery is discharged Connect AC power cord
• AC power cord is not Connect AC power cord to monitor
securely connected to
monitor
• AC outlet off or unpowered Connect power cord to a live outlet
• Fuses are blown (Located Replace AC fuses (pn 80131B002)
below AC connection
• Main Board is disconnected Reconnect DC power cable at PS2
on Main Board
• Bad membrane Replace the keypad membrane
• Main Board fuse blown Replace F2 on Main Board for
battery or F4 for Power Source
Cannot activate hardkey • Membrane panel is not Reconnect ribbon cable to J7 on
function or turn on securely connected Main Board
monitor with AC power • Keypad membrane is bad Replace keypad membrane panel
(On/Off LED is green) • Inverter is bad Replace the inverter
• Main board is bad Contact CSI Service Department
Display is blank or not • Video screen cables to Main Reconnect data and inverter cables
readable Board are disconnected or to connectors on Main Board
loose (J2, J3, J4, and/or J5)
• Inverter malfunction Make sure all Inverter connections
are secure.
• Inverter is bad Replace the inverter
NIBP air leak • Defective cuff Replace Cuff
• Defective hose Replace Hose
• Pneumatic tube leaks Re-seat tube or replace pneumatics
• Defective valve Contact CSI Service Department
• Defective main board Contact CSI Service Department
NIBP not functioning • Pump disconnected Reconnect pump to P2 on Main
Board
• Pump motor failure Contact CSI Service Department
• Main Board pump driver bad Contact CSI Service Department
• NIBP calibration error Contact CSI Service Department
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 8-1
Section 8 — Troubleshooting
Page 8-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 8 — Troubleshooting
Troubleshooting and Before attempting to repair a damaged monitor the technician must
Repair fully understand the functions of the monitor. The service technician
should have read and understood all the previous sections of this
manual.
You must fully repair, calibrate, and test all damaged monitors before
you use them on patients. The monitor must meet the original
operating specifications before you use it on a patient.
The transducer SENS1 and the zero point calibration pot R92 are not
field serviceable components. Improper replacement can result in
permanent damage to the Main Board.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 8-3
Section 8 — Troubleshooting
The ECG/Analog Board has a foil shield to reduce noise from other
portions of the monitor. Noise can be introduced by worn cable
assemblies and degraded power supplies. Test the analog ECG
waveform signal and the input power where they enter the ECG/
Analog Board for interference noise.
NOTE: Always check line frequency, filter settings and the ECG lead
cables as part of any ECG trouble shooting. Always use the
recommended simulators for performance testing.
Board Settings and Module There are three pots under the shielding at locations R112, R110,
Software and R108. They are the baseline adjustments for ECG I, EGG II, and
ECG V respectively. These are factory set; you should not adjust
them. Set the S1 switches (off) in the open position to allow
communication with the DOX module. See “ECG Verification” in
Section 5.
Page 8-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 8 — Troubleshooting
DOX SpO2 Module The DOX SpO2 module consists of a separate board that is attached
above the ECG/Analog Board. There is a communication connection
for a ribbon cable (pn 90866A001) at the bottom edge of the ECG/
Analog Board. The ribbon cable extends to the SpO2 Board. There is
also a short cable to the ECG/Analog Board (pn 90866A002).
NOTE: The line frequency setting of the monitor must be set correctly
for optimal SpO2 monitoring.
Main Board The Main Board (pn 91340A004) contains the primary processors,
storage memory, NIBP circuitry, communication interfaces, audio
driver, vital signs module connections, power regulation, battery
charge circuits, video generation, and keypad inputs (User I/O).
The Main Board has an adjustable pot R92 that you set during NIBP
calibration. There are two CPUs on the Main Board that you must
program from a CSI Service Download Station. The programmable
settings remain in non-volatile memory. Repair or improper handling
of the Main Board can corrupt this software.
There is one (1) replacable 3-amp fuse (pn 82004B001) for the
battery input at PS1. There is one (1) replaceable 4A fuse
(pn 82004B010) for the power supply module at PS2 (F4 protects the
supply output).
