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Solar Energy 166 (2018) 50–58

Contents lists available at ScienceDirect

Solar Energy
journal homepage: www.elsevier.com/locate/solener

Reducing convective heat losses in solar dish cavity receivers through a T


modified air-curtain system

Song Yanga, , Jun Wanga, Peter D. Lunda,b, Siyu Wanga, Chuan Jianga
a
Key Laboratory of Solar Energy Science and Technology in Jiangsu Province, Southeast University, School of Energy and Environment, No. 2 Si Pai Lou, Nanjing 210096,
China
b
Aalto University School of Science, P.O. Box 15100, FI-00076 Aalto (Espoo), Finland

A R T I C LE I N FO A B S T R A C T

Keywords: Here we propose a forced air circulation system to reduce the convective heat loss across the aperture of a dish
Air circulation system concentrator. The function of the proposed system was validated with computational fluid dynamics (CFD)
Convective losses simulations. Compared to a concentrator without such a system, the modified solar dish cavity receiver could
Concentrator clearly reduce the convective heat loss and its fluctuation in the receiver. In the best case studied, the convective
Parabolic dish
heat losses could be suppressed by up to 58%. In addition, two types of air circulation modes (clockwise and
anticlockwise) were compared, showing that the anticlockwise mode yields better performance.

1. Introduction convective heat losses from a cubical cavity receiver and established a
correlation between the parameters of the geometrical structures,
The receiver of a concentrating solar thermal (CST) system trans- gravity, temperature, inclination angle, and the Nusselt number. Hogan
forms intensive irradiation into high-temperature heat for generating (1994) developed a numerical model for calculating the heat losses
electricity or driving thermochemical reactions (Blanco and Santigosa, from solar reflux receivers, including estimations on the shares of each
2016). The higher the temperature of the heat, the higher is its exergy loss mechanism. Leibfried and Ortjohann (1995) studied convective
and usefulness for the thermodynamic cycles. But at the same time, the losses of a spherical and a hemispherical cavity over a range of title
total heat losses of the CST will increase, which will decrease the cavity angles, and presented to well-validated algorithms the convective heat
efficiency. The heat losses are dominated by radiation and convection. losses. McDonald (19950 executed a series of trials on exploring heat
The structure of the receiver will not only affect these losses, but also loss mechanisms from an open cavity with and without the effect of
the reflection losses of the incoming solar radiation. Often a cavity type wind. Reddy and Kumar (2009); Reddy et al. (2016) modified the cavity
of receiver is used in solar tower or dish systems, which significantly receiver of a solar dish concentrator by coupling it with a CPC to reduce
reduces both reflected sunlight and emission losses from the absorber heat losses, and also studied the impacts of wind speed and direction on
surface. As the aperture needs to let concentrated sunlight to pass convective heat losses. Paitoonsurikarn and Lovegrove (2002);
across, its size cannot be indefinitely reduced to minimize the heat and Paitoonsurikarn and Lovegrove (2006) and Taumoefolau et al. (2004)
reflection losses. Some trade-off rules are therefore usually applied, e.g. reported on simulations and experiments on convective losses from
the size of the aperture is set to the diameter of the maximal circle cavity receivers with small sizes relevant to solar dish systems. Two
within which at least 90% of the incident rays can enter the cavity important conclusions can be drawn from the studies above: Though
(Yang et al., 2018). the infrared radiation is the dominant mechanism of the total heat loss,
Convective losses form a major loss component, but they are very convective losses can be of the same magnitude in some specific con-
difficult to measure or simulate. Past research in this field include as- ditions depending on the receiver orientation and temperature; Con-
sessing the effects of geometry, scale, temperature, inclination, buoyant vective heat losses are the only loss mechanism that significantly de-
or wind forces, etc., on convective heat exchange in the cavity receiver pends on the receiver orientation and inclination of the cavity. For solar
using theoretical, numerical (CFD), experimental and combined ap- dish configurations with tracking systems, the influence of the con-
proaches (Baïri et al., 2014; Wu et al., 2010). One of the first studies on vective losses could therefore be an uncertainty factor for the design
forced convection research in a cavity structure already originates from process. Therefore, better understanding of the mechanisms of con-
the 1960s (Fox, 1965) Clausing (1981) has illustrated the physics of vective loss in enclosures would be important, but also to find effective


