CIRCULAR

ORDNANCE FACTORY AMBAJHARI

---- I__-_ _- -` -- _ - _ ` -_ ,

RECRUITMHNT & PROMOTION CELL

Sub : LDCE-2020 for the Post of chargeman (TINT) -Circulation of Syllabus.

Ref : 1. OFB Letter No. 2982/LDCE/CM(T&NT)/2020/PER/GB, Dated : 24/04/2020
2. F.O. Part-I No.196, Dated : 22/05/2020

With reference to the above, Syllabus for the trades, against which vacancies have been
notified in this establishment, is annexed herewith for inforination of all the candidates, who have
submitted their application for LDCE-2020 for the post of Chargeman (T/NT).

No.1107/LDCE/2020/R&P Cell
Date \: 30/06/2020 (G.Idy8%
Works Manager/Admin
For General Manager
Distribution : -

All Concerned
 ANNEXURE - F

SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020

MECHANICAL ENGINEERING (Subject Code No. 2.01/221)

2.01.01 PROPERTIES AND TREATMENT OF IRON AND STEEL

Brittleness, Ductility, Elasticity, Hardness, Malleability, Plasticity, Toughness, Micro

Structure of Steel, Effect of heating steel, Critical range, Heat treatment of steel, Furnace
and furnace temperature, Pyrometers, Reasons of heat treatment, Annealing, Normalising,
Hardening and Tempering, Hot and Cold working, Case hardening, Workshop tests for
iron and steel.

2.01.02 HEAT PROCESS, FORGING, RIVETTING, SOLDERING AND BRAZING

Hand Forging, Forge tools, Up Setting, Drawing down, Bending, Punching, Drifting,
Welding, Power hammers and their tools, Riveting, Soldering, Brazing, Silver, Soldering,
Adhesive banding.

2.01.03 POWER, SAFETY AND CARE

Safety in the shop, Mechanical and other accidents, Safety devices, Electrical accidents,
Power, Various power driving systems, Bearings wear, Lubrication, Gravity, Force, Splash,
Care and order in work shop.

2.01.04 METAL CUTTING

Metal cutting, Rake and clearance, Flat chisel, Saw, File, Drill, Grinding drills, Drilling hints,
Turning, boring, shaping and planning tools, Effect of tool off Centre, Cutting rake and
clearance for various metals, Cutting tools, Surface finish.

2.01.05 CHECKING AND MEASUREMENT OF SURFACES

Surface relationship and accuracy, Tests for accuracy, Flatness, Squareness, Parallism,
Roundness, Concentricity, Angle measurement, Vernier protector, Length measurement,
The rule, Calipers, Micrometer, Vernier Caliper, Use of gauges.

2.01.06 LIMITS, FITS AND SURFACE QUALITY

Elements of inter changeable system, Fits, allowances, Clearances and interferences, Types
of Fit, Hole basis and shaft basis, Geometric dimensions and Tolerances, Limit systems,
Surface quality and surface finishes.

2.01.07 BENCH WORK AND FITTING

Equipment used, Various hand tools, hand operation viz. Chapping, Filing, Scrapping,
Grinding, Sawing, Marking, Drilling, Reaming, Tapping, Dieing etc.

2.01.08 LATHE AND LATHE WORK

Parts of lathes, Types of lathes, Various turning operations, Lathe tools for various
 operations, Modern development in tool material and tooling technology, Face plate work,
Taper turning, Taper gauges, Screw cutting, Determination of gears, Pitch and Lead,
Cutting of thread, Locating tool, Marking lathe, Chasing dial, Internal threads, Tapping in
the lathe, various turning attachments etc.

2.01.09 MILLING MACHINE AND MILLING OPERATIONS

Parts of Milling Machine, Types of Milling Machines, Milling cutters, cutter material, Means
of holding cutters, Work holding system and devices, indenting, Simple and differential
indenting, Cutting speed and feed, Various Milling operations, Gears and Gear cutting.

