101-401 Dt: 16.04.2016 Page 1 of 2 BHARAT HEAVY ELECTRICALS LIMITED TIRUCHIRAPPALLI-620014 WELDING TECHNOLOGY CENTRE WELDING PROCEDURE SPECIFICATION WPS No 1201 Date Rev No 03 Date Welding Process : sMmaAW Application 08/11/1993 Supporting PQR No: 814, 819 & 1259 01/03/2019 Manual (Auto/Semi-Auto/Manual/Machine) Type Welding of carbon steel (below 50 mm) materials without PWHT for structural application. JOINTS (QW-402) Joint Design Backing (Yes/No) Backing Material (Type) (taetal/Non fusing metal/Nonmetallc/other) Groove /Fillet as per production drawing As per production drawing As per production drawing Other Nil BASE METAL (QW-403) P.No fl 1 Group No 1 TO P.No :1 GroupNo:1 oR Specification and type / grade or UNS Number: To Specification and type / grade or UNS Number OR Chem. Analysis & Mech. Prop. To Chem. Analysis & Mech. Prop. : NA NA SA/IS2062 E2504/B/C SAJIS 2062 E250A/8/C Thickness Range of Base material Groove 5.0t050mm Fillet Unlimited Max. Pass Thickness <13 mm Yes Other nil FILLER METALS (QW-404) ‘AWS No. (Class) E7018 Size of filler metal Refer table Specn.No. (SFA) 5a Flux trade name NA F.No. 4 Electrade-flux (Class): NA ANo. 1 Alloy Element 2 Nil Filler Metal Production form: NA Consumable Insert NA Supplemental filler metal: Nil Thickness range Weld Metal: Groove Max.50.0 mm (Max. 6 mm/pass) Fillet ; Max.50.0 mm (Max. 6 mm/pass) Other Nil POSITION (QW-405) PREHEAT (QW-406) Position(s) of Groove all Preheat Temp. (Min) : Nil: Up to 38 mm; 150°C: T>38 mm Position(s) of Fillet all Interpass Temp. (Max) 300°C Weld Progression Vertical up Preheat Maintenance Other Nil Other NilBHEL Page 2 of 2 Trichirappalli-14 WPSNo. _: 1201 Rev. No.: 03 PWHT (QW-407) GAS (QW-408) Temp. Range: Nil Percent Composition Time Range Nil Gas{es) (Mixture) Flow Rate Shielding: NA Other Nil Trailing NA Backing NA ELECTRICAL CHARACTERISTICS (QW-409) Current (AC/DC) : Refer table Polarity: Refer table ‘Amps (Range) Refer table Volts Refer table Tungsten Electrode type and size NA Mode of metal transfer for GMAW NA Electrode wire feed speed range NA Pulsing current (GTAW) Nil Heat Input (max) NA TECHNIQUES (QW-410) String or Weave Bead String or Weave (weave: Max.3 Diameter of electrode) Oscillation/ Weaving NA Initial and interpass cleaning Brushing/Chipping/Grinding Method of back gouging Grinding when required Orifice or Gas cup size NA Contact tube to work distance NA Multiple or single pass per side Multiple Multiple or single Electrode igle Electrode spacing NA Travel speed range NA Use of thermal process Nil Closed to out chamber NA Manual or Automatic Manual Peening NA Other Nil Weld Hiller meatal curent Voltage | Travel Speed | Process other Layers) Classification | Diameter | Type & | amps. | (Range) | (Range) (nm) | Polarity | (Range) if Root SMAW | E7018 25 /ocer —} 70-100 NA wil rurther | swaw | e702 aas focer | 100-140 NA wit Further SMAW £7018 4.0 DCEP 135-185 NA Nil Further, SMAW £7018 5.0 DCEP 180 - 230 | -- NA Nil | Prepared by Approved by uuu’ N ca (L ween Kumar} " * (S.Nilamaideen) Depaty Manager/WTC DGM / WTC