Dear Customer!

Thank you for purchasing equipment manufactured by Triol

Corporation. Our vast experience in developing, producing and
implementation of medium-voltage equipment makes it easy for us to
create a line of switching cabinets with high performance characteristics
that allows you to implement any circuit switching solutions in various
fields of application.

We remind you that the equipment you purchased is an electrical

product, the incorrect and illiterate operation can lead to failure of
equipment and the switched electrical circuits. We strongly recommend
reading the manual attentively and pay special attention to the notes and
warnings before using the equipment.

This Operation Manual apply to all designs of switching cabinets and

output filter CB27.
This Operation Manual includes technical specifications, equipment
description, the main components and the principle of CB27 switching
cabinets operation as well as defines rules for product operation and
maintenance.

The information contained in this document is regularly reviewed and,

if necessary, changed in future editions. You can download the current
CB27 switching cabinets Operation Manual from our website:
https://triolcorp.us/documents/.

Technical data, serial number and information about switching cabinet

configuration are reflected in Registration Certificate (RC).
Contents
Abbreviations and symbols ........................................................................... 5
Introduction ................................................................................................ 6
Document Purpose ...................................................................................... 6
1. General safety requirements ................................................................ 7
1.1. General warnings ............................................................................. 7
1.2. Basic precautions ............................................................................. 7
1.3. Work Safety Requirements ............................................................... 9
1.4 Placement of Warning Signs on CB27 .................................................. 10
2. CB27 switching cabinets general information ......................................... 11
2.1. Purpose and main features of CB27 ................................................. 11
2.2. CB27 switching cabinets technical characteristics .............................. 12
2.3. CB27 switching cabinets with vacuum contactors.............................. 13
2.4. CB27 switching cabinets with vacuum circuit breakers ...................... 18
2.5. CB27 with manual disconnectors ..................................................... 21
2.6. CB27 reactors cabinets ................................................................... 26
2.7. CB27 sine filter cabinets.................................................................. 28
3. Transportation .................................................................................... 33
3.1. Transport stickers and transport requirements ................................. 33
4. Unpacking of CB27 switching cabinets ................................................... 35
4.1. Equipment unpacking ..................................................................... 35
4.2. Storage package ............................................................................. 36
4.3. Packaging disposal ......................................................................... 36
5. Acceptance ......................................................................................... 37
6. Operation and Storage Conditions of CB27 switching cabinets ................. 39
6.1. Operating conditions ...................................................................... 39
6.2. Storage conditions ......................................................................... 39
7. Onsite installation ................................................................................ 41
7.1. CB27 switching cabinets installation ................................................ 41
 7.2. CB27 installation site general requirements ...................................... 41
7.3. Room and mounting place requirements.......................................... 41
7.4. Surface requirements ..................................................................... 42
7.5. Sine filter cabinet fan installation and mounting ............................... 43
7.6. Location and mounting of CB27 switching cabinets supplied with VFD
AT27 ..................................................................................................... 44
8. Electrical works ................................................................................... 45
8.1. Overview of wiring installation ........................................................ 45
8.2. CB27 earthing ................................................................................ 45
8.3. Electromagnetic compatibility ......................................................... 46
8.4. Power cables selection recommendations ........................................ 47
8.5. Power cables mounting .................................................................. 48
8.6. Control circuits mounting................................................................ 51
8.7. RS-485 communication circuits mounting ......................................... 52
9. CB27 pre-operational checks ................................................................ 53
10. Repair and Maintenance ...................................................................... 54
10.1. Daily inspection ............................................................................. 55
10.2. Periodic Maintenance ..................................................................... 55
10.3. Contactor adjustment ..................................................................... 56
11. Recycling ............................................................................................. 59
Appendix 1. Warranty and service .............................................................. 60
Appendix 2. Documentation ...................................................................... 62
Abbreviations and symbols
This manual includes abbreviations and symbols with the following
meaning:

VFD (VFD AT27) – AT27 Variable Frequency Drive;

RB – relay box;
CB27 – switching cabinet for VFD АТ27 line ED;
PS – power supply;
VCB – vacuum circuit breaker;
 Introduction
Medium-voltage switching cabinets CB27 are designed to operate as
part of VFD kit built on the basis of Triol AT27 line ED. CB27 cabinets
perform function of switching input power circuits and motor power
circuits with a voltage range from 3 to 11 kV, 50 Hz with a rated switching
current up to 630 A.
The main CB27 cabinets versions provide a simple formation of
connection circuits to mains and load, CB27 provides flexibility in formation
of systems which are based on the VFD.
The following functions are defined for the CB27 cabinets:
 input from mains
 output to load;
 bypass (motor direct connection to mains);
 sectionalization;
 grounding of input, output circuits during VFD maintenance;
 equipment protection from the circulating current (output reactors);
 providing normalized modes of motor operation (sine filter).
Operation with switching cabinets and output filter must be carried out
taking into account the requirements of this Operating Manual and local
national electrical safety rules.
Before using the CB27 equipment, please carefully read this Operation
Manual. Violation of equipment operation rules can lead to damage of the
equipment, damage to the connected motor and mechanism, a decrease
service life and operational characteristics.
This Operating Manual must be stored together with CB27 supporting
documentation throughout the CB27 life.

Document Purpose

This operation manual is intended to provide information about

operation, connection and commissioning of CB27 cabinets,
maintenance and disposal. The information in this document does not
apply to other Triol Corporation products.
1. General safety requirements

1.1. General warnings

Here you can find safety instructions that must be performed while
operating and maintenance of the CB27 cabinets. Carefully read safety
instructions before starting to operate with the CB27.
All the activities on installation, mounting, dismantling, operation and
maintenance of the VFD must be carried out in conformity with effective
local and electrical codes and regulations. Improper installation and
operation of the drive may result in personal injury or equipment damage.

1.2. Basic precautions

Illustrations and photos included in the Manual are shown without
covers and safety enclosures for better demonstration of the equipment
parts. Before using and starting the CB27, please make sure all covers
and safety enclosures are installed according to the instructions provided
in the Manual.
All illustrations, photos, or examples used in the manual are given only
as examples for CB27 switching cabinets and cannot be used for other
Triol Corporation products.
Any products and specifications described in the Manual, or the
contents of the Manual can be modified to improve the product and/or
the Manual.
In case the Manual is lost or damaged, a new copy of the Manual can
be ordered from your local Triol Corporation office or download from
company website: https://triolcorp.us/documents/.
There are two types of instructions given in the Manual:

Electrical Hazard Symbol

Non-compliance with any recommendations marked by this
symbol causes staff electrocution hazard and/or risk of
damage to equipment.
General Warning Symbol
Non-compliance with any recommendations marked by this
symbol causes hazards not related to electrical factors, which
can result in serious injury or life hazards and/or risk of damage
to equipment.
WARNING! This manual is intended for personnel performing
pre-start preparation, setup, operation, maintenance, repair and
disposal of the CB27. Study the manual before starting any
work described above. In the development of this manual, we
consider that the user is acquainted with the fundamentals of
electricity, wiring, electrical components and electrical
schematic symbols.

WARNING! CB27 is connected to hazardous voltages and

mechanisms with rotating mechanical parts, which are the
sources of danger. Only qualified personnel must performed
installation and maintenance of CB27!

WARNING! Personnel with pacemakers is forbidden to be in the

room with the CB27 during its operation.

WARNING! Ensure to prevent the possibility of children and

unauthorized people reach the CB27!

