eine ComprefensiveCeifate Course on HVAC ERSystem in Buildings 2019 WCE Rnebehness © Topic * Session * Speaker + Date MIC for Building Service 7 Ie Jimmy Li 7 Nov 2019 (thu)WAC RSpae Bag 39 1 Introduction 2 Prefabriction and DIMA 3. Workktow of MIC Project, 4. MIC Projects in other countries ‘5. MIC Projects in HK Contents [Lesson Learn from current MIC Projects Statutory Requirements / Guidelines 6 1 8, Challenges 9. QSA/ Discussions IntroductionIntroduction What is MiC? MIC = Modular integrated Construction ee Priel PrpishedVomerc Consacon (PP ~ An example of DIMA concept = Innovation Construction Method ~ Free-standing Integrated Modules (completed with finishes, fixture and fittings) being assembled in Factory - Transfer the modules to site for on-site installation Design for Manufacture and Assembly (DfMA) Design for Assembly (DFA) 1m Reducing product assembly cost - minimizes number of sssenby operations Design for Manufacturing (OFM) 1m Reducing overall part production ooet minimizes comply of mansfarng aprationaWhy Design for Manufacture and Assembly (DIMA)? Constant § of Contracts/Workhours of Hourly Workers sca Commerc, Bursa of Labor Saisie MAES RSpuem tes 8 Why DIMA? B uateaningby aay See i i i EWhy DIMA? Change ) 3 Why DIMA? vianpower Saving Fully : Pretty coed Incegrated i oe Assembles pe tic)Fate ese caer cee WAC RSyueniebees 8 Prefabrication and Df{MA ‘ua seo Prefabricationi i t 4‘Types of DIMA for MEP D{MA for AHU/ PAU Room IDfMA for Electrical RoomTWae& RSpuem is 19 DfMA for Plantroom (FS Pump) Prefabrication at FactoryPrefabrication by BIM. Delivery to Sitewae Spon og 8 THAe Roost 39 2s Compe ais Modular integrated Construction (MiC) Drivers + Aging of labour force + Shortage of labour - Less new generations. = SAFETY willing to work at construction site due to site condition and safety labour cost + Higher demand on quality and efficiency + Sustainable construction process SUSTAINABILITY + Great demand for housing in HKBenefits of MiC to the Industry + Require less labour on site + Resolve the problem on increasing labour costs + Increase productivity & efficiency + Improve ste safety + Better risk control at offsite environment + Improved sustainability with less waste! less wet eae + Reduce pollution on-site + Independent from weather condition + To meet the rapid demand for housing in HK + Flexibility for future de-assembly and reassembly & Workflow of MiC Project + Stansory Approval Y Teaspoon of Modules St + OnSite nsaliton + CompleteHVAC ER Sem nsnieg9 Timeline of Initiatives — ne | =. ae ee 1 Nov 2017 ‘Apr 2018 Sept 2018, ‘Sept 2019, ee Mee Bema Se Steen Raa ‘Ae Sen Bens o Fost orien oer ey Timeline of Plan Submission Pre-submission 48 Days Enquiry Sy nce ‘4 ouy nto poducton want ‘Quality Control and Superiton sue supelon eee cu |Pro accents | Seen ron Tctrcsmvcesunt —_)PRooUTN Deda Team Applaton for Gzaming ota tpi aceptance Senn htrata Soenmenaee — Ero 50095Selection Criteria of MiC Vendor sin Compre arate Caron Wimhe Ripe bees 308 In-Principle Acceptance Resolve Non-site Specific Issues ‘Curtallod Assessment on Design and Material Used ‘Asat31 August 2019 NS chan ng Pees 18 ‘Accepted Lists senthe en 2Design Consideration ' os i a il y " = = Q SANS BF | sentria sesrmatton cows a + Residential + Horizontal : fee om on * Aico MEP Coordination in BIM Model “WWAC& Speen Bag 3019TWVAC & System is bing 30 Services Design inside Modules a 8 itcoy Connections between Modules Teac Ryo : j i i i : Extensive Coordination with Multi-Dise Work Structures +MEP Architecture4D Production Sequencing MiC Projects in other countriesNew York amiors ov, Altanie Yards: Barclays Centre and HousingSingapore