Corresponding author.
E-mail address: 230169637@seu.edu.cn (S. Yang).

https://doi.org/10.1016/j.solener.2018.03.027
Received 3 January 2018; Received in revised form 8 March 2018; Accepted 11 March 2018
Available online 21 March 2018
0038-092X/ © 2018 Elsevier Ltd. All rights reserved.
S. Yang et al. Solar Energy 166 (2018) 50–58

Nomenclature V∗ normalized velocity ( v − v min


v max − v min )
σ standard deviation
CFD computational fluid dynamics ε dissipation rate
CST concentrating solar thermal η efficiency
FVM finite volume method θ inclination
k turbulent kinetic energy
PJ pressure jump Subscripts
PV photovoltaic cell
q radial flux/heat flux cav cavity
q average heat loss conv convective
T temperature ds differential element of section area in air channel
T∗ normalized temperature ( T − Tmin
Tmax − Tmin ) fan fan configuration
v velocity of air flow input input

solutions to avoid its fluctuation as this would impact the overall fluctuations of convective heat losses through the opening of the receiver.
thermal performance of the CST system.
Previous studies include suggestions on modified solar dish cavity 2. Methodology
receivers to reduce the convection heat losses, e.g. combining cone,
CPC, and trumpet reflectors (Reddy and Kumar, 2009) with plate fins The basic analysis tool used here is a CFD model employing the
attached to the inner aperture surface (Ngo et al., 2015). However, the Fluent 17.0® and ICEM® software. We used as basis the cavity receiver/
outcomes have been modest and the suppression of convective losses reactor model by the Australian National University (ANU), which was
was limited. Another commonly proposed option with quartz glass modified and validated for our specific case (Paitoonsurikarn and
cover (Cui et al., 2013) could considerably reduce natural convection Lovegrove, 2006; Taumoefolau et al., 2004). ICEM® was employed in
and IR losses from the inner part, but would also partially intercept the the modeling and meshing work. Grid dependency was investigated and
incident sunlight as well. the final computational grid used consisted of approximately 3 × 106
In this paper a modified design of the cavity receiver is proposed to unstructured cells. The 3D CFD calculation of the convection through
reduce the convective heat losses, based on a special forced-air circulation the aperture of the cavity receiver was simulated with Fluent 17.0®. The
system. The idea was inspired by air-curtain technology used in cooling SIMPLE scheme was applied to couple the pressure-velocity fields based
and refrigeration industries (Foster et al., 2007). Actually, a kind of air- on the finite volume method (FVM).
curtain concept was used by Zhang et al. (2015) in a solar dish system for The ANU’s original receiver model was simplified and geometrically
reducing heat losses. Hughes et al. (2016) reported that optimal designs of considered as an ideal cylinder with a hollowed cylindrical cavity zoom
air-curtain systems depend on the velocity and direction of the air jet as (Paitoonsurikarn and Lovegrove, 2002; Taumoefolau et al., 2004). The
well as on the inclination of the cavity. Flesch et al. (2016) took into ac- modified receiver incorporated a U-shaped channel for air circulation
count the wind effects in evaluating the merits of air-curtain for a solar (Fig. 1). The air channel in Fig. 1 consists of four flat rectangle en-
tower receiver. In this paper we propose a modified version of the air- closures connected with four quarter circular passages creating a loop.
curtain configuration for a dish cavity receiver. It contains a special air To allow comparison to reference cases, we used the original ANU
channel with an inserted fan instead of a conventional air nozzle. This parameters as basis for the new design (Table 1). For simulating the free
helps to form a closed forced-air circulation system and reduce the con- atmosphere around the receiver, a large enclosure of at least 10-times
vective losses, which increased the receiver performance considerably. We the receiver size was used around the receiver for guaranteeing that the
introduced improvements to the dish receiver using the modified air- influence from the finite boundaries is minimized.
curtain, also making use of previous methodologies for analyzing forced- The physical model is based on the Navier-Stokes equations, which
air circulation processes (Kolb, 2012; Tan et al., 2009). We presented here are suitable for describing turbulent flow of an incompressible viscous
the new concept and a thermal analysis based on CFD simulations to verify liquid with constant properties. The governing equations used follow
the improved performance in a range of different inclination conditions. the Reynolds averaged Navier-Stokes (RANS) approach (Mavriplis,
Improvements were obtained both in absolute scale and reducing the 1995). Enhanced Wall Treatment (EWT) is applied here to obtain the