2.01.10 GRINDING

Kinds of Grinding Machines, Grinding operations, Normal defects in cylindrical grinding

and their remedies, Grinding wheels, Kinds of abrasive, Grain size, Bond, Grade, Structure ,
Shape, 1xessing and trueing, Allowances for grinding, other factors.
 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
METALLURGICAL ENGINEERING (Subject Code No. 2.04/224)

2.04.01 FERROUS METALS

(a) Different types of furnaces such as medium frequency. High and normal frequency
Induction furnaces & Electric Arc furnace.

(b) V D and Electro Slag refining.

(c) Cast Irons and their use. S.G. Iron.

(d) Heat Treatment of Steel, Normalising, Annealing, Hardening & Tempering with
reference to Iron-Carbon diagram.

(e) Effect of alloying elements like C, Mn, Si, V, Cr, Ni, W, Mo.

(f) Different types of steel like Structural, High Strength Steel, Ball Bearing, Non-
Shrinking Steel, Hot Working Steel, High Speed Steel, Spring Steel, Case-Hardening
Steel, Tool Steels, Die Steels.

(g) Surface Treatment of Steel like Phosphating Galvanizing, Chromatising, Cadmium,

Zinc Plating, Anodizing

(h) Testing of metal: Non-destructive testing like Ultra-sonic, X-ray, MPT, Tensile
testing,UTS, EL% R of A%, Proof stress, Bend.

(i) Different types of Hardness tests, Brinel, Vickers, Rockwell, Shore.

(j) Impact testing, Izode and charpy.

(k) Analysis of different types of elements like C, Mn, P, S, Si, Ni & Cr.

(l) Metallographic examination and different types of etching reagents (Macro & Micro
both).

(m) Metal shaping: Hot working of metals like Forging, Rolling Extrusion, Cold Rolling,
Wire Drawing and Deep Drawing, Press working sheet Metal working.

(n) Foundry technology and different types of sands, Runner, Risers and their effect.

2.04.02 NON-FERROUS METALS

(a) Copper and its alloys: Melting, working and its heat treatment.

(b) Aluminum and its Alloys its working and heat treatment.
(c) Temperature and its measurement, Pyrometry.

(d) Various types of Bearings metals, their use in industry.

(e) Metal joining, Welding, Soldering and Brazing (TIG / MIG Welding).

(f) Various types of defects in Casting, Forging, Extrusion Welding.

 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
CHEMICAL ENGINEERING (Subject Code No. 2.05/225)

2.05.01 BASIC PRINCIPLES AND CONCEPTS IN CHEMISTRY

Atoms, Molecules, Gas laws, Metals, Non-metals, Aliphatic and Aromatic compounds,
Chemical Kinetics, Chemical thermo-dynamics, Surface chemistry, Instrumental methods
of analysis.

2.05.02 INDUSTRIAL STOICHIOMETRY

Mass, Volume relations in chemical reactions in chemical reactions, Molal units, vapor
pressure, solubility and absorption, thermo-chemistry.

2.05.03 MECHANICS OF FLUIDS

Flow of fluids in pipes and channels, viscosity of fluids, fluid heads, Transportation of
fluids.

2.05.04 UNIT OPERATIONS

Evaporation, Crystallization, Filtration, Distillation, Size reduction and Separation, Mixing

and Conveying, Gas absorption and adsorption, Extraction, Drying, Heat Transfer, Mass
transfer, Humidification and Air conditioning.

2.05.05 TYPICAL INDUSTRIES

Iron and Steel, Fertilizers, Chlor-alkali; Water in industries.