Other Oversea Modular ProjectsOther Oversea Modular Projects RTT Riu Cre excnmce area tren Pee eae The Clement Canopy Residential peuject of 40-Roor with 505 unis Meme rerre contr MiC Project - CIC Display House (Completed)e of Modules Adopting BIMRoom Types tine eS One Bedroom 4 Three Bedroom =z UniFactory PhotosMEP Installation ke ERGs saAssembly Trialmy ¥ A * Sources: http://www.cic.hk/eng/main/mic!TAC EHS ng 38 1s Compre Carte Coron MiC Project - HKSTP InnoCell (on-going) TWvaCe RSyucainsniges 8 InnoCell at HKSTP “Freon ding ‘sia, slep bn, coving ad ya ‘Mosle size:3100mm (W) 7350 (Ex 3080News Clippings InnoCell Construction Commencement Ceremony : il ie iE a dTiae& Spent 38 Site Coordination by Use of BIM = Factory Photos for Prototype nl a HH iilFactory Photos for Prototype tie Ryans Bees 38 Factory Photos for Prototypeiimke Spon 8 nonin Ct Caen MEP Installation for Mock up AeLesson Learnt from MiC Projects Lesson Learnt from MiC Projects going design change I essential for adopting Mic + Frozen architectural, interior, structural desig plans are essential {or MIC produetion programme + Early confirmation with clients and users forthe design, provisions and Setting out, etc before prefabrcation is required Mindset of MIC specialist subcontractor toward the eonstruetin programmes very rigid to suit and adapt to changes. + Sufficient allowance of long material procurement + Allstatutory comments shal be addressed and stted before TabrieationLesson Learnt from MiC Projects + Dimelt to accelerate for work sequence at congested areas, le bathroom + Risk factors for obtaining valid fire est reports (eg. MIC entrance door) should be considered. Different labour workmanship and practice + Sufficient resource for Main Contractor's supervision on overall ‘workmanship and quality control is important, Otherwise, te in-house defect rectification period would be longer than expected. Therefore, proximity to MIC fuctory would be critica to facilitate Qualty Assurance And daily site coordination, + Sufficient space shall be allowed for installation and future maintenance (Le, no buffer space is dificult to do the installatio Lesson Learnt from MiC Projects + Vertical stacks are used for water pipes and avoid horizontal water pipes crossing between modules + Sufficient space for pipe ducts to facilitate installation of | pipe connectors and fire rated materials at junetion between upper and lower floors on site + Electrical eable can run from one module to another Junetion boxes:Lesson Learnt from MiC Projects ACUTE Sb SLCC Bk Alllow sufficient time for documentation submission and procedures of border clearance. It includes those associated materials I a as TEBE ULE SAT PAS SeaAR LRM. HEE LCR. ea J. ih Bla = AU 4 i L B Statutory Requirements/ Guidelines‘tyke Rye mg 39 1 ore itt Coron TAC Ryan Beng 38 Building Department PNAPADM-19 ~ Pre-submission enquiry allows AP/ RSE to settle the design principles ~ May hold a pre-submission conference with AP/RSE. = necessary, concerned Government departments, RGBC and MiC suppliers to be Invited to discuss = Process within 45 days Building Department PNAPADV.36 + Preacceptance for MiC system + In-priniple acceptance (IPA) of individual IC system components + Aims to address non ste speci sues + Proces within 45 days + Validity peviod of a maximum ofS yea TPA (o cover + MoE provisions [FRC provision + Sanitary ftments and associated drainagebt Camron Cerin Co WAC RS nos _ List of MiC Factories (Steel) with pre-acceptance + UB, Shanghai, China + Aluhouse/ Guangdong, China + CIMC/ Guangdong, China + Nova Deko, Guangdong, China + Moderna, Jiangsu, China List of MiC Factories (Concrete) with