Fig. 1. The sketch of modified model receiver with a special air channel (left: 3D model, middle: cross-section, right: plane). All units are in mm.

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S. Yang et al. Solar Energy 166 (2018) 50–58

Table 1 be < 10−4 and < 10−7, respectively.


Main parameters of the modified cavity receiver. An isothermal boundary condition is applied to the inner walls of
the receiver and the outer walls are assumed to be adiabatic. The cavity
Names Values (mm)
wall temperature is set to 723 K and the surroundings (reference tem-
Receiver height (H1) 320 perature) to 300 K, which correspond to the experimental average
Receiver diameter (D) 290 temperatures. A pressure inlet with 0 Pa gauge pressure is applied to the
Cavity height (H2) 150
faces of the enclosure. For simulating the effects of the forced-air cir-
Cavity radius (r1) 35
Channel height (H3) 148 culation, a ‘fan body’ is inserted in the middle of the air channel and
Channel length (L) 210 modeled as a constant pressure-jump (PJ). Its magnitude varies from
Channel width (W) 68 −30 Pa (anticlockwise1 flow) to 40 Pa (clockwise flow). The channel
Channel thickness (T1) 4 walls are also assumed to be adiabatic. The inclination (θ) of the cavity
Channel radius (r2) 35
is defined as the actual angle between the horizontal direction and the
Top edge thickness (T2) 2
rotation axis of the cylindrical receiver, ranging from −80° (cavity

Fig. 2. (a) Convective heat losses from the open cavity with different inclinations [−80°, 80°] at Tcav = 723 K based on Taumoefolau’s experimental data and our simulated results. (b)
Comparison of numerical results to previous studies with inclination from 0° to 80° at Tcav = 723 K.

near-wall turbulent quantities, mean velocities, and temperatures. This aperture facing upwards) to 80° (cavity aperture facing downwards).
method combines a two-layer model with so-called enhanced wall This is simulated by redirecting the gravity vector to the desired di-
functions. The relevant equations are described in more detail in rection.
Appendix A. The steady solutions are calculated. As the governing
equations are solved by iteration, we have set as a limit for the number
of iteration the following conditions: the scaled residuals for the con-
1
tinuity, momentum equations, and the energy, k-ε equations should In this paper, the anticlockwise (or clockwise) is based on the right-side view.

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S. Yang et al. Solar Energy 166 (2018) 50–58