If you replace the Main Board you are required to cal-check the NIBP
module. NIBP pneumatics assemblies and Main Boards may not be
changed unless re-calibrated.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 8-5
Section 8 — Troubleshooting
Power Module The power module (pn 95710A002) consists of the battery
compartment bulkhead and chassis, the fan, cable assemblies, and
the Power Supply Board. The Power Supply Board (AC to DC
converter) is not a field-repairable component. If the board is
damaged or fails test replace the entire assembly.
! DANGER !
• High Voltage! Repairing and testing the power supply requires
working with dangerous voltages. The power supply module
should only be serviced by experienced electrical repair
technicians.
Fuse Replacement The main fuses (pn 82013B002) for the power module is located in an
external compartment above the AC power cord connection. Replace
only with:
• 1A/110/230 volt Time-Lag fuses (pn82013B002).
Check the monitor ID label to determine which voltage the unit uses.
You do not have to open the monitor case to change the main power
fuses. See “Fuse Removal/Replacement” in Section 5.
! WARNING !
AC Power Components The power entry module (pn 80243B002), when replaced, must
remain electrically isolated between the chassis and power entry
module ground. The AC power entry module requires a fuse drawer
(pn80130B001).
Check the cables and chokes for heat damage before power module
replacement. Remove the assembly from the housing and inspect the
back side of the board for scorching or damaged solder connections.
Replace the entire assembly if there are any signs of high current
damage.
Page 8-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
List of Drawings Title Drawing Number
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 9-1
Section 9 — Drawings and Schematics
Final Assembly
Page 9-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 9-3
Section 9 — Drawings and Schematics
Page 9-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 9-5
Section 9 — Drawings and Schematics
Page 9-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 9-7
Section 9 — Drawings and Schematics
Page 9-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page 9-9
Section 9 — Drawings and Schematics
Page 9-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
Service Windows Monitors with CO2 will have additional items in the Service Mode
window. The additional items are highlighted below.
EXIT
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-1
Appendix A — CO2 Service
Theory of Operations
Capnometer Module (CO2) The capnometer contains the circuitry for monitoring the sidestream
CO2 level by actively sampling from the patient’s airway. It contains
provisions for interfacing with galvanic oxygen monitoring option sub-
modules. No electrical connection is made with the patient from the
monitor for capnometry. The CONM module controls the capnometer.
The CO2 Board also uses a reference channel. The purpose of this
reference channel is to “cancel” the effects of IR source changes,
sample cell contamination, temperature, etc. The only difference from
the CO2 channel is that the detector is outfitted with an optical filter
that is tuned to a band in the infrared spectrum that is transparent to
CO2 and other gases typically found in the medical industry. The
signal from the reference channel is processed similarly to that of the
CO2 measurement channel.
Page A-2 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
Block Diagram The following block diagram aids in tracing the connections for the
CO2 module.
SpO2
CO2 Cable
Board
Pump Motor J1
J1
SpO2 Board
Connection
External
Module
CRT
Con
P1
Jumper Temp
P5
P3
Probe
ECG/Analog
(DB-15)
J15
J14
J16
JP1
J17
Board
(Speaker Jack)
Thermistor
J18
Power Nurse
J13
Call Con
Module
J19
Fan
Assembly
P4
J12
P1
P2
J20
Power Speaker
(BNC)
ECG Out
J11
Board
PS2
J2
(DIN 8)
J10 COM2
J1
TP8
Battery
TP6
Main Board
PS1
Connector
Download
ECG
Board
DB9
COM1
TP4
J9
TP2
Solder Side
Pump
P2
(NIBP)
L/N
GND
J1
JTAG Rotary
P1
J8
Isolation Board
L/N/G
J7
Keypad
Printer
CN1
J1
J6
J3
J4
J2
J5
Board
CN2
CN3
Not Used
Active
LED
Motor
Not Used
Not Used
Backlight
Head
Print
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-3
Appendix A — CO2 Service
Preventative
Maintenance
Maintenance Schedule Perform these maintenance tasks in addition to those listed in the
Maintenance Schedule in Section 5.
EVERY PATIENT
• Change the gas sampling device and sampling line.