WARNING! After switching off the power, there may be

hazardous voltage in the CB27 conductive parts. To avoid
electric shock, do not start work earlier than 15 minutes after
switching off the CB27 power.
WARNING! Switching of manual disconnectors and earthing
switches during high voltage supplied to the switching cabinet
is prohibited.
WARNING! Repair of the CB27 must be performed only by Triol
Corporation Technical Service Department or qualified
personnel on-site in coordination with Triol Corporation
Technical Service Department.
 1.3. Work Safety Requirements
Before you start operating with the CB27, carefully read these safety
precautions and instructions for the CB27 operation.
All work must be performed by qualified personnel, experienced in
working with the CB27, acquainted with the installation, configuration,
operation and maintenance of the CB27.
Maintenance and repair operations of the CB27 must be performed
according to the requirements of the electrical equipment safe operation
requirements.
Before performing any work on the CB27, except for the daily visual
inspection, you must:
 determine the amount of the planned works;
 schedule a shutdown process;
 appoint a foreman and team members, who must be acquainted with
the list of works and sequence of their implementation;
 prepare the workplace;
 issue work permit and gain admission to the works.

Preparations of maintenance and repair maintenance of the CB27 must

be carried out in the following sequence:
 switch off the CB27: disconnect the switching equipment in the
switchgear;
 set warning signs ”Men Working On This Equipment”/ “Do Not Switch
On”;
 protection against recovery of power supply;
 verify the absence of voltage at the terminals of CB27 by switchgear
or switching cabinet HV indicators;
 provide a visible gap CB27 power supply circuit;
 perform earthing conductive parts, including earthing switches;
 turn off the CB27 auxiliary power supply by disconnecting
corresponding circuit breaker;
 protect or close the equipment which remains energized;
 show to all members of the team places with electrical hazard.

Before performing the commissioning or service of the CB27, make sure

that the locks and protection are working correctly, install fencing and
warning safety signs.
 When operate with the CB27 follow the rules of safety and industry
regulations on labor protection.

DO NOT open the doors of the VFD compartments during

operation or if the VFD is not switch off.

1.4 Placement of Warning Signs on CB27

Please pay attention to warning signs at all times which indicate
dangerous areas. Examples of application warning signs are shown below
in figure 1.

Figure 1. Location of warning signs on CB27 cabinets

2. CB27 switching cabinets general
information
2.1. Purpose and main features of CB27
 All versions of switching cabinets are made in the same dimensions
with one-side service. This allows you to place equipment in confined
spaces. The cabinet CB27-10 / 630 / 210-43 is an exception

 In the switching cabinets, the possibility of supplying power cables

from below and from above is implemented.

 Inspection windows are located on the cabinet doors for visual

monitoring of the status of manual disconnectors and grounding
conductors, for controlling a visible gap without shutting down and
decommissioning equipment. For the convenience of visual control, LED
lighting is provided in the cabinets.

 On the cabinet doors there are single-line cabinet diagrams with light-
signal indicators of the status of disconnectors and earthing switches in
both positions, the status of contactors and switches (if available in this
cabinet), indicators of the presence and / or high voltage control.

 In connection with the specifics of the application, switching cabinets

can be equipped with switching devices: vacuum contactors, withdrawable
vacuum circuit breakers or manual disconnectors.

 The design of manual disconnectors and earthing switches provides

for fixing in each position to prevent accidental (arbitrary) switching of the
disconnector.

 The mushroom button “Emergency stop” is installed on the cabinet

door to quickly switch off high voltage from the VFD. The button contacts
are connected to contactors control circuits. In the case of using vacuum
circuit breakers, when the "Emergency stop" button is pressed, a command
is issued to turn off the circuit breakers.
  For cabinets with the “bypass” and “sectioning” functions, it is
possible to control via digital inputs from an external control system.

 To prevent the possibility of switching manual disconnectors and

grounding switches at high voltage supplied inside the cabinets, protection
in the form of mutual mechanical interlocks is implemented. The states of
the manual disconnectors and grounding conductors from the limit
switches are connected to the external terminal block for connection with
switchgear.

2.2. CB27 switching cabinets technical

characteristics
Switching cabinets CB27 are designed in accordance with the
requirements of electrical installation rules.
The use of CB27 cabinets in combination with the VFD AT27 line ED
allows you to implement the cascade control algorithms, soft start with
motor synchronous transfer to mains, synchronous transfer of motor from
mains to VFD AT27 line ED. Connection of one motor to two VFDs.
Implement the hot standby function.
CB27 switching cabinets are not intended for operation in rooms
containing chemically active gases and vapors in the air, which have a
destructive effect on conductive part, insulation of conductors, metal
structures of cabinets, in rooms with conductive dust in the air.
It is forbidden to use cabinets CB27 in explosion and fire hazard rooms.
Table 1 shows CB27 switching cabinets technical characteristics.
Table 1. CB27 switching cabinets technical characteristics
Parameter Value
Rated voltage, kV 3,3; 6; 6,6; 10; 11 (-15%…+10%)
Mains frequency, Hz 50 (-10 %...+10 %)
Rated current, A 630
Auxiliary power supply,V ~220 VAC, 50 HZ; 24 VDC
Electrical interlock voltage supply, V 220 VDC
Enclosure NEMA2 (IP31) (IP42 - optional)
Position vertical
Operation temperature +1 ... + 40 ºC (+34…104 ºF)
Storage temperature -40 ... + 50 ºC (-40…104 ºF)
Relative humidity,% 80
Altitude, m Up 1000 m (3280 ft)- rated power
Life time, years 25
 2.3. CB27 switching cabinets with vacuum contactors
High voltage circuits are switched by vacuum contactors KM1 ... KM3 by
signals from the VFD AT27 ED control system. Control commands are
transmitted from the VFD AT27 via the Modbus network. For switching
cabinets CB27-10 / 630 / 110-43 (with functions “input”, “output”, “bypass”)
and CB27-10 / 630 / 130-43 (with functions “output”, “bypass”) there is an
ability for contactors control in the bypass circuit with external digital
signals after the cabinet is switched to manual control mode of switch SA1
“Motor control” located on the cabinet front panel. Control operation
performed by buttons SB3 “Manual start” and SB4 “Manual stop”. A similar
possibility of KM1 contactor external control is provided in the cabinet
CB27-10 / 630 / 190-43 (with the "sectioning" function).
To provide additional protection for personnel during maintenance and
repair work on switching cabinets and VFD, the CB27s are equipped with
manual disconnectors QS1 ... QS3 and manual earthing switches QSG1,
QSG2. Mechanical interlocks between disconnectors and earthing switches
are installed.
A single-line cabinet diagram in the form of a mnemonic diagram is
located on the CB27 cabinet doors. Information on the state of switching
devices, for visual control, is displayed on the mnemonic diagram with
multi-colored LED indicators: red – on; green – off. For example, the
appearance of the mnemonic diagram of the cabinet CB27-10/630/110-43
is shown in Figure 2.

Figure 2. CB27 mnemonic diagram.

