Professional Documents
Culture Documents
11. What documentation is required to allow work to be done inside a vessel offshore?
• A permit for vessel entry
• Hot / cold work permit as the nature of work to be done
16. In descending order, list the safety precautions for over the side working when the use of
scaffolding is considered to be impractical.
• Life jacket
• Safety harness & Line
• Safety boat
• Radio man
• Safety stand-by.
17. What is the time scale before it becomes compulsory for an offshore worker to have an
offshore survival certificate?
It is compulsory for a person to have a offshore survival certificate before he commences
employment on the offshore platform for the 1st time.
22. What are the main factors to consider regarding scaffolding in the splash zone?
• Working width of the scaffold shd be 65cm with a toe board of 15cm
• 3 Guard rails shd be provided, if this is impractical a safety net shd be provided. If
safety nets are impractical then the operator must be secured to the platform by
means of a belt line. If all of these are impractical then life jackets are to be worn.
• Scaffold boards on the splash zone are to be removed after the work period &
replaced when required next.
• Ladders are to be evenly suspended & secured as to prevent slipping.
24. To BGAS specifications is it permissible to apply paint from a single bosuns chair?
• NO
• The platforms are producing and processing highly flammable hydro carbon
compounds and as such are at high risk of explosion & fire. HW permits are
required to identify the hazards while doing blasting, spray painting, hand/power
tool cleaning etc. before the actual work starts.
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26. Why do offshore workers wear rigger boots?
• Rigger boots can be easily kicked-off whenever necessary without having to use
ones hands.
27. For what reason is not permissible to wear nylon overalls offshore?
• Possibility of STATIC ELECTRICITY & in case of fire, it is highly flammable
than cotton.
30. What, according to regulations, must be worn below the cellar deck?
A life jacket is to be worn below the cellar deck.
33. Before boarding a helicopter for offshore, which documents would be required?
• Offshore survival certificate
• Medical fitness certificate
• Passport
34. Give a list of clothing and equipment an offshore painting inspector ought to have.
• Anti-static coveralls
• Light rubber soled rigger boots
• PPE
• Intrinsically safe inspection equipments like DFT gauge.
35. In a painting programme, what would be the schedules for painting splash zones, tidal
zones and helidecks?
• Painting of splash & tidal zones are best suited to carried out during NEAP TIDES.
• Surface prep. has to follow the tide down & painting has to be done starting at the
bottom & letting the tide follow upwards.
• Heli deck has to be painted when no flights are due.
36. What are the problems associated with the above areas?
• Salts / Fog / Sea frets. Salts from the sea is deposited on the structure.
• High RH%
• The sea reflects UV A & B & in effect the structure suffers double exposure.
• Erosion & impact damage from moving water.
• Winds
• Fast changing weather patterns
• Tidal changes
• Accessibility
38. Why are eddy current gauges and thermocouple type thermometers not allowed offshore?
• These are battery operated & intrinsically not safe.
• Risk of igniting fires.
39. What is the different between an intermittent siren and flashing lights and a continuous
siren and red lights?
• Intermittent siren and flashing lights – Be prepared to abandon the platform
• Continuous siren and red lights – Abandon platform
• Module – Large boxes which contains every thing necessary to operate the platform. Ex
accommodation / Production / Compressor module. These are situated on the topside deck
& can be of up to 3 levels.
• Jacket – The support structure of a platform.
• Riser – The part of structure that joins the sub-sea pipeline to topside pipework.
• Submerged zone – Area between -2.5m and Seabed
• Splash zone – Area between -2.5m & +12m of LAT
• Atmospheric zone – Area above splash zone & up to the deck level
• Topsides – Area at deck level & above
• Blow out preventer (BOP)- Special valve fitted during well drilling to prevent the escape
of oil / gas during drilling
• Caisson – A sub sea oil storage facility usually on the sea bed.
• Casing / Tubing – Pipes which are drilled thro’ them cemented in place to form a fixed
pipe thro’ which oil / gas will flow.
• Cellar deck – deck @ intermediate level on the 1st deck of platform
• Conductor – The pipes from the wells to the topside pipe work.(The part of structure that
joins the oil / gas well to the topsides pipework)
• Helideck – Area designated for take-off / landing of helicopters
• Riser – The part of structure that joins the sub-sea pipeline to topsides pipework
• Spider deck – Braces between conductors, normally to be found with in the splash zone.
• X-mas tree – Valve assembly connected to the conductor enabling the well to be serviced
by wireline operators and enabling the well to be closed in.