3. Results and discussion continuing to enhance the air circulation. Fig. 4 demonstrates the effect
of the flow on the velocity and temperature profiles corresponding to
3.1. Validation of the CFD model different values of PJ. The forced airflow constrains the heated air to
the cavity so that more thermal energy from the inner wall can be
As the first step, we validated our model against the experimental obtained. The effectiveness of cutting off the flow through the aperture
data and numerical results given by Paitoonsurikarn and Lovegrove to surroundings by the air-curtain depends on the value of PJ. In the
(2006); Taumoefolau et al. (2004), which corresponds to a natural clockwise cases (PJ > 0), the hot air is blown in front of the aperture
convection case (PJ = 0) with Tcav = 723 K, and varying inclination from the upper slot while cold air is pumped from the lower slot. As
[−80°, 80°]. Fig. 2 shows the results of the comparison indicating a Fig. 4 g shows, a non-enclosed air circulation emerges when PJ is small.
good agreement. From Fig. 2a, the error between the experiments and The heated air inside the cavity can be partially sealed, but the effect is
our simulations is less than 12% in the range which is relevant to our limited (Fig. 4b). When further increasing PJ from 10 Pa to 20 Pa, a
case (−80° to 0°). The maximum error found was ∼20% at θ = 60°, but closed airflow is formed (Fig. 4i), and the heat losses are clearly re-
as the absolute heat loss value at that point is low and the uncertainty of duced (Fig. 4d). In the anticlockwise cases (PJ < 0), cold air is blown
the experimental data is larger, the inaccuracy is still acceptable for our in front of the aperture from the lower slot while hot air is pumped from
study. Fig. 2b presents an excellent consistency of the simulated results the upper slot. This mode improves the heat loss reduction mechanisms
with different inclination angles to previous studies. due to the natural convective flow pattern in and around the cavity. In
the buoyancy dominant condition (PJ = 0), cold air enters from the
3.2. Improved receiver with forced air circulation system bottom of the aperture, being heated up while flowing through the
cavity along inner walls, and finally exits from the top (Fig. 4f).
Two main factors impact the total amount of the convective losses Therefore, heated air is more easily constrained in the anticlockwise
from the receiver. One is the ability to transfer mass, and hence energy, cases than clockwise as confirmed by Fig. 4b and d versus Fig. 4c and e.
across the aperture through the combined effect of wind and buoyancy It’s worth noting that the benefits from the air-curtain may be lost
due to cold external air. The second comes from heating the air inside when increasring the forced airflow too much. Fig. 5 depicts the profile
the cavity (Clausing, 1981). Previous studies have shown that, for up- of pathlines throughout the cavity (the relative values of temperature
ward facing cavities, the internal resistance to heat transfer is often are shown in colors). Although the airflow can seal hot air inside effi-
dominant and the inner temperature will be close to ambient tem- ciently, a small portion of it is still spilled due to the diffusing effect.
perature. Therefore, the convective loss is dominated by energy (mass) Since the spillage cannot be avoided by increasing |PJ|, the sealing
transfer across the aperture for typical cavity receiver designs. effect cannot be improved when PJ < −20 Pa. However, at the same
The forced air circulation system (Fig. 1) was introduced to reduce time, the turbulence inside the cavity will grow. As a consequence, the
the convection loss through the aperture outwards. Using a circle convective heat transfer of the inside area close to the aperture will be
channel installed with a fan, the air-curtain created could cut off the enhanced. The anti-clockwise eddy in the front of the cavity expands,
energy transfer thus storing heat inside the cavity, and also decreasing when changing PJ from −20 Pa to −30 Pa. Moreover, in this region the
the losses with variable inclinations. temperature drops, which indicates that more heat is carried out
through the unavoidable spillage of airflow. On the other hand, a
3.2.1. Effect of forced air flow on heat losses stronger forced airflow will require more energy input, which is not
Next we adjusted the speed of the forced air flow to analyze its effect cost-efficient.
on the convective losses. Fig. 3 summarizes the results for a constant In Fig. 6, we show the temperature distributions for three cross
inclination (θ = 0°). Except for the special case PJ = 5 Pa, both in the sections in case of θ = −15° when PJ = 0 and −20 Pa. The contour
clockwise and anticlockwise cases the losses are initially reduced when maps indicate that a considerable improvement is achieved in reducing
increasing the forced flow. The effect is at highest at PJ = −20 Pa and both convective heat losses across the opening and temperature gra-
30 Pa. At PJ = −20 Pa the convective loss is almost 55% less than at dients throughout the inner areas of cavity. The temperature distribu-
PJ = 0. But beyond the peaks, the benefits start to deteriorate when tions in the bottom and middle sections clearly show how the forced

Fig. 3. Savings in convective heat losses from forced air-flow as a function of the magnitude of the air-curtain (described here with PJ, zero value corresponds to no air-curtain) at
Tcav = 723 K and θ = 0°. Positive and negative values represent clockwise and anticlockwise flow, respectively.