 For visual monitoring of CB27 disconnectors state, they are equipped
with a backlight, which is turned on by the SB2 button “Lighting”.
At the “Input” and “Output” of the mnemonic diagram there are indicators
installed to inform about high voltage presence.
The cabinet doors are equipped with limit switches. When the door is
opened, the contactors are switched off with the sending of an error
message to the AT27 control system.
The cabinet supplied with a removable key for switching manual
disconnectors. The handle is stored in cabinet front panel special
compartment.
If the “electromagnetic door lock” option is equipped, the doors of the
cabinet can only be opened when the high voltage is switched off from the
cabinet terminals.
The power supply of the control system, indication, locks, lighting is
carried out from the VFD control compartment with 220 VAC, 50 Hz.
External auxiliary power supply of 220 VAC, 50 Hz is possible.
The designation and functional purpose of the protective circuit breakers
is shown in table 2.
Technical characteristics of vacuum contactors are given in table 3.
Table 2. Circuit breakers purpose
Designation Purpose
QF1 UPS output circuits protection
QF2 220 VAC, 50 Hz circuits protection
QF3 Contactors circuits protection
QF5 Heater protection

Table 3. Vacuum contactor

Parameter Value
Rated voltage, kV 10
Rated current, A 630
Breaking current limit, kA 5
Control voltage, V 220 VAC
Mechanical life times 1000000
 Figure 3 shows a unified wiring diagram of control signals and power
supply of switching cabinets with vacuum contactors. Depending on the
cabinet design, the presence of signals in the XT10 and XT20 terminal
blocks depended from presence of switching devices (contactors).

Figure 3. CB27 wiring diagram

Type 1 switching cabinets with vacuum contactors single-line diagrams
 The appearance of the switching cabinet CB27-10/630 /110-43 and its
design are shown in Figure 4.

Figure 4.1. СВ27-10/630/110-43 switching cabinet view

Figure 4.2. СВ27-10/630/110-43 switching cabinet design

Figure 5. CB27 switching cabinet with vacuum contactors dimension
drawing
 2.4. CB27 switching cabinets with vacuum circuit
breakers
High voltage circuits are switched by vacuum circuit breakers Q1 ... Q3
according to signals from the AT27 ED control system. Control commands
are transmitted from the VFD AT27 via the Modbus network. For switching
cabinets CB27-10 / 630 / 210-43 (with the functions "input", "output",
"bypass") and CB27-10 / 630 / 230-43 (with the functions "output",
"bypass") control of bypass vacuum circuit breaker available by external
digital signals after change control mode of CB27 cabinet to manual
control mode by switch SA1 “Motor control” which located on the cabinet
front panel. Control performed by buttons SB3 “Manual start” and SB4
“Manual stop”. A similar possibility of Q1 vacuum circuit breaker external
control of CB27-10 / 630 / 290-43 cabinet (with the "sectioning" function)
available.
Maintenance and repair of the CB27 and VFD is carried out if vacuum
circuit breakers moved into the repair position. The VCB trolley provide bus
bar grounding at repair position.
On the CB27 cabinets doors are placed the VCB control components
which provide moving VCB to operation, test and repair positions. At
cabinets doors located indicators which inform about VCB state: “On”,
“Off”, “Operating position”, “Test position”. Also manual (mechanical)
switch off function of VCB is available.
For high voltage presence monitoring at the door located special
indicators.
The cabinet doors are equipped with limit switches. When the door is
opened, the vacuum circuit breakers are turned off and fault signal is sent
to the VFD control system.
If the “electromagnetic door lock” option is available, the doors of the
cabinet can only be opened when the high voltage is switched off from the
cabinet terminals.
The power supply of the control system, indication, locks, lighting is
carried out from the VFD control compartment. 220 V, 50 Hz voltage supply
provided to CB27. An external power supply of 220 V, 50 Hz is possible.
 Circuit breakers names and purpose are mentioned at the table 4.
Table 4. Circuit breakers purpose
Designation Purpose
QF1 PS1 protection
QF2 PS2 protection
QF3 220 VAC protection
QF4 Lighting protection
QF5 Heater protection

Technical specification of vacuum circuit breakers mentioned at the

table 5.
Table 5. Vacuum circuit breaker
Parameter Value
Rated voltage, kV 12.5
Rated current, A 630
Dielectric withstand test, 50 Hz, 60 s 42
Breaking current limit, kA 12.5
Mechanical life times 5000

Type 2 CB27 switching cabinets with vacuum circuit breakers single-line

diagrams
 Figure 6. Wiring diagram
Wiring diagram of CB27 switching cabinets with vacuum circuit breakers
is shown at figure 6. The quantity of XT10 terminal blocks depended of
cabinet version and numbers of vacuum switch breakers.

Figure 7. CB27-10/630/250-43 switching cabinet view

 2.5. CB27 with manual disconnectors
Switching of high voltage circuits is carried out by manual disconnectors
QS1 ... QS3.
To provide additional protection for personnel during maintenance and
repair work on switching cabinets and the VFD, the CB27s are equipped
with manual earthing switches QSG1, QSG2. There are mechanical
interlocks between disconnectors and earthing switches installed.
For visual monitoring of CB27 state disconnectors cabinets equipped
with a backlight which is turned on by “Lighting” SB2 button.
On the CB27 cabinet doors located single-line cabinet diagram in the
form of a mnemonic diagram. Information on the state of switching
devices, for visual control, is displayed on the mnemonic diagram with
multi-colored LED indicators: red - on; green - off.
At the “Input” and “Output” of the mnemonic diagram installed indicators
which informing about the presence of high voltage.
The cabinet doors are equipped with limit switches. When the door is
opened, the vacuum circuit breakers are turned off and fault signal is sent
to the VFD control system.
The cabinet supplied with a removable key for switching manual
disconnectors. The handle is stored in cabinet front panel special
compartment.
If the “electromagnetic door lock” option is equipped, the doors of the
cabinet can only be opened when the high voltage is switched off from the
cabinet terminals.
The power supply of the control system, indication, locks, lighting is
carried out from the VFD control compartment. 220 V, 50 Hz voltage supply
provided to CB27. An external power supply of 220 V, 50 Hz is possible.
Technical specification of CB27 with manual disconnectors shown at the
table 6.
Table 6. Circuit breakers purpose
Designation Purpose
QF1 Indication circuits protection
QF2 Lighting protection
QF5 Heater protection
 Figure 8. View of CB27 switching cabinet with manual disconnectors
Wiring diagram of CB27 switching cabinets with vacuum circuit breakers
shown at figure 9. The quantity of XT10, XT20 terminal blocks depended of
cabinet version and numbers of manual disconnectors.
Type 3 switching cabinets with manual disconnectors single-line
diagrams
Figure 9. Wiring diagram
Table 7. CB27 purchase order
СВ27-X/YYY/KLM-NO
Field Description
CB27 Type – CB27 switching cabinet
-
X/ Rated voltage: 10 kV
YYY/ Rated Current: 630 A
Cabinet type:
1 – switching cabinet with vacuum contactors
K
2 – switching cabinet with withdrawable vacuum circuit breakers
3 – switching cabinet with manual disconnectors
Purpose:
0 – special performance
1 – input, output, bypass
2 – input, output
3 – output, bypass
L
4 – two inputs
5 – two outputs
6 – input
7 – output
9 – sectioning
Additional functionality:
0 – basic equipment
1 – electromagnetic locks of manual disconnectors
M 2 – door lock with electromagnetic locks
3 – photothyristor-based arc protection
4 – integrated heating system
5 – input fuses (for cabinet with one input)
-
Climatic performance:
3 – indoor -10…+45°C (+14…+113°F)
N
4 – indoor +1…+40°C (+34…+104°F)
5 – indoor -10…+35°C (+14…+95°F)
Enclosure:
O 2 – IP42
3 – IP31 (NEMA2)
Table 8. CB27 switching cabinets lineup
Rated Rated
Performance Product name Function
voltage, kV current, A
CB27-10/630/110-43 10 630 Input, Output, Bypass
CB27-10/630/120-43 10 630 Input, Output
With vacuum

CB27-10/630/130-43 10 630 Output, Bypass

contactors

CB27-10/630/140-43 10 630 Two inputs

CB27-10/630/150-43 10 630 Two outputs
CB27-10/630/160-43 10 630 Input
CB27-10/630/170-43 10 630 Output
CB27-10/630/190-43 10 630 Sectioning
CB27-10/630/210-43 10 630 Input, Output, Bypass
With vacuum circuit