41. What are the main differences between hydrocarbon and cellulosic fires?
• Cellulosic fires are fires of wood,paper,fabric etc. such types of fires take quite long
time to buidup to high temperatures. Where as hydrocarbon fires can reach to
temperatures of 1250°c in a very short time. This is also called “Thermoshock”
• Contact leaching type or insoluble matrix: The binder is insoluble in water and
contains a toxic bioactive material, usually cupros oxide, in high concentration. A
high concentration is necessary in order to have toxic material always at the surface.
The bioactive material leaches out and dissolves to leave an empty porous matrix
like a honeycomb structure. A non-convertible binder is used with some rosin resin.
• This type of anti-foulant the binder / bioactive ratio is 1:1. The toxin, usually copros
oxide, is in the structure of the film. As the particles progressively dissolve thro’out
the film they leave behind a honeycomb structure of non-soluble binder.
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• Foulant release coating: This type of coating there are NO toxins involved, based
on silicon technology these systems provide a very low surface energy onto which
the foulants cannot adhere properly.The foulants can be easily removed by
scrubbing with brushes or sponges and leave the substrate intact. This way is
obviously far less expensive.
• Intumescent Epoxy:-
Under heat typically around 200°c the coating swells to many times its dry
thickness and provides a barrier of carbonaceous char. Thickness depends upon
requirement. Some system requires mesh to hold the char in position during a fire
also to take account of coating disbondment due to differential expansion between
the steel work and coating. This type of coating is quite porous and requiring sealer.
Epoxy type of intumescent coatings are used extensively for offshore applications.
Intumescent means swelling. Intumescent epoxies use this property to perform their
task of fire proofing.It happens at temp 200 ~ 250°c. At this temperature the resins
soften releasing acid, which react with materials thus releasing non-combustible
gases such as Co2, NH3, H2O vapour. These cause the material to swell to many
times its thickness.They form a carbonaceous char which insulates against
temperature rise. As the char progressive ablates it gives new surfaces to react in the
same way.
50. What is meant by the term Hp/A, and what is its significance?
• Hp/A is the ratio of the exposed heated perimeter of a steel member to its cross
sectional area. The smaller the cross section area, the less steel there is to absorb the
heat and so the member will conduct heat much more easily. Therefore the smaller
the cross section area the thick PFP need be.
54. Name 5ways in which PFP coating can insulate from fire?
• By the exclusion of O 2 from the surface area
• By providing an insulating layer retarding heat transfer.
• By forming non-combustible materials on the surface.
• By the production of non-combustible gases through chemical reaction between the
constituents of the material.
• By providing a surface which will ablate and expose a new reactive area to continue
the reaction.
55. What is meant by intumescence and at what temperature app. does it occur?
• Intumescent means swelling. Intumescent epoxies use this property to perform their
task of fire proofing.It happens at temp 200 ~ 250°c. At this temperature the resins
soften releasing acid, which react with materials thus releasing non-combustible
gases such as Co2, NH3, H2O vapour. These cause the material to swell to many
times its thickness.They form a carbonaceous char which insulates against
temperature rise. As the char progressive ablates it gives new surfaces to react in the
same way.
56. What is the minimum recommended lance length for wet blasting offshore?
• 1Mtr
58. How would a very thick PFP coating be held in position on a steel substrate?
• Studs / pins are welded on to the substrate (to be fire proofed) in a diamond pattern
apprx 300mm apart. A wire mesh usually plastic coated is clipped or tied in position
so that it lies half way in to the required thickness. The coating is then applied by
spray, trowel or hawk. This is for Cementitious PFP’s.
• In case of Intumescent epoxies, a reinforcing mesh of synthetic material is rolled in
between the coats during application.
59. Name 4 factors that could effect the service life of an anti-foulant on a vessel hull.
• Water temperature
• Water salinity
• Vessel speed
• Sunlight
60. Name 4 factors which could influence the choice of thickness of a PFP?
• The type of fire hydro carbon or cellulosic
• The core temperature of the steel at which it will lose apprx half of its structural
strength, usually around 400°c
• The length of time which the PFP has to maintain the core temperature below this
critical figure.
• The Hp/A factor. Hp/A is the ratio of the exposed heated perimeter of a steel
member to its cross sectional area. The smaller the cross section area, the less steel
there is to absorb the heat and so the member will conduct heat much more easily.
Therefore the smaller the cross section area the thick PFP need be.
CP-C-155 Specification
68. Which coating material is applied to stainless steel and nickel alloys?
• SS 51° to 120°c
• Blasting – Sa2½
• Primer – Red oxide 2 pk PU or 2pk Epoxy = 1 x 50µ
• Midcoat – MIO 2pk epoxy = 1 x 125µ
• Finish – Acrylic-modified 2pk PU =1 x 50µ
• Total =225µ
69. What are the profile requirements for offshore abrasive blasting?
• 50 ~ 75µ
70. What is the maximum RH% allowed offshore for finish blasting?
• Max 85%
72. With regards to personnel, what are the contractors responsibilities offshore?
• The contractors responsibility is to provide skilled, experienced and competent
personnel & supervision. He is accountable for their work scheduling,
transportation & accommodation requirements.