2.05.06 EXPLOSIVES INDUSTRY

Explosives, classification, propellants, solid and liquid propellants, pyrotechnics, basic

concepts of ammunition, civil blasting explosives; Safety in manufacture, handling,
storage and transportation of explosives; statutory requirements and regulations;
Pollution control.
 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
FACTORY ACCOUNTING AND STORES PROCEDURE
(Subject Code No. 3.00 / 231)

3.01 FACTORY ACCOUNTING

3.01.1 Production Planning: Extracts, Central Demand, Inter Factory Demands, Supplementary
Work Order Demands, and Civil Trade.

3.01.2 Standard Estimate: Labour and Material Estimate, Spot Estimate, Non-Recurring Rate and
Non-Recurring Revisions of the Materials, Pricing of Estimates.

3.01.3 Numbering of Work Orders: Syllabus of Work Order Pt. I & II, Significance of Different
Digits of the Work Order Numbers.

3.01.4 Progressing of Warrant, Issue of Warrant, Warrant life, Production Ledger Card and Cost
Card, Drawl of Material / Labour booking against Warrants, Closure of Warrant and Cast
Card, Variance analysis, Semi Statements, Work-in-Progress.

3.01.5 Except System of Accounting for components, Accounting for Tools, Process Costing,
Foundry Costing, Timber Costing.

3.01.6 Accounting for Overhead Expenditure : Fixed and Variable Overheads, Shop Budget
Committees, Departmentalization of Overhead Expenses, Step Ladder allocation of Service
and Mixed Section Expenditure, Fixing of Predetermined Percentage of VOH & FOH,
Under/ Over Absorption of VOH & FOH, Accounting of R & D Expenditure.

3.01.7 Annual Account Pt. I & II, Quasi Commercial Accounting, Price List, Profit/ Loss on issue of
stores, Productivity Linked Bonus, Single Point Performance Index.

Reference: 1. Manual of Cost Accounting in the Ordnance & Ordnance Equipment Factories. 2.
Syllabus of Work Orders Pt. I as amended from time to time.

3.02 STORE PROCEDURE

3.02.01 STORE RECEIPT

Functions and activities - Organization - Documentation - Wagon Consignments,

Received at Sidings, Collection from Railway Goods Shed/ Parcel Office , Claims, Spot
Payment Procedure, Truck Consignment, Local Collection, Role of Inspection, RPP, Receipt
of Imported Goods and their procedures, Reporting rejections to Suppliers, Various
Recoveries from Suppliers, Disposal of Rejected Goods, Cash Purchase Procedure, Loss
Settlements, Purchase of Items like Gases in Supplier's Cylinder Various Office Procedures
and Management Information System.

3.02.2 STORAGE OF HAZARDOUS AND DANGEROUS GOODS

3.02.3 STORES PRESERVATION

Types of Material and details of preservation and procedures.

3.02.04 SECURITY ASPECTS OF STORES MANAGEMENT

Internal checks, External checks, Safe custody of valuable stores.

3.02.05 INVENTORY CONTROL

Introduction, Basic Problems, Economic Order Quantity and Ordering System

Provisioning, Stores and Inventory Control.

3.02.06 STOCK VERIFICATION

Various Procedures adopted.

3.02.07 MATERIAL HANDLING

Store Layout, Handling Equipment, Safety in Handling - Methods of Storage Compatible

to material handling system, Handling of Chemicals Acids and Kerosene, Paints etc.,
Lubrication Oil etc., Feeds and other hazardous items.

3.02.08 CLAIMS AND DISCREPANCIES AND OTHER SETTLEMENT

 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
LABOUR ACCOUNTING AND FACTORY ACCOUNTING
(Subject Code No. 8.00 / 331)

8.01 LABOUR ACCOUNTING

8.01.1 Classification of Labour, Working Hours, Daily Mustering, Checking of Attendance and
Maintenance of Records.

8.01.2 Calculation of Wages, Various elements of Wages, Piece Work Earnings, Idle Time, Leave
Pay, Overtime, Overtime Bonus, Night Shift Bonus, Night Duty Allowance, Saturday Bonus,
DA, CCA, HRA, IR, Incentive Bonus, Injury Pay, Guarantee Pay.