CB27-10/630/220-43 10 630 Input, Output

CB27-10/630/230-43 10 630 Output, Bypass
breakers

CB27-10/630/240-43 10 630 Two inputs

CB27-10/630/250-43 10 630 Two outputs
CB27-10/630/260-43 10 630 Input
CB27-10/630/270-43 10 630 Output
CB27-10/630/290-43 10 630 Sectioning
CB27-10/630/310-43 10 630 Input, Output, Bypass
CB27-10/630/320-43 10 630 Input, Output
disconnectors
With manual

CB27-10/630/330-43 10 630 Output, Bypass

CB27-10/630/340-43 10 630 Two inputs
CB27-10/630/350-43 10 630 Two outputs
CB27-10/630/360-43 10 630 Input
CB27-10/630/370-43 10 630 Output
CB27-10/630/390-43 10 630 Sectioning
Name Description
Electromagnetic locks are
Electromagnetic interlocks of
installed on the manual
manual disconnectors
disconnectors
Electromechanical locks are
installed on the cabinet doors
Door electromagnetic locks which prevent the doors from
opening when high voltage is
Options

switch on
CB27 cabinets are equipped of
arc protection system based on
Arc protection
photothyristors if customer
request
Operating temperature -10°C is
Integrated heating system
possible for CB27 switch cabinet
HV input circuits protection
Input fuses
 2.6. CB27 reactors cabinets
CB27 reactors cabinets are designed to operate as part of VFD kit built
on the basis of VFD AT27 line ED.
Output reactors used for current limitation between the mains and the
VFD while motor synchronously transfer from VFD to mains. Cabinets are
equipped with three single-phase air core reactors.
To provide additional protection for personnel during maintenance and
repair work on the reactor cabinets and VFD all CB27 are equipped with
QSG1, QSG2 manual earthing switches.
For visual disconnectors status monitoring the CB27 reactor cabinets
are equipped viewing windows and a backlight, which is turned on by the
SB2 “Lighting” button.
Single-line diagram as mnemonic diagram form is located on CB27
reactors cabinet door. Information about the state of earthing switches for
visual monitoring is displayed on the mnemonic diagram with multi-colored
LED indicators: red - on; green - off.

Figure 9. CB27 reactors cabinet view

Table 9. Reactors cabinets
Parameter Value
Rated voltage, kV 6; 10
Rated frequency, Hz 50 (-10 %...+10 %)
Rated motor power, kW 160…8000
Operating conditions Indoor
Enclosure IP31 (NEMA2)
Position Vertical
Operation temperature +1…+40 °С (+34…+104°F)
Storage temperature -40…+50 °С (-40…+122°F)
Relative humidity , % 80
Altitude, m up to 1000
Dimensions (W х H х D), mm, no more 800 х 2350 (2850) х 1250
Life time, years 25

Table 10. Circuit breakers purpose

Designation Purpose
QF1 220 VAC circuits protection

Single line diagram of reactors cabinet

Figure 10. Reactors cabinet wiring diagram

 2.7. CB27 sine filter cabinets
The sine filter cabinet CB27 is installed at the output of the VFD to
improve the quality of the output current and voltage as well as reduce the
value of the dV / dt parameter.
A sine filter is used to operate with motors with all-metal rotors, as well
as with "old" motors with insulation class B not compatible with the VFD.
Also a sine filter is installed in the case of a long cable line between the
VFD and the motor. The need for a sine filter is determined individually for
each application.
To provide additional protection for personnel during maintenance and
repair work on the sine filter cabinets and the VFD the CB27s are equipped
with QSG1, QSG2 manual earthing switches.
For visual monitoring of CB27 state disconnectors cabinets equipped
with a backlight which is turned on by “Lighting” SB2 button.
At the cabinet roof installed fan for cooling during operation.
Table 11. CB27 sine filter cabinets
Parameter Value
Rated Voltage, kV 3; 6; 6.6; 10; 11
Frequency range, Hz 50 (-10 %...+10 %)
Rated motor power, kW 160…8000
Output voltage THD, % <1
Output current THD, % <1
Operating conditions Indoor
Enclosure IP31 (NEMA2)
Position Vertical
Operation temperature +1…+40 °С (+34…+104°F)
Storage temperature -40…+50 °С (-40…+122°F)
Relative humidity , % 80
Altitude, m up to 1000
Dimensions (W х H х D), mm, no more 1200 х 2350 (2850) х 1350
Life time, years 25

Table 12. Circuit breakers purpose

Designation Purpose
QF1 220 VAC circuits protection
QF2 Cooling fan protection
QF3 Power supply protection
 Figure 11. Sine filter cabinets wiring diagram
Sine filter cabinet single line diagram
Figure 12. Sine filter cabinet design view

Figure 13. Sine filter cabinet design

Table 12. CB27 sine filter purchase order
СВ27-X/YYY/KLM-NO
Field Description
СВ27 Type – CB27 switching cabinet
-
X/ Rated voltage, kV: 3, 6, 7, 10
VFD AT27 maximum output power: M50, 1M0, 2M0, 3M0, 4M0,
YYY/
5M0, 6M3, 8M0
Cabinet type:
K
4 – sine wave filter
Output filter:
L С – sine filter
Р – reactor
Additional functionality:
0 – basic equipment
1 – electromagnetic locks of manual disconnectors
M 2 – door lock with electromagnetic locks
3 – photothyristor-based arc protection
4 – integrated heating system
5 – input fuses (for cabinet with one input)
-
Climatic performance:
N 3 – indoor -10…+45°C (+14…+113°F)
4 – indoor +1…+40°C (+34…+104°F)
Enclosure:
O 2 – IP42
3 – IP31 (NEMA2)
Table 13. CB27 output filter cabinets lineup
Rated
Performance Product name VFD rated power, A
voltage, kV
CB27-6/1M0/4P0-43 6 1000
CB27-6/2M0/4P0-43 6 2000
CB27-6/3M0/4P0-43 6 3000
Reactors cabinets

CB27-6/4M0/4P0-43 6 4000
CB27-6/5M0/4P0-43 6 5000
CB27-10/1M0/4P0-43 10 1000
CB27-10/2M0/4P0-43 10 2000
CB27-10/3M0/4P0-43 10 3000
CB27-10/4M0/4P0-43 10 4000
CB27-10/5M0/4P0-43 10 5000
CB27-10/6M3/4P0-43 10 6300
CB27-10/8M0/4P0-43 10 8000
CB27-3/M50/4C0-43 3 500
CB27-3/1M0/4C0-43 3 1000
CB27-3/2M0/4C0-43 3 2000
CB27-3/3M0/4C0-43 3 3000
CB27-6/1M0/4C0-43 6 1000
CB27-6/2M0/4C0-43 6 2000
CB27-6/3M0/4C0-43 6 3000
CB27-6/4M0/4C0-43 6 4000
Sine filter cabinets