• Safety training, JSA, First aider, PTW system, Emergency procedure, incident
reporting procedure.
76. What can happen with a sacrificial CP system offshore with a fast running tide?
• Strong tides or waves can produce high water velocities which can depolarize the
offshore platform.
79. What would you expect to find at the interface between a fixing bracket and a riser?
• An insulator
80. What precautions are taken during blasting operations and why?
• All blasting equipments are earthed to avoid the possibility of static shock
• Blasting is carried out in an encapsulated area so that it does not pose a risk of
hazard to others.
• Surrounding areas, Equipment etc are suitably masked to avoid contamination
• Grit is controlled & cleaned & stored to be disposed according to legislation.
81. Would it be permitted to erect permanent scaffolding with fixed boards in the splash zone?
• NO
• Fixed boards are not permitted in the splash zone. They are to be removed as soon
as the day’s job is over & replaced when required next.
83. In order to preference list the paint application equipment used offshore.
• Airless spray – To be used for paint application offshore unless otherwise specified
• Brush – Used for stripe coating & areas which cannot be spray coated.
• Surfaces not accessible to brushes shall be painted by other suitable means.
85. Three types of permit exist for offshore work, name them and give an example of each.
• Hot work permit – Blasting operations
• Cold work permit – House keeping
• Vessel entry – Inspection of internal lining of tank
86. In what situations can power tools be used for surface preparation offshore?
• Surfaces which cannot be blasted due to its difficult location can be power tool
cleaned subject to approval.
87. Offshore, which documents and standards would you expect to find it in a site office?
• BS 7079 visual standards
• SI-1019
• CP-C-155 / 150
• Paint product data sheets & MSDS
• Project specifications.
91. The specification for an aluminium helideck is peculiar to the situation, in what way?
• Cannot give blasting std can give equivalent
• Cannot use Cu.slag or metallic abrasives. Should use Al.Silicate
• To be coated when no flights are due.
92. Is it specified that cupro-nickel alloys are painted, and if so, in which situations?
• YES.
• In situation when there is a possibility of chloride contamination / Color coding
purposes / When it is a high temperature service.
93. Who is responsible for providing up to date information for product health and safety
sheets covering solvents and paints.
• Paint manufacturer
• Information with regard to the product, its application and health & safety sheets
shall be provided in the form of Product data sheet & MSDS
94. For internal coatings on caissons what is the minimum preparation standard?
• SA3
95. What is the surface preparation overlap onto sound adjacent areas?
• During maintenance painting or painting of weld joints the surface preparation
should continue to a minimum of 50mm on to the adjoining sound coating. This is
to followed by smooth feathering. It is done to provide a key to the new coating.
96. Does BG use inhibitors during wet blasting?
• NO
97. Is blast cleaning permitted to take place at night?
• Blasting is permitted at night provide the finish blast takes place during the day.
98. What surface preparation standard specified for maintenance work?
• Sa2½ / SA3 & ST3
99. Name 6areas on a production platform where the coatings are applied to BS 729.
• Handrails, Ladders, Cages, Fences, Stairway gratings, Stair boards, Walk ways,
Kick plates, Duct work.
103. What are the specification requirements regarding application of anti-fouling paints?
• Proper use of PPE
• Coated / Anti corrosive paints
• Thickness specified by paint manufacturer
106. If a painted section is damaged during transit, what surface preparation is done prior to
repair?
• Surface preparation to Sa2½ / St3
• Feather the edges – Remove loose paint
• Feather / Chamfer up to 50mm in to the sound coating
• Clean by airblow or vaccum clean etc.
107. What is the system specified for splash zone, and to what thickness?
• BS 7079 – Sa 2½
• Epoxy primer – 1 x 30µ = 30µ
• Finish coat – CTE - 3 x 200µ = 600µ
Alternative
• BS 7079 – Sa 2½
• Epoxy primer – 1 x 30µ = 30µ
• Finish coat – GFE - 2 x 250µ = 500µ
109. On the underside of the cellar deck, which primer type is used if the area is wire brushed
instead of blasted?
• Epoxy aluminium
110. A damage to paintwork not exposing bare steel would be prepared and repaired in what
way?
• The coating around the damaged area shall be suitably cleaned & chamfered to
ensure continuity of the patch coating. The coating system removed well then be
reapplied to achieve the full coating system.