8.01.3 Completion of Muster Rolls, Payment to IEs, Belated and Advance Payments, Absentee
Payments.

8.01.4 Day Work Card, Piece Work Card, Agreement form of Labour.

8.01.5 Financial and Cost Accounting of Labour Charges.

8.01.6 Payment of Workmen under Workmen Compensation Act.

References: 1. Manual of Cost Accounting in the Ordnance & Ordnance Equipment Factories

8.02 FACTORY ACCOUNTING

8.02.1 Production Planning: Extracts, Central Demand, Inter Factory Demands, Supplementary
Work Order Demands, Civil Trade.

8.02.2 Standard Estimate: Labour and Material Estimate, Spot Estimate, Non-Recurring Rate and
Non-Recurring Revisions of the Materials, Pricing of Estimates.

8.02.3 Numbering of Work Orders: Syllabus of Work Order Pt. I & II, Significance of Different
Digits of the Work Order Numbers.

8.02.4 Progressing of Warrant, Issue of Warrant, Warrant life, Production Ledger Card and Cost
Card, Drawl of Material / Labour booking against Warrants, Closure of Warrant and Cast
Card, Variance Analysis, Semi Statements, Work-in-Progress.

8.02.5 Except System of Accounting for components, Accounting for Tools, Process Costing,
Foundry Costing, Timber Costing.

8.02.6 Accounting for Overhead Expenditure : Fixed and Variable Overheads, Shop Budget
Committees, Departmentalization of Overhead Expenses, Step Ladder allocation of Service
and Mixed Section Expenditure, Fixing of Predetermined Percentage of VOH & FOH,
Under/ Over Absorption of VOH & FOH, Accounting of R & D Expenditure.
8.02.7 Annual Account Pt. I & II , Quasi Commercial Accounting, Price List, Profit/ Loss on issue of
stores, Productivity Linked Bonus, Single Point Performance Index.

Reference: 1. Manual of Cost Accounting in the Ordnance & Ordnance Equipment Factories. 2.
Syllabus of Work Orders Pt. I as amended from time to time.
 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
STORE PROCEDURE AND MATERIAL MANAGEMENT
(Subject Code No. 7.00 / 322)

7.01 MATERIAL PLANNING

Description of Material to be procured, Codification, Economic Quantity for Procurement,

When to procure, Meterial Planning in Ordnance Factories, Computerised Material

Planning.

7.02 PROVISIONING PROCEDURE

Ordering Quantity and Lead Time, Sources of Supply, Make and Buy decision, Authority
for Provisioning.

7.03 MATERIAL PROCUREMENT

Methods of Procurement, Elements of Procurement Function, Heads of Expenditures,

Budget, Financial Powers, Tender Purchase Committee, Methodology of Procurement,

Direct Material, Indirect Material, Imported Items including Spares, Modes of

Procurement, Vender Rating, Audit and Procurement, Payment Terms and Conditions,

Procedure for Payment, Audit checks on Procurement.

7.4 STORE MANAGEMENT, GENERAL

7.5 STORE RECEIPT

Functions and activities - Organisation - Documentation - Wagon Consignments,

Received

at Sidings, Collection from Railway Goods Shed/ Parcel Office, Claims, Spot Payment

Procedure, Truck Consignment, Local Collection, Role of Inspection, RPP, Receipt of

Imported Goods and their procedures, Reporting rejections to Suppliers, Various

Recoveries

from Suppliers, Disposal of Rejected Goods, Cash Purchase Procedure, Loss Settlements,

Purchase of Items like Gases in Supplier's Cylinder, Various Office Procedures and
Management Information System.

7.6 STORAGE OF HAZARDOUS AND DANGEROUS GOODS

7.7 STORES PRESERVATION
Types of Material and details of preservation and procedures.

7.08 SECURITY ASPECTS OF STORES MANAGEMENT

Internal checks, External checks, Safe custody of valuable stores.