pre-acceptance a + Yau Lee/ Guangdong, China + Shunde Lunjiao Quon Hing! Guangdong, ChinaIsnt CrrsmivCrient Cr oe Tiwaca Repco Water Supply Department Circular Letter NO. 2/2019 — Procedures for Applications for Water ‘Supply in New Building Projects adopting “Modular Integrated Construction” Method. i. Stipulate requirements and procedures fi, Measures to ensure quality iii, Introduce mechanism for inspection Tine nSyscna Bg 318 Water Supply Department Proposal Stage - WWos421 WWO46 Pare | & Construction Stage WWO46 Pare Il and LP/ RPW to commence works at Mie factory Interim tnspection Stage — WED Inopoction Agent ts carry out inspection for concealed works in Mic factory: ‘ i Q i i j Water Supply Department ‘wwose Submision: Prost: fallow conventional bang poets, (ip Naryesaares and ontet dts of IC factor) Water Supply Department wwo4e: + Licensed Plumber shall submit Form WWO 46 (Part Land Part t) + Plumbing works should not commence until the plumbing proposal has been approved (Form WWO 46 Part 111, + Form WWO 1149 shall be submitted with wwo4s + Additional detats o be submitted: + Shop Drawings ~ those works to be covered up in MIC faetory + Production Schedule for WSD's Inspection Agent to arrange interim InspectionWace Weyacminbeigep 9 Water Supply Department w AOE Off Site Supervision un age pn * Under Instruction and supervision of Licensed Plumber (LP) Registered Plumbing Worker (RPW) + Min supervision fequenc LP= Weekly ‘RPW— Continuously ‘+ LPshall declare plumbing works at MIC factory shall be according to the supervision plan Interim Inspection: ‘+ WSD to arrange Inspection Agent to MIC factory for inspection of Installation tobe covered up in factory + Inspection Agent to carry out inspections and non-destructive tests + Proper supervision records by LP/ REW + Final Inspection a Building Site by WSD upon submission of WO 46 Partv ‘sin Compre arts Caron TWAe tS stn 8 Interim Inspection for InnoCell Project + Material Check + Nondestructive Tests on Pipe JointsInterim Inspection for InnoCell Project + Audit Check n Supervision Personnel + Audit Check on Plumbing works constructed at MIC Factory ARE at Compronine rieeCaron Tine Rec bt 38 Fire Services Department a + FSD Circular Letter NO. 3/2019 = Guidance Notes on ‘Submission, Approval and Acceptance Inspection of Fire ‘Service Installations and Equipment in Modular Integrated Construction Building ProjectsiN Fire Services Department et Cartref Cree ‘WAC RScnsaides Fire Services Department ] ‘Common FSI for MiC Modules 16 Comrie rts Cron TAC Sons Dating 38Fire Services Department Design Submission and Approval Design according to Code of Practice for Minimum 2 FSI and Equipment and Inspection, Testing, and : ‘Maintenance of Installations and Equipment issued i by FSD + Owners fo engage an AP and RFSIC at design building is to be constructed using MiC method + Processing time ~20 working days Fire Services Department Design consider * Provision of adequate access points, Inspection pits for covered up Installations * Use of flexible pipe jointing between modules + Equipment/ materials shall be on approval list and comply FSD Circular letter No.1/2007 Tike yen + Cable joins should not used for fire resistant cables serving FSI.Fire Services Department Quality Assurance + Engage Registered FSI Contractor (RFSIC) ‘+ RESIC to conduct regular supervision to comply statutory requirements + Keep an inspection log book + After delivery to on-site, RFSIC shall moltor the on-site assembling process Acceptance Inspection + On top of standard submissions of FSUSO1,FSII414, FSI layouts, T&C checklists and FSI equipment list, provision of digital records including