CB27-6/5M0/4C0-43 6 5000
CB27-7/1M0/4C0-43 6.6 1000
CB27-7/2M0/4C0-43 6.6 2000
CB27-7/3M0/4C0-43 6.6 3000
CB27-7/4M0/4C0-43 6.6 4000
CB27-7/5M0/4C0-43 6.6 5000
CB27-10/1M0/4C0-43 10 1000
CB27-10/2M0/4C0-43 10 2000
CB27-10/3M0/4C0-43 10 3000
CB27-10/4M0/4C0-43 10 4000
CB27-10/5M0/4C0-43 10 5000
CB27-10/6M3/4C0-43 10 6300
CB27-10/8M0/4C0-43 10 8000
Name Description
Electromagnetic interlocks of manual Electromagnetic locks are installed
disconnectors on the manual disconnectors
Electromechanical locks are
installed on the cabinet doors which
Door electromagnetic locks
Options

prevent the doors from opening

when high voltage is switch on
CB27 cabinets are equipped of arc
Arc protection protection system based on
photothyristors if customer request
Operating temperature -10°C is
Integrated heating system
possible for CB27 switch cabinet
3. Transportation
3.1. Transport stickers and transport requirements
CB27 packaging is designed to protect equipment from external influences
during transport by water, land and air. However, the necessary protective
measures must be performed against contact with water, oils, and other
chemically active fluids. Also, during transportation by any type of transport it is
necessary to avoid possible damage caused by external mechanical influences
and neglect.
Transport labels printed on the packaging and reflect the requirements for
transporting, loading and unloading goods.
There are the following handling instructions on the packaging (warning
signs):
"Fragile. Caution";
"Top";
"Keep dry";
"Do not stack";
"Center of gravity";
"Sling here".
There is the following information written on packaging:
- gross and net weight of the cargo space;
- dimensions of cargo space.
Terms of equipment transportation which are parts of CB27 must
correspond with following requirements:
 transportation without congestion by rail;
 transportation without congestion road transport:
a) on roads with asphalt and concrete pavement;
b) dirt and cobblestone roads at speeds up to 40 km / h.
 different modes of transport: air or rail together with road transport with
a total cargo transfer no more than two times.
In road transport it is recommended as far as possible to give preference to
vehicles with air suspension.
Carry out loading and unloading operations with the help of cranes and
machines operated by qualified personnel. The unloading must be performed
according to the general performance of the lifting work rules.
 WARNING! Storage and securing of CB27 cargo items in a
vehicle must provide their stable position, exclude the
possibility of bias and hitting them against each other as well
as the vehicle wall.

To fix the cargo spaces stretch marks on the vehicle platform shown at
figure 14. There are lugs provided on packaging as shown at figure 15.

Figure 14. Packed VFD fixed on trailer wagon or railway platform by

extensions and buffer stop

Figure 15. Eyelets of equipment fixing for transportation by vehicle

When container is fixed by ropes or chains is it necessary to protect the
integrity of the packaging in the vehicle.
4. Unpacking of CB27 switching
cabinets
4.1. Equipment unpacking
You must remove packaging immediately before the VFD installing to the
operation place. Equipment transportation and long-term storage without
packaging is not permitted.
Unpacking must be done in a dry room with ambient temperature from 1 °C
to 40 °C. The equipment must be installed on a flat surface.
There are at least two workers required for packaging disassembly and
removal.
For package disassembling screwdriver or screwdriver PH2 with bat is
required.
Disassembly packaging must be done in the following sequence:
 remove the protective cloth from the top of the package;
 unscrew the screws and remove the top shield. Top shield is removed
with the use of available material-handling equipment;
 unscrew the screws and remove the side shields;
 CB27 cabinets is delivered in vacuum package. Before removing the
package, ensure the equipment integrity, absence of mechanical damages,
traces of moisture and other external impacts;
 unscrew brackets that hold equipment at the bottom of the package,
see below at figure 16.

Figure 16. Corbel for equipment mounting to the packaging bottom

 Assembling packaging of equipment perform in reverse order:
 equipment is mounted to the bottom of packaging and attached by
screws and corbels;
 set and screw together side shields and corners to ensure rigidity;
 set and screw the top shield.
Packaging must withstand three build cycles, transportation and
dismantling.
Unloading of packing places of CB27 removable parts and spares is carried
out by using lifting mechanisms specified in site work execution program or
manually. In general, in accordance with the requirements of hygiene,
movement of goods weighing more than 50 kg one loader is forbidden.

4.2. Storage package

Storage conditions of packaging components:
Ambient temperature -40 °C (-40 °F) ... +60 °C (140 °F).
Relative humidity 85% at a temperature of 25 °C (77 °F).
Storage place- unheated and dry room.
Packaging shields must be stored vertically. It prevents mechanical
impact on the components of the package as well as water ingress.

4.3. Packaging disposal

After using the packaging recycle the industrial waste.
5. Acceptance
CB27 switching cabinets are transported in assembled condition. An
exception is the sine wave filter cabinet from which the cooling fan must be
removed and transported separately.
The delivery set with the sizes and weights of tare places is filled in the
packing list.
The delivery set for CB27 cabinets includes a set of keys for opening
doors as well as a set of all the necessary hardware for installing and
connecting CB27 cabinets. Depending on the scope of supply, the scope of
supply may include spare parts and mounting kit for inter-cabinet jumpers.
The set of fasteners for each place during transportation is screwed into
the corresponding mounting hole.
Operational documentation and USB disk are placed the package, which
placed in a pocket for documents inside control compartment.
After equipment is received perform its acceptance in accordance with
packaging list. Check the packaging for integrity and damage. In the event
of objections of package integrity and completeness write them down in
the act of acceptance.
There is a Shock Watch on the front side of the packaging and on the
product in the lower right part of the factory-installed disposable sensors.
During equipment packaging inspection and its acceptance it is necessary
to pay attention to the condition of the sensors. If the sensor is red
(originally white) it indicates dangerous shock for equipment. Shock Watch
sensors states must be recorded in the act of acceptance.

Figure 17. Shock Watch sensor

In case if sensors are red it is necessary to:
 notify the transport companies engaged in logistics of equipment in
writing after receiving the equipment;
  notify and consult your nearest Triol Corporation service center in
writing or call during three days after receiving the equipment.

After unpacking check the equipment according to the following criteria:

 check the CB27 marking accordance in packaging list of your order.

Information on the nameplate contains technical data on the front side of
the cabinet;
 inspect the CB27 for scratches, moisture and other damage during
transportation. Check the condition of the impact indicators;
 check the absence of fasteners falling out of their places and free
movement of the external parts of the CB27 housing.

During acceptance it is necessary to open and inspect every cabinet by

the following criteria:
 absence of fasteners falling out of their places;
 freewheel of bus bars and cable lugs;
 insulation damage of wires in visible places;
 qualities wires fixing, absence of the separated wires from cable
trays;
 no visible damage of transformer;
 presence of moisture traces;
 presence of dust and other foreign objects.

In case of detection of these factors please point them in the act of

acceptance and inform to service center of Triol Corporation about
deficiencies identified in writing.
Please write down the information about acceptance to Service Book
which is supplied with documentation for each product. If there is no
record about product in the Service Book warranty to this product is not
available.
6. Operation and Storage Conditions
of CB27 switching cabinets
6.1. Operating conditions
CB27 switching cabinet is designed for operation in heated, cooled and
ventilated industrial or other areas.
Acceptable environmental conditions:
 Ambient temperature from + 1 °С (34 °F) to + 40 °С (104 °F) ( -10 °C
(14 °F) to +50 °C (122 °F) - optional);
 Relative humidity: no more than 95% (no condensation) at + 25 °С
(77 °F);
 Altitude above sea level up to 1000m (3280 ft), above - with a
decrease in power output.
 Environment is unexplosive, free of corrosive gases or vapors in
such concentration that may cause destruction of metals and insulation,
not saturated with current-conducting dust or water vapors.
 Atmosphere impurity content must meet the following
requirements: non-conductive dust concentration on the CB27 installation
area up to 0.2mg/m3.
Enclosure of the CB27 switching cabinet is IP31 (IP42- optional) or
NEMA 2 according to the NEMA 250-2008 standard.
The operating position of the drive is vertical; possible deviation is up
to 5° in any direction from the operating position is acceptable.