EVERY WEEK
• Change the water trap (or as needed).
EVERY 3 MONTHS
• Clean the exterior of the unit (or as needed).
EVERY YEAR
• Verify the CO2 auto-calibration. Calibrate if necessary.
• Check the CO2 absorber. Change if necessary.
• Check the gas flow rate. Adjust if necessary.
CO2 Absorber Verification The granules in the CO2 absorber are normally white, indicating a
good absorber. If the granules remain violet or blue, the absorber is
spent and needs to be replaced.
NOTE: The absorber can change color during use, but should always
return to its original white color when not in use.
Page A-4 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
! CAUTION !
• Calibration kits contain compressed gas cylinders. Read and
obey all precautions listed on the gas cylinder labels.
• Do not use if the calibration gas cylinder is beyond its
expiration date.
• Check the accuracy of the test gas. The gas must be within the
accuracy stated above to ensure proper verification.
PREPARATION
1. Insert a water trap (CAT 938F-NC) and sample line (CAT 625)
on the 8100E1 monitor.
2. Turn the 8100E1 monitor on and allow to run for 30 minutes.
FLOW VERIFICATION
1. Connect a flow meter to the end of the sample line and measure
the flow. The flow should be 200 ml/min ±10% (20.0 ml/min).
2. Disconnect the flow meter from the sample line.
OCCLUSION TEST
1. Connect a vacuum gauge to the sample line. There should be
more than 12.5 inches of mercury of vacuum.
2. Verify that CO2: OCCLUSION appears on the monitor and that
the pump turns on.
3. Disconnect the vacuum gauge from the sample line.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-5
Appendix A — CO2 Service
EXHAUST TEST
1. Place the flow meter on the Exhaust Port and measure the flow.
The flow must be greater than 250 ml/min.
2. Remove the flow meter.
CO2 VERIFICATION
1. Check that the CO2 measurement is displayed in PERCENT. If
not set in the Parameters menu (PARAMS).
2. Using the regulator (CAT 623) and regulator bleed tube (CAT
613B) connect the 10% CO2 gas canister to the sample line.
3. Turn on the 10% CO2 gas by turning on the knob on the
regulator. Allow the gas to run for 30 seconds. Verify that the
CO2 reading is ±6% [9.4 to 10.6]. Turn off the gas when finished
and disconnect from the sample line.
Testing Checklist A “Verification Checklist” is at the end of this appendix. This checklist
should be added to the “Functional and Safety Testing Checklist” in
Section 5.
Page A-6 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
CO2 Calibration
! CAUTION !
• Calibration kits contain compressed gas cylinders. Read and
obey all precautions listed on the gas cylinder labels.
Before You Begin Make sure the CO2 calibration gas cylinders are not depleted or
nearly depleted. The pressure meter should be above zero and you
should not hear a “hissing” sound when in use.
! WARNING !
! CAUTION !
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-7
Appendix A — CO2 Service
Procedure PREPARATION
1. Insert a water trap (CAT 938F-NC) and sample line (CAT 625)
on the 8100E1 monitor. Connect the other end of the sample
line to PORT 2 on the Breath Rate Simulator (CAT 1466).
2. Turn the 8100E1 monitor on and allow to run for 30 minutes.
3. Using the rotary knob, highlight PARAMS. Press the knob to
enter the Parameters menu. Verify that CO2 is ON. (If the CO2
parameter is off, highlight CO2 using the rotary knob and press
the knob. Turn the knob until YES is displayed and press the
knob to save selection. Press the knob once more to skip the
color choice.)
4. Highlight Unit of Measure underneath CO2, and press the knob
to select. Rotate the knob until PERCENT is highlight; press the
knob to save selection.
5. Highlight EXIT and press the rotary knob to exit the Parameters
menu.
6. Highlight CONFIG and press the rotary knob to enter the
Configuration menu.
7. In the Configuration menu, highlight Enter Service Mode using
the rotary knob. Press the knob to select.
8. Rotate the knob so that YES is highlighted. Press the knob to
enter Service Mode.
9. The Enter Service Mode password box appears. Enter
password PIA418 and press the rotary knob. The Service Mode
window will appear.