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S. Yang et al. Solar Energy 166 (2018) 50–58

Fig. 4. Comparison of temperature and velocity contour images with and without the air-curtain effect (θ = −15°). Left: (a–e) show the contours of the temperature with different values
of PJ (0, ± 10, ± 20 Pas). Right: (f–j) velocity contours related to a–e.

flow even outs temperature gradients. The temperature differences thermal efficiency; the reduced temperature differences could also re-
observed in the top section are caused by the lower temperature of the duce the thermal stresses in the receiver.
incoming air than that inside the cavity, which would reduce the
homogeneity of the spatial temperature distribution near the opening.
The reduced convective heat losses from forced flow improve the 3.2.2. Boosted stability of convective heat losses with varying inclinations
Next we investigated the effect of the forced flow with varying

Fig. 5. Profiles of pathlines, colored with local values of relative temperature, throughout the cavity (θ = −30°) in cases of (a): PJ = −20 Pa, (b): PJ = −30 Pa.

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Fig. 6. Contour maps of the temperature in three different cross sections: bottom (left), middle (center), top (right) planes inside the cavity. Natural flow: PJ = 0 Pa (above) and air-forced
flow: PJ = −20 Pa (below) conditions shown.

inclination. The convective heat losses significantly vary with the tilt operation point with the anticlockwise circulation than with the
angle (Leibfried and Ortjohann, 1995), but this would be in particular clockwise one. These results clearly indicate that an anticlockwise flow
pronounced with the so-called 2-stage dish concentrator (Wang et al., is more effective to reduce the convective losses of the receiver. The
2017; Yang et al., 2018) which always points upwards. In Fig. 7 we positive effects of the air-curtain at θ < 0 are clearly more pronounced.
show the convective losses as a function of forced flow (PJ) and in- This is meaningful for up-tilted receivers and further demonstrated in
clination angle. The positive effect of the air-curtain is not observed Figs. 8 and 9, which show the numerical values. Inversely, we also see
until the flow is beyond 10 Pa. An adverse effect may even appear when that the variance of the heat loss decreased with θ when θ > 0. This
PJ is low. For instance, the peak value of the heat losses is found at indicates that the air-curtain for receivers, which are down-titled, is less
around PJ = 5 Pa (but not at 0 Pa) when θ = −30°. The clockwise and effective. This is mainly because the convective zone can shrink rapidly
anticlockwise flows are not symmetrical in terms of the positive effect. as θ increases in cases of a down-tilted receiver, i.e. the convective
For that same |PJ| value, the anticlockwise circulation yields lower losses through cavity are reduced to a low value even without the air-
convective losses than the clockwise one. For example, the peak of the curtain. For example, the convective heat losses for θ = 30° and PJ = 0
convective losses found at PJ = −5 Pa is almost a third lower than that is 50.4 W and for PJ = −20 Pa 40.2 W, respectively, i.e. the benefit
at PJ = 5 Pa. A 20% lower flow is needed to reach the optimal from the air-curtain is much less than in case θ < 0.

Fig. 7. Convective heat as a function of inclination and pressure-jump (forced flow).

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Fig. 8. Influence of inclination on the convective heat loss with different forced flows (PJ < 0) in case of anticlockwise flow.

3.3. Estimation of required auxiliary power for forced flow 4. Conclusions

To realize the air cushion through forced flow, external power will The air-curtain concept, which is usually applied in air conditioning
be necessary to run a fan. This could be realized e.g. by using a pho- and refrigeration, was here applied to a solar dish receiver to suppress
tovoltaics module (Green and Emery, 1993). The amount of required convective heat losses. Through a forced airflow, the heat losses across
power input is given by, the following equation: the aperture could clearly be reduced. Also, the variation of heat losses
at varying inclinations could be decreased.
∫ |PJ|vds The improvements from the forced-air circulation systems were
qinput =
ηPV ηfan clearly higher with the anticlockwise that with the clockwise flow
mode. In the optimal case at PJ = −20 Pa and θ = −60°, more than
where ηPV and ηfan represent the efficiencies of the PV cell and the fan in 58% of the convective losses could be reduced compared to natural air
the air circulation system, v and ds correspond to the velocity of air flow circulation conditions.
and the differential element of section area in air channel, respectively. Another advantage from the novel configuration was the smaller
For |PJ| = 40 Pa, the mass flow corresponds to 0.66 g/s. To obtain this variance of convective heat losses of the receiver with changing in-
value, only 0.72 W of power is needed, which could be realized with a clination. The swing of convective losses from the average value qconv
very small PV module adding a negligible cost. does not exceed ± 5.9 W which equals to a relative deviation
of ± 13.9%, when θ varies between [−80°, 80°] and PJ = −20 Pa. By
contrast, the old configuration without an air circulation system shows

Fig. 9. Influence of inclination on the convective heat loss with different forced flows (PJ > 0) in case of clockwise flow.