7.09
IVENTORY CONTROL
Introduction, Basic Problems, Economic Order Quantity and Ordering System
Provisioning, Stores and Inventory Control.

7.10 STOCK VERIFICATION

Various Procedures adopted.

7.11 MATERIAL HANDLING

Stores Layout, Handling Equipments, Safety in Handling - Methods of Storage Compatible

to material handling system, Handling of Chemicals Acids and Kerosene, Paints etc.,
Lubrication Oil etc., Feeds and other hazardous items.

7.12 CLAIMS AND DISCREPANCIES AND OTHER SETTLEMENT

7.13 DISPOSAL OF SURPLUS STORES, SCRAPS AND WASTE PRODUCTS

Purpose, Categorisation of Items, Financial Powers, Review of Surplus Items, Agencies for

Disposal, Modes of Disposal, (a) by Factory (b) Auction.

 POST OF CHARGEMAN (TECHNICAL/NON-TECHNICAL) SYLLABUS FOR
GENERAL KNOWLEDGE (Subject Code No. 4.00 / 111)

4.1 FIVE YEAR PLANS

4.2 CONSTITUTION OF INDIA

4.3 FACTORIES ACT

4.4 WORKMAN'S COMPENSATION ACT

4.5 PAYMENT OF WAGES ACT

4.6 INDUSTRIAL DISPUTES ACT

4.7 POPULATION EDUCATION & FAMILY PLANNING

4.8 ENERGY CONSERVATION

4.9 CURRENT AFFAIRS

4.10 ENVIRONMENTAL AND POLUTION CONTROL

- Source Social Studies Syllabus of NCTVT.

 SYLLABUS FOR LDCE CHARGEMAN (TECHNICAL/NON-TECHNICAL) 2020 FOR
GENERAL PAPER IN ENGINEERING (Subject Code No. 1.00/211)

1.01 UNITS

Introduction, Definition, Classification of Units.

1.02 GENERAL SIMPLIFICATIONS

Introduction, Fractions, Decimals, Divisions, and Multiplications of Fractions.

1.03 SQUARE ROOTS

Square and Square roots, Symbol of root, Method of finding out the Square roots.

1.04 GRAPH

Definition, Rules for drawing graph, Drawing and reading of simple graphs, Graph of
simple equations and compound equations.

1.05 RATIO AND PROPORTION

Ratio, Proportion.

1.6 PERCENTAGE

1.7 ALGEBRA

Introduction, Addition and Subtraction, Multiplication and Division. Algebric formulae,

Proofs, Factorization, Equations.

1.08 MENSURATION

Introduction, Rectangle, Square, Parallelogram, Rhombus, Trapezium, Triangles, Hexagon,

Circle, Sector, Segment of a Circle, Ellipse, Length of Belts, Area of irregular surfaces, Area
of four walls, Finding out volume of solids, frustum of cone and pyramid.

1.09 TRIGONOMETRY

Definition, Trigonometrical formulae, Measurement of angles, Use of trigonometrical

tables and logarithmic trigonometric tables. Trigonometric values of certain degrees, Area
of triangle, line bar, Angle of elevation and depression, Taper turning Calculations,
Solution of Triangles using Sine Rule and Cosine Rule.

1.10 METALS

Properties of metal, Types of metals, Difference between ferrous and non-ferrous metals,
Ferrous metals, Classification of Iron, Pig Iron, Cast Iron, Wrought Iron, Steel. Types of
 Steel, difference between Cast Iron and Steel, Alloy Steel, Type of Alloy steel, Non-ferrous
metals, Melting point and Weight. Non-ferrous Alloys.

1.11 HEAT TREATMENT

Function of heat treatment, Critical temperature, Annealing, Normalizing, Hardening,
Tempering, Case Hardening.