6.2. Storage conditions

Storage conditions of the VFD must correspond to the operating
conditions for the products with enclosure IP31 or NEMA 2 as per
requirements of NEMA 250-2008 standard (as it pertains to environment
conditions).
Recommended VFD storage conditions:
 ambient temperature from minus 40 °С (-40 °F) to + 50 °С (122 °F);
 temperature fluctuation up to 1°С/min;
 no condensation and high humidity;
  avoid direct sunlight and contact with dust, aggressive gases, oil
fumes, water and vapor drops.

Attention! Deviation from the recommended CB27 storage

environmental conditions result in equipment services life
reduction and possible failures.

Storage conditions and package must be checked on a monthly basis

throughout the storage period.
In case of the package damage, the damaged areas must be
immediately repaired.
Acceptable storage time of a packaged preserved the VFD is 2 years.
7. Onsite installation
7.1. CB27 switching cabinets installation
To install the products that are included in the delivery of the CB27, it is
necessary to carry out their transportation around the facility and installation
at the intended place for operation.
It is necessary to install CB27 only at the special place, where its fall, tipping
over and slipping out are excluded. When choosing the installation location of
the equipment, its mass must be taken into account in order to avoid the
destruction of floors and foundations.
The CB27 sling must be performed behind the eyebolts located on the
cabinet roof with slings selected according with load mass which must be
lifted which indicated on the packing list or on the nameplate of the switching
cabinet.
General-purpose slings must be selected so that the angle between the
branches of the slings does not exceed 90º.

WARNING! When slinging cabinets be sure to use all 4 eye bolts.

WARNING! It is forbidden to lift, move and lower equipment if

people are not at a safe distance from it.

7.2. CB27 installation site general requirements

All assembling works must be performed in accordance with national rules
about performance of civil and mounting works and the operation manual.

7.3. Room and mounting place requirements

When selecting the mounting place of CB27 switching cabinets refer to the
following conditions and recommendations:
 mounting place must meet the fire safety rules requirements for rooms
with electrical equipment above 1 kV without oil-filled equipment;
 CB27 mounting place must meet the requirements of vibration and
shock resistant with following parameters:
  vibration- 5 m/c2, 0.5 - 35 Hz;
 shock- 30 m/c2, 2 - 20 ms;
 ambient temperature of the mounting place must be within allowable
range +1 °C (+34 °F) to + 40 °C (+104 °F) ( -10 °C (14 °F) to +50 °C (122 °F) -
optional);
 mounting place of the VFD must be clean, free from oil mist and dust;
 floor level of the VFD mounting place must not be lower than the floor
level in the rest of the premises;
 permissible differential floor level no more than 5 mm over the entire
width of cabinets;
 ceiling height at the mounting place must be not less than 3.5 m;
 minimum distance from the CB27 roof to ceiling - 1000 mm.
 mounting place of the CB27 must correspond to the dimensions given in
the CB27 Registration Certificate. There must be a passage near the cabinets
for the CB27 maintenance with no less 1000 mm wide;
 CB27 is one-sided maintenance cabinets. Access to the rear and side
walls for maintenance and repair is not required.

7.4. Surface requirements

Installing the CB27 must be carried out on:
 concrete (reinforced concrete);
 metal construction (foundation);
 frame made of metal or a building foundation formed using the
embedded parts.

CB27 installation on foundation from combustible material is

prohibited!
There must be mechanical contact foundation with support surfaces of the
long sides of cabinets CB27 over the entire area of these surfaces for all
installation methods.
Allowed absence of mechanical contact of perimeter short sides of any
cabinet or all AT27 cabinets with the building foundation. Construction base of
the cabinet must provide installation without biases to eliminate the
occurrence of harmful vibrations.
After cabinets installing open all doors, check their ful opening and closing.
If the doors do not open or close completely, it is necessary to adjust the
position of the cabinet and limit switches.
 7.5. Sine filter cabinet fan installation and mounting
Fans transported separately in individual packaging.
For fans installation it is necessary to:
 remove the fan from packaging with diffuser assembly;
 remove the plate (transport plug) from exhaust windows on the roof of
the cabinet;
install the fan to the cabinet roof as shown below by hoist or other lifting
device.
 The fan must be installed with accordance to connector orientation to
cable route which is located on the roof of the cabinet. Fasten the fan using
the screwdriver and M6 screws with spring washer and flat washer which
supplied.

Figure 17. Fan installation and cable route

 unscrew the cap of the fan terminal box. Unscrew the counter clock wise
with a screwdriver with TX20 T4 bat. Disconnect wire ends of the fan
connector from cable channel. Push cables in the pressure seals in
accordance with the purpose of the connection and to connect them to fan
contacts in accordance with the wiring diagram shown below.

Figure 18. Wiring diagram of roof fan

 7.6. Location and mounting of CB27 switching
cabinets supplied with VFD AT27
In case of complex supply VFD AT27 with CB27 switching cabinets, sine
wave filters and their installation is carried out in following sequence:
1. VFD of monocabinet type or power cells cabinet and transformer
cabinet are installed first. Transformer cabinet is always installed to
the left side from power cells cabinet.
2. Sine wave filter cabinet is installed on the left side from the VFD of
monocabinet type or on the left site from the transformer cabinet.
3. Switching cabinets are installed on the left side from sine wave filter
cabinet in accordance with medium voltage cables connection
sequence.
Figure 19 shows an example of equipment arrangement as part of the
VFD AT27-3M5-6 / 6-ED000, the CB27-6 / 3M0 / 4P-43 sine wave filter
cabinet and switching cabinet with the input, output, bypass function CB27-
10 / 630 / 110-43.

Figure 19 – AT27 ED cabinets placement

Mechanical connection between cabinets is carried out by bolting
through grommets which are mounted on cabinet frame.
8. Electrical works
8.1. Overview of wiring installation
WARNING! CB27 switching cabinets mounting must be
performed by qualified personnel with a permit to work with
electrical equipment with rated voltage above 1000 V.
WARNING! CB27 switching cabinet operates with
hazardous voltages and switching on rotating mechanisms
which are sources of danger. For this reason, all electrical
works of CB27 performed only qualified personnel with a
permit to work with electrical equipment.

WARNING! Before starting electrical works, ensure that

circuits which are used for connection are de-energized and
securely earthed.
WARNING! After VFD and CB27 de-energized there can be on
hazardous voltages conductive parts. To prevent
electrocution, begin operation within 15 minutes after the VFD
de-energized.
WARNING! Tighten all bolted connections. Poor electrical
contact can result in serious injury and equipment damage due
to overheating of the electric connection.

8.2. CB27 earthing

Earthing of CB27 equipment must be performed taking into account the
requirements of national standards and in accordance with the Installation
Manual.
Cross sections are shown in table below for cases when protective
conductors are made of same material as phase conductors. Cross
sections of protective conductors of other materials must be equivalent in
given conductivity.
Smallest cross section of protective conductors shown at table 14.
 Table 14. Smallest cross section of protective conductors
Phase conductors cross section, mm2 Smallest cross section of protective
conductors, mm2
S≤16 S
16<S≤35 16
S>35 S/2

Earthing of CB27 switching cabinet is carried out on the ground loop of

the workshop. Earthing of the conductor must be connected to grommet
located on cabinet power frame. Before connecting, lubricate the end (not
painted) surface of earthing grommets with conductive grease. Earthing
grommet sign is shown in figure 20.