Page A-8 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
CALIBRATION
1. Highlight Enter CO2 Service and press the rotary knob to select.
Rotate the knob to YES and press the knob to enter CO2
Service.
2. Using the regulator (CAT 623) and regulator bleed tube
(CAT 613B), connect the 10% CO2 gas to PORT 1 on the Breath
Rate Simulator. Turn on the Breath Rate Simulator and the 10%
CO2 gas.
3. Highlight CO2 Zero Cal and press the knob to select.
4. Turn the rotary knob until Request CO2 Zero Cal is displayed.
Press the knob to begin a CO2 Zero Cal. Wait for the calibration
to complete (about one (1) minute).
If the EXP CO2 reading is between 10.0 and 10.1% power cycle
the monitor and perform the CO2 Verification earlier in this
appendix. If the EXP CO2 reading is above or below this range
proceed with the remaining steps.
5. Select CO2 Zero Cal with the rotary knob, turn the knob until
Abort CO2 Zero Cal is displayed, and press the knob to abort
the CO2 Zero Cal.
6. Using the rotary knob, highlight CO2 Gain Adjustment and press
to select. Turn the rotary knob clockwise to increase the CO2
reading and counter-clockwise to decrease the it until the CO2
reading is as close to 10.0% as possible.
7. Go back to Step 4 and repeat until the EXP CO2 reading is
between 10.0 and 10.1% at the end of the CO2 Zero Cal.
8. When the EXP CO2 reading is between 10.0 and 10.1%, power
cycle the monitor and perform the CO2 Verification earlier in this
appendix.
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-9
Appendix A — CO2 Service
Disassembly NOTE: The “CO2 Calibration” and “Gas Flow/C02 Verification” in this
appendix are required after replacing the CO2 absorber or external or
internal modules.
Disconnect the Battery 1. Follow all ESD procedures as stated in “Electrostatic Discharge”
in “Section 7 – Disassembly.
2. Remove the two screws (PHMS 4-40 x .500 SEMS;
pn 40995B003) from the battery door.
3. Remove the battery door (pn 45182B001) from the rear monitor
enclosure (pn 45179B001).
4. Disconnect the cables from the battery.
5. Reassemble in reverse order.
Page A-10 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
Absorber
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-11
Appendix A — CO2 Service
Replace the External 1. Follow all ESD procedures as stated in “Electrostatic Discharge”
CO2 Absorber in “Section 7 – Disassembly.”
2. Remove the two (2) screws (PHMS 6-32 x .375 SEMS;
pn 40496B001) from the external CO2 module (pn 92811A002).
3. Carefully pull the external CO2 module away from the monitor.
4. Replace external CO2 module.
5. Reassemble in reverse order.
Replace the Internal 1. Follow all ESD procedures as stated in “Electrostatic Discharge”
CO2 Module in “Section 7 – Disassembly.”
2. Remove the printer module (pn 92804A001) or printer cover
(pn 45183B001) from the rear enclosure.
a. Remove the two (2) screws (PHMS 4-40 x .312 SEMS;
pn 40995B001) holding the module or cover to the rear
enclosure.
b. If the monitor has a printer module, label and remove the
ribbon cable from the printer module.
3. Remove the external CO2 module (pn 92811A002) following the
instructions above.
4. Remove the rear enclosure (pn 92810C001).
a. Remove the four (4) nylon screws (PHMS 8-32 x .375
NYLON; pn 42654B002) on the bottom of the enclosure.
Page A-12 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.
Appendix A — CO2 Service
Problem Solution
Criticare Systems, Inc. nGenuity™ 8100E Series Service Manual Page A-13
Appendix A — CO2 Service
Verification Checklist
Functional and Safety Testing Checklist – CO2
This checklist may be copied as needed to record field testing. Add this page
to the “Functional and Safety Testing Checklist” in Section 5 of this manual.
Pass Fail
Flow Calibration
Occlusion
Exhaust Test
CO2 Test
Technician:
Date:
Page A-14 nGenuity™ 8100E Series Service Manual Criticare Systems, Inc.