photos and video taken during Inspection and testing wil facilitate the acceptance inspection by FSD. Electrical and Mechanical Services Department "aed etre asain “Fnsd + According to Electricity Ordinance — (Cap. 406) + Tobe carried out by Registered. Electrical Worker (REW) under the ‘employment of Registered Electrical Contractor (REC) + Before installation is energized for use, REC) REW shall inspect, test, and certify with issuance of Work ‘Completion Certificate (Form WRI) to power companynt Cari Crees Cores WAC eRSuniesniues oS Electrical and Mechanical Services Department "en, MRR “Tsp ed aia TR Reem mea UNTRUE MME AMR RAR MICOMTSMACOLET Ak ALR NUE DMEM + SECTOR, PRR ESE LASSIE HR Electrical and Mechanical Services Department Safety of Household Electrical Products + etait shall refer to Guidance Noes forthe Electrical Products (Safety) Regulation + The following household electrical products supplied in MIC projects shall be regulated by Electrical Products (Safety) Regulation + Refrigerators + Electric water heaters + Air Conditioners + Washers Microwave Oven + Bie.WAC RSpcu Beng 38 Electrical and Mechanical Services Department Energy Eiiencyof Products aazay rican sh Cra Etec aboot rtucin Onace EMS OD) 1 INEIS peered poses be bes sprog be RO) BER — Si || ime a Fy Electrical and Mechanical Services Department + The contractor may purchase prescribed maz products from HK importer with energy EMD! labelling or + The contractor purchase products from ‘mainland / oversea supplier and submit product information for EMSD approval obtaining encrgy Inbelling.Electrical and Mechanical Services Department nares, Gas Installations EMsD £9) * All installation shall be in accordance with Gas Safety Ordinance + Comply COP by Gas Authority (GA) and operating procedures by Registered Gas Supply Con any + All works shall be carried out by Registered Gas Installer (RGD under Registered Gas Contractor (RGC) LLL Electrical and Mechanical Services Department + All domestic gas appliances shall be type approved by eerie GA, bear with GU mark EMSD! + Similar to Energy Label, gas appliances to be installed in MIC modules may be purehase by HK. importer with GU mark or + The contractor may apply directly to GA for approval + RGC shall liaise with AP/ client to establish quality assurance mechanism for ensure quality of gas stallationTWNACS Repco 38 Transport Department Wide Load Femi iF Themodue Fee within exces ot 2mer fesreie heistinexcessof 460 —— feted [Ses — fe —— Fr porte se ete caendbackvard ESSE [ be howtan Lin eSear Details referto To Wpaaewten er ee website ee 9 Kors et eceting hentia ale 22.11 oo rege se and ormEscort of Extra Wide Load POUAC ER Spem sang 19 Long Load/ Wide Load Permit Remark Sabet ater eonsaton constanttet Crp Cet Coron WAGE RSyucn bude 38 Challenges + Client/ Designer's mindset with early design freeze + Investment on Research and Training + Public Acceptance (Robustness, flexibility for future renovation, ete.) + Logistics and construction concern on dimensions and weight + Service interfaces + Fire rating THES Rope Ds Challenges + Acoustic performance *+ Current regulation constraints + Crane tonnage & on-site storage of modules overnight + Logistic and Access ~ dimension of units controlled by ‘tram, road access. + Waterproofing/Leakage control + Maintens ce crew familiar with the systemGalceesertereercon Potential of MiC in HK + Learning Curve » bape es Gots (a + Support from the Industry =m Sere Momua na CTO ROS, THe Rens tg 38 Q&A / DiscussionJoint Comprehensive Certificate Course 2019 -Online Sun iC for Building Services cH vc! Lecture 7- een ‘Theres ofthearey won bese dep rennin carsees