1.12 DENSITY AND RELATIVE DENSITY

Mass, Unit of mass, Weight, Difference between mass and weight of substance, Density,
Unit of Density, Relative Density.

1.13 FORCE

Newton's laws of motion, Unit of force, To find out resultant force, Space and vector
diagrams, Representation of force, Parallel forces, Couple, Parallelogram law of force,
conditions of equilibrium, Kinds of equilibrium, some examples of equilibrium in daily life,
Triangle of force, Converse of triangle of forces, Lami's theorem, Jib Crane.

1.14 MOMENT AND LEVER

Moments, Unit, Arm of Couple and Moment of Couple, Lever.

1.15 SIMPLE MACHINES

Simple Machines, Effort and Load, Mechanical Advantage, Velocity Ratio, Output and
Input, Efficiency, Velocity Ratio and Mechanical Advantage, Pulley Block, Incline Plane,
Simple Wheel and axle, Simple Screw Jack.

1.16 WORK POWER AND ENERGY

Work, Units of work, Power, Units of Power, Horse Power of Engines, Mechanical
Efficiency, Energy, Uses of Energy, Potential and Kinetic Energy, Examples of Potential and
Kinetic Energies. Transmission of power by a belt pulley drive.

1.17 FRICTION

Definition, Advantages and Disadvantages of Friction. Normal Reaction, Limiting friction,

Laws of Limiting friction, Coefficient of friction, Angle of friction, Inclined plane, Force of
friction, when the force is horizontal, Force of reaction when the force is inclined at an
angle, with the horizontal.

1.18 SIMPLE STRESSES AND STRAINS

Introduction, Stress and Strain, Different types of stresses. Hooke's law, Young's modulus
or Modulus of Elasticity, Yield point, Ultimate Stress and working stress, Factor of Safety,
 Stress-Strain Graph, modulus of Rigidity, Poisson's Ratio, Bulk modulus, Relationship
between three modulus for a given material.

1.19 VELOCITY AND SPEED

Rest and motion, vector quantity, Scaler quantity, Speed, Velocity, Difference between
velocity and speed, Acceleration, Equation of motion, Motion under the force of gravity.
1.20 HEAT

Heat, Unit of heat, Temperature, Difference between Heat and Temperature, Boiling point,
Melting point, Scale of Temperature, Specific heat, Thermal capacity, Water equivalent of
heat, Inter change of heat, Calorimeter, Latent heat of fusion, Latent heat of vapour,
Transmission of heat, Thermos flask, Pyrometer, Thermocouple, Thermo electric
Pyrometer, Coefficient of linear expansion, Indicated Thermal Efficiency, Brake Thermal
Efficiency.

1.21 ELECTRICITY

Introduction, Use of electricity, Molecule, Atom, Particles in Atom, How electricity is

produced, Electric Current, Ammeter, Electromotive Force, Electric Voltage, Potential
difference, Resistance, Conductor, Insulator, Switch, Fuse, Circuit, Ohm's law, Series and
Parallel connections, Power, Horse Power, Energy, Unit of Electrical Energy.

1.22 PRESSURE

Atmosphere, Atmospheric pressure, Pressure, Unit, Pressure at a depth in a liquid,

Absolute pressure, Gauge pressure, and vacuum pressure, How to measure pressures.

1.23 CENTRE OF GRAVITY

Introduction, Definition, Centroid, Methods of finding out Centre of gravity of figures,

Centre of gravity of certain geometrical configurations, Centre of gravity Calculations.

1.24 THIN CYLINDRICAL SHELLS

Thin cylindrical shells, Assumptions, Circumstantial or Hoop Stresses, Longitudinal or Axial

Stresses, Relationship between Stresses, Built up Cylindrical shells.

References:
1. Work Shop Calculation & Science - by Kapil Dev - Asian Publishers, Delhi.

2. Basic Workshop Calculation and Science - by R P Kumaer, R Dev, K C Narang - New

heights, Karol Bagh, New Delhi - 110 005