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  • Designing For Manufacture and Assembly: Dale Sinclair, Director of Innovation October 2020

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    This document discusses design for manufacture and assembly (DfMA) and its application to the RIBA Plan of Work. It outlines different levels of pre-assembly from component manufacture to volumetric preassembly. It also discusses how DfMA can enable paradigm shifts in the industry through techniques like digital libraries, mass-customization, supplier resilience, and intelligent component libraries. Future trends discussed include convergence of manufacturing and construction, next generation deliverables, bills of materials, stage 1 fabrication considerations, and using cloud and IoT technologies to reduce operational costs of buildings.

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    This document discusses design for manufacture and assembly (DfMA) and its application to the RIBA Plan of Work. It outlines different levels of pre-assembly from component manufacture to volumetric preassembly. It also discusses how DfMA can enable paradigm shifts in the industry through techniques like digital libraries, mass-customization, supplier resilience, and intelligent component libraries. Future trends discussed include convergence of manufacturing and construction, next generation deliverables, bills of materials, stage 1 fabrication considerations, and using cloud and IoT technologies to reduce operational costs of buildings.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    8 views34 pages

    Designing For Manufacture and Assembly: Dale Sinclair, Director of Innovation October 2020

    Uploaded by

    Tsz Ho LAI
    This document discusses design for manufacture and assembly (DfMA) and its application to the RIBA Plan of Work. It outlines different levels of pre-assembly from component manufacture to volumetric preassembly. It also discusses how DfMA can enable paradigm shifts in the industry through techniques like digital libraries, mass-customization, supplier resilience, and intelligent component libraries. Future trends discussed include convergence of manufacturing and construction, next generation deliverables, bills of materials, stage 1 fabrication considerations, and using cloud and IoT technologies to reduce operational costs of buildings.

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    © All Rights Reserved
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    of 34

    CIC

    Designing for Manufacture and Assembly

    Dale Sinclair, Director of Innovation


    October 2020
    RIBA Plan of Work 2013

    www.ribaplanofwork.com
    DfMA overlay to RIBA Plan of Work

    Different Levels of Pre-Assembly

    1. Component manufacture

    2. Sub-assembly

    3. Non-volumetric preassembly

    4. Volumetric preassembly

    5. Modular buildings
    RIBA Plan of Work
    2020
    Paradigm shifts
    Hype cycle: timing is everything
    Changing industry
    New ways of making
    Increasing complexity

    DECISIONS
    KNOWLEDGE
    PROJECTS
    2D TO 3D
    PROCUREMENT
    SUPPLIERS
    CLIMATE CHANGE
    SOCIAL VALUE
    Digital libraries: transforming decision making

    150+
    Individual
    Decisions
    Future workflow

    Page 11
    Degrees of DfMA
    Projects and products

    Product Project

    Page 13
    Scope of DfMA

    Scope of DfMA

    Reduced volumetric
    DFMA Possibilities however opportunity
    different innovations required
    including faster system Reduced industrialized
    production components opportunity

    Page 14
    Design stages

    Page 15
    Quick wins

    £7BN
    Page 16
    Optimising traditional

    Page 17
    Lights out manufacturing

    Page 18
    Volumetric Maturity

    Page 19
    Appropriate lessons

    Page 20
    DfMA: Future Trends
    Convergence of manufacturing and construction

    Instance
    data
    Stage 4 PLM
    Information

    Unique
    elements BOM
    Construction Manufacturing
    Information Information

    3D site tools Configurator

    Construction
    Manufacturing
    information
    information

    Page 22
    Mass-customisation / mass-configuration

    DESIGN FOR DESIGN FOR DESIGN FOR


    FLEXIBILITY AUTOMATION USABILITY
    Millions of design Automation To remove barriers to
    options to allow design downstream into entry for designers,
    diversity in our built production, manufacturers, asset
    environment. engineering, managers and
    documentation and contractors.
    manufacturing.

    Page 23
    Supplier resilience / procurement

    Supplier
    Model

    Design Supplier
    Model Frictionless Model

    Supplier
    Model

    Page 24
    Configurators

    Page 25
    Intelligent libraries

    Page 26
    Next generation deliverables

    Page 27
    Bills of materials / MEP connections

    Page 28
    Stage 1 fabrication: weight / carbon

    Page 29
    MEP considerations

    Spatial Allowances – risers and main


    horizontal services routes must allow for
    framing

    Plantrooms need to consider pre-assembly –


    for example, pumpsets on skids

    Early involvement of suppliers essential to


    ensure all DfMA options have been
    considered during the concept design

    Logistics and craneage impact on approach


    Circular economy
    CLOUD and IOT: free buildings!

    Capital Costs 20:80 Operational Costs

    Capital Costs =24Greater than Capital Cost


    Innovation curve: crossing the chasm

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