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a large swing with a relative deviation up to 84.3%. Acknowledgements


The extra power required for driving the air circulation system is
very small compared to the amount of reduced heat losses and could in This work was supported by the National Science Foundation of
practice be ignored. China (No. 51736006).

Appendix A

Here we present the governing equations and the near-wall treatment of the model used in the simulations. The instantaneous values of velocity
(uk) and temperature (T) fields are given by the sum of their time averaged mean value (uk , T ) and corresponding turbulent fluctuating component
(uk′, T′).
Governing equations:
∂ui ∂u
ρ +ρ i =0
∂t ∂x i (A1)

∂ui ∂u ∂p ∂ ⎛ ∂ui
ρ + ρuj i = − + ⎜μ −ρui′ u′j ⎞⎟ + Fj
∂t ∂x j ∂x j ∂x j ⎝ ∂x j ⎠ (A2)

∂T ∂T ∂ ⎛ ∂T
ρcp + ρcp ui = λ ⎜ −ρui′ T ⎞ + Si ⎟

∂t ∂x i ∂x i ⎝ ∂x i ⎠ (A3)

∂ (ρk ) ∂ (ρkui ) ∂ ⎡⎛ μ ∂k ⎤
+ = μ + t⎞
⎜ + Gk−ρε

∂t ∂x i ∂x j ⎢
⎣⎝ σ ⎥
k ⎠ ∂x j ⎦ (A4)

∂ (ρε ) ∂ (ρεui ) ∂ ⎡⎛ μ ∂ε ⎤ G ε2
+ = μ + t⎞
⎜ + 1ε Gk−G2ε ρ

∂t ∂x i ⎢
∂x j ⎣ ⎝ ⎥
σε ⎠ ∂x j ⎦ k k (A5)
In addition, the form of Fi in Eq. (A2) can be rewritten as ρα (T −Tref ) gi δij according to the Boussinesq approximation for simulating buoyancy
where α, g and Tref represent coefficient of thermal expansion, acceleration due to gravity, and the reference temperature, respectively.
Enhanced Wall Treatment combines a two-layer model with the enhanced wall functions.
Two-layer model:
In the viscosity-affected near-wall region, μt,layer is computed from:

μt ,layer = ρCμ lμ k (A6)

lμ = yCl∗ (1−e−Rey / Aμ ) (A7)


ρy k
where lμ is the length scale, Re y is turbulent Reynolds number (< 200), defined as . Cμ, Cl∗ and Aμ are constants then the two-layer formulation
μ
for the enhanced wall treatment is proposed as:
μt ,ewt = λ ε μt + (1−λ ε ) μt ,layer (A8)
here a blending function, λ ε , is determined by a set of semi-empirical equations varying from 0 to 1.
In the viscosity-affected near-wall region, ε is computed from:
k 3/2
ε=
lε (A9)

lε = yCl∗ (1−e−Rey / Aε ) (A10)


where lε is the length scale, Aε is a constant.
Enhanced Wall Functions:
The law-of-the wall for the entire wall region uses the function below:
+ + + +
u+ = e Γ1ulam + e1/Γ1uturb ;T + = e Γ2 Tlam + e1/Γ2 Tturb (A11)
where subscripts lam and turb represent the laminar and turbulent conditions, and corresponding variables are derivable. The blending functions are
given by:
0.01(y+ ) 4 0.01(Pry+) 4
Γ1 = − +
;Γ2 = −
1 + 5y 1 + 5 Pr 3y+ (A12)
uτ is the friction velocity and dimensionless variables are defined as:
uP + TW −TP
y+ = ρu τ y / μ;u+ = ;T = qW

ρcp u τ (A13)

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