Figure 20. Earthing grommet

Each cabinet must be earthed at one point and by individual wire only.

8.3. Electromagnetic compatibility

CB27 switching cabinets ensures electromagnetic compatibility with
connected motor and power mains.
The level of current and voltage fluctuations in power mains caused by
CB27 corresponding IEEE Std 519-2014 standard.
Recommendations for EMC and noise level reduction:
1. Ensure quality and reliable earthing of the CB27 cabinets and other
equipment.
2. Each CB27 cabinet must have an independent earthing on factory
grounding loop. Sequent cabinets earthing is prohibited earthing. It is
recommended to earth each cabinet at one point in order to avoid
circulation of earthing currents through the cabinet as shown in figure 21.
 Figure 21. CB27 cabinets earthing
1. Earthing of power cables shields entering and leaving from CB27
cabinets is carried out at the earthing terminals inside the CB27 switching
cabinets.
2. Shields of input control cables are earthed on the earthing grommets
inside the control compartment.
3. Do not use a single cable for transmitting signals with 110/220 V and
24 V voltage range.
4. Control and signal cables must be routed separately from the power
cables. If control and power cables are routed in the same tray, they must
be stacked in different trays or separated by earthing conductive wall.
Distance between control and signal cables must be not less than 200 mm.
5. Angle of crossing control and signal cables must be around 90 °.

8.4. Power cables selection recommendations

For the CB27 connection to Triol VFD AT27 line ED it is recommended to
apply three phase shielded cables with copper or aluminum wires
according to the insulation level designed for medium voltage supplying.
Cable type is selected based on the routing conditions and further
operation: underground, indoor room or outdoor depending on the ambient
conditions.
Power cable selection for Triol VFD AT27 line ED connection to mains
depends on transformer rated power, protection setting and overload in
accordance with local rules for power cable selections.
Power cable selection of Triol VFD AT27 line ED connection to motor
depends on motor rated power, overload protection settings, motor power
factor and working condition.
Cable cross-sections are selected according to the heating conditions,
routing and permissible current density.
 8.5. Power cables mounting
CB27 switching cabinets provide corbels for connection input and output
cables and cables in transit through switching cabinets. Power cable
mounting examples are shown in Figure 22.

Figure 22 – Power cable mounting inside switching cabinet.

1 - mounting corbels for cables entering through the bottom of the

cabinet;
2 - mounting corbels for cables entering through the roof of the cabinet;
3 - mounting corbel for cables entering the side of the cabinet;
4 - mounting corbel for cables passing in transit through the cabinet.

In switching cabinets CB27 the power cable is connected to the

terminals of the input compartment, the motor cable is connected to the
terminals of the output compartment according to the wiring diagram of
the accompanying documentation.
 Cable entry into switching cabinets with IP42 option is carried out
through hermetic entries located on the cabinet roof or at the cabinet
bottom side.
Power cables entry through the CB27 cabinets roof is possible. In this
case corbels are provided for cable fastening for cables routes on the
switching cabinets walls. Cable cutting and mounting is carried out as
described above.
If only sine wave cabinet CB27 is supplied with AT27 then VFD and
motor power cables are connected to the input and output terminals of the
sine wave filter cabinet
Figure 23 shows an example of input and output cables connecting to
the CB27-10/630/110-43 switching cabinet.

Figure 23 – Power cable connection of CB27-10/630/110-43 switching

cabinet

Phasing of connecting cables must be observed accordance with color and

letter marking of bus bars. So when connecting cabinets with the functions
"input", "output", "bypass", CB27-10/630/110-43, CB27-10/ 630 /130-43, the
sequence must be observed: input A - output U; input B - output V; input C –
output W. The dependence of the input and output phases is shown in
Figure 24 for an example of a cabinet with the functions
 "input", "output", "bypass".

Figure 24. Cables phase connection sequence

Connect the cables in the following sequence:

 comply with the safety requirements for electrical work described in
these Operating Manual;
 access the input and output terminals of the switching cabinet;
 Make sure you have the necessary fasteners to connect the cables;
 cut hole by knife on the hatch rubber sealing in corresponding with
cable diameter, seal the cable and thread a cable through the hole;
 perform cable termination for desired length in accordance with local
requirements for cable preparation, routing and connection;
 perform cable sleeve connection to cable, cable lugs connect to
conductors. Cable cutting and installation of cable sleeves must be
performed outside the cabinet by pulling out the cable so that when the
coupling warms up, it will not damage the electrical equipment of the
cabinet;
 connect the input cable to the input terminals of the cabinet;
 connect the power cable of motor to the output terminals of the
cabinet;
 fasten the cables with corbels located near the cable entry hatch and
inside the switching cabinet along the path of laying cable routes.
Cables with copper conductors terminated with copper-tinned lugs must
be fixed to the cabinets input and output terminals using plate washers to
ensure constant contact pressure.
 8.6. Control circuits mounting
Auxiliary power supply cable, control and signals cables enters through
control compartment sealed cable gland located on roof part of
compartment.
Cable fanning out is performed to enough length along for the possibility
of repeated insulation stripping and connection.
After cables are fanned out all conductors must be marked according to
the wiring diagram from two sides. After mounting it is necessary to install
marking tags for each cable rom two sides according with wiring diagram.
The ends of multi-conductor cables have to be terminated with the
tubular lugs.
Control cables must to be shielded and grounding at the customer side
or in the control compartment.
After cable connecting, fix it by clip on the corbels provided for this
purpose.
Control system wires and cables must be routed to switching cabinet
CB27 in wiring duct on cabinet’s roofs, pos.1, as shown below. Cables with
220V and 24 V operating voltage must be installed in different wiring ducts.

Figure 25 – Cable channel for inter cabinets connections

 Signal cables and control cables are supplied as part of the installation
kit included with the equipment or are manufactured at the installation site.
Cable types are selected based on the conditions of installation and
further operation: open mounting for indoor applications, open mounting
for outdoor applications, taking into account environmental factors and the
environment.
Control and signal cables must be shielded with copper conductors with
a cross section of up to 1.5 mm2 and an operating voltage of at least 660
V.

8.7. RS-485 communication circuits mounting

For RS-485 communication use only specialized shielded cables with
twisted-pair copper wires with 120 Ohms wave impedance at 1 MHz. The
cable shield must be connected to protective earth in receiver device.
If communication cables are connected through intermediate connectors
or terminal blocks then cables shields must not be interrupted, all shields
of cables must be connected with each other via these connectors or
terminal blocks.
Cable loop presence during routing is unacceptable. Cable length must
be minimal.
Terminating resistor 120 Ohm must be installed in cable end at customer
side.
RS-485 interface cable must be routed separately from other cables if
possible.
When crossing the interface circuits and signal cables, it is necessary
that the angle of intersection of the cables is as close as possible to 90 °.
When laying the interface circuits in parallel with the power circuits, it is
necessary that the distance between them be at least 200 mm.
The length of the cut part of the cable must not exceed 50 mm.
9. CB27 pre-operational checks
CB27 switching cabinets complies with strict Customers’ safety
requirements and regulations of labor protection and safe electrical
equipment operation that applied in different fields of industry.
All work such as: installation, commissioning, operation, maintenance
and dismantling of the CB27 must be performed in accordance with this
these operation manual and local rules for safety performing of electrical
works and electrical equipment operation.
Before working with the CB27 workers must:
 be specially trained and take the exam of CB27 switching cabinets
operation and labor protection;
 have a periodic physical examination;
 have qualification and permission for work with electrical equipment;
 be instructed on safety.

Before connecting the CB27 condition and insulation resistance of input

switchgear, motor, input and output power cables test must be performed.
Insulation resistance test of auxiliary power supply cables and control
cables.
10. Repair and Maintenance
To prevent any damage to equipment, increase its reliability and service
life, periodical maintenance is a must.
Repair and maintenance can only be performed by trained and qualified
personnel in compliance with the present Manual and the Instruction that
applies to the operation facility.
CB27 switching cabinets was designed in compliance with all
occupational health and safety regulations in terms of repair and
maintenance. Since CB27 switching cabinets are a medium-voltage
equipment, the requirements specified in Section 2 – Safety
Recommendations must be performed.
Due to the high level of danger while operating with the CB27, the
following safety measures must be executed:

DO NOT connect or disconnect energized signal cables.

WARNING! The CB27 is connected to dangerous voltage and

operates mechanisms with rotating parts, which are
hazardous. Thus, ONLY qualified personnel can perform
electrical installation and maintenance of CB27 switching
cabinet.
WARNING! The CB27 has two power sources: 3 ... 11 kV main
power supply and 220 V (AC/DC) auxiliary power supply. Make
sure neither of the voltages is supplied to the CB27 input
before maintenance and inspection.
WARNING! Any work related to power cables or control cables
must not be performed with the CB27 powered; dangerous
voltage (from external sources) can be present at relay outputs
even with supply voltage not supplied to the lead-in terminals
of the CB27.
 10.1. Daily inspection
Daily inspection must include the following:
 ambient temperature and relative humidity are within the range
specified in Section 4.1 "Operating conditions";
 absence of conductive dust, fumes, lubricant contamination, or
explosive substances;
whether the CB27 produces any unusual sounds, vibrations, and smells;
 CB27 state indication function.

10.2. Periodic Maintenance

CB27 periodic maintenance must be carried out once a year. When CB27
operate in severe operating conditions (elevated temperature, dust,
pollution, vibration or shock loads), we recommend perform periodic
maintenance once every six months.
It is necessary to switch CB27 off to carry out maintenance work. Check
safety requirements during operation.
Table 15. Periodic maintenance inspections
Location Maintenance Inspection
Connections Check for all fasteners
Power places Check for dust and dirt
connections Wires and Check for damaged or poor cable insulation
cables
Check the operation of the power supply by measuring
Power Supply; the input / output voltages. Checking the circuit
Control
Circuit breaker breaker by switching from state "on" to "off" and from
system
state "off" to "on".
Relay Check contactor damage

Fasteners
Loss of connecting bolts and / or detachable connectors can lead to a
failure of CB27 switching cabinet. During periodic maintenance, make sure
that all connectors and bolts are in place, tighten the bolt connections if
necessary.
During maintenance special attention must be paid to:
- input and output terminals for connecting high voltage;
- input high voltage measurement indication connection;
 - connector for connecting to the unit on control panel.
Disconnectors
When maintenance the disconnectors:
- visually check the absence of unusual blackening in the switching
points of the disconnector. If this is detected, smooth out evenly with fine
emery paper until completely cleaned;
- check the manual drive operation of disconnectors for switching
between their contact groups in accordance with the design
documentation;
- if in the end positions of disconnectors handle the conductive jaws do
not fully enter the knives the rods must be adjusted.
Control panel
When servicing the control panel:
- visually check for unusual blackening on the power source;
- check relay contacts for damage;
- check the operation of the circuit breaker;
- blow through the panel with dry compressed air under pressure from 4 to
6 kg / cm2.

10.3. Contactor adjustment

Checking and adjusting the contactors is carried out in the following
sequence:
 check for a short circuit on the diode bridge using a multimeter;
 connect a voltage of 220 V to the contacts DX2, DX3;
 perform visual inspection of contactor vacuum chambers closure
state.
 check the closure / opening of the auxiliary contacts;
 check the closure state of the power contacts of the contactor's
vacuum chambers;
 carry out the adjustment of the adjusting bolts located under the
vacuum chamber in the absence of short circuit of one or more contacts,
Figure 26;
 perform visual inspection of contactor vacuum chambers switch on
state.

Figure 26. Adjusting bolts on vacuum chambers

 tighten the bolt, in case of closing one or more contacts, using the
wrench rotational clockwise movement in the range from half a revolution
to a full revolution around the axis of the bolt, Figure 27;

Figure 27. Adjustment of adjust bolts on vacuum chambers

 Warning! If the contacts of the vacuum chambers cannot be
adjusted, the contactor must be replaced.
 control the closure of power contactors in the beep mode using the
APPA multimeter.
 check the tightness of the lock nut of the adjusting bolt with a torque
wrench with a tightening torque of not more than 28 Nm.
 check the adjusting bolt of the vacuum chamber with a lock nut.
11. Recycling
After the expiration of the CB27's life, it is necessary to dismantle it with
subsequent disposal. Dismantling of the CB27 includes the dismantling of
metal structures, fasteners, mounting bus bars and conductors, and
component equipment.
WARNING! CB27 and its packaging must be disposed of as
industrial waste.

Disposal of the CB27 components must be carried out in accordance

with national legislation and environmental requirements.
 Appendix 1. Warranty and service
The manufacturer guarantees compliance of CB27 switching cabinets
with the requirements of the technical conditions, the rules of operation,
transportation and storage provided to the Customer.
The warranty period is specified individually for each CB27 and
recorded in registration certificate and service book of the VFD AT27 line
ED. Specified warranty period of the CB27 is valid only under the
condition of the commissioning, maintenance schedule and repairs by
qualified specialists in accordance with requirements of operational
documentation and subject to entry relevant records in service book.
The warranty period of the CB27 can be extended. The extension of the
warranty period provided by contract of maintenance between Triol
Corporation and the Customer. Maintenance is a paid service.
During the warranty period all works associated with the elimination of
shortcomings in its operation caused by fault of the manufacturer are
performed by certified specialists for free.
The VFD must be used in accordance with the operational
documentation, applicable standards and safety requirements.
The warranty is valid if the VFD is defective or the manufacturer's
factory settings.
This warranty is invalid if there is a mismatch of the CB27 serial
number and number in the presented registration certificate or in case of
loss of registration certificate.
This warranty is invalid when damage or malfunction was caused by
fire, lightning, flood or other natural phenomena, mechanical damage,
misuse or repair of electronic units by unqualified personnel. The
warranty does not apply for the CB27 switching cabinets repaired by
other manufacturers.
In the case of repairs by the manufacturer warranty period may be
extended only on unit that was repaired.
The warranty is invalid if there was a water ingestion or corrosive
chemicals were detected.
Installing and configuring of the CB27 must be performed in
accordance with the operational documentation.
 In case of a fault during the warranty period Customer must submit a
written complaint in any format to manufacturer.
Advice on installation, commissioning and operation of the drive and
equipment included in the package are available online via WhatsApp app
using the QR - code.
Service Contacts:
Ave. Industrial 10 K, Kharkov, 61007, Ukraine
E-mail:office.eu@triolcorp.com
 Appendix 2. Documentation
Technical documentation is available for download on the website of
our company or to request it at one of the service centers. Website:
https://triolcorp.us/documents/.

Document Designation
1 AT27 Variable Frequency Drive Catalogue
2 АТ27 Design Manual АТ.654227.229 DM
3 АТ27 ED Installation Manual АТ.654227.229 IG
4 АТ27 ED Operation Manual АТ.654227.229 OM
5 АТ27 Programming Manual АТ.654227.229 PM
6 AT27 Quick Start Manual АТ.654227.229 QSG
7 AT27 Quick Start Manual by Wizard АТ.654227.163 QSGW